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PERSIAN GULF

STAR OIL
COMPANY
BAGCR

JV

REF.No.:3034-PM-PCR-AA401 (A3)

DOCUMENT CODE

PAGE 1 OF 147

PROJECT:
BANDAR ABBAS
GAS CONDENSATE
REFINERY PROJECT

Bina
Consulting
Engineers

CONT. No.:
316800 / 00-ZA-E-00009401

PLAN/PRJ

UNIT

PHASE

DISC.

DOC. TYPE

3034

00

ED

PM

PCR

SER. No. REV. No

AA401

A3

DATE

26MAY2008

Golden Group
EP GmbH

P&IDS DEVELOPMENT
PROCEDURE

A3
A2
A1
A0

26MAY2008
21MAR2008
06NOV2007
09JUL2007

FINAL ISSUE
APPROVED FOR DESIGN
ISSUED FOR APPROVAL (REVISED WHERE INDICATED)
ISSUE FOR APPROVAL (INCLUDING KOM COMMENTS)

REV.

DATE

DESCRIPTION

F. ZANELLOTTI

A. CORRENGIA

S. SCAFFIDI

A. CORRENGIA

E.NICOLI

S.SCAFFIDI

A. CORRENGIA

E.NICOLI

S.SCAFFIDI

P. MOREO

E.NICOLI

S.SCAFFIDI

PREPARED

CHECKED

APPROVED

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REF. No.:3034-PM-PCR-AA401 (A2)

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Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 2 OF 147

TABLE OF CONTENTS
1

GENERAL

SCOPE AND FIELD OF APPLICATION

2.1

Abbreviations

REFERENCES

UNIT P&IDS, EQUIPMENT & GENERAL NOTES

DRAFTING SYSTEM

5.1

Drawings sheet sizes

5.2

Drawing title block

5.3

General Drafting Rul

SYMBOLS & LEGENDS

10

P&IDS DEVELOPMENT

11

7.1

12

Twin Units P&IDs

DESCRIPTION OF P&IDS WORKFLOW

13

8.1

Contractor Workflow Description

13

8.2

Responsibilities and organization

15

8.3

Control, verification and review documents

15

8.4

On-site management of P&IDs

16

REVISIONS OF P&I DIAGRAM

17

10

PIPING TYPICAL ARRANGEMENT

18

10.1

By-Pass and block valve for PSV

18

10.2

Blind / with jack screw flange

23

10.3

Heat Exchanger (piping arrangement)

24

10.4

Sample connection

29

10.5

Steam out connection / Nitrogen purge

30

10.6

Vessel, drain, vent and pressure point

30

10.7

Pumps piping arrangements

32

10.8

Class break points philosophy

39

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REFINERY

PAGE 3 OF 147

10.9

Free draining / slope

42

10.10

Drain, vent for level instrumentation (LG/LT/LS)

42

10.11

Trim line

49

10.12

Thermowell for heat stack exchanger

50

10.13

Thermowell for aircooler

51

10.14

Cooling water supply and return for pumps

51

10.15

Description of steam turbine

53

10.16

Battery limit block valve assembly and


instrumentation

55

10.17

Indication Levels

63

10.18

Indication of insulating joint (I.F.), and number of nozzles

64

10.19

Control valve

66

10.20

Numbering for instrument air take off valve

67

10.21

Block valve arrangement for steam (LPS/MPS/HPS)


and hose connections

67

10.22

Utility distribution P&ID (Miscellaneous)

68

10.23

Purge on flare header

68

10.24

Flange rating indication for Equipment

69

10.25

Miscellaneous

70

10.26

By-Pass around NRV on pump discharge

71

10.27

Condensate

72

10.28

Drip poot (see IPS-D-PI-125)

75

10.29

Utility station (see IPS-D-PI-128)

76

10.30

Sulphur jacket line

77

10.31

Sizing criteria for hose connection

78

10.32

Typical piping arrangement for sea cooling water


supply/return with four way valve

80

Typical piping arrangement for sea cooling water


supply/return

83

10.34

Typical arrangement for blow down connections

84

10.35

ATTACHMENT 1 (Examples for distribution to users)

85

10.36

ATTACHMENT 2 (Piping Component Options)

86

10.37

ATTACHMENT 3 (Lines Number System)

87

10.38

ATTACHMENT 4 (Example for Process Line


Battery Limit)

88

ATTACHMENT 5 (Example for Fire Water Lines


Battery Limit)

89

ATTACHMENT 6 (Notes)

90

10.33

10.39
10.40

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10.41

11

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PROJECT:
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REFINERY

ATTACHMENT 7 (Typical for pit close drain


purge)

PAGE 4 OF 147

91

INSTRUMENTATION

92

11.1

Scope

92

11.2

General

92

11.3

Instrumentation Numbering

93

11.4

Symbols

96

ATTACHMENT 1 PROCESS WORK FLOW

99

ATTACHMENT 2 EQUIPMENT DESCRIPTION TYPICAL LABELS

100

ATTACHMENT 3 INSTRUMENTATION TABLES

101

ATTACHMENT 4 TIE-INS NUMBERING PROCEDURE

147

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PROJECT:
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REFINERY

PAGE 5 OF 147

GENERAL

The purpose of this procedure is to define the methodology to be followed for the preparation of Piping and
Instrumentation Diagrams drawings for the Bandar Abbas Gas Condensate Refinery Project.
This document presents minimum requirement with respect to the preparation and presentation of the Piping
and Instrument Diagrams (P&IDs) for the detail design phase of Bandar Abbas Gas Condensate Refinery
Project.
These minimum requirements shall be applied but not limited to the Process Units, Utilities Units and Offsite
Units P&IDs, Utility Distribution P&IDs and P&IDs prepared by Vendors.

SCOPE AND FIELD OF APPLICATION

This procedure describes the work process, operating practices and responsibilities for the issue of piping
and instrument diagrams.
The document is applicable to the entire project P&IDs included therein (primary and secondary systems
and packages), even when supplied by others (client, licensors, suppliers).
2.1

Abbreviations
Contractor Department

PRC
TUB
HSEQ
MAPAF
SMAUT

Process Departments
Plant Layout & Piping
Health, Safety, Environment & Quality
Machinery, Packages & Furnaces
Instrumentation, Control & Telecommunications
Project Organization

COM
FEM
PM
PPL
PSL
TM

Commissioning Manager
Field Engineering Manager
Project Manager
Project Process Leader
Project Specialist Leader
Technical Manager
Other Abbreviations

CAD
ESD
HAZOP
P&ID
PFD
PRC
UT
JV
CLIENT

Computer-Aided Design
Emergency Shut-Down
Hazard and Operability Review
Piping and Instrumentation Diagram
Process Flow Diagram
Process Departments
Technical Departments
Joint Venture (Contractor)
Persian Gulf Star Oil Company

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REF. No.:3034-PM-PCR-AA401 (A2)

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EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 6 OF 147

REFERENCES

The following referenced documents shall, to the extent specified herein, form a part of this specification:

NIOEC-SP-00-76
NIOEC-SP-00-77
NIOEC-SP-50-04
NIOEC-SP-50-08
NIOEC-SP-70-01
NIOEC-SP-90-53

NIOEC-SP (NIOEC SPECIFICATIONS)


NIOEC Specification for Units
NIOEC Specification for Design Criteria for Process and Mechanics
NIOEC Specification for Piping & Instrumentation Diagrams (P&IDs)
NIOEC Specification for Process Design of Plant Waste Water Sewer
Systems
NIOEC Specification for Process Design of Flare & Blow Down Systems
NIOEC Specification for Process Design of Emergency Measures
NIOEC Specification for Piping Material
NIOEC Specification for Winterizing & Heat Conservation
NIOEC Specification for Instrumentation
NIOEC Specification for Drafting

IPS-E-PR-230
IPS-E-PR-420
IPS-E-PR-450
IPS-E-PR-460
IPS-E-PR-470
IPS-E-PR-725
IPS-E-PI-240
IPS-G-IN-160
IPS-D-AR-010
IPS-D-AR-011

IPS (IRANIAN PETROLEUM STANDARDS)


Engineering Standard for Piping & Instrumentation Diagrams (P&IDs)
Process Design of Heat Tracing and Winterizing
Process Design of Pressure Relieving Systems, Inclusive Safety Relief Valve
Process Design of Flare and Blow Down Systems
Process Design of Emergency Measures
Process Design of Plant Waste Sewer Systems
Engineering Standard Plant Piping Systems
Control Valves
Abbreviation & Symbols for HVAC&R Drawings
General Notes for HVAC&R Systems

PFD
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs
P&IDs

NIOEC GENERAL LEGENDS AND SYMBOLS STANDARD DRAWINGS


Symbols and legends; NIOEC-SD-0001-1/1-A1
Symbols and legends (Piping): NIOEC-SD-0100-1/4-A1
Symbols and legends (Instrument); NIOEC-SD-0100-2/4-A1
Symbols and legends (Equipment); NIOEC-SD-0100-3/4-A1
Symbols&Legends (Miscellaneous Equipment);NIOEC-SD-0100-4/4-A1
Abbreviation; NIOEC-SD-101-1/1-A1
Typical Furnace FO/FG Firing Arrangement; NIOEC-SD-102-1/2-A1
Typical Furnace Fuel Gas Firing Arrangement; NIOEC-SD-0102-2/2-A1
Sample Connections; NIOEC-SD-0103-1/1-A1

NIOEC-SP-00-10
NIOEC-SP-00-50
NIOEC-SP-00-55
NIOEC-SP-00-82

ASME (AMERICAN SOCIETY OF MECHANICAL ENGINEERS)


ASME Code.
ANSI (AMERICAN NATIONAL STANDARD INSTITUTE)
ANSI B 16.1

API (AMERICAN PETROLEUM INSTITUTE)


API Standard 602
ISA (INSTRUMENT SOCIETY OF AMERICA)
ISA-S5.1
ISA-S5.2
ISA-S5.3
ISA-S5.4
ISA-S5.5

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 7 OF 147

ISA-S18.1
ISA-S50.1
ISA-S51.1
ISO 3098:
ISO 3511:
ISO 6708
OPR.GS.XE.0205
OPR.MO.XE.5012
OPR.GS.XE.0201
OPR.PR.XE.0001
OPR.GM.XE.5013
ILA.GG.EDM.0030
ILA.PT.GEN.0001
PRG.IP.MEC.0008
ILA.SM.GEN.0015
PRG.GG.GEN.0001
PRG.GG.SIM.0001
3034-00-ED-PM-DBSAA002
3034-00-ED-PM-PCRAA003
3034-00-ED-PM-PCRAA008
3034-00-ED-HS-JSPAA010

ISO (INTERNATIONAL ORGANIZATION FOR STANDARDIZATION)


Part 1
Part 1 & Part 4

SNAMPROGETTI OPERATING PROCEDURE AND STANDARD


Verification and approval of drawings and specifications for project
engineering.
Piping & Instrument Diagram
Activities and responsibilities for project engineering of oil and chemical plants
(basic and front-end engineering phases)
Process Engineering
Project documents control
Distribution matrix definition and management
Verification of drawings and specifications for primary systems
Plant Layout Engineering - Mechanical Completion of P&IDs
Check List for Instrumentation Documents
Definition and Selection of Design Pressure and Temperature
PFD and P&IDs Symbols
PROJECT OPERATING PROCEDURE
Basic Engineering Design Data
Documents Numbering Procedure
Equipment and Material Numbering Procedure
Project HSE requirements

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 8 OF 147

UNIT P&IDS, EQUIPMENT & GENERAL NOTES

For the Piping and Instrumentation Diagrams numbering rules reference shall be made to Project Numbering
Procedure (3034-00-ED-PM-PCR-AA003 and 3034-00-ED-PM-PCR-AA008).
The first drawing of each Unit shall be numbered with the drawing serial number 0XXX-01, where the P&ID
0XXX is the first Unit P&ID. On this P&ID all the Unit P&IDs with the relevant equipment of the Unit shall be
listed.
An Utilities Identification Table shall be provided on the second sheet of drawing 0XXX.
Typical details, Unit general notes, sample connections arrangement, pumps seal arrangement, particular of
the Unit, shall be shown on the sheets following the first drawing (for example 0100-02, 0100-03, etc).
Additional P&IDs, often necessary to show particular package/machinery details, (for example vendor
P&IDs) could be numbered as additional sheets of the P&IDs where the equipment is shown.
5

DRAFTING SYSTEM

5.1

Drawings sheet sizes

Diagrams shall be shown on A1 size (591 mm 841 mm).


Drafting shall be in accordance with the requirements outlined above. The drafting must be of sufficiently high
quality to maintain legibility when the drawing is reduced to an A3 size sheet.
5.2

Drawing title block

Reference shall be made to Document Numbering Procedure (3034-00-ED-PM-PCR-AA003).

5.3

General Drafting Rules

In general, the main direction of flow proceeds from left to right and from top to bottom. Inlet and outlet
arrows are used for indicating the inlet and outlet of flows into or out of the diagram. If a diagram consists of
several sheets, the incoming and outgoing flow lines or piping on a sheet may be drawn in such a manner
that the lines continue at the same level when the individual sheets are horizontally aligned.
Process lines entering and leaving the diagram from/to other drawings in the Unit shall be terminated at the
left-hand or right-hand side of the drawing. Lines from/to higher number drawings shall enter and leave the
drawing on the right-hand end and vice versa. Deviation from this point will be allowed by Employer in order
to have an optimized P&IDs graphical appearance.
Each process line entering or leaving the side of the drawing should indicate the following requirements in an
identification box (see Project Symbols & Legends P&IDs):
a)
b)
c)
a)

The service
The origin or destination equipment item number
Continuation drawing number with the relevant coordinates.
Process lines to/from other Units shall be terminated at the bottom of the
drawing at a box indicating (see Project Symbols & Legends P&IDs):
b) The service
c) Source or destination Unit name and number
d) The drawing number of the connecting flow diagrams with the relevant
coordinates.
All utility lines entering or leaving the diagram shall be terminated at any convenient location at a box
indicating the relevant utility service abbreviation. An Utilities Identification Table showing utility services with
the reference drawings should be provided at top or left hand side of each drawing title block.

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PROJECT:
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PAGE 9 OF 147

Instrument, control system and software linkage signals from sheet to sheet shall be terminated preferably at
the side of sheet or in an appropriate location at a box indicating the continuation instrument number,
location, and drawing number.
Equipment descriptions of towers, vessels, tanks, furnaces, exchangers, mixers and other equipment except
machinery shall be located along the top of the flow diagram. Machinery descriptions shall be along the
bottom.
In any case, the most logical process flow should be reflected in the P&IDs graphical arrangement. If
applicable, the equipment preferred arrangement is such that:

only one tower will be shown on the same drawing. If the tower has a reboiler, the reboiler will
be shown on the same P&ID. Further equipment will be shown in different P&IDs.

only one fired heater will be shown on the same drawing. The firing system of the fired heater
will be shown in a different P&ID. The Fuel Gas K.O: Drum will be shown on a different P&ID.
Further equipment will be shown in different P&IDs.

only one compressor (reciprocating/centrifugal) will be shown on the same drawing. Details of
auxiliary piping such as, cooling water, plant water, steam and condensate, mechanical seal
flush fluid, etc., which are required as per compressor data sheet shall be shown on a
separate drawings. Reference to the auxiliary piping drawing shall be noted under the
compressor description.

not more than three pumps will be shown on the same drawing. Further equipment will be
shown in different P&IDs. Details of auxiliary piping such as, cooling water, plant water,
steam and condensate, mechanical seal flush fluid, etc., which are required as per pump data
sheet shall be shown on a separate drawing. Reference to the auxiliary piping drawing shall
be noted under the pump description.

not more than two pumps and relevant suction vessel will be shown on the same drawing.
Further equipment will be shown in different P&IDs.

not more than one vessel/separator will be shown on the same drawing if the vessel/separator
has more than one level bridle and the level transmitters are linked to ESD system. Further
equipment will be shown in different P&IDs.

not more than one air cooler will be shown on the same drawing and not more equipment
than one air cooler and relevant trim cooler. When multiple bundles are required, headers
arrangement as separate detailed sketch shall be indicated; Further equipment will be shown
in different P&IDs.

not more than four shells of heat exchanger will be shown on the same drawing. In any case
not more than two different heat exchanger will be shown in the same P&IDs. Further
equipment will be shown in different P&IDs.

not more than one package will be shown on the same drawing. Vendor supplied packages
with an outline of the main components shall be shown in a dashed/dotted box. Letter "P"
referring to package shall be indicated adjacent to each piping and instrument material of the
package. Packages are referred to a combination of completely prefabricated equipment with
their accessories on a skid frame or delivered as prefabricated components for further field
erection. Details of the package including but not limited to auxiliary piping such as, cooling
water, plant water, steam and condensate, mechanical seal flush fluid, etc., which are
required as per package data sheet shall be shown on a separate drawing. Reference to the
drawing shall be noted under the package description.

BAGCR

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REF. No.:3034-PM-PCR-AA401 (A2)

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PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 10 OF 147

SYMBOLS & LEGENDS

This Specification is also intended to establish uniform symbols for equipment, piping and instrumentation on
P&IDs.
General legends and symbols for P&IDs, electrical, HVAC, civil and structure drawings and abbreviations
shall be in accordance with NIOEC standard drawings. For symbols and abbreviations refer to the following
general P&IDs:
P&ID DWG No.

DWG TITLE

3034-00-ED-PR-PID-0100-01

SYMBOLS AND LEGENDS (GENERAL)

3034-00-ED-PR-PID-0100-02

SYMBOLS AND LEGENDS (PIPING)

3034-00-ED-PR-PID-0100-03

SYMBOLS AND LEGENDS (INSTRUMENT)

3034-00-ED-PR-PID-0100-04

SYMBOLS AND LEGENDS (EQUIPMENT)

3034-00-ED-PR-PID-0100-05

SYMBOLS AND LEGENDS (MISCELLANEOUS EQUIPMENT)

3034-00-ED-PR-PID-0101-01

ABBREVIATIONS (I)

3034-00-ED-PR-PID-0101-02

ABBREVIATIONS (II)

3034-00-ED-PR-PID-0103-01

SAMPLE CONNECTIONS (I)

3034-00-ED-PR-PID-0103-02

SAMPLE CONNECTIONS (II)

Graphical symbols presented in the above mentioned drawings shall be used throughout all the project
P&IDs in order to establish uniform symbols for equipment, piping and instrumentation. This includes also
Vendor drawings with the same purpose.
The graphical symbols shown for equipment may be turned or mirrored, if their meaning does not depend on
the orientation. The representation of some graphical symbols (i.e., columns, vessels, etc.) can be adjusted
to the actual scale with respect to the process plant.
The instrumentation symbol size may vary accordingly as required and as per type of document. However,
consistency should be followed in all similar documents.
For all equipment or instrumentation symbols, logic diagrams, loop diagrams and graphical symbols not
shown in this Symbols and Legends, reference should be made to the latest revision of the ISA standards.
For equipment description typical labels, refer to attachment No. 2

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Golden Group
EP GmbH

PROJECT:
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REFINERY

PAGE 11 OF 147

P&IDS DEVELOPMENT

The first Contractors duty is to verify the P&IDs included in the BEDP.
The following items shall also be checked:

System operability
Symbology for Project Specification
Equipment configuration (No. of shells and type of exchangers, static equipment dimensions
with elevation requirement and connecting nozzles, machineries and heater arrangement)
Piping Information (line class and identification code, with class break point, utility
connections for start-up and shutdown, line up of start-up and shutdown, piping arrangement
special requirements)
Instrument Information (DCS and Control System definition, Emergency shut-down system
indication, instrumentation, relief and control valves with relief valve set pressure and control
valve failure action
Vendors scope

The P&IDs will be issued to Licensors and to Employer for review. (IFR)
After the above issue, both Process and Engineering department, will mechanize (1st P&IDs mechanization)
the document including the information coming from the detail engineering activities; the minimum
information shall be in compliance with IPS-E-PR-230 (Para. 11.2.1, 11.2.2, 11.2.3), ILA.PT.GEN.0001 (Para
3.2.6, 3.2.7, 3.3), ILA.PR.GEN.0003 (Appendix II, sh.13), PRG.IP.MEC.0008 and ILA.SM.GEN.0015 (Para
3.31).
At the same time, internal review meetings between Process Leaders and Discipline Leaders are organized
to define any necessary variation due to the development of project engineering and procurement or
comments received by Licensor and Employer.
The P&IDs will be sent to Licensor and to Employer for approval (IFA) and a formal P&IDs review meeting
with Licensors and Employer will be held.
Actions recorded during P&IDs review will be followed up. Upon agreement with Employer, P&IDs will be
issued Approved for design. (AFD)
After the above issue, the HazOp review will be held. All HazOp recommendations will be transferred on the
next P&IDs issue. HAZOP Review is the most intensive review performed during the project. It will be
performed under the direction of a Chairman with participation of Clients representative and related
discipline engineers. The Licensor will be requested to attend the HazOp Review for their units.
Also manufacturer of critical packages could be requested to attend the HazOp of such supply.
Contractor will incorporate all HAZOP recommendation with necessary resolution, Vendor information, detail
design development and requirements to generate the issue approved for design including HazOp
recommendation.
The SIL Analysis will be performed on the above mentioned P&IDs revision.
After the approved for design including HazOp recommendation issue, necessary changes will be
controlled by issuing notification of P&ID change. Notifications will be reviewed and registered by Team
Engineering Management. They will indicate whether additional HAZOP review is required for the change.
After the above issue Contractor will incorporate Vendor information, detail design development and
requirements, final control valves / safety valves sizing in order to generate the P&IDs issue for Construction.
(IFC)
At the end of the Project the as-built P&ID will be issued in order to incorporate all the changes required
during construction, pre-commissioning and commissioning. (As Built)

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Golden Group
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PAGE 12 OF 147

Twin Units P&IDs

Where the identical Twin Units are involved it is assumed that at first instance the engineering activities will
only be developed for one of such trains.
Based upon this assumption, Contractor has foreseen to issue only one set of the project documentation
during engineering development, until the Issue for Construction status will be reached.
After the completion of the issue for contraction, a complete set of P&IDs also for outstanding twin units will
be issued.

BAGCR

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REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
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Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 13 OF 147

DESCRIPTION OF P&IDS WORKFLOW

The aim of the work process is to ensure the correct issue and management of P&IDs within the framework
of project execution activities.
The objective is to graphically represent equipment, piping and instrumentation consistently with the plant
functions, in order to facilitate the execution of engineering activities.
The work process could be summarized in accordance with the workflow shown in the attached table
(attachment No. 1).
The workflow is applicable to each single Unit P&IDs and should be customized in consideration of the
particular characteristics of the Unit, of the Unit P&IDs number, etc.
8.1

Contractor Workflow Description


8.1.1

P&IDs for primary and auxiliary systems

The P&IDs for primary and auxiliary systems are developed according to the following phases.
8.1.1.1

Process Issue of the P&IDs (IFR)

The preparation of P&IDs is carried out by the PRC on the basis of the information indicated in the PFDs,
material and heat balances, equipment process data sheets and in line specifications plan prepared by TUB
using the Material Selection Diagram produced by PRC.
P&ID shall be checked by PRC to include the minimum process information required at this stage, according
to operating procedure and responsibilities; these data are summarized and listed in the following
procedures:
ILA.PT.GEN.0001 (Para 3.2.6, 3.2.7, 3.3);

ILA.PR.GEN.0003 (Appendix II, sh.13)

Those working documents are jointly verified by TUB and SMAUT up to their issue.
Preliminary versions of the P&IDs are however made available to HSEQ for performing the hazard and
operability review and to any other departments involved in supporting the PRCs.
In this phase, the process Systems and Subsystems are also identified.
The PPL, with the support of the control team, issues the document in the advanced basic version (rev. A0).
8.1.1.2

First mechanization of the P&IDs (IFA)

Basing on the process issue of the P&IDs, a single P&IDs Project Master Copy will be created by DTM
(process) to be used by UT to include on the document its updated information, Client/Licensor comments
and the result of the mechanization activities. The PPL of each unit will be responsible to manage the project
master copy of the unit P&IDs and, in any case, he will be available for any possible clarification / assistance
to TUB and SMAUT during their mechanization activity. At the same time of mechanization, PRC shall
include all the updated process information required at this stage and Licensor/Employer comments, in order
to share this information with all the project team involved in the P&IDs development.
The TUB Dept. shall include the minimum piping information required at this stage, according to operating
procedure and responsibilities; these data are summarized and listed in procedure PRG.IP.MEC.0008
At the end of the this activity, the TUB PSL shall sign each P&ID, and transmit the master copy to the
SMAUT Dept informing PRC Dept.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 14 OF 147

The SMAUT Dept. shall include on the project P&IDs master copy the minimum instrumentation and
automation information required at this stage, according to operating procedure and responsibilities; these
data are summarized and listed in procedure ILA.SM.GEN.0015 (Para 3.31)
At the end of this activity, the SMAUT PSL shall sign each P&ID, transmit the master copy to the PRC Dept
and to the TUB Dept.
If available during the first mechanization phase, the preliminary vendor P&IDs will be incorporated in the
P&IDs. The mechanization activity will be handled by the UT responsible for the package, with the
contribution from the other disciplines, as applicable.
The Deputy TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite shall
organize the internal P&IDs review meeting based on the project P&IDs master copy as reference.
PRC, TUB and SMAUT Depts will discuss and share in the multidisciplinary design review, the information
included in the P&IDs. The coordination and management of the design review will be provided by Deputy
TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite or by any their
delegate.
On Deputy TM (Process), Process Leader for Process Unit or Process Leader for Auxiliary and Offsite
request, others technical departments (HSEQ, MAPAF, etc) could be involved in the design review in order to
support and assist the team.
The design review team shall guarantee that the minimum information which should be included/added on
the P&IDs at this stage are in compliance with Client requirement IPS-E-PR-230 (Para. 11.2.1, 11.2.2,
11.2.3).
The PPL shall draw up a Minute of Meeting where all the most important themes and, especially, the
multidisciplinary themes, discussed in the meeting, will be summarized. Each PSL involved in the design
review, as minimum, shall sign the minute of meeting and each P&ID discussed.
At the end of the design review, the PPL will be responsible of drafting the shared P&IDs project master
copy and the PPL will issue the first mechanized P&IDs (rev.A1) for approval by the TM (or Deputy TM).
8.1.1.3 Second P&ID mechanization
The operating practices and fields of responsibility for second mechanization P&IDs are the same as those
for the first mechanization.
The eventual modifications, intermediate between the existing revision of the P&IDs and the subsequent,
shall be transmitted by Internal Communication to all the involved depts.
From this stage of the project, also the vendor P&IDs will start to be available: these P&IDs handled by the
MAPAF Dept., shall be submitted to PRC, TUB, and SMAUT for the relevant comments and mechanization
in parallel with the other project P&IDs.
In any case the design review team shall guarantee that the minimum information which should be
included/added on the P&IDs at that stage shall be in compliance with Employer requirement for that stage.
After the P&I Diagram have been issued for construction, TM should start the Engineering Close-out
procedure, according to ILA.GS.QUA.0001 for all the hold information of the P&IDs issued for Construction.
8.1.2

P&IDs for interconnections and utilities distribution

Since these P&IDs are depending from the units layout, they are developed by TUB dept.
For both types of P&IDs, the line sizing is carried out by the PRC, while the PSL of the TUB department:
- checks and issues the first mechanization of the document, making it available to the project team for the
relevant comments;
- checks the P&IDs, after incorporating the agreed comments;
- revises at a later stage the document, involving only the project positions directly interested.
For the first revision of the P&IDs the PPL of the Unit (Process, Utility, Offsite) will be responsible for the line
sizing (accordingly to the available information at that time, highlighting hold points) of all the unit utilities
distribution P&IDs. Starting from the second revision of the P&IDs, for the complex utilities network, like
flare, cooling water, HP steam, MP steam, LP steam, Boiler Feed Water, etc, the relevant Utilities Unit PPLs,
basing on their advanced and detailed process analysis, shall be responsible to check and eventually
size/resize the lines of all the unit utilities distribution and unit interconnections for these Utilities.
Basing but not limiting the analysis to the battery limit table, for the Interconnections P&IDs, the following
lines shall be sized by Process Unit PPLs (by the PPL responsible for the origin of the line):
From Process Unit to Process Unit

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 15 OF 147

The following lines shall be sized by Tank & Offsite PPL:


From Process Unit to Tankage

From Tankage to Process Unit

The P&IDs for interconnections and utilities distribution will be, in any case, discussed and eventually
commented in the internal design review before their issue.
8.1.3

Management of Vendor P&IDs

The P&ID prepared by vendors shall strictly comply with the requirements included in this document. The
Vendors shall, in any case, provide the drawing native file.
P&IDs for package systems and complex supplies on machine (auxiliaries side) are issued by the supplier.
The control activity is handled by the UT responsible for the package, aided by the other project team for the
relevant comments.
After inputting the project documentation in the electronic management system, the UT shall:
ensure distribution to the other project team for the relevant comments;

solve any problems of project uniformity and standardization;

carry out overall checking of the document before returning comments to


the supplier.

The P&IDs for package systems and complex supplies on machine and auxiliaries side will be, in any case,
discussed in the internal design review before their issue.
8.2

Responsibilities and organization

The responsibilities for the preparation and checking of documents are summarized as follows:
System represented

Department
involved

Primary and auxiliary systems

PRC

Interconnection systems

TUB

Utilities distribution networks

TUB

Package systems and complex supplies

MAPAF

The approval of the P&IDs is assured by the TM (or by Deputy TM or their delegate) appointed for the
project, while the PSL is responsible for the approval of those P&IDs originated by the suppliers of packages
or complex systems.
8.3

Control, verification and review documents

The PPL or PSL shall keep the following documentary evidence in the project records:
- communication requesting comments from departments;
- comments received from the various departments;
- minutes of meetings, if any;
- control copy of internal audit, carried out according to department instructions;
- communications convening design review meetings and minutes of the meetings;
- comments, if any, from the Client, Licensor or Partners

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

8.4

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 16 OF 147

On-site management of P&IDs

The management of P&IDs on site is carried out by the FEM up to mechanical completion. Before being
carried out, all changes in construction affecting the P&IDs shall be submitted to the FEM who shall obtain
the necessary authorizations from the PPL/TM (or deputy TM). the FEM introduces the changes in the
master copy. Upon mechanical completion, the FEM indicates the changes on the P&ID originals and sends
them to the head office for checking by the PPL and approval by the TM (or Deputy TM).

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 17 OF 147

REVISIONS OF P&I DIAGRAM

Provided that requirements as outlined in the previous paragraphs of this procedure are followed, the P&I
Diagram can be revised in general for the following reasons:
- for correction of typographical and/or engineering errors;
- as per the Clients instructions;
- for implementation of pertinent information in the course of execution of the
relevant engineering work on P&I Diagram;
- for addition of information concerning vendors.
Upon agreement with the Client, revisions made after the issuance of the P&IDs "Approved for Design" may
not be needed by directly revising the P&I Diagram but by issuing the NPIC "Notification of P&I Diagram
Change".
9.1.1

Revisions

The P&I Diagram shall be revised depending on necessity at each step in addition to the required edition(s)
which shall be issued per each step. Accordingly it does not follow that the step No. and revision No. coincide
with each other. At the time of revising the P&I Diagram the NPIC issued up to that time and information
concerning vendors obtained up thereto shall be incorporated on the P&I Diagram.
9.1.2

NPIC

Issuance of Notification of P&I Diagram Change (NPIC) and manner of presentation shall be agreed in
advance with the Client. NPIC shall be issued in a NPIC form finalized with the Client. In general issuance of
NPIC should consider:

minimization of P&I Diagram revisions;

not accumulation of a large amount of additions/changes which should be


incorporated on the new revisions of P&I Diagram.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

10

PIPING TYPICAL ARRANGEMENT

10.1

By-Pass and block valve for PSV

PAGE 18 OF 147

Minimum inlet/outlet rating for safety valves as per NIOEC requirement is


300# RF / 150# RF.

10.1.1

General Detail

Specification Concerned:
If Rating 300 #RF
Globe type shall be applied, if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left

A3

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
10.1.2

General Detail

Specification Concerned:
If Rating 600 #RF
Globe type shall be applied, if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left

A3

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.1.3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 19 OF 147

General Detail

Specification Concerned:
If Rating 300 #RF
Globe type shall be applied if specified by Licensor
If larger size piping than PSV size is required according to hydraulic calculation
Reducer and block valve arrangement shall be as shown on the left

A3

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.
10.1.4

General Detail

Specification Concerned:
If Rating 600 #RF
Globe type shall be applied if specified by Licensor

A3

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request.
Thermal relief valve to be provided without by-pass.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.1.5

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 20 OF 147

General detail for LPG-Propane-Ethane-Service

NOTE:

A3

Reducing / enlargement of line size should be in accordance with hydraulic calculation as agreed
between JVs.
The pressure drop between vessel and safety valve shall be not exceed 3% of design pressure of
the vessels.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
This arrangement could be changes according to licensee request
Thermal relief valve to be provided without by-pass.

.
- Block valves on inlet of safety valves
a) Block valves in accordance with the applicable inlet Piping Material service specifications shall be used.
b) Reducer and Block valve arrangement inlet and outlet of PSV valve shall be as shown on above detail.
c) The line shall be increased in size where necessary to reduce the pressure drop in the inlet piping to that
essential for proper operation of the safety valve.
- Block valves on outlet of safety valves
a) Block valves in accordance with the Piping Material service Specifications for the service involved at the
discharge may be used.
b) Reducer and Block valve arrangement inlet and outlet of PSV valve shall be as shown on above detail.
c) They shall be increased in size as necessary to reduce the pressure drop in the outlet piping to that
essential for proper operation at the capacity required.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.1.6

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 21 OF 147

Reciprocating compressor General detail for 1

NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

10.1.7

Reciprocating compressor General detail for 2

NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.1.8

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 22 OF 147

General detail of PSV discharge to atmosphere

NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
10.1.9

Description to be shown on P&I diagram

NOTE:

For sea water service, model indication should be added to P&ID


Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.2

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 23 OF 147

Blind / with jack screw flange.

NOTE:
1) Jack screw are not required for flange 10 and smaller for all the rating. See IDS-D-PI-120

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Heat Exchanger (piping arrangement)


10.3.1

For heat exchanger with nozzle 2 is not possible to install the connection
for any instrumentation. In this case the instrumentation shall be installed on
the line.

10.3.2

Pressure and temperature connections for process line on size 3

NOTE:
1) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
2) On equipment for critical service and materials (Titanium/Cu-Ni/Monel) only.
* Number of piping assembly
10.3.3

Pressure and temperature connections for process line on size 4

NOTE:
1) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
2) On equipment for critical service and materials (Titanium/Cu-Ni/Monel) only.
* Number of piping assembly

PAGE 24 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.3.4

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 25 OF 147

Machinery cooling water on size 3

NOTE:
1) Destination of PSV relief is At grade (NO funnels required)
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly

10.3.5

Machinery cooling water on size 4

NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) Globe valve for line up 6 gate valve for line 8 and over.
3) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.3.6

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 26 OF 147

Machinery cooling water for critical service and special materials (Titanium/Cu-Ni/
Monel) on size 3

NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly
10.3.7

Machinery cooling water for critical service and special materials (Titanium/Cu-Ni/
Monel) on size 4

NOTE:
1) Destination of PSV relief is At grade (No funnels required)
2) Globe valve for line up to 6 gate valve for line 8 and over.
3) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#
* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.3.8

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 27 OF 147

Sea water exchanger arrangement on size 3 spc. Y1L0/Y3L0/Y3L0(A)

Valve type and size of LO valve of PSV inlet line around sea water heat exchanger.

NOTE:
1) Destination of PSV relief is To grade (No funnels required). At safe location if possible to
discharge hot water (T > 55C).
2) For piping class of the trim line on the exchanger, shall be used a piping class with
minimum rating 300#[
Number of piping assembly.
When there is a different rating between two connected flanges, see attachment 2 for
the definition option number of the piping component.
10.3.9

A3

Sea water exchanger arrangement on size 4 10 spc. Y1L0/Y3L0/Y3L0(A)

Valve type and size of LO valve of PSV inlet line around sea water heat exchanger.

NOTE:
1) Destination of PSV relief is To grade (No funnels required). At safe location if possible to
discharge hot water (T > 55C).
2) For piping class for the trim line on exchanger, shall be used a piping class minimum
rating 300#
A globe valve shall be provided on the water return line 6 and lower
Number of piping assembly.
When there is a different rating between two connected flanges, see attachment 2 for
the definition option number of the piping component.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

10.3.10

DELETED

10.3.11

Sea water exchanger arrangement on size 12 38 spc. A1L0 (L)

PAGE 28 OF 147

Valve type and size of LO valve oil PSV inlet line around sea water heat exchanger.

NOTE:
1) For piping class for the trim line on exchanger, shall be use a piping class with
minimum rating 300#
2) Destination of PSV relief is To grade (No funnels required). At safe location if possible
discharge hot water (T > 55C).
*

Number of piping assembly


When there is a different rating between two connected flanges, see attachment 2 for
the definition of the option number of the piping component.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.4

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Sample connection

(See DWG 00-EB-PR-PID-00-0001 Sh. 8 and 3034-00-ED-PR-PID-0103-01-A0)

PAGE 29 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.5

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Steam out connection

PAGE 30 OF 147

Nitrogen purge

NOTE:
1) Block valve to be indicated in utility P&ID distribution diagram. See IPS-E-PR-230 point
8.7.2.1 (Fig. 7)
*
Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

10.6

Vessel, drain, vent and pressure point

NOTE:
1) The number of CDH maintain the same number of header.
2) When the CDH header is buried provide I.F. on AG/UG connection.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component .

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.6.1

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 31 OF 147

Vessel and column vent, drain and PI connections

As per IPS-E-PR-230-7.2-1.2 (1)

NOTE:

A3

1) If PG connection at top is not already requested.


2) The nozzle shall be blanked off if not already valved in the basic P&ID.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall
be use a piping class with minimum rating 300#.
For vents and drains 2 the piping class remain as per piping class of the equipment, in
this case it is necessary provide two number of trim line, one for instrument and the other
one for the vents & drains.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.7

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 32 OF 147

Pumps piping arrangements

For minimum straight pipe length upstream of the pump suction nozzle, see Appendix A IPS-E-PM-385 (1)
10.7A.1

General for pumps

Top-Top (Open-Drain)

NOTE:
1) If the suction\discharge nozzle of a pump is smaller the reduction will be installed closed to
the nozzle.

A3

2) All the eccentric reducer on suction will be positioned flat on top.


3) For self venting pump will not provided the vent.
4) On the suction line of pumps will be provide a filter Y type for line size 12 and T type
for the line size 14. This arrangement could be changed according to licensee request.
5) Only where required.
*

Number of piping assembly


Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.7A.2

A3

Golden Group
EP GmbH

General for pumps

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 33 OF 147

End-Side (Open-Drain)

NOTE:

A3

1) If the suction\discharge nozzle of a pump is smaller the reduction will be installed closed to
the nozzle.
2) All the eccentric reducer on suction will be positioned flat on top.
3) For self venting pump will not provided the vent.
4) On the suction line of pumps will be provide a filter Y type for line size 12 and T type
for the line size 14. This arrangement could be changed according to licensee request.
5) Only where required.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.7A.3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 34 OF 147

Chemical pumps

NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changes according to licensee request.
2) The number of CDH maintain the same number of header.
3) When the CHD header is buried provide I.F. on AG/UG connection.
(
) NPT F- drain
For pump gland packing
Leakage where required by pump Vendor
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.7A.4

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 35 OF 147

Pumps vent and drain system

For high vapor pressure liquids (see IPS-E-PM-385 (1) 4.2.16)

NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changes according to licensee request.
* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.7A.5

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Pumps drain system


For high vapor pressure
Liquids and closed drain

10.7A.6

PAGE 36 OF 147

Pumps drain system


In closed drain system

NOTE:
1) When the close drain system is in trench, the line size remain equal as per P&I D until the header.
2) When the close system is in underground, the line size change with min. size diameter 2 after the
block valve until the header.
3) Line number of CDH maintain the same number of header.
4) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
5) Follow size according to 10.41.2
6) When the CDH header is buried provide I.F. on AG/UG connection.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.7A.7

Golden Group
EP GmbH

Tandem mechanical seal arrangement

NOTE:
*

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Number of piping assembly

PAGE 37 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.7A.8

Golden Group
EP GmbH

Tandem mechanical seal arrangement (double)

NOTE:
*

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Number of piping assembly

PAGE 38 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.8

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 39 OF 147

Class break points philosophy


A Utility supply line

NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
B Class break point for high press. /low press. Mixed line

NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
C Utility supply line

NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
Is necessary change the line number on the block valve downstream of control valve when change
the rating or when change the valve of design conditions.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 40 OF 147

D Where required by process DPT

NOTE:
1) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
A3

E Where required by process DPT

NOTE:
1)
2)
3)

The number of CDH/AMN/SWW maintain the same number of header.


When the CDH/AMN/SWW header is buried provide I.F. on AG/UG connection,
The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 41 OF 147

F Chemical injection to carbon steel line

G Utility supply to s/s line

NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

A3

10.8.1

Class break around sample cooler

See also 00-GD-B-04917

A3

NOTE:
-deleted-

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.9

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 42 OF 147

Free draining / slope

NOTE:
1) Free draining (with no pocket) shall be indicated as above.
A2

10.10

Drain, vent for level instrumentation (LG/LT)

Level instrumentation minimum flange rating 300# SP-00-50 (1) para 5.3.1 process nozzles size
shall be minimum 1.
10.10.A

LT Top/Side type

NOTE:

A3

A2

1) To be collected to proper sewer system.


2) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
3) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent drain, and 1.1/2 for process connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.10.B

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 43 OF 147

LT Side/Side type

NOTE:

A3

A2

1) To be collected to proper sewer system.


2) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
3) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent and drain, and 1.1/2 for process connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.

10.10.C

A3

Typical for DP CELL instrument (LT)

NOTE:
A3

1) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.10.D

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 44 OF 147

Drain Vent for stand pipe (bridle)

NOTE:

A3

A2

1) When connection for stand pipe is on top and bottom of the vessel, vent and drain must be provided.
2) Drainages to be collected to proper sewer defined by process.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent and drain, and 1.1/2 for standpipe connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A2

10.10.E

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 45 OF 147

Typical for LT dp cell instrument on stand pipe

NOTE:

A3

A2

1) When connection for stand pipe is on top and bottom of the vessel, vent and drain must be provided.
2) Drainages to be collected to proper sewer defined by process.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instrument and piping for vent and drain, and 1.1/2 for standpipe connection.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

A3

10.10.F

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 46 OF 147

Vent and Drain arrangement from LG/LT


(For LPG & Light hydrocarbon service)

NOTE:
1) When the CDH header is buried provide I.F. on AG/UG connection.
2) Line number of CDH maintain the same number of header.
3) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be use a
piping class with minimum rating 300#.
For vent and drains 2 the piping class remain as per piping class of the equipment, in this case it
necessary provide two number of trim line, one for instrument and the other one for the vent & drain.
For Horizontal Vessel, drain from LG/LT should be routed to flare (Free draining).
When the level gauge (LG) is magnetic type, to provide a flange connection size between
instruments and piping for vent and drain, and 1.1/2 for process connection.
Vent and drain valves will be provided by piping dpt. according to drawing

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.10.G

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 47 OF 147

Open Drain (for LPG service RVP 15 psi)

NOTE:
1) For piping class of the instrument trim line and all nozzles 1.1/2 on the equipment, shall be used a
piping class with
minimum rating 300#.
1) The number of CDH maintain the same number of header.
2) When the CDH header is buried provide I.F. on AG/UG connection.
A2
4) When the level gauge (LG) is magnetic type, to provide a flange connection size between
instruments and piping for vent and drain, and 1.1/2 for process connection.
For vent and drains 2 the piping class remain as per piping class of the equipment.
In this case it necessary provide two number of trim line, one for instrument and the other one for the
vent & drain.
A3

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.10.H

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Open Drain (for LPG service RVP 15 psi) with membrans level.

PAGE 48 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.11

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 49 OF 147

Trim line

Trim line for tower/column/vessel/reactor/tanks/exchanger/pumps/compressors should be added to


equipment description for the above mentioned equipment.
Sample
VH-0408
RICH AMINE FLASH DRUM
IDxTT= 1700x5100 mm
DESIGN PRESSURE= 11 barg
DESIGN TEMPERATURE= 160 C
INSULATION= NONE
TRIM LINE= TL-04-0029-A3A6-PT
E-0413
STRIPPER OVER HEAD WATER COOLER
SHELL SIDE DESIGN PRESSURE= 35.0 barg and FV,

DESIGN TEMPERATURE= 120 C

TUBE SIDE DESIGN PRESSURE= 23.5 barg and FV

DESIGN TEMPERATURE= 35 C

DESIGN DUTY= 0.3 MW


TRIM LINE= TL-04-0051-A3H1-PT(IS)
TRIM LINE= TL-04-0049-Y1L0-NP

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.12

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Thermowell for heat stack exchanger

Thermowell connections
SKETCH A

SKECTH B

SKETCH C

PAGE 50 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.13

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Thermowell for aircooler

NOTE:
1) In case of hydrogen service to provide flanged drain.

10.14

Cooling water supply and return for pumps

Typical sketch for cooling water

PAGE 51 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.14.1

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Typical sketch for quench steam

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.

A3

10.14.2

Typical sketch for flushing waters

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.

PAGE 52 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.15

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 53 OF 147

Description of steam turbine

Piping shall be designed to permit steam blowing up to inlet and outlet flanges of the turbine before
start up.
A3

For General Purpose Turbine

NOTE:
1) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
2) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 54 OF 147

For special purpose turbine

NOTE:
1) Piping shall be designed to permit steam blowing up to the inlet and outlet flanges of the turbine.
2) On the suction line of pumps will be provide a filter Y type for line size 12 and T type for the line
size 14. This arrangement could be changed according to licensee request.
3) Requirement for pressurization by-pass. To be specified on a case-by-case basic.
4) The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.

Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

A2

10.16

Battery limit block valve assembly and instrumentation.

A) For LPS, MPS

NOTE:
1)
2)
3)
4)
*

Drain pot and steam trap will be shown if required.


Not required for lines in exit of the unit.
Warm up by-pass size
Warm up by-pass line not required for size 3.
Number of piping assembly

PAGE 55 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

B) For HPS

NOTE:
1)
2)
3)
4)
*

Drain pot and steam trap will be shown if required.


Not required for lines in exit of the unit.
Warm up by-pass size
Warm up by-pass line not required for size 3.
Number of piping assembly

PAGE 56 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

C) For BFW, MBW, HBW

A3

NOTE:
1) Not required for lines in exit of the unit.
Number of piping assembly
A3

D) For LCC, LCS, COC

NOTE:

A3

Number of piping assembly

E) For MCC, MCS

NOTE:
* Number of piping assembly

PAGE 57 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

F) For PTW, PWA

NOTE:
* Number of piping assembly

A3

G) For DMW, ISA, DIW

NOTE:
* Number of piping assembly

H) For CWR, SWR

NOTE:
* Number of piping assembly

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 58 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

J) For CWS, SWS

NOTE:
* Number of piping assembly
A3

L) For FLR, AFL

NOTE:
* Number of piping assembly

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 59 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

M) For PLA, PRA

NOTE:
* Number of piping assembly

N) For NIT

NOTE:
* Number of piping assembly

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 60 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 61 OF 147

O) For NG, FLG, FOS, FOR

NOTE:
* Number of piping assembly
A3
Type of valve:
For natural gas (NG) and fuel gas (FLG): Ball valve
For fuel oil (FOS, FOR): Gate valve
A3

P) Process, caustic soda CAU and hydrogen line HYD on battery limit, if not otherwise
required by process dept.

NOTE:
1) Only if shown on P&I D
2) If not on process line.
* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Q) Process, caustic soda and hydrogen lines on battery limit.

NOTE:
1) If not on process line.
*

Number of piping assembly

PAGE 62 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.17
A

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Indication Levels
VESSELS

(1) Normally HLL, NLL, LLL shall be indicated on vessels


(2) HHLL, LLLL shall be indicated if switch level exists
(3) xxxx means length from bottom tangent line
B

VESSELS

(1) For levels related to ON/OFF pump operation, HLL and LLL shall be indicated.
C

TANKS

(1) HLL and LLL shall be indicated


(2) xxxx means length from bottom of tank
If switch level exist, HHLL or LLLL shall be indicated as same manner as vessels.

PAGE 63 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.18
A

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 64 OF 147

Indication of insulating joint (I.F.), and number of nozzles


P&ID

Typical P&ID around storage tank

NOTE:
1) After the insulating joint is not possible to put the line in contact through support, etc. with the shell
or roof of the tank.
Provide tag number for all nozzles on vessels, columns, exchangers, tanks accord to data sheet.
(see above detail).
* Number of piping assembly
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

DELETED

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 65 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.19

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 66 OF 147

Control valve

Control valve block and by-pass valves sizes (See NIOEC-SP-70-01 (2))
The following table, based on API-RP-553, shall be followed for Control Valve manifold block and
by-pass Valve sizing.

NOTE:
*

The by-pass size valve will be defined taking into account that this size shall not be bigger then 2
times Cv of control valve. If, by-pass control valve Cv shall be less or equal to control valve Cv, it will
be specified on P&IDs by a note.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

A3

10.20

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 67 OF 147

Numbering for instrument air take off valve

The quantity of instrument air take will be defined as follow:


1) On the pipe-rack one air take will be provided for each stanchion
2) On the pipe-way and structures it will be defined case by case
A3
3) Valid for utility only
* Number of piping assembly

10.21

Block valve arrangement for steam (LPS/MPS/HPS) and hose connections

NOTE:
1) Block valve shall be provided with each user basis, shown the above
2) Block valve for sub header is not required
3) For vessel, is steam out connection and hose connection is branched from one line, block
valve is required for each branch
4) H:C: hose connection
* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.22

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Utility distribution P&ID (Miscellaneous)


LO valve shall be provided with the following services battery limit block valves
CW supply and return unit header
Recirculating by-pass for CW unit header shall be provided based on the following criteria

Recirculating by-pass size criteria

*
A3

10.23

Header size is 3 and lower size =


Header size from 4 to 10 = 1
Header size is 12 and higher size = 1
Number of piping assembly

Purge on flare header

NOTE:
*

PAGE 68 OF 147

Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

10.24

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 69 OF 147

Flange rating indication for Equipment

Flange rating, different from Equipment rating, shall be indicated on P&ID as follow (example):
A

VESSEL

MW indication on P&I D is as follows:


1. Nominal size manway = 20 MW or 24 MW
2. Inside dia. Indication= 18 ID MW or 20 ID MW
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component
B

PUMP

NOTE:
Where there is a different rating between two connected flanges, see attachment 2 for the
definition of the option number of the piping component.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Miscellaneous
A

PRIORITY OF LINE CROSSING

Basically, horizontal line has the priority to cut vertical line in case of line crossing.
1 Same line size

2 Different line size


a)

b)

PAGE 70 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 71 OF 147

DESCRIPTION MONEL TRIM VALVE

All monel trim valves should be indicated on P&ID even if piping service class specifies monel trim
valve requirement. (For example = CLASS A1A1)
C

VALVE POSITION & PIPING ASSEMBLY NO.

Valve position and piping assembly No. should be indicated on P&ID as explained in legend
sheet 00-ED-PR-PID-0100.
Reference number shown at vents, drains, pressure taps, air taps, orifice flange taps,
temperature taps, typical for steam trap, orientation of orifice flanges taps, piping arrangements
at orifice plates is explained in Spec No. 00-GA-E-60802.
Valve position is shown at each valve is referred in piping project specification.

10.26

By-Pass around NRV on pump discharge

The following criteria are on IPS-E-PM-385 (1) para 4.2.9.


1) By-pass with a valve around non-return valve on centrifugal pumps discharge should be
provided for the following case:
Pump is spared with common suction and discharge lines
Discharge and suction line design temperature above 150 C
As per pump Vendor requirement
Process fluid can solidify at ambient temperature
Cryogenic service, or fluid temperature considerably below ambient temperature
No By-Pass will be provided for reciprocating and rotary pumps
* Numbers of piping assembly
2) Pumps handling product with pour point of 2 C and greater should be steam-traced

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PROJECT:
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REFINERY

Condensate

1)

HEATLET OUTLET

NOTE:
* Number of piping assembly

A3

2)

TRACER AND JACKETED RETURN HEADER

NOTE:
For size of condensate tracer line see 3034-PI-JSP-50003
For size of jacket line see 3034-PI-DCR-50003
* Number of piping assembly

PAGE 72 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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3)

Golden Group
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PROJECT:
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CONDENSATE FROM STEAM LINE

NOTE:
*
Number of piping assembly

A3

4)

CONDENSATE FROM STEAM LINE

NOTE:
*
Number of piping assembly

PAGE 73 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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A3

5)

Golden Group
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PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

CONDENSATE FROM STEAM LINE

NOTE:
*
Number of piping assembly

A3

6)

CONDENSATE FROM STEAM LINE

NOTE:
*
Number of piping assembly

PAGE 74 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.28

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PAGE 75 OF 147

Drip poot (see IPS-D-PI-125)

NOTE:
*

Numbers of piping assembly

Steam traps shall be as near as possible to the condensate outlet of the unit to be drained, unless a
cooling leg is required. Traps shall be at all low points or at natural drainage points, e.g. in front of
risers, expansion loops, changes of direction, valves regulators and on straight pipe for each 30
40 mm.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.29

Golden Group
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PROJECT:
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REFINERY

Utility station (see IPS-D-PI-128)

FOR LOCATION OF UTILITY STATION SEE SHEET 72

PAGE 76 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 77 OF 147

NOTE:
UTILITY STATION LOCATION
(1) Process and utilities production area:
At ground floor: hose station will be arranged to reach all equipment or pipes concerned, min
hose length shall be 15000 mm
On structures: hose station will be arranged to serve all the floor
The water hose station shall be limited to the first floor.
On columns: hose stations will be provided on all manholes platform and on the highest
platform, with the exception of water (unless P&I required).
For vertical structures and vessels: in general utilities stations will be installed on every other
floor
(2) Hose connection for furnace (cylindrical type) will be provided on first platform
(3) Hose connection for furnace (box type) will be provided on top platform with two hose opposite
each other
(4) Hose connection for air cooler will be provided at the platform under the electrical motor. (Hose
air service only is required)
(5) Off-Site area for storage and loading: hose station will be provided in pump room, in tank truck
and/or railway loading area , in additive and waste water treatments area.
A3

10.30

Sulphur jacket line

Example for process No. line and jacket steam line number:

* Number of piping assembly

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.31

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PAGE 78 OF 147

Sizing criteria for hose connection


A

STEAM , PLANT WATER AND NITROGEN, (NITROGEN IF REQUIRED)

NOTE:

A3

1) For branch line sizing to utility stations, simultaneous consumption of any utility stations is
not considered
2) Branch line sizing with two or more utility connections shall be on one size larger than utility
connection.
3) Valid for utility unit only.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 79 OF 147

PLANT AIR

When connection for stand pipe is on top and bottom of the vessel, vent and drain must be
provided

NOTE:

A3

1) For branch line sizing to utility stations, simultaneous consumption of any utility stations
is not considered
2) Branch line sizing with two or more utility connections shall be on one size larger than
utility connection.
3) Valid for utility unit only.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.32

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PROJECT:
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REFINERY

PAGE 80 OF 147

Typical piping arrangement for sea cooling water supply/return with four way
valve

A. DELETED

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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B. DELETED

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 81 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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C. DELETED

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 82 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
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A2

10.33
DELETED

Golden Group
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PROJECT:
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REFINERY

Typical piping arrangement for sea cooling water supply/return.

PAGE 83 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.34

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PAGE 84 OF 147

Typical arrangement for blow down connections

The connection of the discharge piping to the blow-down headers shall be positioned in the upper part,
and shall be made at 90, for lines with ND 1 1/ 2 (40 mm), or at 45 in the direction of the flow for
lines with ND 2 (50 mm). This configuration is necessary for the following reason:
Pressure drops, due to the low pressure inside the line, shall be limited, as far as possible;
The stresses, due to pulsations on the couplings, shall be reducer as far as possible.

For drain and vents of pumps, levels, control valves, manual drains with ND 2 to discharge
on the blow down header, its better to provide a 2 subheaders to recovery them (max five or
six of lines).

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.35

Golden Group
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PROJECT:
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REFINERY

ATTACHMENT 1

Example of distribution to users

NOTE:
1) Block valve will be provide near the header on LPS, MPS and HPS only.

PAGE 85 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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A3

10.36

PROJECT:
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REFINERY

Golden Group
EP GmbH

PAGE 86 OF 147

ATTACHMENT 2
Piping Component Options

Description
Flange

type
c

Flange with Jack Screw


Flange FF in SPC. RF & Viceversa
Flange RF in SPC. RJ & Viceversa
Slip-on i.o. WN (Diverso tipo di flg.)
SPECTACLE BLIND
Kit for Insulating flg.
Band R=3D
T-Strainer
Y-Strainer
Gate
Gate with internal trim monel
Gate FLGD < 1
Gate sw x thdd
Gate THDD
Gate valve with limit switch
Gate with internal trim TP 304
Butterfly
Butterfly with mechanical stop
Globe
Globe with internal trim in monel
Globe FLGD < 1
Globe sw x thdd
Globe THDD
Needle valve
Check
Check with internal trim in monel
Check with plugged drain on the body
Check diff from 6
Check with internal trim TP 304
Ball RB
Ball FB
Ball RB temp above 200 C
Ball FB temp above 200C
Ball RB FLGD < 1
Ball FB FLGD < 1
Ball RB thdd x pe
Ball FB thdd x pe
Ball RB THDD
Ball FB THDD
Ball valve with limit switch
Three way valve
Four way valve
Plug valve with limit switch
Angle globe valve
Diaphragm valve

c
c
c
c

s
s
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v
v

Default spc.
1
11
12
13
14
1
1
3
1
1
1
91
31
11
12
99
14
2
22
4
94
41
42
44
6
64
62

ratings
150
1

300
3

600
5

900
6

1500
7

2500
8

11
12
13
14
1
1

31
32
33
34
3
3

51
52
53
54
5
5

61
62
63
64
6
6

71
72
73
74
7
7

81
82
83
84
8
8

1
1
1

13

15

16

17

18

31
11
12

33

35

36

37

38

23

25

26

27

28

43

45

46

57

48

51
41
42

53

55

56

47

58

63

65

66

67

68

7
8
54
59
71
81
70
80
72
82

73
83

75
85

76
86

77
87

78
88

93

95

96

97

98

61
69
7
8

89
50
60
92
49
21

NOTE:
The options it is possible to use only when there is a greater then of piping class.
For lines greater or equal of 12", where there is spectable blind between flange it is necessary to
provide a flange with jack screw (11).
For lines greater or equal of 12 ,from and to exchanger, where there is a spectable blind between
the flange it is necessary to provide a flange with jack screw (11), and a kit for insultaing flange (I.F.)
and a flange FF in spec RF e viceversa (12), if necessary.
For lines up to 10 ,from and to exchanger, where there is a spectable blind between the flange if is
necessary to provide a kit for insultaing flange (I.F.) and a flange in spec RF e viceversa (12).

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.37

Golden Group
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PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 87 OF 147

ATTACHMENT 3
Lines Number System

UNIT No.
21
21
21
21
21
22
22
22
22
22
22
02/52/72
02/52/72
02/52/72
08/58
08/58
09
09
45
45
45
45

UNIT
ABBREVIATION
STM, PWG
STM, PWG
STM, PWG
STM, PWG
STM, PWG
WTR
WTR
WTR
WTR
WTR
WTR
NHT/CCR
NHT/CCR
NHT/CCR
AMN/SWS
AMN/SWS
SRU/SSU
SRU/SSU
Interconnecting
Interconnecting
Interconnecting
Interconnecting

SUBMIT NAME
Condensate Treatment
Condensate Recovery
Steam, Power and BFW System
Demineralized water system
Caustic Dissolving Unit
Sea Water System
Potable Water System
Plant Water System
Firefighting Water system
Machinery Cooling Watr System
Desalination Water System
Naphtha Hydrotreater Unit
Octanizer Unit
Regen. & Circul. Sect. of Octanizer
Sour Water Stripper Unit
Amine Treating Unit
Sulphur Recovery Unit/Sulphur Solidificat.

TGTU
Interconnecting
Recovery Condensate / Steam
K.O. Drum Flare
Chemical System

NUMERICAL RANGE
Units
Designation

2 DIGITS
01-19
20-39
40-49
70-79
90-99
01-09
10-14
15-19
20-24
25-29
30-49
01-49
50-69
70-99
01-49
50-99
01-59
60-99
01-39
40-59
60-79
80-89

Lines Number

3 DIGITS
001-199
200-399
400-499
700-799
900-999
001-099
100-149
150-199
200-249
250-299
300-499
001-499
500-699
700-999
001-499
500-999
001-599
600-999
001-399
400-599
600-799
800-899

Table with range of lines number to be use subunit by subunit.


For each type of fluid the serial line number start at the beginning of range lines numbers

4 DIGITS
0001-1999
2000-3999
4000-4999
7000-7999
9000-9999
0001-0999
1000-1499
1500-1999
2000-2499
2500-2999
3000-4999
0001-4999
5000-6999
7000-9999
0001-4999
5000-9999
0001-5999
6000-9999
0001-3999
4000-5999
6000-7999
8000-8999

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Golden Group
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ATTACHMENT 4

Example for process line battery limit

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 88 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.39

Golden Group
EP GmbH

ATTACHMENT 5

Example for fire water lines battery limit

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 89 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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10.40

Golden Group
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PAGE 90 OF 147

ATTACHMENT 6

Note Valid for the U.O.P. process unit.


10.40.1

The typical details from page 18 to page 81 and the ATTACHMENT 1, 2, 3, 4,


5, are valid only in case there is not typical U.O.P. details.

10.40.2

Vents and drain for process and pressure test purposes shall be sized as
follows:

This table is not valid for vent/drain on control valves and PSVs. In this cases we use a size
with assembly number 09
10.40.3

All vents, drains and bleeder valves are plugged or blind flanged as per piping
specification; for all these components it shall be provided double isolation
valves on LPG services with rating 300# and for all other services with rating
900#.

10.40.4

For pressure point shall be provided double isolation valves on LPG services
with rating 300# and for all other services with rating 900#.

10.40.5

Painting, insulating and heat tracing designation

ETH
ETW
ETTH
ETTW
IAC
IC
IH
PTIS
SJH
SJW
STH
STW
STSH
STSW
STTH
STTW
ETB
STB
ETBB
STBB
PT
NP
UCW
UW

Electrical Tracing and Hot insulation (Heat Conservation)


Electrical Tracing and Winterizing Insulation
Electrical Tracing with Heat Transfer Cement and Hot Insulation (Heat Conservation)
Electrical Tracing with Heat Transfer Cement and Winterizing Insulation
Insulation Acoustical
Insulation Cold (Cold Conservation)
Insulation Hot (Hot Conservation)
Insulation Personnel Protection (O.T. 55C)
Steam Jacketing and Hot Insulation (Heat Conservation)
Steam Jacketing and Winterizing Insulation
Steam Tracing and Hot Insulation (Heat Conservation)
Steam Tracing and Winterizing Insulation
Steam Tracing with Spacers and Hot Insulation (Heat Conservation)
Steam Tracing with Spacers and Winterizing Insulation
Steam Tracing with Heat Transfer Cement and Hot Insulation (Heat Conservation)
Steam Tracing with Heat Transfer Cement and Winterizing Insulation
Electrical Tracing on (Valve) Body and Hot Insulation (Heat Conservation)
Steam Tracing on (Valve) Body and Hot Insulation (Heat Conservation)
Electrical Tracing on (Valve) Body & Bonnet and Hot Insulation (Heat Conservation)
Steam Tracing on (Valve) Body & Bonnet and Hot Insulation (Heat Conservation)
Painting
No Painting, No Insulation
Underground Coating & Wrapping as per 00-GA-E-00060704 (Fire Water / Sewer)
Underground Wrapping as per 00-GA-E-00060706 (Drinking Water)

NOTE:
Painting shall not be applied to galvanized and stainless steel pipes (escluded Fire Fighting line)
Type of line surface finishing to be use during the mechanization of the P&ID.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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REFINERY

ATTACHMENT 7
Typical for pit close drain purge

PAGE 91 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 92 OF 147

INSTRUMENTATION
11.1

Scope

The purpose of this paragraph is to establish basic criteria to be followed for the identification of
instrumentation and automation components on P&IDs, in order to provide a P&ID symbology which gives a
reasonable understanding of the functions to be performed.
Definition
In the context of this specification the following definitions apply:
ASCS
CR
CONTRACTOR
C&E
DCS
EMPLOYER
ESD
FGS
ISA
I/P
ITB
MCC
MMS
MOV
PLC
PROJECT
P&ID
SPI
SRR
TGS
11.2

ANTI SURGE CONTROL SYSTEM


CONTROL ROOM
SNAMPROGETTI
CAUSE & EFFECT DIAGRAM
DISTRIBUTED CONTROL SYSTEM
PGSOC (PERSIAN GULF STAR OIL COMPANY)
EMERGENCY SHUTDOWN SYSTEM
FIRE AND GAS SYSTEM
INSTRUMENT SOCIETY OF AMERICA
CURRENT TO PNEUMATIC CONVERTER
INSTRUCTION TO BIDDERS
MOTOR CONTROL CENTRE
MACHINERY MONITORING SYSTEM
MOTOR OPERATED VALVE
PROGRAMMABLE LOGIC CONTROLLER
BANDAR ABBAS GAS CONDENSATE REFINERY
PIPING & INSTRUMENT DIAGRAM
SMART PLANT INSTRUMENTATION
SATELLITE RACK ROOM
TANK GAUGING SYSTEM

General

Instruments shall be identified on P&IDs by a system of letters and sequential numbers (Tag Numbers) in
accordance with this specification which, in general, is based on ISA 5.1 and ISA 5.3 codes.
It is not intended to depict detailed hardware aspects of instrumentation on P&IDs, only the functional
requirements. To identify all aspects of the control and instrumentation, P&ID must be read in conjunction
with the following documents:

Process Control Specifications, including control sketches and sequence charts

ESD Specifications, including C & E diagrams

Instrument Data Base (Instrument Schedule, Alarm /Trip Schedules)

Functional logic diagrams


The following shall NOT be shown on P&IDs:

Symbols for valve positioners (pneumatic and/or electro pneumatic).

Balloons for field mounted I/P or P/I transducers, unless for stand alone installation (e.g.: I/P
converters separately mounted from control valves).

Local process variable indicators on transmitter output, unless specifically required for
operational reasons or to designate a special location for the indicator. In the first case an
additional balloon, tangential to the transmitter balloon will be used, in the second case a note
next to the tagging balloon shall be added.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 93 OF 147

A2

11.3

Instrumentation Numbering

11.3.1

Loop numbering

Refer to DOC. No. 3034-00-ED-IN-JSP-70087 Job Specification for Smartplant Instrumentation.


11.3.2 Instrument numbering
Refer to DOC. No. 3034-00-ED-IN-JSP-70087 Job Specification for Smartplant Instrumentation.
11.3.3 ESD, DCS and PLC Logic and Sequence numbering
ESD
Each Emergency Shutdown System Logic and Sequence shall be represented and shall be allocated a
unique reference number:
IZ
xxx

where:

IZ
xxx

-ESD logic (Z stands for ESD)


-Serial number, ranging from 001 to 999

The full name of ESD logics to be shown in the ESD logic diagrams shall have the following format:

IZ-hh-xxx
where:

IZ
nn
xxx

-ESD logic (Z stands for ESD)


-Unit number
-Serial number, ranging from 001 to 999

DCS
Each Distributed Control System Logic and Sequence shall be represented and shall be allocated a unique
reference number:
I
xxx

where:

I
xxx

-DCS logic
-Serial number, ranging from 001 to 999

The full name of DCS logics to be shown in the DCS logic diagrams shall have the following format:

I-hh-xxx
where:

I
nn
xxx

-DCS logic
-Unit number
-Serial number, ranging from 001 to 999

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 94 OF 147

PLC
Each PLC System Logic and Sequence shall be represented and shall be allocated a unique reference
number:
I
xxx

PLC

where:

PLC
I
xxx

-name of PLC system (could be FGS, TGS or PLC)


-PLC logic
-Serial number, ranging from 001 to 999

The full name of PLC logics to be shown in the PLC logics shall have the following format:

I-hh-xxx
where:

I
nn
xxx
11.3.1

-PLC logic
-Unit number
-Serial number, ranging from 001 to 999
Numbering Procedure

Due to the implementation of the numbering code in SPI Tools, the prescriptions of the present specification
are mandatory and deviations are not allowed. The use of the letters and digit codes is strictly restricted to
the ones clearly listed in ATTACHMENT 3, tables IV, V, VI and VII. Codes not listed in the mentioned tables
cannot be used unless previously agreed with EMPLOYER/CONTRACTOR.
Measured or initiating variable letter code and function letter code
For measured or initiating variable letter a single capital letter only shall be used.
For function letter code a maximum of five (5) letters shall be used.
For function letter code capital letter only shall be used.
The measured or initiating variable letter shall identify the process condition/property measured or initiating
variable, as per column 2 of the Table I in ATTACHMENT 3. The measured or initiating variable letter shall
be followed by the function letter code without hyphens (refer to ATTACHMENT 3 - Table I, columns 3, 4 and
5).
Where there are two or more succeeding letters, the priority of lettering shall be in the sequence
TQIBRCSZAV e.g. PICA not PIAC, FQI not FIQ etc
For computing functions the succeeding letter Y shall be used (HY where operator access is required) with
qualifiers shown outside the balloon (refer to ATTACHMENT 3 - Table II).
The relevant primary function letter shall be added to the Y, e.g. FY.
Loop where initiating variable is not a process variable may use a letter code of more than one character
(e.g. UV, XV, MOV , PSV, etc.).
Refer to DOC. No. 3034-00-ED-IN-JSP-70087 Job Specification for Smartplant Instrumentation.
Measured or initiating variable letter available codes and function letter available codes are summarized in
the ATTACHMENT 3 - Table IV.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 95 OF 147

Unit identification
Two (2) digits code only shall be used.
Process units, auxiliary units and offsite units identification numbers are summarized in the ATTACHMENT 3
- Table VII.
Serial number
For numbers three (3) digits shall be used (001 up to 999), with the possible addition of one letter to identify
specific functions of components which otherwise would have the same tag, e.g.:
YHS-xx-001M and YHS-xx-001P respectively for Maintenance and Process Override Switches of the
transmitter YZT-xx-001 connected to ESD.
For the not-licensed units, numbering shall be parallel, i.e. a numerical sequence will start for each
instrument function code first letter 'Y' and for each process unit designation 'xx'.
All instruments part of the same loop shall have the same serial number 'zzz'.
For numbering ranges reference is made to the ATTACHMENT 3 - Table VI.
The process instruments and process loops serial number relevant to the Licensed Units shall follow the
numbering philosophy specified in this procedure and not the Licensor philosophy (refer to ATTACHMENT 3
- table VII for the Licensed Unit list).
Suffix
In general. for suffix letter a single capital letter and digits shall be used. The suffix must not exceed three (3)
letters/digits length.
Suffix letter shall be used only for in case two or more instruments are required to satisfy the same process
requirement.
Such instruments shall be suffixed as follows:

Level Gauges:
A = Top, B/C = Lower

Transmitters (general):
A = High Range, B = Low Range

Transmitters (2ooN):
A, B, . . , N

Indicators on transmitter output:


NO SUFFIX= Control Room, A=Local

Valves:
A = Positive (Pressure/Heat),
B = Negative (Vent/Cool)

Chromatographs:
A1An = First Stream Components
(components from 01 to 99)
B1Bn = Second Stream Components
(components from 01 to 99)
Z1Zn = Last Stream Components
(components from 01 to 99)
In general no suffix letter shall be used in the Loop numbering tag numbers.
11.3.2

Instruments in Packaged Units

Instruments supplied in packaged units shall be tagged according to the above mentioned criteria and within
the serial number range shown in ATTACHMENT 3 - Table VI.
However, due to presence of more packaged supplies in the same unit, it is necessary to assign restricted
number ranges for each package supply. This range assignment will be defined at a later stage by
Contractor.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 96 OF 147

Symbols

It is not scope of this specification to list all symbols or combinations of them.


When required, these shall be developed using this specification as a basis, and referring to ISA standard.
To clarify functionality, the information flow direction may be shown by arrows on signal line symbols; the
qualification of the function (for example to indicate process condition or computation) shall be located next to
the balloon (right hand side).
Where control signals split across P&ID sheets, the signal lines shall route to a flag located at the left or right
margin of the drawing; the flag shall identify the continuation P&ID sheet with the tag number/service
description detailed local to the flag.
11.4.1 Typical of instrument representation

Function letters
Unit
identification

xx

YFF..

HH

Qualifier (analysis, computation or condition)

zzz

LL

Qualifier (condition)
Serial number

Unit identification may be omitted on P&IDs related to the same unit; in such case a note on P&ID shall
clearly specify that: All instruments shown on this P&ID are part of the unit xx .
11.4.2 Instrument symbols
For available instrument symbols refer to the following Tables in ATTACHMENT 3:
TABLE VIII
TABLE IX
TABLE X
TABLE XI
TABLE XII
TABLE XIII
TABLE XIV

Instrument symbols - Instrument Lines


Instrument symbols - Primary Elements
Instrument symbols - Instrument Valves
Instrument symbols - Instrument Safety Devices
Instrument symbols - General
Instrument symbols - Discrete instrumentation
Instrument symbols - Computer Based Functions

11.4.3 Instrument typical loops


For available instrument symbols refer to the following Tables in ATTACHMENT 3:
TABLE XV
TABLE XVI
TABLE XVII
TABLE XVIII
TABLE XIX
TABLE XX
TABLE XXI
TABLE XXII
TABLE XXIII
TABLE XXIV
TABLE XXV
TABLE XXVI

Typical Instrument Loops - Examples - Valves Accessories


Typical Instrument Loops - Examples - Electric Motor Operated Valves
Typical Instrument Loops - Examples - LV/MV Motors
Typical Instrument Loops - Examples - Transmitter to ESD
Typical Instrument Loops - Examples - Temperature Measurement
Typical Instrument Loops - Examples - Flow Measurement
Typical Instrument Loops - Examples - Level Instruments (Direct or Stand-pipe mounting)
Typical Instrument Loops - Examples - Pressure Measurement
Typical Instrument Loops - Examples - DCS function - On-off valve with single solenoid
DELETED
Typical Instrument Loops - Examples - ESD function - On-off valve with single solenoid
Typical Instrument Loops - Examples - ESD function - On-off valve with double solenoid

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 97 OF 147

Vibrations & Temperatures Monitoring of Machinery

For vibration and temperatures monitoring of machinery refer to the following Tables in ATTACHMENT 3:
TABLE XXVII
TABLE XXVIII
TABLE XXIX
TABLE XXX

Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Axial Displacement
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Radial Vibration
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Piston Rod Drop
Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Velometer/Accelerometer for
casing vibration monitoring
TABLE XXXI Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Key Phasor
TABLE XXXII Typical for Vibr. & Temp. Monitoring of Machinery - Examples -Vibraton Monitoring for
Coolers
TABLE XXXIII Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Bearings Temperature
TABLE XXXIV Typical for Vibr. & Temp. Monitoring of Machinery - Examples - Motor Winding Temperature

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 98 OF 147

ATTACHMENTS
ATTACHMENT 1 PROCESS WORK FLOW
ATTACHMENT 2 EQUIPMENT DESCRIPTION TYPICAL LABELS
ATTACHMENT 3 - TABLES

A2

TABLE I

Function identification letters

TABLE II

Qualifiers for relays and computing functions for complex loops

TABLE III

Analysis qualifier codes

TABLE IV

Alarms identification

TABLE V

Allowable instrument function codes

TABLE VI

Loop numbering

TABLE VII

Refinery Unit Codes

TABLE VIII

Instrument symbols - Instrument Lines

TABLE IX

Instrument symbols - Primary Elements

TABLE X

Instrument symbols - Instrument Valves

TABLE XI

Instrument symbols - Instrument Safety Devices

TABLE XII

Instrument symbols - General

TABLE XIII

Instrument symbols - Discrete instrumentation

TABLE XIV

Instrument symbols - Computer Based Functions

TABLE XV

Typical Instrument Loops - Examples - Valves Accessories

TABLE XVI

Typical Instrument Loops - Examples - Electrical Motor Operated Valves

TABLE XVII

Typical Instrument Loops - Examples - LV/MV Motors

TABLE XVIII

Typical Instrument Loops - Examples - Transmitter to ESD

TABLE XIX

Typical Instrument Loops - Examples - Temperature Measurement

TABLE XX

Typical Instrument Loops - Examples - Flow Measurement

TABLE XXI

Typical Instrument Loops - Examples - Level Instruments

TABLE XXII

Typical Instrument Loops - Examples - Pressure Measurement

TABLE XXIII

Typical Instrument Loops - Examples - DCS function - On-off valve with single solenoid

TABLE XXIV

DELETED

TABLE XXV

Typical Instrument Loops - Examples - ESD function - On-off valve with single solenoid

TABLE XXVI

Typical Instrument Loops - Examples - ESD function - On-off valve with double solenoid

TABLE XXVII TABLE XXXIV Typicals for vibrations & temperatures Monitoring of machinery
ATTACHMENT 4 TIE-IN NUMBERING PROCEDURE

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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ATTACHMENT 1 PROCESS WORK FLOW


P&ID's Development Level / Phase

Flow Diagram

Support Activities and Documentation


Symbols & Legends P&ID's

Client Approval
P&ID's Drafting

Preparatory Step for Preparation of the P&I Diagrams


P&I Diagrams for Engineering Start

Process P&ID's

PFD/Mass and energy balances.


Equipment list.
Safety requirements.
Standards and design guidelines.
Environmental and Safety
requirements.
Instrumentation process data
sheets.
Equipment data (duty, dimensions,
operating and design conditions).
Piping details (fluids, materials,
dimensions, rating+facing,
corrosion allowances, tracing,
insulation, painting).
Control valves and safety valves.
CAD 2D specifications for project.

Internal P&ID's Review

Process P&ID's Issue

Client/Licensor P&ID's comments

P&ID's Project Master Copy Update & Mechanization

Piping specification.
Equipment data sheets.
Definition of battery limits.
Bulk instruments.
Supplier data.

Internal Design Review


(All involved disciplines)

P&I Diagrams for Piping Layout

st

1 Mechanization P&ID (Rev. A1)

P&ID's Review Meeting with


Client/Licensor

st

1 Mechanization P&ID (Rev.A1)


st
Project Master Copy 1 Update

Client/Licensor's Comments and Approval

Updated Documentation (Client/Licensor's


Comments)

Internal Design Review


(All involved disciplines)

st

1 Mechanization P&ID (Rev. A2)


Issued as Approved Design

HaZop Review with Client/Licensor


Instrumentation process data
sheets (PSV, CV, specifications,
etc.).
st

1 Mechanization P&ID (Rev. A2)


Issued as Approved Design with Hazop actions

HaZop report

SIL analysis with Client/Licensor


st

1 Mechanization P&ID (Rev. A2)


Project Master Copy Update

SIL report
Instrumentation data
sheets (PSV, CV sizing,
etc.).
Supplier Data

Internal Design Review


(All involved disciplines)

Supplier Data
Start-up, shutdown and operating
logic.
nd

P&I Diagrams for Piping Drawings

Mechanization P&ID (Rev. A3)

Internal Design Review


(All involved disciplines)

P&ID (Rev. A4, Rev. A5 etc)

Client Approval For Construction


Internal Design Review
(All involved disciplines)

P&I Diagrams for Construction

P&ID AFC

Modifications up to mechanical completion


P&I Diagrams As-built

P&ID "as built"

PAGE 99 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 100 OF 147

ATTACHMENT 2 EQUIPMENT DESCRIPTION TYPICAL LABELS

Vessels, towers, drums


Item number
Service
I.D.: mm
T.T.: mm
Des. Press. (int./ext.): bar(g) / bar(g)
Des. Temp.: C
Indication of insulation
Line number of trim
Indication of lining/cladding

Pumps
Item number
Service
Rated Capacity: m3/h (dm3/h if injection pump
Diff. Press.:
Sp. Gravity @ Pumping Temp.:
Indication of insulation / tracing
Miscellaneous auxiliary piping

Compressors, blowers
Tanks
Item number
Service
I.D. / Height: mm / mm
Nominal Capacity: m3
Des. Press.: bar(g)
Des. Temp.: C
Indication of insulation

Item number (and stage)


Service
Rated Capacity: Nm3/h
Suction Press. / Temp.: bar(g) / C
Discharge Press. / Temp.: bar(g) / C
Miscellaneous auxiliary piping
Gas Horse Power: kW

Miscellaneous equipment
Fired Heaters, boilers, incinerators
Item number
Service
Design Duty: MW
Coils Des. Press.: bar(g)
Coils Des. Temp.: C

Heat exchangers, coolers, reboilers


Item number
Service
Design Duty: MW
Shell Side Des. Press. / Temp: bar(g) / C
Tube Side Des. Press. / Temp: bar(g) / C
Indication of insulation

Air Coolers
Item number
Service
Design Duty: MW
Tube Side Des. Press. (int./ext.): bar(g) / bar(g
Tube Side Des. Temp.: C

Item number
Service
Indication of insulation / tracing
Des. Press. / Temp.: bar(g) / C
Capacity:

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 101 OF 147

ATTACHMENT 3 INSTRUMENTATION TABLES


Table I - Function identification letters

A
B
C
D
E

2
FIRST LETTER
MEASURING OR
INITIATING VARIABLE
ANALYSIS (1)
BURNER FLAME
COMPUTATION

FLOW RATE
EQUIPMENT STATUS

READ OUT OR
PASSIVE FUNCTION
ALARM

OUTPUT FUNCTION

MODIFIER

BY PASS
CONTROL
SENSOR
(PRIMARY ELEMENT)

VOLTAGE

MODIFIER

4
SUCCEEDING LETTER(S)

DIFFERENTIAL

G
H

HAND (MANUALLY
INITIATED)
CURRENT
(ELECTRICAL)
POWER
TIME OR TIME
SCHEDULE, KEY
PHASOR

LEVEL

MOTOR OPERATED
(MOV)

RATIO (FRACTION)
INDICATING
(GAUGE)
HIGH/OPEN (2)
DO NOT USE WITH
CONTROL LOOPS

INDICATE (2)
(ANALOGUE)
SCAN

MULTIPLEXER OR TREND

TIME RATE OF CHANGE


LIGHT (3)

LOGIC
(SEQUENCE/SWITCHING)

LOW/CLOSED (2)
MIDDLE OR
INTERMEDIATE

N
ORIFICE
(RESTRICTION)
POINT (TEST)
CONNECTION

O
P

PRESSURE OR VACUUM

QUANTITY

RADIATION (NUCLEAR)

INTEGRATE OR
TOTALISE
RESTRICTION

SPEED/FREQUENCY

SAFETY

T
U
V
W
X
Y

TEMPERATURE
MULTIVARIABLE
VIBRATION
WEIGHT OR FORCE
UNCLASSIFIED
COMPUTING FUNCTION

POSITION

RECORD OR PRINT

MULTIFUNCTION
WELL
UNCLASSIFIED

ESD

SWITCH(ING)
(SEQUENCE CONTROL)
TRANSMITTER
MULTIFUNCTION
VALVE , DAMPER OR LOUVRE
UNCLASSIFIED
RELAY/COMPUTE
DRIVE, ACTUATE OR
UNCLASSIFIED FINAL
CONTROL ELEMENT

MULTIFUNCTION

UNCLASSIFIED

Notes to Table I

1. First letter A covers all type of analysis. Type of analysis shall be defined outside
the tagging balloon on the P&ID according to Table III.
2. Designation of alarm or switch, i.e. high, high-high, low, low-low, shall appear
outside the tagging balloon as H, HH, L & LL. For analogue devices only 'I' to be
shown in balloon (without additional 'A'). For Process trip Alarms H, HH, L & LL
shall be part of the function code, follow the 'A' in the balloon (e.g. PZAHH).

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 102 OF 147

Table II - Qualifiers for relays and computing functions for complex loops
The functional designations associated with relays and computers may be used individually or in
combination.
SYMBOL

FUNCTION

ON-OFF

AUTOMATICALLY
CONNECT,
DISCONNECT
OR
TRANSFER ONE OR MORE CIRCUITS,
PROVIDED IT IS NOT THE FIRST SUCH DEVICE IN A
LOOP

SUMMATE (ADD)

SUBTRACT

BIAS

AVG

AVERAGE

GAIN OR ATTENUATE (INPUT/OUTPUT)

MULTIPLY

DIVIDE

EXTRACT SQUARE ROOT

10 F(X)

CHARACTERISE

11 >

HIGH SELECT. SELECT THE HIGHEST (HIGHER)


MEASURED VARIABLE (NOT SIGNAL, UNLESS
SO NOTED)

12 <

LOW SELECT. SELECT THE LOWEST (LOWER)


MEASURED VARIABLE (NOT SIGNAL, UNLESS
SO NOTED)

13 REV

REVERSE OR INVERT

14

INTEGRATE (TIME INTEGRAL)

15 D

DERIVATIVE OR RATE

16 I/D

INVERSE DERIVATIVE

17 AS REQUIRED

NOT CLASSIFIED

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table III - Analysis qualifier codes

SYMBOL

FUNCTION OF ANALYSIS

CONDUCTIVITY

CHL

CHLORINE-METER

CO

CO-ANALYZER

CO2

CO2-ANALYZER

DENSITY

DENSITY

FP

FLASH POINT

GC

GAS CHROMATOGRAPH

H2

HYDROGEN

H2S

H2S-ANALYZER

HC

HYDROCARBON-ANALYZER

HF

HYDROFLUORIC-ANALYZER

MOISTURE

O2

OXYGEN-ANALYZER

OP

OPACIMETER

RE

REFRACTOMETER

SULPHUR

SO2

SO2-ANALYZER

VISCOSITY

VP

VAPOR PRESSURE

pH

PH-METER

PAGE 103 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 104 OF 147

Table IV - Alarms identification

PROCESS VARIABLE
A
B
E
F
I
J
L
LD
P
PD
S
T
TD
U
V
W
X
Z

DCS ALARMS (*)

ANALYSIS
AA (Sensor Fault)
BURNER
VOLTAGE
FLOW
CURRENT
POWER
LEVEL
LEVEL INTERFACE
PRESSURE
DIFF. PRESSURE
SPEED
TEMPERATURE
DIFF. TEMPERATURE
MULTIVARIABLE
VIBRATION
VAHH - VAH - VAL - VALL
WEIGHT
UNCLASSIFIED
XA - XAHH - XAH - XAL - XALL
POSITION
ZAH - ZAL

ESD ALARMS
AZAHH

AZALL
BZAL
EZAHH
EZALL
FZAHH
FZALL
IZAHH
IZALL
JZAHH
JZALL
LZAHH
LZALL
LDZAHH
LDZALL
PZAHH
PZALL
PDZAHH
PDZALL
SZAHH
SZALL
TZAHH
TZALL
TDZAHH
TDZALL
UZA (Trip activated)
VZAHH
WZAHH
WZALL
XZAHH
XZALL
ZZAH
ZZAL

(*) DCS alarms from analogue input signals with console indications are internal
system functions not listed as dedicated tag numbers.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 105 OF 147

Table V - Allowable instrument function codes


Note 1

Alarm shall be indicated with a dedicated tag numbers only for the following services:
- Shut down alarms
- Alarms generated by dedicated switches/thresholds (e.g. Vibration monitoring)
- Process Override Switch Alarm
All the DCS alarms from analogue input signals with console indication are internal system
functions not listed as dedicated tag numbers.

Note 2

I/P converters shall be identified with a dedicated tag only if installed remote from the relevant
control valve.

Note 3

The use of any switch located in field (like Pressure Switch, Level Switch, etc.) shall be subject
to agreement from EMPLOYER/CONTRACTOR.

For the full list of allowable instrument Function Codes refer to Job Specification for Smart Plant
Instrumentation DOC N 3034-00-ED-IN-JSP-70087.

PT
PDT
PI
PDI
PG
PDG
PV
PDV

PRESSURE TRANSMIT.
DIFF. PRESS. TRANSM.
PRESSURE INDC.
DIFF. PRESS. INDIC.
PRESSURE GAUGE
DIFF.PRESS.GAUGE
P.CONTROL VALVE
D.P.CONTROL VALVE

LEVEL TRANSMITTER
LEVEL INDICATOR
LEVEL GAUGE
LEV.CONTROL VALVE

RESTRICTION ORIFICE

FROM 001 UP TO 599

FROM 001 UP TO 599

FROM 001 UP TO 599

FROM 001 UP TO 599

FROM 601 UP TO 999

FROM 601 UP TO 999

FROM 601 UP TO 999

FROM 601 UP TO 999

NUMBERING OF
INSTRUMENTS
SUPPLIED WITH
MACHINE OR
/PACKAGE

316800 / 00-ZA-E-00009401

PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE
PRESSURE
DIFF. PRESSURE

LT
LI
LG
LV

RO

FLOW

FLOW TRANSMITTER
FLOW INDICATOR
FLOW ELEMENT
LOCAL PD METER
FL CONTROL VALVE

NUMBERING OF
INSTRUMENTS
INSTALLED IN THE
PROCESS PLANT

Golden Group
EP GmbH

LEVEL
LEVEL
LEVEL
LEVEL

FT
FI
FE
FQ
FV

TYPE OF
INSTRUMENTS

Bina
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Engineers

FLOW
FLOW
FLOW
FLOW
FLOW

DESCRIPTION OF
MEASURED VARIABLES

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PAGE 106 OF 147

Table VI - Loop numbering


A3

ON-OFF VALVES
UV
UZV
MOV

HS
HV

HIC

AT

DCS SEQ. VALVE


ESD VALVE

FROM 001 UP TO 599

FROM 001 UP TO 599

MANUAL CONTROL
STATION
SELECTOR SWITCH
MANUAL CONTROL
VALVE

FROM 601 UP TO 999

FROM 601 UP TO 999

FROM 601 UP TO 999

FROM 001 UP TO 599

ANALYSER TRANSMIT.

316800 / 00-ZA-E-00009401

AUXILIARY

ANALYSERS

FROM 601 UP TO 999

FROM 601 UP TO 999

FROM 001 UP TO 599

FROM 001 UP TO 599

TEMPERAT.TRANSMIT.
TEMPERAT. INDICAT.
TEMPERAT. ELEMENT
TEMPERAT. WELL
TEMPERAT. GAUGE
T. CONTROL VALVE

SELF ACT. VALVES

FROM 601 U P TO 999

NUMBERING OF
INSTRUMENTS SUPPLIED
WITH MACHINES

FROM 001 UP TO 599

NUMBERING OF
INSTRUMENTS INSTALLED IN
THE PROCESS PLANT

Golden Group
EP GmbH

TT
TI
TE
TW
TG
TV

PCV

PRESSURE

RUPTURE DISKS
SAFETY VALVES

TYPE OF
INSTRUMENTS

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TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE

PSE
PSV

PRESSURE
PRESSURE

DESCRIPTION OF
MEASURED VARIABLES

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PAGE 107 OF 147

A3

Note:
Above range allocation is valid for all units except 02 (52, 72), 08 (58), 09 (59), 21 and 22. For these units,
where subunits are present, range allocation will be defined case by case.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table VII - Refinery Unit Codes

CODE

UNIT

LICENSOR

Process
18,68,88
01,51,71
02,52,72
04
05,55
08,58
09,59
16,66
17,67

Isomerization
Condensate Distillation Unit (CDU)
Naphta, Octanize
Kerosene
LPG Recovery
Amine, Sour Water
Sulphur Recovery
Gas Oil Hydrotreater
LPG Merox

Utilities and Offsite


45
22
26
21
24
11
23
30
25
20

Interconnecting
Water System Units
Waste Water Treatment
Steam / Power / BFW
Plant & Instrument Air Unit
Nitrogen System
Liquid Fuel & Natural Fuel Gas
LPG Tank Load Unit
Flare System
Tankage Area, Blending Unit
& Product Transfer

UOP
AXENS
HALDOR TOPSOE
KTI
HALDOR TOPSOE
UOP

PAGE 108 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table VIII - Instrument symbols - Instrument Lines

Instrument connection to process

Pneumatic signal

Electrical signal

System link (Software or data link)

Capillary tube

Guided signal (e.g. radiation,


sonic, etc.)

Hydraulic signal

PAGE 109 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table IX - Instrument symbols - Primary Elements

Orifice primary element

Flow meter (generic type)

Coriolis Mass Flow meter

Magnetic Flow meter

Ultrasonic flow meter

Vortex flow meter

Turbine meter

PD Meter

Venturi tube or flow nozzle

Pitot tube or Annubar

Variable area flow meter

Chemical (diaphragm) seal

PAGE 110 OF 147

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 111 OF 147

Table X - Instrument symbols - Instrument Valves


AUTOMATIC VALVE REPRESENTATION
The actuator symbol is used to identify the type of valve (control, on-off, mov) and not the real type of actuator for that valve

Pneumatic Control Valve

Pneumatic Motor Operated ON-OFF Valve

Electrical Motor Operated ON-OFF Valve

AUTOMATIC VALVE ACTION

Failure Open Valve


FO

Failure Close Valve


FC

Failure Lock Valve


FL

AUTOMATIC VALVE BODY

Gate or Generic Valve

Globe Valve

Ball Valve

Butterfly Valve

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316800 / 00-ZA-E-00009401

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PAGE 112 OF 147

ADDITIONAL CHARACTERISTICS

3-Way Valve

Angle Valve

SOLENOID VALVE
S
IA

Solenoid Operated Valve

SELF ACTUATED VALVE

Pressure reduced valve - self contained


(Regulator)

Back pressure valve - self contained


(Regulator)

Pressure reduced valve with external


pressure tap

Back Pressure valve with external


pressure tap

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table XI - Instrument symbols - Instrument Safety Devices

SET
Safety valve (Relief) spring actuated
actuated

SET
Safety valve (Relief) pilot operated

SET .
Rupture disc for Pressure Relief
(Relief) pilot operated

SET
Pressure and Vacuum Relief valve
or Safety valve

SET

Vacuum Relief valve


Vacuum Relief valve

SET .
Rupture disc for Vacuum Relief

PAGE 113 OF 147

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table XII - Instrument symbols GENERAL

Steam Traed Instrument

Electrical Traced Instrument

FF

Foundation Fieldbus Instrument

Purge or Flushing Device

PAGE 114 OF 147

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316800 / 00-ZA-E-00009401

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Table XIII - Instrument symbols - Discrete instrumentation

FiField mounted instrument

AAuxiliary Console Instrument

Local Control Panel Instrument

BBehind Control Board Instrument

PAGE 115 OF 147

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316800 / 00-ZA-E-00009401

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Table XIV - Instrument symbols - Computer Based Functions

DCS function accessible to


operatorDCS function accessible
to operator

DCS function not normally


accessible to operator

Logic Function FGS Function

TGS

Dedicated Sub System / PLC


(Control System) connected to the
DCS via serial link.
e.g. Tank Gauging System (TGS)
Machinery Monitoring System (MMS)
etc.
((DCS via serial link .
e g Tank Gauging System (TGS)

PAGE 116 OF 147

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 117 OF 147

Table XV - Typical Instrument Loops - Examples - Valves Accessories


Accessories associated to control and on-off valves shall be identified using the measured or initiating value
as first letter of the letter code, e.g.:
Solenoid Valve
: yEV
Limit Switches
:yZSH / yZSL
The serial number shall be the same of the valve.
On-off valves not associated to process variables shall have, as function letters:

UZV,
when connected to an ESD trip function

UV,
for DCS or other functions
Serial number shall be progressive in the range 001 to 999 and the relevant loop shall be identified as 'UZVuu-zzz', 'UV-uu-zzz'.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 118 OF 147

Table XVI - Typical Instrument Loops - Examples - Electrical Motor Operated Valves
Electrical motor operated valves not associated to other instruments, shall have 'M' as function letters; serial
number shall be progressive in the range 001 to 999 and the relevant loop shall be identified as 'MOV-uuzzz'.
The pushbuttons (MHS) and the limit switches (MZSH / MZSL) associated to an electrical motor operated
valve shall have the same serial number.
STANDARD MOV ARRANGEMENT - DCS FUNCTION TYPICAL 1A - EXPLODED VIEW
Valid for all the Project P&ID
LOC/REM
MXL
xxxA
OPEN

FAULT

MHS
xxxA

MXA
xxxB
OPEN

CLOSE
MHS
xxxB

MZLH
xxx
CLOSED

STOP

MHS
xxxC

MZLL

MZLH

OPEN

CLOSE

MHS

MHS

MZSH
xxx

MZLL
xxx

MXS (NOTE 2)
MHY (NOTE 2)

MZSL
xxx
MOV
xxx

STOP

LOC/REM

MHS

MHS

NOTE 1

Note 1 - Located on valve (integral in Electric Actuator housing). TAG not required
Note 2 The following signal from/to DCS logic to/from valve shall be considered:
OPEN Command
CLOSE Command
STOP Command
LOC/REM Status
FAULT Alarm

MHY-xxxA
MHY-xxxB
MHY-xxxC
MXS-xxxA
MXS-xxxB

(Digital Output)
(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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STANDARD MOV ARRANGEMENT - ESD FUNCTION TYPICAL 1B EXPLODED VIEW


Valid for all the Project P&ID
LOC/REM
MZXL
xxxA

CLOSE
MZHS
xxxC

FAULT
NOTES 3,4

MZXA
xxxB
OPEN

OPEN
MZHS

MZZLH
xxx

xxxA

CLOSED

CLOSE
MZHS

IZ

MZZLL
xxx

xxxB

MZZLL

MZZLH

OPEN

CLOSE

MZHS

MZHS

MZZSH
xxx

MZXS (NOTE 2)
MZHY (NOTE 2)

MZZSL
xxx
MOV
xxx

LOC/REM
MZHS
NOTE 1

Note 1 - Located on valve (integral in Electric Actuator housing). TAG not required
Note 2 The following signal from/to DCS logic to/from valve shall be considered:
OPEN Command
CLOSE Command
LOC/REM Status
FAULT Alarm

MZHY-xxxA
MZHY-xxxB
MZXS-xxxA
MZXS-xxxB

Note 3 Located in field at Safe Location


Note 4 Only if shown on P&IDs

(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)

PAGE 119 OF 147

A3

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JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 120 OF 147

MOV P&IDs REPRESENTATION

M
MOV
xxx

MOV accessories will not be shown on P&ID, unless involved in functions not included in above mentioned
arrangements, e.g. position switch connected to a logic/shutdown function.
In such a case the involved accessory only, with the relevant interconnections, shall be added to the above
representation.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 121 OF 147

Table XVII - Typical Instrument Loops 2A - Examples - LV/MV Motors


The loop shall be identified as MY-uuxx.n, where:
MY
uu
xx
n

=
=
=
=

MP (pumps), MC (compressors), MX (mixers), ME (air coolers), MBL (fans), etc.


Unit
equipment serial number
equipment suffix (if used)

Commands and signalizations will be identified as follows:


GZAY
xx.n
TRIP

M
CURRENT
INDICATOR
(MV MOTORS ONLY)

IIY

HZYY
(NOTE 3)

IZ

HZSY NOTE 1
xx.nA

TRIP CIRCUIT, WHEN REQUIRED

xx.n
GSY (NOTE 2)
HYY (NOTE 2)

GLY

HSY

xx.nA

xx.nA

RUNNING

STOP

GLY
xx.nB
LOC/REM

GAY
xx.nC
NOT AVAILABLE

GAY
xx.nD
ELEC. FAULT
(MV MOTORS ONLY)

General Note Manual start from DCS is not foreseen. When the motor is in remote control (i.e. the motor
A/M field switch in Auto position) the following commands are enabled:
- DCS Operator Manual Stop
- DCS Auto Start (if required by the logic)
- DCS Auto Stop (if required by the logic)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 122 OF 147

Note 1 Indication and Commands exists only if shown on P&ID


Note 2 The following signals from/to DCS logic to/from MCC shall be considered:
STOP Command
START Command
RUNNING Status
LOC/REM Status
NOT AVAILABLE Alarm
ELEC. FAULT Alarm

HYY-xx.nA
HYY-xx.nB
GSY-xx.nA
GSY-xx.nB
GSY-xx.nC
GSY-xx.nD

(Digital Output)
(Digital Output)
(Digital Input)
(Digital Input)
(Digital Input)
(Digital Input)

LOC/REM Status is dependent from the position of the motor A/M field switch. Field switch in MAN means
LOCAL control. Field switch in AUTO means REMOTE control.
Note 3 The following signal from ESD logic to MCC shall be considered:
TRIP Command

HZYY-xx.n

(Digital Output)

Note 4 Signalisation "AVAILABLE" will summarize the following information:


- motor not tripped
- not in electrical fault
- remote operation selected

MOTORS P&IDs REPRESENTATION

IZ

HZSY NOTE 1
xx.nA

TRIP CIRCUIT, WHEN REQUIRED

Note 1 Indication and Commands exists only if shown on P&IDs

Not all motors commands and signalisations show in the previous typical will be associated to each of the
motors. On P&IDs Legend sheets, a table indicating the required signals for each listed motor will be
provided.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 123 OF 147

Additional indications if required


In addition on P&IDs shall be represented only functions and interconnections not indicated in the example,
e.g. bearings temperature, vibrations, speed control etc.

TI

xxx
I

Bearings Temperature

VSHH
xxx
xxx

VAHH
xxx
xxx

M
M

Note 1. One vibration switch for alarming and/or trip of the motor

(NOTE 1.)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 124 OF 147

Table XVIII - Typical Instrument Loops - Examples - Transmitter to ESD


SINGLE TRANSMITTER TYPICAL 5

YHS
xxxP

YHL
xxxP.B

YHS
xxxM

YHL
xxxP.A

PROCESS OVERRIDE
(IF ANY)

YZI
xxx

IZ

YHL
xxxM

YZAHH
xxx

H (or L)

(or YZALL)

MAINTENANCE OVERRIDE

YZT
xxx

P&IDs REPRESENTATION
YHL
xxxP.B

YHS
xxxP

IZ

YZT
xxx

NOTE: "Y" is the measured process variable.

YHL
xxxP.A

PROCESS OVERRIDE
(IF ANY)

YZAHH
xxx

(or YZALL)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 125 OF 147

2ooN TRANSMITTERS TYPICAL 6


PROCESS OVERRIDE
(IF ANY)

YHS
xxxM

YHS
xxxP

YHL
xxxP.B

YHL
xxxP.A

H (or L)

YZI
xxx

A/B/../N
YZA
xxx

IZ

A/B/../N

DISCREPANCY

YHL
xxxM

YZAHH
xxx

A/B/../N

MAINTENANCE OVERRIDE

YZT
xxxA

YZT
xxxB

(or YZALL)
2ooN

YZAHH
xxx

YZT
xxxN

P&IDs REPRESENTATION

PROCESS OVERRIDE
(IF ANY)

YHL
xxxP.B

YHS
xxxP

YHL
xxxP.A

IZ

YZT
xxxA

NOTE: "Y" is the measured process variable.

YZT
xxxB

YZAHH
xxx

YZT
xxxN

(or YZALL)
2ooN

(or YZALL)
A/B/../N

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 126 OF 147

Table XIX - Typical Instrument Loops - Examples - Temperature Measurement

TG

TW

TT

TI

Temperature Test Well

TE

Local Temperature Gauge

TT

TT
TIC

TI

H
L
FC

DCS Temperature Indicator


with High / Low Alarms
(Surface measurement with
remote mounted transmitter)

DCS Temperature Control


Loop (with CV Failure Close)

DCS Temperature Indicator

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 127 OF 147

Table XX - Typical Instrument Loops - Examples - Flow Measurement

FT

Flow Transmitter
(Orifice Plate, Tappings and
Valves only)

FT

Ultrasonic flowmeter

RO

Restriction Orifice

FIC

FI
L
FI
FT

FV

FT

FO

Local Flow Indicator


(Variable Area Type)
(if any)

DCS Flow Indicator and


Low Alarm
(Venturi Type Element)

DCS Flow Controller


(PD Meter Type Element)
(with CV Failure Open)

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 128 OF 147

Flow Measurement (continued)

FZAHH
xxx

FZALL
xxx

IZ

FIC
yyy

H
L

FT

FV

yyy

yyy

FC
FZT
xxx

Orifice Plate Measurement - Control and Shut-down


1.
2.

First Transmitter (FZT) ESD flow transmitter


Second Transmitter (FT) DCS flow controller

FV
zzzA
FIC
zzz

FT
zzzA

0-x%

x - 100 %

FC

FV
zzzB

FC
FT
zzzB

Flow Control Loop DCS based - High/Low range and Split range
1.
2.

Two Transmitters required - High Range (suffix A) and Low Range (suffix B)
'zzz' is same sequence number for all elements

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 129 OF 147

Table XXI - Typical Instrument Loops - Examples - Level Instruments


(Direct or Stand-pipe mounting)

LG

LG
A/B/n

Level gauge

Level gauges - multiple application

LZAHH

xxx
LT

LIC

LZT

xxx
LV
IZ

FC

DCS Level Controller

ESD Level Transmitter


(special type to be identified
i.e. 'Capacitance' , outside ballon)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 130 OF 147

Table XXII - Typical Instrument Loops - Examples - Pressure Measurement

PG

PG

Local Pressure Gauge

PT

Local Pressure Gauge with Chemical


(Diaphragm) Seal

PZT

PZALL

xxx

xxx

PDG

PI

Local Differential Pressure


Gauge

PIC

DCS Pressure Indicator and


Alarm

H
L

PT
PV

FO

DCS Pressure Controller

IZ

ESD Pressure Transmitter

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 131 OF 147

Table XXIII - Typical Instrument Loops 7A - Examples - DCS function On-Off Valve with single solenoid
OPEN

CLOSE

OPEN

CLOSE

UHS

UHS

UHS

UHS

zzzA

zzzB

zzzC

zzzD

NOTE 1,3

NOTE 1,3

NOTE 1,2

NOTE 1,2

UZLH

zzz
UEV
zzz

UZLL

zzz

S
IA

UZSL
zzz

FC
UV
zzz

NOTE 1 Only if shown on P&IDs


NOTE 2 Software in DCS system (Where shown on P&IDs)
NOTE 3 Located in Field (Where shown on P&IDs)

UZSH
zzz

BAGCR

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316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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- UV P&IDs REPRESENTATION
OPEN

CLOSE

OPEN

CLOSE

UHS

UHS

UHS

UHS

zzzA

zzzB

zzzC

zzzD

NOTE 1,3

NOTE 1,3

NOTE 1,2

NOTE 1,2

FC
UV
zzz

NOTE 1 Only if shown on P&IDs


NOTE 2 Software in DCS system (Where shown on P&IDs)
NOTE 3 Located in Field (Where shown on P&IDs)

PAGE 132 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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Table XXIV - DELETED

PAGE 133 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 134 OF 147

Table XXV - Typical Instrument Loops 3A - Examples - ESD function On-off valve with single solenoid
RESET

CLOSE

UZHS
zzzE

UZHS
zzzD

NOTE 1,4

NOTE 1,2,5

RESET

RESET

CLOSE

UZHS

UZHS

UZHS

UZHS

zzzA

zzzB

zzzC

zzzF

CLOSE

NOTE 1,4,5

NOTE 1,4

NOTE 1,3

IZ

NOTE 1,3,5

UZZLH

zzz
UZEV
zzz

UZZLL

zzz

S
IA

UZZSL
zzz

UZZSH
zzz

FC
UZV
zzz

A3

NOTE 1 - Only if shown on P&IDs


NOTE 2 - Located on ESD Auxiliary panel in Control Room (Where shown on P&IDs)
NOTE 3 - Software in DCS System (Where shown on P&IDs)
NOTE 4 - Located in field (Where shown on P&IDs) at safe location
NOTE 5 - In case of Failure Open Valve CLOSE shall be replaced by OPEN

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 135 OF 147

A3

- UZV P&IDs REPRESENTATION

RESET

CLOSE

UZHS
zzzE

UZHS
zzzD

NOTE 1,4

NOTE 1,2,5

RESET

RESET

CLOSE

UZHS

UZHS

UZHS

zzzA

zzzB

zzzC

UZHS
zzzF

CLOSE

NOTE 1,4,5

NOTE 1,4

NOTE 1,3

IZ

UZV
zzz

A3

FC

NOTE 1 - To be shown on P&IDs only if required


NOTE 2 - Located on ESD Auxiliary panel in Control Room (Where shown on P&IDs)
NOTE 3 - Software in DCS System (Where shown on P&IDs)
NOTE 4 - Located in filed (Where shown on P&IDs) at safe location
NOTE 5 - In case of Failure Open Valve CLOSE shall be replaced by OPEN

NOTE 1,3,5

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

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PAGE 136 OF 147

Table XXVI - Typical Instrument Loops 4A - Examples - ESD function On-off valve with double solenoid

RESET

CLOSE

UZHS

UZHS

RESET

RESET

CLOSE

UZHS

UZHS

UZHS

zzzA

zzzB

zzzC

UZHS
zzzF

CLOSE

zzzD

zzzE
NOTE 1,4

NOTE 1,2,5

NOTE 1,4,5

NOTE 1,4

NOTE 1,3

NOTE 1,3,5

IZ

UZZLH

zzz

UZEV
zzzA

UZZLL

zzz

ISA

UZEV
zzzB

UZZSL
zzz

UZZSH
zzz

FC
UZV
zzz

A3

NOTE 1 - Only if shown on P&IDs


NOTE 2 - Located on ESD Auxiliary panel in Control Room (Where shown on P&IDs)
NOTE 3 - Software in DCS System (Where shown on P&IDs)
NOTE 4 - Located in field (Where shown on P&IDs) at safe location
NOTE 5 - In case of Failure Open Valve CLOSE shall be replaced by OPEN

A3

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Golden Group
EP GmbH

PAGE 137 OF 147

-UZV P&IDs REPRESENTATION


RESET

CLOSE

UZHS

UZHS

zzzE

zzzD

NOTE 1,4

A3

RESET

RESET

CLOSE

UZHS

UZHS

UZHS

zzzA

zzzB

zzzC

UZHS
zzzF

CLOSE

NOTE 1,2,5

NOTE 1,4,5

NOTE 1,4

NOTE 1,3

IZ

UZV
zzz

A3

FC

NOTE 1 - To be shown on P&IDs only if required


NOTE 2 - Located on ESD Auxiliary panel in Control Room (Where shown on P&IDs)
NOTE 3 - Software in DCS in System (Where shown on P&IDs)
NOTE 4 - Located in field (Where shown on P&IDs) at safe location
NOTE 5 - In case of Failure Open Valve CLOSE shall be replaced by OPEN

NOTE 1,3,5

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 138 OF 147

Table XXVII - Typical for Vibr. & Temp. monitoring of machinery Examples
Axial Displacement

(ALARM for HIGH and HIGH HIGH)


Trip 2oo2 Logic

APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
GEAR BOXES
FANS / BLOWER

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 139 OF 147

Table XXVIII - Typical for Vibr. & Temp. monitoring of machinery Examples
Radial Vibration

(ALARM for HIGH and TRIP for HIGH HIGH in logic 1oo2)
Trip 1oo2 Logic

APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
GEAR BOXES
FANS / BLOWER
MV MOTORS >1500Kw

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 140 OF 147

Table XXIX- Typical for Vibr. & Temp. monitoring of machinery Examples
Piston Rod Drop

(ALARM for HIGH and HIGH HIGH)

APPLICABLE FOR:
RECIPROCATING COMPRESSORS

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 141 OF 147

Table XXX- Typical for Vibr. & Temp. monitoring of machinery Examples
Velometer/Accelerometer for Casing Vibration Monitoring

(ALARM for HIGH and TRIP for HIGH HIGH)


Provision only for 2oo2 Trip logic is foreseen in the MMS system.

APPLICABLE FOR:
PUMPS
COMPRESSORS
STEAM TURBINE
FUNS / BLOWER
MV MOTORS up to1500kW
AIR COOLER
MIXER/AGITATORS
GEAR BOXES

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

If sensor is single will be named as VE with trip 1oo1 logic

PAGE 142 OF 147

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 143 OF 147

Table XXXI- Typical for Vibr. & Temp. monitoring of machinery Examples
Key Phasor

(INDICATION ONLY to DCS)

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 144 OF 147

Table XXXII- Typical for Vibr. & Temp. monitoring of machinery Examples
Vibration Monitoring for coolers

(ALARM ONLY for HIGH)

APPLICABLE FOR:
AIR COOLER
COOLING TOWER
CONDENSOR
The VSHH shall be DPDT contact.

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 145 OF 147

Table XXXIII- Typical for Vibr. & Temp. monitoring of machinery Examples
Bearings Temperature

(ALARM ONLY for HIGH and for HIGH HIGH.)


TRIP 2oo2 logic, if requested by Vendor, using No. 2 Dual RTD on each bearing
[No. 2 RTD (XXX, YYY), total No. 4 RTD sensors only one of the each couple (XXX,YYY)
wired to junction box].

APPLICABLE FOR:
PUMPS
COMPRESSORS
FANS / BLOWER
STEAM TURBINES
MOTORS with sleeve Brgs. (1000kW and above)
GEAR BOXES

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

Golden Group
EP GmbH

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

PAGE 146 OF 147

Table XXXIV- Typical for Vibr. & Temp. monitoring of machinery Examples
Motor Winding Temperature

all MV motors when specified by vendor.


(No. 2 RTD for each phase Only one is sent to MCC, the spare one is sent to DCS if
required)
NOTE (1): Only if shown on P&IDs

BAGCR

JV

316800 / 00-ZA-E-00009401

REF. No.:3034-PM-PCR-AA401 (A2)

Snamprogetti
Bina
Consulting
Engineers

PROJECT:
BANDAR ABBAS GAS CONDENSATE
REFINERY

Golden Group
EP GmbH

PAGE 147 OF 147

ATTACHMENT 4 - Tie-ins numbering Procedure

Each tie-in point at BL should be specified by unique tie-in number.


Only one Drawing containing the tie-in points will be prepared and issued by the piping department and it will
used as reference by other disciplines (particularly for JV Internally use).
Other disciplines should refer to this Drawing (if applicable) avoid to duplicate the tie-in inidation in the other
drawings.
Each Tie-in point will be indicated as below:

AAA
BBB-CC

AAA: Is the abbreviation of the related discipline (e.g. CIV or PIP or ELE),
BBB: Is the abbreviated Term regarding the Nature of Service, Media or other Character; the
Abbreviated term shall be maintained in dedicated log.
CC: is the two digit progressive Serial Nember for each Engineering Department (e.g. from 01 to 99 for
Piping Dept.)
Note: for Instrumentation Discipline as per PSL SMAUT discretion, the Serial number can be increased.

Examples:
SWR-03 for Sea Water Return Tie-in
CAT-03 for Catodic Protection Tie-in
POW-002 for Power Tie-in