ISONIC 2006 complies with irements of and international CodesISONIC 2006 uniquely combines functionality and mobility of high performance portable digital ultrasonic flaw detector with recording, imaging, and data processing capabilities of smart computerized inspection system Conventional pulse echo and through transmission A-Scan-based inspection ‘© 640X480 pixels A‘Scan display with physical dimensions 190 x 92 mm (6.12" x 3.62") of working area is largest one fo te plurality of portable ultrasonic flaw detectors “Combined adjustable spike wave / square wave pulser equipped with varity of probe impedance matching coils provides optimal llrasound penetration for various materals characterized ether by high or low grain, Sound attenuation, and the Ike “¢ High requency probe may not be destroyed occasionally upon connecting to instrument’ fing output even if duration of square wave intial pulse is improperly ong thanks to probe damage prevention circuit automatically imiing energy transmitted to probe's crystal “¢ 46:08 dynamic range 20 dBips maximum slope mutiple curve DAC/TCG may be created using up to 40 data points to correct distance amplitude variations of ulrasonic signals “¢ Both theoretical and experimental DAC may. be activated either through keing in dBm (481°) factor or through sequential recording echo amplitudes from variously located equal rellectors. ‘¢ DACITCG may be applied to recifed A-Scans (positive, negative, and ful wave) and to RF A-Scans as well { Builtin DGS library for standard probes is unimitedly expandable '¢ Thanks to extended dynamic range signals significantly exceeding A-Scan height (upto 199.9%) may be evaluated without drop of instrument Gain “Whilst A-Scan is trozen managing of Gain and Gates settings is sill allowed and provides bringing signals to necessary evaluation level and performing required evaluation '¢ Dual Utrasound Velocity Measurement Mode extremely simplifies resolving of sound path distances for cissimlar materials adjacent to each other whereas diferent values of ulasound velocity are valid for corresponding signals appearing on the same A-Scan “RF display mode combined with requency domain signal analysis enhances capabiltis o he instument for materials characterization, ‘bond inspection, testing of cissimlar materials, defect pattorn analysis, and probes evaluation. * plonal data eggs organizes an marages database les cpa io slr pf 254745 hicks eaings each and oranzed 25 2D matnx indalabase ever thickness reading i aocompaned wih coresponding raw data AScan andinstument setup. Automatic eating oF MS Excel thickness spreadshoot meets requremonts of varaus Rsk Based Inspecton and Maintenance (RIM) proceaures 14 And more... see the technical data pageee ld . oes On-Line Off-Line Thickness Profile maging and recording is performed through continuous capturing of thickness readings along probe trace: ‘Bath time-based (ea ime clack) and true-e-location (ulin incremental encoder interface) mades of data recording are supported ‘© Complete sequence of A‘Scans is recorded along wth thickness profile “ Offline evaluation of thickness profile records featured wth: Siig of thickness damages a any locaton along stored image: emaining thickness, thickness loss, an length of damage © Play-back and evaluation ot Scans bined vig scanning i Recenstucton ol icknes profile mage for vious Gain andor Gate setings 2 Automatic conversion of thickness profile B-Scan data into MS Excol® thickness spreadsheet mectng requirements of vatious Risk Based Inspsction and Mainienance(RBIM) procedures Typical Appleaton: Corrosion detecton and characterization B-Scan cross-sectional imaging and recording of defects for longitudinal and shear wave inspection is performed trough continuous measuring of echo amplitudes and reflectors coordinates along probe “¢ Both time-based (eal ime clock) and tue-o-cation (ou. incremental encoder interface) modes of data recrdin ave supported ¢ Complete sequence of A-Scans is recorded along with B-Scan defects images. “ Oftne evaluation of B-Scan records featured wih Siting of eects at any locaton along stores image coordinates and projection mensions G Ply-back and evaluation oA Scans obtained dng scaning 2 Dafets utning and echoynami pate anys 2 Reconstruction of 8 Scan dees imaged for Various Gain andor Reject stings G DAC / DGS B-Scannamalzaton “Typlel Repeats; Pues echo inspection of welds, composes, metal, plats, andthe ke On-Line Off-LineOn-Line Off-Line CB-Scan horizontal plane-view imaging and recording of defects for shear, surface, and guided wave inspection is performed through continuous measuring of echo amplitudes and reflectors coordinates along probe trace: “ Both time-based (real t) and true-o-location (built-in incremental encoder interface) modes of data recording are supported. '* Complete sequence of A-Scans is recorded along with CB-Scan detects images 4 Oftne evaluation of CB-Scan record is featured wit O Sizing of defects at any location along stored image — coordinates and projection dimesions 2 Payback and valaton ofA Sans ataned during sanning {aetectscutnng and echo-dynamic pattem analysis 2 Raconsttn at CScan detects images or various Gain andlor Reject stings 1 DACIOGS C8-Scan nernaizaton JypcalApplations: Long range pulse echo and CHIME inspection of annul plates and pipes for pitng, sess corrosion, et, weld inspection, surface wave inspection TOFD Inspection ~ RF B-Scan and D-Scan Imaging: 4 Bute bsed (ea eet ante eion unineme encoder infeiace and mechanics fee airborne ulrascund encoder) modes, rE See ‘of data recording are supported ia ° Averaging A-Scals whilst recording as per operator’ selection ‘¢ Complete sequence of RF A-Scansis recorded along with TOFD map * Oftiine evaluation of TOFD Map i featured with: {improvement of near to surface resolution tough removal ol ataral wave andlor back echo record [Linearization and strightning CO Play-back and analyss of A-Scans obtained during scanning a lheteasng const of TOFD images through varying Gan setng andor ecfcaton [Detects pattem analysis and sizing [Zoom of TOFD Map and A-Scans ‘Typical Applications: weld inspection, CHIME inspectonCorrosion (thickness) mapping is performed through continuous capturing of wall thickness readings during XY scanning: ¢ True-to-location data recording is provided through mechanics tree os ‘ultrasound determining of probe location on planar and curved Surfaces © Complete sequence of A-Scans is recorded along with real ime back wall surface rendering ‘ Offline evaluation of captured XY wal thickness and A-Scan istibution dalais featured with 1. Sazing of hicknoss damages at any lacaton of scanned suraco: remaining thickness, thickness loss, XY cimensons, and area of damage 1 Play-back and evaluation of A-Scans abained dung scanning 1 11 Back wal surface profile reconstruction for various Gain andor Gate stings Statsial analysis of XY wall thickness distribution data adits automatic convotson into MS Exco” spreadsheet mootingrequramarts of vaious Fisk 'Basod inpacdon and Maitorance (RBIM) procedures Typical Applicaton: Cortosion detection and charatoizaton Off-Line (Ele a ow teat Fart Tae O28 Wo to DePaA SAT RAT oo Bre Oe ==8 z z 1 i co ro wa 3m aloe ow =e =e =o se eal eh 1331 De e710 a7 ot Tea] 7 774 14 dP oe Sea i &Straight beam inspection with 3D dat presentation (B-, C-, and D-Scan) is performed through continuous measuring and recording of echo amplitudes and reflectors coordinates during XY scanning: ‘ ‘Trve-o-ocaton data recording is provided through mechanics free abome ulrasound determining of probe lacation on planar and curved surfaces $ Compt sequen ofA Scan recorded aang wth ea time B., C-, and D-Scan imaging Offline evaluation of captured B-, C- and D-Scan images and A-Scan distribution data is featured with 1 Sling of defects at any location of scanned vlume coordinates, XY projection mensions, and area 1 Ply back and evauaton of A‘Scans obtained during caning, ‘echo-dyname pale analys's 1 B., Cand D-Scan image reconstruction for various Gain andlot Gate andor eject setings 11 Slicing of Scan and D-Scanimages 1 Stastical analysis of BC, and D-Scan image and its automo ‘orwerson info MS Exes! spreadsheet meeting requrements sian lk asd hopin ane Maorance EM) ures On-Line # a oEeEE BEESSoS Mic ry or 2. = ma ate Bh, ea oe End View ‘Angle beam inspection with 3D data presentation (P-, D-, and B-Scan) is performed through continuous measuring and recording of echo amplitudes, reflectors coordinates, and probe swiveling angle during XY scanning: ‘¢ True-te-acation data recording is provided through mechanics tree airborne ultrasound determining of probe location and swiveling angle on planar and curved surfaces © Complete sequence of A-Scans is recorded along wi real ime P., D-, and B-Scan imaging * Ottine evaluation of captured P-, D-, and B-Scan images and A-Scan distribution data is featured with: 1 Siang of detects at any locaton of scanned volume: coordinates, XY projection dimensions, and area 1 Phay-back and evaluation ofA‘Scans obtained during scaning; echo-dynamic pattem analysis 1 P-,D-, and 8-Scan image reconstruction for various Gan andor Reject setings Slicing of P-Scan and D-Scan images Typical Applicaton: Weld and base metal angle beam inspectionB-Scan imaging of volume under test aside of narrow scanning area is performed through continuous measuring and recording of echo amplitudes, reflectors coordinates, and probe swiveling angle during XY probe manipulating: 4 True-toocation data recording is provided through mechanics feature urascund etrng ol probe ecston andswveing angle * Compl sequence oA Scans is reer along wi cl io B-Scan imaging Offline evaluation of captured CB-Scan images and A-Scan distribution data is featured with Sizing of detects at any locaton of scanned volume: coordinates, XY Diojeton dimensions, and area 1 Play-back and evalaion of A‘Scans obtained during scanning: echo- dynam pattem analysis, 2 CB-Scan image reconsructon fr various Gain and for Reject stings “pica epeaton: Faw ction nd consi steno st iced snd sac waves dost act tg ae ahs Ree ed ‘On-LineISONIC 2006 — Technical Data Pulse Type: Intal Transition Pulse Amplitude Pulse Duration: Energy (Spike Pulse): Modes: Damping Intemal Matching Col Probe Impedance Matching: PRF: ‘Optional Syne Output / Input Gain ‘Advanced Low Noise Design Frequency Band: Unrasound Velcty: Range: Display Delay: Probe Angle robe Delay Display Modes: Reject DAC! TCs: Des: Gates: Gate Start an Wieth Gate Threshold ‘Measuring Functions - Digital Display Readout Freeze Mode (A‘Scans and ‘Spectrum Graphs) Encoding Alroorne Ultrasound Encoding Characteristics Coupling Monitor: Positive Spike Pulse / Positive Square Wave Pulse ‘Bins (10-80%) Spike pulse - smoothly tunablo (18 levels) 50.400 V into 50 1 at 4 loves of Excitation Enorgy Square wave pulse = smoothly tunable (18 levels) 50.400 V into 50 0. Spike pulse - 10,70 ns for 50 0 load depending on Energy and Damping setup Square wave pulse -65..600 ns contrellabe in Sns step with driving of both leading edge and trailing ‘edge of the pul fis ray values / 40 uJ (min) to 250 (max) Single / Dual 47 discrete resistances values /25 1 min to 1000 £2 max 46 discrete inductivity values 2 uH min to 78 uM max 0 Hz-- optionally; 0..6000 Hz controllabla in 1 Hz resolution Max #5V, <<'5.ns,t 2100 ns, Load Impedance > 50 0. 10.120 dB controllable in 0.5 4B resolution ‘93 LV peak to peak input referred to 80 dB gain /35 MHz bandwidth 0.35..95 MHz Wide Band/34 Sub Bands 300.2000 mis (11.81.7874 "ims) controllable in 1 mis (0.1 "Ims) resolution 05,2000 us ~ controllable in 0.01 us resolution 0.3200 s - controllable in 0.01 us resolution 0.90" controlabie in 1° resolution 0.70 us controllable in 0.015 resolution -expandable RF, Rectified (Full Wave / Negative or Positive Half Wave), Signal's Spectrum (FFT) 0.88 % of screen height controllable in 1% resolution ‘Theoretical - through keying in dBimm (dBI") factor Experimental through sequential recording echo amplitudes from variously located equal reflectors 46.48 Dynamic Range, Slope < 20 dBiis, Capacity = 40 points ‘Available for Rectified and RF Display Standard Library for 18 probes /unlimitedly expandable 2 Independent Gates / unlimitedly expandable Contrallable over whole variety of A-Scan Display Delay and A-Scan Range settings inn0.1 mm 0.001" resolution 5.95% of the A-Scan height controllable in 1% resolution 27 automatic functions / expandable; Dual Ultrasound Velocity Measurement Mode for Mult- Layer Structures; Curved Surface/ThicknessiSkip correction for angle beam probes; Ultra Velocity and Probe Delay Auto-Calibration forall types of probes. Freoze All Freeze Peak All signal and spectrum evaluation functions, managing Gates and Gain settings ar frozen signals Straight Line Scanning: "Time-based (built-in realtime clock —0.02 sec resolution) ‘True-to-lecation (incremental encoder - 0.5 mm resolution) XY Scanning: Airborne Ultrasound (see below) ‘Area of probe -<2000:3000 mm / 600500 mm 200,200 mm! ‘manipulation: 805420" ‘220520 8" ‘Curvature radius 32000 mm 340" "2200 mmm 138 S37 mm (345 cof seanning surface: ‘Scanning Speed: 150 mmvisi<6is | <150mmis <6 "Is 150 mmis /<8 “le Sean Index 140 20mm controllable 1 to 20 mm controtiable] 0.25 mm; 0.5 mm or 1to ‘n't mm step int mm step 20mm controtiabe in t mm step Resolution for determining of probe coordinates: 21 mm 20.04" 21 mm/20.06" 20.25 mm 20.01 ~ Resolution for determining of probe ‘swiveling ana : v ose Range of probe swiveling: 3 390° 130" Immunity to ambient noise: 0.48 Built-in controller and interface for Coupling Monitor sultable fr any kind of ultrasonic probe at scanning speed up to 150 mm sec (6 in sec); resolution -0.5 48Testing Integy Montring Imaging Modes: Imaging Characteristics Length of one Straight Line Scanning record: Method of Recor Region af norst OftLine Analyse Data Reporting Data Storage Capacity: Data Logger (Op-Board Computer RaW: Flash Memory - Quasi HDD: Outputs: Seroen Contras Compaibity win the extemal devices Operating System: Power: rousing Dimensions: eign: ‘Background imaging of Scanning Plan Recording and imaging of Actual Probe Trace {Generating patcoptisie marks corresponding to coupling degree, probe position, land swiveling angle during seanning Titerrupting of recording and imaging on missing coupling andlor probe postion andlor swiveling angle ‘Thickness Profile B-Sean, Cross-sectional 8-Sean, Plane View CB-Sean, C-Sean, O-Sean, P-Scan, ‘TOFD "depending on mode of operation selacted accompanied with corresponding instrument settings Inspection: Angle Beam Straight Boam ‘Wath of Volume Under fost: ‘50 t0 2000 mm controllable in 1 mm resolution expandable “Thickness of Volume Under test: 10.5 o.200 mm controllable in 04 mm resolution - expandable 0.21012" contrel 0.020 12" contratable in 0." resolution - expandable resolution expandable Image Resonition: | 0.5mm 0.5 mmxa.s-Scanindex | 0.2 mm 0.5 mm x 0.6Scanindex 0.2". 0.02" 0.-Seanindex 3.01" 0.02" 05-Seanindex Standard Color Scale (Patets): Pseudo Color sudo Color ‘Grey ‘Gray ‘Thermal Thermal User Defined Color Scales Palettes): 22 colors 2 colors Signal Amplitude Coloring Protocol: Linear “706 Normalizing DAC Normalizing DAC Normalizing BGS Normalizing Customized Customized 50..20000 mm (2". 800"), automatic scraling Complete raw data recording Controllable over entre Display Delay, Probe Delay, Range, US Velocity and other appropriate instrument sottings Recovery and play back of A-Scans captured during scanning Echo-dynamie pattern analysis Defects sizing and outlining Statistical analysis of Thiel Converting record into ASCII/ MS Excel®/ MS Word® format Direct printout of Calibration Dumps, A‘Scans, Spectrum Graphs, thickness profile B-Scans, cross-sectional B-Seans, plane view CB-Seans, C-Seans, -Seane, P-Scans, TOFD maps ‘Atleast 100000 sets including calibration dumps accompanied with A‘Scans andlor Spectrum Graphs ‘Atleast 10000 sets including calibration dumps accompanied wth thicknoss profilo. B-Seans, cross-sectional B-Seans, plane view CB-Scans, C-Scans, D-Scans, P-Scans, TOFD maps te sequence of A‘Scane captured during scanning Optional creates and manages data base fies capable to store up to 254745 records each and ‘organized as 20 matrix; In database avery record Includes thickness reading accompanied with ‘corresponding raw data A-Sean and instrument setup ‘AMD Lx a00 - 500M S12 Me LCD; Maximal A-Scan Size (working area) -130x82 mm (5.12"x3.62") Front Panel Sealed Keyboard, Front Pane! Sealed Mouse, Touch Scr PS 2 Keyboard and Mouse, USB Keyboard and Mouse, USB Flash Memory card, Printer through USB or LAN, PC USB or LAN, SVGA External Monitor WindowsXP Embedded ‘Mains = 100.240 VAC, 40.70 Hz, auto-switch; Battery 12V AH up to 6 hours continuous operation IP'53 rugged aluminum case with earying ha 26511563421 mm (10.43"»6.14"24,76")- without battery 26531565159 mm (10.43°x6-14"x6 26") -with battery 53.150 kg (693 Ibs) - without battery {4.280 kg (042 Ibs) - with battery