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IMDS

(International Material Data System)


THIS IS NOT OFFICIAL TRAINING THIS IS AN OVERVIEW SESSION TO HELP YOU
Havovy Cama
havovy.cama@cummins.com
+44 1484 833545

Topics
 IMDS
What is it
How is it used

 Supplier Registration
 Types of Users
 Data Structure
 Sending Information to CTT

Request for Teleconference


 Please put your phone on mute when not asking questions
To avoid background noise

 Please feel to
ask questions at any time
to request me to repeat
to request for translation in Chinese, at any point

Overview
 ELV (End of Life Vehicle) was created in the EU to promote
reuse, recycle & recovery of passenger cars at the end of
their life, & reduce the amount of carcinogens entering
landfills
Applies to vehicles <3.75 metric tons
Focuses on:
Restricting the use of lead
Prohibiting the use of Hexavalent Chrome, Cadmium & Mercury
Athough applicable to vehicles sold in EU, it is expected that China,
Korea, and Japan will be introducing similar legislation

 GADSL (global automotive declarable substance list)


Created by a group of automotive companies
ELV + 100 more materials
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IMDS (International Material Data System)


 Internet database
Mandated by most OEMs to store individual component MDSs (Material
Data Sheets)

 Intent is that the MDSs are entered by the supply chain at the
component level
 MDSs are submitted to & approved by the customer
 IMDS enables companies to demonstrate compliance to the ELV
Directive & other global materials legislations

IMDS Participation

2000
6

2002

2004

35 participanting OEMs as of August 2013

What do we have to report?


 Anything that remains in product at point of recycling
Process chemicals that are removed are not needed

 Total composition (%wt) of every component in the


turbo has to be reported
Material specification
Weight of component

 Each component has its own Material Data Sheet (MDS)


Material specification
Weight
other info ( such as source of information, supplier name)
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IMDS Data Transfer (to/from CTT)

CTT Suppliers

Registration into IMDS


 Free registration
 Use http://www.mdsystem.com

Then use
1. New to IMDS?
2. Company
registration
(Note: one user
per company
does this)

Types of Users
(Each user can have 1 profile)

 Company Administrator
Individual for authority within company and user registration
Deal with password issues, create new users, user modifications
Generally the person who registers their company first (can be
changed later)
Gives other people access via the Administration site in IMDS

 User (Publish) Profile : same as user but has publish rights


 User (Certification) Profile: sends company certification to OEM if
needed
 User (User ) Profile: individuals with read and write access to
YOUR COMPANY section of IMDS
 User (Read only): can read data but cannot publish / modify
information
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 Public Users can view public areas only

Access to IMDS Data


Users of IMDS only have access to MDS
1.

Created and saved (in edit mode or internally released) by any


user in their company

2.

Sent/proposed to them from supplier companies

3.

Published or made available to all IMDS users (intentionally or in


error)

For more information on IMDS data security, please read


section on Security Concepts in IMDS user manual
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IT System Requirements

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1.

www.mdsystem.com

2.

Public pages

3.

System

Use the Most Up to Date User Guide

Or using the help button on Task Bar (after logging in)

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Other Complimentary Training Materials (1)

These are useful training materials and worth reviewing


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Other Complimentary Training Materials (2)

These are useful training materials and worth reviewing


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Logging into IMDS NT


(via www.mdsystem.com)

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Logging into IMDS NT


(Directly via www.mdsystem.com/imdsnt)

Use the username and password sent by IMDS


You have to change your password after the first log in

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Data Upload
 Manual (most popular)
 Automatic (need to pay a fee to use an upload interface)

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Guidelines / Recommendations

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Keep the following information at hand


when you create a MDS
 Part Number
 Part Description
 Material specification (=alloy composition)
It is best to find an IMDS published std with range wider than your
material

 Weight
 Customer IMDS requirements (including their IMDS reference
number)
 Your company IMDS reference number
You will need the above information for each component if you
are uploading information for an assembly of parts
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Manually Uploading Data

Component : In IMDS terms, a component can be simple part (eg: machined


casting) or a sub-component assembly (eg: casting with other bits attached to
it).
Semi-component: Something that will become a component AFTER further
processing (eg: machining, cutting)
A casting is a semi-component but after machining it becomes a component

Material: Describes what a component or semi-component is made of

Use the appropriate IMDS Recommendations as Guidelines


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Creating a new MDS/Module

 Datasheet
Can be sent to a customer
Includes fields for supplier ref, customer part #/drawing information
Can be converted to a module by releasing internally in recipient field

 Module
Useful for internal use of information repeatedly
Can be imported into a datasheet and sent to customer
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Creating a Material Data Sheet (MDS)-2

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Basic Building Blocks (=Nodes) for MDS

Component: assembly, sub-assembly, part


Semi-component (not often used):
something that has to be processed to
make it into a component
Material: chemical composition or trade
name or specification number
Basic Substance

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Types of Data Sheets


 Data sheet
Used to submit information to customers
Can be used for internal reference if released internally

 Module:
Generally used for internal reference
Useful to create own material information

Can re-use information for


Different customers
Different assemblies

 Both of the above are developed in the same manner

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Building MDS
Node

Node

Add Component: connect new component node to


parent node
Add Semi-component (not often used): Connect new
semi-component node to parent node

Node

Add Material: Search for existing material to connect to


parent node
Node

Add Basic Substance (only within a Material Datasheet


or module): Search for existing basic substance to
connect to material node

Reference

Add Reference (could be component / semi-comp,


material ref)
To add a node/reference click on the parent node and then on the appropriate add
button.
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Symbols

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General Functions - 1
 Wild card = %
 Search Function

By part description
Part number
Date range
IMDS reference code
Own/published MDS

OR

By supplier company
Entered and saved (but not necessarily released)
Entered and released by any User in your company
Released from supplier companies and accepted by your
company
Published or made publicly available

Received (ie coming in) MDS


Sent (ie going out) MDS
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General Functions - 2
 Copy Function
Create copies (MDS or Module) from existing MDS or module.
Works like a template and saves creating entries from scratch
Can copy components, semi-components, materials

 Steps
Search for and find component, semi-component or material
Highlight the component in search window and then select
Copy
Copy as New Version: Creates same IMDS ref # but increased
version # in edit mode. Used to revise, correct or update MDS or
module
Copy as new datasheet: creates new MDS with a new ref # .
Copy as Forward: used to forward MDS from supplier to customer
without any ingredients data changes other than altering the identity
of supplier

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Forwarding MDS
(only if supplier has allowed forwarding to the customer)

 Steps
Search for a MDS that is received and accepted
Right click on search result and select forward
(Thereafter complete supplier info (ie your name), your customer info)

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Creating a pdf file to send to Cummins to


show MDS is accepted (for PPAP)

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1.

Search for MDS sent to CTT (customer code 50009)

2.

Open MDS

3.

Click on pdf file symbol

4.

Select company view for selected report = CTT

5.

Save pdf

6.

Send in PPAP pack to CTT

Error Checking and Warnings


 Can use the on task bar at any time
VERY USEFUL guide
Does not pick up all issues (especially if they are customer
specific)

 Fixing errors / warning


Navigate the screens to check manually or click on error/warning
for guidance and press <<correct>>
Errors need to be fixed before submitting. Cannot submit MDS
until they are fixed
Microsoft Excel
Warnings need not be fixed mandatorily and you will be able Worksheet
to
publish internally; customer could reject MDS
Adobe Acrobat
Useful files in Public Pages and/or IMDS news sections
7.0 Document
Adobe Acrobat
7.0 Document

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Task Bar

Save info as you work


High level checks

New
datasheet/module

Where used
analyses

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Sending Options to Customer


(Send vs Propose vs Internal)
 Send a part to a single recipient
SEND (most common)

 Send the same part to multiple recipients


PROPOSE
Common but has data control implications as any changes in MDS are sent to all
recipients

 Create (secure) your MDS or Module for future use in


without danger of future editing
INTERNAL

 Send your MDS to all users of IMDS (Avoid!!)


PUBLISH

 Send a part which was internally released


Create a new MDS and import internally released part
SEND / PROPOSE

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Note: Once a part is


proposed it automatically
becomes
internally
different
sub-assemblies
released irrespective of
the recipients approval
status

or

Receiving MDS from Supplier

 Best to use first to see if the submission is free of errors and


warnings
 Check that material does not contain prohibited / restricted
substances
There are allowances based on applications
Use ELV guidelines

 Check that your supplier has followed your guidelines


 Accept / reject
If you are rejecting, clearly state the reason for rejecting
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Adobe Acrobat
Document

Recommended User Settings

Tick boxes
for
automatic
updates
via email

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Some Tips - 1
 When creating a material DO NOT select development
sample report
 Use Published IMDS committee materials whenever possible
If you struggle to find a common material using ISO,...codes or
material trade name contact the IMDS helpdesk and they will help
you to find a published material

 Ensure that you have put weights when adding component and
material information
 Ensure you submit your MDS to correct CTT IMDS
code=50009
 Use CTT IMDS guidelines

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Some tips 2
Weight tolerances used by some OEM

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Formal Training Details


 Use www.mdsystem.com IMDS Training

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Amendments to File
 _220310: original
 _120510: added updated Annex II of ELV on slide 30
 _190510: registration steps altered to reflect new IMDS db (slide9)
 NT supplier training 02Sept2013:
changed relevant slides to show how things are done in IMDS v8 (aka NT
system)
Used new CTT PPT template

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