SENR1064-05

January 2002

Customer Connector (J3)

Timing Calibration
(TC) Probe
Connector
J26/P26

Injection
Actuation
Pressure
Sensor

Caterpillar Supplied
Engine Service
Tool Connector
J60

Customer
Connector
J3

ECM
Connector
J1/P1

Electronics
Ground
Stud

View B-B

Injection
Actuation
Pressure
Control Valve

Coolant Temperature Sensor

Connector (P21)

Functional Description
Electronic Control Module (ECM) Connector (key C)
Electronic Control Module (ECM) Connector (key D)
Customer Connector (40-Pin)
Auxiliary Temperature Sensor Connector (3-Pin)
Auxiliary Pressure Sensor Connector (3-Pin)
Primary Speed/Timing Sensor Connector (3-Pin)
Coolant Temperature Sensor Connector (3-Pin)
Oil Pressure Sensor Connector (3-Pin)
Turbocharger Compressor Outlet Pressure Sensor Connector
(3-Pin)
Timing Calibration Connector (2-Pin)
Atmospheric Pressure Sensor Connector (3-Pin)
Coolant Level Sensor Connector (3-Pin)
Throttle Position Sensor Connector (3-Pin)
Customer Installed Service Tool Connector
Fuel Temperature Sensor Connector (3-Pin)
Backup Speed/Timing Sensor Connector (3-Pin)
Injection Actuation Pressure Sensor Connector (3-Pin)
Injection Actuation Pressure Control Valve Sensor Connector(2-Pin)
Fuel Pressure Sensor Connector (3-Pin)
Engine Oil Temperature Sensor Connector (3-Pin)
#1, #3 Hydraulic Electronic Unit Injector Connector (4-Pin)
#5, #7 Hydraulic Electronic Unit Injector Connector (4-Pin)
#9, #11 Hydraulic Electronic Unit Injector Connector (4-Pin)
#2, #4 Hydraulic Electronic Unit Injector Connector (4-Pin)
#6, #8 Hydraulic Electronic Unit Injector Connector (4-Pin)
#12, #10 Hydraulic Electronic Unit Injector Connector
(4-Pin)
Service Tool Connector (9-Pin)
Inlet Air Temperature Sensor Connector (3-Pin)

J23/P23

ECM
Connector
J2/P2

P26
J27/P27
J34/P34
J35/P35
J42
J43/P43
J44/P44
J45/P45

3408E and 3412E Industrial Engines

Electrical System

Engine Oil
Temperature
Sensor

Electrical Connectors and Functions

Jack/Plug
J1/P1
J2/P2
J3/P3
J114/P114
J109/P109
J20/P20
J21/P21
J22/P22

J46/P46

4CR1-UP
7PR1-UP
BDT1-UP
BFT1-UP

Coolant Flow Switch

Connector

J49/P49
J51/P51
J52/P52
J53/P53
J54/P54
J56/P56
J57/P57
J58/P58
J60
J89/P89

Coolant Flow Switch

Turbo Outlet
(Intake Manifold Air)
Pressure Sensor

Engine Oil
Pressure
Sensor

View A-A
Engine Coolant
Temperature
Sensor

Primary Engine
Speed/Timing
Sensor

Fuel
Temperature
Sensor

Back-Up Engine
Speed/Timing
Sensor

Atmospheric
Pressure
Sensor

Printed in U.S.A.

2002 Caterpillar
All Rights Reserved

TOP VIEW

Electronic Control Module (ECM)

8 or 12
HEUI Injectors

J60

J52/P52
through
J58/P58

J2

Fuel Temperature Sensor

Connector (P51)

P3

J1

102-8814 Seal

3E-3374 Wedge

102-8804 Receptacle Kit

3E-3373 Plug As.

102-8809 Plug Kit

Wire Gauge

P26/J26

J3

3E-3377 Wedge

3E-3376 Receptacle As.

Electronics
Ground Stud

Electronic Control Module

Top View
Odd Cylinder Bank

4-Pin DT Connector
Caterpillar Supplied
Engine Service
Tool Connector

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

40-Pin Deutsch Connector

Customer
Connector
Battery
Disconnect
Switch

Battery
24VDC

9-Pin HD10 Receptacle

110-6844 Seal

110-6845 Plug As.

or

Breaker

SMMS

C
B

A
F

P20/J20

Cooldown
Circuit

High Pressure
Oil Manifold

Secondary Speed/Timing Sensor

P34/J34
P43/J43
P51/J51

Engine Oil
Temperature Sensor

J89/P89

Intake Manifold Air

Temperature Sensor

3-Pin DT Connector
102-8813 Seal

3E-3371 Wedge

104-2921 Plug As.

102-8803 Receptacle Kit

102-8808 Plug Kit

Wire Gauge

Auxiliary
Pressure Sensor

P114/J114

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

Auxiliary
Temperature Sensor

40-Pin DRC Connector

P49/J49
Fuel
Pressure Sensor

3E-3368 Wedge

3E-3307 Receptacle As.

Coolant
Level Sensor

P109/J109

8T-8730

8T-8729

3E-8557 Bolt

38

10

15

20

25

Engine Monitoring
System (EMS)
Display Modules

31

J42

36
35
31

26
25

16

15

21

11

3E-4367 Ring

32

Customer Installed
Service Tool
Connector

33

Ether
Solenoid & Relay

Maintenance
Due Lamp

34

NOTE:
Components within
this area are
recommendations

35

Fuel
Tank

Pressure
Regulating
Valve

Inlet Air Shutoff

Solenoid & Relay

Diagnostic Lamp

DEUTSCH IPD
DRC16-40S

Primary
Fuel Filter
Water
Separator

Warning Lamp

Hydraulic Electronic
Unit Injectors (HEUI)

36

Secondary
Fuel Filter

37

Fuel
Transfer
Pump

Oil
Sump

Engine Coolant
Temperature Sensor
Fuel
Temperature Sensor

ECM

Throttle
Position Sensor

P21/J21

8T-8730

8T-8729

39

Lubrication
Oil Pump

Injection
Actuation
Pressure
Control
Valve

J35/P35

9W-0844

16 - 18

40

Oil
Cooler

Injection Actuation
Pressure Sensor

Fuel Temperature
Sensor

J23/P23

Turbocharger
Outlet
Pressure Sensor

9W-0844

40

High Pressure
Oil Manifold

High
Pressure
Oil Pump

Oil
Filter

P22/J22

Engine Oil
Pressure Sensor

Socket #

9W-0852

Oil Pressure Sensor

Fuel Temperature Sensor

Atmospheric
Pressure Sensor

Oil Pressure
Sensor

9W-0852

OEM Installed Switches:

PTO Enable
PTO Ramp Up/Down
PTO Interrupt
Remote Shutdown
Starting Aid Override
Overspeed Verify
Intermediate Engine Speed
Maintenance Due Reset
Torque Limit

P27/P27

Cold Start
Oil
Reservoir

Oil Temperature Sensor

P45/J45

Injection Actuation
Pressure Sensor

Pin #

14

36

Injection Actuation Pressure Control Valve

16 - 18

Wire Gauge

Socket #

35

Engine
Oil Temperature
Sensor

14

Pin #

31

Secondary Engine Speed/Timing

Sensor Connector (J44)

Wire Gauge

J46/P46

Injection Actuation
Pressure Control
Valve (IAPCV)

8T-8736 Receptacle
110-6846 Plug As.

15 Amp
Breaker

30

To Lubrication System

Secondary Engine
Speed/Timing Sensor

15 Amp
Breaker

20

8 or 12 Hydraulic
Electronic Unit
Injectors

Fuel System Block Diagram

Keyswitch
P44/J44

10

Atmospheric Pressure Sensor Connector (J22)

110-6845 Plug As.

or
110-6846 Plug As.
(Service Replacement)

10

Primary Engine
Speed/Timing Sensor

40

Engine Coolant Temperature Sensor

Connector (P43)

9X-3132 Seals

8T-9834 Connector As.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16 - 18

8T-8729

8T-8730

9X-1343 Receptacle As.

3408E INDUSTRIAL ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

CYL HD
SOL 5

CYL HD
SOL 8

CYL HD
SOL 7

CYL HD
SOL 6

CYL HD
SOL 4

TACHOMETER
(NOTE E)

CYL HD
SOL 2

10

20

F726/YL
F727/BU
F728/BR
F729/GN

1 2 3 4

J52

1 2 3 4

P52

J53

4 3 2 1

P53

J57

4 3 2 1

P57

J56

0 RPM X100 30
1
2
3
4
5
6

A701/GY
A702/PU
A703/BR
A704/GN
A705/BU
A706/GY
A707/PU
A708/BR

OPTIONAL REMOTE
TACHOMETER OR
QUAD GAGE
(NOTES E & J)

25

1
2
5
14
15
25
34
35
20
23
13
7
4
33
3
6
8
9
10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40

INJR 1
INJR 2
INJR 3
INJR 4
INJR 5
INJR 6
INJR 7
INJR 8
UNUSED
UNUSED
UNUSED
UNUSED
INJR COMMON 1&3
INJR COMMON 2&4
INJR COMMON 5&7
INJR COMMON 6&8

J2/P2
16
26
32
38
37
31
30
36
37
18
31
12
5
17
27
39

15

QUAD GAGE
(NOTE E)

1
2
3
4
5
6
7
8

ECM

CYL HD
SOL 3

OPTIONAL EMS DISPLAY MODULES

1
2
3
4
5
6

CYL HD
SOL 1

MAIN UNIT
(NOTE E)

P56

A701/GY
A703/BR
F726/YL
A705/BU
A707/PU
F728/BR
F729/GN
A708/BR
A706/GY
F727/BU
A704/GN
A702/PU

(NOTE D)

3412E INDUSTRIAL ENGINE INJECTOR SOLENOID CONNECTIONS ONLY

CYL HD
SOL 1

CYL HD
SOL 3

ECM
1 2 3 4
INJR 1
INJR 2
INJR 3
INJR 4
INJR 5
INJR 6
INJR 7
INJR 8
INJR 9
INJR 10
INJR 11
INJR 12
INJR COMMON 1&3
INJR COMMON 2&4
INJR COMMON 5&7
INJR COMMON 6&8
INJR COMMON 9&11
INJR COMMON 10&12
INJR ACTN PRESS. VALVE RET
INJR ACTN PRESS. CONT VALVE
COOLANT TEMP
FUEL TEMP
ATMOSPHERIC PRESSURE
TURBO OUTLET PRESSURE
OIL PRESSURE
FUEL PRESSURE
INLET AIR TEMP
SOLENOID RETURN
AIR SHUTOFF SOLENOID
UNUSED
THROTTLE POSITION SNSR
AUXILIARY TEMP SNSR
MAINTENANCE CLEAR SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
ENGINE OIL TEMPERATURE
SPEED/TIMING SNSR POWER
INJR ACTN PRESS.
PRIMARY SPEED/TIMING
BACKUP SPEED/TIMING
DIG SNSR RETURN
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
UNUSED
REMOTE SHUTDOWN SW (NO)
INTERMEDIATE SPEED SW
J1939 SHIELD
J1939 DATA +
J1939 DATA OVERSPEED VERIFY SW
KEYSWITCH
PTO ENABLE SW
PTO RAMP UP SW
PTO RAMP DOWN SW
AUXILIARY PRESS. SNSR
DIAGNOSTIC LAMP
WARNING LAMP
STARTING AID SW
ETHER START VALVE RELAY
DIGITAL SNSR POWER (+8V)
+BAT. (UNSWITCHED)(NOTE B)
MAINTENANCE OVERDUE LAMP
COOLANT LEVEL SNSR
PTO INTERUPT SW
TORQUE LIMIT SW
TC PROBE +
TC PROBE +BAT. (UNSWITCHED)
ATA DATA LINK ATA DATA LINK +
CAT DATA LINK CAT DATA LINK +
-BATTERY
-BATTERY

TERMINATION RESISTOR
174-3016

J2/P2
16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
35
29
9
15
20
23
8
2
14
7
13
19
24
25
1
3
4
6
10
30
36
39
J1/P1
26
31
32
37
38
39
29
36
30
33
2
8
15
10
16
13
23
14
20
19
17
22
27
25
34
35
4
21
24
28
40
18
12
6
1
7
3
9
5
11

120 ohms

P52
A701/GY
A702/PU
A703/BR
A704/GN
A705/BU
A706/GY
A707/PU
A708/BR
A709/OR
A710/GY
A711/PU
A712/BR
F726/YL
F727/BU
F728/BR
F729/GN
F730/GY
F731/OR

ACTUATION

ALT

ALTERNATOR

CB

CIRCUIT BREAKER

CIS

CUSTOMER IGNITION SWITCH

DIG

DIGITAL

INJR

INJECTOR

SM
SMMS

STARTING MOTOR
STARTING MAG SWITCH

ECM

ELECTRONIC CONTROL MODULE

PWM

PULSE WIDTH MODULATION

1 2 3 4

CYL HD
SOL 9

J53

CYL HD
SOL 11

1 2 3 4

P53

CYL HD
SOL 12

J54

CYL HD
SOL 10

4 3 2 1

P54

J58

CYL HD
SOL 8

CYL HD
SOL 6

4 3 2 1

P58

CYL HD
SOL 4

J57

4 3 2 1

P57

J56
P56

SMMS

F715/PU
F716/WH
A234/BK
K900/YL
K990/GN
F722/OR
113/OR
F717/YL
F718/BU
F721/GY
G469/BU
F707/WH
F706/PU
F720/GN
F709/BU
A700/OR
150/OR
F424/YL
F719/BR
F708/YL
F710/BR
F723/PK
F724/PU
150/OR
E793/BU
E794/YL
892/BR
893/GN
229/BK
229/BK

P47
1
UNUSED
2

1 INJR ACTN PRESS.

2 CONTROL VALVE
P46

B
AIR SHUTOFF
SOLENOID
CB
15A

J45/P45
A
C
B

+5V
SIGNAL
RETURN

INJECTION ACTUATION PRESSURE

SENSOR

996/GN
998/BR
999/WH

J20/P20
A
B
C

+12V
RETURN
SIGNAL

PRIMARY SPEED/TIMING
SENSOR

998/BR
996/GN
F732/PK

J44/P44
B
A
C

GND
+12V
SIGNAL

997/OR
995/BU
993/BR

P21/J21
A
C
B

+5V
SIGNAL
GND

COOLANT TEMPERATURE
SENSOR

997/OR
A746/PK
993/BR

J23/P23
A
C
B

+5V
SIGNAL
GND

TURBO OUTLET PRESSURE

SENSOR

997/OR
A747/GY
993/BR

J27/P27
A
C
B

+5V
SIGNAL
GND

ATMOSPHERIC PRESSURE
SENSOR

997/OR
994/GY
993/BR

J22/P22
A
C
B

+5V
SIGNAL
GND

ENGINE OIL PRESSURE

SENSOR

997/OR
E795/YL
993/BR

P51/J51
A
C
B

+5V
SIGNAL
GND

ENGINE OIL TEMPERATURE

SENSOR

997/OR
A751/YL
993/BR

P43/J43
A
C
B

+5V
SIGNAL
GND

FUEL TEMPERATURE
SENSOR

997/OR
F713/OR
993/BR

(J49)
A
C
B
(P89/J89)
A
C
B

NOTE C: PLACE APPROPRIATE CIRCUIT PROTECTION

NOTE D: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR
MUST BE CONNECTED TO BATTERY (-) FOR PROPER
OPERATION

MTR BAT

CB
(NOTE B)

GND

FUEL PRESSURE
SENSOR

+5V
SIGNAL
RETURN

INLET AIR TEMP

SENSOR

15A
CB
(NOTE B)

BATTERY
DISCONNECT
SWITCH
(NOTE B)

BACKUP SPEED/TIMING
SENSOR

+5V
SIGNAL
RETURN

BATTERY

150/OR
150/OR
F701/BR
E799/BR
G468/GN
F719/BR
A700/OR
998/BR
G469/BU
F702/GN
997/OR
993/BR
F709/BU
F720/GN
F426/BU
F710/BR
F715/PU
F716/WH
F722/OR
F708/YL
F717/YL
F700/BU
F718/BU
F721/GY
F424/YL
F707/WH
F706/PU
113/OR
892/BR
893/GN
E794/YL
E793/BU
E797/WH
E798/PK
A234/BK
K900/YL
K990/GN
1
2

J3/P3
1
2
4
5
11
36
8
9
20
19
33
10
14
15
22
38
12
21
27
28
40
23
29
3
30
39
13
24
25
37
26
6
7
31
32
34
35
16
17
18

NOTE F: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.

IF METRIC UNITS ARE REQUIRED NO CONNECTION IS .
NEEDED IF U.S. UNITS ARE REQUIRED, A PERMANENT
CONNECTION TO BATTERY (-) IS REQUIRED
NOTE G: 16 AWG WIRE

+5V
SIGNAL
RETURN
(NOTE K)

(P114)
A
C
B

+8V
SIGNAL
RETURN

AUXILIARY TEMPERATURE
SENSOR (131-0427)

(P34)
A
C
B

+8V
SIGNAL
RETURN

COOLANT LEVEL
SENSOR (111-3794)

(P19B)
A
C
B

+5V
SIGNAL
RETURN

AUXILIARY PRESSURE
SENSOR (161-9932)

THROTTLE POSITION
SENSOR (161-8906)

MAINTENANCE CLEAR SW

AUXILIARY PRESS. SNSR

THROTTLE POSITION SNSR
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE RELAY
STARTING AID SW
MAINTENANCE CLEAR SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE SPEED SW
OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW
UNUSED
PTO RAMP UP SW
PTO RAMP DOWN SW
MAINTENANCE OVERDUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
UNUSED
KEYSWITCH INPUT
CAT DATA LINK CAT DATA LINK +
ATA DATA LINK +
ATA DATA LINK REMOTE TC PROBE +
REMOTE TC PROBE A234/BK
K900/YL
K990/GN

TORQUE LIMIT SW
(NOTE H)

REMOTE SHUTDOWN SW
INTERMEDIATE SPEED SW
OVERSPEED VERIFY SW
PTO INTERUPT SW
PTO ENABLE SW

PTO RAMP
UP/DOWN SWITCH

MAINTENANCE
OVERDUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP

A
B
C

A
B
C
E
D
F
G
J
H

MAX LENGTH 30 METERS

A
B
C

NOTE J: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL

INSTALLATION DETAILS

SIG
+ BAT.
- BAT.

STARTING AID SW

F723/PK
F724/PU

NOTE H: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY

(-) THE ECM DISABLES THE FUEL INJECTION SIGNAL.
THIS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE
LEAVING THE ECM POWERED TO MONITOR ENGINE
DIAGNOSTICS

FUEL PRESSURE
SENSOR

ETHER
VALVE

+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
AIR SHUTOFF SOLENOID
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN

TERMINATION RESISTOR
174-3016
A
B
C

NOTE E: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED

MONITORING STATION. THE TACHOMETER AND/OR QUAD
GAGE UNITA ARE OPTIONAL AND WILL NOT OPERATE
WITHOUT CONNECTION TO A MAIN EMS MODULE

(P49)
A
C
B

(P35)
C
A
B

P26 J26
(NOTE G)

+BAT.
-BAT.
J1939 SHIELD
CAT DATA LINK +
CAT DATA LINK J1939 DATA +
J1939 DATA ATA DATA LINK ATA DATA LINK +

NOTE B: TO AVOID LOSS OF JOB DATA STORED BY THE ECM,

DISCONNECT SWITCHES SHOULD NOT INTERRUPT EITHER
THE ECM BATTERY (-) OR UNSWITCHED BATTERY (+) LINES

ALT

SM

F723/PK
F724/PU

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST

HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL.

CB
(NOTE C)

(NOTE K)

J60
A
B
C
D
E
F
G
H
J

997/OR
F714/PK
993/BR

15A

997/OR
E796/GN
993/BR

997/OR
F714/PK
993/BR

E793/BU
E794/YL

(NOTE J)

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

C OFF
ON
S ST

CIS

412/BU
E795/YL
996/GN
E796/GN
999/WH
F732/PK
998/BR
997/OR
993/BR

150/OR
229/BK

(NOTE F)

412/BU
998/BR

A
B
C

1
2
3
4
5
6
7
8
9
10
11
12

+24V
- BAT.
US/METRIC
SCROLL FORWARD
CAT DATA LINK CAT DATA LINK +
UNUSED
WARNING LAMP
WARNING
BACKLIGHT LAMP PWR
SCROLL BACKWARD

CYL HD
SOL 2

(NOTE J)

E798/PK
E797/WH

893/GN
892/BR

ACTN

CYL HD
SOL 7

A701/GY
A703/BR
F726/YL
A705/BU
A707/PU
F728/BR
F709/OR
A711/PU
F730/GY
F731/OR
A712/BR
A710/GY
F729/GN
A708/BR
A706/GY
F727/BU
A704/GN
A702/PU

E797/WH
E798/PK
995/BU
A751/YL
A747/GY
A746/PK
994/GY
F714/PK
F713/OR
E799/BR
F701/BR
F700/BU
F702/GN
G468/GN
F426/BU

(NOTE A)

ABBREVIATION

J52

CYL HD
SOL 5

120 ohms

MAX LENGTH 40 METERS

+ BAT.
- BAT.
CAT DATA LINK CAT DATA LINK +
J1939 DATA +
J1939 DATA ATA DATA LINK +
ATA DATA LINK -

(J42)
CUST. SUPPLIED ENG
SERVICE TOOL CONN

NOTE K: THIS OPTIONAL FEATURE NOT AVAILABLE ON ALL SYSTEMS.

NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY
WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE
SEE SAE J1708
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE
CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR
ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL
COMPONENTS ARE SHOWN WITH THE KEY OFF

WIRE CODE

STD ENGINE HARNESS WIRING

OPTIONAL ATTACH WIRING
CUSTOMER SUPPLIED WIRING