Beruflich Dokumente
Kultur Dokumente
IPC
I/O
Motion
Picture: Schuler AG
Automation
Innovative metal forming technology with the PC- and EtherCAT-based control platform
IPC
I/O
Motion
Automation
Picture: Schuler AG
Picture: Schuler AG
Presses
Fast-running punches
Hydraulic
die cushion
Cutting press
Roller feed
Straightening machine
Conveyor washing
machine
Reel/coil
Loop pit
EtherCAT communication
PC- and EtherCAT-based control technology from Beckhoff can play fully to its strengths in the automation of press lines: all processes can be
automated with a universal hardware and software platform, from the coil processing, the belt straightening machine, the cutting and punching
equipment and the actual press, through to the transfer facilities and the feeding, loading and unloading station. Implementation of EtherCAT,
the fast real-time Ethernet technology from Beckhoff, leads to a signicant improvement in reaction times compared with traditional eldbus systems: Reaction times of less than 100 s can be achieved with eXtreme Fast Control (XFC), an advanced Beckhoff solution enabled by EtherCAT.
Distributed clocks in the EtherCAT system enable all inputs and outputs to be read in and output synchronously with a precision of ~100 ns.
All values can optionally be provided with time stamps.
6
Press
De-stacking
Feeder systems
Pressing
Beckhoff offers a modular and scalable control technology for all press types,
such as hydraulic drawing and punch presses, sintering or transfer presses. Industrial PCs are available in the most diverse designs and performance categories,
equipped with state-of-the-art processor technology. I/O systems for all major
fieldbuses, TwinCAT (the automation software for PLC and Motion Control),
Servo Drive technology and TwinSAFE (the integrated safety solution), cover every
control requirement for a press line.
Ethernet
Control cabinet PC
TwinCAT PLC
Press
Light
barrier
Punching
TwinCAT PLC, NC
(customer-specic)
Embedded PC
TwinCAT PLC, NC
Control Panel
Industrial PC
EtherCAT Terminals
EtherCAT Terminals
Embedded PC
Embedded Controller
Automation and
engineering software
The complete Beckhoff control system is scaled in relation to performance: from compact Embedded PCs with integrated I/O interface to high-end Industrial PCs with multicore processors, PCI card slots, RAID controller, etc. A wide range of Control Panels in
various designs and formats, equipped with state-of-the-art technology such as the
multi-touch operating concept, covers all requirements with regard to operation and
monitoring. Where I/O components are concerned, Beckhoff offers a large signal variety
and ne granularity. Scalable solutions are also available for I/O and Motion Control
applications for safety technology. The range of products for Drive Technology extends
from servo and stepper motor connection in the I/O terminal through to high-power
EtherCAT drive ampliers and the associated motors. The range of Beckhoff solutions is
rounded off by the TwinCAT automation software with extensive software libraries.
10
guarantees performance-optimised
controller designs.
With a control solution that is scalable with regard to computing power, performance,
complexity and costs, Beckhoff meets the multifaceted requirements in metal forming
and sheet metal processing: as if from an automation toolkit, the user can assemble a
control solution to suit their machine type and dimension it in accordance with their
performance requirements. There is also exibility in the choice of central or local control architectures. The TwinCAT automation software, supplemented by the appropriate
libraries, is used from the smallest to the largest controller as a universal tool for conguration and programming. This simplies operation and reduces training needs. The
modularity of the Beckhoff solution also enables future extensions and modications
of presses or press lines to be realised smoothly and without great expense.
www.beckhoff.com/forming
11
Ethernet
EtherCAT Automation Protocol
Industrial PC
(EtherCAT master)
TwinSAFE
Safety drives
EtherCAT Box
(IP 67)
Stainles steel
EtherCAT Box (IP 69K)
EtherCAT is the real-time Ethernet solution for industrial automation, which is characterised
by outstanding performance, almost unrestricted network expansion, exible topologies and
simple handling. All necessary process signals can be transferred simply and inexpensively into
the controller via the Beckhoff I/O systems in protection class IP 20 or IP 67: from the standard
I/Os and safety functionalities through to highly precise measuring terminals, which can be
used, for example for Condition Monitoring. Since the EtherCAT protocol is retained into each
device, lower-level bus systems can be eliminated, resulting in extremely short reaction times.
As an option, further eldbus systems can be integrated easily using gateways via master/slave
terminals. A standard Ethernet port in the PC can be used for the EtherCAT master, no special
hardware is needed. Safe transmission of data can be achieved with the Safety over EtherCAT
protocol up to SIL 3 of IEC 61508.
12
TwinSAFE
Picture: Schuler AG
14
15
TwinCAT: The universal software solution for metal forming and sheet metal processing
16
Hydraulics library
Picture: Schuler AG
17
Beckhoff at a glance
..
..
..
465
Seattle
Denver
San Francisco
18
NORTH AMERICA
Austin
Rogers
Dallas
Raleigh
Charlotte
Atlanta
Bogot
1102 2011
0102 2010
8002 2008
9002 2009
6002 2006
7002 2007
5002 2005
4002 2004
2002 2002
3002 2003
10 02 2001
9991 1999
0002 2000
8991 1998
7991 1997
5991 1995
6991 1996
4991 1994
3991 1993
2991 1992
0991 1990
19 91 1991
9891 1989
8891 1988
7891 1987
6891 1986
5891 1985
4891 1984
3891 1983
2891 1982
0891 1980
La
0
Turnover
development
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
Laval
North Fond
du Lac
Minneapolis
Toronto
London
Detroit
Chicago
Coplay
Indianapolis
Baltimore
Los Angeles
San Diego
18 91 1981
470
460
450
440
430
420
410
400
390
380
370
360
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
Santiago
Worldwide presence
on all continents
Further information
The central divisions of Beckhoff, such as development, production, administration, distribution, marketing, support and service are located at the Beckhoff
Automation GmbH headquarters in Verl, Germany.
Rapidly growing presence in the international market is taking place through 30 subsidiaries. Through
worldwide co-operation with partners, Beckhoff is
represented in more than 60 countries.
The web pages PC-based Control for Forming Technology/Sheet Metal Working offer
further information, e. g. application reports or industry-specic solutions.
www.beckhoff.com/forming
The Beckhoff catalogs and yers are available for download on the Internet.
www.beckhoff.com/media
Picture credits: Arku Maschinenbau GmbH | Bruderer AG | Dieffenbacher GmbH + Co. KG | HAEUSLER AG |
Mewag Maschinenfabrik AG | Schuler AG
Beckhoff, TwinCAT, EtherCAT, Safety over EtherCAT, TwinSAFE and XFC are registered trademarks of and licensed by
Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owners.
Beckhoff Automation GmbH 10/2012
Seinjoki
Saint-Petersburg
Tampere
Hyvink
Gothenburg
Haarlem
Henley on Thames
Lbeck
Hanover
Verl
Moers
Vrnamo
Malm
Glostrup
Berlin
EUROPE
Krasnodar
Kaunas
Shenyang
Beijing
Piaseczno
ASIA
Frankfurt
Hasselt
Nuremberg
Brno
Balingen Munich Hagenberg
Paris
Berndorf
Ravensburg
Hallein
Schaffhausen
Budapest
Innsbruck
Derendingen
Zurich Brs
Montagny-prs-Yverdon
Ljubljana
Locarno
Metz-Tessy
Padua Zagreb
Milan
Bologna
Tehran
Beirut
Kortrijk
Bilbao
Novosibirsk
Samara
Verl
Hobro
Kolding
Ekaterinburg
Moscow
Stockholm
Tnsberg
Cluj-Napoca
Chengdu
Chongqing
Dubai
Ahmedabad
Mumbai
Soa
Barcelona
Madrid
Xian
Lod
Jinan
Seoul
Qingdao
Nanjing Wuxi
Hefei
Shanghai
Ningbo
Wuhan Hangzhou
Yokohama
Taipei
Guangzhou
Shenzhen
Pune
Bangkok
Bangalore
Istanbul
AFRICA
Aveiro
Athens
Penang
Kuala Lumpur
zmir
Singapore
Mosta
Jakarta
SOUTH AMERICA
Paz
Campinas
So Paulo
Joinville
Montevideo
Buenos Aires
AUSTRALIA
Johannesburg
Novo Hamburgo
Durban
Cape Town
North Ryde
Melbourne
Headquarters
Headquarters Distributor
Subsidiary
Subsidiary distributor
Auckland
19
Czech Republic,
Slovac Republic
Dyger s.r.o.
Vystaviste 1
648 59 Brno
Phone: + 420 5 / 41 32 10 04
info@dyger.cz
www.dyger.cz
Denmark, Iceland
Headquarters
Beckhoff Automation ApS
Naverland 2
2600 Glostrup
Phone: + 45 43 / 20 15 70
info@beckhoff.dk
www.beckhoff.dk
Ofce Hobro
Beckhoff Automation ApS
9500 Hobro
Phone: + 45 43 / 20 15 70
info@beckhoff.dk
Ofce Kolding
Beckhoff Automation ApS
6000 Kolding
Phone: + 45 43 / 20 15 70
info@beckhoff.dk
Finland, Estonia
Headquarters
Beckhoff Automation Oy
P.O. Box 23
Kankurinkatu 4-6
05801 Hyvink
Finland
Phone: + 358 (0) 20 / 7 42 38 00
info@beckhoff.
www.beckhoff.
Sales Ofce Seinjoki
Beckhoff Automation Oy
60320 Seinjoki
Phone: + 358 (0) 20 / 7 42 38 50
info@beckhoff.
Sales Ofce Tampere
Beckhoff Automation Oy
33720 Tampere
Phone: + 358 (0) 20 / 7 42 38 70
info@beckhoff.
France
Headquarters
Beckhoff Automation Sarl
Immeuble Le Montral
ZA de Courtaboeuf
19 bis, avenue du Qubec
91951 Courtaboeuf Cedex
Phone: + 33 (0) 1 69 29 83 70
info@beckhoff.fr
www.beckhoff.fr
Sales Ofce South-East
Beckhoff Automation Sarl
74370 Metz-Tessy
Phone: + 33 (0) 4 50 23 22 75
info@beckhoff.fr
Greece, Cyprus
L. J. Skourgialos
Industrial Automation Systems
241 EL. Venizelou
176 73 Kallithea /Athens
Greece
Phone: + 30 / 21 09 51 02 60
ias@otenet.gr
Hungary
Beckhoff Automation Kft.
Gubacsi t 6.
H-1097 Budapest
Phone: + 36 1 501 9940
info@beckhoff.hu
www.beckhoff.hu
Italy
Headquarters
Beckhoff Automation S.r.l.
Via E. Majorana, 1
20834 Nova Milanese (MB)
Phone: + 39 03 62 / 36 51 64
info@beckhoff.it
www.beckhoff.it
Ofce Bologna
Beckhoff Automation S.r.l.
40011 Anzola dellEmilia (BO)
Phone: + 39 05 1 / 73 15 09
bologna@beckhoff.it
Ofce Padua
Beckhoff Automation S.r.l.
35127 Padua (PD)
Phone: + 39 0 49 / 8 70 48 38
padova@beckhoff.it
Lithuania, Latvia,
Belarus
UAB Santavilte
Europos pr. 121
LT-46339 Kaunas
Lithuania
Phone: + 3 70 37 21 13 60
info@santavilte.lt
www.santavilte.lt
Malta
JMartans Automation
Ivy, Flat 1,
Salvu Barbara Street,
Mosta, MST 2433
Phone: + 3 56 21 42 06 55
info@jmartans.com
www.jmartans.com
Bulgaria
Kastiva GmbH
68-72 Ami Bue Str., 4. Floor
1612 Soa
Phone: + 3 59 (2) 9 50 44 31
ofce@kastiva.com
www.kastiva.com
Netherlands
Industrial Automation Link
Kppersweg 71
2031 EB Haarlem
Phone: + 31 23 / 5 18 51 40
sales@ial.nl
www.ial.nl
Croatia
Krovel d.o.o.
Barutanski jarak 114
10000 Zagreb
Phone: + 3 85 / 1 230 5788
beckhoff@krovel.hr
www.krovel.hr
Norway
Beckhoff Automation AS
Stensarmen 16
3112 Tnsberg
Phone: + 47 33 50 46 90
info@beckhoff.no
www.beckhoff.no
Poland
Beckhoff Automation Sp. z o.o.
abieniec, ul. Ruczajowa 15
05-500 Piaseczno
Phone: + 48 22 / 7 50 47 00
info@beckhoff.pl
www.beckhoff.pl
Portugal
Bresimar Automao, S.A.
Quinta do Simo
EN109 Esgueira
Apartado 3080
3801-101 Aveiro
Phone: + 351 234 / 30 33 20
bresimar@bresimar.pt
www.bresimar.pt
Romania
Kreatron Automation S.R.L.
Str. Octavian Fodor nr. 113, ap. 13
400434, Cluj-Napoca
jud. Cluj
Phone: + 40 364 40 16 12
ofce@kreatron.ro
www.kreatron.ro
Russia
Headquarters
Beckhoff Automation OOO
Staraya Basmannaya 14/2 str. 2
105064 Moscow
Phone: + 7 495 / 9 81 64 54
russia@beckhoff.com
www.beckhoff.ru
Representation
North-West Federal District
Beckhoff Automation GmbH
199178 Saint-Petersburg
Phone: + 7 812 / 332 62 05
north-westfo@beckhoff.ru
Representation
Siberian Federal District
Beckhoff Automation GmbH
630054 Novosibirsk
Phone: + 7 383 / 355 99 51
sibirfo@beckhoff.ru
Representation
Southern Federal District
Beckhoff Automation GmbH
350051 Krasnodar
Phone: +7 861 / 279 67 23
south@beckhoff.ru
Representation
Ural Federal District
Beckhoff Automation GmbH
620049 Ekaterinburg
Phone: + 7 3 43 / 3 79 98 73
uralfo@beckhoff.ru
Representation
Volga Federal District
Beckhoff Automation GmbH
443010 Samara
Phone: + 7 846 / 2 69 80 67
volgafo@beckhoff.ru
Slovenia, Serbia, Bosnia and
Herzegovina, Macedonia,
Kosovo, Montenegro
Beckhoff Avtomatizacija d.o.o.
Zbiljska cesta 4
1215 Medvode
Phone: + 3 86 / 13 61 30 80
info@beckhoff.si
www.beckhoff.si
Spain
Headquarters
Beckhoff Automation S.A.
Edicio Testa Sant Cugat
Avda. Alcalde Barnils, 64-68
08174 Sant Cugat (Barcelona)
Phone: + 34 93 / 5 84 49 97
info@beckhoff.es
www.beckhoff.es
Sales Ofce Bilbao
Beckhoff Automation S.A.
48950 Erandio (Bilbao)
Phone: + 34 94 / 4 31 40 75
info@beckhoff.es
Sales Ofce Madrid
Beckhoff Automation S.A.
28290 Las Matas (Madrid)
Phone: + 34 91 / 6 36 43 57
madrid@beckhoff.es
Sweden
Headquarters
Beckhoff Automation AB
Stenldersgatan 2A
21376 Malm
Phone: + 46 (0) 40 / 6 80 81 60
info@beckhoff.se
www.beckhoff.se
Sales Ofce Gothenburg
Beckhoff Automation AB
43363 Svedalen
Phone: + 46 (0) 40 / 6 80 81 41
info@beckhoff.se
Sales Ofce Stockholm
Beckhoff Automation AB
16970 Solna
Phone: + 46 (0) 40 / 6 80 81 60
info@beckhoff.se
Sales Ofce Vrnamo
Beckhoff Automation AB
33153 Vrnamo
Phone: + 46 (0) 40 / 6 80 81 60
info@beckhoff.se
Switzerland
Headquarters
Beckhoff Automation AG
Rheinweg 9
8200 Schaffhausen
Phone: + 41 (0) 52 / 6 33 40 40
info@beckhoff.ch
www.beckhoff.ch
Ofce Zurich
Beckhoff Automation AG
8052 Zurich
Phone: + 41 (0) 52 / 633 40 40
info@beckhoff.ch
Ofce Derendingen
Beckhoff Automation AG
Application/Software Development
4552 Derendingen
Phone: + 41 (0) 32 / 566 16 50
info@beckhoff.ch
Asia
China
Headquarters
Beckhoff Automation
(Shanghai) Co., Ltd.
5th Floor,
No. 163 JiangChang San Road
Shanghai Shibei Industrial Zone
Shanghai, 200436
Phone: + 86 21 / 66 31 26 66
info@beckhoff.com.cn
www.beckhoff.com.cn
Ofce Beijing
Beckhoff Automation
(Shanghai) Co., Ltd.
Beijing, 100044
Phone: + 86 10 / 58 30 12 36
beijing@beckhoff.com.cn
Ofce Guangzhou
Beckhoff Automation
(Shanghai) Co., Ltd.
Guangzhou, 510620
Phone: + 86 20 / 38 01 03 00
guangzhou@beckhoff.com.cn
Ofce Chengdu
Beckhoff Automation
(Shanghai) Co., Ltd.
Chengdu, Sichuan, 610016
Phone: + 86 28 / 86 20 25 81
chengdu@beckhoff.com.cn
Ofce Wuhan
Beckhoff Automation
(Shanghai) Co., Ltd.
Wuhan, Hubei
Phone: + 86 27 / 87 71 19 92
wuhan@beckhoff.com.cn
Ofce Shenyang
Beckhoff Automation
(Shanghai) Co. Ltd.
Shenyang City, 11013, Liaoning
Phone: + 86 24 / 22 78 88 96
shenyang@beckhoff.com.cn
Ofce Qingdao
Beckhoff Automation
(Shanghai) Co. Ltd.
Qingdao, Shandong Province
Phone: + 86 532 / 55 66 38 57
qingdao@beckhoff.com.cn
Ofce Hefei
Beckhoff Automation
(Shanghai) Co. Ltd.
Hefei, Anhui Province
Phone: + 86 551 / 55 43 513
hefei@beckhoff.com.cn
Ofce Hangzhou
Beckhoff Automation
(Shanghai) Co. Ltd.
Hangzhou, Zhejiang Province
Phone: + 86 571 / 87 65 27 86
hangzhou@beckhoff.com.cn
Ofce Ningbo
Beckhoff Automation
(Shanghai) Co. Ltd.
Ningbo, Zhejiang Province
Phone: + 86 574 / 87 20 33 35
ningbo@beckhoff.com.cn
Ofce Shenzhen
Beckhoff Automation
(Shanghai) Co. Ltd.
Shenzhen
Phone: + 86 755 / 23 60 32 32
shenzhen@beckhoff.com.cn
Ofce Nanjing
Beckhoff Automation
(Shanghai) Co. Ltd.
Nanjing, Jiangsu Province
Phone: + 86 25 / 85 86 22 71
Ofce Wuxi
Beckhoff Automation
(Shanghai) Co. Ltd.
Wuxi, Jiangsu Province
Phone: + 86 510 / 85 81 93 06
wuxi@beckhoff.com.cn
India
Headquarters
Beckhoff Automation Pvt. Ltd.
Suite 4, Level 6, Muttha Towers
Don Bosco Marg
Pune 411 006
Phone: + 91 20 40 00 48 00
info@beckhoff.co.in
www.beckhoff.co.in
Sales Ofce Ahmedabad
Beckhoff Automation Pvt. Ltd.
Ahmedabad 380015
Phone: + 91 79 40 08 48 00
info@beckhoff.co.in
Sales Ofce Mumbai
Beckhoff Automation Pvt. Ltd.
Thane 400 601
Phone: + 91 22 67 00 48 45
mumbai@beckhoff.co.in
Israel
Beckhoff Automation Ltd.
Beit Golan
Golan St. (corner of Tavor St.)
Airport City
Lod 70151
Phone: 972 3 7 76 44 45
info@beckhoff.co.il
www.beckhoff.co.il
Japan
Beckhoff Automation K.K.
Nisseki Yokohama Building
18th Floor
1-1-8 Sakuragicho, Naka-ku
Yokohama-shi Kanagawa-ken
231-0062
Phone: + 81 45 650 1612
info@beckhoff.co.jp
www.beckhoff.co.jp
www.beckhoff.com
DK3592-1012
Headquarters