Beruflich Dokumente
Kultur Dokumente
INSTALLATION AND
PARTS MANUAL
MODEL PA140VS
FOR
CATERPILLAR D8T & D9T TRACTORS
TABLE OF CONTENTS
Mounting Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Motor Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Valve Mounting Group . . . . . . . . . . . . . . . . . . . . .12-13
Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15
Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . .16
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MODEL PA140A
MOUNTING GROUP
D8T
ITEM NO
PART NO
DESCRIPTION
QTY
20
7X-0427
21
152-8372
BRACKET, LH
10
1
22
152-8371
BRACKET, RH
23
197-7837
HITCH PIN
24
3B-5320
COTTER PIN
25
7X-0533
WASHER, HARD (1 Z)
26
7X-2580
14
27
9X-8258
14
10
MODEL PA140A
MOUNTING GROUP
D8T
MODEL PA140A
CONTROL GROUP
D8T
NOTE:
ITEM 2 (CONTROL DECAL) NOT
SHOWN. INSTALL WHERE CLEARLY
VISIBLE BY OPERATOR.
ITEM NO
PART NO
DESCRIPTION
QTY
209-2608
235-7152
222-7888
SWITCH
246-4311
SWITCH GUARD
PA140VS / D8T
FULL POWER WINCH CONTROL
W/DEDICATED DIRECTIONAL
CONTROL VALVE
MODEL PA140A
D8T
MODEL PA140A
JOYSTICK ASSEMBLY
D8T
1
NOTE
BUTTON ORIENTATION
IN RELATION TO MOUNTING
PLATE
ITEM NO
PART NO
DESCRIPTION
235-5801
PLATE, MOUNTING
QTY
260-1982
HARNESS AS
269-9388
JOYSTICK, CONTROL
127-2170
MODEL PA140A
MOTOR LINES GROUP
D8T
DETAIL C
NOT TO SCALE
DETAIL A
NOT TO SCALE
VIEW B-B
NOT TO SCALE
VIEW D-D
NOT TO SCALE
ITEM NO
PART NO
DESCRIPTION
QTY
1P-5766
7X-0313
8T-5360
1P-3703
D-RING
240-8865
148-8317
ADAPTER
240-8862
8W-6688
10
152-8360
11
148-8378
ELBOW, 90
12
163-3189
13
148-8364
ELBOW, 90
14
7X-0326
15
1F-1560
SPACER
16
6D-7573
CLIP, DOUBLE
17
1S-6420
HOSE CLAMP
18
8T-4223
WASHER, HARD (, Z)
19
148-8369
ELBOW, 90
MODEL PA140A
LINES GROUP
D8T
Fuel Tank
Fuel Tank
Implement Valve
Case
36 28
SECTION B-B
SECTION A-A
35
9
36 28
Implement Valve
35
VIEW E-E
Case
FUEL TANK
SECTION D-D
SECTION C-C
MODEL PA140A
LINES GROUP
D8T
MODEL PA140A
LINES GROUP
D8T
ITEM NO
PART NO
DESCRIPTION
QTY
6V-0852
DUST CAP
146-7578
150-4027
TEE
191-1443
213-5003
219-8051
WIRING HARNESS
238-5096
238-5097
239-3327
BRACKET
10
148-8326
ADAPTER
11
148-8340
ADAPTER
12
148-8354
ELBOW, 45
13
148-8407
PLUG
14
148-8411
PLUG
15
155-3624
PLUG
17
6V-0400
18
1S-0994
HOSE CLAMP
19
3J-1907
O-RING
20
4J-0520
O-RING
22
5P-4295
HOSE CLAMP
23
6V-3965
ADAPTER, QD
24
7G-5984
CLIP HALF
25
7G-5985
CLIP HALF
26
7G-5986
GROMMET
27
8C-3206
FLANGE-HALF
28
8T-4121
29
8T-4136
30
8T-4139
31
8T-4184
32
8T-4192
33
8T-4195
34
8T-4223
WASHER, HARD (, Z)
35
1P-3703
SEAL
36
8T-4196
4
14
12
10
MODEL PA140A
MANIFOLD ASSEMBLY
D8T
ITEM NO
PART NO
DESCRIPTION
QTY
220-1341
161-8891
BRACKET
8T-4223
WASHER, HARD (, Z)
8T-4139
4P-7581
CLIP
6V-8212
8T-4121
3E-3364
RECEPTACLE
3E-3365
WEDGE, CONNECTOR
10
3E-3370
RECEPTACLE, 3-PIN
11
3E-3371
12
8T-8729
CONTACT PIN
13
14
15
16
8T-8737
126-0858
127-1955
126-3900
PLUG, CONNECTOR
CARTRIDGE, SOLENOID VALVE (COMPLETE)
SEAL KIT (FOR ITEM 14)
COIL (FOR ITEM 14)
1
2
1
1
11
MODEL PA140A
VALVE MOUNTING GROUP
D8T
Filter Switch
2 Pin
Blue & Black
Orange
Purple
Blue
Purple
Pink
Gray
SECTION B-B
ITEM NO
1
2
3
4
5
PART NO
210-7776
228-3105
228-3106
8T-4171
9X-8256
DESCRIPTION
VALVE GROUP, CAT D8T (REFER TO PAGE 13)
BRACKET
BRACKET
CAPSCREW, HEX HD (M6 X 1.00 X 12mm, G10.9, Z)
WASHER, HARD (M6, Z)
12
QTY
1
1
1
8
8
MODEL PA140A
VALVE MOUNTING GROUP
D8T
Filter Switch
2 Pin
Blue & Black
Orange
Purple
Blue
Purple
Pink
Gray
SECTION B-B
ITEM NO
PART NO
4T-1073
213-4326
4J-0522
5
6
7
8
DESCRIPTION
QTY
STUD
SEAL
4J-8997
O-RING
6V-5555
O-RING
8C-3206
FLANGE-HALF
8T-4196
8T-4121
10
4J-0520
SEAL
NOTE: For spare parts information on 213-4326 Valve (Item 3), refer to the D8T Tractor Parts Book.
12
MODEL PA140A
MOTOR GROUP
D8T
14
MODEL PA140A
MOTOR GROUP
D8T
ITEM NO
PART NO
DESCRIPTION
QTY
531
158-6534
532
8T-9398
533
8T-4994
WASHER, HARD (, Z)
534
3J-4567
535
240-8858
536
4F-7391
O-RING
537
126-0848
MOTOR COVER
538
5P-2566
11
539
8T-4223
WASHER, HARD ()
11
540
119-1586
O-RING
541
126-0824
ADAPTER BLOCK
544
7U-8897
ADAPTER, METRIC
546
547
6V-9830
148-8432
CAP
TEE
1
1
548
148-8369
ELBOW, 90
549
550
150-4042
152-8368
ADAPTER
HOSE -4 X 14 in. (356 mm)
1
1
551
553
554
152-8369
150-3033
6V-9828
1
1
1
555
126-0837
242-7225
240-8860
148-8378
6V-8627
197-8745
150-5968
196-0719
148-8353
242-1531
150-4037
242-0709
5P-2675
6V-8185
8T-4205
SPACER
VALVE
CARTRIDGE SEAL KIT (FOR 105330)
ELBOW, 90
ELBOW, 90
HOSE -4 X 17 in. (432 mm)
TEE
HOSE -6 X 18.5 in (470 mm)
ELBOW, 45
HOSE -6 X 27 in. (689 mm)
TEE
BRACKET
CAPSCREW, HEX HD (-20 X 1, G8, Z)
NUT, HEX (-20, Z)
WASHER, HARD (, Z)
1
1
1
2
1
1
1
1
1
1
1
1
2
2
2
560
561
562
563
564
565
566
567
568
569
570
571
572
NOTE:
15
MODEL PA140A
BRAKE VALVE ASSEMBLY
D8T
ITEM NO.
PART NO.
240-8858
NSS
2
3
DESCRIPTION
QTY.
242-7228
242-7229
SPRING RETAINER
9S-8008
PLUG
NSS
SPOOL
NSS
7M-8485
SPOOL STOP
O-RING
NSS
126-2453
PILOT ORIFICE
10
126-0817
11
242-7227
12
3D-2824
O-RING
13
4J-5268
O-RING
15
126-3349
BACK-UP RING
19
155-3624
PLUG
22
8J-7269
AR
16
17
107
106
105
104
118
103
214
104
215
119
213
212
211
210
207
208
207
102
202
209
204
203
112
103
206
18
105
104
900
118
122
106
113
107
116
300
115
114
400
117
205
500
118 119
800
118
119
700
121
612
605
603
605
612
120
108
119
613
608
604
613
609
126
116
607
612
609
608
605
606
101
123
538 539
125
127
537
MODEL PA140A
WINCH HOUSING ASSEMBLY
D8T
MODEL PA140A
WINCH HOUSING ASSEMBLY
D8T
ITEM #
101
102
103
104
105
106
107
108
112
113
114
115
116
117
118
119
120
121
122
123
125
126
127
201
203
204
210
211
212
213
214
215
300
400
500
537
538
539
540
600
700
800
900
PART #
DESCRIPTION
126-2470 WINCH HOUSING
CABLE DRUM (PACCAR P/N 107272)
110-8366 BEARING CONE
110-8368 BEARING CUP
126-0774 SPACER RING
5P-9171 RETAINING RING
126-0772 OIL SEAL
231-2226 RING GEAR ASSEMBLY (REFER TO PAGE 24)
148-8407 PLUG
126-0778 PLUG, MAGNETIC DRAIN
126-3230 PLUG, FILL
6U-1989 VENT PLUG
1K-6705 CAPSCREW, 1/2-13 UNC X 1/2 HEX HD, GD8
4H-6730 O-RING
5P-2566 CAPSCREW, 1/2-13 UNC X 1-1/2 HEX HD, GD8
8T-4223 WASHER, HARD FLAT, 1/2
126-0853 HOSE GUARD
8T-8917 CAPSCREW, 1/2-13 UNC X 1-1/4 HEX HD, GD8
5P-1076 WASHER, HARD FLAT, 1/2
152-8360 HOSE ASSEMBLY, -6 X 36 in (914 mm)
6V-9807 ELBOW, 90
148-8353 ELBOW, 45
6V-9829 CAP
231-2270 RING GEAR ASSEMBLY (REFER TO PAGE 23)
231-4084 THRUST WASHER
231-4088 NEEDLE ROLLER BEARING
231-2288 CARRIER CLUTCH ASSEMBLY (316:1 RATIO) (REFER TO PAGE 22)
231-4087 THRUST WASHER
231-4085 NEEDLE ROLLER BEARING
231-4089 THRUST WASHER
231-2247 COVER
1T-0132 O-RING
231-2224 BRAKE ASSEMBLY (REFER TO PAGE 20)
231-2225 OVERRUNNING CLUTCH ASSEMBLY
-HYDRAULIC MOTOR GROUP (REFER TO PAGE 15)
126-0848 MOTOR COVER
8T-8917 CAPSCREW (1/2-13 UNC X 1-1/4 HEX HD GD8)
8T-4223 WASHER 1/2 HARDENED
119-1586 O-RING
140-7267 FAIRLEAD PARTS GROUP (SEE BELOW)
231-2262 OUTPUT PLANET CARRIER ASSEMBLY (REFER TO PAGE 26)
231-2229 SECONDARY PLANET CARRIER ASSEMBLY REFER TO PAGE 25)
-RING GEAR ASSEMBLY (REFER TO PAGE 24)
QTY
1
1
4
4
2
2
2
1
1
1
1
1
2
1
54
54
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
11
1
1
1
1
1
FAIRLEAD ASSEMBLY
ITEM #
PART #
603
604
605
606
607
608
609
612
613
-
126-0836
126-0835
126-0794
126-0834
228-0767
4L-6454
8T-4896
126-0806
3B-8489
171-7267
QTY
3 ROLLER 4 ROLLER
VERTICAL ROLLER
2
2
VERTICAL SHAFT ASSEMBLY
2
2
BUSHING
6
8
HORIZONTAL ROLLER
1
2
HORIZONTAL SHAFT ASSEMBLY
1
2
CAPSCREW, 3/8-16 UNC X 1 in. HEX HD, GD8
3
4
WASHER, HARD, 3/8
3
4
WASHER - ROLLER
6
8
GREASE FITTING
6
8
FOURTH ROLLER KIT (INCLUDES ITEMS 605 - 613 TO ADD SECOND HORIZONTAL ROLLER)
DESCRIPTION
19
MODEL PA140A
BRAKE ASSEMBLY
D8T
ITEM NO.
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
NOTE 1:
PART NO.
231-2224
231-2248
3Y-9267
096-5971
5L-5746
231-2250
231-2251
231-2252
231-2253
8J-1688
126-3170
8T-6444
231-4091
126-0798
231-2254
231-2256
231-4092
DESCRIPTION
BRAKE ASSEMBLY
BRAKE HOUSING (SEE NOTE 1)
STEEL BALL (SEE NOTE 1)
PLUG (SEE NOTE 1)
RETAINING RING
BRAKE PLATE SPACER
BRAKE DISC
FRICTION DISC
BRAKE PISTON
O-RING
BACK-UP RING
O-RING
BACK-UP RING
SPRING
SPRING SPACER
SPRING RETAINER
RETAINING RING
20
QTY.
1
1
1
1
1
2
9
8
1
1
1
1
1
16
1
1
1
MODEL PA140A
OVERRUNNING CLUTCH ASSEMBLY
D8T
405 404
402
403
ITEM NO.
PART NO.
DESCRIPTION
231-2225
401
NSS
INNER RACE
402
NSS
OUTER RACE
403
NSS
OVERRUNNING CLUTCH
404
292-2320
BALL BEARING
405
406
292-2321
1L-3768
RETAINING RING
RETAINING RING
2
1
21
QTY.
MODEL PA140A
CARRIER CLUTCH ASSEMBLY
D8T
ITEM NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO.
231-2288
231-2289
231-2292
129-7306
129-7286
129-7307
126-0822
161-6434
161-6435
231-2245
231-2246
119-1534
DESCRIPTION
CARRIER CLUTCH ASSEMBLY - 316:1 RATIO
CARRIER CLUTCH - 316:1 RATIO
PLANET GEAR - 316:1 RATIO
PLANET GEAR SHAFT
ROLLER BEARING
BEARING RACE
SPIROL PIN
BRAKE PLATE
FRICTION DISC
WAVE SPRING
THRUST RING
RETAINING RING
22
QTY
1
1
3
3
3
6
3
7
6
5
1
1
MODEL PA140A
INPUT SHAFT DETAIL
D8T
900
ITEM #
900
202
205
206
207
208
209
PART #
231-2270
231-2889
231-2239
231-2240
064-0011
8H-9585
231-2281
DESCRIPTION
RING GEAR ASSEMBLY (REFER TO PAGE 24)
SPRING RETAINER
INPUT SHAFT
SECONDARY SUN GEAR
THRUST RACE
BEARING
PRIMARY SUN GEAR 345:1 RATIO
23
QTY
1
1
1
1
4
2
1
MODEL PA140A
RING GEAR ASSEMBLY
D8T
904
902
903
905
906
907
901
PART #
DESCRIPTION
QTY
ITEM #
-
231-2270
901
231-2274
902
231-2237
CLUTCH PISTON
903
4M-0661
O-RING
904
1M-9015
O-RING
905
126-0780
SPRING
16
906
907
1
2
24
MODEL PA140A
SECONDARY PLANET CARRIER ASSEMBLY
D8T
805
802
804
801
806
808
807
803
ITEM #
PART #
DESCRIPTION
QTY.
231-2229
801
1H-1200
SPIROL PIN
802
231-2230
PLANET PIN
803
231-2231
PLANET GEAR
804
126-0785
ROLLER
42
805
231-4080
THRUST WASHER
806
231-2232
807
808
1
1
25
MODEL PA140A
OUTPUT PLANET CARRIER ASSEMBLY
D8T
705
704
702
708
709
710
707
711
709
703
711
701
706
703
706
708
704
710
710
707
705
702
704
701
706
ITEM #
PART #
231-2262
DESCRIPTION
701
702
126-7135
231-2263
PLANET GEAR
703
126-0786
PLANET PIN
704
126-0785
ROLLER
705
126-0779
BEARING SPACER
706
126-0784
THRUST WASHER
707
4H-4737
ROLL PIN
QTY
1
3
120
708
126-0783
RETAINING RING
709
126-0847
DRUM SHAFT
710
711
126-0782
126-0781
RETAINING RING
THRUST RACE
2
1
26
Metric to English
LINEAR
inches (in.)
feet (ft.)
miles (mi.)
X 25.4
X 0.3048
X 1.6093
= millimeters (mm)
= meters (m)
= kilometers (km)
millimeters (mm)
meters (m)
kilometers (km)
X 0.3937
X 3.281
X 0.6214
= inches (in.)
= feet (ft.)
= miles (mi.)
AREA
2
millimeters 2 (mm 2)
meters2 (m 2)
inches (sq.in.)
feet2 (sq.ft.)
X 645.15
X 0.0929
= millimeters (mm )
= meters2 (m 2)
inches3 (cu.in.)
quarts (qts.)
gallons (gal.)
inches3 (cu.in.)
feet3 (cu.ft.)
feet3 (cu.ft.)
fluid ounce (fl.oz.)
X
X
X
X
X
X
X
0.01639
0.94635
3.7854
16.39
28.317
0.02832
29.57
= liters (l)
= liters (l)
= liters (l)
= centimeters3 (cc)
= liters (l)
= meters3 (m 3)
= millileters (ml)
ounces (oz.)
pounds (lbs.)
tons (2000 lbs.)
tons (2000 lbs.)
tons (long) (2240 lbs.)
X
X
X
X
X
28.35
0.4536
907.18
0.90718
1013.05
= grams (g)
= kilograms (kg)
= kilograms (kg)
= metric tons (t)
= kilograms (kg)
inches Hg (60oF)
pounds/sq.in. (PSI)
pounds/sq.in. (PSI)
pounds/sq.in. (PSI)
o
inches H2O (60 F)
bars
X
X
X
X
X
X
3600
6.895
0.0703
0.069
0.2488
100
= kilopascals (kPa)
= kilopascals (kPa)
= kilograms/sq.cm. (kg/cm 2)
= bars
= kilopascals (kPa)
= kilopascals (kPa)
horsepower (hp)
ft.-lbs./min.
X 0.746
X 0.0226
VOLUME
liters (l)
liters (l)
liters (l)
centimeters3 (cc)
liters (l)
meters3 (m3)
milliliters (ml)
X
X
X
X
X
X
X
61.024
1.0567
0.2642
0.06102
0.03531
35.315
0.03381
=
=
=
=
=
=
=
inches3 (cu.in.)
quarts (qts.)
gallon (gal.)
inches3 (cu.in.)
feet 3 (cu.ft.)
feet 3 (cu.ft.)
fluid ounce (fl.oz.)
X
X
X
X
X
0.03527
2.2046
0.001102
1.1023
0.000984
=
=
=
=
=
ounces (oz.)
pounds (lbs.)
tons (2000 lbs.)
tons (2000 lbs.)
tons (long) (2240 lbs.)
X
X
X
X
X
X
0.2961
0.145
14.22
14.5
4.0193
0.01
= inches Hg (60oF)
= pounds/sq.in. (PSI)
= pounds/sq.in. (PSI)
= pounds/sq.in. (PSI)
o
= inches H2O (60 F)
= bars
MASS
grams (g)
kilograms (kg)
kilograms (kg)
metric tons (t)
kilograms (kg)
PRESSURE
kilopascals (kPa)
kilopascals (kPa)
kilograms/sq.cm. (kg/cm2)
bars
kilopascals (kPa)
kilopascals (kPa)
POWER
= kilowatts (kW)
= watts (W)
kilowatts (kW)
watts (W)
X 1.34
X 44.25
= horsepower (hp)
= ft.-lbs./min.
X 8.851
X 0.7376
X 7.233
= pound-inches (in.lbs.)
= pound-feet (ft.-lbs.)
= pound-feet (ft.-lbs.)
X 0.6214
X 3.281
X 3.281
= miles/hour (m/h)
= feet/second (ft./sec.)
= feet/minute (ft./min.)
TORQUE
pound-inches (in.-lbs.) X 0.11298
pound-feet (ft.-lbs.)
X 1.3558
pound-feet (ft.-lbs.)
X .1383
= newton-meters (N-m)
= newton-meters (N-m)
= kilograms/meter (kg-m)
miles/hour (m/h)
feet/second (ft./sec.)
feet/minute (ft./min.)
= kilometers/hour (km/hr)
= meter/second (m/s)
= meter/minute (m/min)
newton-meters (N-m)
newton-meters (N-m)
kilogram/meter (kg-m)
VELOCITY
X 0.11298
X 0.3048
X 0.3048
kilometers/hour (km/hr)
meters/second (m/s)
meters/minute (m/min)
TEMPERATURE
o
(M)
(k)
(h)
(da)
=
=
=
=
1,000,000 or 106
1,000 or 103
100 or 102
10 or 101
deci
centi
milli
micro
27
(d)
(c)
(m)
(m)
=
=
=
=
0.1 or 10-1
0.01 or 10-2
0.001 or 10-3
0.000.001 or 10-6