Beruflich Dokumente
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Safety Briefing
Emergency Contacts
Emergency Information
Fire
Building: <phone #>
Municipal: <phone #>
Alarm Description
Evacuate
Take cover
All clear
Medical
Building: <phone #>
Municipal: <phone #>
First Responders
Room <identify>
Building <location & name>
Unique Hazards
Room
Floor/Building
Emergency Procedures
Equipment locations
Evacuation routes
6015
6018
6030 FS
6040
6050 FS
6060 FS
6090 FS
VERSATILITY
CLASS
186 t / 183 t
858 kW
10.0 m / 10.0 m
6030/6030
6030/6030
FS
FS
6040/6040
6040/6040 FS
FS
296 t / 294 t
1140 kW
17.0 m / 16.5 m
407 t / 405 t
1516 kW
22.0 m / 22.0 m
6050/6050
6050/6050
FS
FS
6060/6060
6060/6060
FS
FS
534 t / 525 t
1880 kW
28.0 m / 26.0 m
565 t / 562 t
2240 kW
34.0 m / 34.0 m
PRODUCTIVITY
CLASS
RH200
RH200
6090
6090 FS
FS
ULTRA
CLASS
RH90C
RH90C
106 t / 105 t
522 kW
7.0 m / 7.0 m
RH120E
RH120E
6018/6018
6018/6018
FS
FS
RH400
RH400
1000 t-class
3360 kW
52.0 m
RH170B
RH170B
RH340B
RH340B
Model
Tons
50
3-5 pass
Model
70
789
793
795
797
150
200
250
345
400
100
3-5 pass
3-5 pass
3-5 pass
3-5 pass
Payload
12.6 / 13.8
Tonnes / Tons
8
60
785
18.0 / 20.0
30.0 / 34.0
40.0 / 44.0
50.0 / 55.0
3-5 pass
3-4 pass
6060/6060 FS
6090 FS
61.0 / 67.0
93.6 / 103.0
Manufacturing
Hydraulic Mining Shovels
10
11
People
Quality
Velocity
Cost
12
1516 kW
2032 HP
0
8
12 kN
1810 kN
397 t
13
22 m
1516 kW
2032 HP
(1:1)
1020 kN
980 kN
395 t
14
14 Units
11%
11 Units
9%
15
39 Units
30%
65 Units
50%
16
17
Modular Design
b
h
i
j
18
a Bucket
f Counterweight
kk Cab module
b Stick
gg Main frame
c Boom
h Cab
e Engine module
jj Crawler frame
19
Undercarriage
Redesigned in 2012
Max. travel speed: 2.6 km/h
Track pad width: 1200 mm
Optionally available track pads: 1400 mm, 1600 m
2x Top Rollers
Same top rollers used on 6050/6050 FS and 6060/6060 FS
Also used as 6030/6030 FS load rollers
20
7x Load rollers
Crawler Unit
21
Travel System
22
23
Swing System
Internal gearing
24
90 mm
25
26
max
consumed
Deceleration
0
generated
Swing energy
max
Acceleration
27
Superstructure
aa
Oil cooler
Rotary distributor
Swing drives
ee
Coupling
Engines
28
bb
hh
Engine cooler
Superstructure Frame
29
Electric Drive
2x C32
1516 kW / 2032 HP
@ 1750 min
Output:
Voltage:
-1
1400 kW
6.6 kV +/- 10%
(Others on request)
-1
Rated Current IN
Frequency
(60 Hz optional)
Revolutions
Emission certification
30
156 A
50 Hz
1500 min-1
(1800 min-1 for 60 Hz)
Engine Module
31
@ 65 % load factor
@ 70 % load factor
@ 75 % load factor
@ 80 % load factor
@ 85 % load factor
About 65% of full production will be achieved with only one engine running,
due to
Max working pressure (i.e. max digging forces) will also be achieved with only
one engine running
Pressure free lowering of attachment
Closed loop swing circuit with energy recuperation
32
Counterweight
33
34
Pumps
35
A-frame Components
a
a
d
c
b
a
b
36
c
d
Good accessibility
Better visibility of fluid leaks
A-Frame accessibility
37
Automatic oil flow reduction for the function front clam closing / opening
Reduces wear
Reduces noise emission
Flow on demand
Excellent fine control
38
39
The Cat oil cooling system for HMS is fully independent from return oil
Continuous cooling due to cooler supply by pump
Full cooling capacity during also during work breaks (e.g. waiting for trucks)
40
41
TriPower Components
Rotating triangular
rockers
Steering rods
Boom cylinders
attached to the
TriPower rockers
42
Bucket cylinders
attached to the
TriPower rockers
d
Fg
a
F1
F1
c
F2
F+
M+
c
Boosts up production
For detailed information see separate TriPower presentation!
Constant angle
bucket position
44
Front shovel
Max. Density
Bucket Size
Wear Package
Bucket Size
Wear Package
1.8 t/m
22m
22m
U/A
2.0 t/m
20m
20m
U/A
2.2 t/m
18m
U/A
18m
A / A+
15m
U / A / A+
2.4 t/m
Universal (U)
Suitable for most applications
Bucket completly armored with
HB 500 wear plates
45
Abrasive (A)
Similar to Universal, with chock
blocks covering key positions for
abrasive applications
46
Excellent visibility
(eye level 6.75 m)
47
Operator Cab
48
CAN bus II
CAN bus I
J1939
J1939
Servo controller
Auxiliary
Controller
Interfaces:
USB,
CAN BUS
Lan (TPC/IP)
51
Intuitive handling
Adjustable brightness for night operation
Operating instruction
Service assistance
/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING
52
What is MDG?
MDG = Mining Design Guideline
MDG is an Australian design guideline for manufacturers, suppliers and
owners to provide equipment that is safe to operate
Access System
Hydraulically operated
Swing and travel deactivated when in down position
Emergency lowering by nitrogen accumulator
54
Emergency Egress
Hydraulic Hoses
56
Starter isolator:
On board voltage persists but the engines can not be started
57
Exhaust System
58
Various
59
Slip resistance
on all walkways
60
Top Deck
62
Engine Accessibility
Both Engines accessible from three sides
Water separators and filters easily accessible on both engines
63
64
Counterweight
Easy access to fan and radiator
Lockable door
65
Service Station
66
Safe refueling
200 m filters
1 behind pump to protect system
1 before tank to avoid contamination
during filling
67
Working Lights
70
71
7.3 m
Stick
4.6 m
1730kN
1200kN
72
4000t/h
Average
t/h
3000
9.5 m
Stick
4.6 m
1020kN
4000t/h
Average
785D
73
3000t/h
74
75
Passes
785D
789D
AC
221 t
793F
Cat 6040
22.0 m / 25.3 yd
Cat 6040 FS
22.0 m / 25.3 yd
Calculations based on 1.8 t/m (3000 lb/cu.yd) loose density and 100 % fill factor
76
MT4400D
244 ton /
Passes
MT3300AC
MT3700AC
MT4400AC
Cat 6040
22.0 m / 25.3 yd
Cat 6040 FS
22.0 m / 25.3 yd
Calculations based on 1.8 t/m (3000 lb/cu.yd) loose density and 100 % fill factor
77
78
79
80
81
Service/Support
82
Service/Support
Spare Parts
33,000 m2 spare part center in Dortmund, Germany
Web spare parts support
Spare parts emergency phone
83
Our mission
Be accountable for delivering the
best solutions for mining customers.
84
85
86
87
Waste reduction
Noise/sound
Risk reduction/mitigation
Safety
Air quality emissions
Greenhouse gas emissions
Fuel flexibility (alternative fuels)
88
Customer Value
Environmental
Fuel/Energy Efficiency
Air quality Emissions
Greenhouse Gas Emissions
Materials Efficiency
Manufacturing Impacts
Supply Chain Impacts
Social
Safety
Sound
90
91
Energy Recovery
Emit less heat and improve energy efficiency via energy recovery capability of closed-loop
swing circuit
Rebuilds
92
Produces less emissions, heat, and sound, and avoids disposal/replenishment of engine oil
and oil filters
Decrease energy use and material consumption with a machine thats designed to be rebuilt
2013 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, their respective logos,
Caterpillar Yellow, the Power Edge trade dress as well as corporate and product
93
identity used herein, are trademarks of Caterpillar and may not be used without permission.