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GBWaterstopStructureofPerimetricJointofCFRD

GBEPDMcover
GBfiller
Corrugatedrubberwaterstop
Embeddedbolts
Flatsteel
Expansionbolts
Lsteel

Rubberrod

Foamplastic
GBsealant

Timber
Neoprenerod
Mortar
PVCcushion

GBcopperwaterstop

Cementmortar

FeaturesofGBWaterstopStructurefromtopdownward:
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GBEPDMprotectivecover,anindependentdefenselinewithhighagingresistance.
Corrugated rubber waterstop supported by a rubber rod, specially designed to the
actionofjointdeformationandimpoundingpressure.
GBfiller,coldpavingrubberplasticfiller,withexcellentflowsealingabilityandhigh
workabilityonthesite.
GBcopperwaterstop,withGBsealantplatesadheredtothetwowingsofthecopper
to improve its side imperviousness. The loop size of the copper is also specially
designed.

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn


TraditionalWaterstopStructureofPerimetricJointofCFRD

GBEPDMcover
GBfiller

Expansionbolts

Flatsteel

Faceslab

Timber
Rubberrod
Rubberwaterstop
GBsealant

Foamplastic

Cementmortar
"F"shapeGBcopperwaterstop

PVCcushion
Plinth

TypicalWaterstopStructureofVerticalCompression/Tension
JointofCFRDwithGBSeries

GBEPDMcover
GBfiller

Rubberrod
Lsteel

Expansionbolts

"W"shapecopperwatershop
Faceslab
Rubbercushion
Cementmortar

GBserieswaterstopmaterialsforCFRDjointincludes:
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Corrugatedrubberwaterstop
GBfiller
GBsealant
GBEPDMcover

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

ReferencelistofGBinCFRDproject
No.

ProjectName

Location

DamHeight/m YearofApplication

Shuibuya

Hubei,China

233

UC,2005

Bakun

Malaysia

205

UC,2005

Sanbanxi

Guizhou,China

185.5

UC,2005

Hongjiadu

Guizhou,China

179.5

2004

Jilintai

Xinjiang,China

157

UC,2005

Zipingpu

Sichuan,China

156

UC,2005

Gongboxia

Qinghai,China

139

2004

Wuluwati

Xinjiang,China

138

1999

Yinzidu

Guizhou,China

129

2003

10

Heiquan

Qinghai,China

123.5

2000

11

Qinshan

Fujian,China

122

2000

12

Bajiaohe

Hubei,China

115

2004

13

Yutiao

Chongqing,China

106

2000

14

Sianjiang

Guangxi,China

103.4

2004

15

Chaishitan

Yunnan,China

103

1998

16

Panshitou

Henan,China

102.2

2003

17

Xibeikou

Hubei,China

95

1989

18

Daao

Jiangxi,China

90.2

1999

19

Xiaoshan

Jinlin,China

86.3

1996

20

Yunqiao

Yunnan,China

82.2

2001

21

Songshan

Jilin,China

78

2001

22

Mashagou

Guizhou,China

81

2002

23

Shisanlingupper

Beijing,China

75

1995

24

Shuibodu

Guizhou,China

70

2004

25

Gouhou

Qinghai,China

70

2000

26

Gangkouwan

Anhui,China

70

2000

27

Xiaoxikou

Hubei,China

67.3

1999

28

Xiaoba

Chongqing,China

65

2000

29

Kalangguer

Xinjiang,China

61.5

2002

30

Sanbeihe

Hubei,China

58.5

1999

31

Hongzhuhe

Hubei,China

52

1999

32

Wangerhe

Guizhou,China

51.5

2003

33

Huangcun

Zhejiang,China

47

2001

34

Qiaojialufang

Yunnan,China

30

2001

34

Tianmenhe

Guizhou,China

30

2002

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

Applications

HongjiaduCFRD,Guizhou,China,2004.
Damheight:179.5m
(GBwaterstopstructureand GBseries
waterstopmaterialswereused.)

QinshanCFRD,Fujian,China,2000.
Damheight:122m
(GBwaterstopstructureand GB
serieswaterstopmaterialswere
used.Lessthan5l/sleakage
occurreduntilnow.)

TheupperreservoirwithCFRDof
theMingTombspumpedstorage
powerstation,Beijing,China,1995.
(Full

upper

reservoir

seepage

controled with GB series waterstop


materials.)

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

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CorrugatedRubberWaterstop
Substitutetothecentralbulbwaterstop

Designedadaptabletothejointaction,
easyforinstallationandqualityinspection
Description

InthetraditionaljointwaterstopstructureofCFRD,acentralbulbwaterstopis
buried in joint concrete to serve as the middle dense line. Due to the poor
compactnessoftheconcretesurroundingthewaterstopandthedeficiencyof
deformationabilityofthecentralbulb,thiskindofwaterstophasbeenproven
tobeimpropertoperformitsroleofwaterstopinjoint.
InGBwaterstopstructure,thecorrugatedrubberwaterstopisfixedbybolton
thejointconcretesurfacetosubstitutethecentralbulbwaterstop.Thesizeof
thecorrugatedpartisspeciallydesignedtoabsorbthejointdeformation.

Uses

In China, corrugated waterstop has been widely used in CFRD joint,


especiallythosehigherthan100meters.Recently,itisalsoacceptedbythe
designerofBakunCFRDofMalaysia.
Corrugated rubber waterstop is normally fixed by bolts on the top of
perimetricjointofCFRD,underneaththeGBfiller.

Advantages

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Reliable connection to joint concrete (Compared with the traditional


buriedcentralbulbwaterstop).
Designeddeformationabilitytoabsorbjointmoves.
Easyofinstallationandqualityinspection.

Specifications
Item

Unit

Index

Degree

605

MPa

15

380

70,24h

35

23,168h

20

kN/m

30

45

Degree

+8

MPa

12

300

Degree

Hardness(ShoreA)
Tensilestrength
Extensibility
Compressionset
Tearstrength
Lowtemperaturebrittleness
Heataging
70,168h

Hardnessvariety(ShoreA)
Tensilestrength
Extensibility

Ozoneageing(50pphm: 20%,48h)

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

GBFiller
PlasticfillerfortopfillingofjointofCFRD

Excellentflowsealingcapacity,
Goodworkability

Description

GB filler is a kind of rubbersealingmaterial and specially developed


fortopfillingofthefaceslabjointofCFRD,whichcanflowdownand
sealtheopenjointduringimpounding.

Uses

GBfilleriswidelyusedinCFRDforitsexcellentflowsealingbehavior,
see the reference list. According to the research result of Shuibuya
CFRD(Damheight233m),itcanbeusedforCFRDupto250mhigh.

Advantages

Excellentflowsealingability,anditsadaptablejointsizewillbeup

to10cmwideand110cmdeep.
Noleakageoccursasitflowsdownintothejoint.

Highslopestabilitywithoutanysagging.

Coldappliedwithhighworkability.

Specifications

Unit

TestItem
Masslossratio
(Normaltemperature,3600h)

Index

Distilledwater

SaturatedCa(OH)2

10%NaCl

(232),
drysurface

Extensibility

125

Adhesiveinterface

Nobreak

(232),
immergedinwater

Extensibility

125

Adhesiveinterface

Nobreak

(202) ,
drysurface

Extensibility

50

Adhesiveinterface

Nobreak

Freezethawtest
(300cycles)

Extensibility

125

Adhesiveinterface

Nobreak

Flowtravel

mm

130

Flowresistance

mm

Workability

0.1mm

100

Density

g/cm3

1.15

Bondingto
concrete

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

GBSealant
Rubbersealingmaterial

Largeelongation,
excellentadhesionperformancewithconcrete
Description
GBsealantisakindofrubbersealingmaterials.Itcanbespeciallyusedto
make GBcomposite, such as GBEPDM cover, GBrubber waterstop,
GBcopper waterstop to form a perfectly composited waterstop, with their
sealingpropertiesbeinggreatlyimprovedbystickingalayerofGBsealant.

Uses

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Advantages

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Applicabletojointsealingfortunnel,canalandothercivilworks.
As a GBcomposite with EPDM, rubber or copper, it has been used
widelyontopwaterstoporbottomwaterstopofCFRD.
Largeelongationtosuitthedeformationofjoint.
Goodadhesionwithconcrete.
Perfectchemicalresistance.
Highworkability.

Specifications
Unit

TestItem
Masslossratio
(Normaltemperature,3600h)

Bondingto
concrete

Index

Distilledwater

SaturatedCa(OH)2

10%NaCl

(232),
drysurface

Extensibility

300

Adhesiveinterface

Nobreak

(232),
immergedinwater

Extensibility

300

Adhesiveinterface

Nobreak

(202) ,
drysurface

Extensibility

200

Adhesiveinterface

Nobreak

Freezethawtest
(300cycles)

Extensibility

300

Adhesiveinterface

Nobreak

mm

0.1mm

70

Flowresistance
Workability

Density

g/cm

1.15

Peelstrength(GBcomposite)

N/cm

> 10

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

GBEPDMCover
Pretectivecoverfortheplasticfiller

Excellentageingresistance,
hightensilestrengthandgoodflexibility,
perfectadhesiontotheplasticfillerandconcrete
Description
GBEPDM cover is a composite rubber plate composed of EPDM (Ethylene
PropyleneDieneMonomer)plateandGBsealantlayer.Itcanbeusedbothas
aprotectivecoverfortheplasticfiller,andasanindependentdefenselinefor
thetopwaterstopofCFRD.
As a waterstop composite material for waterstop, it presents a multiple
function.Withtheperfectresistancetoozoneandheatageing,EPDMlayeris
aprotectivelayerattheexternalsurfaceundersurface,GBsealantisapplied
tosolvethepooradhesionofEPDMlayerwithGBandconcrete.
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Uses

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Advantages

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Protective cover to the plastic filler for topwaterstop of perimetric joint,


tensionjointorcompressionjointofCFRD.
Accustomedapplicationunderadverseconditions:sunlight,intenseheat,
heavyhumidityorchillyenvironment.
ImprovetheflowabilityoftheplasticfilleronthejointofCFRD.
Resistanttoozoneandheatageing.
Propertensilestrengthandflexibility.
Perfectadhesiontotheplasticfillerandconcrete.
Good adaptability to sunlight, intense heat, heavy humidity or chilly
environment.
Easytoinstallation.

Specifications
Layer

Item

Unit

Index

Degree

655

MPa

7.5

Extensibility

450

Tearstrength

KN/m

25

45

80

70

Nocrack

Ozoneageing
(500pphm,40168h,extensibility40%,static)

Nocrack

Extensibility(232)

name
Hardness(ShoreA)
Tensilestrength

EPDM
layer

GB
Sealant
layer

Lowtemperaturebrittleness
Tensilestrengthretentivity
Heataging
Extensibilityretentivity
(80,168h)
Appearanceofextensibility100%

300
3

Density(20)

g/cm

1.15

Workability(25)

0.1mm

70

N/cm

> 10

Peelstrength

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

Intersections

Specialintersectionsareveryimportantinthewaterstopsystemof
CFRD.Thequalityofintersectionswhichconnectedperimeterjoint
andverticaljointordifferentsizewaterstopwillaffectthewaterstop
resultdirectly.
Inviewofthis,manytypesofintersectionshavebeendevelopedto
meettherequirement.Aftertentativeapplication,theseintersections
areproventobefeasiblepractically.

Turningcoverconnecter

Tshapedcoverconnecter

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

InstructionsforUse
InstallationofCorrugatedRubber
Waterstop

Installofcorrugatedwaterstop

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Cleantheconcretesurface
Laywaterstopintothegrooveofjointentrance
Drillholeontherubberandconcretebyblowhammer
Fixwaterstoponconcretebytheexpansionbolts.

FillingofGBfiller

GBplacingbyhand

l Concretesurfaceshouldbedry,compactandsound
l Cleanconcretesurfacefromdirt,oil,grease
l ApplySKadhesiveonthesurfaceaccordingtotheadhesive
instruction.Incaseofwetsurface,specialadhesiveshouldbe
used.
l PaveGBfillerbyhandasseeinginthephoto.

InstallationofGBEPDMcover

InstallofGBEPDMcover

BeijingIWHRKHLCo.,Ltd.,China
Address:A1FuxingRoad,Beijing,P.R.China(100038)
Email: duzhk@iwhr.com khl@iwhr.com

l Cleantheconcretesurface
l Laycoverintothegrooveofjointentrance
l Drill hole on the cover and concrete by blow
hammer
l Fixcoveronconcretebytheexpansionbolts.
10

Tel:+861068523356 68781384
Fax:+861068529680
Website: www.khl.com.cn

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CONTACTS:
ContactPerson:Mr.DuZhenkun Ms.ChenXiaolei
Tel:+861068523356 68781384
Fax:+861068529680
Email: duzhk@iwhr.com khl@iwhr.com
Website:www.khl.com.cn
Address: A1FuxingRoad,Beijing,China(100038)

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Name: the Structure and Method of the Top
FillingofFaceSlabJointofCFRD
PatentNo.:ZL99127395.8
Patentee: BeijingIWHRKHLCo.,Ltd.
IssueDate:07.11.2001