Material balance for bypass

Kcal/Kg cli

980
Hot meal

Material
Kiln feed
Kiln Dust
Bypass dust

L.O.I %
34.74
36.97
7.54

element
SO3
K2O
Na2O
Cl2

1-Input by Raw material

element
SO3
K2O
Na2O
Cl2

Raw meal
wet
0.55
0.35
0.34
0.20

loss free
0.84
0.54
0.52
0.31

element
SO3
K2O
Na2O
Cl2

Kiln dust
wet
0.63
0.25
0.34
0.57

2-Input by Fuel oil

total sulphur =
SO3 in feed from

2.18
0.273

SO3

5.45

1-Output by clinker

element
SO3
K2O
Na2O
Cl2

%
1.26
0.32
0.28
0.00

2-Output by Bypass dust

element
SO3
K2O
Na2O
Cl2

%
3.37
2.31
0.99
3.94

loss free
3.64
2.50
1.07
4.26

balance sheet
input

Raw Meal
Fuel oil

SO3
0.84
0.273

K2O
0.54

Na2O
0.52

Cl
0.31

total input

1.12

0.54

0.52

0.31

Clinker
Kiln Dust
Bypass dust

SO3
1.26
0.13
0.25

K2O
0.32
0.05
0.17

Na2O
0.28
0.07
0.07

Cl2
0.00
0.12
0.29

total output

1.64

0.54

0.42

0.41

output

Volatility
Enrichment

SO3

Cl2

0.49
2.20

1.00
2.41

alkali /sulphate r 0.702087

Hot meal

%
2.46

0.74

loss free
1.00
0.40
0.54
0.90

Sulphur To Alkali Ratio

Inputs
Sp. Heat Consumption
Coal Ash
Net CV of coal as fired

800
23.3
6130

Oxide
K2O
Na2O
SO3

Ash contribution to clinker

Loss Free Raw Mix contribution to Clinker
Total K2O
Total Na2O
Total SO3
Total SO3

Total Alkali AS Na2O

Sulphur To Alkali ratio

wet
0.36
0.039
0.125

0.0304
0.9696
0.0057
0.0006
0.0025
0.0035

0.44
0.63

Kcal/Kg cli
%
kCal/Kg
Raw meal
LOI, %
34.5
34.5
34.5

kg
kg
kg
kg
kg
kg

loss free
0.550
0.060
0.191

Ash/kg Clinker
Ash/kg Clinker
K2O/kg Clinker
Na2O/kg Clinker
SO3/kg Sulphur
SO3/kg Clinker

% in Clinker

Material
Kiln feed
Kiln Dust
Bypass dust

L.O.I %
34.74
36.97
7.54

1-Input by Raw material

element
SO3
K2O
Na2O
Cl2

Raw meal
wet
0.55
0.35
0.34
0.20

loss free
0.84
0.54
0.52
0.31

2-Input by Fuel oil

total sulphur =
SO3 in feed from

2.18
0.273

1-Output by clinker

element
SO3
K2O
Na2O
Cl2

%
1.26
0.32
0.28
0.00

element
SO3
K2O
Na2O
Cl2

%
3.37
2.31
0.99
3.94

2-Output by Bypass dust

loss free
3.64
2.50
1.07
4.26

balance sheet
input

Raw Meal
Fuel oil

SO3
0.84
0.273

K2O
0.54

total input

1.12

0.54

Clinker
Kiln Dust
Bypass dust

SO3
1.26
0.13
0.25

K2O
0.32
0.05
0.17

total output

1.64

0.54

SO3

Cl2

Volatility

0.49

1.00

output

Enrichment

2.20

alkali /sulphate r0.7020867

2.41

r To Alkali Ratio

Coal

%
1.32
0.08
0.52

In Ash
In Ash
As elemental S

3.04
96.96
0.57
0.06

% in Clinker
% in Clinker
% in Clinker
% in Clinker

0.35

% in Clinker

Hot meal

element
SO3
K2O
Na2O
Cl2

element
SO3
K2O
Na2O
Cl2
SO3

%
2.46

0.74

Kiln dust
wet
0.63
0.25
0.34
0.57

5.45

Na2O
0.52

Cl
0.31

0.52

0.31

Na2O
0.28
0.07
0.07

Cl2
0.00
0.12
0.29

0.42

0.41

loss free
1.00
0.40
0.54
0.90