Beruflich Dokumente
Kultur Dokumente
American
Gear
Manufacturers
Association
ABSTRACT
Noise measurement and control on gear driven equipment is dependent upon the individual characteristics of
the prime mover, gear unit and driven machine, as well as their combined effects as a system in a particular
acoustical environment.
Because of the wide variation of gear driven systems and acoustical environments, this manual attempts to
indicate certain areas where special considerations might be necessary, and must be agreed upon between
purchaser and the gear manufacturer, when discussing gear sounds.
The information is arranged in three parts. Part I presents the fundamentals necessary to understand sound as
related to gears. Part II describes the sources, specifications and levels of gear sound. Reduction or control of
noise, as addressed in Part III, requires attention to connecting equipment and the acoustical environment, as
well as the gear unit.
Published by
ii
AGMA 914--B04
Contents
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Symbols and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
What is sound? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Description of sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Sound or noise? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Generation of sound in gear units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sound transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Noise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
11
17
17
20
26
26
29
30
31
31
31
32
32
34
35
36
Figures
1--1
1--2
1--3
1--4
1--5
2--1
2--2
2--3
2--4
2--5
2--6
2--7
2--8
2--9
iii
AGMA 914--B04
2--10 Sound pressure level vs. pitch line velocity taken 3 feet from housing . . . .
2--11 Change in dBA sound pressure level relative to that at 1750 rpm (LPA)
vs. input speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--12 Sound pressure level vs. worm speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--13 Change in dBA sound pressure level relative to that at no load (LPA)
vs. P/Pat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--14 Change in dBA sound pressure level relative to that at no load (LPA)
vs. P/PR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2--15 Sound pressure level vs. center distance -- taken 5 feet from housing . . . .
3--1 Contact of helical gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--2 Contact of spur gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--3 Variation of length of contact lines/face ratio with face width . . . . . . . . . . . . .
3--4 Tip relief on gear teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--5 Sound transmission paths for gear unit in typical installation . . . . . . . . . . . .
3--6 Noise attenuating devices in gear unit surroundings . . . . . . . . . . . . . . . . . . .
3--7 Effect of noise attenuating devices in gear unit surroundings -- octave
band results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3--8 Sound transmission paths for gear unit with vibration isolators and
total enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
23
23
24
24
25
28
28
29
30
33
33
34
36
Tables
1--1
1--2
2--1
2--2
2--3
2--4
2--5
3--1
iv
AGMA 914--B04
Foreword
[The foreword, footnotes and annexes, if any, in this document are provided for
informational purposes only and are not to be construed as a part of AGMA Information
Sheet 914--B04, Gear Sound Manual: Part I -- Fundamentals of Sound as Related to Gears;
Part II -- Sources, Specifications and Levels of Gear Sound; Part III -- Gear Noise Control.]
Concern with industrial noise created a need for a sound standard on all types of products.
Noise measurement, control and attenuation on gear driven equipment is dependent upon
the individual characteristics of the prime mover, gear unit, and driven machine -- as well as
their combined effects as a system in a particular acoustical environment.
Proper assessment of these considerations is essential for realistic determination of
acoustic values. The knowledge and judgment required to properly evaluate the various
factors comes primarily from years of accumulated experience in designing, manufacturing,
and operating gear units. For this reason, the detailed treatment of the testing and resultant
conclusions for specific product applications is best accomplished by experts in the field.
The complexity makes most sound standards difficult to apply or interpret properly. The
AGMA Acoustical Technology Committee developed the Gear Sound Manual 299.01 to
provide improved communication between project engineers, gear manufacturer, and user
in the areas of Fundamentals of Sound as Related To Gears (Part I), Sources,
Specifications and Levels of Gear Sound (Part II), and Gear Noise Control (Part III).
This Information Sheet was originally issued as three separate documents: AGMA 299.01,
Section I, Fundamentals of Sound as Related to Gears; AGMA 299.01, Section II, Sources,
Specifications and Levels of Gear Sound; and AGMA 299.01 Section III, Gear Noise
Control. Section I was approved by the membership in January 1978, Section II was
approved in October 1978, and Section III was approved in October 1978. Combining the
three entitled, AGMA SOUND MANUAL, was approved by the AGMA Technical Division
Executive Committee in October 1987.
The first draft of AGMA 914--B04 was made in November, 2002. It combines all three parts
into one document with three clauses, updates references, and adds a subclause on Fast
Fourier Transform analysis. It was approved by the AGMA membership in March, 2004.
Suggestions for improvement of this document will be welcome. They should be sent to the
American Gear Manufacturers Association, 500 Montgomery Street, Suite 350, Alexandria,
Virginia 22314.
AGMA 914--B04
ACTIVE MEMBERS
J.B. Amendola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
L. Lloyd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J.J. Luz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J.L. Radovich . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J.R. Sears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAAG Gear AG
Lufkin Industries, Inc.
General Electric Company
Davis--Standard
General Motors Corporation
ASSOCIATE MEMBERS
E.J. Bodensieck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.L. Borden . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F. Choy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. Coffey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.R. Houser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.J. Lemanski . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J.V. Lisiecki . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
W.D. Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H. Minasian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
G.W. Nagorny . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. Palmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E.I. Rivin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.C. Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F.A. Thoma . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A. von Graefe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Ward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi
1.2 References
The following standards contain provisions which
are referenced in the text of this information sheet.
At the time of publication, the editions indicated were
valid.
AGMA 913--A98, Effect of Lubrication on Gear
Surface Distress
ANSI/AGMA 1012--F90, Gear Nomenclature,
Definitions Of Terms With Symbols
ANSI/AGMA 6025--D98, Sound for Enclosed Helical, Herringbone and Spiral Bevel Gear Drives
1.1 Scope
1.3 Symbols and definitions
The purpose of this manual is to establish a common
base for communications pertaining to various types
of gear units in differing applications and to encourage the maximum practical degree to uniformity and
consistency between sound measurement practices
within the gear industry.
Because of the wide variation of gear driven systems
and acoustical environments, this manual attempts
to indicate certain areas where special considerations might be necessary and must be agreed upon
Symbol
ai
f
Lp
Lw
N
p
po
v
W
Wo
Units
dB
Hz
dB
dB
---mN/m2
mN/m2
-- -picowatt
picowatt
-- --
First
referenced
Eq 1.5
Eq 1.1
1.5.2.1
1.5.2.2
Eq 1.5
Eq 1.2
Eq 1.2
Eq 1.1
1.5.2.2
1.5.2.2
Eq 1.1
AGMA 914--B04
where
is wavelength;
is velocity;
is frequency.
1.4.5 Waveform
Waveform defines the type of sound wave, i.e.,
whether the wave is simple (sinusoidal), complex
deterministic (periodic), or a complex random wave
consisting of multiple frequencies, harmonics, random pulses, etc. See figure 1--1.
--
amplitude;
--
--
frequency;
--
--
velocity;
Frequency content
--
wavelength;
--
--
waveform.
--
--
1.4.1 Amplitude
Descriptive properties
(1.1)
--
sound intensity;
--
loudness;
--
pitch;
--
tone;
--
directivity.
1.5.2 Level
The level of sound is normally described in terms of
either sound pressure level at a given distance from
the source or sound power level. In each of these,
the desired quantity (pressure or power) is expressed in the numerator of a ratio with the reference
level as the denominator. Because of the extremely
wide range of levels measured (very small to
extremely large) in everyday environments, both
pressure and power ratios are expressed by logarithmic scales.
1.5.2.1 Sound pressure level, Lp
Sound pressure level, Lp, expressed in decibels, is
20 times the logarithm to the base 10 of the ratio of
(1.2)
where
p
po
AGMA 914--B04
Single frequency
sinusoidal wave form
Form A
Pressure
Pressure
Period
(time)
Example of complex
wave form
Time
Amplitude
Time
Wavelength
(distance)
Amplitude
Velocity
=
(speed of sound)
Wavelength
Period
Form A + B
Pressure
Pressure
k--
Pressure
Form B
Frequency = 1
Period
Time
Pressure
Time
A + B + Random pulses
Figure 1--1 -- Sound wave forms
AGMA 914--B04
L p = 20 log 10
17.22 Nm 2
20 mNm 2
= 20 log 108.612 10 5
= 118.7 dB re 20 mNm 2
(1.3)
(1.4)
where
W
is sound
picowatt;
power
under
consideration,
Wo
AGMA 914--B04
B--weighting
relative response, dB
C--weighting
relative response, dB
Frequency,
Hz
A--weighting
relative response, dB
B--weighting
relative response, dB
C--weighting
relative response, dB
10.0
12.5
16.0
20.0
25.0
31.5
40.0
50.0
63.0
80.0
100.0
125.0
160.0
200.0
250.0
315.0
400.0
--70.4
--63.4
--56.7
--50.5
--44.7
--39.4
--34.6
--30.2
--26.2
--22.5
--19.1
--16.1
--13.4
--10.9
--8.6
--6.6
--4.8
--38.2
--33.2
--28.5
--24.2
--20.4
--17.1
--14.2
--11.6
--9.3
--7.4
--5.6
--4.2
--3.0
--2.0
--1.3
--0.8
--0.5
--14.3
--11.2
--8.5
--6.2
--4.4
--3.0
--2.0
--1.3
--0.8
--0.5
--0.3
--0.2
--0.1
0.0
0.0
0.0
0.0
500
630
800
1 000
1 250
1 600
2 000
2 500
3 150
4 000
5 000
6 300
8 000
10 000
12 500
16 000
20 000
--3.2
--1.9
--0.8
0.0
0.6
1.0
1.2
1.3
1.2
1.0
0.5
--0.1
--1.1
--2.5
--4.3
--6.6
--9.3
--0.3
--0.1
0.0
0.0
0.0
0.0
--0.1
--0.2
--0.4
--0.7
--1.2
--1.9
--2.9
--4.3
--6.1
--8.4
--11.1
0.0
0.0
0.0
0.0
0.0
--0.1
--0.2
--0.3
--0.5
--0.8
--1.3
--2.0
--3.0
--4.4
--6.2
--8.5
--11.2
Frequency,
Hz
Frequency, Hz
Figure 1--2 -- Frequency responses
1.5.4.3 Pitch
Pitch is the psychophysical attribute of sound
corresponding approximately to frequency by which
sounds may be ordered from low to high. Pitch
depends primarily upon the frequency of the sound,
AGMA 914--B04
Environment
Decibels
re 20 mN/m2
140
50 HP siren (100)
130
Jet takeoff (200)
Pain
120
Deafening
Riveting machine
Cut--off saw
Pneumatic peen hammer
Very loud
Loud
110
100
90
Boiler room
Printing press plant
80
Tabulating room
Inside sport car (50 mph)
70
Moderate
60
Large transformer (200)
50
40
Faint
30
Studio (speech)
20
Very faint
10
Threshold of hearing,
youths 1000--4000 Hz
Increase in levels
p
Decibels 20 log p
o
1 dB
3 dB
6 dB
10 dB
12 dB
20 dB
40 dB
Increase in sound
pressure level
1.12 times
1.41 times
2.00 times
3.16 times
4.00 times
10.00 times
100.00 times
AGMA 914--B04
Table 1--2 -- Center and approximate cut--off frequencies for standard set of contiguous--octave and
one--third--octave bands covering audio frequency range
Frequency, Hz
Band
Octave
Lower band
limit
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Upper
Center
band limit
11
16
22
22
31.5
44
44
63
88
88
125
177
177
250
355
355
500
710
710
1 000
1 420
1 420
2 000
2 840
2 840
4 000
5 680
5 680
8 000
11 360
11 360
16 000
22 720
One--third octave
Lower band
Upper
Center
limit
band limit
14.1
17.8
22.4
28.2
35.5
44.7
56.2
70.8
89.1
112
141
178
224
282
355
447
562
708
891
1 122
1 413
1 778
2 239
2 818
3 548
4 467
5 623
7 079
8 913
11 220
14 130
17 780
16
20
25
31.5
40
50
63
80
100
125
160
200
250
315
400
500
630
800
1 000
1 250
1 600
2 000
2 500
3 150
4 000
5 000
6 300
8 000
10 000
12 500
16 000
20 000
17.8
22.4
28.2
35.5
44.7
56.2
70.8
89.1
112
141
178
224
282
355
447
562
708
891
1 122
1 413
1 778
2 239
2 818
3 548
4 467
5 623
7 079
8 913
11 220
14 130
17 780
22 390
AGMA 914--B04
--
gear dynamics;
--
bearing dynamics;
--
coupling noises;
--
L p = 10 log 10
100.1ai
(1.5)
i=1
where
Lp
ai
AGMA 914--B04
AGMA 914--B04
1.7.3 Example 2
There are four gearmotors generating equal
amounts of sound energy (power). Together they
produce a level of 94 dBA. To cut the sound by 3 dB to
91 dBA, two (half) of the gearmotors would have to
be turned off. To be below the OSHA limit of 90 dBA a
third (one--fourth original number) gearmotor would
have to be shut down, resulting in a level for one
gearmotor of about 88 dBA.
Also, the lowering of the level of the major contributor
to a high noise level from a single gear unit will drop
the overall more significantly than lowering any other
level.
1.7.4 Example 3
There are four levels -- 70, 86, 78, 91 at different
frequencies. When added together the overall is
92.4 dB. Lowering the major contributor (91 dB) by 7
dB, lowers the overall to 88.6 dB -- a reduction of 3.8
dB. Lowering the second major contributor (86 dB)
by 7 dB, lowers the overall to 91.5 dB -- a reduction of
only 0.9 dB. This shows it is the major contributor
which must be reduced for effective noise control.
natural resonances of other equipment and structures, and thus create a sound pressure level louder
than the source under investigation. If the sound
levels of a gas turbine driven--gear compressor
system are being measured to determine the gear
noise one could ask the following questions:
-- What is the major noise source: turbine, gear
unit, compressor, piping or structure?
-- How much of the noise is traveling through
the support structures and radiating at some point
other than its source?
-- Is the gear unit mesh frequency exciting a natural resonance in the sheet metal cover of the turbine, or the piping, etc.?
-- Is a blade pass frequency exciting a natural
resonance of the bull web or the gear housing?
-- What are the sound levels at different loads or
speeds?
This list could be continued at great length; however,
one can see that there are many different influences
when trying to determine the sound level of a gear
unit in the middle of a power transmission system.
The exact same gear unit may generate completely
different sound levels in two different systems.
10
11
AGMA 914--B04
Table 2--1 -- Common sources of airborne and structure--borne sounds generated in gear drive
systems
Instruments that provide the operator with not only the amplitude of the vibration or noise, but, also the
predominant frequencies can be a tremendous aid in determining sources. These causes normally present themselves as follows:
1. Balance. Residual unbalance presents itself at
a frequency equal to once per shaft revolution and
it will increase in amplitude as speed is increased.
2. Alignment. Misalignment will present itself at
once or sometimes twice and three times per shaft
revolution. However, the amplitude will remain fairly constant with speed changes.
NOTE:
All of these types of vibrations and noise frequencies can be generated in a gear drive. Major frequencies can interact
and cause frequency modulation and phase shifts. Any combination, sum, difference and multiple (harmonics) of the
prime frequencies can occur if the forcing magnitude and system freedoms are such that they will cause and allow the
generated vibration to become predominant. Generally, only the prime frequencies will present themselves as problem
modes. However, sometimes very elusive frequencies appear, such as periodic cutting machine error appearing on one
of the gears.
12
Source
HS Mesh
LS Mesh
HS Fan
HS Shaft
Int. Shaft
LS Shaft
1060
285
243
30.4
20.4
4.84
Exciting
frequency, Hz
AGMA 914--B04
HS MESH
Frequency, Hz
Motor resonance
565 Hz
Resonant structure
1325 Hz
512
Hz
Intermediate
mesh
256 Hz
Curve 1:
Area noise 3 feet
from gear case
1270
Hz
Curve 2:
Support structure
structure--borne noise
(acceleration)
Curve 3:
Motor case structure--borne
noise (acceleration, fan cover)
Frequency, Hz
13
AGMA 914--B04
2.1.7.3.5 Sidebands
Frequencies around 2,035 Hz are the sidebands
associated with the second harmonic of tooth
contact frequency. However, 2 fc = 2,076 Hz is not
the predominant frequency. All the high level
sidebands are associated with the pinion, as can be
seen by the 38 Hz spacing. Again, this suggests
pinion eccentricities.
2.1.7.3.6 Ghost noise and index wheel errors
The last major frequency region around 2,649 Hz is
also amplitude modulated by pinion frequency. But,
first, it is important to know why the 69th harmonic
(69 38.44 = 2,652 Hz) of the pinion rotary speed is
large when no other harmonic is significant. The
answer is that this frequency -- 2,649 Hz -- is not a
rotational speed harmonic. Instead, it is associated
with slight inaccuracies manufactured into the pinion. During manufacture, erroneous table positioning relative to the gear cutter resulted in periodic
variations of pinion tooth geometry. In effect, the
cutting machine generated surface undulations
appearing as a ghost gear on top of the actual gear.
Minute errors generated in the pinions involute tooth
form corresponding to errors in the indexing wheel
constitute the ghost gear which has the same
number of teeth as does the manufacturing index
wheel. Thus: (number of teeth on indexing wheel)
(rotary speed of pinion) = [first ghost, (fgi)].
Secondary and tertiary ghosts have also been
informally reported. These ghosts are generated by
a gear that has inaccuracies from machines that are
one and two generations removed from the machine
that manufactured the gear.
2.1.7.3.7 Sound level improvement
Therefore, the generated sound level of this gear set
could be improved by:
--
AGMA 914--B04
k6i6
15
AGMA 914--B04
Amplitude, volts
2.1.7.4
Fast Fourier Transform (FFT) and
waterfall analysis
Time, msecs
Frequency, Hz
16
AGMA 914--B04
17
AGMA 914--B04
Sound level
dBA slow response
90
92
95
97
100
102
105
110
115
NOTE:
1) When the daily noise exposure is composed of two
or more periods of noise exposure of different levels,
their combined effect should be considered, rather than
the individual effect of each. Exposure to different levels for various periods of time shall be computed according to the following formula:
T(1) T(2)
T( n )
+
+ +
L(1) L(2)
L( n )
F(e) is equivalent noise exposure factor;
T is period of noise exposure at any essentially
constant level;
L is duration of the permissible noise exposure at the
constant level.
Example: A sample computation showing an application of the above formula is as follows. An employee is
exposed at the following levels for the following periods:
110 dBA for 0.25 hour
100 dBA for 0.5 hour
90 dBA for 2 hours
F( e ) =
18
S1.13--1995 (R1999)*
S3.4--1980(R2003)*
Acoustical Terminology
Specification for Sound
Level Meters
Octave--Band and Fractional--Octave--Band
Analog and Digital Filters
Measurement of Sound
Pressure Levels in Air
Procedure for the Computation of Loudness of
Noise
NOTE:
*
Reaffirmed
AGMA 914--B04
ISO 3744:1994
ISO 3745:2003
ISO 3746:1995
ISO 4871:1996
ISO/TR 7849:1987
ISO 8579--1: 2002
ISO 9614--1:1993
ISO 9614--2:1996
ISO 11203:1995
IEC 61260:1995
IEC 61672:2002
2.3.6.4
Microphone position and ambient
correction
19
AGMA 914--B04
Key:
L=
H=
W=
D=
20
AGMA 914--B04
II
I
CA
ANSI/AGMA 6025--D98
21
AGMA 914--B04
110
100
ANSI/AGMA 6025--D98
ANSI/AGMA 6025--D98
22
AGMA 914--B04
Figure 2--11 -- Change in dBA sound pressure level relative to that at 1750 rpm
(LPA) vs. input speed
23
AGMA 914--B04
Power ratio
Figure 2--13 -- Change in dBA sound pressure level relative to that at no load (LPA) vs. P/Pat
.2
.4
.6
.8
1.0
1.2
1.4
1.6
1.8
2.0
Power ratio
Figure 2--14 -- Change in dBA sound pressure level relative to that at no load (LPA) vs. P/PR
24
AGMA 914--B04
Mill
A
B
NOTE:
There are approximately 35 gear meshes in each mill. The meshes transmit anywhere from 100% of horsepower at the
lowest RPM to a small fraction of total horsepower. The primary increase of sound level with rod load appears to be from
the gear meshes.
Mill
A
A
B
Background
dB A
90
90
90
81
81
81
81
81
81
25
Type of gearing
--
--
Pressure angle
--
Geometry modifications
--
--
--
--
--
Tooth ratios
--
--
--
26
AGMA 914--B04
manufacturer
to
reduce
27
AGMA 914--B04
28
AGMA 914--B04
Facewidth, inches
Figure 3--3 -- Variation of length of contact lines/face ratio with face width
3.2.3.2 Profile modifications
29
AGMA 914--B04
Interference
(exaggerated)
Figure 3--4 -- Tip relief on gear teeth
3.3.2 Frequency determination
Design dimensions, proportions, and materials determine the sound frequency and sound pressure
level emanating from housing sections. Sound from
the case vibrations is usually transmitted directly to
the surrounding air and/or structures with very little
attenuation (reduction).
3.3.2.1 Resonant frequencies
A gear unit housing cannot, in itself, be considered a
primary source of noise since it must be excited by
the rotating elements. Acoustical tests are made on
many standard units to determine the resonant
frequencies of all housing areas. Those which might
be excited by operating frequencies can be modified
by changing their stiffness.
3.3.2.2 Constrained layer damping
Noise from plate sections of a housing may be
reduced by using constrained layer damping
(sandwiching a damping material between the
housing section and a constraining plate). If the
predominant noise is due to a plate section resonance, it is conceivable that a 6 dBA reduction may
be achieved by this method. The materials used for
the damping layer must have the ability to absorb
large amounts of shear energy. It must be remembered that damping layers will lower the housings
30
AGMA 914--B04
31
AGMA 914--B04
Structural resonances of gear systems and supporting members should also be away from operating
speeds, multiples, and tooth--mesh frequencies.
This may be difficult to obtain at times so that a
practical minimum may be 10 to 15% differential
depending on how accurately the resonance
frequencies can be determined.
3.7.2 Coupling considerations
Couplings between components in a gear driven
system can have a major effect on the system
response and noise generation. The coupling
flexibility should be commensurate with the desired
response to critical speeds. Changing coupling
stiffness is often the easiest way of changing a
critical speed. Flexible couplings whether spline
tooth, flexible disk, elastomer type, or other designs
all produce noise exciting frequencies particularly
when operating misaligned. The magnitude of the
excitation may also change with coupling wear.
Consequently, coupling alignment and condition
should be considered during noise control investigations.
3.7.3 Connected equipment analysis
Driving and driven equipment in a geared system
may be, by their very nature, either sources or
transmitters of noise exciting frequencies. The
periodic excitation of connected components in a
system may interact with natural resonant frequencies. Typical sources for periodic steady state
excitation are:
32
--
--
--
--
--
--
AGMA 914--B04
Figure 3--5 -- Sound transmission paths for gear unit in typical installation
33
AGMA 914--B04
Figure 3--7 -- Effect of noise attenuating devices in gear unit surroundings -- octave band results
3.9.4 Economic sound reduction
Generally, the absorption of sound or isolation of
sound sources and operators are the most economical means of lowering generated sound levels.
Some generated sounds are characteristic of machines and no amount of redesign or improved
quality will eliminate these sounds. However, the
most desirable method of minimizing sound levels is
by design or quality improvements. Improved sound
or vibration levels achieved from smoother operation will also tend toward lower dynamic loads and
improve the durability life of the gears, bearings and
couplings.
3.9.5 Control with vibration isolation
Vibration isolation consists of putting a resilient
material between the unit and its mounting structure.
This reduces the amount of structure--borne noise
which is normally transmitted to the mounting and
then radiated in the form of airborne sound. Vibration
isolation with soft (resilient) mountings is generally
most effective at high frequencies. To obtain
34
AGMA 914--B04
35
AGMA 914--B04
ABSO RBI NG
Figure 3--8 -- Sound transmission paths for gear unit with vibration isolators and total enclosure
3.11.2.2 Thermal disadvantage
It must be remembered that an acoustical enclosure
is also a thermal barrier. If a gear unit or an entire
gear driven system is enclosed, care must be taken
to provide adequate means to remove the heat
which is generated during normal operation.
3.11.3 Enclose operator
An operator enclosure is an alternate approach to
using equipment enclosures. Instead of enclosing
very large and bulky equipment to reduce the
operator exposure level, a relatively small enclosure
can be built for the operator(s).
3.11.4 Other solutions
Another solution to a noise problem is the use of
earplugs or ear muffs. Also, placing the personnel
further from the system is a simple means of
attaining results. If the unit noise radiation is sharply
36
AGMA 914--B04
37
PUBLISHED BY
AMERICAN GEAR MANUFACTURERS ASSOCIATION
1500 KING STREET, ALEXANDRIA, VIRGINIA 22314