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PARTS CATALOG

TRX500FA01020304
FOURTRAX RUBICON

TRX500FGA04
FOURTRAX RUBICON

JULY, 2003

American Honda Motor Co., Inc.

14HN21E1M (Fiche Version)

2003 American Honda Motor Co., Inc.,

14HN21E1P (Paper Version)


(Order through Helm)

TABLE OF CONTENTS

Introduction
Grid / Page
HOW TO USE THIS CATALOG .................................... A2
4
LOCATION OF SERIAL NUMBER ................................ A2
5
SERIAL NUMBERS ...................................................... A3
7
CONSTRUCTION OF VEHICLE IDENTIFICATION

NUMBER ................................................................ A4

COLOR TABLE .............................................................. A4

BULK HOSE PART NUMBER PATTERN...................... A7

14

MASTER INDEX ............................................................ A8

16

Part Groups
ENGINE SECTION ........................................................ 1-C1
FRAME SECTION.......................................................... 1-E1
Index
PART NUMBER INDEX ................................................ B1
DESCRIPTION INDEX .................................................. 1-H1

JULY, 2003

1-1
2-1

3-1
4-1

2003 American Honda Motor Co., Inc.

HOW TO USE THIS CATALOG

2003 American Honda Motor Co., Inc.

JULY, 2003

LOCATION OF SERIAL NUMBER

JULY, 2003

2003 American Honda Motor Co., Inc.

LOCATION OF SERIAL NUMBER

2003 American Honda Motor Co., Inc.

JULY, 2003

SERIAL NUMBERS
Models and applicable serial numbers
Models and applicable serial numbers given in this parts catalog can be identified as follows.

TRX500FA DOES NOT HAVE GPS NAVIGATION.


TRX500FGA HAS GPS NAVIGATION.

Model

Area
Code

TRX500FA01

TRX500FA02

TRX500FA03

TRX500FA04
TRX500FGA04

A
A

Engine
Serial
No.

TE26E-8000001 TO
8099999
TE26E-8000001 TO
8099999
TE26E-8100001 TO
8199999
TE26E-8200001~
TE26E-8200001~

JULY, 2003

Frame
Serial
No.

478TE260*14000001 TO
14099999
478TE260*24100001 TO
24199999
478TE260*34200001 TO
34299999
478TE260*44300001~
478TE264*44300001~

Carburetor
Serial
No.

VE6AB A
VE6AB B
VE6AB B
VE6AC A
VE6AC A

2003 American Honda Motor Co., Inc.

CONSTRUCTION OF VEHICLE IDENTIFICATION NUMBER

2003 American Honda Motor Co., Inc.

JULY, 2003

COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
TRX500FA01 2001
COLOR CODE

R232

G152

A
BASE COLOR Patriot red Adventure
R
R232
green
E
G152
A

No.

DESCRIPTION

1 CAP, HANDLE COVER


2 CASE, ASSIST HEADLIGHT
(LOWER)
3 CASE, ASSIST HEADLIGHT
(UPPER)
4 COVER ASSY., L. ENGINE SIDE
5 COVER ASSY., L. TANK SIDE
(WOL)
6 COVER ASSY., R. ENGINE SIDE
7 COVER ASSY., R. TANK SIDE
(WOL)
8 COVER, BATTERY BOX
9 COVER, FUEL TANK TOP
10 COVER, HANDLE
11 COVER, R. ENGINE SUB
12 COVER, R. SIDE
13 EMBLEM, L. FUEL TANK
14 EMBLEM, R. FUEL TANK
15 FENDER, FR. (WOL)
16 FENDER, RR. (WOL)
17 GRILLE, FR.
18 GUARD, FR. PIPE
19 LABEL, COLOR
20 LEVER, PETCOCK
21 LID, RADIATOR CAP
22 LID, TOOL BOX
23 MARK, FR. FENDER
24 MARK, HONDAMATIC
25 MARK, RR. FENDER
26 MUDGUARD, L. CENTER
27 MUDGUARD, L. FR. (LOWER)
28 MUDGUARD, L. FR. SIDE
29 MUDGUARD, L. RR. SIDE
30 MUDGUARD, R. CENTER
31 MUDGUARD, R. FR. (LOWER)
32 MUDGUARD, R. FR. SIDE
33 MUDGUARD, R. RR. SIDE
34 SEAT

BASIC PART NO.

53206-HM8-000
61302-HN0-A00

ZA
ZA

ZA
ZA

61301-HN0-A00

ZC

ZC

11325-HN2-000
83650-HN2-000

ZA
ZA

ZA
ZA

11315-HN2-000
83550-HN2-000

ZA
ZA

ZA
ZA

80311-HN2-000
83700-HN2-000
53205-HN2-000
80123-HN2-000
83800-HN2-000
87122-HN2-000
87121-HN2-000
61100-HN2-000
80100-HN2-000
66300-HN2-000
81170-HN2-000
87565-HN2-000
16963-HM8-000
61110-HN2-000
80211-HN2-000
87124-HN2-000
87128-HN2-000
87126-HN0-A60
80122-HN2-000
61867-HN2-000
61866-HN2-000
80221-HN2-000
80121-HN2-000
61862-HN2-000
61861-HN2-000
80220-HN2-000
77100-HN2-000

ZB
ZA
ZA
ZA
ZC
ZA
ZA
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZB
ZA
ZA
ZE
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZA
ZA
ZA
ZA
ZC
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZA
ZA
ZA
ZB
ZB
ZH
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

JULY, 2003

2003 American Honda Motor Co., Inc.

COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
TRX500FA02 2002
COLOR CODE

DESCRIPTION

1 CAP, HANDLE COVER


2 CASE, ASSIST HEADLIGHT
(LOWER)
3 CASE, ASSIST HEADLIGHT
(UPPER)
4 COVER ASSY., L. ENGINE SIDE
5 COVER ASSY., L. TANK SIDE
(WOL)
6 COVER ASSY., R. ENGINE SIDE
7 COVER ASSY., R. TANK SIDE
(WOL)
8 COVER, BATTERY BOX
9 COVER, FUEL TANK TOP
10 COVER, HANDLE
11 COVER, R. ENGINE SUB
12 COVER, R. SIDE
13 EMBLEM, L. FUEL TANK
14 EMBLEM, R. FUEL TANK
15 FENDER, FR. (WOL)
16 FENDER, RR. (WOL)
17 GRILLE, FR.
18 GUARD, FR. PIPE
19 LABEL, COLOR
20 LEVER, PETCOCK
21 LID, RADIATOR CAP
22 LID, TOOL BOX
23 MARK, FR. FENDER
24 MARK, HONDAMATIC
25 MARK, RR. FENDER
26 MUDGUARD, L. CENTER
27 MUDGUARD, L. FR. (LOWER)
28 MUDGUARD, L. FR. SIDE
29 MUDGUARD, L. RR. SIDE
30 MUDGUARD, R. CENTER
31 MUDGUARD, R. FR. (LOWER)
32 MUDGUARD, R. FR. SIDE
33 MUDGUARD, R. RR. SIDE
34 SEAT

2003 American Honda Motor Co., Inc.

G152

Y151

BASE COLOR Patriot red Adventure Starburst


R232
green
yellow
G152
Y151R

No.

10

R232

BASIC PART NO.

53206-HM8-000
61302-HN0-A00

ZA
ZA

ZA
ZA

ZA
ZA

61301-HN0-A00

ZC

ZC

ZC

11325-HN2-000
83650-HN2-000

ZA
ZA

ZA
ZA

ZA
ZA

11315-HN2-000
83550-HN2-000

ZA
ZA

ZA
ZA

ZA
ZA

80311-HN2-000
83700-HN2-000
53205-HN2-000
80123-HN2-000
83800-HN2-000
87122-HN2-680
87121-HN2-680
61100-HN2-000
80100-HN2-000
66300-HN2-000
81170-HN2-000
87565-HN2-680
16963-HM8-000
61110-HN2-000
80211-HN2-000
87124-HN2-680
87128-HN2-680
87126-HN0-A60
80122-HN2-000
61867-HN2-000
61866-HN2-000
80221-HN2-000
80121-HN2-000
61862-HN2-000
61861-HN2-000
80220-HN2-000
77100-HN2-000

ZB
ZA
ZA
ZA
ZC
ZA
ZA
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZB
ZA
ZA
ZE
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZA
ZA
ZA
ZA
ZC
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZA
ZA
ZA
ZB
ZB
ZH
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZC
ZA
ZA
ZA
ZC
ZC
ZC
ZC
ZC
ZA
ZA
ZC
ZA
ZC
ZC
ZC
ZC
ZF
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

JULY, 2003

A
R
E
A

COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
TRX500FA03 2003
COLOR CODE

R232

G152

Y151

BASE COLOR Patriot red Adventure Starburst


R232
green
yellow
G152
Y151R

No.

DESCRIPTION

1 CAP, HANDLE COVER


2 CASE, ASSIST HEADLIGHT
(LOWER)
3 CASE, ASSIST HEADLIGHT
(UPPER)
4 COVER ASSY., L. ENGINE SIDE
5 COVER ASSY., L. TANK SIDE
(WOL)
6 COVER ASSY., R. ENGINE SIDE
7 COVER ASSY., R. TANK SIDE
(WOL)
8 COVER, BATTERY BOX
9 COVER, FUEL TANK TOP
10 COVER, HANDLE
11 COVER, R. ENGINE SUB
12 COVER, R. SIDE
13 EMBLEM, L. FUEL TANK
14 EMBLEM, R. FUEL TANK
15 FENDER, FR. (WOL)
16 FENDER, RR. (WOL)
17 GRILLE, FR.
18 GUARD, FR. PIPE
19 LABEL, COLOR
20 LEVER, PETCOCK
21 LID, RADIATOR CAP
22 LID, TOOL BOX
23 MARK, FR. FENDER
24 MARK, HONDAMATIC
25 MARK, RR. FENDER
26 MUDGUARD, L. CENTER
27 MUDGUARD, L. FR. (LOWER)
28 MUDGUARD, L. FR. SIDE
29 MUDGUARD, L. RR. SIDE
30 MUDGUARD, R. CENTER
31 MUDGUARD, R. FR. (LOWER)
32 MUDGUARD, R. FR. SIDE
33 MUDGUARD, R. RR. SIDE
34 SEAT

A
R
E
A

BASIC PART NO.

53206-HM8-000
61302-HN0-A00

ZA
ZA

ZA
ZA

ZA
ZA

61301-HN0-A00

ZC

ZC

ZC

11325-HN2-000
83650-HN2-000

ZA
ZA

ZA
ZA

ZA
ZA

11315-HN2-000
83550-HN2-000

ZA
ZA

ZA
ZA

ZA
ZA

80311-HN2-000
83700-HN2-000
53205-HN2-000
80123-HN2-000
83800-HN2-000
87122-HN2-680
87121-HN2-680
61100-HN2-000
80100-HN2-000
66300-HN2-000
81170-HN2-000
87565-HN2-830
16963-HM8-000
61110-HN2-000
80211-HN2-000
87124-HN2-680
87128-HN2-680
87126-HN0-A60
80122-HN2-000
61867-HN2-000
61866-HN2-000
80221-HN2-000
80121-HN2-000
61862-HN2-000
61861-HN2-000
80220-HN2-000
77100-HN2-000

ZB
ZA
ZA
ZA
ZC
ZA
ZA
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZB
ZA
ZA
ZE
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZA
ZA
ZA
ZA
ZC
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZA
ZA
ZA
ZB
ZB
ZH
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZC
ZA
ZA
ZA
ZC
ZC
ZC
ZC
ZC
ZA
ZA
ZC
ZA
ZC
ZC
ZC
ZC
ZF
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

JULY, 2003

2003 American Honda Motor Co., Inc.

11

COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
TRX500FA04 2004
COLOR CODE

DESCRIPTION

1 CAP, HANDLE COVER


2 CASE, ASSIST HEADLIGHT
(LOWER)
3 CASE, ASSIST HEADLIGHT
(UPPER)
4 COVER ASSY., L. ENGINE SIDE
5 COVER ASSY., L. TANK SIDE
(WOL)
6 COVER ASSY., R. ENGINE SIDE
7 COVER ASSY., R. TANK SIDE
(WOL)
8 COVER, BATTERY BOX
9 COVER, FUEL TANK TOP
10 COVER, HANDLE
11 COVER, R. ENGINE SUB
12 COVER, R. SIDE
13 EMBLEM, L. FUEL TANK
14 EMBLEM, R. FUEL TANK
15 FENDER, FR. (WOL)
16 FENDER, RR. (WOL)
17 GRILLE, FR.
18 GUARD, FR. PIPE
19 LABEL, COLOR
20 LEVER, PETCOCK
21 LID, RADIATOR CAP
22 LID, TOOL BOX
23 MARK, FR. FENDER
24 MARK, HONDAMATIC
25 MARK, RR. FENDER
26 MUDGUARD, L. CENTER
27 MUDGUARD, L. FR. (LOWER)
28 MUDGUARD, L. FR. SIDE
29 MUDGUARD, L. RR. SIDE
30 MUDGUARD, R. CENTER
31 MUDGUARD, R. FR. (LOWER)
32 MUDGUARD, R. FR. SIDE
33 MUDGUARD, R. RR. SIDE
34 SEAT
35 WHEEL SUB-ASSY., FR.
2003 American Honda Motor Co., Inc.

G152

Y151

BASE COLOR Patriot red Adventure Starburst


R232
green
yellow
G152
Y151R

No.

12

R232

BASIC PART NO.

53206-HM8-000
61302-HN0-A00

ZA
ZA

ZA
ZA

ZA
ZA

61301-HN0-A00

ZC

ZC

ZC

11325-HN2-000
83650-HN2-A00

ZA
ZA

ZA
ZA

ZA
ZA

11315-HN2-A00
83550-HN2-A00

ZA
ZA

ZA
ZA

ZA
ZA

80311-HN2-000
83700-HN2-000
53205-HN2-000
80123-HN2-000
83800-HN2-000
87122-HN2-680
87121-HN2-680
61100-HN2-000
80100-HN2-A00
66300-HN2-000
81170-HN2-000
87565-HN2-A00
16963-HM8-000
61110-HN2-000
80211-HN2-000
87124-HN2-680
87128-HN2-680
87126-HN0-A60
80122-HN2-000
61867-HN2-000
61866-HN2-000
80221-HN2-000
80121-HN2-000
61862-HN2-000
61861-HN2-000
80220-HN2-000
77100-HN2-000
44650-HN8-000

ZB
ZA
ZA
ZA
ZC
ZA
ZA
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZB
ZA
ZA
ZE
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZA
ZA
ZA
ZA
ZC
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZA
ZA
ZA
ZB
ZB
ZH
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZC
ZA
ZA
ZA
ZC
ZC
ZC
ZC
ZC
ZA
ZA
ZC
ZA
ZC
ZC
ZC
ZC
ZF
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

JULY, 2003

A
R
E
A

COLOR TABLE
When ordering a colored part:
1. Confirm the color code for the required part from the color table according to the part name and color type.
2. Select the corresponding part number from the appropriate PAGE/GRID.
3. Parts marked "X" are unused.
4. "*" = Basic Part Number, no extension (i.e. ZA, ZB).
TRX500FGA04 2004
COLOR CODE

R232

G152

Y151

BASE COLOR Patriot red Adventure Starburst


R232
green
yellow
G152
Y151R

No.

DESCRIPTION

1 CAP, HANDLE COVER


2 CASE, ASSIST HEADLIGHT
(LOWER)
3 CASE, ASSIST HEADLIGHT
(UPPER)
4 COVER ASSY., L. ENGINE SIDE
5 COVER ASSY., L. TANK SIDE
(WOL)
6 COVER ASSY., R. ENGINE SIDE
7 COVER ASSY., R. TANK SIDE
(WOL)
8 COVER, BATTERY BOX
9 COVER, FUEL TANK TOP
10 COVER, HANDLE
11 COVER, R. ENGINE SUB
12 COVER, R. SIDE
13 EMBLEM, L. FUEL TANK
14 EMBLEM, R. FUEL TANK
15 FENDER, FR. (WOL)
16 FENDER, RR. (WOL)
17 GRILLE, FR.
18 GUARD, FR. PIPE
19 LABEL, COLOR
20 LEVER, PETCOCK
21 LID, RADIATOR CAP
22 LID, TOOL BOX
23 MARK, FR. FENDER
24 MARK, HONDAMATIC
25 MARK, RR. FENDER
26 MUDGUARD, L. CENTER
27 MUDGUARD, L. FR. (LOWER)
28 MUDGUARD, L. FR. SIDE
29 MUDGUARD, L. RR. SIDE
30 MUDGUARD, R. CENTER
31 MUDGUARD, R. FR. (LOWER)
32 MUDGUARD, R. FR. SIDE
33 MUDGUARD, R. RR. SIDE
34 SEAT
35 WHEEL SUB-ASSY., FR.

A
R
E
A

BASIC PART NO.

53206-HM8-000
61302-HN0-A00

ZA
ZA

ZA
ZA

ZA
ZA

61301-HN2-A10

ZA

ZA

ZA

11325-HN2-000
83650-HN2-A00

ZA
ZA

ZA
ZA

ZA
ZA

11315-HN2-A00
83550-HN2-A00

ZA
ZA

ZA
ZA

ZA
ZA

80311-HN2-000
83700-HN2-000
53205-HN2-000
80123-HN2-000
83800-HN2-000
87122-HN2-680
87121-HN2-680
61100-HN2-000
80100-HN2-A00
66300-HN2-000
81170-HN2-000
87565-HN2-A10
16963-HM8-000
61110-HN2-000
80211-HN2-000
87124-HN2-680
87128-HN2-680
87126-HN0-A60
80122-HN2-000
61867-HN2-000
61866-HN2-000
80221-HN2-000
80121-HN2-000
61862-HN2-000
61861-HN2-000
80220-HN2-000
77100-HN2-000
44650-HN8-000

ZA
ZA
ZA
ZA
ZC
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZA
ZA
ZA
ZB
ZB
ZH
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZB
ZA
ZA
ZA
ZC
ZA
ZA
ZB
ZB
ZA
ZA
ZA
ZA
ZB
ZB
ZA
ZA
ZE
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

ZC
ZA
ZA
ZA
ZC
ZC
ZC
ZC
ZC
ZA
ZA
ZC
ZA
ZC
ZC
ZC
ZC
ZF
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA
ZA

JULY, 2003

2003 American Honda Motor Co., Inc.

13

BULK HOSE PART NUMBER PATTERN

14

2003 American Honda Motor Co., Inc.

JULY, 2003

MASTER INDEX
Title

Grid

Page

ENGINE SECTION
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CRANKCASE COVER. . . . . . . . . . . . . . . . . . .
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR CRANKCASE COVER . . . . . . . . . . . . . . . . . . . .
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT PISTON . . . . . . . . . . . . . . . . . . . . . . .
HONDAMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEARSHIFT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C1
1-C2
1-C3
1-C3
1-C4
1-C4
1-C5
1-C6
1-C7
1-C7
1-C8
1-C9
1-C9
1-C10
1-C11
1-C11
1-C12
1-C13
1-C13
1-C14
1-C15
1-C16
1-D1

1-2
1-4
1-6
1-7
1-8
1-9
1-11
1-13
1-14
1-15
1-17
1-18
1-19
1-20
1-22
1-23
1-24
1-26
1-27
1-28
1-30
1-33
1-34

1-E1
1-E2
1-E2
1-E3
1-E4
1-E5
1-E6
1-E7
1-E8
1-E9
1-E10
1-E10
1-E11
1-E12
1-E14
1-E16
1-F1
1-F1
1-F2
1-F4
1-F5
1-F6
1-F6
1-F8

2-2
2-4
2-5
2-6
2-8
2-11
2-13
2-15
2-16
2-18
2-20
2-21
2-22
2-24
2-29
2-32
2-34
2-35
2-37
2-40
2-42
2-44
2-45
2-48

Title

Grid

Page

MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . .
REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LABELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-F8
1-F9
1-F10
1-F11
1-F11
1-F13
1-F13
1-F14
1-F15
1-F16
1-F16
1-G1
1-G2
1-G2
1-G3

2-49
2-51
2-52
2-54
2-55
2-58
2-59
2-60
2-62
2-64
2-65
2-67
2-68
2-69
2-71

FRAME SECTION
HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER (TRX500FA). . . . . . . . . . . . . . . . . . . . . . . . . . .
METER (TRX500FGA) . . . . . . . . . . . . . . . . . . . . . . . . .
HANDLE LEVERS SWITCHES CABLES . . . . . . . . .
FR. BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . .
HANDLEBAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECT LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . .
FRONT ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FINAL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE PANEL. . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL DRIVEN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SNORKEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

2003 American Honda Motor Co., Inc.

JULY, 2003

ENGINE SECTION
Chapter Table of Contents
Page Title

Grid

Page

CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAMSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT CRANKCASE COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HONDAMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEARSHIFT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GASKET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C1
1-C2
1-C3
1-C3
1-C4
1-C4
1-C5
1-C6
1-C7
1-C7
1-C8
1-C9
1-C9
1-C10
1-C11
1-C11
1-C12
1-C13
1-C13
1-C14
1-C15
1-C16
1-D1

1-2
1-4
1-6
1-7
1-8
1-9
1-11
1-13
1-14
1-15
1-17
1-18
1-19
1-20
1-22
1-23
1-24
1-26
1-27
1-28
1-30
1-33
1-34

JULY, 2003

2003 American Honda Motor Co., Inc.

1-1

CYLINDER HEAD

HN24E0100A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-2

Description

4G=TRX500FGA04

Model

E-1

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 CYLINDER HEAD........................................ 1 2 3 4 4G -------- -------- 1

12200-HN2-000

6433676

2 GUIDE, VALVE (OS) .................................. 1 2 3 4 4G -------- -------- 4

12204-HN2-305

6433684

3 BOLT, SEALING (18MM) ............................ 1 2 3 4 4G -------- -------- 1

12206-371-300

1876283

BOLT, SEALING (18MM) ............................ 1 2 3 4 4G -------- -------- 1

12206-371-305

0422725

BOLT, SEALING (18MM) ............................ 1 2 3 4 4G -------- -------- 1

12206-611-300

0417451

4 GASKET, CYLINDER HEAD ...................... 1 2 3 4 4G -------- -------- 1

12251-HN2-003

6433700

GASKET, CYLINDER HEAD (OS) .............. 1 2 3 4 4G -------- -------- (1) 12252-HN2-305

6433718

5 COVER, CYLINDER HEAD ........................ 1 2 3 4 4G -------- -------- 1

12310-HN2-000

6433726

6 GASKET, HEAD COVER ............................ 1 2 3 4 4G -------- -------- 1

12315-HN2-003

6433734

7 COVER, TAPPET ADJUSTING HOLE........ 1 2 3 4 4G -------- -------- 2

12351-HN2-000

6433742

8 INSULATOR, CARBURETOR .................... 1 2 3 4 4G -------- -------- 1

16211-HN2-000

6441711

9 BAND B, INSULATOR ................................ 1 2 3 4 4G -------- -------- 2

16218-MW4-000

4482014

10 NUT, SQUARE (5MM) ................................ 1 2 3 4 4G -------- -------- 2

16222-MV4-300

3694882

11 THERMOSTAT ASSY. ................................ 1 2 3 4 4G -------- -------- 1

19300-HN2-003

6434245

12 COVER, THERMOSTAT ............................ 1 2 3 4 4G -------- -------- 1

19321-HN2-000

6441802

13 THERMO UNIT............................................ 1 2 3 4 4G -------- -------- 1

37750-MAZ-003

6434617

14 NUT, FLANGE CAP (10MM) ...................... 1 2 3 4 4G -------- -------- 4

90201-HA0-000

2049757

NUT, FLANGE CAP (10MM) ...................... 1 2 3 4 4G -------- -------- 4

90202-HA0-000

2049765

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C1

CYLINDER HEAD
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-1

Engine
Serial Number
From
To

QTY

Part Number

H/C

15 WASHER, PLAIN (10MM) .......................... 1 2 3 4 4G -------- -------- 4

90401-437-000

0768051

16 WASHER, SEALING (6MM)........................ 1 2 3 4 4G -------- -------- 5

90441-706-000

0163600

17 O-RING (57X2.5) ........................................ 1 2 3 4 4G -------- -------- 2

91308-500-000

0213355

18 BOLT, STUD (8X25).................................... 1 2 3 4 4G -------- -------- 2

92900-08025-0B

1715747

19 SCREW, PAN (5X25) .................................. 1 2 3 4 4G -------- -------- 2

93500-05025-0G

0477471

20 PIN, KNOCK (12X16) .................................. 1 2 3 4 4G -------- -------- 2

94301-12160

0165316

21 BOLT, FLANGE (6X20) .............................. 1 2 3 4 4G -------- -------- 6

95701-06020-00

2105815

22 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-06022-00

2105823

23 BOLT, FLANGE (6X25) .............................. 1 2 3 4 4G -------- -------- 4

95701-06025-00

2105831

24 BOLT, FLANGE (6X30) .............................. 1 2 3 4 4G -------- -------- 4

95701-06030-00

2401222

25 BOLT, FLANGE (6X70) .............................. 1 2 3 4 4G -------- -------- 3

95701-06070-00

2427284

26 SPARK PLUG (IJR6A9) .............................. 1 2 3 4 4G -------- -------- (1) 98069-5691U

6443170

SPARK PLUG (VX20BC) (NGK) ................ 1 2 3 4 4G -------- -------- (1) 98069-5692U

6443188

SPARK PLUG (IJR7A9) .............................. 1 2 3 4 4G -------- -------- 1

98069-5791U

6443196

SPARK PLUG (VX22BC) (NGK) ................ 1 2 3 4 4G -------- -------- 1

98069-5792U

6443204

JULY, 2003

2003 American Honda Motor Co., Inc.

1-3

CAMSHAFT

HN24E0200
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 SEAL, VALVE STEM .................................. 1 2 3 4 4G -------- -------- 4

12209-KL4-005

1777879

2 HOLDER B, CAMSHAFT ............................ 1 2 3 4 4G -------- -------- 1

12212-HN2-P00

6433692

3 CAMSHAFT ................................................ 1 2 3 4 4G -------- -------- 1

14100-HN2-P00

6433833

4 PLATE, CAMSHAFT HOLDER.................... 1 2 3 4 4G -------- -------- 1

14104-HN2-000

6441505

5 FOLLOWER, CAM ...................................... 1 2 3 4 4G -------- -------- 2

14421-HM7-000

4686606

6 ARM, VALVE ROCKER (IN)........................ 1 2

-------- -------- 1

14431-HN2-000

6441521

-------- -------- 1

14431-HN8-000

7168529

-------- -------- 1

14432-HN2-000

6441539

-------- -------- 1

14432-HN8-000

7168537

8 ROD, PUSH ................................................ 1 2 3 4 4G -------- -------- 2

14440-HN2-000

6441547

9 SHAFT, ROCKER ARM .............................. 1 2 3 4 4G -------- -------- 2

14451-HN2-000

6441554

10 VALVE, IN. .................................................. 1 2 3 4 4G -------- -------- 2

14711-HN2-000

6433841

11 VALVE, EX. ................................................ 1 2 3 4 4G -------- -------- 2

14721-HN2-000

6433858

12 SPRING, VALVE (OUTER) ........................ 1 2 3 4 4G -------- -------- 4

14751-HN2-000

6433866

13 SPRING, VALVE (INNER) .......................... 1 2 3 4 4G -------- -------- 4

14761-HN2-000

6433874

14 RETAINER, VALVE SPRING ...................... 1 2 3 4 4G -------- -------- 4

14771-107-020

0214726

15 SEAT, VALVE SPRING .............................. 1 2 3 4 4G -------- -------- 4

14775-HN2-000

6433882

16 COTTER, VALVE ........................................ 1 2 3 4 4G -------- -------- 8

14781-HA0-770

2419612

ARM, IN. VALVE ROCKER ........................ 3 4 4G


7 ARM, VALVE ROCKER (EX) ...................... 1 2
ARM, EX. VALVE ROCKER........................ 3 4 4G

1-4

E-2

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C2

CAMSHAFT
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-2

Engine
Serial Number
From
To

QTY

Part Number

H/C

17 SCREW, TAPPET ADJ. .............................. 1 2 3 4 4G -------- -------- 4

90012-426-000

0768499

18 NUT, TAPPET ADJ. .................................... 1 2 3 4 4G -------- -------- 4

90206-250-000

0040139

19 O-RING (1.5X9.5)........................................ 1 2 3 4 4G -------- -------- 2

91306-MG3-000

1592013

O-RING (1.5X9.5)........................................ 1 2 3 4 4G -------- -------- 2

91306-105-690

1445741

20 PIN A, DOWEL (8X10) ................................ 1 2 3 4 4G -------- -------- 2

94301-08100

0081711

21 BOLT, FLANGE (6X60) .............................. 1 2 3 4 4G -------- -------- 2

95701-06060-00

2791119

22 BOLT, FLANGE (6X65) .............................. 1 2 3 4 4G -------- -------- 2

95701-06065-08

2602233

JULY, 2003

2003 American Honda Motor Co., Inc.

1-5

CAM CHAIN

HN24E0300ZA
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-6

Description

4G=TRX500FGA04

Model

E-3

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 PLATE, OIL SEPARATE ............................ 1 2 3 4 4G -------- -------- 1

11140-HN2-003

6441331

2 GASKET, TENSIONER HOLE .................... 1 2 3 4 4G -------- -------- 1

12194-HC5-740

3813581

3 CHAIN, CAM (104L) (DAIDO) .................... 1 2 3 4 4G -------- -------- 1

14401-HN2-003

6441513

4 TENSIONER, CAM CHAIN.......................... 1 2 3 4 4G -------- -------- 1

14510-HN2-003

6441562

5 COLLAR, TENSIONER (6X9)...................... 1 2 3 4 4G -------- -------- 1

14515-KF0-000

1417070

6 LIFTER ASSY., TENSIONER...................... 1 2 3 4 4G -------- -------- 1

14520-HA0-771

2419588

7 GUIDE A, CAM CHAIN................................ 1 2 3 4 4G -------- -------- 1

14621-HN2-000

6441570

8 BOLT, FLANGE (6X13) .............................. 1 2 3 4 4G -------- -------- 1

90002-HA7-670

2112019

9 WASHER, DRUM STOPPER...................... 1 2 3 4 4G -------- -------- 1

90417-360-000

0341099

10 WASHER, SEALING (6MM)........................ 1 2 3 4 4G -------- -------- 1

90442-397-000

0687616

11 BOLT, FLANGE (6X12) .............................. 1 2 3 4 4G -------- -------- 2

95701-06012-00

2105799

12 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 1

95701-06022-00

2105823

13 BOLT, FLANGE (6X25) .............................. 1 2 3 4 4G -------- -------- 2

96001-06025-00

2105989

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C3

CYLINDER

HN24E0400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-4

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 CYLINDER .................................................. 1 2 3 4 4G -------- -------- 1

12100-HN2-000

6441414

2 GASKET, CYLINDER.................................. 1 2 3 4 4G -------- -------- 1

12191-HN2-000

6433668

3 PIN, KNOCK (12X16) .................................. 1 2 3 4 4G -------- -------- 4

94301-12160

0165316

4 BOLT, FLANGE (6X30) .............................. 1 2 3 4 4G -------- -------- 4

95701-06030-00

2401222

JULY, 2003

2003 American Honda Motor Co., Inc.

1-7

WATER PUMP

HN24E0500A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

1 WATER PUMP ............................................ 1

1-8

Model

E-5

Engine
Serial Number
From
To

QTY

Part Number

H/C

-------- 8003606 1

19200-HN2-000

6434229

WATER PUMP ............................................ 1 2 3 4 4G -------- -------- 1

19200-HN2-010

6589519

2 COVER, WATER PUMP.............................. 1 2 3 4 4G -------- -------- 1

19220-HN2-000

6441786

3 GASKET, WATER PUMP COVER.............. 1 2 3 4 4G -------- -------- 1

19226-HN2-000

6434237

4 HOSE, WATER PUMP ................................ 1 2 3 4 4G -------- -------- 1

19322-HN2-000

6434252

5 HOSE, WATER BYPASS ............................ 1 2 3 4 4G -------- -------- 1

19323-HN2-000

6434260

6 JOINT, WATER .......................................... 1 2 3 4 4G -------- -------- 1

19523-HN2-000

6441810

7 BOLT, FLANGE (6X30) (CT200) ................ 1 2 3 4 4G -------- -------- 2

90003-HN2-000

6442974

8 BOLT, FLANGE (6X12) (CT200) ................ 1 2 3 4 4G -------- -------- 1

90013-883-000

0636845

9 WASHER, SEALING (6.5MM) .................... 1 2 3 4 4G -------- -------- 1

90463-ML7-000

2408680

10 O-RING........................................................ 1 2 3 4 4G -------- -------- 2

91303-KV3-780

6591465

11 O-RING (37X2.4) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91305-KT7-003

3353216

12 CLIP, TUBE ................................................ 1 2 3 4 4G -------- -------- 2

95002-41000-08

0660829

13 CLIP, TUBE (D12.5) .................................... 1 2 3 4 4G -------- -------- 2

95002-41250-08

0665257

14 BOLT, FLANGE (6X55) .............................. 1 2 3 4 4G -------- -------- 3

95701-06055-00

2533834

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C4

OIL TANK

HN24E0600A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-6

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 SCREEN, OIL FILTER (KOYO) .................. 1 2 3 4 4G -------- -------- 1

15421-HC4-005

2724730

2 CAP, OIL TANK .......................................... 1 2 3 4 4G -------- -------- 1

15651-HN2-000

6441679

3 DIPSTICK, OIL ............................................ 1 2 3 4 4G -------- -------- 1

15660-HN2-000

6441687

4 TANK, FR. OIL ............................................ 1 2 3 4 4G -------- -------- 1

15710-HN2-000

6433981

5 TANK, RR. OIL ............................................ 1 2 3 4 4G -------- -------- 1

15721-HN2-000

6433999

6 PLATE, OIL TANK ...................................... 1 2 3 4 4G -------- -------- 1

15730-HN2-000

6434005

7 JOINT, RR. OIL TANK ................................ 1 2 3 4 4G -------- -------- 1

15771-HN2-000

6441695

8 SENSOR ASSY., THERMOSTAT OIL


(TOYO).................................................... 1 2 3 4 4G -------- -------- 1

37750-HC4-751

3820537

9 BOLT, FLANGE (8X176) ............................ 1 2 3 4 4G -------- -------- 1

90017-PP6-000

3028073

10 WASHER, SEAL.......................................... 1 2 3 4 4G -------- -------- 1

90401-HA8-000

1974609

WASHER, SEAL.......................................... 1 2 3 4 4G -------- -------- 1

90401-HC4-750

3522505

11 O-RING (11.7X1.9) (KEIHIN) ...................... 1 2 3 4 4G -------- -------- 1

91303-P6H-003

5210570

12 O-RING (28X3)............................................ 1 2 3 4 4G -------- -------- 1

91307-MK5-000

2902443

13 O-RING (18.5X2.4) (ARAI) .......................... 1 2 3 4 4G -------- -------- 2

91311-MB0-003

1260850

14 O-RING (8.4X2.4)........................................ 1 2 3 4 4G -------- -------- 1

91316-MJ8-003

1768746

15 BOLT, DRAIN PLUG (12MM)...................... 1 2 3 4 4G -------- -------- 1

92800-12000

0053975

16 BOLT, HEX. (5X12) .................................... 1 2 3 4 4G -------- -------- 4

93101-05012-0A

6443139

JULY, 2003

2003 American Honda Motor Co., Inc.

1-9

OIL TANK

HN24E0600A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

E-6

Engine
Serial Number
From
To

QTY

17 WASHER, DRAIN PLUG (12MM)................ 1 2 3 4 4G -------- -------- 1

1-10

Part Number

94109-12000

H/C

0171868

18 BOLT, FLANGE (6X35) .............................. 1 2 3 4 4G -------- -------- 12 95701-06035-00

2105864

19 BOLT, FLANGE (8X100) ............................ 1 2 3 4 4G -------- -------- 3

95701-08100-00

2533875

20 BOLT, FLANGE (8X110) ............................ 1 2 3 4 4G -------- -------- 1

95701-08110-08

2891059

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C5

FRONT CRANKCASE COVER

HN24E0700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-7

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 COVER, FR. CRANKCASE ........................ 1 2 3 4 4G -------- -------- 1

11330-HN2-000

6433627

2 CLAMP, CONTROL MOTOR ...................... 1 2 3 4 4G -------- -------- 1

11333-HN2-000

6433635

3 BOLT, VALVE SETTING ............................ 1 2 3 4 4G -------- -------- 1

11334-HN2-000

6441356

4 BOLT, FEED PIPE SETTING...................... 1 2 3 4 4G -------- -------- 1

11335-HN2-000

6441364

5 SPRING, ORIFICE VALVE.......................... 1 2 3 4 4G -------- -------- 1

11336-HN2-000

6441372

6 VALVE, RELIEF .......................................... 1 2 3 4 4G -------- -------- 1

11337-HN2-000

6441380

7 SEAL, RUBBER .......................................... 1 2 3 4 4G -------- -------- 1

15152-HN2-000

6441596

8 COVER, OIL FILTER .................................. 1 2 3 4 4G -------- -------- 1

15411-HN2-000

6441646

9 ELEMENT, OIL FILTER .............................. 1 2 3 4 4G -------- -------- 1

15412-KEA-003

6441653

10 SEAT, OIL FILTER SPRING ...................... 1 2 3 4 4G -------- -------- 1

15414-300-000

0190132

11 SPRING, FILTER ELEMENT SETTING...... 1 2 3 4 4G -------- -------- 1

15415-413-000

0493619

12 BOLT, OIL FILTER CENTER ...................... 1 2 3 4 4G -------- -------- 1

15420-HN2-000

6441661

13 VALVE, CHECK .......................................... 1 2 3 4 4G -------- -------- 1

15473-300-300

0190165

14 SPRING, CHECK VALVE............................ 1 2 3 4 4G -------- -------- 1

15474-300-310

0190173

15 PIN, SPRING SETTING .............................. 1 2 3 4 4G -------- -------- 1

15477-300-300

0190181

16 PIPE, FEED ................................................ 1 2 3 4 4G -------- -------- 1

26631-HN2-000

6441935

17 MOTOR ASSY., CONTROL ........................ 1 2 3 4 4G -------- -------- 1

31300-HN2-003

6434534

18 BOLT, FLANGE (6X32) (NSHF).................. 1 2 3 4 4G -------- -------- 2

90004-GHB-690

4774196

JULY, 2003

2003 American Honda Motor Co., Inc.

1-11

FRONT CRANKCASE COVER

HN24E0700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-12

4G=TRX500FGA04

Description

Model

E-7

Engine
Serial Number
From
To

QTY

Part Number

H/C

19 BOLT, FLANGE (6X50) (NSHF).................. 1 2 3 4 4G -------- -------- 5

90004-GHB-730

4774220

20 BOLT, FLANGE (6X75) (NSHF).................. 1 2 3 4 4G -------- -------- 6

90004-GHB-780

4822151

21 BOLT, FLANGE (6X95) (NSHF).................. 1 2 3 4 4G -------- -------- 2

90004-GHB-820

6434757

22 BOLT, SEALING (10MM) ............................ 1 2 3 4 4G -------- -------- 1

90083-PL3-000

2909851

23 BOLT, SPECIAL (10X13) ............................ 1 2 3 4 4G -------- -------- 1

90101-VD6-003

3250057

24 WASHER, OIL BOLT (10.2X15X1.4) .......... 1 2 3 4 4G -------- -------- 2

90545-MC0-000

1117951

WASHER, OIL BOLT .................................. 1 2 3 4 4G -------- -------- 2

90545-300-000

0189902

25 BEARING, RADIAL BALL (6303SP)............ 1 2 3 4 4G -------- -------- 1

91009-HA0-004

1824713

26 OIL SEAL (13X22X5) .................................. 1 2 3 4 4G -------- -------- 1

91204-KE8-003

1768662

27 O-RING (7.7X2.3) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91301-PC9-003

1352400

28 O-RING (75X2.5) ........................................ 1 2 3 4 4G -------- -------- 1

91301-107-000

0213306

29 O-RING (15X2.5) ........................................ 1 2 3 4 4G -------- -------- 1

91302-377-000

0386995

30 O-RING, MOTOR ........................................ 1 2 3 4 4G -------- -------- 1

91351-HM8-A51

6857502

31 O-RING (22.1X2) ........................................ 1 2 3 4 4G -------- -------- 1

91305-679-003

1455021

O-RING (22X1.9) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91355-MB0-003

1251578

32 PIN A, DOWEL (8X14) ................................ 1 2 3 4 4G -------- -------- 2

94301-08140

0069310

33 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-06022-00

2105823

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C6

CLUTCH

HN24E0800
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-8

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 PLATE, DRIVE ............................................ 1 2 3

-------- -------- 1

22350-HN2-000

6441828

PLATE, DRIVE ............................................ 4 4G

-------- -------- 1

22350-HN2-A00

7516289

2 SPRING, CLUTCH DRIVE .......................... 1 2 3 4 4G -------- -------- 6

22451-HN2-300

6441836

3 WEIGHT SET, CLUTCH.............................. 1 2 3 4 4G -------- -------- 1

22535-HN2-305

6434286

4 SPRING, CONE DISK ................................ 1 2 3 4 4G -------- -------- 1

22714-HN2-000

6441844

5 CLUTCH OUTER ........................................ 1 2 3

-------- -------- 1

23110-HN2-000

6434294

CLUTCH OUTER ........................................ 4 4G

-------- -------- 1

23110-HN2-A00

7516297

6 NUT, LOCK (20MM) .................................... 1 2 3 4 4G -------- -------- 1

90235-HM7-000

4713384

7 WASHER (66X124X1.0).............................. 1 2 3

-------- -------- 1

90406-HN2-000

6443055

WASHER (66X124X1.0).............................. 4 4G

-------- -------- 1

90406-HN2-A00

7516867

8 WASHER (66X107X1.6).............................. 1 2 3

-------- -------- 1

90407-HN2-000

6443063

WASHER (66X107X1.6).............................. 4 4G

-------- -------- 1

90407-HN2-A00

7516875

9 WASHER, THRUST (29X40X2) .................. 1 2 3 4 4G -------- -------- 1

90457-HN2-000

6443071

10 WASHER, THRUST (20MM) ...................... 1 2 3 4 4G -------- -------- 1

90459-KB4-670

1187772

11 CIRCLIP (7MM) .......................................... 1 2 3 4 4G -------- -------- 6

90605-HM8-000

5309141

12 CLUTCH, ONE-WAY .................................. 1 2 3 4 4G -------- -------- 1

91101-HN2-003

6434922

JULY, 2003

2003 American Honda Motor Co., Inc.

1-13

OIL PUMP

HN24E0900A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-14

4G=TRX500FGA04

Description

Model

E-9

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 PUMP ASSY., OIL ...................................... 1 2 3 4 4G -------- -------- 1

15100-HN2-000

6433890

2 ROTOR A, OIL PUMP (INNER) .................. 1 2 3 4 4G -------- -------- 1

15122-HN2-003

6433908

3 ROTOR A, OIL PUMP (OUTER) ................ 1 2 3 4 4G -------- -------- 1

15123-HN2-003

6433916

4 ROTOR C, OIL PUMP (INNER) .................. 1 2 3 4 4G -------- -------- 1

15124-HN2-003

6433924

5 ROTOR C, OIL PUMP (OUTER) ................ 1 2 3 4 4G -------- -------- 1

15125-HN2-003

6433932

6 ROTOR B, OIL PUMP (INNER) .................. 1 2 3 4 4G -------- -------- 1

15126-HN2-003

6433940

7 ROTOR B, OIL PUMP (OUTER) ................ 1 2 3 4 4G -------- -------- 1

15127-HN2-003

6433957

8 SPROCKET, OIL PUMP DRIVEN (19T)...... 1 2 3 4 4G -------- -------- 1

15133-HN2-000

6441588

10 COLLAR, SPECIAL .................................... 1 2 3 4 4G -------- -------- 1

15234-HN2-000

6441612

11 RUBBER, OIL PUMP SEAL ........................ 1 2 3 4 4G -------- -------- 1

15236-HN2-000

6441638

12 CHAIN, OIL PUMP DRIVE (50L) (DAIDO) .. 1 2 3 4 4G -------- -------- 1

15401-HN2-003

6433965

13 O-RING (16X2.1) ........................................ 1 2 3 4 4G -------- -------- 1

91309-PX4-003

3301793

14 BOLT, FLANGE (6X14) .............................. 1 2 3 4 4G -------- -------- 1

95701-06014-00

2410884

15 BOLT, FLANGE (6X75) .............................. 1 2 3 4 4G -------- -------- 3

95701-06075-00

3794765

16 BOLT, FLANGE (6X80) .............................. 1 2 3 4 4G -------- -------- 1

95701-06080-08

2953016

17 BOLT, FLANGE (6X90) .............................. 1 2 3 4 4G -------- -------- 4

95701-06090-08

3871845

18 ROLLER (4X15.8) ...................................... 1 2 3 4 4G -------- -------- 3

96220-40158

0345066

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C7

REAR CRANKCASE COVER

HN24E1000B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

E-10

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 COVER, RR. CRANKCASE ........................ 1 2 3 4 4G -------- -------- 1

11340-HN2-000

6433643

2 COVER, ALTERNATOR.............................. 1 2 3 4 4G -------- -------- 1

11350-HN2-000

6441398

3 INSULATOR, SPEED SENSOR.................. 1 2 3 4 4G -------- -------- 1

11358-HN2-010

6873152

4 GASKET, ALTERNATOR COVER .............. 1 2 3 4 4G -------- -------- 1

11396-HN2-000

6433650

5 SWITCH ASSY., CHANGE.......................... 1 2 3 4 4G -------- -------- 1

35759-HN2-013

6590087

6 SENSOR SET, SPEED .............................. 1 2


3

-------- -------- 1
-------- 8125506 1

37010-HN2-305
37010-HN2-305

6873160
6873160

7 BOLT, FLANGE (6X22) (NSHF).................. 1 2 3 4 4G -------- -------- 2

90004-GHB-660

4774162

8 BOLT, FLANGE (6X25) (NSHF).................. 1 2 3 4 4G -------- -------- 3

90004-GHB-670

4774170

9 BOLT, FLANGE (6X32) (NSHF).................. 1 2 3 4 4G -------- -------- 2

90004-GHB-690

4774196

10 BOLT, FLANGE (6X40) (NSHF).................. 1 2 3 4 4G -------- -------- 9

90004-GHB-710

4774212

11 BOLT, FLANGE (6X50) (NSHF).................. 1 2 3 4 4G -------- -------- 1

90004-GHB-730

4774220

12 BOLT, FLANGE (6X85) (NSHF).................. 1 2 3 4 4G -------- -------- 5

90004-GHB-800

6374946

13 CAP (14MM)................................................ 1 2 3 4 4G -------- -------- 1

90084-KY2-000

3117728

14 WASHER, SEALING (6MM)........................ 1 2 3 4 4G -------- -------- 3

90441-706-000

0163600

15 OIL SEAL (32X52X8) .................................. 1 2 3 4 4G -------- -------- 1

91201-HM7-003

4688719

16 O-RING (13.8X2.5)...................................... 1 2 3 4 4G -------- -------- 1

91303-377-000

0499525

17 O-RING (18.3X2.4) (NOK) .......................... 1 2 3 4 4G -------- -------- 1

91321-PF4-004

2129211

JULY, 2003

2003 American Honda Motor Co., Inc.

1-15

REAR CRANKCASE COVER

HN24E1000B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-16

4G=TRX500FGA04

Description

Model

E-10

Engine
Serial Number
From
To

QTY

Part Number

H/C

18 O-RING (17.0X2.5) (ARAI) .......................... 1 2 3 4 4G -------- -------- 1

91333-KE5-003

1873231

O-RING (17X2.5) ........................................ 1 2 3 4 4G -------- -------- 1

91333-567-010

0412213

19 PIN A, DOWEL (8X14) ................................ 1 2 3 4 4G -------- -------- 4

94301-08140

0069310

20 BOLT, FLANGE (6X16) .............................. 1 2 3 4 4G -------- -------- 2

95701-06016-00

2410892

21 BEARING, RADIAL BALL (6000) ................ 1 2 3 4 4G -------- -------- 1

96100-60000-00

0671297

22 SENSOR ASSY., SPEED............................ 3


4 4G

37700-HN2-024
37700-HN2-024

7516420
7516420

2003 American Honda Motor Co., Inc.

8125507 -------- 1
-------- -------- 1

JULY, 2003

1-C8

ALTERNATOR

HN24E1100
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-11

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 CLUTCH OUTER, STARTING .................... 1 2 3 4 4G -------- -------- 1

28125-HN2-003

6434518

2 CLUTCH, ONE-WAY .................................. 1 2 3 4 4G -------- -------- 1

28126-HN0-A01

5746961

3 GENERATOR, PULSE (TOYO) .................. 1 2 3 4 4G -------- -------- 1

30300-HA0-033

2956373

4 FLYWHEEL ................................................ 1 2 3 4 4G -------- -------- 1

31110-HN2-003

6441992

5 STATOR...................................................... 1 2 3 4 4G -------- -------- 1

31120-HN2-003

6442008

6 BOLT, SOCKET (8X12) .............................. 1 2 3 4 4G -------- -------- 6

90010-HN2-000

6442982

7 BOLT, SOCKET (6X34) .............................. 1 2 3 4 4G -------- -------- 3

90012-KR8-000

6442990

8 BOLT, SOCKET (5X12) .............................. 1 2 3 4 4G -------- -------- 2

90089-KR0-000

2909083

JULY, 2003

2003 American Honda Motor Co., Inc.

1-17

STARTER GEAR

HN24E1200
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-18

4G=TRX500FGA04

Description

Model

E-12

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 GEAR, STARTER DRIVEN (70T)................ 1 2 3 4 4G -------- -------- 1

28110-HN2-000

6441984

2 SHAFT, STARTER REDUCTION................ 1 2 3 4 4G -------- -------- 1

28130-HM7-000

4687604

3 GEAR C, STARTER REDUCTION.............. 1 2 3 4 4G -------- -------- 1

28131-HM7-000

4687612

4 SHAFT A, STARTER REDUCTION ............ 1 2 3 4 4G -------- -------- 1

28133-HA0-770

2419828

5 GEAR, STARTER REDUCTION (43T/18T)

1 2 3 4 4G -------- -------- 1

28140-HN0-A00

5746979

6 WASHER (32X45X3) .................................. 1 2 3 4 4G -------- -------- 1

90401-HM7-000

4688594

7 WASHER, THRUST (12MM) ...................... 1 2 3 4 4G -------- -------- 1

90451-GF6-000

1824556

8 BEARING, NEEDLE (32X37X26)................ 1 2 3 4 4G -------- -------- 1

91061-HM7-003

4688693

9 CIRCLIP (OUTER) (15MM) ........................ 1 2 3 4 4G -------- -------- 1

94510-15000

0171892

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C9

STARTER MOTOR

HN24E1300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-13

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 CLIP, HOSE ................................................ 1 2 3 4 4G -------- -------- 1

19626-HN2-000

6434278

2 MOTOR ASSY., STARTER ........................ 1 2 3

-------- -------- 1

31200-HN2-003

6434526

MOTOR ASSY., STARTER (MITSUBA)...... 4 4G

-------- -------- 1

31200-HN2-A01

7516313

3 TERMINAL SET, BRUSH


(USE FOR MITSUBA STARTER MOTOR
SM-13) .................................................... 1 2 3 4 4G -------- -------- 1

31201-KS5-901

2541951

4 SPRING, CARBON BRUSH........................ 1 2 3 4 4G -------- -------- 2

31204-KS5-901

2541969

5 BOLT, SETTING.......................................... 1 2 3 4 4G -------- -------- 2

31205-MN4-008

2605087

6 HOLDER SET, BRUSH .............................. 1 2 3 4 4G -------- -------- 1

31206-MN4-008

2605095

7 RING............................................................ 1 2 3 4 4G -------- -------- 2

31207-KS5-901

2541985

8 NUT-WASHER (6MM) ................................ 1 2 3 4 4G -------- -------- 2

90071-MB0-000

1243534

9 WASHER, STEEL PLATE .......................... 1 2 3 4 4G -------- -------- 2

90122-MN4-008

2605483

10 O-RING (24.4X3.1) (ARAI) .......................... 1 2 3 4 4G -------- -------- 1

91309-425-003

1113422

O-RING (24.4X3.1)...................................... 1 2 3 4 4G -------- -------- 1

91312-MG7-003

2618221

11 O-RING........................................................ 1 2 3 4 4G -------- -------- 3

91320-MB0-000

1292184

12 BOLT, FLANGE (6X25) .............................. 1 2 3 4 4G -------- -------- 2

95801-06025-00

2105906

13 BRACKET, FR............................................. 1 2 3 4 4G -------- -------- 1

31210-HM7-003

4769352

JULY, 2003

2003 American Honda Motor Co., Inc.

1-19

CRANKCASE

HN24E1400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-20

4G=TRX500FGA04

Description

Model

E-14

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 CRANKCASE, FR. ...................................... 1 2 3 4 4G -------- -------- 1

11100-HN2-000

6433601

2 CRANKCASE, RR. ...................................... 1 2 3 4 4G -------- -------- 1

11200-HN2-000

6433619

3 SEAL, RUBBER .......................................... 1 2 3 4 4G -------- -------- 1

15152-HN2-000

6441596

4 STRAINER, OIL .......................................... 1 2 3 4 4G -------- -------- 1

15153-HN2-000

6441604

5 JOINT, SPECIAL ........................................ 1 2 3 4 4G -------- -------- 1

15235-HN2-000

6441620

6 SCREEN, OIL FILTER (KOYO) .................. 1 2 3 4 4G -------- -------- 1

15421-MN1-671

2690196

8 SENSOR ASSY., ANGLE............................ 1

-------- -------- 1

38800-HN2-000

6442164

SENSOR ASSY., ANGLE............................ 1 2 3 4 4G -------- -------- 1

38800-HN2-005

6761621

9 BOLT, FLANGE (6X40) (NSHF).................. 1 2 3 4 4G -------- -------- 9

90004-GHB-710

4774212

10 BOLT, FLANGE (6X55) (NSHF).................. 1 2 3 4 4G -------- -------- 4

90004-GHB-740

4774238

11 BOLT, FLANGE (6X65) (NSHF).................. 1 2 3 4 4G -------- -------- 1

90004-GHB-760

4774246

12 BOLT, FLANGE (6X80) (NSHF).................. 1 2 3 4 4G -------- -------- 2

90004-GHB-790

4831715

13 BOLT, STUD (10X252.5) ............................ 1 2 3

-------- -------- 4

90032-HN2-000

6443006

BOLT, STUD (10X252.5) ............................ 4 4G

-------- -------- 4

90032-HN2-A00

7516842

14 BOLT, SOCKET (5X14) .............................. 1 2 3 4 4G -------- -------- 2

90049-KBH-000

6434765

15 OIL SEAL (6X13X5) (ARAI) ........................ 1 2 3 4 4G -------- -------- 1

91202-GF9-003

6443113

16 O-RING (9.8X1.9)........................................ 1 2 3 4 4G -------- -------- 1

91301-PM5-A01

2710820

O-RING (9.8MM) ........................................ 1 2 3 4 4G -------- -------- 1

91302-PJ4-000

2426435

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C10

CRANKCASE
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-14

Engine
Serial Number
From
To

QTY

Part Number

H/C

16 O-RING (9.6X1.9) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91302-PJ4-004

2143055

O-RING (9.8X1.9)........................................ 1 2 3 4 4G -------- -------- 1

91305-PE2-003

1869478

17 O-RING (11.8X2.4)...................................... 1 2 3 4 4G -------- -------- 1

91302-ZE9-003

2461705

O-RING (11.8X2.4)...................................... 1 2 3 4 4G -------- -------- 1

91320-MJ6-003

2023935

18 O-RING (14.8X2.4) (ARAI) .......................... 1 2 3 4 4G -------- -------- 2

91303-KF0-003

1521087

O-RING (14.8X2.4) (NOK) .......................... 1 2 3 4 4G -------- -------- 2

91356-MA6-005

1377704

19 O-RING (5.5X1.4)........................................ 1 2 3 4 4G -------- -------- 1

91319-ME5-003

1377399

20 O-RING (25X2.4) (NOK).............................. 1 2 3 4 4G -------- -------- 1

91321-P0X-003

4326757

21 BOLT, DRAIN PLUG (12MM)...................... 1 2 3 4 4G -------- -------- 1

92800-12000

0053975

22 WASHER, DRAIN PLUG (12MM)................ 1 2 3 4 4G -------- -------- 1

94109-12000

0171868

23 PIN A, DOWEL (6X10) ................................ 1 2 3 4 4G -------- -------- 1

94301-06100

0294256

24 PIN A, DOWEL (8X14) ................................ 1 2 3 4 4G -------- -------- 2

94301-08140

0069310

25 BOLT, FLANGE (6X14) .............................. 1 2 3 4 4G -------- -------- 2

95701-06014-00

2410884

26 BOLT, FLANGE (6X80) .............................. 1 2 3 4 4G -------- -------- 1

95701-06080-08

2953016

27 WASHER, PLAIN (5MM) ............................ 1 2 3 4 4G -------- -------- 2

94101-05000

0059055

JULY, 2003

2003 American Honda Motor Co., Inc.

1-21

CRANKSHAFT PISTON

HN24E1500
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

E-15

Engine
Serial Number
From
To

QTY

H/C

13000-HN2-000

6433759

2 RING SET, PISTON (STD).......................... 1 2 3 4 4G -------- -------- 1

13010-HN2-003

6433767

RING SET, PISTON (OS 0.25).................... 1 2 3 4 4G -------- -------- (1) 13011-HN2-003

6433775

RING SET, PISTON (0.5)............................ 1 2 3 4 4G -------- -------- (1) 13012-HN2-003

6433783

3 PISTON ...................................................... 1 2 3 4 4G -------- -------- 1

1-22

Part Number

1 CRANKSHAFT ............................................ 1 2 3 4 4G -------- -------- 1

13101-HN2-000

6433791

PISTON (OS 0.25) ...................................... 1 2 3 4 4G -------- -------- (1) 13102-HN2-000

6433809

PISTON (0.5) .............................................. 1 2 3 4 4G -------- -------- (1) 13103-HN2-000

6433817

4 PIN, PISTON .............................................. 1 2 3 4 4G -------- -------- 1

13111-HN2-000

6433825

5 SHAFT, BALANCER.................................... 1 2 3 4 4G -------- -------- 1

13420-HN2-000

6441497

6 CLIP, PISTON PIN (1.2X20)........................ 1 2 3 4 4G -------- -------- 2

90601-KA5-000

1028398

7 KEY, SPECIAL WOODRUFF (25X18) ........ 1 2 3 4 4G -------- -------- 1

90741-ZE2-000

2027159

8 BEARING, RADIAL BALL RSH (6203)........ 1 2 3 4 4G -------- -------- 2

91003-HA7-672

2105096

9 BEARING, RADIAL BALL (32X80X17.5) .... 1 2 3 4 4G -------- -------- 1

91004-HN2-003

6434856

10 BEARING, RADIAL ROLLER (40X80X18).. 1 2 3 4 4G -------- -------- 1

91010-HN2-003

6434872

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C11

HONDAMATIC

HN24E1600B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

1 HONDAMATIC UNIT .................................. 1

E-16

Engine
Serial Number
From
To

QTY

Part Number

H/C

-------- -------- 1

26000-HN2-010

6589931

HONDAMATIC UNIT .................................. 1 2 3

-------- -------- 1

26000-HN2-020

7066368

MATIC UNIT, HONDA ................................ 4 4G

-------- -------- 1

26000-HN2-A00

7516305

2 GEAR, PRIMARY DRIVEN (70T)................ 1 2 3 4 4G -------- -------- 1

26221-HN2-000

6441927

3 SHAFT, ANGLE SENSOR .......................... 1 2 3 4 4G -------- -------- 1

27431-HN2-000

6441943

4 GEAR, MOTOR DRIVE .............................. 1 2 3 4 4G -------- -------- 1

27511-HN2-000

6441968

5 SHAFT, MOTOR DRIVE.............................. 1 2 3 4 4G -------- -------- 1

27526-HN2-000

6441976

6 BOLT, SOCKET (6MM) .............................. 1 2 3 4 4G -------- -------- 4

90002-HN5-670

6473110

7 BEARING, RADIAL BALL (6813) (NTN


CORP.).................................................... 1 2 3 4 4G -------- -------- 1

91007-HN2-004

6443089

8 BEARING, RADIAL BALL (22X52X13)........ 1 2 3 4 4G -------- -------- 1

91014-HN2-003

6434898

9 O-RING (19.20X1.90).................................. 1 2 3 4 4G -------- -------- 1

91301-P7X-003

5619002

10 PIN A, DOWEL (8X14) ................................ 1 2 3 4 4G -------- -------- 1

94301-08140

0069310

11 BOLT, FLANGE (6X35) .............................. 1 2 3 4 4G -------- -------- 3

95701-06035-00

2105864

12 BOLT, FLANGE (6X60) .............................. 1 2 3 4 4G -------- -------- 1

95701-06060-00

2791119

13 BOLT, FLANGE (6X105) ............................ 1 2 3 4 4G -------- -------- 1

95701-06105-00

5374327

14 PIN, DOWEL (7X12).................................... 1 2 3 4 4G -------- -------- 1

94303-07120

6591507

JULY, 2003

2003 American Honda Motor Co., Inc.

1-23

TRANSMISSION

HN24E1700
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-24

4G=TRX500FGA04

Description

Model

E-17

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 MAINSHAFT (18T/24T) .............................. 1 2 3 4 4G -------- -------- 1

23211-HN2-000

6434302

2 COUNTERSHAFT ...................................... 1 2 3 4 4G -------- -------- 1

23221-HN2-000

6434310

3 GEAR, LOW (45T) ...................................... 1 2 3 4 4G -------- -------- 1

23411-HN2-000

6434328

4 SHIFTER, REVERSE COUNTERSHAFT


LOW GEAR ............................................ 1 2 3 4 4G -------- -------- 1

23412-HN2-000

6434336

5 COLLAR, REVERSE SHIFT (LOW) ............ 1 2 3 4 4G -------- -------- 1

23413-HN2-000

6434344

6 BUSH, SPLINE (25MM) .............................. 1 2 3 4 4G -------- -------- 1

23414-HA0-000

1820877

7 GEAR, HIGH (38T)...................................... 1 2 3 4 4G -------- -------- 1

23431-HN2-000

6434351

8 SHIFTER, GEAR (HIGH) ............................ 1 2 3 4 4G -------- -------- 1

23432-HN2-000

6441851

9 COLLAR, SHIFTER (HIGH) ........................ 1 2 3 4 4G -------- -------- 1

23433-HN2-000

6441869

10 BUSH, REVERSE GEAR (HIGH)................ 1 2 3 4 4G -------- -------- 1

23454-HN2-000

6441877

11 GEAR, FINAL DRIVE .................................. 1 2 3 4 4G -------- -------- 1

23621-HM7-000

4687281

12 GEAR, REVERSE IDLE (14T/29T).............. 1 2 3 4 4G -------- -------- 1

23721-HN2-000

6434385

13 SHAFT, REVERSE IDLE ............................ 1 2 3 4 4G -------- -------- 1

23731-HN2-000

6434393

14 GEAR, COUNTERSHAFT REVERSE (28T) 1 2 3 4 4G -------- -------- 1

23751-HN2-000

6434401

15 WASHER, SPECIAL (20MM) ...................... 1 2 3 4 4G -------- -------- 1

90451-HM7-000

4688610

16 WASHER (14.2MM) .................................... 1 2 3 4 4G -------- -------- 2

90451-115-000

0309013

17 WASHER, THRUST (20MM) ...................... 1 2 3 4 4G -------- -------- 1

90454-751-000

2093151

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C12

TRANSMISSION
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-17

Engine
Serial Number
From
To

QTY

Part Number

H/C

18 WASHER C, THRUST (25MM) .................. 1 2 3 4 4G -------- -------- 1

90459-357-000

0322255

19 RING, DOUBLE COIL (INNER) .................. 1 2 3 4 4G -------- -------- 4

90613-969-003

1543362

20 CLIP (32.5MM) ............................................ 1 2 3 4 4G -------- -------- 4

90616-969-000

1519792

21 BEARING, RADIAL BALL (6204) ................ 1 2 3 4 4G -------- -------- 1

91001-GM4-033

4328506

22 BEARING, RADIAL BALL (6006) ................ 1 2 3 4 4G -------- -------- 1

91003-HN2-004

6434831

23 BEARING, RADIAL BALL SPL (6203U)...... 1 2 3 4 4G -------- -------- 1

91006-HN2-003

6434864

24 BEARING, RADIAL BALL (6204U SPL.)


(KOYO).................................................... 1 2 3 4 4G -------- -------- 1

91011-HN2-004

6443097

25 BALL, STEEL (#7) (7/32) ............................ 1 2 3 4 4G -------- -------- 54 96211-07000

JULY, 2003

0633032

2003 American Honda Motor Co., Inc.

1-25

GEARSHIFT FORK

HN24E1800
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-26

4G=TRX500FGA04

Description

Model

E-18

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 FORK, FR. GEARSHIFT ............................ 1 2 3 4 4G -------- -------- 2

24211-HN2-000

6434419

2 SHAFT, GEARSHIFT FORK ...................... 1 2 3 4 4G -------- -------- 1

24241-HN2-000

6434427

3 DRUM ASSY., GEARSHIFT........................ 1 2 3 4 4G -------- -------- 1

24300-HN2-000

6434435

4 CENTER, GEARSHIFT DRUM.................... 1 2 3 4 4G -------- -------- 1

24321-HN2-003

6434443

5 GEAR, DRUM SHIFTER ............................ 1 2 3 4 4G -------- -------- 1

24331-HN2-003

6434450

6 STOPPER, GEARSHIFT DRUM ................ 1 2 3 4 4G -------- -------- 1

24430-HB3-000

2135416

7 SPRING, SHIFT DRUM STOPPER ............ 1 2 3 4 4G -------- -------- 1

24435-HM7-000

4687380

8 SPINDLE, GEARSHIFT .............................. 1 2 3 4 4G -------- -------- 1

24681-HN2-000

6434468

9 ARM, GEARSHIFT ...................................... 1 2 3 4 4G -------- -------- 1

24682-HN2-003

6434476

10 PLATE, CHANGE SPINDLE........................ 1 2 3 4 4G -------- -------- 1

24685-HN2-000

6441885

11 PIVOT, SHIFT DRUM STOPPER ARM ...... 1 2 3 4 4G -------- -------- 1

90022-MG8-000

2045862

12 WASHER, DRUM STOPPER...................... 1 2 3 4 4G -------- -------- 1

90417-360-000

0341099

13 BEARING, RADIAL BALL (6203) (KOYO) .. 1 2 3 4 4G -------- -------- 1

91012-HC5-004

2735090

14 CIRCLIP (OUTER) (12MM) ........................ 1 2 3 4 4G -------- -------- 1

94510-12000

0112847

15 BOLT, FLANGE (6X16) .............................. 1 2 3 4 4G -------- -------- 1

95701-06016-00

2410892

16 BOLT, FLANGE (8X35) .............................. 1 2 3 4 4G -------- -------- 1

95801-08035-00

2774479

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C13

FINAL SHAFT

HN24E1900
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-19

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 SHAFT, FINAL ............................................ 1 2 3 4 4G -------- -------- 1

23611-HN2-000

6434369

2 GEAR, FINAL DRIVEN (40T) ...................... 1 2 3 4 4G -------- -------- 1

23631-HN2-000

6434377

3 CLIP, OIL SEAL .......................................... 1 2 3 4 4G -------- -------- 1

90601-HA0-000

2088581

4 BEARING, BALL (25X52X15) (NTN CORP.) 1 2 3 4 4G -------- -------- 1

91003-PY4-004

3676111

5 BEARING, RADIAL BALL (6005) ................ 1 2 3 4 4G -------- -------- 1

91012-HN2-004

6434880

6 OIL SEAL (24X34X7) (ARAI) ...................... 1 2 3 4 4G -------- -------- 1

91201-HC5-003

2735207

OIL SEAL (24X34X7) (KOYO) .................... 1 2 3 4 4G -------- -------- 1

91201-HC5-005

2735215

7 OIL SEAL (25X61X8.5)................................ 1 2 3 4 4G -------- -------- 1

91205-HM7-003

4688727

JULY, 2003

2003 American Honda Motor Co., Inc.

1-27

RECOIL STARTER

HN24E2000
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-28

4G=TRX500FGA04

Description

Model

E-20

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 STARTER ASSY., RECOIL ........................ 1 2 3

-------- -------- 1

28400-HM7-A11

5897095

STARTER ASSY., RECOIL ........................ 4 4G

-------- -------- 1

28400-HM7-A51

7253487

2 CASE, RECOIL STARTER.......................... 1 2 3

-------- -------- 1

28401-HM7-A11

5897103

CASE, RECOIL STARTER.......................... 4 4G

-------- -------- 1

28401-HM7-A51

7253503

3 SPRING, RECOIL STARTER...................... 1 2 3 4 4G -------- -------- 1

28402-HM7-A11

5897111

4 SPRING, FRICTION.................................... 1 2 3

-------- -------- 1

28404-HM7-003

4713186

SPRING, FRICTION.................................... 4 4G

-------- -------- 1

28404-HM7-A51

7253511

5 ROPE, RECOIL STARTER ........................ 1 2 3 4 4G -------- -------- 1

28407-HM7-A11

5897129

6 REEL, RECOIL STARTER .......................... 1 2 3 4 4G -------- -------- 1

28420-HM7-A11

5897137

7 RATCHET, STARTER ................................ 1 2 3 4 4G -------- -------- 1

28422-HE0-004

3058633

8 SPRING, RETURN...................................... 1 2 3

-------- -------- 1

28424-HM7-A11

5897145

SPRING, RETURN...................................... 4 4G

-------- -------- 1

28424-HM7-A51

7253545

9 PULLEY, RECOIL........................................ 1 2 3 4 4G -------- -------- 1

28430-HM7-000

4687653

10 PLATE, FRICTION ...................................... 1 2 3 4 4G -------- -------- 1

28431-HE0-004

3058666

11 NUT, FLANGE ............................................ 1 2 3 4 4G -------- -------- 1

28448-HM7-A11

5897152

12 KNOB, RECOIL STARTER ........................ 1 2 3

-------- -------- 1

28461-HM7-003

4687661

KNOB, RECOIL STARTER ........................ 4 4G

-------- -------- 1

28461-HM7-A51

7253552

13 CLIP, SUB-WIRE ........................................ 1 2 3 4 4G -------- -------- 1

32901-MA1-000

1054113

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C14

RECOIL STARTER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

E-20

Engine
Serial Number
From
To

QTY

Part Number

H/C

14 BOLT, SPECIAL (12MM) ............................ 1 2 3 4 4G -------- -------- 1

90081-HN5-670

6314678

15 CLIP, WIRE HARNESS .............................. 1 2 3 4 4G -------- -------- 1

90684-ZA0-601

2539138

16 O-RING (11.5X2.3)...................................... 1 2 3 4 4G -------- -------- 1

91303-679-003

2445526

17 BOLT, FLANGE (6X14) .............................. 1 2 3 4 4G -------- -------- 4

96001-06014-00

2154672

JULY, 2003

2003 American Honda Motor Co., Inc.

1-29

CARBURETOR

HN24E2100D
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-30

4G=TRX500FGA04

Description

Model

E-21

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 GASKET SET .............................................. 1 2 3

-------- -------- 1

16010-HM7-700

4805966

GASKET SET .............................................. 4 4G

-------- -------- 1

16010-HN7-003

7369325

2 GASKET SET .............................................. 1 2 3 4 4G -------- -------- 1

16010-HN2-003

6434013

3 NEEDLE SET, JET...................................... 1 2 3 4 4G -------- -------- 1

16012-HN2-003

6434021

4 FLOAT SET ................................................ 1 2 3

-------- -------- 1

16013-HN5-671

6313068

FLOAT SET ................................................ 4 4G

-------- -------- 1

16013-HN8-003

7130040

5 CHAMBER SET, FLOAT ............................ 1 2 3

-------- -------- 1

16015-HN2-003

6434039

CHAMBER SET, FLOAT ............................ 4 4G

-------- -------- 1

16015-HN2-A01

7458557

6 SCREW SET .............................................. 1 2 3 4 4G -------- -------- 1

16016-HM7-670

4686804

7 JOINT SET .................................................. 1 2 3 4 4G -------- -------- 1

16026-MR1-004

2852275

8 SCREW SET .............................................. 1 2 3 4 4G -------- -------- 1

16028-HM5-730

4523817

9 PLATE SET, VALVE.................................... 1 2 3 4 4G -------- -------- 1

16037-HN2-003

6434047

10 PLATE SET, STAY...................................... 1 2 3 4 4G -------- -------- 1

16038-HN2-003

6434054

11 VALVE, STARTER ...................................... 1 2 3 4 4G -------- -------- 1

16046-HN2-003

6434062

12 PUMP SET .................................................. 1 2 3 4 4G -------- -------- 1

16048-HM7-700

4805982

13 SPRING, COMPRESSION COIL ................ 1 2 3 4 4G -------- -------- 1

16050-MBH-670

5723010

14 SPACER SET, THROTTLE SENSOR ........ 1 2 3 4 4G -------- -------- 1

16060-HN2-003

6434070

15 HEATER ASSY. .......................................... 1

16070-HN5-671

6313076

2003 American Honda Motor Co., Inc.

-------- -------- 1
JULY, 2003

1-C15

CARBURETOR
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

15 HEATER ASSY. .......................................... 2 3 4 4G

E-21

Engine
Serial Number
From
To

QTY

Part Number

H/C

-------- -------- 1

16070-HN5-672

7111057

16 O-RING (1.3X4.3)........................................ 1 2 3 4 4G -------- -------- 2

16075-GHB-640

4774907

17 SCREW, PAN.............................................. 1 2 3 4 4G -------- -------- 1

16080-HC0-003

2515708

18 SCREW, PAN (5X16) .................................. 1 2 3 4 4G -------- -------- 2

16080-MT7-000

4636825

19 CARBURETOR ASSY. (VE6AB A).............. 1

-------- -------- 1

16100-HN2-003

6441703

CARBURETOR ASSY. (VE6AB B).............. 1 2 3

-------- -------- 1

16100-HN2-013

7489610

CARBURETOR ASSY. (VE6AC A) ............ 4 4G

-------- -------- 1

16100-HN2-A01

7458565

20 TOP ............................................................ 1 2 3 4 4G -------- -------- 1

16107-HN2-003

6434088

21 PISTON, VACUUM...................................... 1 2 3 4 4G -------- -------- 1

16111-HN2-003

6434096

22 VALVE, FLOAT............................................ 1 2 3

-------- -------- 1

16155-HN2-000

6434104

VALVE, FLOAT............................................ 4 4G

-------- -------- 1

16155-HN7-003

7400948

-------- -------- 1

16157-HC4-003

2730679

-------- -------- 1

16157-HN8-003

7130149

24 GASKET, FLOAT CHAMBER...................... 1 2 3

-------- -------- 1

16163-HM7-700

4806014

GASKET, FLOAT CHAMBER...................... 4 4G

-------- -------- 1

16163-MEA-671

7090889

25 HOLDER, NEEDLE JET.............................. 1 2 3 4 4G -------- -------- 1

16165-HN2-003

6434112

26 HOLDER, JET ............................................ 1 2 3 4 4G -------- -------- 1

16168-HC4-003

2977262

27 COLLAR, SETTING .................................... 1 2 3

-------- -------- 1

16172-HN0-A00

5746482

COLLAR, SETTING .................................... 4 4G

-------- -------- 1

16172-KEB-610

7400963

28 BINDER ...................................................... 1 2 3 4 4G -------- -------- 1

16179-HA0-003

1831569

29 BINDER
(NOT AVAILABLE) .................................. 1 2 3 4 4G -------- -------- 1

16179-428-670

4241816

BINDER ...................................................... 1 2 3 4 4G -------- -------- 1

16179-428-671

0684217

30 VALVE, ONE-WAY...................................... 1 2 3 4 4G -------- -------- 1

16180-HC4-003

2977270

31 TUBE, AIR VENT ........................................ 1 2 3 4 4G -------- -------- 1

16196-HN2-003

6434120

32 CLIP, PLATE .............................................. 1 2 3 4 4G -------- -------- 1

17191-MN5-740

2803427

33 SCREW, PAN (4X8) .................................... 1 2 3 4 4G -------- -------- 4

93500-04008-0H

0369017

SCREW, PAN (4X8) .................................... 1 2 3 4 4G -------- -------- 4

93500-04008-1H

1295146

34 SCREW, PAN (4X14) .................................. 1 2 3 4 4G -------- -------- 4

93500-04014-0H

0583179

SCREW, PAN (4X14) .................................. 1 2 3 4 4G -------- -------- 4

93500-04014-1H

1415462

35 SCREW-WASHER (4X12) .......................... 1 2 3 4 4G -------- -------- 2

93892-04012-08

0485953

SCREW-WASHER (4X12) .......................... 1 2 3 4 4G -------- -------- 2

93892-04012-18

1446749

36 SCREW-WASHER (5X14) .......................... 1 2 3 4 4G -------- -------- 2

93892-05014-08

0660720

SCREW-WASHER (5X14) .......................... 1 2 3 4 4G -------- -------- 2

93892-05014-18

1418912

23 COVER, BODY............................................ 1
COVER, BODY............................................ 2 3 4 4G

JULY, 2003

2003 American Honda Motor Co., Inc.

1-31

CARBURETOR

HN24E2100D
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

E-21

Engine
Serial Number
From
To

QTY

Part Number

95002-02079

4171690

38 CLIP, TUBE (B18) ...................................... 1 2 3 4 4G -------- -------- 1

95002-02089

4125571

39 CLIP, TUBE (B6.5) ...................................... 1 2 3 4 4G -------- -------- 1

95002-02659

4125589

40 BULK HOSE, VACUUM (3.5X1000)


(3.5X140) ................................................ 1 2 3 4 4G -------- -------- 2

95005-35001-50M

4603536

41 JET, MAIN (#152)........................................ 1 2 3 4 4G -------- -------- (1) 99101-GHB-1520

1-32

H/C

37 CLIP, TUBE (B17) ...................................... 1 2 3 4 4G -------- -------- 5

4563003

JET, MAIN (#158)........................................ 1 2 3 4 4G -------- -------- 1

99101-HN2-1580

6434997

42 JET, SLOW (#45) ........................................ 1 2 3 4 4G -------- -------- 1

99104-HN2-0450

6435002

43 JET (#85) .................................................... 1 2 3 4 4G -------- -------- 1

99112-HN2-0850

6435010

44 SENSOR ASSY., THROTTLE .................... 1 2 3 4 4G -------- -------- 1

37890-HN2-006

6550792

45 PIN, ARM .................................................... 1 2 3

-------- -------- 1

16152-HN5-671

6313118

PIN, ARM .................................................... 4 4G

-------- -------- 1

16152-HN8-003

7130131

46 SCREEN, FUEL STRAINER ...................... 4 4G

-------- -------- 1

16176-MW3-A80

5824610

2003 American Honda Motor Co., Inc.

JULY, 2003

1-C16

GASKET KIT A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

EOP-1

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 GASKET SHEET KIT A .............................. 1

-------- -------- 1

06113-HN2-000

6762439

GASKET, CYLINDER.................................. 1

-------- -------- 1

12191-HN2-000

6433668

GASKET, TENSIONER HOLE .................... 1

-------- -------- 1

12194-HC5-740

3813581

GASKET, CYLINDER HEAD ...................... 1

-------- -------- 1

12251-HN2-003

6433700

GASKET, HEAD COVER ............................ 1

-------- -------- 1

12315-HN2-003

6433734

GASKET, EX. PIPE .................................... 1

-------- -------- 1

18291-MN4-920

2916997

GASKET, MUFFLER .................................. 1

-------- -------- 1

18391-HM7-A00

5412309

2 WASHER O-RING KIT A ............................ 1

-------- -------- 1

06114-HN2-000

6762447

WASHER, SEALING (6MM)........................ 1

-------- -------- 5

90441-706-000

0163600

WASHER, SEALING (6MM)........................ 1

-------- -------- 1

90442-397-000

0687616

O-RING........................................................ 1

-------- -------- 2

91303-KV3-780

6591465

O-RING (1.5X9.5)........................................ 1

-------- -------- 2

91306-MG3-000

1592013

O-RING (1.5X9.5)........................................ 1

-------- -------- 2

91306-105-690

1445741

O-RING (57X2.5) ........................................ 1

-------- -------- 2

91308-500-000

0213355

JULY, 2003

2003 American Honda Motor Co., Inc.

1-33

GASKET KIT B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

1-34

4G=TRX500FGA04

Description

Model

EOP-2

Engine
Serial Number
From
To

QTY

Part Number

H/C

1 GASKET SHEET KIT B .............................. 1

-------- -------- 1

06115-HN2-000

6762454

GASKET, ALTERNATOR COVER .............. 1

-------- -------- 1

11396-HN2-000

6433650

GASKET, WATER PUMP COVER.............. 1

-------- -------- 1

19226-HN2-000

6434237

2 WASHER O-RING KIT B ............................ 1

-------- -------- 1

06116-HN2-000

6762462

SEAL, RUBBER .......................................... 1

-------- -------- 3

15152-HN2-000

6441596

WASHER, SEAL.......................................... 1

-------- -------- 1

90401-HA8-000

1974609

WASHER, SEAL.......................................... 1

-------- -------- 1

90401-HC4-750

3522505

WASHER, SEALING (6MM)........................ 1

-------- -------- 3

90441-706-000

0163600

WASHER, SEALING (6.5MM) .................... 1

-------- -------- 1

90463-ML7-000

2408680

O-RING (7.7X2.3) (ARAI) ............................ 1

-------- -------- 1

91301-PC9-003

1352400

O-RING (9.8X1.9)........................................ 1

-------- -------- 1

91301-PM5-A01

2710820

O-RING (19.20X1.90).................................. 1

-------- -------- 1

91301-P7X-003

5619002

O-RING (75X2.5) ........................................ 1

-------- -------- 1

91301-107-000

0213306

O-RING (9.8MM) ........................................ 1

-------- -------- 1

91302-PJ4-000

2426435

O-RING (9.6X1.9) (ARAI) ............................ 1

-------- -------- 1

91302-PJ4-004

2143055

O-RING (11.8X2.4)...................................... 1

-------- -------- 1

91302-ZE9-003

2461705

O-RING (15X2.5) ........................................ 1

-------- -------- 1

91302-377-000

0386995

O-RING (14.8X2.4) (ARAI) .......................... 1

-------- -------- 2

91303-KF0-003

1521087

O-RING (11.7X1.9) (KEIHIN) ...................... 1

-------- -------- 1

91303-P6H-003

5210570

O-RING (13.8X2.5)...................................... 1

-------- -------- 1

91303-377-000

0499525

O-RING (37X2.4) (ARAI) ............................ 1

-------- -------- 1

91305-KT7-003

3353216

O-RING (9.8X1.9)........................................ 1

-------- -------- 1

91305-PE2-003

1869478

O-RING (22.1X2) ........................................ 1

-------- -------- 1

91305-679-003

1455021

O-RING (28X3)............................................ 1

-------- -------- 1

91307-MK5-000

2902443

O-RING (16X2.1) ........................................ 1

-------- -------- 1

91309-PX4-003

3301793

O-RING (11X2.5) ........................................ 1

-------- -------- 4

91310-426-000

1113430

O-RING (18.5X2.4) (ARAI) .......................... 1

-------- -------- 2

91311-MB0-003

1260850

O-RING (11X2.4) ........................................ 1

-------- -------- 4

91314-MA6-005

2023927

O-RING (8.4X2.4)........................................ 1

-------- -------- 1

91316-MJ8-003

1768746

O-RING (5.5X1.4)........................................ 1

-------- -------- 1

91319-ME5-003

1377399

O-RING (11.8X2.4)...................................... 1

-------- -------- 1

91320-MJ6-003

2023935

O-RING (18.3X2.4) (NOK) .......................... 1

-------- -------- 1

91321-PF4-004

2129211

O-RING (25X2.4) (NOK).............................. 1

-------- -------- 1

91321-P0X-003

4326757

O-RING (17.0X2.5) (ARAI) .......................... 1

-------- -------- 1

91333-KE5-003

1873231

2003 American Honda Motor Co., Inc.

JULY, 2003

1-D1

GASKET KIT B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

EOP-2

Engine
Serial Number
From
To

QTY

Part Number

H/C

2 O-RING (17X2.5) ........................................ 1

-------- -------- 1

91333-567-010

0412213

O-RING, MOTOR ........................................ 1

-------- -------- 1

91351-HM8-A51

6857502

O-RING (22X1.9) (ARAI) ............................ 1

-------- -------- 1

91355-MB0-003

1251578

O-RING (14.8X2.4) (NOK) .......................... 1

-------- -------- 2

91356-MA6-005

1377704

WASHER, DRAIN PLUG (12MM)................ 1

-------- -------- 2

94109-12000

0171868

JULY, 2003

2003 American Honda Motor Co., Inc.

1-35

FRAME SECTION
Chapter Table of Contents
Page Title

Grid

Page

HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER (TRX500FA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER (TRX500FGA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDLE LEVERS SWITCHES CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FR. BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANDLEBAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECT LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT FINAL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR BRAKE PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FINAL DRIVEN GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BODY COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SNORKEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR SHOCK ABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRE HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL COOLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LABELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MARKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E1
1-E2
1-E2
1-E3
1-E4
1-E5
1-E6
1-E7
1-E8
1-E9
1-E10
1-E10
1-E11
1-E12
1-E14
1-E16
1-F1
1-F1
1-F2
1-F4
1-F5
1-F6
1-F6
1-F8
1-F8
1-F9
1-F10
1-F11
1-F11
1-F13
1-F13
1-F14
1-F15
1-F16
1-F16
1-G1
1-G2
1-G2
1-G3

2-2
2-4
2-5
2-6
2-8
2-11
2-13
2-15
2-16
2-18
2-20
2-21
2-22
2-24
2-29
2-32
2-34
2-35
2-37
2-40
2-42
2-44
2-45
2-48
2-49
2-51
2-52
2-54
2-55
2-58
2-59
2-60
2-62
2-64
2-65
2-67
2-68
2-69
2-71

JULY, 2003

2003 American Honda Motor Co., Inc.

2-1

HEADLIGHT

HN24F0100
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SOCKET, ACCESSORY ............................ 1 2 3 4 4G -------- -------- 1

31651-HN2-000

6442024

2 CAP ............................................................ 1 2 3 4 4G -------- -------- 1

31652-HN0-A01

5748652

3 NUT ............................................................ 1 2 3 4 4G -------- -------- 1

31653-HN0-A01

5748660

4 SUB-WIRE, ASSIST HEADLIGHT .............. 1 2 3 4 4G -------- -------- 1

32500-HN2-000

6442040

5 HEADLIGHT ASSY. (12V 30/30W) ............ 1 2 3 4 4G -------- -------- 2

33100-HN5-670

6309850

6 SOCKET, HEADLIGHT .............................. 1

-------- -------- 1

33130-HN2-000

6391759

-------- -------- 1

33130-HN2-010

7005986

7 HEADLIGHT ASSY., ASSIST (12V 45W)


(HOBBS).................................................. 1 2 3 4 4G -------- -------- 1

33150-HN2-000

6391767

8 BULB, HEADLIGHT (12V30/30W) .............. 1 2 3 4 4G -------- -------- 2

33150-HN5-670

6250518

9 BULB, HEADLIGHT (12V45W) (HOBBS).... 1 2 3 4 4G -------- -------- 1

34901-HN2-000

6401558

10 SCREW, CROSS-RECESSED HEAD


MACHINE................................................ 1 2 3 4 4G -------- -------- 3

52426-KM4-003

2142214

11 CASE, ASSIST HEADLIGHT (UPPER)


*NH1* (BLACK) ...................................... 1 2 3 4

-------- -------- 1

61301-HN0-A00ZC

5749734

-------- -------- 1

61301-HN2-A10ZA

7458532

12 CASE, ASSIST HEADLIGHT (LOWER)


*NH1* (BLACK) ...................................... 1 2 3 4 4G -------- -------- 1

61302-HN0-A00ZA

5749742

SOCKET, HEADLIGHT .............................. 2 3 4 4G

CASE, ASSIST HEADLIGHT (UPPER)


*NH1* (BLACK) ...................................... 4G

2-2

F-1

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E1

HEADLIGHT
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-1

Frame
Serial Number
From
To

QTY

Part Number

H/C

13 COLLAR, HEADLIGHT SETTING .............. 1 2 3 4 4G -------- -------- 2

61304-HM7-000

4688412

14 BRACKET, ASSIST LIGHT CASE .............. 1 2 3 4

-------- -------- 1

61310-HN2-000

6402705

-------- -------- 1

61310-HN2-A10

7458367

15 GROMMET A, SIDE COVER ...................... 1 2 3 4 4G -------- -------- 4

83601-MB0-000

1250455

16 SCREW, ADJUSTING ................................ 1 2 3 4 4G -------- -------- 2

90101-HN1-000

6438485

17 WASHER, LOCK (6MM).............................. 1 2 3 4 4G -------- -------- 2

90307-GJ6-003

5974555

18 NUT, CLIP (5MM)........................................ 1 2 3 4 4G -------- -------- 1

90677-KAN-961

5750450

19 NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 2

94050-08070

3062049

20 BOLT, FLANGE (8X16) .............................. 1 2 3 4 4G -------- -------- 2

95701-08016-07

2724003

BRACKET, ASSIST HEADLIGHT CASE .... 4G

JULY, 2003

2003 American Honda Motor Co., Inc.

2-3

METER (TRX500FA)

HN24F0200A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-4

Description

4G=TRX500FGA04

Model

F-2

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 METER ASSY., COMBINATION (KPH/


MPH) (NIPPON SEIKI)............................ 1 2 3 4

-------- -------- 1

37200-HN2-003

6391858

2 CASE (UPPER) .......................................... 1 2 3 4

-------- -------- 1

37201-HN0-A01

5748926

3 GASKET...................................................... 1 2 3 4

-------- -------- 1

37211-HN0-A01

5748934

4 CAP ............................................................ 1 2 3 4

-------- -------- 4

37212-HN0-A01

5748942

5 RUBBER, MOUNTING ................................ 1 2 3 4

-------- -------- 4

37215-HM5-670

4212288

6 COLLAR, COVER SETTING ...................... 1 2 3 4

-------- -------- 4

83601-357-000

0321885

7 SCREW, TAPPING (4X16).......................... 1 2 3 4

-------- -------- 5

93903-24420

0995944

8 NUT, FLANGE (6MM).................................. 1 2 3 4

-------- -------- 4

94050-06070

2322832

9 CLAMP ........................................................ 1 2 3 4

-------- -------- 1

37121-KV3-008

4525606

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E2

METER (TRX500FGA)

HN24F0201
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-2-1

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 METER ASSY., GPS NAVIGATION............ 4G

-------- -------- 1

37200-HN2-A11

7489602

2 CASE ASSY. (UPPER)................................ 4G

-------- -------- 1

37201-HN2-A11

7458334

3 GASKET...................................................... 4G

-------- -------- 1

37211-HN0-A01

5748934

4 CAP ............................................................ 4G

-------- -------- 4

37212-HN0-A01

5748942

5 RUBBER, MOUNTING ................................ 4G

-------- -------- 4

37215-HM5-670

4212288

6 CLAMP ........................................................ 4G

-------- -------- 1

37215-KS3-901

2856235

7 UNIT ASSY., GPS RECEIVER.................... 4G

-------- -------- 1

37500-HN7-731

7402928

8 COLLAR, COVER SETTING ...................... 4G

-------- -------- 4

83601-357-000

0321885

9 SCREW, TAPPING (4X16).......................... 4G

-------- -------- 5

93903-24420

0995944

10 NUT, FLANGE (6MM).................................. 4G

-------- -------- 4

94050-06070

2322832

11 BOLT, FLANGE (6X16) .............................. 4G

-------- -------- 4

95701-06016-00

2410892

JULY, 2003

2003 American Honda Motor Co., Inc.

2-5

HANDLE LEVERS SWITCHES CABLES

HN24F0300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 CABLE, THROTTLE.................................... 1 2 3 4 4G -------- -------- 1

17910-HN2-000

6434187

2 CABLE, CHOKE .......................................... 1

-------- -------- 1

17950-HN2-000

6391510

CABLE, CHOKE .......................................... 1 2 3 4 4G -------- -------- 1

17950-HN2-010

6784136

-------- -------- 1

35020-HN2-000

6434542

4 CABLE, HAND BRAKE................................ 1 2 3 4 4G -------- -------- 1

43460-HN2-000

6391999

5 CLAMP, BRAKE CABLE ............................ 1 2 3 4 4G -------- -------- 1

50352-HN2-000

6392146

6 COVER, THROTTLE CASE ........................ 1 2 3 4 4G -------- -------- 1

53141-HC3-000

2652014

7 CASE, THROTTLE LEVER ........................ 1 2 3 4 4G -------- -------- 1

53142-HC0-770

2652022

8 CASE ASSY., THROTTLE LEVER.............. 1 2 3 4 4G -------- -------- 1

53143-HM7-305

5140173

9 ARM, THROTTLE........................................ 1 2 3 4 4G -------- -------- 1

53144-HA0-010

2271682

10 LEVER, THROTTLE.................................... 1 2 3 4 4G -------- -------- 1

53145-HA0-770

2420032

11 SPRING, THROTTLE RETURN.................. 1 2 3 4 4G -------- -------- 1

53146-HM8-000

5308945

12 HOLDER, THROTTLE CASE...................... 1 2 3 4 4G -------- -------- 1

53147-HM5-850

4734422

13 BUSH, THROTTLE PIVOT.......................... 1 2 3 4 4G -------- -------- 2

53148-HA0-000

1810399

14 GRIP, HANDLE .......................................... 1 2 3 4 4G -------- -------- 2

53165-958-010

1274620

15 GUARD, HANDLEBAR END ...................... 1 2 3 4 4G -------- -------- 2

53167-958-680

1274638

16 BRACKET, BRAKE LEVER ........................ 1 2 3 4 4G -------- -------- 1

53172-HN2-000

6442479

17 HOLDER, LEVER BRACKET...................... 1 2 3 4 4G -------- -------- 1

53173-376-000

0396788

3 SWITCH SET, L. HANDLE.......................... 1 2 3

2-6

F-3

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E3

HANDLE LEVERS SWITCHES CABLES


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-3

Frame
Serial Number
From
To

QTY

Part Number

H/C

18 COVER, L. HANDLE LEVER ...................... 1 2 3 4 4G -------- -------- 1

53177-HN2-000

6436208

19 LEVER, L. HANDLEBAR ............................ 1 2 3 4 4G -------- -------- 1

53178-HN2-000

6442495

20 SPRING, PARKING BRAKE LEVER .......... 1 2 3 4 4G -------- -------- 1

53191-961-010

1085380

21 LEVER, PARKING BRAKE LOCK .............. 1 2 3 4 4G -------- -------- 1

53192-HN0-A00

5749643

22 CAP, PARKING LEVER .............................. 1 2 3 4 4G -------- -------- 1

53193-HA0-770

2420065

23 COLLAR, NUMBER BRACKET SETTING .. 1 2 3 4 4G -------- -------- 2

84906-118-000

0248401

24 BOLT, HANDLE LEVER PIVOT .................. 1 2 3 4 4G -------- -------- 1

90113-HA0-770

2420214

25 SCREW, PARKING LEVER PIVOT ............ 1 2 3 4 4G -------- -------- 1

90115-HA6-000

1842301

26 WASHER, LOCK (6MM).............................. 1 2 3 4 4G -------- -------- 1

90501-HA0-000

1810688

27 WASHER (9X20) ........................................ 1 2 3 4 4G -------- -------- 1

90504-HA0-000

1824606

28 BAND, WIRE .............................................. 1 2 3 4 4G -------- -------- 2

90652-KT1-771

2710416

29 DUST SEAL (9X16X5) (ARAI) .................... 1 2 3 4 4G -------- -------- 1

91210-HA0-003

1834787

DUST SEAL (9X16X5) (NOK) .................... 1 2 3 4 4G -------- -------- 1

91210-HA0-004

1834795

30 GASKET, THROTTLE CASE ...................... 1 2 3 4 4G -------- -------- 1

91532-HA0-020

2271799

31 SCREW, PAN (4X16) .................................. 1 2 3 4 4G -------- -------- 3

93500-04016-0G

0350322

32 SCREW, PAN (5X14) .................................. 1 2 3 4 4G -------- -------- 2

93500-05014-0G

1083252

33 SCREW, PAN (5X18) .................................. 1 2 3 4 4G -------- -------- 2

93500-05018-0G

0486977

34 SCREW, PAN (5X28) .................................. 1 2 3 4 4G -------- -------- 3

93500-05028-0G

0923821

35 NUT, HEX. (6MM)........................................ 1 2 3 4 4G -------- -------- 1

94001-06070-0S

0811059

36 NUT, HEX. (6MM)........................................ 1 2 3 4 4G -------- -------- 1

94002-06000-0S

0181032

37 BOLT, FLANGE (6X12) .............................. 1 2 3 4 4G -------- -------- 1

95701-06012-00

2105799

38 BOLT, FLANGE (6X25) .............................. 1 2 3 4 4G -------- -------- 2

95701-06025-07

2449122

39 SWITCH ASSY., L. HANDLE ...................... 4 4G

35200-HN2-A01

7516388

-------- -------- 1

JULY, 2003

2003 American Honda Motor Co., Inc.

2-7

FR. BRAKE MASTER CYLINDER

HN24F0400B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-8

Description

4G=TRX500FGA04

Model

F-4

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SWITCH ASSY., FR. STOP (TATEISHI) .... 1 2 3 4 4G -------- -------- 1

35340-ML4-005

3468683

2 HOSE A, FR. BRAKE .................................. 1 2 3 4 4G -------- -------- 1

45126-HN2-003

6402945

3 HOSE B, FR. BRAKE .................................. 1 2 3 4 4G -------- -------- 1

45127-HN2-003

6402952

4 CLIP, BRAKE HOSE .................................. 1 2 3 4 4G -------- -------- 4

45401-HM5-850

4734802

5 BOOT .......................................................... 1 2 3 4 4G -------- -------- 1

45504-410-003

1211820

6 MASTER CYLINDER SUB-ASSY., FR. ...... 1 2 3 4 4G -------- -------- 1

45510-HN2-006

6442354

7 CAP, MASTER CYLINDER ........................ 1 2 3 4 4G -------- -------- 1

45513-KE5-026

1771112

8 HOLDER, MASTER CYLINDER.................. 1 2 3 4 4G -------- -------- 1

45517-MA5-671

0952341

9 PLATE, DIAPHRAGM.................................. 1 2 3 4 4G -------- -------- 1

45518-MB4-671

1666890

10 DIAPHRAGM .............................................. 1 2 3 4 4G -------- -------- 1

45520-MA5-672

1547256

11 FLOAT, FR. MASTER CYLINDER .............. 1 2 3 4 4G -------- -------- 1

45523-HC5-971

4075933

12 MASTER CYLINDER SET .......................... 1 2 3 4 4G -------- -------- 1

45530-HC5-006

2732840

13 SEPARATOR .............................................. 1 2 3 4 4G -------- -------- 1

46666-961-013

1066927

14 CLAMP A, FR. BRAKE HOSE .................... 1 2 3 4 4G -------- -------- 1

51207-HN2-000

6392211

15 CLAMP, R. FR. BRAKE HOSE (C).............. 1 2 3 4 4G -------- -------- 2

51208-HM4-850

4734901

16 CLAMP, L. FR. BRAKE HOSE (C) .............. 1 2 3 4 4G -------- -------- 2

51209-HM4-850

4734927

17 LEVER, R. HANDLE.................................... 1 2 3 4 4G -------- -------- 1

53175-HN2-003

6590459

18 COVER, R. HANDLE .................................. 1 2 3 4 4G -------- -------- 1

53176-HN2-006

6442487

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E4

FR. BRAKE MASTER CYLINDER


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-4

Frame
Serial Number
From
To

QTY

Part Number

H/C

19 SPRING, HANDLE SUB-ARM .................... 1 2 3 4 4G -------- -------- 1

53184-HN2-006

6434666

20 SUB-ARM, HANDLE.................................... 1 2 3 4 4G -------- -------- 1

53185-HN2-000

6590467

21 GUARD, HANDLE SUB-ARM...................... 1 2 3 4 4G -------- -------- 1

53186-HN2-006

6442503

22 COLLAR, HANDLE SUB-ARM .................... 1 2 3 4 4G -------- -------- 1

53187-HN2-000

6590475

23 BOLT, FLANGE (6X10) .............................. 1 2 3 4 4G -------- -------- 5

90107-HC5-000

2734887

24 SCREW-WASHER (4X14) .......................... 1 2 3 4 4G -------- -------- 1

93893-04014-07

3519675

25 BOLT, FLANGE (6X14) .............................. 1 2 3 4 4G -------- -------- 1

90112-GW3-000

6434799

26 BOLT, HANDLE LEVER.............................. 1 2 3 4 4G -------- -------- 1

90114-HN2-000

6591374

27 BOLT, OIL (10X22)...................................... 1 2 3 4 4G -------- -------- 4

90145-MS9-612

5369418

28 NUT, U (6MM) ............................................ 1 2 3 4 4G -------- -------- 1

90301-473-003

1187707

29 WASHER (6X17) ........................................ 1 2 3 4 4G -------- -------- 1

90474-704-000

0181321

30 WASHER (6X15) ........................................ 1 2 3 4 4G -------- -------- 1

90530-751-000

2150563

31 WASHER, OIL BOLT .................................. 1 2 3 4 4G -------- -------- 8

90545-300-000

0189902

32 CIRCLIP ...................................................... 1 2 3 4 4G -------- -------- 1

90651-MA5-671

1251404

33 SCREW, FLAT (4X12) ................................ 1 2 3 4 4G -------- -------- 2

93600-04012-0G

1218601

SCREW, FLAT (4X12) ................................ 1 2 3 4 4G -------- -------- 2

93600-04012-1G

1237346

34 BOLT, FLANGE (6X25) .............................. 1 2 3 4 4G -------- -------- 1

95701-06025-07

2449122

35 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

96001-06022-07

2105971

JULY, 2003

2003 American Honda Motor Co., Inc.

2-9

HANDLEBAR

2514HN21E1-EA-F05-P1
2-10

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E5

HANDLEBAR

HN24F0500B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-5

Frame
Serial Number
From
To

QTY

1 SWITCH ASSY., IGNITION ........................ 1 2 3 4 4G -------- -------- 1

Part Number

H/C

35100-HN0-A02

5748884

2 KEY, BLANK (TYPE1) ................................ 1 2 3 4 4G -------- -------- (1) 35121-HF1-881

3813748

KEY, BLANK (TYPE2) ................................ 1 2 3 4 4G -------- -------- (1) 35122-HF1-881

3813755

3 SWITCH ASSY., MODE SELECT .............. 1 2 3 4 4G -------- -------- 1

35300-HN2-007

6434567

5 HANDLEBAR .............................................. 1

-------- -------- 1

53100-HN2-000

6392278

HANDLEBAR .............................................. 2 3

-------- -------- 1

53100-HN2-680

6722185

HANDLEBAR .............................................. 4 4G

-------- -------- 1

53100-HN2-A00

7458359

6 HOLDER, R. HANDLE (UPPER) ................ 1 2 3 4 4G -------- -------- 1

53111-HC3-000

2487056

7 HOLDER, L. HANDLE (UPPER) ................ 1 2 3 4 4G -------- -------- 1

53121-HC3-000

2487064

8 HOLDER, HANDLE (LOWER) .................... 1 2 3 4 4G -------- -------- 2

53130-HB3-770

2434355

9 COVER, HANDLE *NH1* (BLACK) ............ 1 2 3 4 4G -------- -------- 1

53205-HN2-000ZA

6392286

10 CAP, HANDLE COVER *NH1* (BLACK) .... 1 2 3 4 4G -------- -------- 1

53206-HM8-000ZA

5282272

12 NUT, SELF-LOCK (10MM).......................... 1 2 3 4 4G -------- -------- 2

90305-HC0-770

2739530

13 WASHER (10.3MM) .................................... 1 2 3 4 4G -------- -------- 2

90521-427-770

0829150

14 BAND, WIRE .............................................. 1 2 3 4 4G -------- -------- 2

90652-KT1-771

2710416

15 SCREW, SPECIAL (6X8) ............................ 1 2 3 4 4G -------- -------- 2

90102-HN5-670

6314686

16 BOLT, FLANGE (8X35) .............................. 1 2 3 4 4G -------- -------- 4

95701-08035-08

2563260

17 HOLDER, MODE SELECT SWITCH .......... 1 2 3 4 4G -------- -------- 1

53209-HN2-000

6392294

JULY, 2003

2003 American Honda Motor Co., Inc.

2-11

HANDLEBAR

HN24F0500B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-5

Frame
Serial Number
From
To

QTY

18 SCREW, TAPPING (5X12).......................... 1 2 3 4 4G -------- -------- 2

2-12

2003 American Honda Motor Co., Inc.

JULY, 2003

Part Number

93901-25220

H/C

1311331

1-E6

STEERING SHAFT

HN24F0600C
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-6

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BUSH, STEERING ...................................... 1 2 3 4 4G -------- -------- 1

53221-HM7-004

4688396

2 HOLDER, STEERING SHAFT .................... 1 2 3 4 4G -------- -------- 1

53223-HC4-000

2727865

3 HOLDER B, STEERING SHAFT ................ 1 2 3 4 4G -------- -------- 1

53224-HM7-000

4688404

4 ARM, STEERING ........................................ 1 2 3

-------- -------- 1

53235-HN2-000

6392302

ARM, STEERING ........................................ 4 4G

-------- -------- 1

53235-HN2-A00

7458375

5 SHAFT, STEERING .................................... 1 2 3

-------- -------- 1

53310-HN2-000

6392310

SHAFT, STEERING .................................... 4 4G

-------- -------- 1

53310-HN2-A00

7458524

6 NUT, U (14MM) .......................................... 1 2 3

-------- -------- 1

90305-GE8-003

1397835

NUT, SELF-LOCK (14MM).......................... 4 4G

-------- -------- 1

90213-S73-003

5411210

7 NUT, SELF-LOCK (12MM).......................... 1 2 3 4 4G -------- -------- 2

90305-HC4-000

2817419

8 WASHER, THRUST (14MM) ...................... 1 2 3 4 4G -------- -------- 1

90402-HA0-000

1824440

9 CIRCLIP (INNER) (44) ................................ 1 2 3 4 4G -------- -------- 1

90603-HN2-000

6434823

10 CLIP, CABLE (30MM).................................. 1 2 3 4 4G -------- -------- 1

90690-GHB-681

3699162

11 BEARING, RADIAL BALL (60/22UU) .......... 1 2 3 4 4G -------- -------- 1

91103-VA4-003

3338431

12 DUST SEAL (30X44X5) .............................. 1 2 3 4 4G -------- -------- 1

91255-KV3-701

5690730

13 DUST SEAL (25X35X7) .............................. 1 2 3 4 4G -------- -------- 1

91257-KY4-900

5365622

14 PIN, COTTER (2.0X22) .............................. 1 2 3 4 4G -------- -------- 2

94201-20220

0058362

PIN, COTTER (2.0X25) .............................. 1 2 3 4 4G -------- -------- 2

94201-20250

0058370

JULY, 2003

2003 American Honda Motor Co., Inc.

2-13

STEERING SHAFT

HN24F0600C
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-14

4G=TRX500FGA04

Description

Model

F-6

Frame
Serial Number
From
To

QTY

Part Number

H/C

14 PIN, COTTER (2X28) .................................. 1 2 3 4 4G -------- -------- 2

94201-20280

0428292

PIN, COTTER (2.0X32) .............................. 1 2 3 4 4G -------- -------- 2

94201-20320

0145607

PIN, COTTER (2.0X35) .............................. 1 2 3 4 4G -------- -------- 2

94201-20350

0058388

15 PIN, COTTER (3.0X25) .............................. 1 2 3 4 4G -------- -------- 1

94201-30250

0058420

PIN, COTTER (3X30) .................................. 1 2 3 4 4G -------- -------- 1

94201-30300

0058438

PIN, COTTER (3.0X40) .............................. 1 2 3 4 4G -------- -------- 1

94201-30400

0058446

PIN, COTTER (3.0X45) .............................. 1 2 3 4 4G -------- -------- 1

94201-30450

0058453

16 BOLT, FLANGE (8X16) .............................. 1 2 3 4 4G -------- -------- 2

95701-08016-07

2724003

17 RING, STEERING BUSH ............................ 4 4G

53225-HM7-000

4682589

2003 American Honda Motor Co., Inc.

-------- -------- 1

JULY, 2003

1-E7

TIE ROD

HN24F0700
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-7

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 END, R. TIE ROD........................................ 1 2 3 4 4G -------- -------- 2

53157-HM5-A11

5394630

2 END, L. TIE ROD ........................................ 1 2 3 4 4G -------- -------- 2

53158-HM5-A11

5394655

3 ROD, TIE .................................................... 1 2 3 4 4G -------- -------- 2

53521-HN2-000

6392328

4 NUT, TIE ROD LOCK.................................. 1 2 3 4 4G -------- -------- 2

53526-679-000

2387579

5 NUT, SELF-LOCK (12MM).......................... 1 2 3 4 4G -------- -------- 2

90305-HC4-000

2817419

6 NUT, HEX. (12MM)...................................... 1 2 3 4 4G -------- -------- 2

94031-12280

2399327

7 PIN, COTTER (2.0X22) .............................. 1 2 3 4 4G -------- -------- 2

94201-20220

0058362

PIN, COTTER (2.0X25) .............................. 1 2 3 4 4G -------- -------- 2

94201-20250

0058370

PIN, COTTER (2X28) .................................. 1 2 3 4 4G -------- -------- 2

94201-20280

0428292

PIN, COTTER (2.0X32) .............................. 1 2 3 4 4G -------- -------- 2

94201-20320

0145607

PIN, COTTER (2.0X35) .............................. 1 2 3 4 4G -------- -------- 2

94201-20350

0058388

JULY, 2003

2003 American Honda Motor Co., Inc.

2-15

FRONT FENDER

HN24F0800B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-16

4G=TRX500FGA04

Description

Model

F-8

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 FENDER, FR. *G152* (WOL)


(ADVENTURE GREEN) .......................... 1 2 3 4 4G -------- -------- 1

61100-HN2-000ZA

6400436

FENDER, FR. *R232* (WOL) (PATRIOT


RED)........................................................ 1 2 3 4 4G -------- -------- 1

61100-HN2-000ZB

6400444

FENDER, FR. *Y151R* (WOL)


(STARBURST YELLOW) ........................ 2 3 4 4G

61100-HN2-000ZC

6722193

2 RUBBER, FR. FENDER SETTING.............. 1 2 3 4 4G -------- -------- 2

61103-HM5-850

4735148

3 COLLAR, FR. FENDER .............................. 1 2 3 4 4G -------- -------- 2

61104-357-000

0321752

COLLAR, FR. FENDER .............................. 1 2 3 4 4G -------- -------- 2

61104-428-000

0687558

4 STAY, R. FR. FENDER .............................. 1 2 3 4 4G -------- -------- 1

61105-HN2-000

6402648

5 STAY, L. FR. FENDER................................ 1 2 3 4 4G -------- -------- 1

61106-HN2-000

6402655

6 STAY, R. MUDGUARD CENTER................ 1 2 3 4 4G -------- -------- 1

61107-HN2-000

6402663

7 STAY, L. MUDGUARD CENTER ................ 1 2 3 4 4G -------- -------- 1

61108-HN2-000

6402671

8 LID, RADIATOR CAP *G152*


(ADVENTURE GREEN) .......................... 1 2 3 4 4G -------- -------- 1

61110-HN2-000ZA

6402689

LID, RADIATOR CAP *R232* (PATRIOT


RED)........................................................ 1 2 3 4 4G -------- -------- 1

61110-HN2-000ZB

6402697

LID, RADIATOR CAP *Y151R*


(STARBURST YELLOW) ........................ 2 3 4 4G

-------- -------- 1

61110-HN2-000ZC

6756076

9 MUDGUARD, R. FR. SIDE *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

61861-HN2-000ZA

6402713

2003 American Honda Motor Co., Inc.

-------- -------- 1

JULY, 2003

1-E8

FRONT FENDER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-8

Frame
Serial Number
From
To

QTY

Part Number

H/C

10 MUDGUARD, R. FR. (LOWER) *NH1*


(BLACK) .................................................. 1 2 3 4 4G -------- -------- 1

61862-HN2-000ZA

6402721

11 FENDER, R. (INNER).................................. 1 2 3 4 4G -------- -------- 1

61863-HN2-000

6402739

12 FENDER, L. (INNER) .................................. 1 2 3 4 4G -------- -------- 1

61864-HN2-000

6402747

13 MUDGUARD, L. FR. SIDE *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

61866-HN2-000ZA

6402754

14 MUDGUARD, L. FR. (LOWER) *NH1*


(BLACK) .................................................. 1 2 3 4 4G -------- -------- 1

61867-HN2-000ZA

6402762

15 GRILLE, FR. *NH1* (BLACK)...................... 1 2 3 4 4G -------- -------- 1

66300-HN2-000ZA

6402770

16 COVER, R. HEADLIGHT ............................ 1 2 3 4 4G -------- -------- 1

66301-HN2-000

6402788

17 COVER, L. HEADLIGHT ............................ 1 2 3 4 4G -------- -------- 1

66302-HN2-000

6402796

18 CAP, HEADLIGHT TAIL .............................. 1 2 3 4 4G -------- -------- 2

66303-HN5-670

6252563

19 CLIP, TUBE ................................................ 1 2 3 4 4G -------- -------- 2

90010-GE0-710

1914621

20 BOLT, COWL SETTING.............................. 1 2 3 4 4G -------- -------- 1

90107-KW7-930

5423298

21 BOLT, FLANGE (6MM)................................ 1 2 3 4 4G -------- -------- 4

90111-162-000

0811141

22 NUT, CLIP (6MM)........................................ 1 2 3 4 4G -------- -------- 1

90344-964-003

1432061

23 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 26 90653-HC4-900

3795994

24 RIVET, POP (3.2) ........................................ 1 2 3 4 4G -------- -------- 6

90841-HF1-910

3852910

25 SCREW, TAPPING (4X12).......................... 1 2 3 4 4G -------- -------- 2

93903-24320

0786822

26 SCREW, TAPPING (5X12).......................... 1 2 3 4 4G -------- -------- 12 93903-25220

1642495

27 SCREW, TAPPING (6X16).......................... 1 2 3 4 4G -------- -------- 4

93904-26210

1958651

28 WASHER, PLAIN (3MM) ............................ 1 2 3 4 4G -------- -------- 6

94103-03800

0709238

29 BOLT, FLANGE (6X14) .............................. 1 2 3 4 4G -------- -------- 6

95701-06014-00

2410884

30 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-06022-00

2105823

JULY, 2003

2003 American Honda Motor Co., Inc.

2-17

SELECT LEVER

HN24F0900A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-18

4G=TRX500FGA04

Description

Model

F-9

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 ARM, GEARSHIFT ...................................... 1 2 3 4 4G -------- -------- 1

24712-HN2-000

6441893

2 GUIDE, SHIFT SPRING .............................. 1 2 3 4 4G -------- -------- 1

24722-HN2-000

6434484

3 SHAFT, SLIDE ............................................ 1 2 3 4 4G -------- -------- 1

24723-HN2-000

6434492

4 COVER, DUST ............................................ 1 2 3 4 4G -------- -------- 3

24724-422-000

0694869

5 ARM, CHANGE MIDDLE ............................ 1 2 3 4 4G -------- -------- 1

24732-HN2-000

6441901

6 SWITCH ASSY., REVERSE........................ 1 2 3 4 4G -------- -------- 1

35370-HN2-005

6590079

7 SPRING, SHIFT RETURN .......................... 1 2 3 4 4G -------- -------- 1

50617-HN2-000

6442420

8 STAY, SHIFT .............................................. 1 2 3 4 4G -------- -------- 1

54004-HN2-000

6434690

9 BRACKET, SELECT LEVER ...................... 1 2 3 4 4G -------- -------- 1

54201-HN2-003

6442529

10 LEVER SUB-ASSY., SELECT .................... 1 2 3 4 4G -------- -------- 1

54202-HN2-003

6442537

11 COVER, SELECT LEVER .......................... 1 2 3 4 4G -------- -------- 1

54207-HN2-003

6442545

12 PLUNGER, DETENT .................................. 1 2 3 4 4G -------- -------- 1

54208-HN2-003

6442552

13 SPRING, DETENT ...................................... 1 2 3 4 4G -------- -------- 1

54209-HN2-003

6442560

14 OIL SEAL (A) .............................................. 1 2 3 4 4G -------- -------- 1

54211-HN2-003

6442578

15 OIL SEAL (B) .............................................. 1 2 3 4 4G -------- -------- 1

54212-HN2-003

6442586

16 KNOB, SELECT .......................................... 1 2 3 4 4G -------- -------- 1

54213-HN2-013

6590491

17 BOOT, PUSH KNOB .................................. 1 2 3 4 4G -------- -------- 1

54214-HN2-003

6434716

18 KNOB, PUSH .............................................. 1 2 3 4 4G -------- -------- 1

54215-HN2-003

6442602

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E9

SELECT LEVER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-9

Frame
Serial Number
From
To

QTY

Part Number

H/C

19 CLIP, PUSH KNOB BOOT .......................... 1 2 3 4 4G -------- -------- 1

54216-HN2-003

6434724

20 COVER, SHIFT LEVER .............................. 1 2 3 4 4G -------- -------- 1

54226-HN2-000

6442628

21 BOLT, TIE ROD .......................................... 1 2 3 4 4G -------- -------- 1

90065-HN2-000

6443014

22 BOLT, TIE ROD .......................................... 1 2 3 4 4G -------- -------- 1

90065-MW3-A90

6443022

23 SCREW, OVAL (5X8) (LOCK) .................... 1 2 3 4 4G -------- -------- 2

90111-HN2-000

6434781

24 BOLT, CHANGE PIVOT .............................. 1

-------- -------- 1

90115-HN2-000

6434815

BOLT, CHANGE PIVOT .............................. 1 2 3 4 4G -------- -------- 1

90115-HN2-010

6873244

25 BOLT, FLANGE (6X20) .............................. 1 2 3 4 4G -------- -------- 1

90118-968-000

1550300

26 NUT, GOVERNOR ARM FIXING ................ 1 2 3 4 4G -------- -------- 2

90201-700-000

0401398

27 WASHER (8MM).......................................... 1

-------- -------- 1

90514-921-000

0285189

-------- -------- 1

90501-HN2-000

6873251

28 PLUG, CHANGE REINFORCEMENT ........ 1 2 3 4 4G -------- -------- 1

90801-SB0-000

1477660

29 O-RING (9.4X2.4)........................................ 1 2 3 4 4G -------- -------- 2

91304-KK3-830

2552149

30 BOLT-WASHER (6X20) .............................. 1 2 3 4 4G -------- -------- 2

93401-06020-08

2945152

31 NUT, HEX. (6MM)........................................ 1 2 3 4 4G -------- -------- 2

94002-06020-0S

1237387

32 WASHER, PLAIN (6MM) ............................ 1 2 3 4 4G -------- -------- 1

94103-06800

0629824

33 PIN, SPLIT (2.0) .......................................... 1 2 3 4 4G -------- -------- 1

94201-20101

6434989

34 BOLT, FLANGE (6X10) .............................. 1 2 3 4 4G -------- -------- 2

95701-06010-08

2204709

35 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 1

95701-06022-00

2105823

36 BOLT, FLANGE (6X55) .............................. 1 2 3 4 4G -------- -------- 1

95701-06055-00

2533834

37 SCREW-WASHER (3X14) .......................... 1 2 3 4 4G -------- -------- 1

90101-HN2-000

6591366

WASHER, PLAIN (8MM) ............................ 2 3 4 4G

JULY, 2003

2003 American Honda Motor Co., Inc.

2-19

FRONT SHOCK ABSORBER

HN24F1000
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-20

4G=TRX500FGA04

Description

Model

F-10

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SHOCK ABSORBER ASSY., FR. (SHOWA) 1 2 3 4 4G -------- -------- 2

51400-HN2-003

6434641

2 COLLAR, RR. SHOCK ABSORBER .......... 1 2 3 4 4G -------- -------- 2

52486-HN2-000

6442461

3 BUSH, SHOCK ABSORBER (SHOWA)...... 1 2 3 4 4G -------- -------- 2

52489-HF7-003

4111571

4 BOLT, FLANGE (10X45) ............................ 1 2 3 4 4G -------- -------- 4

90163-SZ3-000

4977591

5 NUT, SELF-LOCK (10MM).......................... 1 2 3 4 4G -------- -------- 4

90305-HC0-770

2739530

6 BEARING, NEEDLE (16X22X12)................ 1 2 3 4 4G -------- -------- 2

91077-HN2-003

6434914

7 DUST SEAL (16X24X4) .............................. 1 2 3 4 4G -------- -------- 4

91253-HN2-003

6434963

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E10

FRONT ARM

HN24F1100
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-11

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BUSH, ARM (UPPER) ................................ 1 2 3 4 4G -------- -------- 4

51108-HN2-000

6442438

2 STAY, FR. GUARD...................................... 1 2 3 4 4G -------- -------- 2

51311-HM7-000

4643904

3 GUARD, R. FR. .......................................... 1 2 3 4 4G -------- -------- 1

51315-HN2-000

6400345

4 GUARD, L. FR............................................. 1 2 3 4 4G -------- -------- 1

51316-HN2-000

6400352

5 ARM SET, R. (UPPER) .............................. 1 2 3 4 4G -------- -------- 1

51330-HN2-000

6400410

6 ARM SET, L. (UPPER)................................ 1 2 3 4 4G -------- -------- 1

51340-HN2-000

6400428

7 ARM ASSY., R. (LOWER) .......................... 1 2 3 4 4G -------- -------- 1

51350-HN2-000

6392229

8 JOINT A, ARM BALL .................................. 1 2 3 4 4G -------- -------- 2

51355-HN0-A01

5753298

9 ARM ASSY., L. (LOWER)............................ 1 2 3 4 4G -------- -------- 1

51360-HN2-000

6392237

10 COLLAR, ARM (UPPER) ............................ 1 2 3 4 4G -------- -------- 2

51464-HN2-000

6442446

11 BOLT, ENGINE HANGER .......................... 1 2 3 4 4G -------- -------- 2

90103-162-000

1487404

12 BOLT, FLANGE (6MM)................................ 1 2 3 4 4G -------- -------- 6

90111-KT1-780

2709780

13 NUT, SELF-LOCK (10MM).......................... 1 2 3 4 4G -------- -------- 6

90305-HC0-770

2739530

14 SEAL, RR. SHOCK ABSORBER


CONNECTING ROD PIVOT (NOK) ........ 1 2 3 4 4G -------- -------- 4

91262-MA0-015

1188549

15 CIRCLIP (OUTER) (34MM) ........................ 1 2 3 4 4G -------- -------- 2

94514-34000

0251827

16 BOLT, FLANGE (10X62) ............................ 1 2 3 4 4G -------- -------- 4

90151-HC5-000

2920742

95801-10065-00

2735629

BOLT, FLANGE (10X65) ............................ 1 2 3 4 4G -------- -------- 4


JULY, 2003

2003 American Honda Motor Co., Inc.

2-21

KNUCKLE

HN24F1200A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-22

4G=TRX500FGA04

Description

Model

F-12

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BOOT, OUTBOARD .................................... 1 2 3 4 4G -------- -------- 2

42202-HN2-003

6401566

2 BOOT, INBOARD ........................................ 1 2 3 4 4G -------- -------- 2

42203-HM7-003

4643607

3 BAND B ...................................................... 1 2 3 4 4G -------- -------- 2

42205-HM7-003

4643615

4 RING, SNAP................................................ 1 2 3 4 4G -------- -------- 2

42206-HA7-671

2732212

5 BAND C ...................................................... 1 2 3 4 4G -------- -------- 2

42206-HC5-003

2732220

6 RING, SNAP................................................ 1 2 3 4 4G -------- -------- 2

42206-HM7-003

4643623

7 CIRCLIP ...................................................... 1 2 3 4 4G -------- -------- 2

42209-HC5-003

2732253

8 JOINT, INBOARD........................................ 1 2 3 4 4G -------- -------- 2

42220-HN0-A01

5749130

9 SHAFT, R. .................................................. 1 2 3 4 4G -------- -------- 1

42250-HN2-003

6442230

10 BAND, OUTBOARD BOOT ........................ 1 2 3 4 4G -------- -------- 2

42336-SN4-003

6436265

11 SHAFT, L..................................................... 1 2 3 4 4G -------- -------- 1

42350-HN2-003

6442248

12 BAND, SHAFT BOOT.................................. 1 2 3 4 4G -------- -------- 2

44318-SJ7-003

6436273

13 KNUCKLE ASSY., R. .................................. 1 2 3 4 4G -------- -------- 1

51200-HN2-000

6400329

14 KNUCKLE ASSY., L. .................................. 1 2 3 4 4G -------- -------- 1

51250-HN2-000

6400337

15 JOINT A, ARM BALL .................................. 1 2 3 4 4G -------- -------- 2

51355-HN0-A01

5753298

16 NUT, CASTLE (12MM)................................ 1 2 3 4 4G -------- -------- 4

90310-HB9-000

2325991

17 BEARING, ANGULAR BALL (30X54X24) .. 1 2 3 4 4G -------- -------- 2

91051-HA7-651

2660074

18 DUST SEAL (40X58X7) .............................. 1 2 3 4 4G -------- -------- 2

91209-HN2-003

6434930

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E11

KNUCKLE
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-12

Frame
Serial Number
From
To

QTY

Part Number

H/C

19 DUST SEAL (38X55X6) .............................. 1 2 3 4 4G -------- -------- 2

91256-HM7-003

4688776

20 PIN, COTTER (3.0X18) .............................. 1 2 3 4 4G -------- -------- 4

94201-30180

0996017

21 CIRCLIP (OUTER) (34MM) ........................ 1 2 3 4 4G -------- -------- 2

94514-34000

0251827

22 CIRCLIP (INNER) (55MM) .......................... 1 2 3 4 4G -------- -------- 2

94520-55000

1847003

JULY, 2003

2003 American Honda Motor Co., Inc.

2-23

FRONT FINAL GEAR

HN24F1300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-24

4G=TRX500FGA04

Description

Model

F-13

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BEARING SET, NEEDLE ............................ 1 2 3 4 4G -------- -------- 1

06910-HM7-610

5147905

2 CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-035-000

0069625

CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-300-000

0188870

CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-371-980

0454934

3 SPRING, SHAFT ........................................ 1 2 3 4 4G -------- -------- 1

40215-HM7-000

4643565

4 SHAFT ASSY., FR. PROPELLER .............. 1 2 3 4 4G -------- -------- 1

40400-HN2-000

6391874

5 JOINT, FR. PROPELLER SHAFT .............. 1 2 3 4 4G -------- -------- 1

40402-HN2-000

6391882

6 JOINT, FR. FINAL ...................................... 1 2 3 4 4G -------- -------- 1

40403-HN5-670

6314058

7 BOOT B, PROPELLER................................ 1 2 3 4 4G -------- -------- 2

40420-HM7-A00

5428214

8 GEAR ASSY., FR. FINAL............................ 1

-------- -------- 1

41400-HN2-000

6391924

GEAR ASSY., FR. FINAL............................ 1 2 3

-------- -------- 1

41400-HN2-010

7112105

GEAR ASSY., FR. FINAL............................ 4 4G

-------- -------- 1

41400-HN2-A00

7458441

9 RING, STOPPER ........................................ 1 2 3 4 4G -------- -------- 1

41405-HA7-670

2101772

10 CASE SUB-ASSY., FR. GEAR.................... 1 2 3 4 4G -------- -------- 1

41411-HN2-000

6391932

11 COVER SUB-ASSY., FR. GEAR ................ 1 2 3 4 4G -------- -------- 1

41420-HN2-000

6391957

12 SHIM A, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41447-HM8-000

5308754

SHIM B, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41448-HM8-000

5308762

SHIM C, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41449-HM8-000

5308770

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E12

FRONT FINAL GEAR


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-13

Frame
Serial Number
From
To

QTY

Part Number

H/C

12 SHIM D, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41451-HM8-000

5308788

SHIM E, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41452-HM8-000

5308796

SHIM F, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41453-HM8-000

5308804

SHIM G, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41454-HM8-000

5308812

SHIM H, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41455-HM8-000

5308820

SHIM I, PINION GEAR ................................ 1 2 3 4 4G -------- -------- 1

41456-HM8-000

5308838

SHIM J, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41457-HM8-000

5308846

13 GEAR, FR. PINION (13T)............................ 1 2 3 4 4G -------- -------- 1

41521-HN2-000

6442214

14 GEAR, FR. RING (42T) .............................. 1

-------- -------- 1

41531-HN2-000

6442222

GEAR, FR. RING (42T) .............................. 2 3

-------- -------- 1

41531-HN2-010

7121064

GEAR, FR. RING (42T) .............................. 4 4G

-------- -------- 1

41531-HN2-A00

7458540

15 SHIM A, DIFFERENTIAL CASE (0.50)........ 1 2 3 4 4G -------- -------- 2

41631-HC5-000

2977726

SHIM B, DIFFERENTIAL CASE (0.55)........ 1 2 3 4 4G -------- -------- 2

41632-HC5-000

2977734

SHIM C, DIFFERENTIAL CASE (0.60) ...... 1 2 3 4 4G -------- -------- 2

41633-HC5-000

2977742

SHIM D, DIFFERENTIAL CASE (0.65) ...... 1 2 3 4 4G -------- -------- 2

41634-HC5-000

2977759

SHIM E, DIFFERENTIAL CASE (0.70)........ 1 2 3 4 4G -------- -------- 2

41635-HC5-000

2977767

SHIM F, DIFFERENTIAL CASE (0.75)........ 1 2 3 4 4G -------- -------- 2

41636-HC5-000

2977775

SHIM G, DIFFERENTIAL CASE (0.80) ...... 1 2 3 4 4G -------- -------- 2

41637-HC5-000

2977783

SHIM H, DIFFERENTIAL CASE (0.85) ...... 1 2 3 4 4G -------- -------- 2

41638-HC5-000

2977791

SHIM I, DIFFERENTIAL CASE (0.90) ........ 1 2 3 4 4G -------- -------- 2

41639-HC5-000

2977809

SHIM J, DIFFERENTIAL CASE (0.95) ........ 1 2 3 4 4G -------- -------- 2

41640-HC5-000

2977817

SHIM K, DIFFERENTIAL CASE (1.00)........ 1 2 3 4 4G -------- -------- 2

41641-HC5-000

2977825

SHIM L, DIFFERENTIAL CASE (1.05)........ 1 2 3 4 4G -------- -------- 2

41642-HC5-000

2977833

SHIM M, DIFFERENTIAL CASE (1.10) ...... 1 2 3 4 4G -------- -------- 2

41643-HC5-000

2977841

SHIM N, DIFFERENTIAL CASE (1.15) ...... 1 2 3 4 4G -------- -------- 2

41644-HC5-000

2977858

SHIM O, DIFFERENTIAL CASE (1.20) ...... 1 2 3 4 4G -------- -------- 2

41645-HC5-000

2977866

SHIM P, DIFFERENTIAL CASE (1.25)........ 1 2 3 4 4G -------- -------- 2

41646-HC5-000

2977874

SHIM Q, DIFFERENTIAL CASE (1.30) ...... 1 2 3 4 4G -------- -------- 2

41647-HC5-000

2977882

SHIM R, DIFFERENTIAL CASE (1.35) ...... 1 2 3 4 4G -------- -------- 2

41648-HC5-000

2977890

SHIM S, DIFFERENTIAL CASE (1.40)........ 1 2 3 4 4G -------- -------- 2

41649-HC5-000

2977908

SHIM T, DIFFERENTIAL CASE (1.45)........ 1 2 3 4 4G -------- -------- 2

41650-HC5-000

2977916

SHIM U, DIFFERENTIAL CASE (1.50) ...... 1 2 3 4 4G -------- -------- 2

41651-HC5-000

2977924

SHIM V, DIFFERENTIAL CASE (1.55)........ 1 2 3 4 4G -------- -------- 2

41652-HC5-000

2977932

SHIM W, DIFFERENTIAL CASE (1.60) ...... 1 2 3 4 4G -------- -------- 2

41653-HC5-000

2977940

JULY, 2003

2003 American Honda Motor Co., Inc.

2-25

FRONT FINAL GEAR

HN24F1300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

16 DIFFERENTIAL ASSY................................. 1

2-26

F-13

Frame
Serial Number
From
To

QTY

Part Number

H/C

-------- -------- 1

42400-HN5-671

6314124

DIFFERENTIAL ASSY................................. 2 3

-------- -------- 1

42400-HN0-671

7066376

DIFFERENTIAL ASSY................................. 4 4G

-------- -------- 1

42400-HN2-A01

7489636

17 FOLLOWER SET, CAM .............................. 1 2 3 4 4G -------- -------- 1

42440-HN5-671

6314132

18 SHIM A ........................................................ 1 2

-------- -------- 1

42451-HN5-671

6314140

SHIM B ........................................................ 1 2

-------- -------- 1

42452-HN5-671

6314157

SHIM C ........................................................ 1 2

-------- -------- 1

42453-HN5-671

6314165

SHIM D ........................................................ 1 2

-------- -------- 1

42454-HN5-671

6314173

SHIM E ........................................................ 1 2

-------- -------- 1

42455-HN5-671

6314181

SHIM F ........................................................ 1 2

-------- -------- 1

42456-HN5-671

6314199

SHIM G........................................................ 1 2

-------- -------- 1

42457-HN5-671

6314207

SHIM A (1.3)................................................ 3 4 4G

-------- -------- 1

42451-HN7-003

7379126

SHIM B (1.4)................................................ 3 4 4G

-------- -------- 1

42452-HN7-003

7379134

SHIM C (1.5)................................................ 3 4 4G

-------- -------- 1

42453-HN7-003

7379142

SHIM D (1.6)................................................ 3 4 4G

-------- -------- 1

42454-HN7-003

7379159

SHIM E (1.7)................................................ 3 4 4G

-------- -------- 1

42455-HN7-003

7379167

SHIM F (1.8) ................................................ 3 4 4G

-------- -------- 1

42456-HN7-003

7379175

SHIM G (1.9) .............................................. 3 4 4G

-------- -------- 1

42457-HN7-003

7379183

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E13

FRONT FINAL GEAR


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-13

Frame
Serial Number
From
To

QTY

Part Number

H/C

19 SPRING, DIFFERENTIAL SIDE CONED.... 1 2 3 4 4G -------- -------- 1

42461-HN5-671

6314215

20 COLLAR, FR. GEAR CASE ........................ 1 2 3 4 4G -------- -------- 1

50304-HN2-000

6442412

21 BRACKET, FR. GEAR CASE...................... 1 2 3 4 4G -------- -------- 1

50350-HN2-000

6392120

22 BOLT, UBS (8X17) ...................................... 1

-------- -------- 6

90101-HA7-670

2104701

BOLT, UBS (8X17) ...................................... 2 3

-------- -------- 6

90101-HN2-680

7119423

BOLT (8X17) (14.9) .................................... 4 4G

-------- -------- 8

90101-HN8-000

7178635

23 BOLT, SEALING (8MM) .............................. 1 2 3 4 4G -------- -------- 1

90109-371-000

0417873

24 BOLT, FLANGE (8X27) .............................. 1 2 3 4 4G -------- -------- 6

90133-MB0-000

1251016

25 BOLT, FLANGE (10X35) ............................ 1 2 3 4 4G -------- -------- 2

90134-HA0-000

1824358

26 BOLT, FLANGE (10X62) ............................ 1 2 3 4 4G -------- -------- 1

90151-HC5-000

2920742

27 BOLT, FLANGE (10X48) ............................ 1 2 3 4 4G -------- -------- 1

90154-HC5-000

2920734

28 NUT, LOCK (64MM) .................................... 1 2 3 4 4G -------- -------- 1

90242-MB0-000

1243567

29 NUT, SELF-LOCK (10MM).......................... 1 2 3 4 4G -------- -------- 1

90305-HC0-770

2739530

30 NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 1

90309-KF0-003

1420231

NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 1

90309-428-731

1001197

31 WASHER (8MM).......................................... 1 2 3 4 4G -------- -------- 1

90471-580-000

0517144

32 CLIP, PISTON PIN (1.2X18)........................ 1 2 3 4 4G -------- -------- 1

90601-430-000

0681049

33 CLIP, NEEDLE THRUST BEARING


(12MM) .................................................... 1 2 3 4 4G -------- -------- 1

91012-KF0-000

1417526

34 BEARING, RADIAL BALL (29X52X12)


(NTN CORP.) .......................................... 1 2 3 4 4G -------- -------- 2

91052-HC5-003

2978450

BEARING, RADIAL BALL (29X52X12)


(KOYO).................................................... 1 2 3 4 4G -------- -------- 2

91052-HC5-004

2978468

35 BEARING, NEEDLE (14X24.5X15) (KOYO) 1 2 3 4 4G -------- -------- 1

91061-HA7-672

2105245

BEARING, NEEDLE (14X24.5X15) ............ 1 2 3 4 4G -------- -------- 1

91061-HC4-003

2938991

36 DUST SEAL (22X48X7) .............................. 1 2 3 4 4G -------- -------- 2

91252-HC5-003

2735298

37 OIL SEAL (30X70X11) ................................ 1 2 3 4 4G -------- -------- 1

91252-HN2-003

6434955

38 BAND, BOOT (D27) .................................... 1 2 3 4 4G -------- -------- 2

91302-HM7-A00

5520713

39 SEAL, PROPELLER.................................... 1 2 3 4 4G -------- -------- 2

91302-HN5-671

6314850

40 O-RING (30.8MM) ...................................... 1 2 3 4 4G -------- -------- 1

91302-001-020

0001065

41 O-RING (1.9X11) ........................................ 1 2 3 4 4G -------- -------- 1

91301-671-671

0794099

O-RING (11X1.9) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91303-HA0-000

1824937

O-RING (11X1.9) (ARAI) ............................ 1 2 3 4 4G -------- -------- 1

91303-HA0-003

1842376

O-RING (11X1.9) (NOK).............................. 1 2 3 4 4G -------- -------- 1

91303-HA0-004

1842384

42 BAND, BOOT (D20) .................................... 1 2 3 4 4G -------- -------- 2

91303-HM7-A00

5520721

JULY, 2003

2003 American Honda Motor Co., Inc.

2-27

FRONT FINAL GEAR

HN24F1300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-28

4G=TRX500FGA04

Description

Model

F-13

Frame
Serial Number
From
To

QTY

Part Number

H/C

43 O-RING (18.5X2.4) (ARAI) .......................... 1 2 3 4 4G -------- -------- 1

91311-MB0-003

1260850

44 CLIP, TUBE (C6.5) ...................................... 1 2 3 4 4G -------- -------- 1

95002-35000

0165357

45 BULK HOSE, VACUUM (3.5X1000)


(3.5X470) ................................................ 1 2 3 4 4G -------- -------- 1

95005-35001-30M

5356167

46 BOLT, FLANGE (8X16) .............................. 1 2 3 4 4G -------- -------- 2

95701-08016-07

2724003

47 BOLT, FLANGE (8X30) .............................. 1 2 3 4 4G -------- -------- 1

95801-08030-00

3681160

48 BEARING, RADIAL BALL (6206) ................ 1 2 3 4 4G -------- -------- 1

96100-62060-00

0636118

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E14

FRONT BRAKE PANEL

HN24F1400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-14

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SHOE SET, BRAKE .................................... 1 2 3 4 4G -------- -------- 1

06450-HN5-671

6292452

2 JOINT, TUBE .............................................. 1 2 3 4 4G -------- -------- 1

38581-671-003

0604595

JOINT, TUBE .............................................. 1 2 3 4 4G -------- -------- 1

38581-679-003

1482462

3 COVER, DUST ............................................ 1 2 3 4 4G -------- -------- 4

43315-SN4-003

3914405

COVER, DUST ............................................ 1 2 3 4 4G -------- -------- 4

43315-671-631

0783480

4 CUP, PISTON.............................................. 1 2 3 4 4G -------- -------- 4

43322-663-003

1135219

5 SCREW, BLEEDER .................................... 1 2 3 4 4G -------- -------- 2

43352-HC5-971

4075750

6 CAP, BLEEDER .......................................... 1 2 3 4 4G -------- -------- 2

43353-461-771

0954230

7 PLATE, R. BACK ........................................ 1 2 3 4 4G -------- -------- 1

45110-HN5-671

6292486

8 PLATE, L. BACK.......................................... 1 2 3 4 4G -------- -------- 1

45120-HN5-671

6292494

9 TUBE, FR. BRAKE BREATHER.................. 1 2 3 4 4G -------- -------- 2

45136-HN2-000

6392062

10 SPRING, BRAKE ........................................ 1 2 3 4 4G -------- -------- 4

45171-HN5-671

6292510

11 SPRING, SHOE CLAMP ............................ 1 2 3 4 4G -------- -------- 4

45172-S04-003

4777918

12 PIN, TENSION ............................................ 1 2 3 4 4G -------- -------- 4

45175-HC4-006

2938983

13 CAP, PIN .................................................... 1 2 3 4 4G -------- -------- 4

45176-HM5-A81

5828751

14 SEAL, PIN (NISSIN) .................................... 1 2 3 4 4G -------- -------- 4

45177-HA7-651

2659175

15 PIPE, FR. WHEEL CYLINDER.................... 1 2 3 4 4G -------- -------- 2

45181-HC5-006

2732741

16 CYLINDER ASSY., R. FR. WHEEL ............ 1 2 3 4 4G -------- -------- 1

45310-HN2-006

6402606

JULY, 2003

2003 American Honda Motor Co., Inc.

2-29

FRONT BRAKE PANEL

HN24F1400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-30

4G=TRX500FGA04

Description

Model

F-14

Frame
Serial Number
From
To

QTY

Part Number

H/C

17 PISTON ...................................................... 1 2 3 4 4G -------- -------- 4

45314-HN0-A01

5749304

18 NUT, R. ADJUSTER.................................... 1 2 3 4 4G -------- -------- 2

45316-VM0-003

1773308

19 SCREW, R. FR. ADJUSTING...................... 1 2 3 4 4G -------- -------- 2

45317-634-013

1773316

20 LOCK, SPRING .......................................... 1 2 3 4 4G -------- -------- 4

45318-HA7-671

2251551

21 SCREW-WASHER (4X6) ............................ 1 2 3 4 4G -------- -------- 4

45319-634-003

1111517

22 CYLINDER ASSY., L. FR. WHEEL ............ 1 2 3 4 4G -------- -------- 1

45330-HN2-006

6402614

23 NUT, L. ADJUSTER .................................... 1 2 3 4 4G -------- -------- 2

45336-VM0-003

1779149

24 SCREW, L. ADJUSTING ............................ 1 2 3 4 4G -------- -------- 2

45337-634-013

1773340

25 CYLINDER ASSY. B, R. FR. WHEEL ........ 1 2 3 4 4G -------- -------- 1

45350-HN0-A01

5749320

26 CYLINDER ASSY. B, L. FR. WHEEL.......... 1 2 3 4 4G -------- -------- 1

45370-HN0-A01

5749338

27 BOLT, FLANGE (8X20) .............................. 1 2 3 4 4G -------- -------- 8

90115-HA7-651

2660058

28 O-RING (64.6X1.7)...................................... 1 2 3 4 4G -------- -------- 2

91357-HM7-003

4688826

29 BOLT-WASHER (6X12) .............................. 1 2 3 4 4G -------- -------- 4

93402-06012-08

2646628

BOLT-WASHER (6X12) .............................. 1 2 3 4 4G -------- -------- 4

93412-06012-08

3811023

30 NUT, HEX. (8MM)........................................ 1 2 3 4 4G -------- -------- 4

94001-08000-0S

0167338

NUT, HEX. (8MM)........................................ 1 2 3 4 4G -------- -------- 4

94001-08080-0S

0331454

NUT, HEX. (8MM)........................................ 1 2 3 4 4G -------- -------- 4

94001-08080-05

2520443

NUT, HEX. (8MM)........................................ 1 2 3 4 4G -------- -------- 4

94001-08200-0S

1497643

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E15

FRONT BRAKE PANEL


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-14

Frame
Serial Number
From
To

QTY

Part Number

H/C

31 WASHER, SPRING (8MM).......................... 1 2 3 4 4G -------- -------- 4

94111-08800

0260331

32 CLIP, TUBE (C6.5) ...................................... 1 2 3 4 4G -------- -------- 2

95002-35000

0165357

33 BULK HOSE, VACUUM (3.5X1000)


(3.5X390) ................................................ 1 2 3 4 4G -------- -------- 1

95005-35001-30M

5356167

JULY, 2003

2003 American Honda Motor Co., Inc.

2-31

FRONT WHEEL

HN24F1500
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 VALVE, RIM (TR412) .................................. 1 2 3 4 4G -------- -------- 2

42753-HF1-670

3442076

2 PLUG, ADJUSTING HOLE.......................... 1 2 3 4 4G -------- -------- 2

44602-HM5-A10

5385232

3 HUB, FR. WHEEL........................................ 1 2 3 4 4G -------- -------- 2

44610-HN2-000

6392013

4 WHEEL SUB-ASSY., FR. (12X6.0AT) ........ 1 2 3

-------- -------- 2

44650-HN2-000

6436190

WHEEL SUB-ASSY., FR. (TYPE1) ............ 4 4G

-------- -------- 2

44650-HN8-000ZA

7171234

5 TIRE, FR. (25X8-12) (BS)............................ 1 2 3 4 4G -------- -------- 2

44711-HN2-003

6402598

6 CAP, WHEEL CENTER .............................. 1 2

-------- -------- 2

44732-HN2-000

6392039

-------- -------- 2

44732-HN2-010

7116965

7 DRUM ASSY., FR. BRAKE ........................ 1 2 3 4 4G -------- -------- 2

45700-HN5-670

6250906

8 BOLT, WHEEL (10X42) .............................. 1 2 3 4 4G -------- -------- 8

90104-HN2-300

6434773

9 NUT, CASTLE (16MM)................................ 1 2 3 4 4G -------- -------- 2

90305-HM5-A80

5828769

10 NUT, WHEEL .............................................. 1 2 3 4 4G -------- -------- 8

90314-HN2-003

6591408

11 DUST SEAL, FR. BRAKE............................ 1 2 3 4 4G -------- -------- 2

91261-HN5-671

6292569

12 DUST SEAL (19X22.5X10.5) (ARAI) .......... 1 2 3 4 4G -------- -------- 2

91263-HA7-771

2431872

13 O-RING, BRAKE DRUM.............................. 1 2 3 4 4G -------- -------- 2

91356-HA7-651

2660082

14 PIN, COTTER (3.0X25) .............................. 1 2 3 4 4G -------- -------- 2

94201-30250

0058420

PIN, COTTER (3X30) .................................. 1 2 3 4 4G -------- -------- 2

94201-30300

0058438

PIN, COTTER (3.0X40) .............................. 1 2 3 4 4G -------- -------- 2

94201-30400

0058446

CAP, WHEEL CENTER .............................. 3 4 4G

2-32

F-15

2003 American Honda Motor Co., Inc.

JULY, 2003

1-E16

FRONT WHEEL
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-15

Frame
Serial Number
From
To

QTY

Part Number

H/C

14 PIN, COTTER (3.0X45) .............................. 1 2 3 4 4G -------- -------- 2

94201-30450

0058453

15 BOLT, FLANGE (6X10) .............................. 1 2 3 4 4G -------- -------- 4

96001-06010-00

2154656

JULY, 2003

2003 American Honda Motor Co., Inc.

2-33

REAR WHEEL

HN24F1600
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 HUB, R. RR. ................................................ 1 2 3 4 4G -------- -------- 1

42610-HN2-000

6400394

2 HUB, L. RR. ................................................ 1 2 3 4 4G -------- -------- 1

42620-HN2-000

6400402

3 WHEEL SUB-ASSY., RR. (12X7.5AT) ........ 1 2 3

-------- -------- 2

42650-HN2-000

6442271

WHEEL SUB-ASSY., RR............................. 4 4G

-------- -------- 2

42650-HN2-A00

7458458

4 TIRE, RR. (25X10-12) (BS) ........................ 1 2 3 4 4G -------- -------- 2

42711-HN2-003

6402580

5 VALVE, RIM (TR412) .................................. 1 2 3 4 4G -------- -------- 2

42753-HF1-670

3442076

6 CAP, WHEEL CENTER .............................. 1 2

-------- -------- 2

44732-HN2-000

6392039

-------- -------- 2

44732-HN2-010

7116965

7 BOLT, WHEEL (10X36) .............................. 1 2 3 4 4G -------- -------- 8

90103-HA2-003

1829290

8 NUT, AXLE (20MM) .................................... 1 2 3 4 4G -------- -------- 2

90304-HM7-A10

5897236

9 NUT, WHEEL .............................................. 1 2 3 4 4G -------- -------- 8

90314-HN2-003

6591408

10 DUST SEAL (21.4X28.2X5) ........................ 1 2 3 4 4G -------- -------- 2

91255-HM7-003

4688768

11 RING, SIDE SEAL ...................................... 1 2 3 4 4G -------- -------- 1

91265-HA8-003

1973437

12 PIN, COTTER (4.0X40) .............................. 1 2 3 4 4G -------- -------- 2

94201-40400

1047679

CAP, WHEEL CENTER .............................. 3 4 4G

2-34

F-16

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F1

REAR BRAKE PANEL

HN24F1700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-17

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SHOE SET, BRAKE (ASK).......................... 1 2 3 4 4G -------- -------- 1

06430-HN2-000

6433585

SHOE SET, BRAKE (JBNH)........................ 1 2 3 4 4G -------- -------- 1

06430-MCL-700

6433593

2 COVER ASSY., DRUM................................ 1 2 3 4 4G -------- -------- 1

40520-HN2-000

6442172

3 RING, DAMPER .......................................... 1 2 3 4 4G -------- -------- 1

42624-HN2-000

6442255

4 PANEL SET, RR. BRAKE............................ 1 2 3 4 4G -------- -------- 1

43010-HN2-000

6442313

5 WASHER, ANCHOR PIN ............................ 1 2 3 4 4G -------- -------- 1

43102-319-000

0212092

6 TUBE, BREATHER (3.5X1750) .................. 1 2 3 4 4G -------- -------- 1

43132-HM7-000

4643672

7 DUST SEAL, BRAKE CAM.......................... 1 2 3 4 4G -------- -------- 1

43134-300-000

0191064

8 CAM, RR. BRAKE ...................................... 1 2 3 4 4G -------- -------- 1

43141-HA7-670

2102275

9 INDICATOR, BRAKE .................................. 1 2 3 4 4G -------- -------- 1

43145-HA7-670

2102283

10 SPRING, RR. BRAKE SHOE ...................... 1 2 3 4 4G -------- -------- 2

43151-346-000

0328286

11 ARM, RR. BRAKE ...................................... 1 2 3 4 4G -------- -------- 1

43410-HN2-000

6442321

12 SPRING, RR. BRAKE ARM ........................ 1 2 3 4 4G -------- -------- 1

43415-HM7-000

4688057

13 NUT, BRAKE ADJUSTING.......................... 1 2 3 4 4G -------- -------- 2

43459-HM5-A10

5385216

14 SPRING, RR. BRAKE ROD ........................ 1 2 3 4 4G -------- -------- 2

43467-HA0-000

1974328

15 DRUM ASSY., RR. BRAKE ........................ 1 2 3 4 4G -------- -------- 1

43620-HN2-000

6442339

16 BOLT, SEALING (8MM) .............................. 1 2 3 4 4G -------- -------- 1

90109-371-000

0417873

17 BOLT, STUD (10X25).................................. 1 2 3 4 4G -------- -------- 4

90151-HA7-670

2104826

JULY, 2003

2003 American Honda Motor Co., Inc.

2-35

REAR BRAKE PANEL

HN24F1700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-36

4G=TRX500FGA04

Description

Model

F-17

Frame
Serial Number
From
To

QTY

Part Number

H/C

18 WASHER (8MM).......................................... 1 2 3 4 4G -------- -------- 1

90471-580-000

0517144

19 BEARING, RADIAL BALL (28X58X16)........ 1 2 3 4 4G -------- -------- 2

91057-HA0-681

2088623

BEARING, RADIAL BALL (28X58X16)


(KOYO).................................................... 1 2 3 4 4G -------- -------- 2

91057-HA8-004

1974666

20 DUST SEAL (17X23X3) .............................. 1 2 3 4 4G -------- -------- 1

91206-968-003

1513498

21 OIL SEAL (34X58X6) .................................. 1 2 3 4 4G -------- -------- 1

91252-HM7-003

4769394

22 DUST SEAL (41X76X19) ............................ 1 2 3 4 4G -------- -------- 1

91253-HM7-003

4688750

23 O-RING (75X3.2) ........................................ 1 2 3 4 4G -------- -------- 1

91320-HM7-702

5043799

24 O-RING (199X3.1) ...................................... 1 2 3 4 4G -------- -------- 1

91355-HN2-003

6434971

25 NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 1

94050-08000

0481143

26 PIN, COTTER (2.5MM)................................ 1 2 3 4 4G -------- -------- 2

94201-25200

0058404

PIN, COTTER (2.5MM)................................ 1 2 3 4 4G -------- -------- 2

94201-25250

0145581

PIN, COTTER (2.5MM)................................ 1 2 3 4 4G -------- -------- 2

94201-25300

0156091

27 CIRCLIP (INNER) (58MM) .......................... 1 2 3 4 4G -------- -------- 1

94520-58000

1493709

28 CLIP, TUBE (C6.5) ...................................... 1 2 3 4 4G -------- -------- 1

95002-35000

0165357

29 JOINT, BRAKE ARM .................................. 1 2 3 4 4G -------- -------- 2

95015-32001

0400945

30 BOLT, FLANGE (8X45) .............................. 1 2 3 4 4G -------- -------- 1

95701-08045-00

2533859

31 BOLT, FLANGE (6X16) .............................. 1 2 3 4 4G -------- -------- 6

96001-06016-07

2532737

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F2

FINAL DRIVEN GEAR

HN24F1800A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-18

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BEARING SET, NEEDLE ............................ 1 2 3 4 4G -------- -------- 1

06910-HM7-610

5147905

2 CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-035-000

0069625

CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-300-000

0188870

CAP, VALVE ADJ. ...................................... 1 2 3 4 4G -------- -------- 1

12361-371-980

0454934

3 GEAR ASSY., RR. FINAL............................ 1 2 3 4 4G -------- -------- 1

41300-HN2-000

6391890

4 CASE SUB-ASSY., RR. FINAL GEAR ........ 1 2 3 4 4G -------- -------- 1

41311-HN2-000

6391908

5 JOINT, RR. PINION .................................... 1 2 3 4 4G -------- -------- 1

41315-HN2-000

6434625

6 COVER SUB-ASSY., RR. FINAL GEAR .... 1 2 3 4 4G -------- -------- 1

41320-HN2-000

6391916

7 RING, STOPPER ........................................ 1 2 3 4 4G -------- -------- 1

41405-HA7-670

2101772

8 GEAR, PINION (13T) (RR).......................... 1 2 3 4 4G -------- -------- 1

41421-HN2-000

6442198

9 GEAR, RING (41T) (RR) ............................ 1 2 3 4 4G -------- -------- 1

41431-HN2-000

6442206

10 PIN, RING GEAR STOPPER ...................... 1 2 3 4 4G -------- -------- 1

41436-MB0-310

1316777

11 SHIM A, STOPPER PIN (0.10).................... 1 2 3 4 4G -------- -------- AR 41437-MB0-310

1316785

SHIM B, STOPPER PIN (0.15).................... 1 2 3 4 4G -------- -------- AR 41438-MB0-310

1316793

12 SHIM A, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41447-HM8-000

5308754

SHIM B, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41448-HM8-000

5308762

SHIM C, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41449-HM8-000

5308770

SHIM D, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41451-HM8-000

5308788

JULY, 2003

2003 American Honda Motor Co., Inc.

2-37

FINAL DRIVEN GEAR

HN24F1800A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

12 SHIM E, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41452-HM8-000

5308796

SHIM F, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41453-HM8-000

5308804

SHIM G, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41454-HM8-000

5308812

SHIM H, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41455-HM8-000

5308820

SHIM I, PINION GEAR ................................ 1 2 3 4 4G -------- -------- 1

41456-HM8-000

5308838

SHIM J, PINION GEAR .............................. 1 2 3 4 4G -------- -------- 1

41457-HM8-000

5308846

13 SPACER A, RING GEAR (1.82).................. 1 2 3 4 4G -------- -------- 2

41540-HA0-000

1822386

SPACER B, RING GEAR (1.88).................. 1 2 3 4 4G -------- -------- 2

41541-HA0-000

1822394

SPACER C, RING GEAR (1.94).................. 1 2 3 4 4G -------- -------- 2

41542-HA0-000

1822402

SPACER D, RING GEAR (2.00).................. 1 2 3 4 4G -------- -------- 2

41543-HA0-000

1822410

SPACER E, RING GEAR (2.06).................. 1 2 3 4 4G -------- -------- 2

41544-HA0-000

1822428

SPACER F, RING GEAR (2.12) .................. 1 2 3 4 4G -------- -------- 2

41545-HA0-000

1822436

SPACER G, RING GEAR (2.18).................. 1 2 3 4 4G -------- -------- 2

41546-HA0-000

1822444

SPACER H, RING GEAR (2.24).................. 1 2 3 4 4G -------- -------- 2

41547-HA0-000

1822451

SPACER I, RING GEAR (2.30) .................. 1 2 3 4 4G -------- -------- 2

41548-HA0-000

1822469

-------- -------- 1

42311-HN2-010

6698518

SHAFT, RR. AXLE ...................................... 1 2 3 4 4G -------- -------- 1

42311-HN2-020

7118136

15 TUBE, BREATHER (3.5X1480) .................. 1 2 3 4 4G -------- -------- 1

43133-HN2-000

6391981

14 SHAFT, RR. AXLE ...................................... 1 2 3

2-38

F-18

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F3

FINAL DRIVEN GEAR


1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-18

Frame
Serial Number
From
To

QTY

Part Number

H/C

16 PLATE, SKID .............................................. 1 2 3 4 4G -------- -------- 1

50355-HN5-670

6250955

17 RUBBER, STOPPER .................................. 1 2 3 4 4G -------- -------- 1

50356-HM7-300

4643813

18 STOPPER, BEARING ................................ 1 2 3 4 4G -------- -------- 1

52112-HA0-000

1823210

19 STAY, SKID PLATE .................................... 1 2 3 4 4G -------- -------- 1

52190-HN5-670

6251292

20 BOLT, SEALING (8MM) .............................. 1 2 3 4 4G -------- -------- 2

90109-371-000

0417873

21 BOLT, FLANGE (8X27) .............................. 1 2 3 4 4G -------- -------- 6

90133-MB0-000

1251016

22 BOLT, FLANGE (10X35) ............................ 1 2 3 4 4G -------- -------- 2

90134-HA0-000

1824358

23 BOLT, STUD (10X22).................................. 1 2 3 4 4G -------- -------- 12 90135-HA7-770

2426831

24 BOLT, FLANGE (8X12) .............................. 1 2 3 4 4G -------- -------- 3

90190-MG3-000

1455377

25 NUT, LOCK (64MM) .................................... 1 2 3 4 4G -------- -------- 1

90242-MB0-000

1243567

26 WASHER (8MM).......................................... 1 2 3 4 4G -------- -------- 2

90471-580-000

0517144

27 CLIP (25MM) .............................................. 1 2 3 4 4G -------- -------- 1

90602-MR1-000

2866507

28 BEARING, NEEDLE (14X24.5X15) (KOYO) 1 2 3 4 4G -------- -------- 1

91061-HA7-672

2105245

BEARING, NEEDLE (14X24.5X15) ............ 1 2 3 4 4G -------- -------- 1

91061-HC4-003

2938991

29 OIL SEAL (39X70X11) ................................ 1 2 3 4 4G -------- -------- 1

91251-HN2-003

6434948

30 OIL SEAL (35X49X6) (ARAI) ...................... 1 2 3 4 4G -------- -------- 2

91252-HA0-003

1973395

OIL SEAL (35X49X6) (NOK) ...................... 1 2 3 4 4G -------- -------- 2

91252-HA0-004

2427276

31 O-RING (30.8MM) ...................................... 1 2 3 4 4G -------- -------- 1

91302-001-020

0001065

32 O-RING (24X3)............................................ 1 2 3 4 4G -------- -------- 1

91312-KM9-003

2620979

33 CLIP, TUBE (C6.5) ...................................... 1 2 3 4 4G -------- -------- 1

95002-35000

0165357

34 BEARING, RADIAL BALL (6007) ................ 1 2 3 4 4G -------- -------- 2

96100-60073-00

1825199

35 BEARING, RADIAL BALL (6206) ................ 1 2 3 4 4G -------- -------- 1

96100-62060-00

0636118

JULY, 2003

2003 American Honda Motor Co., Inc.

2-39

FUEL TANK

HN24F1900A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-40

4G=TRX500FGA04

Description

Model

F-19

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 PETCOCK ASSY......................................... 1 2 3 4 4G -------- -------- 1

16950-HN2-003

6434138

2 SCREEN SET, FUEL STRAINER .............. 1 2 3 4 4G -------- -------- 1

16952-HN2-003

6434146

3 TUBE, FUEL................................................ 1 2 3

-------- -------- 1

16955-HN2-000

6402473

TUBE, FUEL................................................ 4 4G

-------- -------- 1

16955-HN2-A00

7516206

4 LEVER, PETCOCK *NH1* (BLACK) .......... 1 2 3 4 4G -------- -------- 1

16963-HM8-000ZA

5281514

5 O-RING (11.8X3.55).................................... 1 2 3 4 4G -------- -------- 1

16997-467-000

0825158

6 METER ASSY., FUEL ................................ 1 2 3 4 4G -------- -------- 1

17504-HN5-671

6313175

7 RUBBER, TANK SETTING.......................... 1 2 3 4 4G -------- -------- 2

17508-KN5-670

2003275

RUBBER, TANK MOUNTING...................... 1 2 3 4 4G -------- -------- 2

17508-MN1-670

2691079

8 TANK, FUEL................................................ 1 2 3 4 4G -------- -------- 1

17510-HN2-000

6400360

9 PROTECTOR, TANK HEAT (LOWER) ...... 1 2 3 4 4G -------- -------- 1

17515-HN2-000

6391502

10 TUBE, FUEL CAP BREATHER .................. 1 2 3 4 4G -------- -------- 1

17521-HA2-670

2534352

11 CAP ASSY., FUEL TANK............................ 1 2 3 4 4G -------- -------- 1

17620-HF7-000

4067708

12 GASKET, FUEL CAP .................................. 1 2 3 4 4G -------- -------- 1

17624-HF7-000

4067716

13 COLLAR, FUEL TANK SETTING................ 1 2 3 4 4G -------- -------- 2

17626-467-000

0825232

14 COLLAR, SEAT SETTING .......................... 1 2 3 4 4G -------- -------- 2

77207-464-000

0819615

15 SCREW-WASHER (5X80) .......................... 1 2 3

-------- -------- 1

90101-HM7-000

4688560

SCREW-WASHER (5X80) .......................... 4 4G

-------- -------- 1

90101-HN7-000

7477870

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F4

FUEL TANK
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-19

Frame
Serial Number
From
To

QTY

Part Number

H/C

16 BOLT, SPECIAL (6X32) .............................. 1 2 3 4 4G -------- -------- 2

90101-HM8-000

5309091

17 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 2

90653-HC4-900

3795994

18 CLIP, TUBE (B12) ...................................... 1 2 3 4 4G -------- -------- 2

95002-02120

0335034

19 RUBBER C, STAND STOPPER.................. 1 2 3 4 4G -------- -------- 2

95011-63000

0298919

20 BAND A, BATTERY .................................... 1 2 3 4 4G -------- -------- 2

95012-11001

1314475

21 BOLT, FLANGE (6X12) .............................. 1 2 3 4 4G -------- -------- 2

95701-06012-00

2105799

22 BOLT, FLANGE (6X16) .............................. 1 2 3 4 4G -------- -------- 2

96001-06016-00

2105955

JULY, 2003

2003 American Honda Motor Co., Inc.

2-41

BODY COVER

HN24F2000A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-20

Frame
Serial Number
From
To

QTY

H/C

-------- -------- 1

11315-HN2-000ZA

6436000

COVER ASSY., R. ENGINE SIDE *NH1*


(BLACK) .................................................. 4 4G

-------- -------- 1

11315-HN2-A00ZA

7458383

2 STAY, L. ENGINE SIDE COVER ................ 1 2 3 4 4G -------- -------- 1

11321-HN2-000

6441349

3 COVER ASSY., L. ENGINE SIDE *NH1*


(BLACK) .................................................. 1 2 3 4 4G -------- -------- 1

11325-HN2-000ZA

6436018

4 COLLAR (6X4) ............................................ 1 2 3 4 4G -------- -------- 4

52156-353-300

0447920

5 COVER ASSY., R. TANK SIDE *NH1*


(WOL) (BLACK) ...................................... 1 2 3

-------- -------- 1

83550-HN2-000ZA

6442750

COVER ASSY., R. TANK SIDE *NH1*


(WOL) (BLACK) ...................................... 4 4G

-------- -------- 1

83550-HN2-A00ZA

7458508

6 GROMMET, SIDE COVER.......................... 1 2 3 4 4G -------- -------- 3

83551-HM5-730

4503512

7 COVER ASSY., L. TANK SIDE *NH1*


(WOL) (BLACK) ...................................... 1 2 3

-------- -------- 1

83650-HN2-000ZA

6436232

COVER ASSY., L. TANK SIDE *NH1*


(WOL) (BLACK) ...................................... 4 4G

-------- -------- 1

83650-HN2-A00ZA

7458516

8 COVER, FUEL TANK TOP *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

83700-HN2-000ZA

6402903

9 COVER, R. SIDE *NH1* (BLACK) .............. 1 2 3 4 4G -------- -------- 1

83800-HN2-000ZC

6400535

90142-KG8-000

1717271

10 BOLT, COVER SETTING............................ 1 2 3 4 4G -------- -------- 1


2-42

Part Number

1 COVER ASSY., R. ENGINE SIDE *NH1*


(BLACK) .................................................. 1 2 3

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F5

BODY COVER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-20

Frame
Serial Number
From
To

QTY

Part Number

H/C

11 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 7

90653-HC4-900

3795994

12 BOLT, FLANGE (6X16) .............................. 1 2 3 4 4G -------- -------- 2

95701-06016-00

2410892

13 BOLT, FLANGE (6X18) .............................. 1 2 3 4 4G -------- -------- 2

95701-06018-07

2410918

14 BOLT, FLANGE (6X20) .............................. 1 2 3 4 4G -------- -------- 2

95701-06020-07

2251288

JULY, 2003

2003 American Honda Motor Co., Inc.

2-43

SEAT

HN24F2100
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-44

4G=TRX500FGA04

Description

Model

F-21

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SEAT *NH1L* (BLACK) .............................. 1 2 3 4 4G -------- -------- 1

77100-HN2-000ZA

6402804

2 LEVER, SEAT LOCK .................................. 1 2 3 4 4G -------- -------- 1

77105-HN2-000

6436216

3 BRACKET, LOCK LEVER .......................... 1 2 3 4 4G -------- -------- 1

77106-HB3-000

2137214

4 SPRING, SEAT LOCK ................................ 1 2 3 4 4G -------- -------- 1

77107-958-000

0842716

5 RUBBER B, SEAT SETTING ...................... 1 2 3 4 4G -------- -------- 2

77205-286-000

0154807

6 RUBBER, SEAT SETTING.......................... 1 2 3 4 4G -------- -------- 4

77206-GF0-000

1709773

7 BOLT, FLANGE (6X12) .............................. 1 2 3 4 4G -------- -------- 1

95701-06012-08

2170793

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F6

AIR CLEANER

HN24F2200D
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-22

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 CLIP, OIL DRAIN ........................................ 1 2 3 4 4G -------- -------- 2

15707-634-000

0366120

2 CLIP, OIL DRAIN TUBE .............................. 1 2 3 4 4G -------- -------- 3

15771-551-000

0574863

3 HOUSING, AIR CLEANER.......................... 1 2 3 4 4G -------- -------- 1

17210-HN2-000

6402481

4 BODY, AIR CLEANER ................................ 1 2 3 4 4G -------- -------- 1

17211-HN2-000

6402499

5 STAY, AIR CLEANER HOUSING................ 1 2 3 4 4G -------- -------- 2

17212-HN2-010

6589428

6 FILTER, SUB-AIR CLEANER...................... 1 2 3 4 4G -------- -------- 1

17213-HN2-000

6436034

7 LID, AIR CLEANER HOUSING .................. 1 2 3 4 4G -------- -------- 1

17217-HN2-000

6402515

8 SEAL, AIR CLEANER COVER.................... 1 2 3 4 4G -------- -------- 1

17219-HN2-000

6402523

9 SPRING, AIR CLEANER LID SETTING...... 1 2 3 4 4G -------- -------- 4

17223-HB3-003

2130284

SPRING, AIR CLEANER HOUSING LID .... 1 2 3 4 4G -------- -------- 4

17223-HM8-000

5281571

10 TUBE, AIR CLEANER DRAIN .................... 1 2 3 4 4G -------- -------- 1

17224-HM5-930

5037809

11 SEAL, AIR CLEANER DUCT ...................... 1 2 3 4 4G -------- -------- 1

17252-HN2-000

6402531

12 TUBE, FR. AIR CLEANER CONNECTING

1 2 3 4 4G -------- -------- 1

17265-HN2-000

6531206

13 ELEMENT, AIR CLEANER.......................... 1 2 3 4 4G -------- -------- 1

17254-HN1-000

5897715

14 JOINT, BREATHER .................................... 1 2 3 4 4G -------- -------- 1

17255-HN2-000

6402556

15 COVER, DUST ............................................ 1 2 3 4 4G -------- -------- 1

17256-HM5-L00

5385042

16 CLIP, BREATHER TUBE ............................ 1 2 3 4 4G -------- -------- 1

17316-611-000

0340984

17 PIPE, BREATHER ...................................... 1 2 3 4 4G -------- -------- 1

17366-HN2-000

6441729

JULY, 2003

2003 American Honda Motor Co., Inc.

2-45

AIR CLEANER

HN24F2200D
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

18 TUBE, AIR CLEANER ................................ 1 2 3 4 4G -------- -------- 1

17367-HN2-000

6391486

19 TUBE, BREATHER PIPE ............................ 1 2 3 4 4G -------- -------- 1

17368-HN2-000

6391494

20 CLIP, SUB-TANK HOSE ............................ 1 2 3 4 4G -------- -------- 1

17724-102-700

0290213

21 CLIP, AIR HOSE (21.5) .............................. 1 2 3 4 4G -------- -------- 1

18532-634-670

0576140

22 JOINT, AIR SUCTION VALVE .................... 1 2 3 4 4G -------- -------- 1

18611-MK3-781

6441760

23 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 2

90653-HC4-900

3795994

24 BAND, AIR CLEANER ELEMENT .............. 1 2

-------- -------- 1

90653-HN2-000

6402929

-------- -------- 1

90696-HN2-830

7205370

25 CUSHION, TANK RUBBER ........................ 1 2 3 4 4G -------- -------- 1

90851-898-000

1106806

26 JOINT, TUBE .............................................. 1 2 3 4 4G -------- -------- 1

91463-MC4-000

1224005

28 BAND, AIR CLEANER CONNECTING


TUBE (64)................................................ 1 2

-------- -------- 1

95018-64250

6003313

-------- -------- 1

90666-HN1-A20

7228737

-------- -------- 1

95018-66250

6443162

-------- -------- 1

90668-HN2-830

7205388

-------- -------- 1

95018-74250

5753835

-------- -------- 1

90678-HN2-830

7228752

BAND, AIR CONNECTING TUBE (96)........ 3 4 4G

BAND, AIR CONNECTING TUBE (66)........ 3 4 4G


29 BAND, AIR CLEANER CONNECTING
TUBE (66)................................................ 1 2
BAND, AIR CONNECTING TUBE (68)........ 3 4 4G
30 BAND (74) .................................................. 1 2
BAND, AIR CONNECTING TUBE (78)........ 3 4 4G
2-46

F-22

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F7

AIR CLEANER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

31 TUBE, RR. AIR CLEANER CONNECTING

Model

F-22

Frame
Serial Number
From
To

QTY

1 2 3 4 4G -------- -------- 1

JULY, 2003

Part Number

17266-HN2-000

H/C

6531214

2003 American Honda Motor Co., Inc.

2-47

SNORKEL

HN24F2300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SEAL, SNORKEL DUCT ............................ 1 2 3 4 4G -------- -------- 1

17257-HN2-000

6402564

2 RESONATOR.............................................. 1 2 3 4 4G -------- -------- 1

17258-HN2-000

6436042

3 DUCT, SNORKEL........................................ 1 2 3 4 4G -------- -------- 1

17259-HN2-000

6391478

4 SEAL, SNORKEL PLATE (LOWER) .......... 1 2 3 4 4G -------- -------- 1

17263-HN2-000

6434161

5 PLATE ASSY., SNORKEL .......................... 1 2 3 4 4G -------- -------- 1

17270-HN2-000

6388813

6 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 1

90653-HC4-900

3795994

7 BAND, AIR CLEANER ELEMENT .............. 1 2

-------- -------- 1

90653-HM8-000

5282769

-------- -------- 1

90668-HN2-830

7205388

8 CLIP, WASHER MOUTH ............................ 1 2 3 4 4G -------- -------- 6

91504-SD5-901

3557162

9 TAPE B, SEAL ............................................ 1 2 3 4 4G -------- -------- 1

17271-HN2-000

6434179

10 TAPE A, SEAL ............................................ 1 2 3 4 4G -------- -------- 1

80106-KFB-000

6434732

BAND, AIR CONNECTING TUBE (68)........ 3 4 4G

2-48

F-23

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F8

MUFFLER

HN24F2400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-24

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 GASKET, EX. PIPE .................................... 1 2 3 4 4G -------- -------- 1

18291-MN4-920

2916997

2 GASKET, MUFFLER .................................. 1 2 3 4 4G -------- -------- 1

18292-MV4-000

4041992

3 MUFFLER ASSY. ........................................ 1 2 3 4 4G -------- -------- 1

18300-HN2-000

6391528

4 ARRESTER, SPARK .................................. 1 2 3 4 4G -------- -------- 1

18317-HN2-000

6391536

5 PIPE, EX. .................................................... 1 2 3 4 4G -------- -------- 1

18320-HN2-000

6391544

6 COVER, EX. PIPE ...................................... 1 2 3 4 4G -------- -------- 1

18321-HN2-000

6391551

7 PROTECTOR, HEAT .................................. 1 2 3 4 4G -------- -------- 1

18322-HN2-000

6391569

8 COVER, MUFFLER .................................... 1 2 3 4 4G -------- -------- 1

18323-HN2-000

6391577

9 BAND, MUFFLER COVER.......................... 1 2 3 4 4G -------- -------- 2

18324-HN2-000

6391593

10 BAND, EX. PIPE COVER............................ 1 2 3 4 4G -------- -------- 2

18325-HN2-000

6436059

11 BAND, HEAT PROTECTOR........................ 1 2 3 4 4G -------- -------- 2

18326-HN2-000

6441752

12 BAND, CENTER HEAT PROTECTOR........ 1 2 3 4 4G -------- -------- 1

18328-HN2-000

6436174

13 BAND, MUFFLER........................................ 1 2 3 4 4G -------- -------- 1

18373-HA7-671

2111227

14 GASKET, MUFFLER .................................. 1 2 3 4 4G -------- -------- 1

18391-HM7-A00

5412309

15 COLLAR, MUFFLER MOUNTING .............. 1 2 3 4 4G -------- -------- 1

18422-HN2-000

6391585

16 RUBBER, MUFFLER MOUNTING .............. 1 2 3 4 4G -------- -------- 1

50608-HN2-000

6402622

17 RUBBER, MUFFLER MOUNTING SIDE .... 1 2 3 4 4G -------- -------- 2

50609-HN2-000

6402630

18 BOLT, FLANGE (6X10) .............................. 1 2 3 4 4G -------- -------- 3

90101-KCE-000

4774303

JULY, 2003

2003 American Honda Motor Co., Inc.

2-49

MUFFLER

HN24F2400A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-50

4G=TRX500FGA04

Description

Model

F-24

Frame
Serial Number
From
To

QTY

Part Number

H/C

19 NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 2

90301-HM8-000

5309109

20 WASHER, PLAIN (10MM) .......................... 1 2 3 4 4G -------- -------- 1

90501-HN1-000

5974589

21 SCREW-WASHER (5X25) .......................... 1 2 3 4 4G -------- -------- 2

93891-05025-08

1057538

22 BOLT, FLANGE (8X35) .............................. 1 2 3 4 4G -------- -------- 2

95701-08035-08

2563260

23 BOLT, FLANGE (10X50) ............................ 1 2 3 4 4G -------- -------- 1

95701-10050-08

2507366

24 NUT, CLIP (5MM)........................................ 1 2 3 4 4G -------- -------- 2

90677-KAN-961

5750450

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F9

STEP

HN24F2500
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-25

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 CABLE, FOOT BRAKE................................ 1 2 3 4 4G -------- -------- 1

43470-HN2-000

6392005

2 PEDAL, BRAKE .......................................... 1 2 3 4 4G -------- -------- 1

46500-HN2-000

6392096

3 SPRING ASSY., RR. BRAKE PEDAL ........ 1 2 3 4 4G -------- -------- 1

46513-HM7-000

4643722

4 TUBE, BRAKE PEDAL SPRING ................ 1 2 3 4 4G -------- -------- 1

46515-HM7-000

4643748

5 RUBBER, STAND STOPPER .................... 1 2 3 4 4G -------- -------- 1

50505-GA7-730

1488139

6 STEP .......................................................... 1 2 3 4 4G -------- -------- 2

50610-HN2-000

6392187

7 BRACKET, STEP ........................................ 1 2

-------- -------- 2

50611-HN2-000

6392195

-------- -------- 2

50611-HN8-000

7074263

8 BOLT, FLANGE (6MM)................................ 1 2 3 4 4G -------- -------- 4

90111-197-890

3141611

9 WASHER (17.5MM) .................................... 1 2 3 4 4G -------- -------- 1

90512-303-000

0198374

10 DUST SEAL (17X23X3) .............................. 1 2 3 4 4G -------- -------- 2

91206-968-003

1513498

11 NUT, FLANGE (8MM).................................. 1 2 3 4 4G -------- -------- 4

94050-08000

0481143

12 PIN, COTTER (3.0X25) .............................. 1 2 3 4 4G -------- -------- 1

94201-30250

0058420

PIN, COTTER (3X30) .................................. 1 2 3 4 4G -------- -------- 1

94201-30300

0058438

PIN, COTTER (3.0X40) .............................. 1 2 3 4 4G -------- -------- 1

94201-30400

0058446

PIN, COTTER (3.0X45) .............................. 1 2 3 4 4G -------- -------- 1

94201-30450

0058453

95801-08045-00

2754075

BRACKET, STEP ........................................ 3 4 4G

13 BOLT, FLANGE (8X45) .............................. 1 2 3 4 4G -------- -------- 4


JULY, 2003

2003 American Honda Motor Co., Inc.

2-51

SWINGARM

HN24F2600B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SHAFT, PROPELLER ................................ 1 2 3 4 4G -------- -------- 1

40201-HN2-000

6391791

2 JOINT, YOKE .............................................. 1 2 3 4 4G -------- -------- 1

40210-HM5-731

6390058

3 SPRING, PROPELLER SHAFT .................. 1

-------- -------- 1

40215-ME9-003

1369404

-------- -------- 1

40215-HN0-671

6984421

4 HITCH, TRAILER ........................................ 1 2 3 4 4G -------- -------- 1

50810-HN2-000

6392203

5 SWINGARM ASSY., RR. ............................ 1 2 3 4 4G -------- -------- 1

52100-HN2-000

6392245

6 BOOT, JOINT .............................................. 1 2 3 4 4G -------- -------- 1

52101-HM7-000

4643979

7 PIPE, R. HOUSING .................................... 1 2 3 4 4G -------- -------- 1

52210-HN2-000

6392252

8 PIPE ASSY., L. HOUSING .......................... 1 2 3 4 4G -------- -------- 1

52300-HN2-000

6392260

9 BOLT, R. SWINGARM PIVOT .................... 1 2 3 4 4G -------- -------- 1

90121-HN2-000

6402911

10 BOLT, L. SWINGARM PIVOT .................... 1 2 3 4 4G -------- -------- 1

90122-HN2-000

6392435

11 NUT, SELF-LOCK (10MM).......................... 1 2 3 4 4G -------- -------- 22 90305-HC0-770

2739530

12 CAP, LOCK NUT ........................................ 1 2 3 4 4G -------- -------- 2

90312-HM5-670

4445243

13 NUT, RR. SWINGARM PIVOT .................... 1 2 3 4 4G -------- -------- 1

90355-469-000

0875401

14 BEARING, RADIAL BALL (32X58X13UU) .. 1 2 3 4 4G -------- -------- 1

91055-HN5-681

6314793

15 BEARING SET, TAPER ROLLER


(17X40X13.2) (KOYO) ............................ 1 2 3 4 4G -------- -------- 2

06912-HN2-000

6550651

16 OIL SEAL (42X58X10) ................................ 1 2 3 4 4G -------- -------- 1

91255-HA0-681

2088672

SPRING, PROPELLER SHAFT .................. 2 3 4 4G

2-52

F-26

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F10

SWINGARM
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-26

Frame
Serial Number
From
To

QTY

Part Number

H/C

17 SEAL A, RUBBER ...................................... 1 2 3 4 4G -------- -------- 1

91302-HM7-003

4688792

18 O-RING (75X3.2) ........................................ 1 2 3 4 4G -------- -------- 3

91320-HM7-702

5043799

19 BAND (74) .................................................. 1 2 3 4 4G -------- -------- 1

95018-74250

5753835

20 BAND, AIR CLEANER CONNECTING


TUBE (90)................................................ 1 2 3 4 4G -------- -------- 1

95018-90250

5795018

21 BOLT, FLANGE (10X20) ............................ 1 2 3 4 4G -------- -------- 4

95701-10020-00

2774446

22 BOLT, FLANGE (10X60) ............................ 1 2 3 4 4G -------- -------- 2

95701-10060-00

3378049

23 GREASE (SHELL 6459).............................. 1 2 3 4 4G -------- -------- 2

52102-HN2-P00

6590376

JULY, 2003

2003 American Honda Motor Co., Inc.

2-53

REAR SHOCK ABSORBER

HN24F2700
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-54

4G=TRX500FGA04

Description

Model

F-27

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 SHOCK ABSORBER ASSY., RR.


(SHOWA) ................................................ 1 2 3 4 4G -------- -------- 2

52400-HN2-003

6442453

2 COLLAR, RR. SHOCK ABSORBER .......... 1 2 3 4 4G -------- -------- 2

52486-HN2-000

6442461

3 BUSH, RUBBER (UPPER) (SHOWA) ........ 1 2 3 4 4G -------- -------- 2

52489-GS3-003

3711546

4 BOLT, FLANGE (10X45) ............................ 1 2 3 4 4G -------- -------- 2

90163-SZ3-000

4977591

5 NUT, U (10MM) .......................................... 1 2 3 4 4G -------- -------- 2

90304-GE8-003

1439249

6 BEARING, NEEDLE (16X22X12)................ 1 2 3 4 4G -------- -------- 2

91077-HN2-003

6434914

7 DUST SEAL (16X24X4) .............................. 1 2 3 4 4G -------- -------- 4

91253-HN2-003

6434963

8 WASHER, FLAT (10MM) ............................ 1 2 3 4 4G -------- -------- 2

94103-10000

0914648

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F11

REAR FENDER

HN24F2800A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-28

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 RUBBER, TANK SETTING.......................... 1 2 3 4 4G -------- -------- 1

17513-HC0-300

2515989

2 PLUG, HEAD PIPE...................................... 1 2 3 4 4G -------- -------- 1

50049-046-000

0203133

3 STAY, FUSE CONNECTOR........................ 1 2 3 4 4G -------- -------- 1

50328-HN2-000

6392112

4 RUBBER, FR. FENDER SETTING.............. 1 2 3 4 4G -------- -------- 2

61103-HM5-850

4735148

5 COLLAR, FR. FENDER .............................. 1 2 3 4 4G -------- -------- 2

61104-357-000

0321752

COLLAR, FR. FENDER .............................. 1 2 3 4 4G -------- -------- 2

61104-428-000

0687558

6 RUBBER, SEAT SETTING.......................... 1 2 3 4 4G -------- -------- 2

77207-HA0-000

1823657

7 FENDER, RR. *G152* (WOL)


(ADVENTURE GREEN) .......................... 1 2 3

-------- -------- 1

80100-HN2-000ZA

6400451

FENDER, RR. *R232* (WOL) (PATRIOT


RED)........................................................ 1 2 3

-------- -------- 1

80100-HN2-000ZB

6400469

FENDER, RR. *Y151R* (WOL)


(STARBURST YELLOW) ........................ 2 3

-------- -------- 1

80100-HN2-000ZC

6756084

FENDER, RR. *G152* (WOL)


(ADVENTURE GREEN) .......................... 4 4G

-------- -------- 1

80100-HN2-A00ZA

7458466

FENDER, RR. *R232* (WOL) (PATRIOT


RED)........................................................ 4 4G

-------- -------- 1

80100-HN2-A00ZB

7458474

FENDER, RR. *Y151R* (WOL)


(STARBURST YELLOW) ........................ 4 4G

-------- -------- 1

80100-HN2-A00ZC

7458490

80102-HN2-300

6436224

8 RUBBER, BATTERY MOUNTING .............. 1 2 3 4 4G -------- -------- 1


JULY, 2003

2003 American Honda Motor Co., Inc.

2-55

REAR FENDER

HN24F2800A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-28

Frame
Serial Number
From
To

QTY

9 MUDGUARD, R. CENTER *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

2-56

Part Number

H/C

80121-HN2-000ZA

6400477

10 MUDGUARD, L. CENTER *NH1* (BLACK)

1 2 3 4 4G -------- -------- 1

80122-HN2-000ZA

6400485

11 COVER, R. ENGINE SUB *NH1* (BLACK)

1 2 3 4 4G -------- -------- 1

80123-HN2-000ZA

6390371

12 BOX, TOOL ................................................ 1 2 3 4 4G -------- -------- 1

80210-HN2-000

6392336

13 LID, TOOL BOX *G152* (ADVENTURE


GREEN) .................................................. 1 2 3 4 4G -------- -------- 1

80211-HN2-000ZA

6400493

LID, TOOL BOX *R232* (PATRIOT RED) .. 1 2 3 4 4G -------- -------- 1

80211-HN2-000ZB

6400501

LID, TOOL BOX *Y151R* (STARBURST


YELLOW) ................................................ 2 3 4 4G

80211-HN2-000ZC

6722201

14 SEAL, TOOL BOX ...................................... 1 2 3 4 4G -------- -------- 1

80212-HN2-000

6442693

15 BAND, TOOL BOX ...................................... 1 2 3 4 4G -------- -------- 1

80214-HM5-850

4735247

16 STAY, R. RR. FENDER .............................. 1 2 3 4 4G -------- -------- 1

80217-HN2-000

6402838

17 STAY, L. RR. FENDER .............................. 1 2 3 4 4G -------- -------- 1

80218-HN2-000

6402846

18 MUDGUARD, R. RR. SIDE *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

80220-HN2-000ZA

6402853

19 MUDGUARD, L. RR. SIDE *NH1* (BLACK) 1 2 3 4 4G -------- -------- 1

80221-HN2-000ZA

6402861

20 COVER, BATTERY BOX *G152*


(ADVENTURE GREEN) .......................... 1 2 3 4 4G -------- -------- 1

80311-HN2-000ZA

6402887

COVER, BATTERY BOX *R232* (PATRIOT


RED)........................................................ 1 2 3 4 4G -------- -------- 1

80311-HN2-000ZB

6402895

2003 American Honda Motor Co., Inc.

-------- -------- 1

JULY, 2003

1-F12

REAR FENDER
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

20 COVER, BATTERY BOX *Y151R*


(STARBURST YELLOW) ........................ 2 3 4 4G

F-28

Frame
Serial Number
From
To

QTY

-------- -------- 1

Part Number

H/C

80311-HN2-000ZC

6722219

21 COLLAR, LOCK SETTING.......................... 1 2 3 4 4G -------- -------- 2

83119-MG9-000

1530849

22 SCREW, SPECIAL (6X8) ............................ 1 2 3 4 4G -------- -------- 4

90102-HN5-670

6314686

23 NUT, COWL SETTING (5MM) .................... 1 2 3 4 4G -------- -------- 4

90111-KW3-003

2909141

24 BOLT, COVER SETTING............................ 1 2 3 4 4G -------- -------- 1

90142-KG8-000

1717271

25 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 26 90653-HC4-900

3795994

26 RIVET, POP (3.2) ........................................ 1 2 3 4 4G -------- -------- 4

90841-HF1-910

3852910

27 BOLT-WASHER (6X16) .............................. 1 2 3 4 4G -------- -------- 2

93404-06016-07

2562973

28 SCREW-WASHER (5X16) .......................... 1 2 3 4 4G -------- -------- 2

93891-05016-08

0737809

29 SCREW-WASHER (5X20) .......................... 1 2 3 4 4G -------- -------- 2

93894-05020-08

0995936

30 WASHER, PLAIN (3MM) ............................ 1 2 3 4 4G -------- -------- 4

94103-03800

0709238

31 BAND B2, BATTERY .................................. 1 2 3 4 4G -------- -------- 1

95012-13001

1373356

32 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-06022-00

2105823

33 RUBBER, STOPPER .................................. 1 2 3 4 4G -------- -------- 2

80216-HN2-000

6588784

JULY, 2003

2003 American Honda Motor Co., Inc.

2-57

TAILLIGHT

HN24F2900
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-58

4G=TRX500FGA04

Description

Model

F-29

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 LENS, TAILLIGHT ...................................... 1 2 3 4 4G -------- -------- 2

33710-HN5-670

6250526

2 SOCKET...................................................... 1 2 3 4 4G -------- -------- 2

33720-HN5-670

6250534

3 BULB (12V5W) ............................................ 1 2 3 4 4G -------- -------- 2

34351-HM5-930

5037452

4 RUBBER, TAILLIGHT.................................. 1 2 3 4 4G -------- -------- 2

80215-HN5-670

6314405

5 RUBBER, TAILLIGHT MOUNTING ............ 1 2 3 4 4G -------- -------- 4

80219-HC4-000

2728251

6 COVER, TAILLIGHT.................................... 1 2 3 4 4G -------- -------- 2

80230-HN2-000

6402879

7 SCREW, TAPPING (5x10) .......................... 1 2 3 4 4G -------- -------- 8

93903-25110

0265033

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F13

BATTERY

HN24F3000C
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-30

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BATTERY (YTX14-BS) (YUASA) ................ 1 2 3 4 4G -------- -------- 1

31500-HC4-726

5897061

2 CABLE, RELAY BATTERY.......................... 1 2 3 4 4G -------- -------- 1

32401-HN2-000

6391718

3 CABLE, STARTER MOTOR........................ 1 2 3 4 4G -------- -------- 1

32405-HN2-000

6391726

4 COVER, MAGNETIC SWITCH TERMINAL

32416-HN5-670

6313928

1 2 3 4 4G -------- -------- 1

5 CABLE, BATTERY GROUND .................... 1 2 3

-------- -------- 1

32601-HN2-000

6391734

6 SWITCH ASSY., STARTER MAGNETIC .... 1 2 3

-------- -------- 1

35850-HM7-000

4687935

SWITCH ASSY., STARTER MAGNETIC .... 4 4G

-------- -------- 1

35850-HN2-A01

7458391

7 RUBBER, MAGNETIC SHOCK .................. 1 2 3 4 4G -------- -------- 1

35856-425-000

0718155

8 STAY, STARTER MAGNETIC .................... 1 2 3 4 4G -------- -------- 1

50326-HC4-000

2727097

10 SCREW, TAPPING (5X12).......................... 1 2 3 4 4G -------- -------- 1

93903-25220

1642495

11 NUT-WASHER (6MM) ................................ 1

-------- -------- 2

94070-06080

0660795

12 BAND F, BATTERY .................................... 1 2 3 4 4G -------- -------- 1

95012-17001

1303544

13 BOLT, FLANGE (6X16) .............................. 1 2 3

-------- -------- 1

95701-06016-00

2410892

14 WASHER, SPRING (6MM).......................... 2 3 4 4G

-------- -------- 2

90052-ZA0-800

1310549

15 NUT, HEX. (6MM)........................................ 2 3 4 4G

-------- -------- 2

94002-06390-0S

2088722

16 CABLE, BATTERY GROUND .................... 4 4G

-------- -------- 1

32601-HN2-A00

7458292

17 CABLE, FRAME GROUND ........................ 4 4G

-------- -------- 1

32603-HN2-A00

7458300

18 BOLT, FLANGE (6X12) .............................. 4 4G

-------- -------- 1

95701-06012-00

2105799

JULY, 2003

2003 American Honda Motor Co., Inc.

2-59

WIRE HARNESS

HN24F3100A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-60

4G=TRX500FGA04

Description

Model

F-31

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 CUSHION, IGNITION CONTROL MODULE


(CDI)........................................................ 1 2 3 4 4G -------- -------- 1

30401-HN2-000

6391676

2 CONTROL UNIT, C.D.I. & HONDAMATIC.. 1 2 3 4 4G -------- -------- 1

30410-HN2-003

6402937

3 SUSPENSION, IGNITION COIL.................. 1 2 3 4 4G -------- -------- 1

30506-KV3-771

3306503

4 COIL, IGNITION .......................................... 1 2 3 4 4G -------- -------- 1

30510-HN2-000

6391692

5 CAP ASSY., NOISE SUPPRESSOR .......... 1 2 3 4 4G -------- -------- 1

30700-HN2-003

6400386

6 RECTIFIER ASSY., REGULATOR.............. 1 2 3 4 4G -------- -------- 1

31600-HN2-013

6590020

7 DIODE ASSY., THREE-WAY ...................... 1 2 3 4 4G -------- -------- 1

31730-MAS-601

4936522

8 WIRE HARNESS ........................................ 1 2 3 4 4G -------- -------- 1

32100-HN2-000

6391700

9 SUB-HARNESS, FR. STOP SWITCH ........ 1 2 3 4 4G -------- -------- 1

32410-HN2-000

6401541

10 BAND, WIRE HARNESS ............................ 1 2 3 4 4G -------- -------- 1

90650-MA6-720

1746650

11 BAND, WIRE .............................................. 1 2 3 4 4G -------- -------- 1

90652-KT1-771

2710416

12 BOLT, FLANGE (6X12) .............................. 1 2 3 4 4G -------- -------- 1

95701-06012-00

2105799

13 BOLT, FLANGE (6X20) .............................. 1

-------- -------- 2

96001-06020-00

2529154

BOLT, FLANGE (6X20) .............................. 2 3

-------- -------- 2

95701-06020-00

2105815

BOLT, FLANGE (6X22) .............................. 4 4G

-------- -------- 2

95701-06022-00

2105823

14 FUSE F (10A) (MINI) .................................. 1 2 3 4 4G -------- -------- 3

98200-41000

4853420

15 FUSE F (15A) (MINI) .................................. 1 2 3 4 4G -------- -------- 3

98200-41500

4853438

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F14

WIRE HARNESS
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-31

Frame
Serial Number
From
To

QTY

Part Number

H/C

16 FUSE, BLADE (30A).................................... 1 2 3 4 4G -------- -------- 3

98200-43000

5359666

17 PLATE, REGULATE RECTIFIER................ 4 4G

-------- -------- 1

31601-HN2-A00

7458409

18 RECTIFIER ASSY., SILICON (STANLEY).. 1 2 3 4 4G -------- -------- 2

31700-124-003

0351346

RECTIFIER ASSY., SILICON


(SHINDENGEN) ...................................... 1 2 3 4 4G -------- -------- 2

31700-124-008

0692129

JULY, 2003

2003 American Honda Motor Co., Inc.

2-61

FRAME

HN24F3200A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-62

4G=TRX500FGA04

Description

Model

F-32

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 GROMMET A, RR. COVER ........................ 1 2 3 4 4G -------- -------- 3

11344-MB0-000

1240845

2 RUBBER, TANK SPACER .......................... 1 2 3 4 4G -------- -------- 2

17511-HM5-670

4208096

3 FRAME........................................................ 1 2 3 4 4G -------- -------- 1

50100-HN2-000

6392104

4 RUBBER, ENGINE HEAD MOUNTING ...... 1 2 3 4 4G -------- -------- 1

50201-HN2-000

6442388

5 RUBBER, ENGINE MOUNTING (LOWER)

1 2 3 4 4G -------- -------- 2

50202-HN2-000

6442396

6 DUST SEAL, ENGINE MOUNTING ............ 1 2 3 4 4G -------- -------- 4

50203-HM7-003

4688214

7 RUBBER C, MOUNTING ............................ 1 2 3 4 4G -------- -------- 6

50204-HM7-003

4688222

8 COLLAR, ENGINE HANGER ...................... 1 2 3 4 4G -------- -------- 1

50205-HN2-000

6442404

9 PLATE, HEAD HANGER ............................ 1 2 3 4 4G -------- -------- 1

50351-HN2-000

6392138

10 RUBBER A, STOPPER .............................. 1 2 3 4 4G -------- -------- 3

50352-HM5-730

4503371

11 RUBBER B, STOPPER .............................. 1 2 3 4 4G -------- -------- 1

50354-HM5-730

4503389

12 GUARD, ENGINE (FR)................................ 1 2 3 4 4G -------- -------- 1

50360-HN2-000

6392153

13 GUARD, ENGINE (RR) .............................. 1 2 3 4 4G -------- -------- 1

50361-HN2-000

6392161

14 HANGER, ENGINE (LOWER) .................... 1 2 3 4 4G -------- -------- 1

50363-HN2-000

6392179

15 BOLT, ENGINE HANGER .......................... 1 2 3 4 4G -------- -------- 1

90103-147-000

0465484

18 CLAMP, HARNESS .................................... 1 2 3 4 4G -------- -------- 2

90652-HC4-003

2920726

19 JOINT, BREATHER TUBE .......................... 1 2 3 4 4G -------- -------- 5

90652-HF7-003

4069225

20 CLIP, CABLE (10MM).................................. 1 2 3 4 4G -------- -------- 2

90690-GHB-641

2847309

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F15

FRAME
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-32

Frame
Serial Number
From
To

QTY

Part Number

H/C

21 CLIP, CABLE (15MM).................................. 1 2 3 4 4G -------- -------- 1

90690-GHB-651

2847317

22 CLIP, CABLE (20MM).................................. 1 2 3 4 4G -------- -------- 2

90690-GHB-661

2847325

23 CLIP, CABLE (25MM).................................. 1 2 3 4 4G -------- -------- 3

90690-GHB-671

2847333

24 CLIP, CABLE (30MM).................................. 1 2 3 4 4G -------- -------- 2

90690-GHB-681

3699162

25 NUT, FLANGE (10MM)................................ 1 2 3 4 4G -------- -------- 2

94050-10000

0483867

26 WASHER (8.5MM) ...................................... 1 2 3 4 4G -------- -------- 6

90521-259-000

0081695

27 BOLT, FLANGE (8X16) .............................. 1 2 3 4 4G -------- -------- 6

95701-08016-07

2724003

28 BOLT, FLANGE (8X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-08022-00

2652626

29 BOLT, FLANGE (8X60) .............................. 1 2 3 4 4G -------- -------- 2

95701-08060-00

2552578

30 BOLT, FLANGE (10X60) ............................ 1 2 3 4 4G -------- -------- 1

95701-10060-00

3378049

31 BOLT, FLANGE (10X125) .......................... 1 2 3 4 4G -------- -------- 1

95801-10125-00

4688834

32 BAND, WIRE HARNESS (WHITE).............. 1 2 3 4 4G -------- -------- 2

90649-SC2-003

2514552

33 BAND, WIRE .............................................. 1 2 3 4 4G -------- -------- 4

90652-KT1-771

2710416

JULY, 2003

2003 American Honda Motor Co., Inc.

2-63

OIL COOLER

HN24F3300A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-64

4G=TRX500FGA04

Description

Model

F-33

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 HOSE A, OIL .............................................. 1 2 3 4 4G -------- -------- 1

15530-HN2-000

6391452

2 HOSE B, OIL .............................................. 1 2 3 4 4G -------- -------- 1

15540-HN2-000

6391460

3 COOLER, OIL.............................................. 1 2 3 4 4G -------- -------- 1

15600-HN2-003

6433973

4 O-RING (11X2.4) ........................................ 1 2 3 4 4G -------- -------- 4

91314-HN6-000

6759021

5 BOLT-WASHER (6X12) .............................. 1 2 3 4 4G -------- -------- 4

93401-06012-08

2646610

6 BOLT, FLANGE (6X18) .............................. 1 2 3 4 4G -------- -------- 4

95700-06018-00

0481184

BOLT, FLANGE (6X18) .............................. 1 2 3 4 4G -------- -------- 4

95701-06018-00

2410900

2003 American Honda Motor Co., Inc.

JULY, 2003

1-F16

RADIATOR

HN24F3400B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-34

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 RADIATOR.................................................. 1 2 3 4 4G -------- -------- 1

19010-HN2-003

6434195

2 SHROUD .................................................... 1

-------- -------- 1

19015-HN2-003

6441778

SHROUD .................................................... 1 2 3 4 4G -------- -------- 1

19015-HN2-013

7054364

3 FAN, COOLING .......................................... 1 2 3 4 4G -------- -------- 1

19020-HN2-003

6434203

4 MOTOR ASSY., FAN .................................. 1

-------- -------- 1

19030-HN2-003

6434211

-------- -------- 1

19030-HN2-013

7054372

5 COVER, RADIATOR GRILLE...................... 1 2 3 4 4G -------- -------- 1

19033-HN2-000

6391601

6 PLATE, RADIATOR GRILL ........................ 1 2 3 4 4G -------- -------- 1

19034-HN2-000

6391619

7 CAP, RADIATOR ........................................ 1 2 3 4 4G -------- -------- 1

19037-HN2-003

6589493

8 RUBBER, RADIATOR MOUNTING ............ 1 2 3 4 4G -------- -------- 4

19051-KA3-830

1906759

9 COLLAR, RADIATOR MOUNTING ............ 1 2 3 4 4G -------- -------- 2

19052-MN8-000

2897270

10 SEAL, RADIATOR CAP (ENGLISH) .......... 1 2 3 4 4G -------- -------- 1

19055-HN2-003

6589501

11 TUBE, BREATHER...................................... 1 2 3 4 4G -------- -------- 1

19104-HN2-000

6391627

12 CAP ASSY., RESERVE TANK.................... 1 2 3 4 4G -------- -------- 1

19105-MG8-000

2106995

13 GASKET, RESERVE TANK ........................ 1 2 3 4 4G -------- -------- 1

19107-MG8-000

2045565

14 TANK, RADIATOR RESERVE .................... 1 2 3 4 4G -------- -------- 1

19110-HN2-000

6391635

15 TUBE, RADIATOR RESERVE .................... 1 2 3 4 4G -------- -------- 1

19111-HN2-000

6391643

16 HOSE, WATER (UPPER)............................ 1 2 3 4 4G -------- -------- 1

19501-HN2-000

6391650

MOTOR ASSY., FAN .................................. 2 3 4 4G

JULY, 2003

2003 American Honda Motor Co., Inc.

2-65

RADIATOR

HN24F3400B
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-66

4G=TRX500FGA04

Description

Model

F-34

Frame
Serial Number
From
To

QTY

Part Number

H/C

17 HOSE, WATER (LOWER) .......................... 1 2 3 4 4G -------- -------- 1

19502-HN2-000

6391668

18 CLAMP, HOSE (22-29)................................ 1 2 3 4 4G -------- -------- 4

19517-ML7-691

3939634

19 BOLT, FLANGE (6MM)................................ 1 2 3 4 4G -------- -------- 1

90111-162-000

0811141

20 NUT, SERRATE (5MM) .............................. 1 2 3 4 4G -------- -------- 4

90315-MK3-003

2045912

21 CLIP, MUDGUARD...................................... 1 2 3 4 4G -------- -------- 7

90653-HC4-900

3795994

22 CLIP, DRIVE CHAIN CASE ........................ 1 2 3 4 4G -------- -------- 1

90684-MBG-003

5774898

23 BOLT-WASHER (6X12) .............................. 1 2 3 4 4G -------- -------- 3

93401-06012-08

2646610

24 CLIP, TUBE (B10) ...................................... 1 2 3 4 4G -------- -------- 1

95002-02100

0250985

25 CLIP, TUBE (C9) ........................................ 1 2 3 4 4G -------- -------- 2

95002-50000

0053447

26 BOLT, FLANGE (6X22) .............................. 1 2 3 4 4G -------- -------- 2

95701-06022-00

2105823

2003 American Honda Motor Co., Inc.

JULY, 2003

1-G1

CARRIER

HN24F3500A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

Description

4G=TRX500FGA04

Model

F-35

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 CARRIER, FR. LUGGAGE.......................... 1 2 3 4 4G -------- -------- 1

81100-HN2-000

6392344

2 PIPE, FR. CARRIER.................................... 1 2 3 4 4G -------- -------- 1

81150-HN2-000

6392351

3 GUARD, FR. PIPE *NH1* (BLACK) ............ 1 2 3 4 4G -------- -------- 1

81170-HN2-000ZA

6392369

4 CARRIER, RR. LUGGAGE.......................... 1 2 3 4 4G -------- -------- 1

81300-HN2-000

6392377

5 BOLT, FLANGE (6MM)................................ 1 2 3 4 4G -------- -------- 4

90111-187-000

1032069

6 BOLT-WASHER (8X16) .............................. 1 2 3 4 4G -------- -------- 2

93404-08016-07

3509759

7 BOLT, FLANGE (8X16) .............................. 1 2 3 4 4G -------- -------- 12 95701-08016-07

2724003

JULY, 2003

2003 American Honda Motor Co., Inc.

2-67

TOOLS

HN24F3600A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-68

4G=TRX500FGA04

Description

Model

F-36

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 BODY, TOOL BOX ...................................... 1 2 3 4 4G -------- -------- 1

83502-HN2-000

6442735

2 CAP, TOOL BOX ........................................ 1 2 3 4 4G -------- -------- 1

83503-HN2-000

6442743

3 BAG, OWNERS MANUAL .......................... 1 2 3 4 4G -------- -------- 1

83642-HM5-A10

5385802

4 TOOL SET .................................................. 1 2 3 4 4G -------- -------- 1

89010-HN2-000

6434740

6 SHAFT, SCREWDRIVER............................ 1 2 3 4 4G -------- -------- 1

89102-538-000

0239103

7 GRIP............................................................ 1 2 3 4 4G -------- -------- 1

89103-538-000

0511170

8 WRENCH, PLUG ........................................ 1 2 3 4 4G -------- -------- 1

89216-MB0-000

1260751

9 GAUGE, TIRE PRESSURE (RIKEN) .......... 1 2 3 4 4G -------- -------- 1

89301-HA0-772

2420206

10 WRENCH (10X12) (OPEN END) ................ 1 2 3 4 4G -------- -------- 1

99001-10120

0187559

11 WRENCH (14X17) (OPEN END) ................ 1 2 3 4 4G -------- -------- 1

99001-14170

0187567

12 PLIERS (135) (RIKEN) ................................ 1 2 3 4 4G -------- -------- 1

89210-GBJ-J00

6196968

PLIERS (135) (KOWA) ................................ 1 2 3 4 4G -------- -------- 1

89210-GBJ-J10

6196976

PLIERS (135MM) ........................................ 1 2 3 4 4G -------- -------- 1

99002-13500

0069252

13 BAR B, HANDLE ........................................ 1 2 3 4 4G -------- -------- 1

99005-02000

0268219

14 BOX, TOOL ................................................ 1 2 3 4 4G -------- -------- 2

83501-152-000

0460535

15 BODY, TOOL BOX ...................................... 1 2 3 4 4G -------- -------- 2

83502-152-000

2519049

16 SPONGE, TOOL BOX ................................ 1 2 3 4 4G -------- -------- 1

89015-HF1-670

3492956

2003 American Honda Motor Co., Inc.

JULY, 2003

1-G2

LABELS

HN24F3700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-37

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 LABEL, GENERAL WARNING.................... 1 2 3 4 4G -------- -------- 1

87504-HM5-A10

5385984

2 LABEL, TIRE & OVERLOAD WARNING .... 1 2 3 4 4G -------- -------- 1

87505-HN5-670

6292536

3 LABEL, TRAILER HITCH ............................ 1 2 3 4 4G -------- -------- 1

87508-HM5-930

5148788

4 LABEL, FR. CARRIER (HAM) .................... 1 2 3 4 4G -------- -------- 1

87511-HC4-840

4082897

5 LABEL, RR. CARRIER (HAM) .................... 1 2 3 4 4G -------- -------- 1

87512-HC4-840

4082905

6 LABEL, HELMET HOLDER ........................ 1

-------- -------- 1

87515-HM7-000

4644480

7 LABEL, OWNERS MANUAL & TIRE


GAUGE.................................................... 1 2 3 4 4G -------- -------- 1

87518-HB2-770

2422087

8 LABEL, BRAKING INFORMATION (4WD).. 1 2 3 4 4G -------- -------- 1

87543-HM7-700

4769303

9 LABEL, COLOR *R232* (TYPE1)


(PATRIOT RED)...................................... 1

-------- -------- 1

87565-HN2-000ZA

6392419

LABEL, COLOR *G152* (TYPE2)


(ADVENTURE GREEN) .......................... 1

-------- -------- 1

87565-HN2-000ZB

6392427

LABEL, COLOR *R232* (TYPE1)


(PATRIOT RED)...................................... 2

-------- -------- 1

87565-HN2-680ZA

6722342

LABEL, COLOR *G152* (TYPE2)


(ADVENTURE GREEN) .......................... 2

-------- -------- 1

87565-HN2-680ZB

6722359

LABEL, COLOR *Y151* (TYPE3)


(STARBURST YELLOW) ........................ 2

-------- -------- 1

87565-HN2-680ZC

6722367

JULY, 2003

2003 American Honda Motor Co., Inc.

2-69

LABELS

HN24F3700A
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-70

4G=TRX500FGA04

Description

Model

F-37

Frame
Serial Number
From
To

QTY

Part Number

H/C

9 LABEL, COLOR *R232* (TYPE1)


(PATRIOT RED)...................................... 3

-------- -------- 1

87565-HN2-830ZA

7111115

LABEL, COLOR *G152* (TYPE2)


(ADVENTURE GREEN) .......................... 3

-------- -------- 1

87565-HN2-830ZB

7111123

LABEL, COLOR *Y151* (TYPE3)


(STARBURST YELLOW) ........................ 3

-------- -------- 1

87565-HN2-830ZC

7111131

LABEL, COLOR *R232* (TYPE1)


(PATRIOT RED)...................................... 4

-------- -------- 1

87565-HN2-A00ZA

7458417

LABEL, COLOR *G152* (TYPE2)


(ADVENTURE GREEN) .......................... 4

-------- -------- 1

87565-HN2-A00ZB

7458425

LABEL, COLOR *Y151* (TYPE3)


(STARBURST YELLOW) ........................ 4

-------- -------- 1

87565-HN2-A00ZC

7458433

LABEL, COLOR *R232* (TYPE1)


(PATRIOT RED)...................................... 4G

-------- -------- 1

87565-HN2-A10ZA

7516800

LABEL, COLOR *G151* (TYPE2)


(ZUCCHINI GREEN) .............................. 4G

-------- -------- 1

87565-HN2-A10ZB

7516818

LABEL, COLOR *Y151* (TYPE3)


(STARBURST YELLOW) ........................ 4G

-------- -------- 1

87565-HN2-A10ZC

7516826

2003 American Honda Motor Co., Inc.

JULY, 2003

1-G3

MARKS

HN24F3800
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

4G=TRX500FGA04

Description

Model

F-38

Frame
Serial Number
From
To

QTY

Part Number

H/C

1 EMBLEM, R. FUEL TANK (TYPE1) ............ 1

-------- -------- 1

87121-HN2-000ZA

6390421

EMBLEM, R. FUEL TANK (TYPE2) ............ 1

-------- -------- 1

87121-HN2-000ZB

6390439

EMBLEM, R. FUEL TANK (TYPE1) ............ 2 3 4 4G

-------- -------- 1

87121-HN2-680ZA

6764492

EMBLEM, R. FUEL TANK (TYPE2) ............ 2 3 4 4G

-------- -------- 1

87121-HN2-680ZB

6722235

EMBLEM, R. FUEL TANK (TYPE3) ............ 2 3 4 4G

-------- -------- 1

87121-HN2-680ZC

6722243

2 EMBLEM, L. FUEL TANK (TYPE1) ............ 1

-------- -------- 1

87122-HN2-000ZA

6390447

EMBLEM, L. FUEL TANK (TYPE2) ............ 1

-------- -------- 1

87122-HN2-000ZB

6390454

EMBLEM, L. FUEL TANK (TYPE1) ............ 2 3 4 4G

-------- -------- 1

87122-HN2-680ZA

6758718

EMBLEM, L. FUEL TANK (TYPE2) ............ 2 3 4 4G

-------- -------- 1

87122-HN2-680ZB

6722250

EMBLEM, L. FUEL TANK (TYPE3) ............ 2 3 4 4G

-------- -------- 1

87122-HN2-680ZC

6722268

3 MARK, FR. FENDER (TYPE1).................... 1

-------- -------- 1

87124-HN2-000ZA

6390520

MARK, FR. FENDER (TYPE2).................... 1

-------- -------- 1

87124-HN2-000ZB

6390538

MARK, FR. FENDER (TYPE1).................... 2 3 4 4G

-------- -------- 1

87124-HN2-680ZA

6722276

MARK, FR. FENDER (TYPE2).................... 2 3 4 4G

-------- -------- 1

87124-HN2-680ZB

6722284

MARK, FR. FENDER (TYPE3).................... 2 3 4 4G

-------- -------- 1

87124-HN2-680ZC

6722292

4 MARK, RR. FENDER (TYPE8).................... 1 2 3 4 4G -------- -------- 1

87126-HN0-A60ZE

6436240

MARK, RR. FENDER (TYPE10).................. 1 2 3 4 4G -------- -------- 1

87126-HN0-A60ZH

6442867

MARK, RR. FENDER (TYPE6).................... 2 3 4 4G

87126-HN0-A60ZF

6439319

-------- -------- 1
JULY, 2003

2003 American Honda Motor Co., Inc.

2-71

MARKS

HN24F3800
1 =TRX500FA01
2 =TRX500FA02
3 =TRX500FA03
4 =TRX500FA04

Ref

2-72

4G=TRX500FGA04

Description

Model

F-38

Frame
Serial Number
From
To

QTY

Part Number

H/C

5 MARK, HONDAMATIC (TYPE1) ................ 1

-------- -------- 1

87128-HN2-000ZA

6390561

MARK, HONDAMATIC (TYPE2) ................ 1

-------- -------- 1

87128-HN2-000ZB

6390579

MARK, HONDAMATIC (TYPE1) ................ 2 3 4 4G

-------- -------- 1

87128-HN2-680ZA

6722300

MARK, HONDAMATIC (TYPE2) ................ 2 3 4 4G

-------- -------- 1

87128-HN2-680ZB

6722326

MARK, HONDAMATIC (TYPE3) ................ 2 3 4 4G

-------- -------- 1

87128-HN2-680ZC

6722334

2003 American Honda Motor Co., Inc.

JULY, 2003

1-G4

Part Number
Index

JULY, 2003

2003 American Honda Motor Co., Inc.

3-1

PART NUMBER INDEX


Part Number

Grid

Page

(0)
06113-HN2-000
06114-HN2-000
06115-HN2-000
06116-HN2-000
06430-HN2-000
06430-MCL-700
06450-HN5-671
06910-HM7-610

.............
.............
.............
.............
.............
.............
.............
.............

1-C16
1-C16
1-D1
1-D1
1-F1
1-F1
1-E14
1-E12
1-F2
06912-HN2-000 . . . . . . . . . . . . . 1-F10

1-33
1-33
1-34
1-34
2-35
2-35
2-29
2-24
2-37
2-52

(1)
11100-HN2-000 . . . . . . . . . . . . .
11140-HN2-003 . . . . . . . . . . . . .
11200-HN2-000 . . . . . . . . . . . . .
11315-HN2-000ZA . . . . . . . . . . .
11315-HN2-A00ZA . . . . . . . . . . .
11321-HN2-000 . . . . . . . . . . . . .
11325-HN2-000ZA . . . . . . . . . . .
11330-HN2-000 . . . . . . . . . . . . .
11333-HN2-000 . . . . . . . . . . . . .
11334-HN2-000 . . . . . . . . . . . . .
11335-HN2-000 . . . . . . . . . . . . .
11336-HN2-000 . . . . . . . . . . . . .
11337-HN2-000 . . . . . . . . . . . . .
11340-HN2-000 . . . . . . . . . . . . .
11344-MB0-000 . . . . . . . . . . . . .
11350-HN2-000 . . . . . . . . . . . . .
11358-HN2-010 . . . . . . . . . . . . .
11396-HN2-000 . . . . . . . . . . . . .
12100-HN2-000 . . . . . . . . . . . . .
12191-HN2-000 . . . . . . . . . . . . .
12194-HC5-740 . . . . . . . . . . . . .
12200-HN2-000 . . . . . . . . . . . . .
12204-HN2-305 . . . . . . . . . . . . .
12206-371-300 . . . . . . . . . . . . . .
12206-371-305 . . . . . . . . . . . . . .
12206-611-300 . . . . . . . . . . . . . .
12209-KL4-005 . . . . . . . . . . . . . .
12212-HN2-P00 . . . . . . . . . . . . .
12251-HN2-003 . . . . . . . . . . . . .
12252-HN2-305 . . . . . . . . . . . . .
12310-HN2-000 . . . . . . . . . . . . .
12315-HN2-003 . . . . . . . . . . . . .
12351-HN2-000 . . . . . . . . . . . . .
12361-035-000 . . . . . . . . . . . . . .

3-2

1-C10
1-C3
1-C10
1-F5
1-F5
1-F5
1-F5
1-C5
1-C5
1-C5
1-C5
1-C5
1-C5
1-C7
1-F15
1-C7
1-C7
1-C7
1-D1
1-C3
1-C3
1-C16
1-C3
1-C16
1-C1
1-C1
1-C1
1-C1
1-C1
1-C2
1-C2
1-C1
1-C16
1-C1
1-C1
1-C1
1-C16
1-C1
1-E12
1-F2

2003 American Honda Motor Co., Inc.

1-20
1-6
1-20
2-42
2-42
2-42
2-42
1-11
1-11
1-11
1-11
1-11
1-11
1-15
2-62
1-15
1-15
1-15
1-34
1-7
1-7
1-33
1-6
1-33
1-2
1-2
1-2
1-2
1-2
1-4
1-4
1-2
1-33
1-2
1-2
1-2
1-33
1-2
2-24
2-37

Part Number

Grid

12361-300-000 . . . . . . . . . . . . . . 1-E12
1-F2
12361-371-980 . . . . . . . . . . . . . . 1-E12
1-F2
13000-HN2-000 . . . . . . . . . . . . . 1-C11
13010-HN2-003 . . . . . . . . . . . . . 1-C11
13011-HN2-003 . . . . . . . . . . . . . 1-C11
13012-HN2-003 . . . . . . . . . . . . . 1-C11
13101-HN2-000 . . . . . . . . . . . . . 1-C11
13102-HN2-000 . . . . . . . . . . . . . 1-C11
13103-HN2-000 . . . . . . . . . . . . . 1-C11
13111-HN2-000 . . . . . . . . . . . . . 1-C11
13420-HN2-000 . . . . . . . . . . . . . 1-C11
14100-HN2-P00 . . . . . . . . . . . . . 1-C2
14104-HN2-000 . . . . . . . . . . . . . 1-C2
14401-HN2-003 . . . . . . . . . . . . . 1-C3
14421-HM7-000 . . . . . . . . . . . . . 1-C2
14431-HN2-000 . . . . . . . . . . . . . 1-C2
14431-HN8-000 . . . . . . . . . . . . . 1-C2
14432-HN2-000 . . . . . . . . . . . . . 1-C2
14432-HN8-000 . . . . . . . . . . . . . 1-C2
14440-HN2-000 . . . . . . . . . . . . . 1-C2
14451-HN2-000 . . . . . . . . . . . . . 1-C2
14510-HN2-003 . . . . . . . . . . . . . 1-C3
14515-KF0-000 . . . . . . . . . . . . . . 1-C3
14520-HA0-771 . . . . . . . . . . . . . 1-C3
14621-HN2-000 . . . . . . . . . . . . . 1-C3
14711-HN2-000 . . . . . . . . . . . . . 1-C2
14721-HN2-000 . . . . . . . . . . . . . 1-C2
14751-HN2-000 . . . . . . . . . . . . . 1-C2
14761-HN2-000 . . . . . . . . . . . . . 1-C2
14771-107-020 . . . . . . . . . . . . . . 1-C2
14775-HN2-000 . . . . . . . . . . . . . 1-C2
14781-HA0-770 . . . . . . . . . . . . . 1-C2
15100-HN2-000 . . . . . . . . . . . . . 1-C7
15122-HN2-003 . . . . . . . . . . . . . 1-C7
15123-HN2-003 . . . . . . . . . . . . . 1-C7
15124-HN2-003 . . . . . . . . . . . . . 1-C7
15125-HN2-003 . . . . . . . . . . . . . 1-C7
15126-HN2-003 . . . . . . . . . . . . . 1-C7
15127-HN2-003 . . . . . . . . . . . . . 1-C7
15133-HN2-000 . . . . . . . . . . . . . 1-C7
15152-HN2-000 . . . . . . . . . . . . . 1-C5
1-C10
1-D1
15153-HN2-000 . . . . . . . . . . . . . 1-C10
15234-HN2-000 . . . . . . . . . . . . . 1-C7
15235-HN2-000 . . . . . . . . . . . . . 1-C10
15236-HN2-000 . . . . . . . . . . . . . 1-C7
15401-HN2-003 . . . . . . . . . . . . . 1-C7
15411-HN2-000 . . . . . . . . . . . . . 1-C5
15412-KEA-003 . . . . . . . . . . . . . 1-C5
15414-300-000 . . . . . . . . . . . . . . 1-C5
15415-413-000 . . . . . . . . . . . . . . 1-C5
15420-HN2-000 . . . . . . . . . . . . . 1-C5
15421-HC4-005 . . . . . . . . . . . . . 1-C4
JULY, 2003

Page
2-24
2-37
2-24
2-37
1-22
1-22
1-22
1-22
1-22
1-22
1-22
1-22
1-22
1-4
1-4
1-6
1-4
1-4
1-4
1-4
1-4
1-4
1-4
1-6
1-6
1-6
1-6
1-4
1-4
1-4
1-4
1-4
1-4
1-4
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-14
1-11
1-20
1-34
1-20
1-14
1-20
1-14
1-14
1-11
1-11
1-11
1-11
1-11
1-9

Part Number
15421-MN1-671 . . . . . . . . . . . . .
15473-300-300 . . . . . . . . . . . . . .
15474-300-310 . . . . . . . . . . . . . .
15477-300-300 . . . . . . . . . . . . . .
15530-HN2-000 . . . . . . . . . . . . .
15540-HN2-000 . . . . . . . . . . . . .
15600-HN2-003 . . . . . . . . . . . . .
15651-HN2-000 . . . . . . . . . . . . .
15660-HN2-000 . . . . . . . . . . . . .
15707-634-000 . . . . . . . . . . . . . .
15710-HN2-000 . . . . . . . . . . . . .
15721-HN2-000 . . . . . . . . . . . . .
15730-HN2-000 . . . . . . . . . . . . .
15771-551-000 . . . . . . . . . . . . . .
15771-HN2-000 . . . . . . . . . . . . .
16010-HM7-700 . . . . . . . . . . . . .
16010-HN2-003 . . . . . . . . . . . . .
16010-HN7-003 . . . . . . . . . . . . .
16012-HN2-003 . . . . . . . . . . . . .
16013-HN5-671 . . . . . . . . . . . . .
16013-HN8-003 . . . . . . . . . . . . .
16015-HN2-003 . . . . . . . . . . . . .
16015-HN2-A01 . . . . . . . . . . . . .
16016-HM7-670 . . . . . . . . . . . . .
16026-MR1-004 . . . . . . . . . . . . .
16028-HM5-730 . . . . . . . . . . . . .
16037-HN2-003 . . . . . . . . . . . . .
16038-HN2-003 . . . . . . . . . . . . .
16046-HN2-003 . . . . . . . . . . . . .
16048-HM7-700 . . . . . . . . . . . . .
16050-MBH-670 . . . . . . . . . . . . .
16060-HN2-003 . . . . . . . . . . . . .
16070-HN5-671 . . . . . . . . . . . . .
16070-HN5-672 . . . . . . . . . . . . .
16075-GHB-640 . . . . . . . . . . . . .
16080-HC0-003 . . . . . . . . . . . . .
16080-MT7-000 . . . . . . . . . . . . .
16100-HN2-003 . . . . . . . . . . . . .
16100-HN2-013 . . . . . . . . . . . . .
16100-HN2-A01 . . . . . . . . . . . . .
16107-HN2-003 . . . . . . . . . . . . .
16111-HN2-003 . . . . . . . . . . . . .
16152-HN5-671 . . . . . . . . . . . . .
16152-HN8-003 . . . . . . . . . . . . .
16155-HN2-000 . . . . . . . . . . . . .
16155-HN7-003 . . . . . . . . . . . . .
16157-HC4-003 . . . . . . . . . . . . .
16157-HN8-003 . . . . . . . . . . . . .
16163-HM7-700 . . . . . . . . . . . . .
16163-MEA-671 . . . . . . . . . . . . .
16165-HN2-003 . . . . . . . . . . . . .
16168-HC4-003 . . . . . . . . . . . . .
16172-HN0-A00 . . . . . . . . . . . . .
16172-KEB-610 . . . . . . . . . . . . .
16176-MW3-A80 . . . . . . . . . . . .
16179-428-670 . . . . . . . . . . . . . .

Grid
1-C10
1-C5
1-C5
1-C5
1-F16
1-F16
1-F16
1-C4
1-C4
1-F6
1-C4
1-C4
1-C4
1-F6
1-C4
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C16
1-C16
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C15
1-C16
1-C15

Page
1-20
1-11
1-11
1-11
2-64
2-64
2-64
1-9
1-9
2-45
1-9
1-9
1-9
2-45
1-9
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-30
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-32
1-32
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-31
1-32
1-31

PART NUMBER INDEX


Part Number
16179-428-671 . . . . . . . . . . . . . .
16179-HA0-003 . . . . . . . . . . . . .
16180-HC4-003 . . . . . . . . . . . . .
16196-HN2-003 . . . . . . . . . . . . .
16211-HN2-000 . . . . . . . . . . . . .
16218-MW4-000 . . . . . . . . . . . . .
16222-MV4-300 . . . . . . . . . . . . .
16950-HN2-003 . . . . . . . . . . . . .
16952-HN2-003 . . . . . . . . . . . . .
16955-HN2-000 . . . . . . . . . . . . .
16955-HN2-A00 . . . . . . . . . . . . .
16963-HM8-000ZA . . . . . . . . . . .
16997-467-000 . . . . . . . . . . . . . .
17191-MN5-740 . . . . . . . . . . . . .
17210-HN2-000 . . . . . . . . . . . . .
17211-HN2-000 . . . . . . . . . . . . .
17212-HN2-010 . . . . . . . . . . . . .
17213-HN2-000 . . . . . . . . . . . . .
17217-HN2-000 . . . . . . . . . . . . .
17219-HN2-000 . . . . . . . . . . . . .
17223-HB3-003 . . . . . . . . . . . . .
17223-HM8-000 . . . . . . . . . . . . .
17224-HM5-930 . . . . . . . . . . . . .
17252-HN2-000 . . . . . . . . . . . . .
17254-HN1-000 . . . . . . . . . . . . .
17255-HN2-000 . . . . . . . . . . . . .
17256-HM5-L00 . . . . . . . . . . . . .
17257-HN2-000 . . . . . . . . . . . . .
17258-HN2-000 . . . . . . . . . . . . .
17259-HN2-000 . . . . . . . . . . . . .
17263-HN2-000 . . . . . . . . . . . . .
17265-HN2-000 . . . . . . . . . . . . .
17266-HN2-000 . . . . . . . . . . . . .
17270-HN2-000 . . . . . . . . . . . . .
17271-HN2-000 . . . . . . . . . . . . .
17316-611-000 . . . . . . . . . . . . . .
17366-HN2-000 . . . . . . . . . . . . .
17367-HN2-000 . . . . . . . . . . . . .
17368-HN2-000 . . . . . . . . . . . . .
17504-HN5-671 . . . . . . . . . . . . .
17508-KN5-670 . . . . . . . . . . . . .
17508-MN1-670 . . . . . . . . . . . . .
17510-HN2-000 . . . . . . . . . . . . .
17511-HM5-670 . . . . . . . . . . . . .
17513-HC0-300 . . . . . . . . . . . . .
17515-HN2-000 . . . . . . . . . . . . .
17521-HA2-670 . . . . . . . . . . . . .
17620-HF7-000 . . . . . . . . . . . . .
17624-HF7-000 . . . . . . . . . . . . .
17626-467-000 . . . . . . . . . . . . . .
17724-102-700 . . . . . . . . . . . . . .
17910-HN2-000 . . . . . . . . . . . . .
17950-HN2-000 . . . . . . . . . . . . .
17950-HN2-010 . . . . . . . . . . . . .
18291-MN4-920 . . . . . . . . . . . . .

Grid
1-C15
1-C15
1-C15
1-C15
1-C1
1-C1
1-C1
1-F4
1-F4
1-F4
1-F4
1-F4
1-F4
1-C15
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F8
1-F8
1-F8
1-F8
1-F6
1-F7
1-F8
1-F8
1-F6
1-F6
1-F7
1-F7
1-F4
1-F4
1-F4
1-F4
1-F15
1-F11
1-F4
1-F4
1-F4
1-F4
1-F4
1-F7
1-E3
1-E3
1-E3
1-C16
1-F8

Page
1-31
1-31
1-31
1-31
1-2
1-2
1-2
2-40
2-40
2-40
2-40
2-40
2-40
1-31
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-45
2-48
2-48
2-48
2-48
2-45
2-47
2-48
2-48
2-45
2-45
2-46
2-46
2-40
2-40
2-40
2-40
2-62
2-55
2-40
2-40
2-40
2-40
2-40
2-46
2-6
2-6
2-6
1-33
2-49

Part Number
18292-MV4-000
18300-HN2-000
18317-HN2-000
18320-HN2-000
18321-HN2-000
18322-HN2-000
18323-HN2-000
18324-HN2-000
18325-HN2-000
18326-HN2-000
18328-HN2-000
18373-HA7-671
18391-HM7-A00

Grid

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18422-HN2-000 . . . . . . . . . . . . .
18532-634-670 . . . . . . . . . . . . . .
18611-MK3-781 . . . . . . . . . . . . .
19010-HN2-003 . . . . . . . . . . . . .
19015-HN2-003 . . . . . . . . . . . . .
19015-HN2-013 . . . . . . . . . . . . .
19020-HN2-003 . . . . . . . . . . . . .
19030-HN2-003 . . . . . . . . . . . . .
19030-HN2-013 . . . . . . . . . . . . .
19033-HN2-000 . . . . . . . . . . . . .
19034-HN2-000 . . . . . . . . . . . . .
19037-HN2-003 . . . . . . . . . . . . .
19051-KA3-830 . . . . . . . . . . . . .
19052-MN8-000 . . . . . . . . . . . . .
19055-HN2-003 . . . . . . . . . . . . .
19104-HN2-000 . . . . . . . . . . . . .
19105-MG8-000 . . . . . . . . . . . . .
19107-MG8-000 . . . . . . . . . . . . .
19110-HN2-000 . . . . . . . . . . . . .
19111-HN2-000 . . . . . . . . . . . . .
19200-HN2-000 . . . . . . . . . . . . .
19200-HN2-010 . . . . . . . . . . . . .
19220-HN2-000 . . . . . . . . . . . . .
19226-HN2-000 . . . . . . . . . . . . .
19300-HN2-003
19321-HN2-000
19322-HN2-000
19323-HN2-000
19501-HN2-000
19502-HN2-000
19517-ML7-691
19523-HN2-000
19626-HN2-000

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Page

1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-F8
1-C16
1-F8
1-F8
1-F7
1-F7
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-F16
1-C4
1-C4
1-C4
1-C4
1-D1
1-C1
1-C1
1-C4
1-C4
1-F16
1-G1
1-G1
1-C4
1-C9

2-49
2-49
2-49
2-49
2-49
2-49
2-49
2-49
2-49
2-49
2-49
2-49
1-33
2-49
2-49
2-46
2-46
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
2-65
1-8
1-8
1-8
1-8
1-34
1-2
1-2
1-8
1-8
2-65
2-66
2-66
1-8
1-19

1-C6
1-C6
1-C6
1-C6
1-C6

1-13
1-13
1-13
1-13
1-13

(2)
22350-HN2-000
22350-HN2-A00
22451-HN2-300
22535-HN2-305
22714-HN2-000

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.............
.............
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.............
JULY, 2003

Part Number
23110-HN2-000 . . . . . . . . . . . . .
23110-HN2-A00 . . . . . . . . . . . . .
23211-HN2-000 . . . . . . . . . . . . .
23221-HN2-000 . . . . . . . . . . . . .
23411-HN2-000 . . . . . . . . . . . . .
23412-HN2-000 . . . . . . . . . . . . .
23413-HN2-000 . . . . . . . . . . . . .
23414-HA0-000 . . . . . . . . . . . . .
23431-HN2-000 . . . . . . . . . . . . .
23432-HN2-000 . . . . . . . . . . . . .
23433-HN2-000 . . . . . . . . . . . . .
23454-HN2-000 . . . . . . . . . . . . .
23611-HN2-000 . . . . . . . . . . . . .
23621-HM7-000 . . . . . . . . . . . . .
23631-HN2-000 . . . . . . . . . . . . .
23721-HN2-000 . . . . . . . . . . . . .
23731-HN2-000 . . . . . . . . . . . . .
23751-HN2-000 . . . . . . . . . . . . .
24211-HN2-000 . . . . . . . . . . . . .
24241-HN2-000 . . . . . . . . . . . . .
24300-HN2-000 . . . . . . . . . . . . .
24321-HN2-003 . . . . . . . . . . . . .
24331-HN2-003 . . . . . . . . . . . . .
24430-HB3-000 . . . . . . . . . . . . .
24435-HM7-000 . . . . . . . . . . . . .
24681-HN2-000 . . . . . . . . . . . . .
24682-HN2-003 . . . . . . . . . . . . .
24685-HN2-000 . . . . . . . . . . . . .
24712-HN2-000 . . . . . . . . . . . . .
24722-HN2-000 . . . . . . . . . . . . .
24723-HN2-000 . . . . . . . . . . . . .
24724-422-000 . . . . . . . . . . . . . .
24732-HN2-000 . . . . . . . . . . . . .
26000-HN2-010 . . . . . . . . . . . . .
26000-HN2-020 . . . . . . . . . . . . .
26000-HN2-A00 . . . . . . . . . . . . .
26221-HN2-000 . . . . . . . . . . . . .
26631-HN2-000 . . . . . . . . . . . . .
27431-HN2-000 . . . . . . . . . . . . .
27511-HN2-000 . . . . . . . . . . . . .
27526-HN2-000 . . . . . . . . . . . . .
28110-HN2-000 . . . . . . . . . . . . .
28125-HN2-003 . . . . . . . . . . . . .
28126-HN0-A01 . . . . . . . . . . . . .
28130-HM7-000 . . . . . . . . . . . . .
28131-HM7-000 . . . . . . . . . . . . .
28133-HA0-770 . . . . . . . . . . . . .
28140-HN0-A00 . . . . . . . . . . . . .
28400-HM7-A11 . . . . . . . . . . . . .
28400-HM7-A51 . . . . . . . . . . . . .
28401-HM7-A11 . . . . . . . . . . . . .
28401-HM7-A51 . . . . . . . . . . . . .
28402-HM7-A11 . . . . . . . . . . . . .
28404-HM7-003 . . . . . . . . . . . . .
28404-HM7-A51 . . . . . . . . . . . . .
28407-HM7-A11 . . . . . . . . . . . . .

Grid
1-C6
1-C6
1-C12
1-C12
1-C12
1-C12
1-C12
1-C12
1-C12
1-C12
1-C12
1-C12
1-C13
1-C12
1-C13
1-C12
1-C12
1-C12
1-C13
1-C13
1-C13
1-C13
1-C13
1-C13
1-C13
1-C13
1-C13
1-C13
1-E9
1-E9
1-E9
1-E9
1-E9
1-C11
1-C11
1-C11
1-C11
1-C5
1-C11
1-C11
1-C11
1-C9
1-C8
1-C8
1-C9
1-C9
1-C9
1-C9
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14

Page
1-13
1-13
1-24
1-24
1-24
1-24
1-24
1-24
1-24
1-24
1-24
1-24
1-27
1-24
1-27
1-24
1-24
1-24
1-26
1-26
1-26
1-26
1-26
1-26
1-26
1-26
1-26
1-26
2-18
2-18
2-18
2-18
2-18
1-23
1-23
1-23
1-23
1-11
1-23
1-23
1-23
1-18
1-17
1-17
1-18
1-18
1-18
1-18
1-28
1-28
1-28
1-28
1-28
1-28
1-28
1-28

2003 American Honda Motor Co., Inc.

3-3

PART NUMBER INDEX


Part Number
28420-HM7-A11
28422-HE0-004
28424-HM7-A11
28424-HM7-A51
28430-HM7-000
28431-HE0-004
28448-HM7-A11
28461-HM7-003
28461-HM7-A51

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.............
.............
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.............
.............
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Grid
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14
1-C14

Page
1-28
1-28
1-28
1-28
1-28
1-28
1-28
1-28
1-28

(3)
30300-HA0-033 . . . . . . . . . . . . .
30401-HN2-000 . . . . . . . . . . . . .
30410-HN2-003 . . . . . . . . . . . . .
30506-KV3-771 . . . . . . . . . . . . .
30510-HN2-000 . . . . . . . . . . . . .
30700-HN2-003 . . . . . . . . . . . . .
31110-HN2-003 . . . . . . . . . . . . .
31120-HN2-003 . . . . . . . . . . . . .
31200-HN2-003 . . . . . . . . . . . . .
31200-HN2-A01 . . . . . . . . . . . . .
31201-KS5-901 . . . . . . . . . . . . .
31204-KS5-901 . . . . . . . . . . . . .
31205-MN4-008 . . . . . . . . . . . . .
31206-MN4-008 . . . . . . . . . . . . .
31207-KS5-901 . . . . . . . . . . . . .
31210-HM7-003 . . . . . . . . . . . . .
31300-HN2-003 . . . . . . . . . . . . .
31500-HC4-726 . . . . . . . . . . . . .
31600-HN2-013 . . . . . . . . . . . . .
31601-HN2-A00 . . . . . . . . . . . . .
31651-HN2-000 . . . . . . . . . . . . .
31652-HN0-A01 . . . . . . . . . . . . .
31653-HN0-A01 . . . . . . . . . . . . .
31700-124-003 . . . . . . . . . . . . . .
31700-124-008 . . . . . . . . . . . . . .
31730-MAS-601 . . . . . . . . . . . . .
32100-HN2-000 . . . . . . . . . . . . .
32401-HN2-000 . . . . . . . . . . . . .
32405-HN2-000 . . . . . . . . . . . . .
32410-HN2-000 . . . . . . . . . . . . .
32416-HN5-670 . . . . . . . . . . . . .
32500-HN2-000 . . . . . . . . . . . . .
32601-HN2-000 . . . . . . . . . . . . .
32601-HN2-A00 . . . . . . . . . . . . .
32603-HN2-A00 . . . . . . . . . . . . .
32901-MA1-000 . . . . . . . . . . . . .
33100-HN5-670 . . . . . . . . . . . . .
33130-HN2-000 . . . . . . . . . . . . .
33130-HN2-010 . . . . . . . . . . . . .
33150-HN2-000 . . . . . . . . . . . . .
33150-HN5-670 . . . . . . . . . . . . .
33710-HN5-670 . . . . . . . . . . . . .
33720-HN5-670 . . . . . . . . . . . . .
34351-HM5-930 . . . . . . . . . . . . .
3-4

1-C8
1-F14
1-F14
1-F14
1-F14
1-F14
1-C8
1-C8
1-C9
1-C9
1-C9
1-C9
1-C9
1-C9
1-C9
1-C9
1-C5
1-F13
1-F14
1-F14
1-E1
1-E1
1-E1
1-F14
1-F14
1-F14
1-F14
1-F13
1-F13
1-F14
1-F13
1-E1
1-F13
1-F13
1-F13
1-C14
1-E1
1-E1
1-E1
1-E1
1-E1
1-F13
1-F13
1-F13

2003 American Honda Motor Co., Inc.

1-17
2-60
2-60
2-60
2-60
2-60
1-17
1-17
1-19
1-19
1-19
1-19
1-19
1-19
1-19
1-19
1-11
2-59
2-60
2-61
2-2
2-2
2-2
2-61
2-61
2-60
2-60
2-59
2-59
2-60
2-59
2-2
2-59
2-59
2-59
1-28
2-2
2-2
2-2
2-2
2-2
2-58
2-58
2-58

Part Number

Grid

34901-HN2-000 . . . . . . . . . . . . .
35020-HN2-000 . . . . . . . . . . . . .
35100-HN0-A02 . . . . . . . . . . . . .
35121-HF1-881 . . . . . . . . . . . . .
35122-HF1-881 . . . . . . . . . . . . .
35200-HN2-A01 . . . . . . . . . . . . .
35300-HN2-007 . . . . . . . . . . . . .
35340-ML4-005 . . . . . . . . . . . . .
35370-HN2-005 . . . . . . . . . . . . .
35759-HN2-013 . . . . . . . . . . . . .
35850-HM7-000 . . . . . . . . . . . . .
35850-HN2-A01 . . . . . . . . . . . . .
35856-425-000 . . . . . . . . . . . . . .
37010-HN2-305 . . . . . . . . . . . . .
37121-KV3-008 . . . . . . . . . . . . .
37200-HN2-003 . . . . . . . . . . . . .
37200-HN2-A11 . . . . . . . . . . . . .
37201-HN0-A01 . . . . . . . . . . . . .
37201-HN2-A11 . . . . . . . . . . . . .
37211-HN0-A01 . . . . . . . . . . . . .
37212-HN0-A01 . . . . . . . . . . . . .
37215-HM5-670 . . . . . . . . . . . . .
37215-KS3-901 . . . . . . . . . . . . .
37500-HN7-731 . . . . . . . . . . . . .
37700-HN2-024 . . . . . . . . . . . . .
37750-HC4-751 . . . . . . . . . . . . .
37750-MAZ-003 . . . . . . . . . . . . .
37890-HN2-006 . . . . . . . . . . . . .
38581-671-003 . . . . . . . . . . . . . .
38581-679-003 . . . . . . . . . . . . . .
38800-HN2-000 . . . . . . . . . . . . .
38800-HN2-005 . . . . . . . . . . . . .

Page

1-E1
1-E3
1-E5
1-E5
1-E5
1-E3
1-E5
1-E4
1-E9
1-C7
1-F13
1-F13
1-F13
1-C7
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-E2
1-C8
1-C4
1-C1
1-C16
1-E14
1-E14
1-C10
1-C10

2-2
2-6
2-11
2-11
2-11
2-7
2-11
2-8
2-18
1-15
2-59
2-59
2-59
1-15
2-4
2-4
2-5
2-4
2-5
2-4
2-5
2-4
2-5
2-4
2-5
2-5
2-5
1-16
1-9
1-2
1-32
2-29
2-29
1-20
1-20

1-F10
1-F10
1-E12
1-F10
1-F10
1-E12
1-E12
1-E12
1-E12
1-F1
1-F2
1-F2
1-F2
1-F2
1-E12
1-E12
1-E12
1-E12

2-52
2-52
2-24
2-52
2-52
2-24
2-24
2-24
2-24
2-35
2-37
2-37
2-37
2-37
2-24
2-24
2-24
2-24

(4)
40201-HN2-000
40210-HM5-731
40215-HM7-000
40215-HN0-671
40215-ME9-003
40400-HN2-000
40402-HN2-000
40403-HN5-670
40420-HM7-A00
40520-HN2-000
41300-HN2-000
41311-HN2-000
41315-HN2-000
41320-HN2-000
41400-HN2-000
41400-HN2-010
41400-HN2-A00
41405-HA7-670

.............
.............
.............
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.............
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.............
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.............
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JULY, 2003

Part Number
41405-HA7-670 . . . . . . . . . . . . . .
41411-HN2-000 . . . . . . . . . . . . .
41420-HN2-000 . . . . . . . . . . . . .
41421-HN2-000 . . . . . . . . . . . . .
41431-HN2-000 . . . . . . . . . . . . .
41436-MB0-310 . . . . . . . . . . . . .
41437-MB0-310 . . . . . . . . . . . . .
41438-MB0-310 . . . . . . . . . . . . .
41447-HM8-000 . . . . . . . . . . . . .
41448-HM8-000 . . . . . . . . . . . . .
41449-HM8-000 . . . . . . . . . . . . .
41451-HM8-000 . . . . . . . . . . . . .
41452-HM8-000 . . . . . . . . . . . . .
41453-HM8-000 . . . . . . . . . . . . .
41454-HM8-000 . . . . . . . . . . . . .
41455-HM8-000 . . . . . . . . . . . . .
41456-HM8-000 . . . . . . . . . . . . .
41457-HM8-000 . . . . . . . . . . . . .
41521-HN2-000
41531-HN2-000
41531-HN2-010
41531-HN2-A00
41540-HA0-000
41541-HA0-000
41542-HA0-000
41543-HA0-000
41544-HA0-000
41545-HA0-000
41546-HA0-000
41547-HA0-000
41548-HA0-000
41631-HC5-000
41632-HC5-000
41633-HC5-000
41634-HC5-000
41635-HC5-000
41636-HC5-000
41637-HC5-000
41638-HC5-000
41639-HC5-000
41640-HC5-000
41641-HC5-000
41642-HC5-000
41643-HC5-000
41644-HC5-000
41645-HC5-000

.............
.............
.............
.............
.............
.............
.............
.............
.............
.............
.............
.............
.............
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.............
.............
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.............
.............
.............
.............
.............
.............
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.............
.............
.............
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Grid
1-F2
1-E12
1-E12
1-F2
1-F2
1-F2
1-F2
1-F2
1-E12
1-F2
1-E12
1-F2
1-E12
1-F2
1-E12
1-F2
1-E12
1-F3
1-E12
1-F3
1-E12
1-F3
1-E12
1-F3
1-E12
1-F3
1-E12
1-F3
1-E12
1-E12
1-E12
1-E12
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12

Page
2-37
2-24
2-24
2-37
2-37
2-37
2-37
2-37
2-24
2-37
2-24
2-37
2-24
2-37
2-25
2-37
2-25
2-38
2-25
2-38
2-25
2-38
2-25
2-38
2-25
2-38
2-25
2-38
2-25
2-25
2-25
2-25
2-38
2-38
2-38
2-38
2-38
2-38
2-38
2-38
2-38
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25

PART NUMBER INDEX


Part Number
41646-HC5-000
41647-HC5-000
41648-HC5-000
41649-HC5-000
41650-HC5-000
41651-HC5-000
41652-HC5-000
41653-HC5-000
42202-HN2-003
42203-HM7-003
42205-HM7-003
42206-HA7-671
42206-HC5-003
42206-HM7-003
42209-HC5-003
42220-HN0-A01
42250-HN2-003
42311-HN2-010
42311-HN2-020
42336-SN4-003
42350-HN2-003
42400-HN0-671
42400-HN2-A01
42400-HN5-671
42440-HN5-671
42451-HN5-671
42451-HN7-003
42452-HN5-671
42452-HN7-003
42453-HN5-671
42453-HN7-003
42454-HN5-671
42454-HN7-003
42455-HN5-671
42455-HN7-003
42456-HN5-671
42456-HN7-003
42457-HN5-671
42457-HN7-003
42461-HN5-671
42610-HN2-000
42620-HN2-000
42624-HN2-000
42650-HN2-000
42650-HN2-A00
42711-HN2-003
42753-HF1-670

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.............
.............
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.............
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.............
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43010-HN2-000 . . . . . . . . . . . . .
43102-319-000 . . . . . . . . . . . . . .
43132-HM7-000 . . . . . . . . . . . . .
43133-HN2-000 . . . . . . . . . . . . .
43134-300-000 . . . . . . . . . . . . . .
43141-HA7-670 . . . . . . . . . . . . .
43145-HA7-670 . . . . . . . . . . . . .
43151-346-000 . . . . . . . . . . . . . .

Grid
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E11
1-E11
1-E11
1-E11
1-E11
1-E11
1-E11
1-E11
1-E11
1-F3
1-F3
1-E11
1-E11
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-E13
1-F1
1-F1
1-F1
1-F1
1-F1
1-F1
1-E16
1-F1
1-F1
1-F1
1-F1
1-F3
1-F1
1-F1
1-F1
1-F1

Page
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-22
2-38
2-38
2-22
2-22
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-26
2-27
2-34
2-34
2-35
2-34
2-34
2-34
2-32
2-34
2-35
2-35
2-35
2-38
2-35
2-35
2-35
2-35

Part Number

Grid

43315-671-631 . . . . . . . . . . . . . .
43315-SN4-003 . . . . . . . . . . . . .
43322-663-003 . . . . . . . . . . . . . .
43352-HC5-971 . . . . . . . . . . . . .
43353-461-771 . . . . . . . . . . . . . .
43410-HN2-000 . . . . . . . . . . . . .
43415-HM7-000 . . . . . . . . . . . . .
43459-HM5-A10 . . . . . . . . . . . . .
43460-HN2-000 . . . . . . . . . . . . .
43467-HA0-000 . . . . . . . . . . . . .
43470-HN2-000 . . . . . . . . . . . . .
43620-HN2-000 . . . . . . . . . . . . .
44318-SJ7-003 . . . . . . . . . . . . . .
44602-HM5-A10 . . . . . . . . . . . . .
44610-HN2-000 . . . . . . . . . . . . .
44650-HN2-000 . . . . . . . . . . . . .
44650-HN8-000ZA . . . . . . . . . . .
44711-HN2-003 . . . . . . . . . . . . .
44732-HN2-000 . . . . . . . . . . . . .
44732-HN2-010 . . . . . . . . . . . . .
45110-HN5-671 . . . . . . . . . . . . .
45120-HN5-671 . . . . . . . . . . . . .
45126-HN2-003 . . . . . . . . . . . . .
45127-HN2-003 . . . . . . . . . . . . .
45136-HN2-000 . . . . . . . . . . . . .
45171-HN5-671 . . . . . . . . . . . . .
45172-S04-003 . . . . . . . . . . . . . .
45175-HC4-006 . . . . . . . . . . . . .
45176-HM5-A81 . . . . . . . . . . . . .
45177-HA7-651 . . . . . . . . . . . . .
45181-HC5-006 . . . . . . . . . . . . .
45310-HN2-006 . . . . . . . . . . . . .
45314-HN0-A01 . . . . . . . . . . . . .
45316-VM0-003 . . . . . . . . . . . . .
45317-634-013 . . . . . . . . . . . . . .
45318-HA7-671 . . . . . . . . . . . . .
45319-634-003 . . . . . . . . . . . . . .
45330-HN2-006 . . . . . . . . . . . . .
45336-VM0-003 . . . . . . . . . . . . .
45337-634-013 . . . . . . . . . . . . . .
45350-HN0-A01 . . . . . . . . . . . . .
45370-HN0-A01 . . . . . . . . . . . . .
45401-HM5-850 . . . . . . . . . . . . .
45504-410-003 . . . . . . . . . . . . . .
45510-HN2-006 . . . . . . . . . . . . .
45513-KE5-026 . . . . . . . . . . . . .
45517-MA5-671 . . . . . . . . . . . . .
45518-MB4-671 . . . . . . . . . . . . .
45520-MA5-672 . . . . . . . . . . . . .
45523-HC5-971 . . . . . . . . . . . . .
45530-HC5-006 . . . . . . . . . . . . .
45700-HN5-670 . . . . . . . . . . . . .
46500-HN2-000 . . . . . . . . . . . . .
46513-HM7-000 . . . . . . . . . . . . .
JULY, 2003

1-E14
1-E14
1-E14
1-E14
1-E14
1-F1
1-F1
1-F1
1-E3
1-F1
1-F9
1-F1
1-E11
1-E16
1-E16
1-E16
1-E16
1-E16
1-E16
1-F1
1-E16
1-F1
1-E14
1-E14
1-E4
1-E4
1-E14
1-E14
1-E14
1-E14
1-E14
1-E14
1-E14
1-E14
1-E15
1-E15
1-E15
1-E15
1-E15
1-E15
1-E15
1-E15
1-E15
1-E15
1-E4
1-E4
1-E4
1-E4
1-E4
1-E4
1-E4
1-E4
1-E4
1-E16
1-F9
1-F9

Page
2-29
2-29
2-29
2-29
2-29
2-35
2-35
2-35
2-6
2-35
2-51
2-35
2-22
2-32
2-32
2-32
2-32
2-32
2-32
2-34
2-32
2-34
2-29
2-29
2-8
2-8
2-29
2-29
2-29
2-29
2-29
2-29
2-29
2-29
2-30
2-30
2-30
2-30
2-30
2-30
2-30
2-30
2-30
2-30
2-8
2-8
2-8
2-8
2-8
2-8
2-8
2-8
2-8
2-32
2-51
2-51

Part Number

Grid

46515-HM7-000 . . . . . . . . . . . . . 1-F9
46666-961-013 . . . . . . . . . . . . . . 1-E4

Page
2-51
2-8

(5)
50049-046-000 . . . . . . . . . . . . . .
50100-HN2-000 . . . . . . . . . . . . .
50201-HN2-000 . . . . . . . . . . . . .
50202-HN2-000 . . . . . . . . . . . . .
50203-HM7-003 . . . . . . . . . . . . .
50204-HM7-003 . . . . . . . . . . . . .
50205-HN2-000 . . . . . . . . . . . . .
50304-HN2-000 . . . . . . . . . . . . .
50326-HC4-000 . . . . . . . . . . . . .
50328-HN2-000 . . . . . . . . . . . . .
50350-HN2-000 . . . . . . . . . . . . .
50351-HN2-000 . . . . . . . . . . . . .
50352-HM5-730 . . . . . . . . . . . . .
50352-HN2-000 . . . . . . . . . . . . .
50354-HM5-730 . . . . . . . . . . . . .
50355-HN5-670 . . . . . . . . . . . . .
50356-HM7-300 . . . . . . . . . . . . .
50360-HN2-000 . . . . . . . . . . . . .
50361-HN2-000 . . . . . . . . . . . . .
50363-HN2-000 . . . . . . . . . . . . .
50505-GA7-730 . . . . . . . . . . . . .
50608-HN2-000 . . . . . . . . . . . . .
50609-HN2-000 . . . . . . . . . . . . .
50610-HN2-000 . . . . . . . . . . . . .
50611-HN2-000 . . . . . . . . . . . . .
50611-HN8-000 . . . . . . . . . . . . .
50617-HN2-000 . . . . . . . . . . . . .
50810-HN2-000 . . . . . . . . . . . . .
51108-HN2-000 . . . . . . . . . . . . .
51200-HN2-000 . . . . . . . . . . . . .
51207-HN2-000 . . . . . . . . . . . . .
51208-HM4-850 . . . . . . . . . . . . .
51209-HM4-850 . . . . . . . . . . . . .
51250-HN2-000 . . . . . . . . . . . . .
51311-HM7-000 . . . . . . . . . . . . .
51315-HN2-000 . . . . . . . . . . . . .
51316-HN2-000 . . . . . . . . . . . . .
51330-HN2-000 . . . . . . . . . . . . .
51340-HN2-000 . . . . . . . . . . . . .
51350-HN2-000 . . . . . . . . . . . . .
51355-HN0-A01 . . . . . . . . . . . . .
51360-HN2-000 . . . . . . . . . . . . .
51400-HN2-003 . . . . . . . . . . . . .
51464-HN2-000 . . . . . . . . . . . . .
52100-HN2-000 . . . . . . . . . . . . .
52101-HM7-000 . . . . . . . . . . . . .
52102-HN2-P00 . . . . . . . . . . . . .
52112-HA0-000 . . . . . . . . . . . . .
52156-353-300 . . . . . . . . . . . . . .
52190-HN5-670 . . . . . . . . . . . . .

1-F11
1-F15
1-F15
1-F15
1-F15
1-F15
1-F15
1-E13
1-F13
1-F11
1-E13
1-F15
1-F15
1-E3
1-F15
1-F3
1-F3
1-F15
1-F15
1-F15
1-F9
1-F8
1-F8
1-F9
1-F9
1-F9
1-E9
1-F10
1-E10
1-E11
1-E4
1-E4
1-E4
1-E11
1-E10
1-E10
1-E10
1-E10
1-E10
1-E10
1-E10
1-E11
1-E10
1-E10
1-E10
1-F10
1-F10
1-F10
1-F3
1-F5
1-F3

2-55
2-62
2-62
2-62
2-62
2-62
2-62
2-27
2-59
2-55
2-27
2-62
2-62
2-6
2-62
2-39
2-39
2-62
2-62
2-62
2-51
2-49
2-49
2-51
2-51
2-51
2-18
2-52
2-21
2-22
2-8
2-8
2-8
2-22
2-21
2-21
2-21
2-21
2-21
2-21
2-21
2-22
2-21
2-20
2-21
2-52
2-52
2-53
2-39
2-42
2-39

2003 American Honda Motor Co., Inc.

3-5

PART NUMBER INDEX


Part Number
52210-HN2-000
52300-HN2-000
52400-HN2-003
52426-KM4-003
52486-HN2-000

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.............
.............
.............
.............

52489-GS3-003 . . . . . . . . . . . . .
52489-HF7-003 . . . . . . . . . . . . .
53100-HN2-000 . . . . . . . . . . . . .
53100-HN2-680 . . . . . . . . . . . . .
53100-HN2-A00 . . . . . . . . . . . . .
53111-HC3-000 . . . . . . . . . . . . .
53121-HC3-000 . . . . . . . . . . . . .
53130-HB3-770 . . . . . . . . . . . . .
53141-HC3-000 . . . . . . . . . . . . .
53142-HC0-770 . . . . . . . . . . . . .
53143-HM7-305 . . . . . . . . . . . . .
53144-HA0-010 . . . . . . . . . . . . .
53145-HA0-770 . . . . . . . . . . . . .
53146-HM8-000 . . . . . . . . . . . . .
53147-HM5-850 . . . . . . . . . . . . .
53148-HA0-000 . . . . . . . . . . . . .
53157-HM5-A11 . . . . . . . . . . . . .
53158-HM5-A11 . . . . . . . . . . . . .
53165-958-010 . . . . . . . . . . . . . .
53167-958-680 . . . . . . . . . . . . . .
53172-HN2-000 . . . . . . . . . . . . .
53173-376-000 . . . . . . . . . . . . . .
53175-HN2-003 . . . . . . . . . . . . .
53176-HN2-006 . . . . . . . . . . . . .
53177-HN2-000 . . . . . . . . . . . . .
53178-HN2-000 . . . . . . . . . . . . .
53184-HN2-006 . . . . . . . . . . . . .
53185-HN2-000 . . . . . . . . . . . . .
53186-HN2-006 . . . . . . . . . . . . .
53187-HN2-000 . . . . . . . . . . . . .
53191-961-010 . . . . . . . . . . . . . .
53192-HN0-A00 . . . . . . . . . . . . .
53193-HA0-770 . . . . . . . . . . . . .
53205-HN2-000ZA . . . . . . . . . . .
53206-HM8-000ZA . . . . . . . . . . .
53209-HN2-000 . . . . . . . . . . . . .
53221-HM7-004 . . . . . . . . . . . . .
53223-HC4-000 . . . . . . . . . . . . .
53224-HM7-000 . . . . . . . . . . . . .
53225-HM7-000 . . . . . . . . . . . . .
53235-HN2-000 . . . . . . . . . . . . .
53235-HN2-A00 . . . . . . . . . . . . .
53310-HN2-000 . . . . . . . . . . . . .
53310-HN2-A00 . . . . . . . . . . . . .
53521-HN2-000 . . . . . . . . . . . . .
53526-679-000 . . . . . . . . . . . . . .
54004-HN2-000 . . . . . . . . . . . . .
54201-HN2-003 . . . . . . . . . . . . .
54202-HN2-003 . . . . . . . . . . . . .
54207-HN2-003 . . . . . . . . . . . . .
3-6

Grid
1-F10
1-F10
1-F11
1-E1
1-E10
1-F11
1-F11
1-E10
1-E5
1-E5
1-E5
1-E5
1-E5
1-E5
1-E3
1-E3
1-E3
1-E3
1-E3
1-E3
1-E3
1-E3
1-E7
1-E7
1-E3
1-E3
1-E3
1-E3
1-E4
1-E4
1-E3
1-E3
1-E4
1-E4
1-E4
1-E4
1-E3
1-E3
1-E3
1-E5
1-E5
1-E5
1-E6
1-E6
1-E6
1-E7
1-E6
1-E6
1-E6
1-E6
1-E7
1-E7
1-E9
1-E9
1-E9
1-E9

2003 American Honda Motor Co., Inc.

Page
2-52
2-52
2-54
2-2
2-20
2-54
2-54
2-20
2-11
2-11
2-11
2-11
2-11
2-11
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-6
2-15
2-15
2-6
2-6
2-6
2-6
2-8
2-8
2-7
2-7
2-9
2-9
2-9
2-9
2-7
2-7
2-7
2-11
2-11
2-11
2-13
2-13
2-13
2-14
2-13
2-13
2-13
2-13
2-15
2-15
2-18
2-18
2-18
2-18

Part Number
54208-HN2-003
54209-HN2-003
54211-HN2-003
54212-HN2-003
54213-HN2-013
54214-HN2-003
54215-HN2-003
54216-HN2-003
54226-HN2-000

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1-E9
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1-E9
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1-E9
1-E9

2-18
2-18
2-18
2-18
2-18
2-18
2-18
2-19
2-19

1-E8
1-E8
1-E8
1-E8
1-F11
1-E8
1-F11
1-E8
1-F11
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E1
1-E1
1-E1
1-E1
1-E1
1-E1
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8
1-E8

2-16
2-16
2-16
2-16
2-55
2-16
2-55
2-16
2-55
2-16
2-16
2-16
2-16
2-16
2-16
2-16
2-2
2-2
2-2
2-3
2-3
2-3
2-16
2-17
2-17
2-17
2-17
2-17
2-17
2-17
2-17
2-17

1-F6
1-F6
1-F6
1-F6
1-F6
1-F6
1-F4
1-F11

2-44
2-44
2-44
2-44
2-44
2-44
2-40
2-55

(6)
61100-HN2-000ZA . . . . . . . . . . .
61100-HN2-000ZB . . . . . . . . . . .
61100-HN2-000ZC . . . . . . . . . . .
61103-HM5-850 . . . . . . . . . . . . .
61104-357-000 . . . . . . . . . . . . . .
61104-428-000 . . . . . . . . . . . . . .
61105-HN2-000 . . . . . . . . . . . . .
61106-HN2-000 . . . . . . . . . . . . .
61107-HN2-000 . . . . . . . . . . . . .
61108-HN2-000 . . . . . . . . . . . . .
61110-HN2-000ZA . . . . . . . . . . .
61110-HN2-000ZB . . . . . . . . . . .
61110-HN2-000ZC . . . . . . . . . . .
61301-HN0-A00ZC . . . . . . . . . . .
61301-HN2-A10ZA . . . . . . . . . . .
61302-HN0-A00ZA . . . . . . . . . . .
61304-HM7-000 . . . . . . . . . . . . .
61310-HN2-000 . . . . . . . . . . . . .
61310-HN2-A10 . . . . . . . . . . . . .
61861-HN2-000ZA . . . . . . . . . . .
61862-HN2-000ZA . . . . . . . . . . .
61863-HN2-000 . . . . . . . . . . . . .
61864-HN2-000 . . . . . . . . . . . . .
61866-HN2-000ZA . . . . . . . . . . .
61867-HN2-000ZA . . . . . . . . . . .
66300-HN2-000ZA . . . . . . . . . . .
66301-HN2-000 . . . . . . . . . . . . .
66302-HN2-000 . . . . . . . . . . . . .
66303-HN5-670 . . . . . . . . . . . . .
(7)
77100-HN2-000ZA . . . . . . . . . . .
77105-HN2-000 . . . . . . . . . . . . .
77106-HB3-000 . . . . . . . . . . . . .
77107-958-000 . . . . . . . . . . . . . .
77205-286-000 . . . . . . . . . . . . . .
77206-GF0-000 . . . . . . . . . . . . .
77207-464-000 . . . . . . . . . . . . . .
77207-HA0-000 . . . . . . . . . . . . .

JULY, 2003

Part Number

Grid

Page

1-F11
1-F11
1-F11
1-F11
1-F11
1-F11
1-F11
1-F8
1-F12
1-F12
1-F12
1-F12
1-F12
1-F12
1-F12
1-F12
1-F12
1-F13
1-F12
1-F12
1-F12
1-F13
1-F12
1-F12
1-F13
1-F12
1-F12
1-F12
1-G1
1-G1
1-G1
1-G1
1-F12
1-G2
1-G2
1-G2
1-G2
1-F5
1-F5
1-F5
1-E2
1-E2
1-E1
1-G2
1-F5
1-F5
1-F5
1-F5
1-E3
1-G3
1-G3
1-G3
1-G3
1-G3

2-55
2-55
2-55
2-55
2-55
2-55
2-55
2-48
2-56
2-56
2-56
2-56
2-56
2-56
2-56
2-56
2-56
2-58
2-57
2-56
2-56
2-58
2-56
2-56
2-58
2-56
2-56
2-57
2-67
2-67
2-67
2-67
2-57
2-68
2-68
2-68
2-68
2-42
2-42
2-42
2-4
2-5
2-3
2-68
2-42
2-42
2-42
2-42
2-7
2-71
2-71
2-71
2-71
2-71

(8)
80100-HN2-000ZA . . . . . . . . . . .
80100-HN2-000ZB . . . . . . . . . . .
80100-HN2-000ZC . . . . . . . . . . .
80100-HN2-A00ZA . . . . . . . . . . .
80100-HN2-A00ZB . . . . . . . . . . .
80100-HN2-A00ZC . . . . . . . . . . .
80102-HN2-300 . . . . . . . . . . . . .
80106-KFB-000 . . . . . . . . . . . . .
80121-HN2-000ZA . . . . . . . . . . .
80122-HN2-000ZA . . . . . . . . . . .
80123-HN2-000ZA . . . . . . . . . . .
80210-HN2-000 . . . . . . . . . . . . .
80211-HN2-000ZA . . . . . . . . . . .
80211-HN2-000ZB . . . . . . . . . . .
80211-HN2-000ZC . . . . . . . . . . .
80212-HN2-000 . . . . . . . . . . . . .
80214-HM5-850 . . . . . . . . . . . . .
80215-HN5-670 . . . . . . . . . . . . .
80216-HN2-000 . . . . . . . . . . . . .
80217-HN2-000 . . . . . . . . . . . . .
80218-HN2-000 . . . . . . . . . . . . .
80219-HC4-000 . . . . . . . . . . . . .
80220-HN2-000ZA . . . . . . . . . . .
80221-HN2-000ZA . . . . . . . . . . .
80230-HN2-000 . . . . . . . . . . . . .
80311-HN2-000ZA . . . . . . . . . . .
80311-HN2-000ZB . . . . . . . . . . .
80311-HN2-000ZC . . . . . . . . . . .
81100-HN2-000 . . . . . . . . . . . . .
81150-HN2-000 . . . . . . . . . . . . .
81170-HN2-000ZA . . . . . . . . . . .
81300-HN2-000 . . . . . . . . . . . . .
83119-MG9-000 . . . . . . . . . . . . .
83501-152-000 . . . . . . . . . . . . . .
83502-152-000 . . . . . . . . . . . . . .
83502-HN2-000 . . . . . . . . . . . . .
83503-HN2-000 . . . . . . . . . . . . .
83550-HN2-000ZA . . . . . . . . . . .
83550-HN2-A00ZA . . . . . . . . . . .
83551-HM5-730 . . . . . . . . . . . . .
83601-357-000 . . . . . . . . . . . . . .
83601-MB0-000 . . . . . . . . . . . . .
83642-HM5-A10 . . . . . . . . . . . . .
83650-HN2-000ZA . . . . . . . . . . .
83650-HN2-A00ZA . . . . . . . . . . .
83700-HN2-000ZA . . . . . . . . . . .
83800-HN2-000ZC . . . . . . . . . . .
84906-118-000 . . . . . . . . . . . . . .
87121-HN2-000ZA . . . . . . . . . . .
87121-HN2-000ZB . . . . . . . . . . .
87121-HN2-680ZA . . . . . . . . . . .
87121-HN2-680ZB . . . . . . . . . . .
87121-HN2-680ZC . . . . . . . . . . .

PART NUMBER INDEX


Part Number
87122-HN2-000ZA . . . . . . . . . . .
87122-HN2-000ZB . . . . . . . . . . .
87122-HN2-680ZA . . . . . . . . . . .
87122-HN2-680ZB . . . . . . . . . . .
87122-HN2-680ZC . . . . . . . . . . .
87124-HN2-000ZA . . . . . . . . . . .
87124-HN2-000ZB . . . . . . . . . . .
87124-HN2-680ZA . . . . . . . . . . .
87124-HN2-680ZB . . . . . . . . . . .
87124-HN2-680ZC . . . . . . . . . . .
87126-HN0-A60ZE . . . . . . . . . . .
87126-HN0-A60ZF . . . . . . . . . . .
87126-HN0-A60ZH . . . . . . . . . . .
87128-HN2-000ZA . . . . . . . . . . .
87128-HN2-000ZB . . . . . . . . . . .
87128-HN2-680ZA . . . . . . . . . . .
87128-HN2-680ZB . . . . . . . . . . .
87128-HN2-680ZC . . . . . . . . . . .
87504-HM5-A10 . . . . . . . . . . . . .
87505-HN5-670 . . . . . . . . . . . . .
87508-HM5-930 . . . . . . . . . . . . .
87511-HC4-840 . . . . . . . . . . . . .
87512-HC4-840 . . . . . . . . . . . . .
87515-HM7-000 . . . . . . . . . . . . .
87518-HB2-770 . . . . . . . . . . . . .
87543-HM7-700 . . . . . . . . . . . . .
87565-HN2-000ZA . . . . . . . . . . .
87565-HN2-000ZB . . . . . . . . . . .
87565-HN2-680ZA . . . . . . . . . . .
87565-HN2-680ZB . . . . . . . . . . .
87565-HN2-680ZC . . . . . . . . . . .
87565-HN2-830ZA . . . . . . . . . . .
87565-HN2-830ZB . . . . . . . . . . .
87565-HN2-830ZC . . . . . . . . . . .
87565-HN2-A00ZA . . . . . . . . . . .
87565-HN2-A00ZB . . . . . . . . . . .
87565-HN2-A00ZC . . . . . . . . . . .
87565-HN2-A10ZA . . . . . . . . . . .
87565-HN2-A10ZB . . . . . . . . . . .
87565-HN2-A10ZC . . . . . . . . . . .
89010-HN2-000 . . . . . . . . . . . . .
89015-HF1-670 . . . . . . . . . . . . .
89102-538-000 . . . . . . . . . . . . . .
89103-538-000 . . . . . . . . . . . . . .
89210-GBJ-J00 . . . . . . . . . . . . .
89210-GBJ-J10 . . . . . . . . . . . . .
89216-MB0-000 . . . . . . . . . . . . .
89301-HA0-772 . . . . . . . . . . . . .

Grid

Page

1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G4
1-G4
1-G4
1-G4
1-G4
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2
1-G2

2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-71
2-72
2-72
2-72
2-72
2-72
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-70
2-70
2-70
2-70
2-70
2-70
2-70
2-70
2-70
2-68
2-68
2-68
2-68
2-68
2-68
2-68
2-68

(9)
90002-HA7-670
90002-HN5-670
90003-HN2-000
90004-GHB-660
90004-GHB-670

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.............
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.............

1-C3
1-C11
1-C4
1-C7
1-C7

1-6
1-23
1-8
1-15
1-15

Part Number

Grid

90004-GHB-690 . . . . . . . . . . . . . 1-C5
1-C7
90004-GHB-710 . . . . . . . . . . . . . 1-C7
1-C10
90004-GHB-730 . . . . . . . . . . . . . 1-C6
1-C7
90004-GHB-740 . . . . . . . . . . . . . 1-C10
90004-GHB-760 . . . . . . . . . . . . . 1-C10
90004-GHB-780 . . . . . . . . . . . . . 1-C6
90004-GHB-790 . . . . . . . . . . . . . 1-C10
90004-GHB-800 . . . . . . . . . . . . . 1-C7
90004-GHB-820 . . . . . . . . . . . . . 1-C6
90010-GE0-710 . . . . . . . . . . . . . 1-E8
90010-HN2-000 . . . . . . . . . . . . . 1-C8
90012-426-000 . . . . . . . . . . . . . . 1-C2
90012-KR8-000 . . . . . . . . . . . . . 1-C8
90013-883-000 . . . . . . . . . . . . . . 1-C4
90017-PP6-000 . . . . . . . . . . . . . 1-C4
90022-MG8-000 . . . . . . . . . . . . . 1-C13
90032-HN2-000 . . . . . . . . . . . . . 1-C10
90032-HN2-A00 . . . . . . . . . . . . . 1-C10
90049-KBH-000 . . . . . . . . . . . . . 1-C10
90052-ZA0-800 . . . . . . . . . . . . . . 1-F13
90065-HN2-000 . . . . . . . . . . . . . 1-E9
90065-MW3-A90 . . . . . . . . . . . . 1-E9
90071-MB0-000 . . . . . . . . . . . . . 1-C9
90081-HN5-670 . . . . . . . . . . . . . 1-C14
90083-PL3-000 . . . . . . . . . . . . . . 1-C6
90084-KY2-000 . . . . . . . . . . . . . 1-C7
90089-KR0-000 . . . . . . . . . . . . . 1-C8
90101-HA7-670 . . . . . . . . . . . . . 1-E13
90101-HM7-000 . . . . . . . . . . . . . 1-F4
90101-HM8-000 . . . . . . . . . . . . . 1-F4
90101-HN1-000 . . . . . . . . . . . . . 1-E1
90101-HN2-000 . . . . . . . . . . . . . 1-E9
90101-HN2-680 . . . . . . . . . . . . . 1-E13
90101-HN7-000 . . . . . . . . . . . . . 1-F4
90101-HN8-000 . . . . . . . . . . . . . 1-E13
90101-KCE-000 . . . . . . . . . . . . . 1-F8
90101-VD6-003 . . . . . . . . . . . . . 1-C6
90102-HN5-670 . . . . . . . . . . . . . 1-E5
1-F12
90103-147-000 . . . . . . . . . . . . . . 1-F15
90103-162-000 . . . . . . . . . . . . . . 1-E10
90103-HA2-003 . . . . . . . . . . . . . 1-F1
90104-HN2-300 . . . . . . . . . . . . . 1-E16
90107-HC5-000 . . . . . . . . . . . . . 1-E4
90107-KW7-930 . . . . . . . . . . . . . 1-E8
90109-371-000 . . . . . . . . . . . . . . 1-E13
1-F1
1-F3
90111-162-000 . . . . . . . . . . . . . . 1-E8
1-G1
90111-187-000 . . . . . . . . . . . . . . 1-G1
90111-197-890 . . . . . . . . . . . . . . 1-F9
90111-HN2-000 . . . . . . . . . . . . . 1-E9
JULY, 2003

Page
1-11
1-15
1-15
1-20
1-12
1-15
1-20
1-20
1-12
1-20
1-15
1-12
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1-17
1-5
1-17
1-8
1-9
1-26
1-20
1-20
1-20
2-59
2-19
2-19
1-19
1-29
1-12
1-15
1-17
2-27
2-40
2-41
2-3
2-19
2-27
2-40
2-27
2-49
1-12
2-11
2-57
2-62
2-21
2-34
2-32
2-9
2-17
2-27
2-35
2-39
2-17
2-66
2-67
2-51
2-19

Part Number
90111-KT1-780 . . . . . . . . . . . . . .
90111-KW3-003 . . . . . . . . . . . . .
90112-GW3-000 . . . . . . . . . . . . .
90113-HA0-770 . . . . . . . . . . . . .
90114-HN2-000 . . . . . . . . . . . . .
90115-HA6-000 . . . . . . . . . . . . .
90115-HA7-651 . . . . . . . . . . . . .
90115-HN2-000 . . . . . . . . . . . . .
90115-HN2-010 . . . . . . . . . . . . .
90118-968-000 . . . . . . . . . . . . . .
90121-HN2-000 . . . . . . . . . . . . .
90122-HN2-000 . . . . . . . . . . . . .
90122-MN4-008 . . . . . . . . . . . . .
90133-MB0-000 . . . . . . . . . . . . .
90134-HA0-000 . . . . . . . . . . . . .
90135-HA7-770 . . . . . . . . . . . . .
90142-KG8-000 . . . . . . . . . . . . .
90145-MS9-612 . . . . . . . . . . . . .
90151-HA7-670 . . . . . . . . . . . . .
90151-HC5-000 . . . . . . . . . . . . .
90154-HC5-000 . . . . . . . . . . . . .
90163-SZ3-000 . . . . . . . . . . . . . .
90190-MG3-000 . . . . . . . . . . . . .
90201-700-000 . . . . . . . . . . . . . .
90201-HA0-000 . . . . . . . . . . . . .
90202-HA0-000 . . . . . . . . . . . . .
90206-250-000 . . . . . . . . . . . . . .
90213-S73-003 . . . . . . . . . . . . . .
90235-HM7-000 . . . . . . . . . . . . .
90242-MB0-000 . . . . . . . . . . . . .
90301-473-003 . . . . . . . . . . . . . .
90301-HM8-000 . . . . . . . . . . . . .
90304-GE8-003 . . . . . . . . . . . . .
90304-HM7-A10 . . . . . . . . . . . . .
90305-GE8-003 . . . . . . . . . . . . .
90305-HC0-770 . . . . . . . . . . . . .

90305-HC4-000 . . . . . . . . . . . . .
90305-HM5-A80 . . . . . . . . . . . . .
90307-GJ6-003 . . . . . . . . . . . . . .
90309-428-731 . . . . . . . . . . . . . .
90309-KF0-003 . . . . . . . . . . . . . .
90310-HB9-000 . . . . . . . . . . . . .
90312-HM5-670 . . . . . . . . . . . . .
90314-HN2-003 . . . . . . . . . . . . .

Grid
1-E10
1-F12
1-E4
1-E3
1-E4
1-E3
1-E15
1-E9
1-E9
1-E9
1-F10
1-F10
1-C9
1-E13
1-F3
1-E13
1-F3
1-F3
1-F5
1-F12
1-E4
1-F1
1-E10
1-E13
1-E13
1-E10
1-F11
1-F3
1-E9
1-C1
1-C1
1-C2
1-E6
1-C6
1-E13
1-F3
1-E4
1-F9
1-F11
1-F1
1-E6
1-E5
1-E10
1-E10
1-E13
1-F10
1-E6
1-E7
1-E16
1-E1
1-E13
1-E13
1-E11
1-F10
1-E16
1-F1

Page
2-21
2-57
2-9
2-7
2-9
2-7
2-30
2-19
2-19
2-19
2-52
2-52
1-19
2-27
2-39
2-27
2-39
2-39
2-42
2-57
2-9
2-35
2-21
2-27
2-27
2-20
2-54
2-39
2-19
1-2
1-2
1-5
2-13
1-13
2-27
2-39
2-9
2-50
2-54
2-34
2-13
2-11
2-20
2-21
2-27
2-52
2-13
2-15
2-32
2-3
2-27
2-27
2-22
2-52
2-32
2-34

2003 American Honda Motor Co., Inc.

3-7

PART NUMBER INDEX


Part Number
90315-MK3-003 . . . . . . . . . . . . .
90344-964-003 . . . . . . . . . . . . . .
90355-469-000 . . . . . . . . . . . . . .
90401-437-000 . . . . . . . . . . . . . .
90401-HA8-000 . . . . . . . . . . . . .
90401-HC4-750 . . . . . . . . . . . . .
90401-HM7-000 . . . . . . . . . . . . .
90402-HA0-000 . . . . . . . . . . . . .
90406-HN2-000 . . . . . . . . . . . . .
90406-HN2-A00 . . . . . . . . . . . . .
90407-HN2-000 . . . . . . . . . . . . .
90407-HN2-A00 . . . . . . . . . . . . .
90417-360-000 . . . . . . . . . . . . . .
90441-706-000 . . . . . . . . . . . . . .

90442-397-000 . . . . . . . . . . . . . .
90451-115-000 . . . . . . . . . . . . . .
90451-GF6-000 . . . . . . . . . . . . .
90451-HM7-000 . . . . . . . . . . . . .
90454-751-000 . . . . . . . . . . . . . .
90457-HN2-000 . . . . . . . . . . . . .
90459-357-000 . . . . . . . . . . . . . .
90459-KB4-670 . . . . . . . . . . . . .
90463-ML7-000 . . . . . . . . . . . . .
90471-580-000 . . . . . . . . . . . . . .

90474-704-000 . . . . . . . . . . . . . .
90501-HA0-000 . . . . . . . . . . . . .
90501-HN1-000 . . . . . . . . . . . . .
90501-HN2-000 . . . . . . . . . . . . .
90504-HA0-000 . . . . . . . . . . . . .
90512-303-000 . . . . . . . . . . . . . .
90514-921-000 . . . . . . . . . . . . . .
90521-259-000 . . . . . . . . . . . . . .
90521-427-770 . . . . . . . . . . . . . .
90530-751-000 . . . . . . . . . . . . . .
90545-300-000 . . . . . . . . . . . . . .
90545-MC0-000 . . . . . . . . . . . . .
90601-430-000 . . . . . . . . . . . . . .
90601-HA0-000 . . . . . . . . . . . . .
90601-KA5-000 . . . . . . . . . . . . .
90602-MR1-000 . . . . . . . . . . . . .
90603-HN2-000 . . . . . . . . . . . . .
90605-HM8-000 . . . . . . . . . . . . .
90613-969-003 . . . . . . . . . . . . . .
90616-969-000 . . . . . . . . . . . . . .
90649-SC2-003 . . . . . . . . . . . . .
3-8

Grid
1-G1
1-E8
1-F10
1-C1
1-C4
1-D1
1-C4
1-D1
1-C9
1-E6
1-C6
1-C6
1-C6
1-C6
1-C3
1-C13
1-C1
1-C7
1-C16
1-D1
1-C3
1-C16
1-C12
1-C9
1-C12
1-C12
1-C6
1-C12
1-C6
1-C4
1-D1
1-E13
1-F2
1-F3
1-E4
1-E3
1-F9
1-E9
1-E3
1-F9
1-E9
1-F15
1-E5
1-E4
1-C6
1-E4
1-C6
1-E13
1-C13
1-C11
1-F3
1-E6
1-C6
1-C12
1-C12
1-F15

2003 American Honda Motor Co., Inc.

Page
2-66
2-17
2-52
1-3
1-9
1-34
1-9
1-34
1-18
2-13
1-13
1-13
1-13
1-13
1-6
1-26
1-3
1-15
1-33
1-34
1-6
1-33
1-24
1-18
1-24
1-24
1-13
1-25
1-13
1-8
1-34
2-27
2-36
2-39
2-9
2-7
2-50
2-19
2-7
2-51
2-19
2-63
2-11
2-9
1-12
2-9
1-12
2-27
1-27
1-22
2-39
2-13
1-13
1-25
1-25
2-63

Part Number

Grid

90650-MA6-720 . . . . . . . . . . . . .
90651-MA5-671 . . . . . . . . . . . . .
90652-HC4-003 . . . . . . . . . . . . .
90652-HF7-003 . . . . . . . . . . . . .
90652-KT1-771 . . . . . . . . . . . . . .

90653-HC4-900 . . . . . . . . . . . . .

90653-HM8-000
90653-HN2-000
90666-HN1-A20
90668-HN2-830

.............
.............
.............
.............

90677-KAN-961 . . . . . . . . . . . . .
90678-HN2-830 . . . . . . . . . . . . .
90684-MBG-003 . . . . . . . . . . . . .
90684-ZA0-601 . . . . . . . . . . . . . .
90690-GHB-641 . . . . . . . . . . . . .
90690-GHB-651 . . . . . . . . . . . . .
90690-GHB-661 . . . . . . . . . . . . .
90690-GHB-671 . . . . . . . . . . . . .
90690-GHB-681 . . . . . . . . . . . . .
90696-HN2-830 . . . . . . . . . . . . .
90741-ZE2-000 . . . . . . . . . . . . . .
90801-SB0-000 . . . . . . . . . . . . .
90841-HF1-910 . . . . . . . . . . . . .
90851-898-000 . . . . . . . . . . . . . .
91001-GM4-033 . . . . . . . . . . . . .
91003-HA7-672 . . . . . . . . . . . . .
91003-HN2-004 . . . . . . . . . . . . .
91003-PY4-004 . . . . . . . . . . . . .
91004-HN2-003 . . . . . . . . . . . . .
91006-HN2-003 . . . . . . . . . . . . .
91007-HN2-004 . . . . . . . . . . . . .
91009-HA0-004 . . . . . . . . . . . . .
91010-HN2-003 . . . . . . . . . . . . .
91011-HN2-004 . . . . . . . . . . . . .
91012-HC5-004 . . . . . . . . . . . . .
91012-HN2-004 . . . . . . . . . . . . .
91012-KF0-000 . . . . . . . . . . . . . .
91014-HN2-003 . . . . . . . . . . . . .
91051-HA7-651 . . . . . . . . . . . . .
91052-HC5-003 . . . . . . . . . . . . .
91052-HC5-004 . . . . . . . . . . . . .
91055-HN5-681 . . . . . . . . . . . . .
91057-HA0-681 . . . . . . . . . . . . .
JULY, 2003

1-F14
1-E4
1-F15
1-F15
1-E3
1-E5
1-F14
1-F15
1-E8
1-F4
1-F5
1-F7
1-F8
1-F12
1-G1
1-F8
1-F7
1-F7
1-F7
1-F8
1-E1
1-F9
1-F7
1-G1
1-C14
1-F15
1-F15
1-F15
1-F15
1-E6
1-F15
1-F7
1-C11
1-E9
1-E8
1-F12
1-F7
1-C12
1-C11
1-C12
1-C13
1-C11
1-C12
1-C11
1-C6
1-C11
1-C12
1-C13
1-C13
1-E13
1-C11
1-E11
1-E13
1-E13
1-F10
1-F2

Page
2-60
2-9
2-62
2-62
2-7
2-11
2-60
2-63
2-17
2-41
2-43
2-46
2-48
2-57
2-66
2-48
2-46
2-46
2-46
2-48
2-3
2-50
2-46
2-66
1-29
2-62
2-63
2-63
2-63
2-13
2-63
2-46
1-22
2-19
2-17
2-57
2-46
1-25
1-22
1-25
1-27
1-22
1-25
1-23
1-12
1-22
1-25
1-26
1-27
2-27
1-23
2-22
2-27
2-27
2-52
2-36

Part Number

Grid

91057-HA8-004 . . . . . . . . . . . . . 1-F2
91061-HA7-672 . . . . . . . . . . . . . 1-E13
1-F3
91061-HC4-003 . . . . . . . . . . . . . 1-E13
1-F3
91061-HM7-003 . . . . . . . . . . . . . 1-C9
91077-HN2-003 . . . . . . . . . . . . . 1-E10
1-F11
91101-HN2-003 . . . . . . . . . . . . . 1-C6
91103-VA4-003 . . . . . . . . . . . . . 1-E6
91201-HC5-003 . . . . . . . . . . . . . 1-C13
91201-HC5-005 . . . . . . . . . . . . . 1-C13
91201-HM7-003 . . . . . . . . . . . . . 1-C7
91202-GF9-003 . . . . . . . . . . . . . 1-C10
91204-KE8-003 . . . . . . . . . . . . . 1-C6
91205-HM7-003 . . . . . . . . . . . . . 1-C13
91206-968-003 . . . . . . . . . . . . . . 1-F2
1-F9
91209-HN2-003 . . . . . . . . . . . . . 1-E11
91210-HA0-003 . . . . . . . . . . . . . 1-E3
91210-HA0-004 . . . . . . . . . . . . . 1-E3
91251-HN2-003 . . . . . . . . . . . . . 1-F3
91252-HA0-003 . . . . . . . . . . . . . 1-F3
91252-HA0-004 . . . . . . . . . . . . . 1-F3
91252-HC5-003 . . . . . . . . . . . . . 1-E13
91252-HM7-003 . . . . . . . . . . . . . 1-F2
91252-HN2-003 . . . . . . . . . . . . . 1-E13
91253-HM7-003 . . . . . . . . . . . . . 1-F2
91253-HN2-003 . . . . . . . . . . . . . 1-E10
1-F11
91255-HA0-681 . . . . . . . . . . . . . 1-F10
91255-HM7-003 . . . . . . . . . . . . . 1-F1
91255-KV3-701 . . . . . . . . . . . . . 1-E6
91256-HM7-003 . . . . . . . . . . . . . 1-E11
91257-KY4-900 . . . . . . . . . . . . . 1-E6
91261-HN5-671 . . . . . . . . . . . . . 1-E16
91262-MA0-015 . . . . . . . . . . . . . 1-E10
91263-HA7-771 . . . . . . . . . . . . . 1-E16
91265-HA8-003 . . . . . . . . . . . . . 1-F1
91301-107-000 . . . . . . . . . . . . . . 1-C6
1-D1
91301-671-671 . . . . . . . . . . . . . . 1-E13
91301-P7X-003 . . . . . . . . . . . . . 1-C11
1-D1
91301-PC9-003 . . . . . . . . . . . . . 1-C6
1-D1
91301-PM5-A01 . . . . . . . . . . . . . 1-C10
1-D1
91302-001-020 . . . . . . . . . . . . . . 1-E13
1-F3
91302-377-000 . . . . . . . . . . . . . . 1-C6
1-D1
91302-HM7-003 . . . . . . . . . . . . . 1-F10
91302-HM7-A00 . . . . . . . . . . . . . 1-E13
91302-HN5-671 . . . . . . . . . . . . . 1-E13
91302-PJ4-000 . . . . . . . . . . . . . . 1-C10

Page
2-36
2-27
2-39
2-27
2-39
1-18
2-20
2-54
1-13
2-13
1-27
1-27
1-15
1-20
1-12
1-27
2-36
2-51
2-22
2-7
2-7
2-39
2-39
2-39
2-27
2-36
2-27
2-36
2-20
2-54
2-52
2-34
2-13
2-23
2-13
2-32
2-21
2-32
2-34
1-12
1-34
2-27
1-23
1-34
1-12
1-34
1-20
1-34
2-27
2-39
1-12
1-34
2-53
2-27
2-27
1-20

PART NUMBER INDEX


Part Number

Grid

91302-PJ4-000 . . . . . . . . . . . . . . 1-D1
91302-PJ4-004 . . . . . . . . . . . . . . 1-C10
1-D1
91302-ZE9-003 . . . . . . . . . . . . . . 1-C10
1-D1
91303-377-000 . . . . . . . . . . . . . . 1-C7
1-D1
91303-679-003 . . . . . . . . . . . . . . 1-C14
91303-HA0-000 . . . . . . . . . . . . . 1-E13
91303-HA0-003 . . . . . . . . . . . . . 1-E13
91303-HA0-004 . . . . . . . . . . . . . 1-E13
91303-HM7-A00 . . . . . . . . . . . . . 1-E13
91303-KF0-003 . . . . . . . . . . . . . . 1-C10
1-D1
91303-KV3-780 . . . . . . . . . . . . . 1-C4
1-C16
91303-P6H-003 . . . . . . . . . . . . . 1-C4
1-D1
91304-KK3-830 . . . . . . . . . . . . . 1-E9
91305-679-003 . . . . . . . . . . . . . . 1-C6
1-D1
91305-KT7-003 . . . . . . . . . . . . . . 1-C4
1-D1
91305-PE2-003 . . . . . . . . . . . . . 1-C10
1-D1
91306-105-690 . . . . . . . . . . . . . . 1-C2
1-C16
91306-MG3-000 . . . . . . . . . . . . . 1-C2
1-C16
91307-MK5-000 . . . . . . . . . . . . . 1-C4
1-D1
91308-500-000 . . . . . . . . . . . . . . 1-C1
1-C16
91309-425-003 . . . . . . . . . . . . . . 1-C9
91309-PX4-003 . . . . . . . . . . . . . 1-C7
1-D1
91310-426-000 . . . . . . . . . . . . . . 1-D1
91311-MB0-003 . . . . . . . . . . . . . 1-C4
1-D1
1-E14
91312-KM9-003 . . . . . . . . . . . . . 1-F3
91312-MG7-003 . . . . . . . . . . . . . 1-C9
91314-HN6-000 . . . . . . . . . . . . . 1-F16
91314-MA6-005 . . . . . . . . . . . . . 1-D1
91316-MJ8-003 . . . . . . . . . . . . . 1-C4
1-D1
91319-ME5-003 . . . . . . . . . . . . . 1-C10
1-D1
91320-HM7-702 . . . . . . . . . . . . . 1-F2
1-F10
91320-MB0-000 . . . . . . . . . . . . . 1-C9
91320-MJ6-003 . . . . . . . . . . . . . 1-C10
1-D1
91321-P0X-003 . . . . . . . . . . . . . 1-C10
1-D1
91321-PF4-004 . . . . . . . . . . . . . . 1-C7

Page
1-34
1-21
1-34
1-21
1-34
1-15
1-34
1-29
2-27
2-27
2-27
2-27
1-21
1-34
1-8
1-33
1-9
1-34
2-19
1-12
1-34
1-8
1-34
1-21
1-34
1-5
1-33
1-5
1-33
1-9
1-34
1-3
1-33
1-19
1-14
1-34
1-34
1-9
1-34
2-28
2-39
1-19
2-64
1-34
1-9
1-34
1-21
1-34
2-36
2-53
1-19
1-21
1-34
1-21
1-34
1-15

Part Number

Grid

91321-PF4-004 . . . . . . . . . . . . . . 1-D1
91333-567-010 . . . . . . . . . . . . . . 1-C8
1-D1
91333-KE5-003 . . . . . . . . . . . . . 1-C8
1-D1
91351-HM8-A51 . . . . . . . . . . . . . 1-C6
1-D1
91355-HN2-003 . . . . . . . . . . . . . 1-F2
91355-MB0-003 . . . . . . . . . . . . . 1-C6
1-D1
91356-HA7-651 . . . . . . . . . . . . . 1-E16
91356-MA6-005 . . . . . . . . . . . . . 1-C10
1-D1
91357-HM7-003 . . . . . . . . . . . . . 1-E15
91463-MC4-000 . . . . . . . . . . . . . 1-F7
91504-SD5-901 . . . . . . . . . . . . . 1-F8
91532-HA0-020 . . . . . . . . . . . . . 1-E3
92800-12000 . . . . . . . . . . . . . . . 1-C4
1-C10
92900-08025-0B . . . . . . . . . . . . . 1-C1
93101-05012-0A . . . . . . . . . . . . . 1-C4
93401-06012-08 . . . . . . . . . . . . . 1-F16
1-G1
93401-06020-08 . . . . . . . . . . . . . 1-E9
93402-06012-08 . . . . . . . . . . . . . 1-E15
93404-06016-07 . . . . . . . . . . . . . 1-F12
93404-08016-07 . . . . . . . . . . . . . 1-G1
93412-06012-08 . . . . . . . . . . . . . 1-E15
93500-04008-0H . . . . . . . . . . . . . 1-C15
93500-04008-1H . . . . . . . . . . . . . 1-C15
93500-04014-0H . . . . . . . . . . . . . 1-C15
93500-04014-1H . . . . . . . . . . . . . 1-C15
93500-04016-0G . . . . . . . . . . . . 1-E3
93500-05014-0G . . . . . . . . . . . . 1-E3
93500-05018-0G . . . . . . . . . . . . 1-E3
93500-05025-0G . . . . . . . . . . . . 1-C1
93500-05028-0G . . . . . . . . . . . . 1-E3
93600-04012-0G . . . . . . . . . . . . 1-E4
93600-04012-1G . . . . . . . . . . . . 1-E4
93891-05016-08 . . . . . . . . . . . . . 1-F12
93891-05025-08 . . . . . . . . . . . . . 1-F9
93892-04012-08 . . . . . . . . . . . . . 1-C15
93892-04012-18 . . . . . . . . . . . . . 1-C15
93892-05014-08 . . . . . . . . . . . . . 1-C15
93892-05014-18 . . . . . . . . . . . . . 1-C15
93893-04014-07 . . . . . . . . . . . . . 1-E4
93894-05020-08 . . . . . . . . . . . . . 1-F12
93901-25220 . . . . . . . . . . . . . . . 1-E6
93903-24320 . . . . . . . . . . . . . . . 1-E8
93903-24420 . . . . . . . . . . . . . . . 1-E2
1-E2
93903-25110 . . . . . . . . . . . . . . . 1-F13
93903-25220 . . . . . . . . . . . . . . . 1-E8
1-F13
93904-26210 . . . . . . . . . . . . . . . 1-E8
94001-06070-0S . . . . . . . . . . . . . 1-E3
JULY, 2003

Page
1-34
1-16
1-35
1-16
1-34
1-12
1-35
2-36
1-12
1-35
2-32
1-21
1-35
2-30
2-46
2-48
2-7
1-9
1-21
1-3
1-9
2-64
2-66
2-19
2-30
2-57
2-67
2-30
1-31
1-31
1-31
1-31
2-7
2-7
2-7
1-3
2-7
2-9
2-9
2-57
2-50
1-31
1-31
1-31
1-31
2-9
2-57
2-12
2-17
2-4
2-5
2-58
2-17
2-59
2-17
2-7

Part Number
94001-08000-0S . . . . . . . . . . . . .
94001-08080-05 . . . . . . . . . . . . .
94001-08080-0S . . . . . . . . . . . . .
94001-08200-0S . . . . . . . . . . . . .
94002-06000-0S . . . . . . . . . . . . .
94002-06020-0S . . . . . . . . . . . . .
94002-06390-0S . . . . . . . . . . . . .
94031-12280 . . . . . . . . . . . . . . .
94050-06070 . . . . . . . . . . . . . . .
94050-08000 . . . . . . . . . . . . . . .
94050-08070
94050-10000
94070-06080
94101-05000
94103-03800

...............
...............
...............
...............
...............

94103-06800 . . . . . . . . . . . . . . .
94103-10000 . . . . . . . . . . . . . . .
94109-12000 . . . . . . . . . . . . . . .

94111-08800 . . . . . . . . . . . . . . .
94201-20101 . . . . . . . . . . . . . . .
94201-20220 . . . . . . . . . . . . . . .
94201-20250 . . . . . . . . . . . . . . .
94201-20280 . . . . . . . . . . . . . . .
94201-20320 . . . . . . . . . . . . . . .
94201-20350 . . . . . . . . . . . . . . .
94201-25200
94201-25250
94201-25300
94201-30180
94201-30250

...............
...............
...............
...............
...............

94201-30300 . . . . . . . . . . . . . . .

94201-30400 . . . . . . . . . . . . . . .

94201-30450 . . . . . . . . . . . . . . .

94201-40400
94301-06100
94301-08100
94301-08140

...............
...............
...............
...............

Grid
1-E15
1-E15
1-E15
1-E15
1-E3
1-E9
1-F13
1-E7
1-E2
1-E2
1-F2
1-F9
1-E1
1-F15
1-F13
1-C10
1-E8
1-F12
1-E9
1-F11
1-C5
1-C10
1-D1
1-E15
1-E9
1-E6
1-E7
1-E6
1-E7
1-E7
1-E7
1-E7
1-E7
1-E7
1-E7
1-F2
1-F2
1-F2
1-E11
1-E7
1-E16
1-F9
1-E7
1-E16
1-F9
1-E7
1-E16
1-F9
1-E7
1-E16
1-F9
1-F1
1-C10
1-C2
1-C6
1-C8

Page
2-30
2-30
2-30
2-30
2-7
2-19
2-59
2-15
2-4
2-5
2-36
2-51
2-3
2-63
2-59
1-21
2-17
2-57
2-19
2-54
1-10
1-21
1-35
2-31
2-19
2-13
2-15
2-13
2-15
2-14
2-15
2-14
2-15
2-14
2-15
2-36
2-36
2-36
2-23
2-14
2-32
2-51
2-14
2-32
2-51
2-14
2-32
2-51
2-14
2-33
2-51
2-34
1-21
1-5
1-12
1-16

2003 American Honda Motor Co., Inc.

3-9

PART NUMBER INDEX


Part Number

Grid

94301-08140 . . . . . . . . . . . . . . . . 1-C10
1-C11
94301-12160 . . . . . . . . . . . . . . . 1-C1
1-C3
94303-07120 . . . . . . . . . . . . . . . 1-C11
94510-12000 . . . . . . . . . . . . . . . 1-C13
94510-15000 . . . . . . . . . . . . . . . 1-C9
94514-34000 . . . . . . . . . . . . . . . 1-E10
1-E11
94520-55000 . . . . . . . . . . . . . . . 1-E11
94520-58000 . . . . . . . . . . . . . . . 1-F2
95002-02079 . . . . . . . . . . . . . . . 1-C16
95002-02089 . . . . . . . . . . . . . . . 1-C16
95002-02100 . . . . . . . . . . . . . . . 1-G1
95002-02120 . . . . . . . . . . . . . . . 1-F4
95002-02659 . . . . . . . . . . . . . . . 1-C16
95002-35000 . . . . . . . . . . . . . . . 1-E14
1-E15
1-F2
1-F3
95002-41000-08 . . . . . . . . . . . . . 1-C4
95002-41250-08 . . . . . . . . . . . . . 1-C4
95002-50000 . . . . . . . . . . . . . . . 1-G1
95005-35001-30M . . . . . . . . . . . 1-E14
1-E15
95005-35001-50M . . . . . . . . . . . 1-C16
95011-63000 . . . . . . . . . . . . . . . 1-F4
95012-11001 . . . . . . . . . . . . . . . 1-F4
95012-13001 . . . . . . . . . . . . . . . 1-F12
95012-17001 . . . . . . . . . . . . . . . 1-F13
95015-32001 . . . . . . . . . . . . . . . 1-F2
95018-64250 . . . . . . . . . . . . . . . 1-F7
95018-66250 . . . . . . . . . . . . . . . 1-F7
95018-74250 . . . . . . . . . . . . . . . 1-F7
1-F10
95018-90250 . . . . . . . . . . . . . . . 1-F10
95700-06018-00 . . . . . . . . . . . . . 1-F16
95701-06010-08 . . . . . . . . . . . . . 1-E9
95701-06012-00 . . . . . . . . . . . . . 1-C3
1-E3
1-F4
1-F13
1-F14
95701-06012-08 . . . . . . . . . . . . . 1-F6
95701-06014-00 . . . . . . . . . . . . . 1-C7
1-C10
1-E8
95701-06016-00 . . . . . . . . . . . . . 1-C8
1-C13
1-E2
1-F5
1-F13
95701-06018-00 . . . . . . . . . . . . . 1-F16
95701-06018-07 . . . . . . . . . . . . . 1-F5
95701-06020-00 . . . . . . . . . . . . . 1-C1
1-F14
3-10 2003 American Honda Motor Co., Inc.

Page
1-21
1-23
1-3
1-7
1-23
1-26
1-18
2-21
2-23
2-23
2-36
1-32
1-32
2-66
2-41
1-32
2-28
2-31
2-36
2-39
1-8
1-8
2-66
2-28
2-31
1-32
2-41
2-41
2-57
2-59
2-36
2-46
2-46
2-46
2-53
2-53
2-64
2-19
1-6
2-7
2-41
2-59
2-60
2-44
1-14
1-21
2-17
1-16
1-26
2-5
2-43
2-59
2-64
2-43
1-3
2-60

Part Number

Grid

95701-06020-07 . . . . . . . . . . . . . 1-F5
95701-06022-00 . . . . . . . . . . . . . 1-C1
1-C3
1-C6
1-E8
1-E9
1-F12
1-F14
1-G1
95701-06025-00 . . . . . . . . . . . . . 1-C1
95701-06025-07 . . . . . . . . . . . . . 1-E3
1-E4
95701-06030-00 . . . . . . . . . . . . . 1-C1
1-C3
95701-06035-00 . . . . . . . . . . . . . 1-C5
1-C11
95701-06055-00 . . . . . . . . . . . . . 1-C4
1-E9
95701-06060-00 . . . . . . . . . . . . . 1-C2
1-C11
95701-06065-08 . . . . . . . . . . . . . 1-C2
95701-06070-00 . . . . . . . . . . . . . 1-C1
95701-06075-00 . . . . . . . . . . . . . 1-C7
95701-06080-08 . . . . . . . . . . . . . 1-C7
1-C10
95701-06090-08 . . . . . . . . . . . . . 1-C7
95701-06105-00 . . . . . . . . . . . . . 1-C11
95701-08016-07 . . . . . . . . . . . . . 1-E1
1-E7
1-E14
1-F15
1-G1
95701-08022-00 . . . . . . . . . . . . . 1-F15
95701-08035-08 . . . . . . . . . . . . . 1-E5
1-F9
95701-08045-00 . . . . . . . . . . . . . 1-F2
95701-08060-00 . . . . . . . . . . . . . 1-F15
95701-08100-00 . . . . . . . . . . . . . 1-C5
95701-08110-08 . . . . . . . . . . . . . 1-C5
95701-10020-00 . . . . . . . . . . . . . 1-F10
95701-10050-08 . . . . . . . . . . . . . 1-F9
95701-10060-00 . . . . . . . . . . . . . 1-F10
1-F15
95801-06025-00 . . . . . . . . . . . . . 1-C9
95801-08030-00 . . . . . . . . . . . . . 1-E14
95801-08035-00 . . . . . . . . . . . . . 1-C13
95801-08045-00 . . . . . . . . . . . . . 1-F9
95801-10065-00 . . . . . . . . . . . . . 1-E10
95801-10125-00 . . . . . . . . . . . . . 1-F15
96001-06010-00 . . . . . . . . . . . . . 1-E16
96001-06014-00 . . . . . . . . . . . . . 1-C14
96001-06016-00 . . . . . . . . . . . . . 1-F4
96001-06016-07 . . . . . . . . . . . . . 1-F2
96001-06020-00 . . . . . . . . . . . . . 1-F14
96001-06022-07 . . . . . . . . . . . . . 1-E4
96001-06025-00 . . . . . . . . . . . . . 1-C3
JULY, 2003

Page
2-43
1-3
1-6
1-12
2-17
2-19
2-57
2-60
2-66
1-3
2-7
2-9
1-3
1-7
1-10
1-23
1-8
2-19
1-5
1-23
1-5
1-3
1-14
1-14
1-21
1-14
1-23
2-3
2-14
2-28
2-63
2-67
2-63
2-11
2-50
2-36
2-63
1-10
1-10
2-53
2-50
2-53
2-63
1-19
2-28
1-26
2-51
2-21
2-63
2-33
1-29
2-41
2-36
2-60
2-9
1-6

Part Number

Grid

96100-60000-00 . . . . . . . . . . . . . 1-C8
96100-60073-00 . . . . . . . . . . . . . 1-F3
96100-62060-00 . . . . . . . . . . . . . 1-E14
1-F3
96211-07000 . . . . . . . . . . . . . . . 1-C12
96220-40158 . . . . . . . . . . . . . . . 1-C7
98069-5691U . . . . . . . . . . . . . . . 1-C1
98069-5692U . . . . . . . . . . . . . . . 1-C1
98069-5791U . . . . . . . . . . . . . . . 1-C1
98069-5792U . . . . . . . . . . . . . . . 1-C1
98200-41000 . . . . . . . . . . . . . . . 1-F14
98200-41500 . . . . . . . . . . . . . . . 1-F14
98200-43000 . . . . . . . . . . . . . . . 1-F14
99001-10120 . . . . . . . . . . . . . . . 1-G2
99001-14170 . . . . . . . . . . . . . . . 1-G2
99002-13500 . . . . . . . . . . . . . . . 1-G2
99005-02000 . . . . . . . . . . . . . . . 1-G2
99101-GHB-1520 . . . . . . . . . . . . 1-C16
99101-HN2-1580 . . . . . . . . . . . . 1-C16
99104-HN2-0450 . . . . . . . . . . . . 1-C16
99112-HN2-0850 . . . . . . . . . . . . 1-C16

Page
1-16
2-39
2-28
2-39
1-25
1-14
1-3
1-3
1-3
1-3
2-60
2-60
2-61
2-68
2-68
2-68
2-68
1-32
1-32
1-32
1-32

Description
Index

JULY, 2003

2003 American Honda Motor Co., Inc.

4-1

DESCRIPTION INDEX
Description

Grid

Page Ref

(A)
ARM ASSY., L. (LOWER) . . . . . . . . . . . . . . . . . . . . . . . .
ARM ASSY., R. (LOWER) . . . . . . . . . . . . . . . . . . . . . . . .
ARM, CHANGE MIDDLE . . . . . . . . . . . . . . . . . . . . . . . . .
ARM, EX. VALVE ROCKER . . . . . . . . . . . . . . . . . . . . . . .
ARM, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-E10
1-E10
1-E9
1-C2
1-C13
1-E9
1-C2
1-F1
1-E10
1-E10
1-E6
1-E3
1-C2
1-C2
1-F8

2-21
2-21
2-18
1-4
1-26
2-18
1-4
2-35
2-21
2-21
2-13
2-6
1-4
1-4
2-49

9
7
5
7
9
1
6
11
6
5
4
9
7
6
4

BAG, OWNERS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . 1-G2


BALL, STEEL (#7) (7/32) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C12
BAND (74) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F7
1-F10
BAND A, BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F4
BAND, AIR CLEANER CONNECTING TUBE (64) . . . . . 1-F7
BAND, AIR CLEANER CONNECTING TUBE (66) . . . . . 1-F7
BAND, AIR CLEANER CONNECTING TUBE (90) . . . . . 1-F10
BAND, AIR CLEANER ELEMENT . . . . . . . . . . . . . . . . . . 1-F7
1-F8
BAND, AIR CONNECTING TUBE (66) . . . . . . . . . . . . . . 1-F7
BAND, AIR CONNECTING TUBE (68) . . . . . . . . . . . . . . 1-F7
1-F8
BAND, AIR CONNECTING TUBE (78) . . . . . . . . . . . . . . 1-F7
BAND, AIR CONNECTING TUBE (96) . . . . . . . . . . . . . . 1-F7
BAND B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
BAND B, INSULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
BAND B2, BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F12
BAND, BOOT (D20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
BAND, BOOT (D27) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
BAND C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
BAND, CENTER HEAT PROTECTOR . . . . . . . . . . . . . . . 1-F8
BAND, EX. PIPE COVER . . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
BAND F, BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F13
BAND, HEAT PROTECTOR . . . . . . . . . . . . . . . . . . . . . . 1-F8
BAND, MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
BAND, MUFFLER COVER . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
BAND, OUTBOARD BOOT . . . . . . . . . . . . . . . . . . . . . . . 1-E11
BAND, SHAFT BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
BAND, TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F12
BAND, WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
1-E5
1-F14
1-F15

2-68
1-25
2-46
2-53
2-41
2-46
2-46
2-53
2-46
2-48
2-46
2-46
2-48
2-46
2-46
2-22
1-2
2-57
2-27
2-27
2-22
2-49
2-49
2-59
2-49
2-49
2-49
2-22
2-22
2-56
2-7
2-11
2-60
2-63

3
25
30
19
20
28
29
20
24
7
28
29
7
30
24
3
9
31
42
38
5
12
10
12
11
13
9
10
12
15
28
14
11
33

ARM, IN. VALVE ROCKER . . . . . . . . . . . . . . . . . . . . . . .


ARM, RR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM SET, L. (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM SET, R. (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM, STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ARM, VALVE ROCKER (EX) . . . . . . . . . . . . . . . . . . . . . .
ARM, VALVE ROCKER (IN) . . . . . . . . . . . . . . . . . . . . . . .
ARRESTER, SPARK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(B)

4-2

2003 American Honda Motor Co., Inc.

Description

Grid

BAND, WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . .


BAND, WIRE HARNESS (WHITE) . . . . . . . . . . . . . . . . . .
BAR B, HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY (YTX14-BS) (YUASA) . . . . . . . . . . . . . . . . . . .
BEARING, ANGULAR BALL (30X54X24) . . . . . . . . . . . .
BEARING, BALL (25X52X15) (NTN CORP.) . . . . . . . . . .
BEARING, NEEDLE (14X24.5X15) . . . . . . . . . . . . . . . . .

Page Ref

1-F14
1-F15
1-G2
1-F13
1-E11
1-C13
1-E13
1-F3
1-E13
1-F3
1-E10
1-F11
1-C9
1-C11
1-F2
1-F2
1-E13
1-E13
1-F10
1-C11
1-C8
1-C13
1-C12
1-F3
1-E6
1-C13
1-C12
1-C12
1-E14
1-F3
1-C6
1-C11
1-C11
1-C12
1-C11
1-E12
1-F2

2-60
2-63
2-68
2-59
2-22
1-27
2-27
2-39
2-27
2-39
2-20
2-54
1-18
1-23
2-36
2-36
2-27
2-27
2-52
1-22
1-16
1-27
1-25
2-39
2-13
1-26
1-25
1-25
2-28
2-39
1-12
1-23
1-22
1-25
1-22
2-24
2-37

10
32
13
1
17
4
35
28
35
28
6
6
8
8
19
19
34
34
14
9
21
5
22
34
11
13
21
24
48
35
25
7
8
23
10
1
1

BEARING SET, TAPER ROLLER (17X40X13.2)


(KOYO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
BINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
1-C15
BODY, AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F6
BODY, TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
1-G2
BOLT (8X17) (14.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
BOLT, CHANGE PIVOT . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
BOLT, COVER SETTING . . . . . . . . . . . . . . . . . . . . . . . . . 1-F5
1-F12
BOLT, COWL SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
BOLT, DRAIN PLUG (12MM) . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-C10
BOLT, ENGINE HANGER . . . . . . . . . . . . . . . . . . . . . . . . 1-E10
1-F15
BOLT, FEED PIPE SETTING . . . . . . . . . . . . . . . . . . . . . . 1-C5
BOLT, FLANGE (10X125) . . . . . . . . . . . . . . . . . . . . . . . . 1-F15
BOLT, FLANGE (10X20) . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10

2-52
1-31
1-31
2-45
2-68
2-68
2-27
2-19
2-42
2-57
2-17
1-9
1-21
2-21
2-62
1-11
2-63
2-53

15
28
29
4
1
15
22
24
10
24
20
15
21
11
15
4
31
21

BEARING, NEEDLE (14X24.5X15) (KOYO) . . . . . . . . . .


BEARING, NEEDLE (16X22X12) . . . . . . . . . . . . . . . . . . .
BEARING, NEEDLE (32X37X26) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (22X52X13) . . . . . . . . . . . . . .
BEARING, RADIAL BALL (28X58X16) . . . . . . . . . . . . . .
BEARING, RADIAL BALL (28X58X16) (KOYO) . . . . . . . .
BEARING, RADIAL BALL (29X52X12) (KOYO) . . . . . . . .
BEARING, RADIAL BALL (29X52X12) (NTN CORP.) . . .
BEARING, RADIAL BALL (32X58X13UU) . . . . . . . . . . . .
BEARING, RADIAL BALL (32X80X17.5) . . . . . . . . . . . . .
BEARING, RADIAL BALL (6000) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6005) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6006) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6007) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (60/22UU) . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6203) (KOYO) . . . . . . . . . . . .
BEARING, RADIAL BALL (6204) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6204U SPL.) (KOYO) . . . . . .
BEARING, RADIAL BALL (6206) . . . . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6303SP) . . . . . . . . . . . . . . . .
BEARING, RADIAL BALL (6813) (NTN CORP.) . . . . . . .
BEARING, RADIAL BALL RSH (6203) . . . . . . . . . . . . . . .
BEARING, RADIAL BALL SPL (6203U) . . . . . . . . . . . . . .
BEARING, RADIAL ROLLER (40X80X18) . . . . . . . . . . . .
BEARING SET, NEEDLE . . . . . . . . . . . . . . . . . . . . . . . . .

JULY, 2003

DESCRIPTION INDEX
Description

Grid

BOLT, FLANGE (10X35) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13


1-F3
BOLT, FLANGE (10X45) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E10
1-F11
BOLT, FLANGE (10X48) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
BOLT, FLANGE (10X50) . . . . . . . . . . . . . . . . . . . . . . . . . 1-F9
BOLT, FLANGE (10X60) . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
1-F15
BOLT, FLANGE (10X62) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E10
1-E13
BOLT, FLANGE (10X65) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E10
BOLT, FLANGE (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
1-E10
1-F9
1-G1
1-G1
BOLT, FLANGE (6X10) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E4
1-E9
1-E16
1-F8
BOLT, FLANGE (6X105) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
BOLT, FLANGE (6X12) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C3
1-E3
1-F4
1-F6
1-F13
1-F14
BOLT, FLANGE (6X12) (CT200) . . . . . . . . . . . . . . . . . . . 1-C4
BOLT, FLANGE (6X13) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C3
BOLT, FLANGE (6X14) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
1-C10
1-C14
1-E4
1-E8
BOLT, FLANGE (6X16) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C8
1-C13
1-E2
1-F2
1-F4
1-F5
1-F13
BOLT, FLANGE (6X18) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F5
1-F16
BOLT, FLANGE (6X20) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-E9
1-F5
1-F14
BOLT, FLANGE (6X22) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C3
1-C6
1-E4
1-E8
1-E9
1-F12
1-F14

Page Ref
2-27
2-39
2-20
2-54
2-27
2-50
2-53
2-63
2-21
2-27
2-21
2-17
2-21
2-51
2-66
2-67
2-9
2-19
2-33
2-49
1-23
1-6
2-7
2-41
2-44
2-59
2-60
1-8
1-6
1-14
1-21
1-29
2-9
2-17
1-16
1-26
2-5
2-36
2-41
2-43
2-59
2-43
2-64
1-3
2-19
2-43
2-60
1-3
1-6
1-12
2-9
2-17
2-19
2-57
2-60

25
22
4
4
27
23
22
30
16
26
16
21
12
8
19
5
23
34
15
18
13
11
37
21
7
18
12
8
8
14
25
17
25
29
20
15
11
31
22
12
13
13
6
21
25
14
13
22
12
33
35
30
35
32
13

Description

Grid

BOLT, FLANGE (6X22)


1-G1
BOLT, FLANGE (6X22) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C7
BOLT, FLANGE (6X25) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C3
1-C9
1-E3
1-E4
BOLT, FLANGE (6X25) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C7
BOLT, FLANGE (6X30) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C3
BOLT, FLANGE (6X30) (CT200) . . . . . . . . . . . . . . . . . . . 1-C4
BOLT, FLANGE (6X32) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C5
1-C7
BOLT, FLANGE (6X35) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C5
1-C11
BOLT, FLANGE (6X40) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C7
1-C10
BOLT, FLANGE (6X50) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C6
1-C7
BOLT, FLANGE (6X55) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-E9
BOLT, FLANGE (6X55) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C10
BOLT, FLANGE (6X60) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
1-C11
BOLT, FLANGE (6X65) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
BOLT, FLANGE (6X65) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C10
BOLT, FLANGE (6X70) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
BOLT, FLANGE (6X75) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
BOLT, FLANGE (6X75) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C6
BOLT, FLANGE (6X80) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
1-C10
BOLT, FLANGE (6X80) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C10
BOLT, FLANGE (6X85) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C7
BOLT, FLANGE (6X90) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
BOLT, FLANGE (6X95) (NSHF) . . . . . . . . . . . . . . . . . . . . 1-C6
BOLT, FLANGE (8X100) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C5
BOLT, FLANGE (8X110) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C5
BOLT, FLANGE (8X12) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F3
BOLT, FLANGE (8X16) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1
1-E7
1-E14
1-F15
1-G1
BOLT, FLANGE (8X176) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
BOLT, FLANGE (8X20) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
BOLT, FLANGE (8X22) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F15
BOLT, FLANGE (8X27) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
1-F3
BOLT, FLANGE (8X30) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
BOLT, FLANGE (8X35) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C13
1-E5
1-F9
BOLT, FLANGE (8X45) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
1-F9
BOLT, FLANGE (8X60) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F15
BOLT, HANDLE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E4

JULY, 2003

Page Ref
2-66
1-15
1-3
1-6
1-19
2-7
2-9
1-15
1-3
1-7
1-8
1-11
1-15
1-10
1-23
1-15
1-20
1-12
1-15
1-8
2-19
1-20
1-5
1-23
1-5
1-20
1-3
1-14
1-12
1-14
1-21
1-20
1-15
1-14
1-12
1-10
1-10
2-39
2-3
2-14
2-28
2-63
2-67
1-9
2-30
2-63
2-27
2-39
2-28
1-26
2-11
2-50
2-36
2-51
2-63
2-9

2003 American Honda Motor Co., Inc.

26
7
23
13
12
38
34
8
24
4
7
18
9
18
11
10
9
19
11
14
36
10
21
12
22
11
25
15
20
16
26
12
12
17
21
19
20
24
20
16
46
27
7
9
27
28
24
21
47
16
16
22
30
13
29
26
4-3

DESCRIPTION INDEX
Description
BOLT, HANDLE LEVER PIVOT . . . . . . . . . . . . . . . . . . . .
BOLT, HEX. (5X12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, L. SWINGARM PIVOT . . . . . . . . . . . . . . . . . . . . .
BOLT, OIL (10X22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, OIL FILTER CENTER . . . . . . . . . . . . . . . . . . . . . .
BOLT, R. SWINGARM PIVOT . . . . . . . . . . . . . . . . . . . . .
BOLT, SEALING (10MM) . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SEALING (18MM) . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SEALING (8MM) . . . . . . . . . . . . . . . . . . . . . . . . . .

BOLT, SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SOCKET (5X12) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SOCKET (5X14) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SOCKET (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SOCKET (6X34) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SOCKET (8X12) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SPECIAL (10X13) . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SPECIAL (12MM) . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, SPECIAL (6X32) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, STUD (10X22) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, STUD (10X25) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, STUD (10X252.5) . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, STUD (8X25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, UBS (8X17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, VALVE SETTING . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, WHEEL (10X36) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT, WHEEL (10X42) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT-WASHER (6X12) . . . . . . . . . . . . . . . . . . . . . . . . . .

BOLT-WASHER (6X16) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT-WASHER (6X20) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOLT-WASHER (8X16) . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT B, PROPELLER . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT, INBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT, JOINT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT, OUTBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOOT, PUSH KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOX, TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, ASSIST HEADLIGHT CASE . . . . . . . . . . . . .
BRACKET, ASSIST LIGHT CASE . . . . . . . . . . . . . . . . . .
BRACKET, BRAKE LEVER . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, FR. GEAR CASE . . . . . . . . . . . . . . . . . . . . . .
BRACKET, LOCK LEVER . . . . . . . . . . . . . . . . . . . . . . . .
BRACKET, SELECT LEVER . . . . . . . . . . . . . . . . . . . . . .
BRACKET, STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BULB (12V5W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BULB, HEADLIGHT (12V30/30W) . . . . . . . . . . . . . . . . . .
BULB, HEADLIGHT (12V45W) (HOBBS) . . . . . . . . . . . .

4-4

2003 American Honda Motor Co., Inc.

Grid
1-E3
1-C4
1-F10
1-E4
1-C5
1-F10
1-C6
1-C1
1-E13
1-F1
1-F3
1-C9
1-C8
1-C10
1-C11
1-C8
1-C8
1-C6
1-C14
1-F4
1-F3
1-F1
1-C10
1-C1
1-E9
1-E9
1-E13
1-C5
1-F1
1-E16
1-E15
1-F16
1-G1
1-F12
1-E9
1-G1
1-E4
1-E12
1-E11
1-F10
1-E11
1-E9
1-F12
1-G2
1-E1
1-E1
1-E3
1-C9
1-E13
1-F6
1-E9
1-F9
1-F13
1-E1
1-E1

Page Ref
2-7
1-9
2-52
2-9
1-11
2-52
1-12
1-2
2-27
2-35
2-39
1-19
1-17
1-20
1-23
1-17
1-17
1-12
1-29
2-41
2-39
2-35
1-20
1-3
2-19
2-19
2-27
1-11
2-34
2-32
2-30
2-64
2-66
2-57
2-19
2-67
2-8
2-24
2-22
2-52
2-22
2-18
2-56
2-68
2-3
2-3
2-6
1-19
2-27
2-44
2-18
2-51
2-58
2-2
2-2

24
16
10
27
12
9
22
3
23
16
20
5
8
14
6
7
6
23
14
16
23
17
13
18
21
22
22
3
7
8
29
5
23
27
30
6
5
7
2
6
1
17
12
14
14
14
16
13
21
3
9
7
3
8
9

Description

Grid

BULK HOSE, VACUUM (3.5X1000) (3.5X140) . . . . . . . .


BULK HOSE, VACUUM (3.5X1000) (3.5X390) . . . . . . . .
BULK HOSE, VACUUM (3.5X1000) (3.5X470) . . . . . . . .
BUSH, ARM (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSH, REVERSE GEAR (HIGH) . . . . . . . . . . . . . . . . . . .
BUSH, RUBBER (UPPER) (SHOWA) . . . . . . . . . . . . . . .
BUSH, SHOCK ABSORBER (SHOWA) . . . . . . . . . . . . . .
BUSH, SPLINE (25MM) . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSH, STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BUSH, THROTTLE PIVOT . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-C16
1-E15
1-E14
1-E10
1-C12
1-F11
1-E10
1-C12
1-E6
1-E3

1-32
2-31
2-28
2-21
1-24
2-54
2-20
1-24
2-13
2-6

40
33
45
1
10
3
3
6
1
13

CABLE, BATTERY GROUND . . . . . . . . . . . . . . . . . . . . . 1-F13


1-F13
CABLE, CHOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
CABLE, FOOT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F9
CABLE, FRAME GROUND . . . . . . . . . . . . . . . . . . . . . . . 1-F13
CABLE, HAND BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
CABLE, RELAY BATTERY . . . . . . . . . . . . . . . . . . . . . . . 1-F13
CABLE, STARTER MOTOR . . . . . . . . . . . . . . . . . . . . . . . 1-F13
CABLE, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
CAM, RR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F1
CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1
1-E2
1-E2
CAP (14MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
CAP ASSY., FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 1-F4
CAP ASSY., NOISE SUPPRESSOR . . . . . . . . . . . . . . . . 1-F14
CAP ASSY., RESERVE TANK . . . . . . . . . . . . . . . . . . . . . 1-F16
CAP, BLEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
CAP, HANDLE COVER *NH1* (BLACK) . . . . . . . . . . . . . 1-E5
CAP, HEADLIGHT TAIL . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
CAP, LOCK NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
CAP, MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . 1-E4
CAP, OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
CAP, PARKING LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
CAP, PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
CAP, RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F16
CAP, TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
CAP, VALVE ADJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E12
1-F2
CAP, WHEEL CENTER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E16
1-F1
CARBURETOR ASSY. (VE6AB A) . . . . . . . . . . . . . . . . . 1-C15
CARBURETOR ASSY. (VE6AB B) . . . . . . . . . . . . . . . . . 1-C15
CARBURETOR ASSY. (VE6AC A) . . . . . . . . . . . . . . . . . 1-C15
CARRIER, FR. LUGGAGE . . . . . . . . . . . . . . . . . . . . . . . . 1-G1
CARRIER, RR. LUGGAGE . . . . . . . . . . . . . . . . . . . . . . . 1-G1
CASE, ASSIST HEADLIGHT (LOWER) *NH1* (BLACK) . 1-E1
CASE, ASSIST HEADLIGHT (UPPER) *NH1* (BLACK) . 1-E1
CASE ASSY., THROTTLE LEVER . . . . . . . . . . . . . . . . . 1-E3
CASE ASSY. (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E2
CASE, RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . . 1-C14
CASE SUB-ASSY., FR. GEAR . . . . . . . . . . . . . . . . . . . . . 1-E12

2-59
2-59
2-6
2-51
2-59
2-6
2-59
2-59
2-6
2-35
1-4
2-2
2-4
2-5
1-15
2-40
2-60
2-65
2-29
2-11
2-17
2-52
2-8
1-9
2-7
2-29
2-65
2-68
2-24
2-37
2-32
2-34
1-31
1-31
1-31
2-67
2-67
2-2
2-2
2-6
2-5
1-28
2-24

5
16
2
1
17
4
2
3
1
8
3
2
4
4
13
11
5
12
6
10
18
12
7
2
22
13
7
2
2
2
6
6
19
19
19
1
4
12
11
8
2
2
10

(C)

JULY, 2003

DESCRIPTION INDEX
Description
CASE SUB-ASSY., RR. FINAL GEAR . . . . . . . . . . . . . . .
CASE, THROTTLE LEVER . . . . . . . . . . . . . . . . . . . . . . .
CASE (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CENTER, GEARSHIFT DRUM . . . . . . . . . . . . . . . . . . . .
CHAIN, CAM (104L) (DAIDO) . . . . . . . . . . . . . . . . . . . . .
CHAIN, OIL PUMP DRIVE (50L) (DAIDO) . . . . . . . . . . . .
CHAMBER SET, FLOAT . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (7MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (INNER) (44) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (INNER) (55MM) . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (INNER) (58MM) . . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (OUTER) (12MM) . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (OUTER) (15MM) . . . . . . . . . . . . . . . . . . . . . . .
CIRCLIP (OUTER) (34MM) . . . . . . . . . . . . . . . . . . . . . . .
CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP A, FR. BRAKE HOSE . . . . . . . . . . . . . . . . . . . . .
CLAMP, BRAKE CABLE . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, CONTROL MOTOR . . . . . . . . . . . . . . . . . . . . . .
CLAMP, HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, HOSE (22-29) . . . . . . . . . . . . . . . . . . . . . . . . . .
CLAMP, L. FR. BRAKE HOSE (C) . . . . . . . . . . . . . . . . . .
CLAMP, R. FR. BRAKE HOSE (C) . . . . . . . . . . . . . . . . .
CLIP (25MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP (32.5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, AIR HOSE (21.5) . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, BRAKE HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, BREATHER TUBE . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, CABLE (10MM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, CABLE (15MM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, CABLE (20MM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, CABLE (25MM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, CABLE (30MM) . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, DRIVE CHAIN CASE . . . . . . . . . . . . . . . . . . . . . . .
CLIP, HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, MUDGUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLIP, NEEDLE THRUST BEARING (12MM) . . . . . . . . . .


CLIP, OIL DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, OIL DRAIN TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, PISTON PIN (1.2X18) . . . . . . . . . . . . . . . . . . . . . .
CLIP, PISTON PIN (1.2X20) . . . . . . . . . . . . . . . . . . . . . .
CLIP, PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, PUSH KNOB BOOT . . . . . . . . . . . . . . . . . . . . . . . .
CLIP, SUB-TANK HOSE . . . . . . . . . . . . . . . . . . . . . . . . .

Grid
1-F2
1-E3
1-E2
1-C13
1-C3
1-C7
1-C15
1-E4
1-E11
1-C6
1-E6
1-E11
1-F2
1-C13
1-C9
1-E10
1-E11
1-E2
1-E2
1-E4
1-E3
1-C5
1-F15
1-G1
1-E4
1-E4
1-F3
1-C12
1-F7
1-E4
1-F6
1-F15
1-F15
1-F15
1-F15
1-E6
1-F15
1-G1
1-C9
1-E8
1-F4
1-F5
1-F7
1-F8
1-F12
1-G1
1-E13
1-F6
1-F6
1-C13
1-E13
1-C11
1-C15
1-E9
1-F7

Page Ref
2-37
2-6
2-4
1-26
1-6
1-14
1-30
2-9
2-22
1-13
2-13
2-23
2-36
1-26
1-18
2-21
2-23
2-4
2-5
2-8
2-6
1-11
2-62
2-66
2-8
2-8
2-39
1-25
2-46
2-8
2-45
2-62
2-63
2-63
2-63
2-13
2-63
2-66
1-19
2-17
2-41
2-43
2-46
2-48
2-57
2-66
2-27
2-45
2-45
1-27
2-27
1-22
1-31
2-19
2-46

4
7
2
4
3
12
5
32
7
11
9
22
27
14
9
15
21
9
6
14
5
2
18
18
16
15
27
20
21
4
16
20
21
22
23
10
24
22
1
23
17
11
23
6
25
21
33
1
2
3
32
6
32
19
20

Description

Grid

CLIP, SUB-WIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C14


CLIP, TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-E8
CLIP, TUBE (B10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G1
CLIP, TUBE (B12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F4
CLIP, TUBE (B17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
CLIP, TUBE (B18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
CLIP, TUBE (B6.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
CLIP, TUBE (C6.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
1-E15
1-F2
1-F3
CLIP, TUBE (C9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G1
CLIP, TUBE (D12.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
CLIP, WASHER MOUTH . . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
CLIP, WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C14
CLUTCH, ONE-WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
1-C8
CLUTCH OUTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
CLUTCH OUTER, STARTING . . . . . . . . . . . . . . . . . . . . . 1-C8
COIL, IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F14
COLLAR (6X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F5
COLLAR, ARM (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E10
COLLAR, COVER SETTING . . . . . . . . . . . . . . . . . . . . . . 1-E2
1-E2
COLLAR, ENGINE HANGER . . . . . . . . . . . . . . . . . . . . . . 1-F15
COLLAR, FR. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
1-F11
COLLAR, FR. GEAR CASE . . . . . . . . . . . . . . . . . . . . . . . 1-E13
COLLAR, FUEL TANK SETTING . . . . . . . . . . . . . . . . . . . 1-F4
COLLAR, HANDLE SUB-ARM . . . . . . . . . . . . . . . . . . . . . 1-E4
COLLAR, HEADLIGHT SETTING . . . . . . . . . . . . . . . . . . 1-E1
COLLAR, LOCK SETTING . . . . . . . . . . . . . . . . . . . . . . . . 1-F12
COLLAR, MUFFLER MOUNTING . . . . . . . . . . . . . . . . . . 1-F8
COLLAR, NUMBER BRACKET SETTING . . . . . . . . . . . . 1-E3
COLLAR, RADIATOR MOUNTING . . . . . . . . . . . . . . . . . 1-F16
COLLAR, REVERSE SHIFT (LOW) . . . . . . . . . . . . . . . . . 1-C12
COLLAR, RR. SHOCK ABSORBER . . . . . . . . . . . . . . . . 1-E10
1-F11
COLLAR, SEAT SETTING . . . . . . . . . . . . . . . . . . . . . . . . 1-F4
COLLAR, SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
COLLAR, SHIFTER (HIGH) . . . . . . . . . . . . . . . . . . . . . . . 1-C12
COLLAR, SPECIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
COLLAR, TENSIONER (6X9) . . . . . . . . . . . . . . . . . . . . . 1-C3
CONTROL UNIT, C.D.I. & HONDAMATIC . . . . . . . . . . . . 1-F14
COOLER, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F16
COTTER, VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
COUNTERSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C12
COVER, ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C7
COVER ASSY., DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F1
COVER ASSY., L. ENGINE SIDE *NH1* (BLACK) . . . . . 1-F5
COVER ASSY., L. TANK SIDE *NH1* (WOL) (BLACK) . 1-F5
COVER ASSY., R. ENGINE SIDE *NH1* (BLACK) . . . . . 1-F5
COVER ASSY., R. TANK SIDE *NH1* (WOL) (BLACK) . 1-F5
COVER, BATTERY BOX *G152* (ADVENTURE
GREEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F12

JULY, 2003

Page Ref
1-28
1-8
2-17
2-66
2-41
1-32
1-32
1-32
2-28
2-31
2-36
2-39
2-66
1-8
2-48
1-29
1-13
1-17
1-13
1-17
2-60
2-42
2-21
2-4
2-5
2-62
2-16
2-55
2-27
2-40
2-9
2-3
2-57
2-49
2-7
2-65
1-24
2-20
2-54
2-40
1-31
1-24
1-14
1-6
2-60
2-64
1-4
1-24
1-15
2-35
2-42
2-42
2-42
2-42

13
12
19
24
18
37
38
39
44
32
28
33
25
13
8
15
12
2
5
1
4
4
10
6
8
8
3
5
20
13
22
13
21
15
23
9
5
2
2
14
27
9
10
5
2
3
16
2
2
2
3
7
1
5

2-56

20

2003 American Honda Motor Co., Inc.

4-5

DESCRIPTION INDEX
Description

Grid

COVER, BATTERY BOX *R232* (PATRIOT RED) . . . . .


COVER, BATTERY BOX *Y151R* (STARBURST
YELLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . .
COVER, DUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COVER, EX. PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


COVER, FR. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . .
COVER, FUEL TANK TOP *NH1* (BLACK) . . . . . . . . . .
COVER, HANDLE *NH1* (BLACK) . . . . . . . . . . . . . . . . .
COVER, L. HANDLE LEVER . . . . . . . . . . . . . . . . . . . . . .
COVER, L. HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, MAGNETIC SWITCH TERMINAL . . . . . . . . . . .
COVER, MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, R. ENGINE SUB *NH1* (BLACK) . . . . . . . . . . .
COVER, R. HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, R. HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, R. SIDE *NH1* (BLACK) . . . . . . . . . . . . . . . . . .
COVER, RADIATOR GRILLE . . . . . . . . . . . . . . . . . . . . .
COVER, RR. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . .
COVER, SELECT LEVER . . . . . . . . . . . . . . . . . . . . . . . .
COVER, SHIFT LEVER . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER SUB-ASSY., FR. GEAR . . . . . . . . . . . . . . . . . . .
COVER SUB-ASSY., RR. FINAL GEAR . . . . . . . . . . . . .
COVER, TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, TAPPET ADJUSTING HOLE . . . . . . . . . . . . . . .
COVER, THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . .
COVER, THROTTLE CASE . . . . . . . . . . . . . . . . . . . . . . .
COVER, WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE, FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKCASE, RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CUP, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CUSHION, IGNITION CONTROL MODULE (CDI) . . . . .
CUSHION, TANK RUBBER . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CYLINDER ASSY. B, L. FR. WHEEL . . . . . . . . . . . . . . . .
CYLINDER ASSY. B, R. FR. WHEEL . . . . . . . . . . . . . . .
CYLINDER ASSY., L. FR. WHEEL . . . . . . . . . . . . . . . . .
CYLINDER ASSY., R. FR. WHEEL . . . . . . . . . . . . . . . . .
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-F12

2-56

20

1-F12
1-C15
1-C1
1-E9
1-E14
1-F6
1-F8
1-C5
1-F5
1-E5
1-E3
1-E8
1-F13
1-F8
1-C5
1-F12
1-E4
1-E8
1-F5
1-F16
1-C7
1-E9
1-E9
1-E12
1-F2
1-F13
1-C1
1-C1
1-E3
1-C4
1-C10
1-C10
1-C11
1-E14
1-F14
1-F7
1-C3
1-E15
1-E15
1-E15
1-E14
1-C1

2-57
1-31
1-2
2-18
2-29
2-45
2-49
1-11
2-42
2-11
2-7
2-17
2-59
2-49
1-11
2-56
2-8
2-17
2-42
2-65
1-15
2-18
2-19
2-24
2-37
2-58
1-2
1-2
2-6
1-8
1-20
1-20
1-22
2-29
2-60
2-46
1-7
2-30
2-30
2-30
2-29
1-2

20
23
5
4
3
15
6
1
8
9
18
17
4
8
8
11
18
16
9
5
1
11
20
11
6
6
7
12
6
2
1
2
1
4
1
25
1
26
25
22
16
1

1-E4
1-E13
1-F14
1-C4
1-E16
1-C13
1-F1
1-F8

2-8
2-26
2-60
1-9
2-32
1-26
2-35
2-48

10
16
7
3
7
3
15
3

(D)
DIAPHRAGM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIFFERENTIAL ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . .
DIODE ASSY., THREE-WAY . . . . . . . . . . . . . . . . . . . . . .
DIPSTICK, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRUM ASSY., FR. BRAKE . . . . . . . . . . . . . . . . . . . . . . .
DRUM ASSY., GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . .
DRUM ASSY., RR. BRAKE . . . . . . . . . . . . . . . . . . . . . . .
DUCT, SNORKEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6

2003 American Honda Motor Co., Inc.

Description

Grid

DUST SEAL (16X24X4) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E10


1-F11
DUST SEAL (17X23X3) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
1-F9
DUST SEAL (19X22.5X10.5) (ARAI) . . . . . . . . . . . . . . . . 1-E16
DUST SEAL (21.4X28.2X5) . . . . . . . . . . . . . . . . . . . . . . . 1-F1
DUST SEAL (22X48X7) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
DUST SEAL (25X35X7) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
DUST SEAL (30X44X5) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
DUST SEAL (38X55X6) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
DUST SEAL (40X58X7) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
DUST SEAL (41X76X19) . . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
DUST SEAL (9X16X5) (ARAI) . . . . . . . . . . . . . . . . . . . . . 1-E3
DUST SEAL (9X16X5) (NOK) . . . . . . . . . . . . . . . . . . . . . 1-E3
DUST SEAL, BRAKE CAM . . . . . . . . . . . . . . . . . . . . . . . 1-F1
DUST SEAL, ENGINE MOUNTING . . . . . . . . . . . . . . . . . 1-F15
DUST SEAL, FR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . 1-E16

Page Ref
2-20
2-54
2-36
2-51
2-32
2-34
2-27
2-13
2-13
2-23
2-22
2-36
2-7
2-7
2-35
2-62
2-32

7
7
20
10
12
10
36
13
12
19
18
22
29
29
7
6
11

1-F6
1-C5
1-G3
1-G3
1-G3
1-G3
1-G3
1-G3
1-E7
1-E7

2-45
1-11
2-71
2-71
2-71
2-71
2-71
2-71
2-15
2-15

13
9
2
2
2
1
1
1
2
1

1-F16
1-E8
1-E8

2-65
2-16
2-16

3
1
1

1-E8
1-E8
1-E8
1-F11
1-F11

2-16
2-17
2-17
2-55
2-55

1
12
11
7
7

1-F11
1-F6
1-E4
1-C15
1-C8
1-C2
1-E13
1-C13
1-F15
1-F14
1-F14
1-F14

2-55
2-45
2-8
1-30
1-17
1-4
2-26
1-26
2-62
2-61
2-60
2-60

7
6
11
4
4
5
17
1
3
16
14
15

(E)
ELEMENT, AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . .
ELEMENT, OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . .
EMBLEM, L. FUEL TANK (TYPE1) . . . . . . . . . . . . . . . . .
EMBLEM, L. FUEL TANK (TYPE2) . . . . . . . . . . . . . . . . .
EMBLEM, L. FUEL TANK (TYPE3) . . . . . . . . . . . . . . . . .
EMBLEM, R. FUEL TANK (TYPE1) . . . . . . . . . . . . . . . . .
EMBLEM, R. FUEL TANK (TYPE2) . . . . . . . . . . . . . . . . .
EMBLEM, R. FUEL TANK (TYPE3) . . . . . . . . . . . . . . . . .
END, L. TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
END, R. TIE ROD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(F)
FAN, COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER, FR. *G152* (WOL) (ADVENTURE GREEN) . .
FENDER, FR. *R232* (WOL) (PATRIOT RED) . . . . . . . .
FENDER, FR. *Y151R* (WOL) (STARBURST
YELLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER, L. (INNER) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER, R. (INNER) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER, RR. *G152* (WOL) (ADVENTURE GREEN) . .
FENDER, RR. *R232* (WOL) (PATRIOT RED) . . . . . . . .
FENDER, RR. *Y151R* (WOL) (STARBURST
YELLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FILTER, SUB-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . .
FLOAT, FR. MASTER CYLINDER . . . . . . . . . . . . . . . . . .
FLOAT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOWER, CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLLOWER SET, CAM . . . . . . . . . . . . . . . . . . . . . . . . . .
FORK, FR. GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE, BLADE (30A) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE F (10A) (MINI) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE F (15A) (MINI) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JULY, 2003

DESCRIPTION INDEX
Description

Grid

Page Ref

(G)
GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E2
1-E2
GASKET, ALTERNATOR COVER . . . . . . . . . . . . . . . . . . 1-C7
1-D1
GASKET, CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C3
1-C16
GASKET, CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C16
GASKET, CYLINDER HEAD (OS) . . . . . . . . . . . . . . . . . . 1-C1
GASKET, EX. PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
1-F8
GASKET, FLOAT CHAMBER . . . . . . . . . . . . . . . . . . . . . 1-C15
GASKET, FUEL CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F4
GASKET, HEAD COVER . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C16
GASKET, MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
1-F8
1-F8
GASKET, RESERVE TANK . . . . . . . . . . . . . . . . . . . . . . . 1-F16
GASKET SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
1-C15
GASKET SHEET KIT A . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C16
GASKET SHEET KIT B . . . . . . . . . . . . . . . . . . . . . . . . . . 1-D1
GASKET, TENSIONER HOLE . . . . . . . . . . . . . . . . . . . . . 1-C3
1-C16
GASKET, THROTTLE CASE . . . . . . . . . . . . . . . . . . . . . . 1-E3
GASKET, WATER PUMP COVER . . . . . . . . . . . . . . . . . . 1-C4
1-D1
GAUGE, TIRE PRESSURE (RIKEN) . . . . . . . . . . . . . . . . 1-G2
GEAR ASSY., FR. FINAL . . . . . . . . . . . . . . . . . . . . . . . . . 1-E12
GEAR ASSY., RR. FINAL . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
GEAR C, STARTER REDUCTION . . . . . . . . . . . . . . . . . . 1-C9
GEAR, COUNTERSHAFT REVERSE (28T) . . . . . . . . . . 1-C12
GEAR, DRUM SHIFTER . . . . . . . . . . . . . . . . . . . . . . . . . 1-C13
GEAR, FINAL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C12
GEAR, FINAL DRIVEN (40T) . . . . . . . . . . . . . . . . . . . . . . 1-C13
GEAR, FR. PINION (13T) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E12
GEAR, FR. RING (42T) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E12
GEAR, HIGH (38T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C12
GEAR, LOW (45T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C12
GEAR, MOTOR DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
GEAR, PINION (13T) (RR) . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
GEAR, PRIMARY DRIVEN (70T) . . . . . . . . . . . . . . . . . . . 1-C11
GEAR, REVERSE IDLE (14T/29T) . . . . . . . . . . . . . . . . . 1-C12
GEAR, RING (41T) (RR) . . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
GEAR, STARTER DRIVEN (70T) . . . . . . . . . . . . . . . . . . 1-C9
GEAR, STARTER REDUCTION (43T/18T) . . . . . . . . . . . 1-C9
GENERATOR, PULSE (TOYO) . . . . . . . . . . . . . . . . . . . . 1-C8
GREASE (SHELL 6459) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
GRILLE, FR. *NH1* (BLACK) . . . . . . . . . . . . . . . . . . . . . . 1-E8
GRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
GRIP, HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
GROMMET A, RR. COVER . . . . . . . . . . . . . . . . . . . . . . . 1-F15
GROMMET A, SIDE COVER . . . . . . . . . . . . . . . . . . . . . . 1-E1

2-4
2-5
1-15
1-34
1-7
1-33
1-2
1-33
1-2
1-33
2-49
1-31
2-40
1-2
1-33
1-33
2-49
2-49
2-65
1-30
1-30
1-33
1-34
1-6
1-33
2-7
1-8
1-34
2-68
2-24
2-37
1-18
1-24
1-26
1-24
1-27
2-25
2-25
1-24
1-24
1-23
2-37
1-23
1-24
2-37
1-18
1-18
1-17
2-53
2-17
2-68
2-6
2-62
2-3

3
3
4
1
2
1
4
1
4
1
1
24
12
6
1
1
2
14
13
1
2
1
1
2
1
30
3
1
9
8
3
3
14
5
11
2
13
14
7
3
4
8
2
12
9
1
5
3
23
15
7
14
1
15

Description

Grid

GROMMET, SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . .


GUARD, ENGINE (FR) . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUARD, ENGINE (RR) . . . . . . . . . . . . . . . . . . . . . . . . . .
GUARD, FR. PIPE *NH1* (BLACK) . . . . . . . . . . . . . . . . .
GUARD, HANDLE SUB-ARM . . . . . . . . . . . . . . . . . . . . .
GUARD, HANDLEBAR END . . . . . . . . . . . . . . . . . . . . . .
GUARD, L. FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUARD, R. FR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE A, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, SHIFT SPRING . . . . . . . . . . . . . . . . . . . . . . . . . .
GUIDE, VALVE (OS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-F5
1-F15
1-F15
1-G1
1-E4
1-E3
1-E10
1-E10
1-C3
1-E9
1-C1

2-42
2-62
2-62
2-67
2-9
2-6
2-21
2-21
1-6
2-18
1-2

6
12
13
3
21
15
4
3
7
2
2

1-E5
1-F15
1-E1
1-E1
1-C15
1-C15
1-F10
1-C2
1-E6
1-E5
1-C15
1-E5
1-E3
1-E4
1-E5
1-C15
1-E5
1-C9
1-E6
1-E3
1-C11
1-E4
1-F16
1-E4
1-F16
1-C4
1-G1
1-C4
1-F16
1-F6
1-E16
1-F1
1-F1

2-11
2-62
2-2
2-2
1-30
1-31
2-52
1-4
2-13
2-11
1-31
2-11
2-6
2-8
2-11
1-31
2-11
1-19
2-13
2-6
1-23
2-8
2-64
2-8
2-64
1-8
2-66
1-8
2-65
2-45
2-32
2-34
2-34

5
14
5
7
15
15
4
2
3
8
26
7
17
8
17
25
6
6
2
12
1
2
1
3
2
5
17
4
16
3
3
2
1

2-35
1-2
1-15

9
8
3

(H)
HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HANGER, ENGINE (LOWER) . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT ASSY. (12V 30/30W) . . . . . . . . . . . . . . . . .
HEADLIGHT ASSY., ASSIST (12V 45W) (HOBBS) . . . .
HEATER ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HITCH, TRAILER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDER B, CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDER B, STEERING SHAFT . . . . . . . . . . . . . . . . . . .
HOLDER, HANDLE (LOWER) . . . . . . . . . . . . . . . . . . . . .
HOLDER, JET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDER, L. HANDLE (UPPER) . . . . . . . . . . . . . . . . . . .
HOLDER, LEVER BRACKET . . . . . . . . . . . . . . . . . . . . . .
HOLDER, MASTER CYLINDER . . . . . . . . . . . . . . . . . . .
HOLDER, MODE SELECT SWITCH . . . . . . . . . . . . . . . .
HOLDER, NEEDLE JET . . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDER, R. HANDLE (UPPER) . . . . . . . . . . . . . . . . . . .
HOLDER SET, BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . .
HOLDER, STEERING SHAFT . . . . . . . . . . . . . . . . . . . . .
HOLDER, THROTTLE CASE . . . . . . . . . . . . . . . . . . . . . .
HONDAMATIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE A, FR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE A, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE B, FR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE B, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, WATER BYPASS . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, WATER (LOWER) . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOSE, WATER (UPPER) . . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING, AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . .
HUB, FR. WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUB, L. RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUB, R. RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(I)
INDICATOR, BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F1
INSULATOR, CARBURETOR . . . . . . . . . . . . . . . . . . . . . 1-C1
INSULATOR, SPEED SENSOR . . . . . . . . . . . . . . . . . . . . 1-C7

JULY, 2003

2003 American Honda Motor Co., Inc.

4-7

DESCRIPTION INDEX
Description

Grid

Page Ref

(J)
JET (#85) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET, MAIN (#152) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET, MAIN (#158) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JET, SLOW (#45) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT A, ARM BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C16
1-C16
1-C16
1-C16
1-E10
1-E11
1-F7
1-F2
1-F6
1-F15
1-E12
1-E12
1-E11
1-C4
1-F2
1-C15
1-C10
1-E14
1-F7
1-C4
1-F10

1-32
1-32
1-32
1-32
2-21
2-22
2-46
2-36
2-45
2-62
2-24
2-24
2-22
1-9
2-37
1-30
1-20
2-29
2-46
1-8
2-52

43
41
41
42
8
15
22
29
14
19
6
5
8
7
5
7
5
2
26
6
2

1-E5
1-E5
1-C11
1-E9
1-C14
1-E9
1-E11
1-E11

2-11
2-11
1-22
2-18
1-28
2-18
2-22
2-22

2
2
7
18
12
16
14
13

LABEL, BRAKING INFORMATION (4WD) . . . . . . . . . . . . 1-G2


LABEL, COLOR *G151* (TYPE2) (ZUCCHINI GREEN) . 1-G3
LABEL, COLOR *G152* (TYPE2) (ADVENTURE
GREEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
1-G3
LABEL, COLOR *R232* (TYPE1) (PATRIOT RED) . . . . . 1-G2
1-G3
LABEL, COLOR *Y151* (TYPE3) (STARBURST
YELLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
1-G3
LABEL, FR. CARRIER (HAM) . . . . . . . . . . . . . . . . . . . . . 1-G2
LABEL, GENERAL WARNING . . . . . . . . . . . . . . . . . . . . . 1-G2
LABEL, HELMET HOLDER . . . . . . . . . . . . . . . . . . . . . . . 1-G2
LABEL, OWNERS MANUAL & TIRE GAUGE . . . . . . . . . 1-G2
LABEL, RR. CARRIER (HAM) . . . . . . . . . . . . . . . . . . . . . 1-G2
LABEL, TIRE & OVERLOAD WARNING . . . . . . . . . . . . . 1-G2
LABEL, TRAILER HITCH . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
LENS, TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F13
LEVER, L. HANDLEBAR . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3

2-69
2-70

8
9

2-69
2-70
2-69
2-70

9
9
9
9

2-69
2-70
2-69
2-69
2-69
2-69
2-69
2-69
2-69
2-58
2-7

9
9
4
1
6
7
5
2
3
1
19

JOINT, AIR SUCTION VALVE . . . . . . . . . . . . . . . . . . . . .


JOINT, BRAKE ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, BREATHER TUBE . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, FR. FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, FR. PROPELLER SHAFT . . . . . . . . . . . . . . . . . .
JOINT, INBOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, RR. OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, RR. PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, SPECIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JOINT, YOKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(K)
KEY, BLANK (TYPE1) . . . . . . . . . . . . . . . . . . . . . . . . . . .
KEY, BLANK (TYPE2) . . . . . . . . . . . . . . . . . . . . . . . . . . .
KEY, SPECIAL WOODRUFF (25X18) . . . . . . . . . . . . . . .
KNOB, PUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNOB, RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . .
KNOB, SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE ASSY., L. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KNUCKLE ASSY., R. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(L)

4-8

2003 American Honda Motor Co., Inc.

Description

Grid

LEVER, PARKING BRAKE LOCK . . . . . . . . . . . . . . . . . .


LEVER, PETCOCK *NH1* (BLACK) . . . . . . . . . . . . . . . .
LEVER, R. HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVER, SEAT LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVER SUB-ASSY., SELECT . . . . . . . . . . . . . . . . . . . . .
LEVER, THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LID, AIR CLEANER HOUSING . . . . . . . . . . . . . . . . . . . .
LID, RADIATOR CAP *G152* (ADVENTURE GREEN) . .
LID, RADIATOR CAP *R232* (PATRIOT RED) . . . . . . . .
LID, RADIATOR CAP *Y151R* (STARBURST
YELLOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LID, TOOL BOX *G152* (ADVENTURE GREEN) . . . . . .
LID, TOOL BOX *R232* (PATRIOT RED) . . . . . . . . . . . .
LID, TOOL BOX *Y151R* (STARBURST YELLOW) . . . .
LIFTER ASSY., TENSIONER . . . . . . . . . . . . . . . . . . . . . .
LOCK, SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-E3
1-F4
1-E4
1-F6
1-E9
1-E3
1-F6
1-E8
1-E8

2-7
2-40
2-8
2-44
2-18
2-6
2-45
2-16
2-16

21
4
17
2
10
10
7
8
8

1-E8
1-F12
1-F12
1-F12
1-C3
1-E15

2-16
2-56
2-56
2-56
1-6
2-30

8
13
13
13
6
20

1-C12
1-G3
1-G3
1-G3
1-G4
1-G4
1-G4
1-G3
1-G3
1-G3
1-E4
1-E4
1-C11

1-24
2-71
2-71
2-71
2-72
2-72
2-72
2-71
2-71
2-71
2-8
2-8
1-23

1
3
3
3
5
5
5
4
4
4
12
6
1

1-E2
1-F4
1-E2
1-C5
1-F16
1-C9
1-C9
1-F12
1-E8
1-E8
1-F12
1-F12
1-E8
1-E8
1-F12
1-F8

2-4
2-40
2-5
1-11
2-65
1-19
1-19
2-56
2-17
2-17
2-56
2-56
2-17
2-16
2-56
2-49

1
6
1
17
4
2
2
10
14
13
19
9
10
9
18
3

1-C15
1-E1
1-F1
1-F1

1-30
2-2
2-34
2-35

3
3
8
13

(M)
MAINSHAFT (18T/24T) . . . . . . . . . . . . . . . . . . . . . . . . . .
MARK, FR. FENDER (TYPE1) . . . . . . . . . . . . . . . . . . . . .
MARK, FR. FENDER (TYPE2) . . . . . . . . . . . . . . . . . . . . .
MARK, FR. FENDER (TYPE3) . . . . . . . . . . . . . . . . . . . . .
MARK, HONDAMATIC (TYPE1) . . . . . . . . . . . . . . . . . . .
MARK, HONDAMATIC (TYPE2) . . . . . . . . . . . . . . . . . . .
MARK, HONDAMATIC (TYPE3) . . . . . . . . . . . . . . . . . . .
MARK, RR. FENDER (TYPE10) . . . . . . . . . . . . . . . . . . .
MARK, RR. FENDER (TYPE6) . . . . . . . . . . . . . . . . . . . .
MARK, RR. FENDER (TYPE8) . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER SET . . . . . . . . . . . . . . . . . . . . . . . .
MASTER CYLINDER SUB-ASSY., FR. . . . . . . . . . . . . . .
MATIC UNIT, HONDA . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER ASSY., COMBINATION (KPH/MPH) (NIPPON
SEIKI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER ASSY., FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . .
METER ASSY., GPS NAVIGATION . . . . . . . . . . . . . . . . .
MOTOR ASSY., CONTROL . . . . . . . . . . . . . . . . . . . . . . .
MOTOR ASSY., FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTOR ASSY., STARTER . . . . . . . . . . . . . . . . . . . . . . .
MOTOR ASSY., STARTER (MITSUBA) . . . . . . . . . . . . .
MUDGUARD, L. CENTER *NH1* (BLACK) . . . . . . . . . . .
MUDGUARD, L. FR. (LOWER) *NH1* (BLACK) . . . . . . .
MUDGUARD, L. FR. SIDE *NH1* (BLACK) . . . . . . . . . . .
MUDGUARD, L. RR. SIDE *NH1* (BLACK) . . . . . . . . . . .
MUDGUARD, R. CENTER *NH1* (BLACK) . . . . . . . . . . .
MUDGUARD, R. FR. (LOWER) *NH1* (BLACK) . . . . . . .
MUDGUARD, R. FR. SIDE *NH1* (BLACK) . . . . . . . . . .
MUDGUARD, R. RR. SIDE *NH1* (BLACK) . . . . . . . . . .
MUFFLER ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(N)
NEEDLE SET, JET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, AXLE (20MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT, BRAKE ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . .

JULY, 2003

DESCRIPTION INDEX
Description

Grid

NUT, CASTLE (12MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11


NUT, CASTLE (16MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E16
NUT, CLIP (5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1
1-F9
NUT, CLIP (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
NUT, COWL SETTING (5MM) . . . . . . . . . . . . . . . . . . . . . 1-F12
NUT, FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C14
NUT, FLANGE (10MM) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F15
NUT, FLANGE (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E2
1-E2
NUT, FLANGE (8MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1
1-E13
1-F2
1-F9
1-F9
NUT, FLANGE CAP (10MM) . . . . . . . . . . . . . . . . . . . . . . 1-C1
NUT, GOVERNOR ARM FIXING . . . . . . . . . . . . . . . . . . . 1-E9
NUT, HEX. (12MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
NUT, HEX. (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
1-E3
1-E9
1-F13
NUT, HEX. (8MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
NUT, L. ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
NUT, LOCK (20MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
NUT, LOCK (64MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
1-F3
NUT, R. ADJUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
NUT, RR. SWINGARM PIVOT . . . . . . . . . . . . . . . . . . . . . 1-F10
NUT, SELF-LOCK (10MM) . . . . . . . . . . . . . . . . . . . . . . . . 1-E5
1-E10
1-E10
1-E13
1-F10
NUT, SELF-LOCK (12MM) . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
1-E7
NUT, SELF-LOCK (14MM) . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
NUT, SERRATE (5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G1
NUT, SQUARE (5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
NUT, TAPPET ADJ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
NUT, TIE ROD LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
NUT, U (10MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F11
NUT, U (14MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
NUT, U (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E4
NUT, WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E16
1-F1
NUT-WASHER (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C9
1-F13

Page Ref
2-22
2-32
2-3
2-50
2-17
2-57
1-28
2-63
2-4
2-5
2-3
2-27
2-36
2-50
2-51
1-2
2-19
2-15
2-7
2-7
2-19
2-59
2-30
2-30
1-13
2-27
2-39
2-30
2-52
2-11
2-20
2-21
2-27
2-52
2-13
2-15
2-13
2-66
1-2
1-5
2-15
2-54
2-13
2-9
2-32
2-34
1-19
2-59

16
9
18
24
22
23
11
25
8
10
19
30
25
19
11
14
26
6
35
36
31
15
30
23
6
28
25
18
13
12
5
13
29
11
7
5
6
20
10
18
4
5
6
28
10
9
8
11

Grid

OIL SEAL (30X70X11) . . . . . . . . . . . . . . . . . . . . . . . . . . .


OIL SEAL (32X52X8) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (34X58X6) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (35X49X6) (ARAI) . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (35X49X6) (NOK) . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (39X70X11) . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (42X58X10) . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (6X13X5) (ARAI) . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O-RING (11.5X2.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11.7X1.9) (KEIHIN) . . . . . . . . . . . . . . . . . . . . . .
O-RING (11.8X2.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11.8X3.55) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11X1.9) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11X1.9) (NOK) . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11X2.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (11X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (13.8X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (1.3X4.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (14.8X2.4) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (14.8X2.4) (NOK) . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (15X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (1.5X9.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (16X2.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (17.0X2.5) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (17X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (18.3X2.4) (NOK) . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (18.5X2.4) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . .

O-RING (19.20X1.90) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (199X3.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (1.9X11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (22.1X2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(O)
OIL SEAL (13X22X5) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (24X34X7) (ARAI) . . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (24X34X7) (KOYO) . . . . . . . . . . . . . . . . . . . . .
OIL SEAL (25X61X8.5) . . . . . . . . . . . . . . . . . . . . . . . . . .

Description

1-C6
1-C13
1-C13
1-C13

1-12
1-27
1-27
1-27

26
6
6
7

O-RING (22X1.9) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . . .


O-RING (24.4X3.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-RING (24.4X3.1) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . .

JULY, 2003

1-E13
1-C7
1-F2
1-F3
1-F3
1-F3
1-F10
1-C10
1-E9
1-E9
1-C4
1-C9
1-C16
1-C14
1-C4
1-D1
1-C10
1-D1
1-F4
1-E13
1-E13
1-D1
1-F16
1-D1
1-C7
1-D1
1-C15
1-C10
1-D1
1-C10
1-D1
1-C6
1-D1
1-C2
1-C16
1-C7
1-D1
1-C8
1-D1
1-C8
1-D1
1-C7
1-D1
1-C4
1-D1
1-E14
1-C11
1-D1
1-F2
1-E13
1-C6
1-D1
1-C6
1-D1
1-C9
1-C9

Page Ref
2-27
1-15
2-36
2-39
2-39
2-39
2-52
1-20
2-18
2-18
1-8
1-19
1-33
1-29
1-9
1-34
1-21
1-34
2-40
2-27
2-27
1-34
2-64
1-34
1-15
1-34
1-31
1-21
1-34
1-21
1-35
1-12
1-34
1-5
1-33
1-14
1-34
1-16
1-34
1-16
1-35
1-15
1-34
1-9
1-34
2-28
1-23
1-34
2-36
2-27
1-12
1-34
1-12
1-35
1-19
1-19

2003 American Honda Motor Co., Inc.

37
15
21
30
30
29
16
15
14
15
10
11
2
16
11
2
17
2
5
41
41
2
4
2
16
2
16
18
2
18
2
29
2
19
2
13
2
18
2
18
2
17
2
13
2
43
9
2
24
41
31
2
31
2
10
10
4-9

DESCRIPTION INDEX
Description

Grid

O-RING (24X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F3


O-RING (25X2.4) (NOK) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
1-D1
O-RING (28X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-D1
O-RING (30.8MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E13
1-F3
O-RING (37X2.4) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-D1
O-RING (5.5X1.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
1-D1
O-RING (57X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C16
O-RING (64.6X1.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
O-RING (75X2.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
1-D1
O-RING (75X3.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F2
1-F10
O-RING (7.7X2.3) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
1-D1
O-RING (8.4X2.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-D1
O-RING (9.4X2.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
O-RING (9.6X1.9) (ARAI) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
1-D1
O-RING (9.8MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
1-D1
O-RING (9.8X1.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
1-C10
1-D1
O-RING, BRAKE DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E16
O-RING, MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
1-D1

Page Ref
2-39
1-21
1-34
1-9
1-34
2-27
2-39
1-8
1-34
1-21
1-34
1-3
1-33
2-30
1-12
1-34
2-36
2-53
1-12
1-34
1-9
1-34
2-19
1-21
1-34
1-20
1-34
1-20
1-21
1-34
2-32
1-12
1-35

32
20
2
12
2
40
31
11
2
19
2
17
2
28
28
2
23
18
27
2
14
2
29
16
2
16
2
16
16
2
13
30
2

2-35
2-51
2-40
1-21
1-5
1-12
1-16
1-21
1-23
1-32
2-13
2-15
2-13
2-15
2-14
2-15
2-14
2-15
2-36

4
2
1
23
20
32
19
24
10
45
14
7
14
7
14
7
14
7
26

(P)
PANEL SET, RR. BRAKE . . . . . . . . . . . . . . . . . . . . . . . .
PEDAL, BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PETCOCK ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN A, DOWEL (6X10) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN A, DOWEL (8X10) . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN A, DOWEL (8X14) . . . . . . . . . . . . . . . . . . . . . . . . . . .

PIN, ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, COTTER (2.0X22) . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, COTTER (2.0X25) . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, COTTER (2.0X32) . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, COTTER (2.0X35) . . . . . . . . . . . . . . . . . . . . . . . . . .
PIN, COTTER (2.5MM) . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 2003 American Honda Motor Co., Inc.

1-F1
1-F9
1-F4
1-C10
1-C2
1-C6
1-C8
1-C10
1-C11
1-C16
1-E6
1-E7
1-E6
1-E7
1-E7
1-E7
1-E7
1-E7
1-F2

Description

Grid

PIN, COTTER (2X28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7


1-E7
PIN, COTTER (3.0X18) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E11
PIN, COTTER (3.0X25) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
1-E16
1-F9
PIN, COTTER (3.0X40) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
1-E16
1-F9
PIN, COTTER (3.0X45) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
1-E16
1-F9
PIN, COTTER (3X30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E7
1-E16
1-F9
PIN, COTTER (4.0X40) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F1
PIN, DOWEL (7X12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
PIN, KNOCK (12X16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C3
PIN, PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
PIN, RING GEAR STOPPER . . . . . . . . . . . . . . . . . . . . . . 1-F2
PIN, SPLIT (2.0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
PIN, SPRING SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C5
PIN, TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
PIPE ASSY., L. HOUSING . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
PIPE, BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F6
PIPE, EX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
PIPE, FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C5
PIPE, FR. CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G1
PIPE, FR. WHEEL CYLINDER . . . . . . . . . . . . . . . . . . . . . 1-E14
PIPE, R. HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F10
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
1-E15
PISTON (0.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
PISTON (OS 0.25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C11
PISTON, VACUUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
PIVOT, SHIFT DRUM STOPPER ARM . . . . . . . . . . . . . . 1-C13
PLATE ASSY., SNORKEL . . . . . . . . . . . . . . . . . . . . . . . . 1-F8
PLATE, CAMSHAFT HOLDER . . . . . . . . . . . . . . . . . . . . 1-C2
PLATE, CHANGE SPINDLE . . . . . . . . . . . . . . . . . . . . . . 1-C13
PLATE, DIAPHRAGM . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E4
PLATE, DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
PLATE, FRICTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C14
PLATE, HEAD HANGER . . . . . . . . . . . . . . . . . . . . . . . . . 1-F15
PLATE, L. BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
PLATE, OIL SEPARATE . . . . . . . . . . . . . . . . . . . . . . . . . 1-C3
PLATE, OIL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
PLATE, R. BACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
PLATE, RADIATOR GRILL . . . . . . . . . . . . . . . . . . . . . . . 1-F16
PLATE, REGULATE RECTIFIER . . . . . . . . . . . . . . . . . . . 1-F14
PLATE SET, STAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
PLATE SET, VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
PLATE, SKID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F3
PLIERS (135) (KOWA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
PLIERS (135) (RIKEN) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2
PLIERS (135MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2

JULY, 2003

Page Ref
2-14
2-15
2-23
2-14
2-32
2-51
2-14
2-32
2-51
2-14
2-33
2-51
2-14
2-32
2-51
2-34
1-23
1-3
1-7
1-22
2-37
2-19
1-11
2-29
2-52
2-45
2-49
1-11
2-67
2-29
2-52
1-22
2-30
1-22
1-22
1-31
1-26
2-48
1-4
1-26
2-8
1-13
1-28
2-62
2-29
1-6
1-9
2-29
2-65
2-61
1-30
1-30
2-39
2-68
2-68
2-68

14
7
20
15
14
12
15
14
12
15
14
12
15
14
12
12
14
20
3
4
10
33
15
12
8
17
5
16
2
15
7
3
17
3
3
21
11
5
4
10
9
1
10
9
8
1
6
7
6
17
10
9
16
12
12
12

DESCRIPTION INDEX
Description

Grid

PLUG, ADJUSTING HOLE . . . . . . . . . . . . . . . . . . . . . . . .


PLUG, CHANGE REINFORCEMENT . . . . . . . . . . . . . . .
PLUG, HEAD PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLUNGER, DETENT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROTECTOR, HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROTECTOR, TANK HEAT (LOWER) . . . . . . . . . . . . . .
PULLEY, RECOIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP ASSY., OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PUMP SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-E16
1-E9
1-F11
1-E9
1-F8
1-F4
1-C14
1-C7
1-C15

2-32
2-19
2-55
2-18
2-49
2-40
1-28
1-14
1-30

2
28
2
12
7
9
9
1
12

1-F16
1-C14
1-F14
1-F14
1-F14
1-C14
1-F8
1-C2
1-C9
1-F1
1-C12
1-C11
1-C11
1-C11
1-F1
1-E11
1-E11
1-E7
1-E12
1-F2
1-E8
1-F12
1-C2
1-E7
1-C7
1-C14
1-C7
1-C7
1-C7
1-C7
1-C7
1-C7
1-F15
1-F6
1-F15
1-F11
1-F15
1-F4
1-F15
1-F15
1-E8
1-F11
1-F13

2-65
1-28
2-60
2-61
2-61
1-28
2-48
1-4
1-19
2-35
1-25
1-22
1-22
1-22
2-34
2-22
2-22
2-14
2-24
2-37
2-17
2-57
1-4
2-15
1-14
1-28
1-14
1-14
1-14
1-14
1-14
1-14
2-62
2-44
2-62
2-55
2-62
2-41
2-62
2-62
2-16
2-55
2-59

1
7
6
18
18
6
2
14
7
3
19
2
2
2
11
4
6
17
9
7
24
26
8
3
18
5
2
3
6
7
4
5
10
5
11
8
7
19
4
5
2
4
7

(R)
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RATCHET, STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECTIFIER ASSY., REGULATOR . . . . . . . . . . . . . . . . . .
RECTIFIER ASSY., SILICON (SHINDENGEN) . . . . . . . .
RECTIFIER ASSY., SILICON (STANLEY) . . . . . . . . . . . .
REEL, RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . . .
RESONATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RETAINER, VALVE SPRING . . . . . . . . . . . . . . . . . . . . . .
RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, DOUBLE COIL (INNER) . . . . . . . . . . . . . . . . . . . .
RING SET, PISTON (0.5) . . . . . . . . . . . . . . . . . . . . . . . . .
RING SET, PISTON (OS 0.25) . . . . . . . . . . . . . . . . . . . . .
RING SET, PISTON (STD) . . . . . . . . . . . . . . . . . . . . . . . .
RING, SIDE SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, SNAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RING, STEERING BUSH . . . . . . . . . . . . . . . . . . . . . . . . .
RING, STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIVET, POP (3.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, PUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROD, TIE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROLLER (4X15.8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPE, RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . . .
ROTOR A, OIL PUMP (INNER) . . . . . . . . . . . . . . . . . . . .
ROTOR A, OIL PUMP (OUTER) . . . . . . . . . . . . . . . . . . .
ROTOR B, OIL PUMP (INNER) . . . . . . . . . . . . . . . . . . . .
ROTOR B, OIL PUMP (OUTER) . . . . . . . . . . . . . . . . . . .
ROTOR C, OIL PUMP (INNER) . . . . . . . . . . . . . . . . . . . .
ROTOR C, OIL PUMP (OUTER) . . . . . . . . . . . . . . . . . . .
RUBBER A, STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . .
RUBBER B, SEAT SETTING . . . . . . . . . . . . . . . . . . . . . .
RUBBER B, STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . .
RUBBER, BATTERY MOUNTING . . . . . . . . . . . . . . . . . .
RUBBER C, MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . .
RUBBER C, STAND STOPPER . . . . . . . . . . . . . . . . . . . .
RUBBER, ENGINE HEAD MOUNTING . . . . . . . . . . . . . .
RUBBER, ENGINE MOUNTING (LOWER) . . . . . . . . . . .
RUBBER, FR. FENDER SETTING . . . . . . . . . . . . . . . . .
RUBBER, MAGNETIC SHOCK . . . . . . . . . . . . . . . . . . . .

Description

Grid

RUBBER, MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E2


1-E2
RUBBER, MUFFLER MOUNTING . . . . . . . . . . . . . . . . . . 1-F8
RUBBER, MUFFLER MOUNTING SIDE . . . . . . . . . . . . . 1-F8
RUBBER, OIL PUMP SEAL . . . . . . . . . . . . . . . . . . . . . . . 1-C7
RUBBER, RADIATOR MOUNTING . . . . . . . . . . . . . . . . . 1-F16
RUBBER, SEAT SETTING . . . . . . . . . . . . . . . . . . . . . . . . 1-F6
1-F11
RUBBER, STAND STOPPER . . . . . . . . . . . . . . . . . . . . . 1-F9
RUBBER, STOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F3
1-F12
RUBBER, TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F13
RUBBER, TAILLIGHT MOUNTING . . . . . . . . . . . . . . . . . 1-F13
RUBBER, TANK MOUNTING . . . . . . . . . . . . . . . . . . . . . 1-F4
RUBBER, TANK SETTING . . . . . . . . . . . . . . . . . . . . . . . 1-F4
1-F11
RUBBER, TANK SPACER . . . . . . . . . . . . . . . . . . . . . . . . 1-F15

Page Ref
2-4
2-5
2-49
2-49
1-14
2-65
2-44
2-55
2-51
2-39
2-57
2-58
2-58
2-40
2-40
2-55
2-62

5
5
16
17
11
8
6
6
5
17
33
4
5
7
7
1
2

1-32
1-9
1-20
2-40
2-3
2-29
2-2
2-9
2-30
2-19
1-31
1-31
2-7
1-31
2-7
1-31
2-7
1-3
2-7
2-7
2-30
1-30
1-30
2-11
2-57
1-5
2-17
2-4
2-5
2-58
2-12
2-17
2-59
2-17
2-19
1-31

46
1
6
2
16
5
10
33
24
23
17
34
31
33
32
18
33
19
34
25
19
6
8
15
22
17
25
7
9
7
18
26
10
27
37
35

(S)
SCREEN, FUEL STRAINER . . . . . . . . . . . . . . . . . . . . . . 1-C16
SCREEN, OIL FILTER (KOYO) . . . . . . . . . . . . . . . . . . . . 1-C4
1-C10
SCREEN SET, FUEL STRAINER . . . . . . . . . . . . . . . . . . 1-F4
SCREW, ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E1
SCREW, BLEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E14
SCREW, CROSS-RECESSED HEAD MACHINE . . . . . . 1-E1
SCREW, FLAT (4X12) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E4
SCREW, L. ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
SCREW, OVAL (5X8) (LOCK) . . . . . . . . . . . . . . . . . . . . . 1-E9
SCREW, PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
SCREW, PAN (4X14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
SCREW, PAN (4X16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
SCREW, PAN (4X8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
SCREW, PAN (5X14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
SCREW, PAN (5X16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
SCREW, PAN (5X18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
SCREW, PAN (5X25) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C1
SCREW, PAN (5X28) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-E3
SCREW, PARKING LEVER PIVOT . . . . . . . . . . . . . . . . . 1-E3
SCREW, R. FR. ADJUSTING . . . . . . . . . . . . . . . . . . . . . 1-E15
SCREW SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
1-C15
SCREW, SPECIAL (6X8) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E5
1-F12
SCREW, TAPPET ADJ. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C2
SCREW, TAPPING (4X12) . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
SCREW, TAPPING (4X16) . . . . . . . . . . . . . . . . . . . . . . . . 1-E2
1-E2
SCREW, TAPPING (5x10) . . . . . . . . . . . . . . . . . . . . . . . . 1-F13
SCREW, TAPPING (5X12) . . . . . . . . . . . . . . . . . . . . . . . . 1-E6
1-E8
1-F13
SCREW, TAPPING (6X16) . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
SCREW-WASHER (3X14) . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
SCREW-WASHER (4X12) . . . . . . . . . . . . . . . . . . . . . . . . 1-C15

JULY, 2003

2003 American Honda Motor Co., Inc.

4-11

DESCRIPTION INDEX
Description

Grid

SCREW-WASHER (4X14) . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (4X6) . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (5X14) . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (5X16) . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (5X20) . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (5X25) . . . . . . . . . . . . . . . . . . . . . . . .
SCREW-WASHER (5X80) . . . . . . . . . . . . . . . . . . . . . . . .
SEAL A, RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, AIR CLEANER COVER . . . . . . . . . . . . . . . . . . . . .
SEAL, AIR CLEANER DUCT . . . . . . . . . . . . . . . . . . . . . .
SEAL, PIN (NISSIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, PROPELLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, RADIATOR CAP (ENGLISH) . . . . . . . . . . . . . . . .
SEAL, RR. SHOCK ABSORBER CONNECTING ROD
PIVOT (NOK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, RUBBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEAL, SNORKEL DUCT . . . . . . . . . . . . . . . . . . . . . . . . .


SEAL, SNORKEL PLATE (LOWER) . . . . . . . . . . . . . . . .
SEAL, TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAL, VALVE STEM . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT *NH1L* (BLACK) . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT, OIL FILTER SPRING . . . . . . . . . . . . . . . . . . . . . .
SEAT, VALVE SPRING . . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR ASSY., ANGLE . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR ASSY., SPEED . . . . . . . . . . . . . . . . . . . . . . . . .
SENSOR ASSY., THERMOSTAT OIL (TOYO) . . . . . . . .
SENSOR ASSY., THROTTLE . . . . . . . . . . . . . . . . . . . . .
SENSOR SET, SPEED . . . . . . . . . . . . . . . . . . . . . . . . . .
SEPARATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT A, STARTER REDUCTION . . . . . . . . . . . . . . . . .
SHAFT, ANGLE SENSOR . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT ASSY., FR. PROPELLER . . . . . . . . . . . . . . . . . .
SHAFT, BALANCER . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, GEARSHIFT FORK . . . . . . . . . . . . . . . . . . . . . .
SHAFT, L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, MOTOR DRIVE . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, PROPELLER . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, REVERSE IDLE . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, ROCKER ARM . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, RR. AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, SCREWDRIVER . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, SLIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHAFT, STARTER REDUCTION . . . . . . . . . . . . . . . . . . .
SHAFT, STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFTER, GEAR (HIGH) . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFTER, REVERSE COUNTERSHAFT LOW GEAR . .
SHIM A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM A (1.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM A, DIFFERENTIAL CASE (0.50) . . . . . . . . . . . . . .
SHIM A, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 2003 American Honda Motor Co., Inc.

Page Ref

1-E4
1-E15
1-C15
1-F12
1-F12
1-F9
1-F4
1-F10
1-F6
1-F6
1-E14
1-E13
1-F16

2-9
2-30
1-31
2-57
2-57
2-50
2-40
2-53
2-45
2-45
2-29
2-27
2-65

24
21
36
28
29
21
15
17
8
11
14
39
10

1-E10
1-C5
1-C10
1-D1
1-F8
1-F8
1-F12
1-C2
1-F6
1-C5
1-C2
1-C10
1-C8
1-C4
1-C16
1-C7
1-E4
1-C9
1-C11
1-E12
1-C11
1-C13
1-C13
1-E11
1-C11
1-F10
1-E11
1-C12
1-C2
1-F3
1-G2
1-E9
1-C9
1-E6
1-C12
1-C12
1-E13
1-E13
1-E12
1-E12
1-F2

2-21
1-11
1-20
1-34
2-48
2-48
2-56
1-4
2-44
1-11
1-4
1-20
1-16
1-9
1-32
1-15
2-8
1-18
1-23
2-24
1-22
1-27
1-26
2-22
1-23
2-52
2-22
1-24
1-4
2-38
2-68
2-18
1-18
2-13
1-24
1-24
2-26
2-26
2-25
2-24
2-37

14
7
3
2
1
4
14
1
1
10
15
8
22
8
44
6
13
4
3
4
5
1
2
11
5
1
9
13
9
14
6
3
2
5
8
4
18
18
15
12
12

Description
SHIM A, STOPPER PIN (0.10) . . . . . . . . . . . . . . . . . . . . .
SHIM B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM B (1.4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM B, DIFFERENTIAL CASE (0.55) . . . . . . . . . . . . . .
SHIM B, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM B, STOPPER PIN (0.15) . . . . . . . . . . . . . . . . . . . . .
SHIM C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM C (1.5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM C, DIFFERENTIAL CASE (0.60) . . . . . . . . . . . . . .
SHIM C, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM D (1.6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM D, DIFFERENTIAL CASE (0.65) . . . . . . . . . . . . . .
SHIM D, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM E (1.7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM E, DIFFERENTIAL CASE (0.70) . . . . . . . . . . . . . .
SHIM E, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM F (1.8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM F, DIFFERENTIAL CASE (0.75) . . . . . . . . . . . . . . .
SHIM F, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM G (1.9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM G, DIFFERENTIAL CASE (0.80) . . . . . . . . . . . . . .
SHIM G, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM H, DIFFERENTIAL CASE (0.85) . . . . . . . . . . . . . .
SHIM H, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM I, DIFFERENTIAL CASE (0.90) . . . . . . . . . . . . . . .
SHIM I, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM J, DIFFERENTIAL CASE (0.95) . . . . . . . . . . . . . . .
SHIM J, PINION GEAR . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIM K, DIFFERENTIAL CASE (1.00) . . . . . . . . . . . . . .
SHIM L, DIFFERENTIAL CASE (1.05) . . . . . . . . . . . . . . .
SHIM M, DIFFERENTIAL CASE (1.10) . . . . . . . . . . . . . .
SHIM N, DIFFERENTIAL CASE (1.15) . . . . . . . . . . . . . .
SHIM O, DIFFERENTIAL CASE (1.20) . . . . . . . . . . . . . .
SHIM P, DIFFERENTIAL CASE (1.25) . . . . . . . . . . . . . .
SHIM Q, DIFFERENTIAL CASE (1.30) . . . . . . . . . . . . . .
SHIM R, DIFFERENTIAL CASE (1.35) . . . . . . . . . . . . . .
SHIM S, DIFFERENTIAL CASE (1.40) . . . . . . . . . . . . . .
SHIM T, DIFFERENTIAL CASE (1.45) . . . . . . . . . . . . . . .
SHIM U, DIFFERENTIAL CASE (1.50) . . . . . . . . . . . . . .
SHIM V, DIFFERENTIAL CASE (1.55) . . . . . . . . . . . . . .
SHIM W, DIFFERENTIAL CASE (1.60) . . . . . . . . . . . . . .
SHOCK ABSORBER ASSY., FR. (SHOWA) . . . . . . . . . .
SHOCK ABSORBER ASSY., RR. (SHOWA) . . . . . . . . . .

JULY, 2003

Grid
1-F2
1-E13
1-E13
1-E12
1-E12
1-F2
1-F2
1-E13
1-E13
1-E12
1-E12
1-F2
1-E13
1-E13
1-E12
1-E12
1-F2
1-E13
1-E13
1-E12
1-E12
1-F3
1-E13
1-E13
1-E12
1-E12
1-F3
1-E13
1-E13
1-E12
1-E12
1-F3
1-E12
1-E12
1-F3
1-E12
1-E12
1-F3
1-E12
1-E12
1-F3
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E12
1-E10
1-F11

Page Ref
2-37
2-26
2-26
2-25
2-24
2-37
2-37
2-26
2-26
2-25
2-24
2-37
2-26
2-26
2-25
2-25
2-37
2-26
2-26
2-25
2-25
2-38
2-26
2-26
2-25
2-25
2-38
2-26
2-26
2-25
2-25
2-38
2-25
2-25
2-38
2-25
2-25
2-38
2-25
2-25
2-38
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-25
2-20
2-54

11
18
18
15
12
12
11
18
18
15
12
12
18
18
15
12
12
18
18
15
12
12
18
18
15
12
12
18
18
15
12
12
15
12
12
15
12
12
15
12
12
15
15
15
15
15
15
15
15
15
15
15
15
15
1
1

DESCRIPTION INDEX
Description
SHOE SET, BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHOE SET, BRAKE (ASK) . . . . . . . . . . . . . . . . . . . . . . . .
SHOE SET, BRAKE (JBNH) . . . . . . . . . . . . . . . . . . . . . .
SHROUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOCKET, ACCESSORY . . . . . . . . . . . . . . . . . . . . . . . . .
SOCKET, HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . .
SPACER A, RING GEAR (1.82) . . . . . . . . . . . . . . . . . . . .
SPACER B, RING GEAR (1.88) . . . . . . . . . . . . . . . . . . . .
SPACER C, RING GEAR (1.94) . . . . . . . . . . . . . . . . . . . .
SPACER D, RING GEAR (2.00) . . . . . . . . . . . . . . . . . . . .
SPACER E, RING GEAR (2.06) . . . . . . . . . . . . . . . . . . . .
SPACER F, RING GEAR (2.12) . . . . . . . . . . . . . . . . . . . .
SPACER G, RING GEAR (2.18) . . . . . . . . . . . . . . . . . . .
SPACER H, RING GEAR (2.24) . . . . . . . . . . . . . . . . . . . .
SPACER I, RING GEAR (2.30) . . . . . . . . . . . . . . . . . . . .
SPACER SET, THROTTLE SENSOR . . . . . . . . . . . . . . .
SPARK PLUG (IJR6A9) . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARK PLUG (IJR7A9) . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARK PLUG (VX20BC) (NGK) . . . . . . . . . . . . . . . . . . .
SPARK PLUG (VX22BC) (NGK) . . . . . . . . . . . . . . . . . . .
SPINDLE, GEARSHIFT . . . . . . . . . . . . . . . . . . . . . . . . . .
SPONGE, TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, AIR CLEANER HOUSING LID . . . . . . . . . . . . .
SPRING, AIR CLEANER LID SETTING . . . . . . . . . . . . . .
SPRING ASSY., RR. BRAKE PEDAL . . . . . . . . . . . . . . .
SPRING, BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, CARBON BRUSH . . . . . . . . . . . . . . . . . . . . . . .
SPRING, CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, CLUTCH DRIVE . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, COMPRESSION COIL . . . . . . . . . . . . . . . . . . .
SPRING, CONE DISK . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, DETENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, DIFFERENTIAL SIDE CONED . . . . . . . . . . . . .
SPRING, FILTER ELEMENT SETTING . . . . . . . . . . . . . .
SPRING, FRICTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, HANDLE SUB-ARM . . . . . . . . . . . . . . . . . . . . .
SPRING, ORIFICE VALVE . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, PARKING BRAKE LEVER . . . . . . . . . . . . . . . .
SPRING, PROPELLER SHAFT . . . . . . . . . . . . . . . . . . . .
SPRING, RECOIL STARTER . . . . . . . . . . . . . . . . . . . . . .
SPRING, RETURN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, RR. BRAKE ARM . . . . . . . . . . . . . . . . . . . . . . .
SPRING, RR. BRAKE ROD . . . . . . . . . . . . . . . . . . . . . . .
SPRING, RR. BRAKE SHOE . . . . . . . . . . . . . . . . . . . . . .
SPRING, SEAT LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, SHIFT DRUM STOPPER . . . . . . . . . . . . . . . . .
SPRING, SHIFT RETURN . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, SHOE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, THROTTLE RETURN . . . . . . . . . . . . . . . . . . . .
SPRING, VALVE (INNER) . . . . . . . . . . . . . . . . . . . . . . . .
SPRING, VALVE (OUTER) . . . . . . . . . . . . . . . . . . . . . . .
SPROCKET, OIL PUMP DRIVEN (19T) . . . . . . . . . . . . .
STARTER ASSY., RECOIL . . . . . . . . . . . . . . . . . . . . . . .

Grid
1-E14
1-F1
1-F1
1-F16
1-F13
1-E1
1-E1
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-F3
1-C15
1-C1
1-C1
1-C1
1-C1
1-C13
1-G2
1-F6
1-F6
1-F9
1-E14
1-C9
1-C5
1-C6
1-C15
1-C6
1-E9
1-E13
1-C5
1-C14
1-E4
1-C5
1-E3
1-F10
1-C14
1-C14
1-F1
1-F1
1-F1
1-F6
1-E12
1-C13
1-E9
1-E14
1-E3
1-C2
1-C2
1-C7
1-C14

Page Ref
2-29
2-35
2-35
2-65
2-58
2-2
2-2
2-38
2-38
2-38
2-38
2-38
2-38
2-38
2-38
2-38
1-30
1-3
1-3
1-3
1-3
1-26
2-68
2-45
2-45
2-51
2-29
1-19
1-11
1-13
1-30
1-13
2-18
2-27
1-11
1-28
2-9
1-11
2-7
2-52
1-28
1-28
2-35
2-35
2-35
2-44
2-24
1-26
2-18
2-29
2-6
1-4
1-4
1-14
1-28

1
1
1
2
2
1
6
13
13
13
13
13
13
13
13
13
14
26
26
26
26
8
16
9
9
3
10
4
14
2
13
4
13
19
11
4
19
5
20
3
3
8
12
14
10
4
3
7
7
11
11
13
12
8
1

Description

Grid

STATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, AIR CLEANER HOUSING . . . . . . . . . . . . . . . . . .
STAY, FR. GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, FUSE CONNECTOR . . . . . . . . . . . . . . . . . . . . . .
STAY, L. ENGINE SIDE COVER . . . . . . . . . . . . . . . . . . .
STAY, L. FR. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, L. MUDGUARD CENTER . . . . . . . . . . . . . . . . . . .
STAY, L. RR. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, R. FR. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, R. MUDGUARD CENTER . . . . . . . . . . . . . . . . . . .
STAY, R. RR. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, SKID PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STAY, STARTER MAGNETIC . . . . . . . . . . . . . . . . . . . . .
STEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOPPER, BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOPPER, GEARSHIFT DRUM . . . . . . . . . . . . . . . . . . .
STRAINER, OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUB-ARM, HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUB-HARNESS, FR. STOP SWITCH . . . . . . . . . . . . . . .
SUB-WIRE, ASSIST HEADLIGHT . . . . . . . . . . . . . . . . . .
SUSPENSION, IGNITION COIL . . . . . . . . . . . . . . . . . . . .
SWINGARM ASSY., RR. . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY., CHANGE . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY., FR. STOP (TATEISHI) . . . . . . . . . . . . .
SWITCH ASSY., IGNITION . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY., L. HANDLE . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY., MODE SELECT . . . . . . . . . . . . . . . . . .
SWITCH ASSY., REVERSE . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY., STARTER MAGNETIC . . . . . . . . . . . . .
SWITCH SET, L. HANDLE . . . . . . . . . . . . . . . . . . . . . . . .

Page Ref

1-C8
1-F6
1-E10
1-F11
1-F5
1-E8
1-E8
1-F12
1-E8
1-E8
1-F12
1-E9
1-F3
1-F13
1-F9
1-F3
1-C13
1-C10
1-E4
1-F14
1-E1
1-F14
1-F10
1-C7
1-E4
1-E5
1-E3
1-E5
1-E9
1-F13
1-E3

1-17
2-45
2-21
2-55
2-42
2-16
2-16
2-56
2-16
2-16
2-56
2-18
2-39
2-59
2-51
2-39
1-26
1-20
2-9
2-60
2-2
2-60
2-52
1-15
2-8
2-11
2-7
2-11
2-18
2-59
2-6

5
5
2
3
2
5
7
17
4
6
16
8
19
8
6
18
6
4
20
9
4
3
5
5
1
1
39
3
6
6
3

1-C4
1-F4
1-F16
1-C4
1-F8
1-F8
1-C3
1-C9
1-C1
1-C1
1-E16
1-F1
1-G2
1-C15
1-F7
1-F6
1-C15
1-F9
1-F16
1-F3
1-F1
1-F7

1-9
2-40
2-65
1-9
2-48
2-48
1-6
1-19
1-2
1-2
2-32
2-34
2-68
1-31
2-46
2-45
1-31
2-51
2-65
2-38
2-35
2-46

4
8
14
5
10
9
4
3
13
11
5
4
4
20
18
10
31
4
11
15
6
19

(T)
TANK, FR. OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK, FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK, RADIATOR RESERVE . . . . . . . . . . . . . . . . . . . . .
TANK, RR. OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAPE A, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TAPE B, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TENSIONER, CAM CHAIN . . . . . . . . . . . . . . . . . . . . . . .
TERMINAL SET, BRUSH . . . . . . . . . . . . . . . . . . . . . . . . .
THERMO UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THERMOSTAT ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE, FR. (25X8-12) (BS) . . . . . . . . . . . . . . . . . . . . . . . .
TIRE, RR. (25X10-12) (BS) . . . . . . . . . . . . . . . . . . . . . . .
TOOL SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, AIR CLEANER DRAIN . . . . . . . . . . . . . . . . . . . . .
TUBE, AIR VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, BRAKE PEDAL SPRING . . . . . . . . . . . . . . . . . . .
TUBE, BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, BREATHER (3.5X1480) . . . . . . . . . . . . . . . . . . . .
TUBE, BREATHER (3.5X1750) . . . . . . . . . . . . . . . . . . . .
TUBE, BREATHER PIPE . . . . . . . . . . . . . . . . . . . . . . . . .

JULY, 2003

2003 American Honda Motor Co., Inc.

4-13

DESCRIPTION INDEX
Description

Grid

TUBE, FR. AIR CLEANER CONNECTING . . . . . . . . . . .


TUBE, FR. BRAKE BREATHER . . . . . . . . . . . . . . . . . . .
TUBE, FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TUBE, FUEL CAP BREATHER . . . . . . . . . . . . . . . . . . . .
TUBE, RADIATOR RESERVE . . . . . . . . . . . . . . . . . . . . .
TUBE, RR. AIR CLEANER CONNECTING . . . . . . . . . . .

1-F6
1-E14
1-F4
1-F4
1-F16
1-F7

Page Ref
2-45
2-29
2-40
2-40
2-65
2-47

12
9
3
10
15
31

2-5

1-11
1-4
1-31
1-4
1-31
1-11
2-32
2-34
1-30

13
11
22
10
30
6
1
5
11

2-11
1-24
2-51
1-18
1-13
1-13
2-9
2-9
2-63
2-19
2-27
2-36
2-39
2-7
2-35
1-25
1-10
1-21
1-35
1-6
1-26
2-54
2-3
2-7
1-12
2-9
1-12
1-33
1-34
1-3

13
16
9
6
8
7
30
29
26
27
31
18
26
27
5
18
17
22
2
9
12
8
17
26
24
31
24
2
2
15

(U)
UNIT ASSY., GPS RECEIVER . . . . . . . . . . . . . . . . . . . . . 1-E2
(V)
VALVE, CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, EX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, FLOAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, IN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, ONE-WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, RELIEF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VALVE, RIM (TR412) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-C5
1-C2
1-C15
1-C2
1-C15
1-C5
1-E16
1-F1
VALVE, STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C15
(W)
WASHER (10.3MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (14.2MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (17.5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (32X45X3) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (66X107X1.6) . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (66X124X1.0) . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (6X15) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (6X17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (8.5MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER (8MM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WASHER (9X20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, ANCHOR PIN . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER C, THRUST (25MM) . . . . . . . . . . . . . . . . . . . .
WASHER, DRAIN PLUG (12MM) . . . . . . . . . . . . . . . . . .

WASHER, DRUM STOPPER . . . . . . . . . . . . . . . . . . . . . .


WASHER, FLAT (10MM) . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, LOCK (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, OIL BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, OIL BOLT (10.2X15X1.4) . . . . . . . . . . . . . . . .
WASHER O-RING KIT A . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER O-RING KIT B . . . . . . . . . . . . . . . . . . . . . . . . .
WASHER, PLAIN (10MM) . . . . . . . . . . . . . . . . . . . . . . . .

4-14 2003 American Honda Motor Co., Inc.

1-E5
1-C12
1-F9
1-C9
1-C6
1-C6
1-E4
1-E4
1-F15
1-E9
1-E13
1-F2
1-F3
1-E3
1-F1
1-C12
1-C5
1-C10
1-D1
1-C3
1-C13
1-F11
1-E1
1-E3
1-C6
1-E4
1-C6
1-C16
1-D1
1-C1

Description

Grid

WASHER, PLAIN (10MM)


1-F9
WASHER, PLAIN (3MM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E8
1-F12
WASHER, PLAIN (5MM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-C10
WASHER, PLAIN (6MM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
WASHER, PLAIN (8MM) . . . . . . . . . . . . . . . . . . . . . . . . . 1-E9
WASHER, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
1-D1
WASHER, SEALING (6.5MM) . . . . . . . . . . . . . . . . . . . . . 1-C4
1-D1
WASHER, SEALING (6MM) . . . . . . . . . . . . . . . . . . . . . . . 1-C1
1-C3
1-C7
1-C16
1-D1
WASHER, SPECIAL (20MM) . . . . . . . . . . . . . . . . . . . . . . 1-C12
WASHER, SPRING (6MM) . . . . . . . . . . . . . . . . . . . . . . . . 1-F13
WASHER, SPRING (8MM) . . . . . . . . . . . . . . . . . . . . . . . . 1-E15
WASHER, STEEL PLATE . . . . . . . . . . . . . . . . . . . . . . . . 1-C9
WASHER, THRUST (12MM) . . . . . . . . . . . . . . . . . . . . . . 1-C9
WASHER, THRUST (14MM) . . . . . . . . . . . . . . . . . . . . . . 1-E6
WASHER, THRUST (20MM) . . . . . . . . . . . . . . . . . . . . . . 1-C6
1-C12
WASHER, THRUST (29X40X2) . . . . . . . . . . . . . . . . . . . . 1-C6
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C4
WEIGHT SET, CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . 1-C6
WHEEL SUB-ASSY., FR. (12X6.0AT) . . . . . . . . . . . . . . . 1-E16
WHEEL SUB-ASSY., FR. (TYPE1) . . . . . . . . . . . . . . . . . 1-E16
WHEEL SUB-ASSY., RR. . . . . . . . . . . . . . . . . . . . . . . . . 1-F1
WHEEL SUB-ASSY., RR. (12X7.5AT) . . . . . . . . . . . . . . . 1-F1
WIRE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-F14
WRENCH (10X12) (OPEN END) . . . . . . . . . . . . . . . . . . . 1-G2
WRENCH (14X17) (OPEN END) . . . . . . . . . . . . . . . . . . . 1-G2
WRENCH, PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-G2

JULY, 2003

Page Ref
2-50
2-17
2-57
1-21
2-19
2-19
1-9
1-34
1-8
1-34
1-3
1-6
1-15
1-33
1-34
1-24
2-59
2-31
1-19
1-18
2-13
1-13
1-24
1-13
1-8
1-13
2-32
2-32
2-34
2-34
2-60
2-68
2-68
2-68

20
28
30
27
32
27
10
2
9
2
16
10
14
2
2
15
14
31
9
7
8
10
17
9
1
3
4
4
3
3
8
10
11
8

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