G.A of Endfired Glass Furnace Rev. 01-Model

50000 mm. TOTAL HT.
OF CHIMNEY
36810
250
ISMB 500
2700
2833
2500
11650
1800
450
- 5495 PLINTH LEV.
1800
2200
2000
14708
2200
857.6
87
1700
2295
10
500
2850
295
12615
10 COURSES - SILLIMANITE
650
1350
-2475
-2695
ISMB 300
950
50
20
250
-2025
150 THK. INSULATION

ISMB 200
200
1200
-1350
-1625
200 THK. SILLIMANITE

300 THK. G.T BLOCK
200
- 5200 WORKING FLOOR LEV.
5950 INSIDE OF WATER TANK
10 COURSES - 62% Al 2O 3
2183
250
200
8890
- 2475
6000 INSIDE OF TANK
300
- 5200 WORKING
FLOOR
450
8700
150
900
2000
900
3395
190
900
+ 50
3495
1200
8550
3500
3195
6045
275
1000
850
1200
2475
860
+ 320
75 THK. ZIRCON BRICK

25 THK. ZIRCON PATCH
100 THK. BOTTOM PAVING
20
1200
100
50
1525
1350
100
1200
2650
950
300
200
200
730
10
2295
250
500 300
500
- 1450
ISMB 200
6200 INSIDE OF N.TILES
100
700
ISMB 300
- 3495 LEV.
2000
75 THK. ZIRMUL BRICK
150 THK. INSULATION
ISMB 300
- 5495 PLINTH LEV.
250

300 THK. G.T BLOCK
150 THK. INSULATION
16304
1700
+ 2295
6400 INSIDE BREAST WALL
200
+ 1050
100
25 THK. ZIRCON PATCH
20
5200

300 THK. G.T BLOCK
857.6
100
190
730
200
2475
300
3495
1725
150 THK. INSULATION
100
100
6000 INSIDE OF TANK
8600 75 THK. ZIRCON BRICK
100
700
500
200
450
200
3395
6045
1300
+ 1350
6400
6200
1175
10
50
1550
300
600 300
2500
300

300 THK. G.T BLOCK
WATER TANK
8260 FROM REF. LINE
3900
5956
87
100
730
20
1350
CL. OF DOG HOUSE AND REF. LINE
1025
20
175
195
462
10500
16222
6320
75 THK. ZIRMUL BRICK
-2995
430
1200
ISMB 500
- 3495 TOP OF
COLUMN PLATE LEV.
8550 ISMB 500
SECTION "A-A"
2000
1500
4250
2600
462
1000
300
2000
6700
50
200
480
50
353
815
290
1500
1500
3000
1250
R.C.C.
20 COURSES - MgO 87%
1500
1000
17150
P.C.C.
70 COURSE@150=10500
800 500
2500
FLUE LINE INLET
550 500
300
459
50
201
1000
2000
1986
600 365
CL. OF CHIMNEY
3700
1600
400
100
+ 2745
7280
00
R 64
10 COURSES - MgO 98%
6000
10000 INSIDE OF TANK
75 THK. ZIRCON BRICK

400sq. 25 THK. ZIRCON PATCH
7410 INSIDE OF BUCKSTAYS
+ 3195
50
00
R 64
1600
CHIMNEY
DAMPER
5050
300
450
4 COURSES - MagZir type-1
50
300
450
989
3500
R.C.C.
- 5200 WORKING FLOOR
5150
450
50
300
345
1175
1254
10350
857.6
50
8010
7410
8550
345
300
731
350
2610
450
4755
62.5
190
62.5
+ 3395
345
250
345
1250
- 5495 PLINTH LVL.
DETAILS OF T/C. POINTS
330
7120
5852
SECTIONAL ELEVATION
317.5
mm.
2.
MELTING END CROWN
PL/RH
450 mm.
3.
REGENERATOR CROWN
PL/RH
350 mm.
4.
REG. WALL MIDDLE
PL/RH
700 mm.
5.
REG.WALL
ABOVE RIDER ARCH
CO./AL.
700 mm.
6.
PORT CROWN
CO./AL.
250 mm.
7.
FLUE LINE
CO./AL.
230 mm.
910
1040
838.2 (33")
NOTE :-
609.6 (24")
DETAIL OF FEEDER CONNECTION BLOCK
1.
8.
CHIMNEY BASE
CO./AL.
230 mm.
9.
DISTRIBUTOR CROWN
CO./AL.
150 mm.
375
100
PL/RH
830
1170
SECTION THROUGH
FEEDER CHANNEL
ALL T/C. WILL BE POSITIONED 50mm INSIDE OF CROWN / WALL
TECHNICAL SPACIFICATIONS
TYPE OF FURNACE :- END FIRED REGENERATIVE TYPE
HOLDING CAPACITY
:MTS.
1800
13500 INSIDE OF REG. PIT
2408 FROM REF. LINE
MACHINE NO. 1
IS-8 DG = 5 "
4064
462
705
2500
600
1900
MACHINE NO. 3
CAP. - 35 MTS.
5662
1125
1125
1725
2700
550
2800
2500
2050
473
00
230
960
7244
1667
2100
1300
DEPTH OF TANK
:- 1500/1700mm.
DEPTH OF GLASS
:- 1350/1550 mm.
MELTING AREA
:- 60 sqm.
DOG HOUSE SIZE
:- 1700/800x1700 mm.
THROAT OPENING SIZE
:- 1900x500x300 ht.
3.
REGENERATOR
1st. CHAMBER
:- (SINGLE PASS)
4.
CHAMBER SIZE
:- 6320X3780
CHECKERS
:- 70 COURSES
CHECKERS @150 HT.
:- 10500 mm.
AREA (CHAMBER)
:- 23.89 sqm.
VOLUME (CHAMBER)
:- 250.84 m3
VOLUME (CHECKERS)
:-
PORT
NO. OF PORT
:- 02 NOS.
PORT OPENING
:- 480X1500 (FURNACE SIDE)

:- 1000X1500 (REG. SIDE)
NO. OF BURNER/PORT
5.
:- 03 NOS.
CHIMNEY :DIA OF CHIMNEY
:- 1500 mm.
HEIGHT OF CHIMNEY
:- 50.0 MTRS.
6.
5662
MULTI LEVEL PLAN

7091
-12615 CELLER LEV.
DAMPERS :FLUE
:- 04 NOS.
REVERSAL
:- 02 NOS.
CHIMNEY
:- 01 NO.
2100
6927
:- 10000X6000 mm.
1700
230
230 1000
23
SIZE OF MELTING TANK
2.
10
1500
5000
23
462
847
2850
800
3900
5000
IS-8 DG = 4 1 4 "
2200
8400
10000 INSIDE OF TANK
2000
6400
500
GLASS FLOW
5950 INSIDE OF FURNACE PIT
7410
2000
2200
1000
2100
2833
1700
230
1493
1000
578
CAP. - 35 MTS.
1800
1700
3334
519
2200
3394
1000
8260
6000 INSIDE OF TANK
1000
230
1856
3200
1600
CL. OF DOG HOUSE/REF.LINE
3200
1500
1856
3712
580
696
3606
3780
4243
1500
1493
IS-8 DG = 4 1 4 "
5662
2200
3780
3606
4243
9064
13360
230
1200
230
230
CL. OF CHIMNEY
473
650
1800
1000
1500
2050
2000
6320
462
2800
18000 INSIDE OF DISTRIBUTOR
6320
1850
17150 FROM REG. CL.
550
1800
462
1000
1725
FINAL DESIGN OF FEEDER AFTER GETTING

THE FEEDER CONNECTION DETAILS AND M/C.
1125
15000
3500
1125
600
80
MACHINE NO. 2
847
6850
1000
1700
1000
80
5216
2100
6088
5000
345
230
519
6680
700
2807
578
6300
2807
2100
230
23
700
462
1500
345
3334
3185
3900
8556
3027
578
0
10
2600
1300
230 1000
23
5956
1500
2320
3027
FURNACE MELTER
1.
5662
960
230
3900
2246
11400 FROM REF. LINE

1515
25410 FROM REFERENCE LINE
2100
CAP. - 40 MTS.
6300
R
139.7 (521")
139.7 (521")
4"
558.8 (22")
2000
2230
MELTING END BOTTOM
25
-12615 CELLER LVL.
1.
455
7648
139.7 (521")
230
CROSS SECTION
255
430
1377
7244
660 (26")
255
150
3334
1072
CROWN / WALL THK.
150
1377
2954
QLY.
150
900
QTY.
75
879
900
1431
121
135
1000
230
415
50
6088
DESCRIPTION
1000
135
900
(MELTING ZONE)
260
950
2640
SR. NO.
2200
135
50
7415
2400
16 COURSES - H.H.D.-45D
180
317.5 (1221")
7450
11400
7010
6320
6195
87
25410
FLUE LINE
MACHINE NO. 4
IS-8 SG = 5 "
CAP. - 40 MTS.
15908 FROM REF. LINE

1800
REGENERATOR PIT
7.
GLASS PULL/DAY :-
8.
NOS. OF M/C.S TO BE INSTALLED

M/C. DETAIL
IS-8 DG = 5"
IS-8 DG = 4 1 4 "
IS-8 DG = 4 1 4 "
IS-8 SG = 5"
TOTAL GLASS PULL
150 MTS. GROSS(APPROX.)

GLASS PULL
= 40 MTS.
= 35 MTS.
= 35 MTS.
= 40 MTS.
150 MTS. (APPROX.)
Surender
ALL DIMENSIONS ARE IN M.M.

IF ANY DOUBT PLEASE ASK.
ha
n
i
s
a
02.01.20016
SUNRISE GLASS WORKS (P) LTD. SURAT (GUJRAT) UNIT-2

ARRGT. OF END FIRED REGENERATIVE TYPE FURNACE
60 SQM. TANK
AKG-SRG-2-R-01-001/16

G.A of Endfired Glass Furnace Rev. 01-Model

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G.A of Endfired Glass Furnace Rev. 01-Model

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Verfügbare Formate

50000 mm. TOTAL HT.

- 5495 PLINTH LEV.

150 THK. INSULATION

200 THK. SILLIMANITE

- 5200 WORKING FLOOR LEV.

5950 INSIDE OF WATER TANK

6000 INSIDE OF TANK

75 THK. ZIRCON BRICK

6200 INSIDE OF N.TILES

75 THK. ZIRMUL BRICK

150 THK. INSULATION

- 5495 PLINTH LEV.

200 THK. SILLIMANITE

150 THK. INSULATION

6400 INSIDE BREAST WALL

25 THK. ZIRCON PATCH

100 THK. BOTTOM PAVING

200 THK. SILLIMANITE

100 THK. BOTTOM PAVING

150 THK. INSULATION

200 THK. SILLIMANITE

200 THK. SILLIMANITE

8260 FROM REF. LINE

CL. OF DOG HOUSE AND REF. LINE

75 THK. ZIRMUL BRICK

8550 ISMB 500

100 THK. BOTTOM PAVING

20 COURSES - MgO 87%

FLUE LINE INLET

10 COURSES - MgO 98%

75 THK. ZIRCON BRICK

7410 INSIDE OF BUCKSTAYS

4 COURSES - MagZir type-1

- 5200 WORKING FLOOR

- 5495 PLINTH LVL.

DETAILS OF T/C. POINTS

MELTING END CROWN

REG. WALL MIDDLE

DETAIL OF FEEDER CONNECTION BLOCK

ALL T/C. WILL BE POSITIONED 50mm INSIDE OF CROWN / WALL

2408 FROM REF. LINE

DOG HOUSE SIZE

THROAT OPENING SIZE

CHECKERS @150 HT.

:- 480X1500 (FURNACE SIDE)

CHIMNEY :DIA OF CHIMNEY

MULTI LEVEL PLAN

-12615 CELLER LEV.

SIZE OF MELTING TANK

5950 INSIDE OF FURNACE PIT

6000 INSIDE OF TANK

CL. OF DOG HOUSE/REF.LINE

18000 INSIDE OF REG. PIT

18000 INSIDE OF DISTRIBUTOR

17150 FROM REG. CL.

FINAL DESIGN OF FEEDER AFTER GETTING

11400 FROM REF. LINE

25410 FROM REFERENCE LINE

13500 INSIDE OF REG. PIT

MELTING END BOTTOM

-12615 CELLER LVL.

CROWN / WALL THK.

15908 FROM REF. LINE