Method Statement For Civil Works

For Control Building

TOTAL 26 PAGES
(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

Purpose

DOCUMENT NO.

: KP-00+++-MQ758-V0003

For Information

TITLE

: Method Statement for Civil Works for Control

Building

OWNER

: Ministry of Electricity (MOE) of

Kurdistan Regional Government

19.09.2014

Rev.
No.

DATE

First Issue
DESCRIPTION

For Review
For Approval
For Construction
As-Built

MP

EO

AZ

TC

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.

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Khabat Thermal Power Plant Units 1&2 Project

132kV Air Insulated Switchgear

METHOD STATEMENT FOR CIVIL WORKS FOR

CONTROL BUILDING
DOCUMENT NO: KP-00+++-MQ758-V0003
SUBCONTRACTOR: SIEMENS

GAMA REVIEW
Discipline
Superintendent

HSE Manager

QA/QC Manager

Site Manager

Name
Date
Sign
Remarks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR
Rev.
No.
A

Date

Description*

19.09.2014

Civil Work for

Control
Building

Prepared
by

HSE
Manager

QA/QC
Manager

Site
Manager

Project
Manager

Mustafa
Peker

Eyyp zbay

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DOCUMENTHISTORY:

Remarks

Rev.
No.

Date
(Reason for Revision)

19.09.2014

First Issue

*Description:
Documentissuepurpose
-

FirstIssue

ForInformation

ForReview

ForApproval(orIssuedforConstruction)

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Contents
1.

PURPOSE .......................................................................................................................................... 5

2.

SCOPEOFWORK .............................................................................................................................. 5

3.

RESPONSIBILITIES ........................................................................................................................... 5

4.

DEFINITIONS/ABBREVIATIONS ...................................................................................................... 7

5.

PERSONNEL ..................................................................................................................................... 8

6.

MATERIALS ....................................................................................................................................... 8

7.

EQUIPMENT...................................................................................................................................... 9

8.

SUBCONTRACTORSSUBTIERCONTRACTORS .............................................................................. 9

Subcontractors.............................................................................................................................9

8.1
9.

EXECUTION .................................................................................................................................... 10

9.1

FOUNDATIONWORKS.............................................................................................................10

9.1.1.

PreparationtoExcavation.................................................................................................10

9.1.2.

SafeExcavationWorks......................................................................................................10

9.1.3.

Excavation..........................................................................................................................11

9.1.4.

BlindingandWaterproofing..............................................................................................11

9.1.5.

RebarandFormworksforBuildingFoundationandBasementShearwall......................12

9.1.6.

ConcreteWorks..................................................................................................................12

9.2

COLUMN,BEAMandSLABWORKS........................................................................................13

9.2.1.

RebarandFormworksforBuildingColumns.....................................................................13

9.2.2.

RebarandFormworksforBuildingSlabsandBeams.......................................................13

9.2.3.

ConcreteWorks..................................................................................................................14

9.2.4.

FormDismantlingandConcreteCuring............................................................................14

9.2.5. GasConcreteWallBonding .............................................................................................................. 14

PreparationofBond..................................................................................................................................... 14
WallBonding ............................................................................................................................................... 15
9.2.6. MasonryBonding............................................................................................................................. 15

9.4.

ELECTRICALANDSANITARYINSTALLATIONWORKS..........................................................16
ElectricalInstallation..............................................................................................................16

9.4.1.
9.4.2.

PlumbingandSanitaryInstallation...................................................................................17

9.5.

PLASTERINGWORKS...............................................................................................................17

9.6.

ERECTIONOFDOORSANDWINDOWS..................................................................................18

9.7.

CERAMICTILEWORKS.............................................................................................................18

9.8.

ELEVATEDFLOOR....................................................................................................................19
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INTERNALPAINTINGWORKS..................................................................................................20

9.9.
9.10.

EXTERIORPAINTING............................................................................................................20

9.11. SUSPENDEDCEILINGWORKS.................................................................................................20
9.12.

ROOFWORKS........................................................................................................................20

10.

TIMELINEOFACTIVITIES ............................................................................................................... 21

11.

PROGRESSMEASUREMENT ........................................................................................................... 21

12.

QUALITYREQUIREMENTS ............................................................................................................. 22

13.1. PersonalProtectiveEquipment.................................................................................................22
13.2. SafetyFence...............................................................................................................................23
13.3. RelatedSafety/WarningSigns.................................................................................................23
14.

REFERENCES .................................................................................................................................. 24

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1. PURPOSE

ThisProjectMethodStatementhasbeenproducedbySIEMENSSan.veTic.A..insupportof
clientforKhabatThermalPowerPlantUnits1&2Project.

2. SCOPEOFWORK

The method statement is prepared for Civil Works for Control Building at Khabat Thermal
PowerPlantUnits1&2Project

3. RESPONSIBILITIES

A project team has been appointed and is defined in for this project. The appointed Project
Managerwilladministerandcontroltheproject.
All personnel assigned to this project from e.g. Engineering, Quality and Planning Operations
etc.; are functionally responsible to the Project Manager, working as a team to achieve the
objectiveofcompletingtheprojecttothecustomerssatisfaction.
The Project Manager is the primary contact regarding communication between the customer
andSIEMENSSan.veTic.A...

SiteManager
ThemaindutiesoftheSiteManagerareasfollows:

Materialfollowup

Fieldarrangements

Supervisionofsubcontractor

Receiptofincomingmaterials

Executionoftheworkaccordingtothequalitystandards

Sitesafetysurveys

Providing coordination between suppliers supervisors and clientsubcontractor during site

execution

Progressreportingtotheprojectmanager

Assuringsufficientandsuitablemanpower

Participationonsitecoordinationmeetings

FollowupofQualityPlan
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FollowupofEHSPlanincommunicationwithSiteEHSManager

Followupofsiteinspectionprogram

BuildupandhandovertheEHSandqualitydocumentation

SupervisionofsubcontractorsEHSandQualityPolicy

Providing coordination between safety officer and subcontractor team about EHS and quality
issues

Reviewandsubmittalofriskassessmentsandmethodstatementspreparedbysubcontractor

Taking necessary measures to ensure and maintain the safety of supervisors through the
executionoftheproject

SiteEHSOfficer
SiteEHSOfficerisresponsibleofimplementingandsupervisingallEHSissuesatthesite.The
majorconcernsoftheSiteEHSOfficerarelistedhereunder;

FollowupofEHSRiskAssessmentsandmethodstatementswithsubcontractor

Providingsafetyinstructions

AttendingtoEHSmeetingswithclient

SiteEHSsurveys

EnsuringandcontrollingthepracticalandeffectivedeploymentofEHSPlansbySubcontractor

CheckingofproceduresandEHSpreventionplansfortheiravailabilityatsite

Checkingqualificationofthesubcontractorsworkforce

Ensuringthesufficiencyofaccesscontroltoanyrestrictedarea

Definingandensuringprovisionofadequatepersonalprotectiveequipment(PPE)

Ensuringthereportingandevaluationofallnewriskswiththesupportofsitemanager

Requestingimmediatecorrectiveorpreventiveactionswithcorrespondingpersonsincharge

Tostopanyworkatcatastrophicorseriousriskuntilcorrectiveactionistaken

Immediatelyrecordingandreportingofalldeviationsthathavenotbeenimmediatelycorrected

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SiteQualityEngineer
As the quality representative at site, under the authority of the Site Manager, she/he is
responsiblefor:
Thequalitycontrolfollowupatsite,whichincludes:

Checkingofthequalityofincomingmaterialsandequipmentdelivered

Followupofthesiteinspectionprogram

Ensuringcomplianceoftheholdpointsdefinedinthesiteinspectionprogrambynotifying
thecustomeroritsrepresentative

Thequalityassurancerulesfollowup,whichincludes:

Ensuring that only drawings of as acceptable status are issued to the work site for
construction

Ensuring that all drawings issued for Mark Up are returned and validated by the Site
Manageruponcompletionofthework

Ensuringcompliancewiththeprocedures

Managingandtransmittingqualitydeviationformsevents(asNonconformityReports)after
receivingvalidationfromthesitemanager

Thefollowupofthematerialsandequipmentatdeliverywhichincludes:

Qualitativecontrolofthepackaging(exteriordamage)

Quantitativecontrolofthematerials/equipmentinrelationtopackinglists

Controloftheincomingandoutgoingmaterialto/fromstorageareasandothersites

4. DEFINITIONS/ABBREVIATIONS

QEHS
QA
QC
LV
ITP
AIS

:Quality,Environmental,Health&Safety
:QualityAssurance
:QualityControl
:LowVoltage
:InspectionandTestPlan
:AirIsolatedSwitchyard

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5. PERSONNEL

SiteManager

SiteEngineer(s)

QA/QCEngineer

QEHSSupervisor

SiteSupervisors

SiteForemen

Workers

Operators

6. MATERIALS

RebarsS420(TSE500,fyk=420N/mm)

Concrete(Type:C30/37forFoundations,C16/20forLeanConcretes)

Formworks(timberandplywood/wood)

Woodsforroof

Rooftile

Membranes

Gravelorcrushedstone

Perforateddrainagepipes

Bricks

Plasteringmaterials(roughcast,gypsumplaster)

Paints

Marble

CeramicTiles

ElevatedFloor

Rockwoolsuspendedceiling

Glasswoolforheatisolationofroof

Valleyandrainwaterpipes

PlumbingArmatures,sanitarywaresandpipes

ElectricalArmaturesandWires

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ExteriorInsulationMaterials

Steelprofiles

DoorsandWindows

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7. EQUIPMENT

Crane

Manlift

Excavator

HandTools

Rebarbendingmachine

Backhoeloader

Loader

Trucks

Scaffold

Concretevibrator

Concretemixer

Concretepump

8. SUBCONTRACTORSSUBTIERCONTRACTORS
8.1 Subcontractors

8.1.1. Subcontractor1(forCivilWorks)
CompanyName

SilopiAypanaatSan.Tic.Ltd.ti.

Address

Y.TepeMah.2.Cad.No:64

Silopi/rnak

Tel

+904865181959

Fax

+904865186900

EMail

mesut.aydin@silopiaypa.com

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8.1.2. Subcontractor2(forPrimaryWorks,SecondaryWorksandSiteTests)

CompanyName

Address

Tel

EMail

9. EXECUTION

9.1 FOUNDATIONWORKS
9.1.1. PreparationtoExcavation
The excavation area will be defined and marked on the ground by powdered lime by the
topographeraccordingtotherelevantprojectdrawing.
Thismarkingworkwillberecordinthesurveyreport.Workingareaswillbedefinedaccording
tobelowsketchatrelatedreport.

9.1.2. SafeExcavationWorks
9.1.2.1.

Accessladdersmustbeprovidedtoallowleaveexcavationareaeasily.

9.1.2.2.

Access ladders must be secured, extend at least 1 metre above the top of the
excavationandnotbelongerthan5 meters.Toaccessexcavationsdeeper than5
meters specific access / egress means shall be in place (stairway towers, then
ladders)

9.1.2.3.

Allstoragematerialsmustbekeptatleastatadistanceof1.2metresfromtheedge
oftheexcavationunlessotherdistanceisdefinedbyanauthorisedengineer.

9.1.2.4.

Vehicle movement must be kept at a distance of 3 metres from the edge of the
excavation.

9.1.2.5.

Awarningchainmustbepresentatadistanceofatleast1.5metresfromalledges
oftheexcavationlessthan1.2metresdeep.

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Excavationsofmorethan1.2metresindepth,requiringanyspecificaccessmeans,
must have rigid barriers and toeboards (or any system which provides equivalent
protectionastoeboards)aroundtheoutsidetopreventpersonsandmaterialfrom
falling. Toeboards are not required when a safety distance of 1.5 metres is
maintainedbetweenedgeofexcavationandrigidbarrier.Excavationsbetween0,5
and 1,2 metres in depth must have rigid barriers around the outside to prevent
persons and material from falling, except when a safety distance of 1.5 metres is
maintainedatalltimesbyvisiblesafetychainsorflexiblemeshat1.1meterheight.

9.1.2.7.

Aprotectivesystemtopreventcollapseoftheexcavationorcavein(e.g.:sloping,
shoring and benching, shielding, support systems) must be installed when the
excavationismorethan1.2metersdeep.

9.1.2.8.

Whentheexcavationismorethan5metresindepth,theexcavationmustcomply
withthespecificationasdefinedbytheauthorizedcivilengineer(see5.1.3).

9.1.2.9.

Whenpersonsneedtocrossanexcavation,abridgingwalkwaymustbedesigned
accordingtothelocalcodeandmustbeerectedwithhandrailswhichcanwithstand
aminimumloadof1kNhorizontally.

9.1.3. Excavation
Excavation will be performed by excavator or backhoe loader in charge of topographer. The
areawillbeexcavatedtillprovidingthebottomlevelintheproject.Then,excavationpitsmust
be cleaned until provide the only ground surfaces to adherence between concrete. If there is
water in the pits, it will be drained with pumps before concrete. After final checking the
measurementsofthefoundationsbythetopographeritwillbereadytoblindingconcrete.Sizes
of the foundations will change according to equipment and pylon types. Approximately the
maximumdepthoftheexcavationwillbeonemeter.

9.1.4. BlindingandWaterproofing
Blinding concretewillbe pouredtothebottomsurfaceofthebuildingfoundationtilla10cm
height. Slump test will be performed on each concrete mixer that delivered lean concrete to
site. Slump measurements will be recorded to Concrete Pouring Cards. After the concrete
hardened,waterproofingworkswillbegin.
The waterproofing process begins by laying the waterproof membranes to the surface. The
edgeofonemembraneshalllapovertheothermembranesedgeduringthislayingoperation.
Alljointsofmembranesheetsshallbestickbymeltingbitumen,whichisthemainmaterialof
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thesemembranesviablowtorch.Itmustbetakenintoconsiderationthatwaterproofingworks
startafterformworksandbeforerebarworks.Bituminousmembraneapplicationshallbemade
as 2 layers and after completion of application a protection concrete will be poured as 5 cm
thickness.Bituminousmembranematerialshallbeapprovedtoclientbeforeusing.

9.1.5. RebarandFormworksforBuildingFoundationandBasementShearwall
Timberssized5x10and10x10andplywoodwillbeconstitutedforconcrete.Afterhardeningand
shrinkage of lean concrete, formworks will be performed with plywood forms and supported
withtimberstoavoiddeformationformwork.Aftercompletionoffoundationformworkvertical
and horizontal rebar structures will be mounted according to the sizes in the building
foundation projects. Thereafter, foundation earthing strips will be placed according to the
foundation earthing project. When all embedded parts and formworks fixed and finished,
foundationswillbereadytopouringconcrete.

In opposition to foundation rebars, sharewall rebars shall be mounted and inspected by

engineers before applied formworks. Vertical and horizontal rebar structures will be mounted
accordingtothesizesinthebuildingprojects.Aftercompletionofinspection,sharewallforms
shallbemountedsimilarlybyusingtimbersandplywoodforms.Formworkcoordinatesshallbe
measuredbytopographersandrecordedtobeforeconcretepouringform.

9.1.6. ConcreteWorks
Air temperature shall be at range of 5 0C 32 0C for pouring of concrete. If it is necessary,
concrete will be poured with the help of the pump. To provide diffusion of the concrete,
vibrationwillbeappliedwithavibrationmachinebytheworkers.Surfacesmoothingisgoingto
be performed. After pouring concrete, surface of concrete will be supplied to its straightness.
During concrete works, samples will be taken for compressive strength test on each concrete
pouringday.6cubesampleswillbetakenforeachtest.(3for7daystest3for28daystest).If
necessaryconcreteismorethan40m3,samplingoperationwillbeperformedforeach40m3of
concretedeliveredatsite.AlsoslumptestwillbeappliedandrecordedinConcretePourCards
foreachconcretemixerbeforepour.
After hardening and providing the necessary strength of concrete, the formwork will be
dismantled. Some chemicals will be used for concrete curing at cold weather conditions.
Watering of concrete will be used for concrete curing at summer season. To provide proper
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curing of concrete, air open surfaces of concrete shall be wrapped with curing blanket and
curingblanketshallbealwayswetbyirrigating.

9.2 COLUMN,BEAMandSLABWORKS
9.2.1. RebarandFormworksforBuildingColumns

After pouring of foundation and basement share walls, formworks will be dismantling after
required durations as defined in standards. All building construction area shall be cleaned up
fromwasteand/orreusableforms,timbersandnails.
Column rebars will be mounted rebar area and handled to building. Column rebars will be
connected to ironstones get out from foundation rebars. Tie spacers and stirrups will be
completed and column rebars shall be inspected by engineers. During mounting of rebars, if
working at high will be needed, EHS requirements shall be applied and scaffoldings shall be
usedifnecessary.
Columnsformworkwillbeconstitutedwithtimbersandplywoodforms.Plywoodformsshallbe
supported properly via timbers to avoid deformation of formwork during concrete pouring.
Formwork coordinates shall be measured by topographers and recorded to before concrete
pouringform.

9.2.2. RebarandFormworksforBuildingSlabsandBeams

Slab and beams formworks will be mounted before connection of rebars by using timber,
plywood and falsework. Firstly, forms of beam bottoms will be put between columns and
supportedwithsteelpostsproperly.Formworksofbeamsideswillbemountedandsupported
bytimbersandslabformworkscompleted.Allslabformworksshallbesupportedpropersteel
polesanddistancebetweensteelpoleswillnotbegreaterthan80cm.Forhugeslabs,horizontal
beltswillbeprovidedbetweensteelpolestostrengthen.

Whileworkingontheslabformwork,barriersshallbeprovidedtoedgeofbuildingandEHSand
working at high requirement applied. A proper ladder must be provided to access top of the
formwork.

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After completion of slab and beam formwork vertical and horizontal rebar structures will be
mounted according to the sizes in the building slab and detailed beam projects. Thereafter,
conduits for electrical wiring and other embedded materials will be placed according to the
electrical and/or plumbing project. When all embedded materials and formworks fixed and
finished,foundationswillbereadytopouringconcrete.

9.2.3. ConcreteWorks
Airtemperatureshallbeatrangeof50C320Cforpouringofconcrete.Forcolumn,slaband
beamconcrete,concretewillbealwayspouredwiththehelpofthepump.Toprovidediffusion
oftheconcrete,vibrationwillbeappliedwithavibrationmachinebytheworkers.Surface
smoothingisgoingtobeperformed.Afterpouringconcrete,surfaceofconcretewillbesupplied
toitsstraightness.Duringconcreteworks,sampleswillbetakenforcompressivestrengthtest
oneachconcretepouringday.6cubesampleswillbetakenforeachtest.(3for7daystest3for
28daystest).Ifnecessaryconcreteismorethan40m3,samplingoperationwillbeperformed
foreach40m3ofconcretedeliveredatsite.Alsoslumptestwillbeappliedandrecordedin
ConcretePourCardsforeachconcretemixerbeforepour.

9.2.4. FormDismantlingandConcreteCuring
Afterhardeningandprovidingthenecessarystrengthofconcrete,theformworkwillbe
dismantled.Somechemicalswillbeusedforconcretecuringatcoldweatherconditions.
Wateringofconcretewillbeusedforconcretecuringatsummerseason.Toprovideproper
curingofconcrete,airopensurfacesofconcreteshallbewrappedwithcuringblanketandcuring
blanketshallbealwayswetbyirrigating.

9.2.5.GasConcreteWallBonding
PreparationofBond
GasConcreteBondwillbetransportedtositeas25kgpackages.Bondsthatarrivedtothesite
willbestockedatoneplacethatnotbeexposedtorainandsnow.
Bond mix will be prepared with added 2 unit powder bond to 1 unit water and then it will be
mixedwithhelpingofadrillingmachine.So,Bondwillbereadytouse.Bondmustbemadeas
enoughquantityandwaitedbondmustnotusewithaddingwater.

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BondQuantitytoSpendfor1m2GasConcreteBonding
ThicknesofBlock(cm) 10 12,5 15 17,5 20
Bond(kg)
1,5 1,9
2,2 2,6
2,9

22,5
3,3

25
3,7

27,5
4,0

30
4,4

WallBonding
Materialswillbecheckedbeforestartingofwallbondingandifthereareanywetblocks,they
willbewaiteduntilbecomedrying.Packedmaterialswithnylonwillbeventilatedbyopening
onedaybeforebonding.
Beforestartingfirstrowofthewallbonding,allsurfaceswillbecleaned.
Mortarwillbeusedbetweenwallandwallsurface.Mortartobeusedwillbe34cmthickness
andwithofwall.Itisrecommendedforthismortaramixof1unitcementand1unitpowder
limeand6unitsthinsand.Afterspreadingofmortar,blockswillbeplacedbyhelpingstringand
watergage.Rubbermalletwillbeusedduringplacement.
If necessity of using blocks except standard dimensions, cutting will be made. Crushing with
troweledgeisnotallowed.
Scaffoldingwillbesetupduringwallbondingandsettingupofscaffoldingwillbeensuredthat
donebyauthorizedandtrainedpersonnel.

9.2.6. MasonryBonding
Firstly, bricks will be cleaned up from dust and if it is required it will be wetted. String and
plummet will be used to provide regularity of walls. While bricks are placed, overflowing
mortarswillbecleanedbytrowelfrombothsideofwall.AtthePlacesthatnotpossibletouse
asfullbrick,brickswillbeusedwithbreakingandperforatedsidesofbricksmustnotbeplaced
towallsurfaces.
Scaffoldingwillbesetupduringwallbondingandsettingupofscaffoldingwillbeensuredthat
donebyauthorizedandtrainedpersonnel.
Mortar that a small amount of lime added and including 250300kg cement, will be used at
masonry.Jointthicknessisonecentimeterandcontinuouslyatverticalandhorizontaldirection.
Plasteringworkswillnotstartatbothsideofwallwithoutmortarwasdried.

9.2.7. ConstructionofLintel
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Lintelswillbeconstructedonthedoorsandwindows.Linteloverlappingdistancewillbe
accordancewithitsdrawing.Linteloverlappingdistancesaregivenbelowtable.

TypeofWall ClearSpaceMinumumOverlap(d)cm

MassiveWall

CurtainWall

(L)
cm

<135
135300
<100
100190
200300

LintelsOn
DoorandWindow
20
0,15XL
15
20
30

Lintels
Under
Window

4560

BondingofWall

9.4.

ELECTRICALANDSANITARYINSTALLATIONWORKS

9.4.1.

ElectricalInstallation

Electrical installation will be analyzed in two categories as weak current and strong current
installation.
Weak current consists of bell, antenna and fire alarm system. Strong current is relevant to
lighting and alternative power supply. Both of the systems pass through the same istallation
steps.
Firstly, the conduits, through which the cables will move on, will be installed in the concrete
slab,beamsandwallstoprotectthewires.Attheintersectionpointsoftheseconduits,junction
boxeswillbeinstalledonthebeamsand/orwallsunderplaster.Aftertheconduitinstallation,
theelectricwireswillbepassedthroughtheconduits.
Electricalwireshallbeaccordancewithelectricaldrawingsandshallbeinspectedbyengineers.
Secondstepwillbeexecutedafterplasterandpaintingworks.Inthisstage,electricalfixtures,
panelsandfuseswillbeconnectedtowiresandtheyarefixedtothepointsthatareindicatedin
the electrical installation drawings. Proper scaffolds and ladders shall be used to reach high
points.

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Allthecablesarecollectedandcontrolledinthemainfusebox.Mainsupplywillbecomeinto
thisboxaswell.
Afterallwiringsandconnectionscompleted,electricalsystemshallbecheckedandtested.

9.4.2.

PlumbingandSanitaryInstallation

Plumbing system will be mentioned as 3 separate sections. First one is waste water system,
secondiscleanwatersystemandlastoneisinstallationofsanitarywares.
WasteWaterSystem
Waste water pipes installation will start before concrete pouring of basement shear walls. At
this stage, necessary reserved holes will be left in shear walls and when waste water pipes
startedtoinstall,theseholeswillbeusedinordertopipes,crossingbetweenroomsandoutside
of the building. After completion of lining of walls, waste water pipes will start to install
accordancewithplumbingdrawing,thanitwillbefixedtoavoidanydeformationduringscreed
pouring.Necessaryattentionshallbetakenforconnectionpoints.Opensidesofpipesmustbe
closedtoavoidcongestingofpipesbecauseofanyconstructionmaterial.

CleanWaterSystem
Clean water pipes installation will start after screed pouring and be installed accordance with
plumbing drawing. Plastic weld machine will be used to connect pipes bracket parts and tie
parts.Allconnectionsandtiepartsshallbetestedaftercompletionofallplumbingsystemby
giving pressure water into system from one point. Possible water leakage will be monitored
duringonedayandcleanwaterpipeswillbeembeddedafterthat.
InstallationofSanitaryWares
After completion of all ceramic tile and plastering work, sanitary ware installation will be
started. Armatures and sanitary fixtures will be installed by hand tools accordance with
plumbingdrawing.

9.5.

PLASTERINGWORKS

After completion of all wall lining and embedded electrical and plumbing works, plastering
workswillstartasroughcastandfinishplaster.Cement,sand,water,admixturesbondingagent

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etc.,willbeusedforplasteringworks.Properscaffoldsshallbeusedduringplasteringworksand
itshallbeinstalledbyauthorizedandtrainedworkers.
Walls to be plastered are required that fully dry. Plaster bottom alignments will be marked
beforestartingplasteringworks.Residuesandbulgeswillberemovedfromsurface.Surfaceof
walls willbe wetted.Concretesurfacestobeplasteredwillbechippedifthey arenotenough
rough.
Verticallevelingtapeswillbepreparedatintervals2metersinordertogetplaneandplummet
surface.Roughcastmortarwillbeappliedonthesetapesbyusingsteeltrowel.Gaugestickwill
beusedtobeflattenplasteringsurfaceafterapplication.
Finishing plaster will be made after properly curing of roughcast. Roughcast surface will be
wettedwithplentyofwater.Itisrequiredthatallofscaffoldingconnectionsshouldberemoved
fromwall.
Plastering is not recommended to make neither outside of building nor inside of building,
excepttakenspecialprecautionatinsideofbuilding.
Theplasteredsurfacewillbecuredwellforaperiodof3days.

9.6. ERECTIONOFDOORSANDWINDOWS
Blindframesofdoorsandwindowswillbemountedtothewallsaftercompletionofwalllining
beforeplasteringworks.Blindframeswillbeconnectedwithweldingwithusingsteelprofiles.It
willbepaintedwithanticorrosionpaints.Afterinstallationofblindframes,deformedsurfaces
willbepaintedinplace.Blindframeswillbeconnectedtobuildingfoundationearthingsystem
byusingsteelstrips.
Doors and windows will be produced accordance with blind frames sizes and architectural
drawingofbuildinginfactory.Doorsandwindowswillbetransportedtositeaftercompletionof
insideandoutsideplasteringworks.Doorsandwindowframethatproducedatfactorywillbe
placedtomountingplacebyhelpingofplummet.Placeddoorandwindowframewillbefixed
withscrews.Installationwillbecompletedbyattachingwindowedges.Protectiontapeswillbe
removedafterinstallation.

9.7.

CERAMICTILEWORKS

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Attheplacestobetiledwalltiling,walltilingwillbemadebeforefloortiles.
Firstly, bottom of the places that to be tiled will be cleaned. If surface is a smooth surface,
surfacemustbechippedinordertoclingoftile.
Ready mix ceramic adhesive will be used to tile ceramics. Adhesive will be applied to bottom
surfacewithtrowel.Afterthat,firstceramictilewillbeputtedtoedgeofwallorflooranditwill
becontinuedwithputtingotherceramictilestofirstceramictilealignment.
If deterioration is become at adhesive to be used, that adhesive should not be used again.
Ceramic tiles to be used for places that encountered to corners and holes will be used with
cuttingbytilecuttingtoolaftermeasuredinplace.Tilespacerwillbeusedinordertoprovide
jointbetweenceramictiles.Watergagemustbeusedtochecklevelingoftiles.
Aftercompletionoftilingworks,ceramictilewillbeleftdryingduring1dayduration.Jointing
paste will be applied after drying. Jointing paste will be applied to surface with helping of
scraper and all of joint spaces will be filled in this way. After that, surface flatness will be
providedbycleaningoffwithwettedsponge.

9.8.

ELEVATEDFLOOR

Surfacetobemadeapplicationwillbeabsolutelycleanedfromdebrisandwastemortarsthat
stickedontheconcretesurface.
After last inspections of areas which to be make installation of elevated floor, areas
measurements will be made and placement of elevated floor plates will be planned with
creatinggrids.Inthisway,jointstringwillbeused.
Afteralignedstring,elevatedfloorfootswillbedistributedtoareawithdistancebetween60cm.
Beltscrewswillbetightenwithbeltsfixingtothechannelsintopoffoots.Substructureworks
will be completed with installing of plastic seals that in the shape of star to be provide noise
isolation.
First panel of the elevated floor which is substructure system completed, will be placed at
middleoftheareaandunderthejointstring.Itwillbealignedwithwatergageandlasermeter.
Panellevelswillbealignedfromnutsundertheelevatedfloorfoots.
Afterplacementofentirepanels,panelstobecutwillbeplaced.Forthispurpose,dimensionsof
theremainingemptyspaceswillbemarkedwithmeasuring.Aftermarking,panelswillbecut
withcuttinghandtool.Elevatedfloorpanelswhicharecut,willbeplacedwithwatergage.

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9.9. INTERNALPAINTINGWORKS
Firstly,1metersquareareawillbepaintedtodecideeasilycolortobepainted.Itisrequiredthat
ceilingpaintingsmustbepaintedbeforewallpaintings.
Primerapplicationwillbemadeallsurfacesbeforepainting.Paintingapplicationwillbestarted
afterdryingofprimer.Paintcanbethinnedasdeterminedonpackageofpaintorapplication
catalog.Connectionpointsofthewallsandedgeswillbepaintedbyfingerrollerbrushandthen
wide surfaces will be painted by big roller brush. Application should be done in the same
direction continuously. After completion of first layer, second layer will be painted after
completionofallbuildingworks.

9.10. EXTERIORPAINTING

Firstly, application surface will be cleaned and flatten. Edge profiles must be used at corners.
Exteriorpaintingworkswillbecompletedwithpainting2layersexteriorpaint.

9.11. SUSPENDEDCEILINGWORKS
Applicationareaelevationswillbemeasuredbylasergagebeforesuspendedceilingworksstart.
T24 edge profiles will be mounted on these elevations. 360cm length main carriers will be
hanged to ceiling with helping of steel dowel, suspension wire and double spring clips as
maximum 60cm distance to the wall. Similarly, second main carrier will be hanged as 120cm
distance to first main carrier. Main carrier connections will be done with spreading of main
120cm carriers at 60cm intervals. After that, obtained 60x120 sized rectangles will be divided
with60cmsecondarycarriersand60x60sizedsquareswillbeconstituted.
Suspendedceilinginstallationwillbecompletedwithplacingofrockwoolpanelsinthe60x60cm
squares.

9.12. ROOFWORKS

After completion of building concrete works, building roof should b covered as per below
section,onebyone.

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OvertheReinforcedconcreteslab,LightweightCellularConcretewith%2slopehavetobecast.
Theslopehavetobeindirectionofrainwaterpipes.Overthislayer,AsphaltPrimerBitumen
Emulsion, have to applied. Asphalt Primer have to cover all face of concrete and have to
continue on papraphet walls up to top layer level. After Asphalt primer dried, double Layer
ModifiedbitumenWaterproofingmembranesareadheredbythermalheat.Membranehaveto
be 2+3mm. Membrane joints at two layers should not overlapped. Over this layer, Thermal
InsulationLayerExtrudedPolystrene5cmshouldbeapplied.XPSlayerhavetocoveredand
should be protected with Filter Fabric Geotextile 150 g/m2. And final layer for roof cover is
ConcretePaversLoselyLaidonPlasticSpacerSupports.

10. TIMELINEOFACTIVITIES

Approximate durations will be shown below for each section. Also each step of the work will
repeated and performed together for accelerate the work. Also working Schedule will be
followed.
ForecastedStart&FinishDatesoftheControlBuilding:01/10/201401/03/2014

11. PROGRESSMEASUREMENT

Ontimebaseprogresscurveswillbeindicatedineachmonthlyreports.

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12. QUALITYREQUIREMENTS
All Electrical Erection works of the Khabat Thermal Power Plant Units 1&2 Project will be
performedaccordingtothe;(Allwillbesubmitted)

InspectionandTestPlan(ITP)ofBlockWork
InspectionandTestPlan(ITP)ofPlastering
InspectionandTestPlan(ITP)ofTiling
InspectionandTestPlan(ITP)ofPainting
InspectionandTestPlan(ITP)ofRoofConstruction
InspectionandTestPlan(ITP)ofDoorsandWindows
InspectionandTestPlan(ITP)ofPlumbing
InspectionandTestPlan(ITP)ofElectricalInstallation
InspectionandTestPlan(ITP)ofElevatedFloor
Toprovidethecontrolsafterfinishingtheworks,RelevantCheckListswillbefollowed.
SIEMENSshallbestrictlycomplywiththeProjectQA/QCPlanwhichisapprovedbyGAMA.
Method Statements, Inspection and Test Plans and Checklists will be delivered to Gama, 1
monthbeforethestartingofthesiteworksand/orfactorytests.Accordingtothecomments
of Gama, suitable changes will be applied immediately and the documentation will be
completed.
GamawillbenotifiedbySIEMENS20daysinadvanceforanytestatmanufacturerpremises
oranysiteactivitiesbyNotificationofInspectionforms.Furthermore,theinspectiondatewill
be verified by SIEMENS 3 days prior to test. For civil works, especially for concrete
inspections,notificationwillbeonedayinadvance.
Thechecklists,whicharegoingtobeapprovedbyGamaduringinspection,willstandforthe
confirmationoftheworkandbeusedassitedocumentsthoserecordthecontrol.
Incaseofoccurringnonconformitiesduringtheexecutionofwork,theywillberecordedand
reported to the related head contacts. A correction plan for the work will be prepared after
requiredsurvey.

13.1. PersonalProtectiveEquipment

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Therequiredpersonalprotectiveequipmentforexcavationworksisdefinedinthefollowing
table.Personalprotectiveequipmentshallbereviewandredefinedwithinthecontextofthe
preparationofthetaskbasedRAMS(RiskAssessmentMethodStatement)

Related
Standard

50hz
14Kv 1dk

EN 3453466

Drainage
Works

EN 347

EN 397

EN
166175

EN
166

Teknik
EN artna
166 me

EN
149

EN
414
x4x

EN
EN 352- 352-2
413x4
1
(15
x
(30dB) Db)

Sa fety
Belt

Heat Resist.
Nomex
Clothes

Harness Belt

Safety Vest

Body Protectors

Work
Uniform

Ear Plug

Steel Netting
Gloves
Welding
Gloves

Heat Gloves

Tension
Gloves

EN
EN
420,38 EN
140,450
8
388

Ear defender

Ear
Protectors

Gloves

Filter
Cartridge
Mask
Mechanical
Work Gloves

Particle Mask

Respira tion
Protectors

Eye Wash

Protective
Glasses
Welding
Mask

Welding
Glasses

54/ 57,
50/ 54,
57/ 62

Barrettas

Plastic Boots

Footwear (for
Mech.
Works)

Insulating
Boats

PROCESS

H ea d
Protect Eye - Fa ce Protectors
ors

Foot Protectors
Footwear (for
Elect. Works)

Equipment

PERSON AL PROTECTIVE EQUIPM EN TS

EN
471

ANSI
IEC
207- EN 362
61482-1 2011
355

13.2. SafetyFence

HazardTapewillbeappliedforcoveringtheentiresiteandspecificworksthatdeterminedby
riskanalysis.

13.3. RelatedSafety/WarningSigns.

Duringtheworkatsite,therewillbewarningsignsforeachriskyworkandalsogeneralhealth
andsafetysignswillbelocatedathighlyvisiblepointstowarntheworkers.
Toprovidesafetyandcontroloftheworkingareas,therewillbespecificandlocaldemarcation
torestrictandisolatetheworkingareas.

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14. REFERENCES

SIEMENSQualityPlan
Quality

Requirements

for

Suppliers

and

Subcontractors

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