It is Over-all Inspection. Training in : 1. Check-up skills through check up. 2. Exposure & restoration of minor equipment defects. 3. Exposure & restoration of minor Set-up defects. Through overall check-ups or Inspection. All above is to see how to operate the machine or equipment with required Accuracy (i.e. Quality) to reduce defects to zero.
Jishu Hozen Step 4
For above you have to do following:1. Preparation of training modules & manuals for 6 Axis. 2. Preparation for training schedules. 3. 6 Axis are given below. i. Fasteners/ Nuts & Bolts. ii. Power transmission i.e. Drives & Bearings. iii. Hydraulics. iv. Pneumatics. v. Lubrication. vi. Electrical 4. Seven good habits for Attitudinal change. 5. Practice on machine. 6. Tagging & correcting the abnormalities of JH 4 & JH kaizens. 7. Operators Knowledge evaluation /Skill JH 4. 8. Overall Evaluation of JH 4.
Guidelines for JH Step 4
1. Make a list of No of Machines in cell 2. Make a Bar Chart of distribution of cell m/cs w.r.t. category Viz AA, A, B, C 3. Make a List of cell members 4. Make a Profile of cell members according to their age, make Pie Chart 5. Make list of Skills required for making Equipment competent operator. Viz fasteners, Drives(Belt, Chain, Pulley, Couplings), Hydraulics, Pneumatics, M/c Specific Mechanisms 6. Make Radar chart for these skills giving marks between 1&2 7. Explain cellmembers with the help of maint, all above w.r.t m/c, during these sessions please take the photographs 8. Upgrade operators skill in radar chart w.r.t macine. 9. Explain basic faults in that macine & how it can be taken care. 10.Mark Few of the PM check Points converted to CLITA sheet in Yellow colour as a result of training. Now operator has become equipment competetent & macine has completed Step 4.