U.S.

Department of Energy
Clean Coal Major Demonstrations
Program Overview
June 13, 2016

Andrew Hlasko, P.E.

Andrew.hlasko@hq.doe.gov

Senior Program Manager

U.S. Department of Energy
Office of Fossil Energy
Washington, DC

Oce of Fossil Energy

Office of Clean Coal and
Carbon Management

Strategic Petroleum Reserves

Office of Oil and Gas

National Energy
Technology
Laboratory

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Regional Carbon Sequestra6on Partnerships

Creating Infrastructure for Wide Scale Deployment

Characterization Phase
24 months (2003-2005)

Representing:
>350 Organizations
41 States
4 Canadian Provinces
3 Indian Nations
34% cost share

Validation Phase
4 years (2005 - 2009)
7 Partnerships (41 states)
23 Geologic field
validation tests

Deployment Phase
10 years (2008-2017)
Several large injection
tests in different geology
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There are many low-cost op9ons in the US for

industrial CCUS today

U.S. CO2 Pipeline Infrastructure

Enhanced Oil Recovery (EOR)

Global challenge global progress

new global solutions still required

Quest (CAN)
White Rose
Peterhead
(UK)

Boundary Dam
(CAN)

GreenGen (PRC)
Shenli
Yanchang

Uthmaniyah (KSA)

Lula (BRA)

Gorgon (AUS)
ESI (UAE)

Need more CCS Major Demo projects

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Na6onal CCS Interna6onal Collabora6ons

10

Current 6meline for CCS project deployment

Source: Global CCS Institute, 2014

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DOE CCS Development Eorts

Approaches

Programs

Technology Development

RESEARCH &
DEVELOPMENT
Core Coal and
Power Systems R&D
DOE OFE NETL
FINANCIAL INCENTIVES
Tax Credits
Loan Guarantees
DOE LGO IRS

Market Penetration

Commercial Readiness

TECHNOLOGY
DEMONSTRATION
Clean Coal Power Initiative
Industrial CCS
DOE OFE NETL

Overall Goal:
Accelerate CCS development to drive down
cost and enable deployment
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Major CCS Demonstra9on Projects Project Loca7ons & Cost Share

CCPI
ICCS Area 1

Archer Daniels Midland

CO2 Capture from Ethanol Plant

CO2 Stored in Saline Reservoir
$208M Total; $141M DOE
SALINE ~0.9 MM TPY; 1Q-2017
start

Summit (TCEP)

Commercial Demo of Adv. IGCC

w/ Full Carbon Capture; EOR in
Permian Basin
~$3.5B Total; $450M DOE
EOR ~1.84 MM TPY

HECA

Commercial Demo of
IGCC w/ Full Carbon Capture
~$5B Total; $408M DOE
EOR ~2.6 MM TPY

Petra Nova

W.A. Parish Generating Station

Post Combustion CO2 Capture
$1B Total; $167M DOE
EOR ~1.4 MM TPY; early 2017 start

Southern Company

Kemper County IGCC Project

Transport Gasifier w/ Carbon Capture
~$6.4 B Total; $270M DOE
EOR ~3.0 MM TPY; 3Q-2016 start

Air Products and Chemicals, Inc.

CO2 Capture from Steam Methane Reformers

EOR in Eastern TX Oilfields
$431M Total; $284M DOE
EOR ~0.93 MM TPY; started December 2012;
Over 2.9 MMT already stored as of April 2016!

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U.S. DOE Major Demonstra9on Projects

Project

Par9cipa9ng
Company

Kemper Project Southern Company

DOE Program

DOE
Funding

Status

Technology

Storage Type

Kemper County, Integrated Gasica6on

MS
Combined Cycle (IGCC)

CCPI-2

$407M

Under
Construc6on

Selexol

EOR

~3,000,000 3Q/2016

CCPI-3

$190M

Under
Construc6on

Amine
(KS-1)

EOR

1,400,000

1Q/2017

Project Loca9on

Project Type

CO2 Seq.
(MTY)

Storage
Start

Petra Nova

NRG Energy (WA

Parish Plant)

Thompson, TX Retrot Pulverized Coal

(Near Houston) plant (Post-Combus6on)

Air Products

Air Products and

Chemicals Inc.

Port Arthur, TX

Steam Methane Reformer

(Hydrogen Produc6on)

ICCS

$284M

Opera6ons

VSA

EOR

~925,000

12/2012

ADM

Archer Daniels
Midland

Decatur, IL

Ethanol Fermenta6on
(Biofuels Produc6on)

ICCS

$141M

Under
Construc6on

N/A

Saline Injec6on

~900,000

1Q/2017

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Southern Company Services, Inc. CCPI-2

Kemper County Advanced IGCC with CO2 Capture

Kemper County, MS
582 MWe (net) with duct firing; 2 TRIGTM

gasifiers, 2 Siemens combustion

turbines, 1 Toshiba steam turbine
Fuel: Mississippi lignite
67+% CO2 capture (Selexol process);
3,000,000 tons CO2/year
EOR: Denbury Onshore LLC, Treetop
Midstream Services LLC
Total DOE CCPI Project: $2.01 B; DOE
Share: $407 MM
Total estimated project cost: ~$ 6.7B

Key Dates
Project Awarded: Jan. 30, 2006
Project moved to MS: Dec. 5, 2008
NEPA Record of Decision: Aug. 19, 2010
Initiate excavation work: Sept. 27, 2010
Operations: Q3-2016

Status
Plant construction >99% complete
Peak construction labor 6,121
Lignite mine in commercial operation: June 2013
Combined cycle commercial operation on natural
gas: Aug. 2014
First Syngas production expected June 2016

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Petra Nova NRG W.A. Parish CCPI-3

Advanced Post Combus5on CO2 Capture

Thompsons, TX (near Houston)

240 MWe slipstream at NRG Energys W.A.

Parish power plant (originally 60 MWe)

Fuel: PRB sub-bituminous coal
90% CO2 capture (KM CDR Process) 1,400,000
tonnes CO2/year
EOR: Hilcorp West Ranch oil eld
Total Project Cost: ~$1 billion
DOE Share: $190 million

Key Dates
Project Awarded: May 2010
Air Permit: December 2012
NEPA Record of Decision: May 2013
Financial Close: July 2014
Construction: March 2014 (LNTP);
July 2014 (NTP)
Full Capacity Operation: January 2017

Status
Regenerator and Absorber have been set.
Cooling tower is complete.
Installation of piping, electoral wire and drilling
of wells is continuing.
Construction: ~90% complete
Begins CCS commissioning June 2016

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Air Products & Chemicals, Inc. ICCS Area

1
Steam Methane Reforming with CO2 Capture

Port Arthur, TX (Hydrogen plant at Valero Renery)

90%+ CO2 capture (Vacuum Swing Adsorp9on) from 2

steam-methane reformers (SMRs) yielding

~925,000 tonnes CO2/year
~30 MWe cogenera9on unit to supply makeup steam
to SMRs and operate VSA and compression equipment
CO2 to Denbury Green pipeline for EOR in Texas at
West Has9ngs oil eld
Total Project: $431 MM; DOE Share: $284 MM (66%)
Key Dates
Phase 2 Awarded: June 15, 2010
FEED completed: Nov. 2010
Permit By Rule (PBR) and Standard
Air Permits issued: May 2011
NEPA FONSI: July 2011
Construction started: Aug. 2011
Operation started: Dec. 2012

Status

PA-1 initiated operation: March 3, 2013

PA-2 initiated operation: Dec. 16, 2012
Full capacity achieved: April 2013
Has operated >100% of design when needed
1 MM tonnes CO2 delivered as of 4/24/14
2 MM tonnes CO2 delivered as of 5/15/15
Over 2.9 MM tonnes of CO2 delivered as of
June 2016
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Archer Daniels Midland Company ICCS Area 1

CO2 Capture from Biofuel Plant
Decatur, IL
CO2 (>99% purity) is a by-product from production

of fuel-grade ethanol via anaerobic fermentation

Up to 90% CO2 capture, dehydration (via triethylene glycol) & compression
~900,000 tonnes CO2 /year
Sequestration in Mt. Simon Sandstone saline fm.
Total Project: $208 MM; DOE Share: $141 MM
(68%)

Key Dates
Phase 2 Awarded: June 15, 2010
FEED Completed: April 2011
NEPA FONSI: April 2011
Construction started: May 2011
UIC Class VI Injection Well Permit: Sept. 2014; UIC
Class VI Operating Permit: Early 2016
Sequestration start at full rate: 1Q-2017

Status
Construction ~99% complete Apr. 2016
Two monitoring wells drilled: Nov. 2012
New Hans substation energized: Nov. 2014
Commissioning compression and
dehydration system completed: Sept. 2015
Injection well drilled and completed: Sept.
2015
Waiting for final EPA authorization to start
CO2 injections using Class VI UIC permit.

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Pathway for Technology Commercializa6on

TRL 2 Successes

Scope of
Capture Program
Valley of Death for Technologies

Transfer to Oce of
Major Demonstra9ons

We need more 2nd genera7on pilots!

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