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RENR3478

June 2001

Introduction

This publication shows the hydraulic system schematics for machines equipped with the joystick film illustrated

below. For full details of the control arrangement refer to Operation and Maintenance Manual SEBU7371.

SCHEMATIC 2
A

A
20

14

42

16

18

21

24

34

33

33

33

28

26

g500175

31

141-8438 Film (Boom Control). Installed on


machines equipped with a Type B control
arrangement.

TH103 Telehandler
Hydraulic System
3PN2027 - 2499

30

42

23

22

32

25

27

29

43

43

48

BL

49

BR

JBR
45

50

Component Location Table

TL

Separate schematics in this publication are identified as Schematic 1 and Schematic 2. Components common to
both schematics have the same item number. In Schematic 2, some item numbers are shown in boxes at the end
of some of the hydraulic lines. This provides a reference to the component on Schematic 1 that connects to these
lines. The schematics have borders with grids to locate the components. Identify both the cross reference and the
number on the schematic from the following table.

51

JTL

TR
52

JTR

54

PT

47

JS

46

55

P1

P2

39

46

T
A2
J

B2

53

A1

B1

X1

X2

32

44

ACCESS PLATFORM
1

Printed in U.S.A.

2001 Caterpillar
All Rights Reserved

JBL

Component
Item No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Component Description
Front Steering Cylinder
Selector Valve (steering mode)
Rear Steering Cylinder
Compensating Cylinders
Valve (compensating cylinders)
Tilt Cylinder
Load Control Valve for Tilt Cylinder
Load Control Valve for Coupler Cylinder
Load Control Valve for Work Tool Cylinder (if equipped)
Work Tool Cylinder (if equipped)
Couplers (quick disconnect)
Control Valve for Access Platform (swivel) (if equipped)
Boom Cylinder (boom raise/lower)
Load Control Valve for Boom Cylinder
Telescoping Cylinder (boom extend/retract)
Load Control Valve for Telescoping Cylinder
Coupler Cylinder (quick coupler)
Diverter Valve
Hydraulic Motor for Access Platform (swivel) (if equipped)
Oil Filter
Bank Valve
Implement Section (boom raise/lower)
Implement Section (boom extend/retract)
Inlet Section
Implement Section (coupler tilt)
Relief Valves (coupler tilt)
Implement Section (auxiliary services)
Relief Valves (auxiliary services)
Implement Section (frame leveling)
Implement Section (quick coupler)
Signal Relief Valve
Pressure Reducing Valve
Stabilizer Control Valve
Load Control Valve for Frame Leveling Cylinder
Frame Leveling Cylinder
Control Valve
Solenoid Valves (pilot control system)
Solenoid Valve (differential lock)
Differential Lock Cylinder
Load Control Valve for Stabilizer Cylinder
Stabilizer Cylinders
Metering Pump (steering)
Piston Pump
Brake Cylinder (boost)
Joystick Control
Hydraulic Tank

Component Location Chart (Continued)


Component
Item No.
47
48
49
50
51
52
53
54
55

Schematic Location
No. 1
A1
A1
A2
A2
A5
A6
A7
A7
A9
A9
B9
A11
B2
C2
B4
B4
C6
C10
C11
C1
C3
C4
C4
C5
C5
C5
C6
C6
C7
C7
C8
E5
C8
D10
D11
E6
E6
E8
E9
E11
F10
G1
G3
F11
F11
H2

No. 2
B1
E2
E2
B4
E4
B4
E5
B5
E5
D7
C7
E3
F2
-

Schematic Location

Component Description

No. 1

Brake Reservoir
Control Valve (access platform - if equipped)
Solenoid Valve (boom lower)
Solenoid Valve (boom raise)
Solenoid Valve (boom retract)
Solenoid Valve (boom extend)
Solenoid Valve (boom speed)
Solenoid Valve (on/off)
Control Valve (lock out)

H9
-

Component Location Illustration


12

No. 2
E8
F8
F8
F8
G8
G8
H8
I4

47

19

45

42

15

34, 35

13

6, 7
8
9
10
16
5

17
3

14

44

21-32

39

46

40, 41 11, 18

33

36-38, 55

48-54

20

43

40, 41

10

11

SCHEMATIC 1
10

12

11

15

16

13

20

18

17

14

22

21

23

24

25

26

19

28

27

29 30

31

33

34

35

40

32

36

38

37

39

41

F
44

1
45

B2

A2

P2

A1

B1

P1

X1

X2

43

42

47

46

10

11