STRUCTURAL

REPAIR MANUAL

COMPOSITES - MATERIAL SUBSTITUTION

EFFECTIVITY: ALL
1.

2.

General
A.

This section gives a list of all repair materials used in the composite repairs.

B.

When the Repair Material List Specification shows material specifications, MEP or other
standards, refer to the SM.

C.

This section must only be used if its applicability is defined by the repair or rework sections of a
specific component.

D.

Many materials such as resins and prepreg materials used for composite repairs have a shelf life
that is limited. Thus, they have special storage needs. The applicable storage data is available
from the material suppliers.

Consumable Materials
SPECIFICATION

DESIGNATION

REFERENCE

Tape Sealant for Vacuum Bag

CPC SECTION 05

AMS_2980

Carbon Fiber Fabric

CPC SECTION 10

AMS-C-9084

Fabric Fiber Glass Class 2,Type VIII B,Style

7781

CPC SECTION 10

AMS-C-9084

GLASS FIBER-CLASS 2,TYPE II,STYLE 116

CPC SECTION 10

AMS-C-9084

GLASS FIBER-CLASS 2,TYPE VIII B,STYLE

7781

CPC SECTION 10

CDM200-00

Epoxy Adhesive Paste

CPC SECTION 05

CDM200-01

Epoxy Adhesive

CPC SECTION 05

CDM200-02

Epoxy Adhesive

CPC SECTION 05

CDM200-02

Type 4.3 Epoxy Adhesive

CPC SECTION 05

CDM210-00

Structural Adhesive Paste

CPC SECTION 05

CDP400-02

Epoxy Adhesive

CPC SECTION 05

L-301

Epoxy Adhesive

CPC SECTION 05

MEP 06-025

Vacuum Bag Film

CPC SECTION 10

MEP 06-025

Vacuum Bag Film

CPC SECTION 10

MEP 06-025

Vacuum Bag Film

CPC SECTION 10

MEP 09-032

Adhesive Foam

CPC SECTION 05

MEP 09-034

0.05-in. Epoxy-Foam Adhesive

CPC SECTION 05

MEP 11-022

Non-woven Polyester Fiber

CPC SECTION 10

MEP 11-022

Resin Absorbers (Bleeders)

CPC SECTION 10

MEP 15-013 Type 3

Glass Fiber Tape with Polytetrafluoroethylene

CPC SECTION 05

MEP 15-013

Mold Release Film (Non Porous) - Type 2

CPC SECTION 10

MEP 15-013

Mold Release Film (Porous) - Type 1

CPC SECTION 10

MEP 15-013

Perforated Parting Film

CPC SECTION 10

Embraer 190 - SRM 1929

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

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STRUCTURAL
REPAIR MANUAL
(Continued)
SPECIFICATION

DESIGNATION

MEP 15-013

Porous Glass Fiber Film with PolytetrafluoroetyCPC SECTION 10

lene

MEP_09-063

Adhesive Film Epoxy 0,220KG/M2 - Type I

Class 2

CPC SECTION 05

MEP_09-063

Adhesive Film Epoxy 0,390KG/M2 - Type I

Class 3

CPC SECTION 05

MEP_09-063

Adhesive Film Epoxy 0.045 PSF - Type III Class

CPC SECTION 05
2

MEP_09-063

Adhesive Film Epoxy 0.045 PSF - Type III Class

CPC SECTION 05
2

MEP_09-063

Adhesive Film Epoxy 0.085 PSF - Type III Class

CPC SECTION 05
2

MEP_09-063

Adhesive Film Epoxy 0.085 PSF - Type III Class

CPC SECTION 05
3

MEP_09-066

Type I Class 2 Epoxy Adhesive

CPC SECTION 05

MEP_09-066

Type III Epoxy Adhesive

CPC SECTION 05

MEP_09-066

Type V Epoxy Adhesive

CPC SECTION 05

MEP_10-051

Epoxy Compound Filled Glass Microsphere TY

2 CL3 0.54G/CC

CPC SECTION 10

MEP_10-051

Epoxy Compound Filled TY 2 CL2

CPC SECTION 10

MEP_10-051

Epoxy Resin with Microspheres

CPC SECTION 10

MEP_15-006

Glass Fabric

CPC SECTION 10

MEP_15-007

Prepreg Aramid Fabric Epoxy - Class 1 Style

285/F155/48%/K285 1270

CPC SECTION 10

MEP_18-047

Tape Sealant for Vacuum Bag

CPC SECTION 05

MEP_22-011

Epoxi Resin

CPC SECTION 10

MEP02-009

Copper Foil 0.029LB/FT2-Expanded,Type

II,Class 1

CPC SECTION 10

MEP02-009

Copper Foil Expanded,0.029LB/FT2-TYPE

IV,CLASS 1

CPC SECTION 10

MEP02-009

Expanded Copper Foil, 0.029LB/FT2-Type II,

Class 1

CPC SECTION 10

MEP02-009

Expanded Copper Foil, 0.040LB/FT2-Type II,

Class 5

CPC SECTION 10

MEP02-009

Expanded Copper Foil, 0.040LB/FT2-Type II,

Class 5

CPC SECTION 10

MEP02-009

Expanded Copper Foil, 0.040LB/FT2-Type IV,

Class 5

CPC SECTION 10

MEP09-034

Epoxi Adhesive Foam 0.05in

CPC SECTION 10

MEP09-034

Epoxy Adhesive Foam 0.05in

CPC SECTION 10

MEP09-063

Adhesive film Epoxy 0.045PSF-Type III class 2

CPC SECTION 05

MEP09-063

Epoxy Adhesive Film Type III Class 2, 0.045

PSF

CPC SECTION 05

Embraer 190 - SRM 1929

REFERENCE

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

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Page 2 of 9
Rev 31 - Apr 18/16

STRUCTURAL
REPAIR MANUAL
(Continued)

3.

SPECIFICATION

DESIGNATION

REFERENCE

MEP09-063

Film Adhesive Epoxy Type III Class 3 ,

0.085PSF

CPC SECTION 05

MEP09-063

Film Adhesive Epoxy Type III clas 3, 0.008PSF

CPC SECTION 05

MEP15-006

Prepreg Fabric Glass Epoxy-Style 116

CPC SECTION 10

MEP15-007

Prepreg Fabric Aramid Epoxy-Class 1 Style 220 CPC SECTION 10

MEP15-009

Aramid Fabric

CPC SECTION 05

MEP15-016

Prepreg Fabric Glass Phenolic-Style 7781/

F120/38%/7781/G

CPC SECTION 10

MEP15-018

Prepreg Fabric Carbon Epoxy CL1 STY PW/

F155/42%/W3B282(N)1270

CPC SECTION 10

MEP15-018

Prepreg Fabric Carbon Epoxy-CL1, STY 584/

F155/41%/F3G 1070

CPC SECTION 10

MEP15-018

Prepreg Tape Carbon Epoxy-Class 2

CPC SECTION 10

MEP15-022

Carbon-fiber Fabric Preimpregnated with Epoxy

CPC SECTION 10
Resin, Type I

MEP15-022

Carbon-fiber Fabric Preimpregnated with Epoxy

CPC SECTION 10
Resin, Type II

MEP15-035

Prepreg Fabric Carbon Epoxy Type II Class 1

Style 12K-2/2TWL

CPC SECTION 10

MEP15-035

Prepreg Fabric Carbon Epoxy Type II Class 2

Style 12K-2/2TWL

CPC SECTION 10

MEP15-047

Carbon-fiber Fabric Preimpregnated with Epoxy

CPC SECTION 10
Resin

MEP15-048

Fabric Carbon Fiber TY1,CL1,GR A

CPC SECTION 10

SM 5126

Sealant Tape 1/2 x 1/8 in

CPC SECTION 05

Materials for Repair

A.

Check SRM Part I to find the materials applicable to the area where the repair will be applied.

B.

Resins
NOTE: ROOM TEMPERATURE = 25 C (77 F)
Table 1 - Epoxy Resins for Fiber Impregnation (Wet Lay-up)
PART NUMBER

SPECIFICATION

BASE RESIN

CURING AGENT

Epoxi Resin MEP_22-011 (EPOCAST 50-A1/9816)

MEP 22-011

EPOCAST 50-A1

EPOCAST 9816

Type III Epoxy Adhesive MEP_09-066

(EA9396)

MEP 09-066

EA9396

EA9396B

Embraer 190 - SRM 1929

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

General
Page 3 of 9
Rev 31 - Apr 18/16

STRUCTURAL
REPAIR MANUAL

Table 2 - Filling Compound (Core Fill)

PART NUMBER

SPECIFICATION

BASE RESIN

CURING AGENT

Epoxy Resin with Microspheres MEP_10-051 (EPOCAST

1652-A/B)

MEP 10-051

EPOCAST 1652A

EPOCAST 1652B

Epoxy Compound Filled TY 2

CL2 MEP_10-051 (REDUX 830)

MEP 10-051

Redux 830 A

Redux 830 B

Epoxy Compound Filled Glass Microsphere TY 2 CL3 0.54G/

CC MEP_10-051 (L-306-12)

MEP 10-051

L-306-12 A

L-306-12 B

Table 3 - Structural Adhesives (Potting Compounds)

C.

PART NUMBER

SPECIFICATION

BASE RESIN

CURING AGENT

Structural Adhesive
Paste CDM210-00 (EPIBOND 420
A/B)

CDM 210-00

EPIBOND 420 A

EPIBOND 420 B

Type I Class 2 Epoxy Adhesive MEP_09-066 (EA9320NA)

MEP 09-066

EA9320NA-A

EA 9320NA-B

Epoxy Adhesive CDM200-01

(EA934NA)

MEP 09-066

EA934NA-A

EA934NA-B

Type III Epoxy Adhesive MEP_09-066 (EA9396)

MEP 09-066

EA9396

EA9396B

Type V Epoxy Adhesive MEP_09-066 (EA9394)

MEP 09-066

EA9394

EA9394B

Epoxi Resin MEP_22-011 (EPOCAST 50-A1/9816)

MEP 22-011

EPOCAST 50-A1

EPOCAST 9816

Epoxy Adhesive
Paste CDM200-00 (AEROBOND
1508A/B-NAT-20)

CDM200-00

AEROBOND
1508A

AEROBOND BNAT-20

Epoxy Adhesive L-301 (L-301)

L-301

L-301-A

L-301-B

Epoxy Adhesive CDP400-02

(DP-110)

CDP400-02

DP-110-B

DP-110-A

Epoxy Adhesive CDM200-02 (DP

190)

CDM200-02

DP 190-B

DP 190-A

Type 4.3 Epoxy Adhesive CDM200-02 (DP420)

CDM200-02

DP420-B

DP420-A

Vacuum Bagging
Table 4 - Tape Sealant for Vacuum Bag
PART NUMBER
GS213

Embraer 190 - SRM 1929

DESCRIPTION
Tape Sealant for Vacuum Bag MEP_18-047

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

General
Page 4 of 9
Rev 31 - Apr 18/16

STRUCTURAL
REPAIR MANUAL
Table 4 - Tape Sealant for Vacuum Bag (Continued)
PART NUMBER

DESCRIPTION

SM 5126

Sealant Tape 1/2 x 1/8 in SM 5126

AT-200Y

Tape Sealant for Vacuum Bag Table 5 - Vacuum Bag Film

PART NUMBER

DESCRIPTION (SPEC)

HS 8171 CO-EX

Vacuum Bag Film MEP 06-025

HK 7400

Vacuum Bag Film MEP 06-025

WRIGHTLOW 7400-2-72

Vacuum Bag Film MEP 06-025

Table 6 - Release Film

PART NUMBER

SPECIFICATION

DESCRIPTION (SPEC)

MATERIAL

TB3

MEP 15-013

Mold Release Film (Non Porous) - Non-perforated

Type 2 MEP 15-013
Release Film

7025/C

MEP 15-013

Mold Release Film (Porous) - Type Perforated Re1 MEP 15-013

lease Film

2002

MEP 15-013

Perforated Parting Film MEP

15-013

200TFP

MEP 15-013

Porous Glass Fiber Film with Poly- Perforated Retetrafluoroetylene MEP 15-013
lease Film

TOOLTEC A 005NON-SILICONE

MEP 15-013

Glass Fiber Tape with PolytetraNon-perforated

fluoroethylene MEP 15-013 Type 3 Release Film

Perforated Release Film

Table 7 - Bleeders and Breathers

D.

PART NUMBER

SPECIFICATION

DESCRIPTION (SPEC)

MATERIAL

AIR WEAVE S

MEP 11-022

Resin Absorbers (Bleeders) MEP

11-022

Bleeder

AIR WEAVE N10

MEP 11-022

Non-woven Polyester Fiber MEP

11-022

Breather

Materials for Repair at 121 C (250 F)

Table 8 - Materials for Repair
ORIGINAL MATERIAL
PART NUMBER

SPECIFICATION

7781-38-F155-117
(L5765)

MEP
15-006

Embraer 190 - SRM 1929

DESCRIPTION

Glass Fabric MEP_15-006

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

REPAIR MATERIAL
PART NUMBER
7781-38-F155-117
(L5765)
or
P1175

General
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STRUCTURAL
REPAIR MANUAL
Table 8 - Materials for Repair (Continued)
ORIGINAL MATERIAL

REPAIR MATERIAL

PART NUMBER

SPECIFICATION

116-38-F155-116
(L5926)

MEP
15-006

Prepreg Fabric Glass Epoxy-Style

116 MEP15-006

K49-285-38F155-114 (L5750)

MEP
15-007

Prepreg Aramid Fabric Epoxy - Class

1 Style 285/F155/48%/K285
1270 MEP_15-007

K49-285-38-F155-114
(L5750)

K49-220-50F155-114

MEP
15-007

Prepreg Fabric Aramid Epoxy-Class

1 Style 220 MEP15-007

K49-220-50-F155-114

7781-38-F161-222
(L5771)

MEP
15-008

Glass-fiber Fabric Preimpregnated

with Epoxy Resin

B021032

MEP
15-016

Prepreg Fabric Glass Phenolic-Style

7781/F120/38%/7781/G MEP15-016

B021032

F3X-584-42F155-113 (L6831)

MEP
15-018

Prepreg Fabric Carbon Epoxy-CL1,

STY 584/F155/41%/F3G
1070 MEP15-018

F3X-584-42-F155-113
(L6831)
or
P1180

TXX-190-12F155-115 (L7040)

MEP
15-018

Prepreg Tape Carbon Epoxy-Class

2 MEP15-018

TXX-190-12-F155-115
(L7040)

L5821ED

MEP
15-018

Prepreg Fabric Carbon Epoxy CL1

STY PW/F155/42%/
W3B282(N)1270 MEP15-018

L5821ED
or
P1181

P1140

MEP
15-022

Carbon-fiber Fabric Preimpregnated

with Epoxy Resin, Type
II MEP15-022

F3X-584-42-F155-113
(L6831)
or
P1180

P1157

MEP
15-022

Carbon-fiber Fabric Preimpregnated

with Epoxy Resin, Type I MEP15-022

F3X-584-42-F155-113
(L6831)
or
P1180

P1142

MEP
15-047

Carbon-fiber Fabric Preimpregnated

with Epoxy Resin MEP15-047

L5821ED
or
P1181

QFU135-7U61A

MEP
15-035

Prepreg Fabric Carbon Epoxy Type II

Class 1 Style
12K-2/2TWL MEP15-035

F3X-584-42-F155-113
(L6831)
or
P1180

QFU135-7U61G

MEP
15-035

Prepreg Fabric Carbon Epoxy Type II

Class 2 Style
12K-2/2TWL MEP15-035

F3X-584-42-F155-113
(L6831)
or
P1180

Embraer 190 - SRM 1929

DESCRIPTION

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

PART NUMBER
116-38-F155-116
(L5926)
or
P1176

7781-38-F155-117
(L5765)
or
P1175

General
Page 6 of 9
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STRUCTURAL
REPAIR MANUAL
Table 8 - Materials for Repair (Continued)
ORIGINAL MATERIAL
SPECIFICATION

PART NUMBER

REPAIR MATERIAL

DESCRIPTION

PART NUMBER
F155/48%/K285-1200
or
P1177

MEP15-00
Aramid Fabric MEP15-009
9

P1179

Table 9 - Adhesive Film for Repair at 121 C (250 F)

PART NUMBER

SPECIFICATION

DESCRIPTION

FM73-.045 PSF

MEP 09-063

Adhesive Film Epoxy 0.045 PSF - Type III Class

2 MEP_09-063

FM73-.085PSF

MEP 09-063

Adhesive Film Epoxy 0.085 PSF - Type III Class

2 MEP_09-063

EA9696 .045 K

MEP 09-063

Epoxy Adhesive Film Type III Class 2, 0.045

PSF MEP09-063

EA9696 .08 K

MEP 09-063

Film Adhesive Epoxy Type III clas 3,

0.008PSF MEP09-063

AF163-2K .085 WT

MEP 09-063

Film Adhesive Epoxy Type III Class 3 ,

0.085PSF MEP09-063

AF163-2K .045 WT

MEP 09-063

Adhesive film Epoxy 0.045PSF-Type III class

2 MEP09-063

FM94K.045

MEP 09-063

Adhesive Film Epoxy 0.045 PSF - Type III Class

2 MEP_09-063

FM94K.08

MEP 09-063

Adhesive Film Epoxy 0.085 PSF - Type III Class

3 MEP_09-063

B019896

MEP 09-063

Adhesive Film Epoxy 0,220KG/M2 - Type I Class

2 MEP_09-063

B019897

MEP 09-063

Adhesive Film Epoxy 0,390KG/M2 - Type I Class

3 MEP_09-063

Table 10 - Adhesive Foam for Repair at 121 C (250 F)

E.

PART NUMBER

SPECIFICATION

DESCRIPTION

FM410-1

MEP 09-034

0.05-in. Epoxy-Foam Adhesive MEP 09-034

AF 3024 50 MILS

MEP 09-034

Epoxy Adhesive Foam 0.05in MEP09-034

MA562

MEP 09-034

Epoxi Adhesive Foam 0.05in MEP09-034

FM-37.05IN

MEP 09-032

Adhesive Foam MEP 09-032

Materials for Room Temperature Cure

Table 11 - Fabric for Room Temperature Cure
PART NUMBER

SPECIFICATION

DESCRIPTION

MATERIAL

7781-60-CS619

AMS-C-9084

GLASS FIBER-CLASS 2,TYPE VIII

B,STYLE 7781 AMS-C-9084

Glass

Embraer 190 - SRM 1929

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

General
Page 7 of 9
Rev 31 - Apr 18/16

STRUCTURAL
REPAIR MANUAL
Table 11 - Fabric for Room Temperature Cure (Continued)

F.

MATERIAL

PART NUMBER

SPECIFICATION

DESCRIPTION

116-50-CS550

AMS-C-9084

GLASS FIBER-CLASS 2,TYPE

II,STYLE 116 AMS-C-9084

Glass

G0904D 1070TCT

AMS2980

Carbon Fiber Fabric AMS_2980

Carbon

AGP193-PAA

MEP 15-048

Fabric Carbon Fiber TY1,CL1,GR

A MEP15-048

Carbon

Expanded Copper Foil

Table 12 - Expanded Copper Foil

G.

PART NUMBER

SPECIFICATION

DESCRIPTION

3CU7-125AN

MEP 02-009

Copper Foil 0.029LB/FT2-Expanded,Type II,Class

1 MEP02-009

CU029CXMC36

MEP 02-009

Copper Foil Expanded,0.029LB/FT2-TYPE

IV,CLASS 1 MEP02-009

CU-029

MEP 02-009

Expanded Copper Foil, 0.029LB/FT2-Type II,

Class 1 MEP02-009

3CU7-100 AN

MEP 02-009

Expanded Copper Foil, 0.040LB/FT2-Type II,

Class 5 MEP02-009

CU-040CXMC36

MEP 02-009

Expanded Copper Foil, 0.040LB/FT2-Type IV,

Class 5 MEP02-009

CU-040

MEP 02-009

Expanded Copper Foil, 0.040LB/FT2-Type II,

Class 5 MEP02-009

Honeycomb
Table 13 - Honeycomb
TYPE

4.

SPECIFICATION

NOMEX - Hexagonal

MEP 15-010

NOMEX - Flexible

MEP 15-010

Substitution Materials
A.

Fiberglass, Aramid and Graphite Materials

(1)

The table below gives the substitution for these materials, when they are not available.

Embraer 190 - SRM 1929

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

General
Page 8 of 9
Rev 31 - Apr 18/16

STRUCTURAL
REPAIR MANUAL

Table 14 - Substitute Material

ORIGINAL REPAIR MATERIAL
ORIGINAL
FABRIC

SPECIFICATION

NUMBER OF
PLIES

SPECIFICATION

NUMBER
OF
PLIES

Fabric Fiber Glass Class

2,Type VIII B,Style
7781 AMS-C-9084
(7781-60-F3)

Prepreg Fabric Glass

Epoxy-Style
116 MEP15-006
(116-38-F155-116
(L5926))

Glass Fabric MEP_15-006

(7781-38-F155-117
(L5765))

Prepreg Fabric Carbon

Epoxy CL1 STY PW/
F155/42%/
W3B282(N)1270 MEP1
5-018 (L5821ED)

Prepreg Fabric Carbon

Epoxy-CL1, STY 584/
F155/41%/F3G
1070 MEP15-018
(F3X-584-42-F155-113
(L6831))

Fabric Carbon Fiber

TY1,CL1,GR
A MEP15-048 (AGP193PAA)

Prepreg Fabric Aramid

Epoxy-Class 1 Style
220 MEP15-007
(K49-220-50-F155-114)

Prepreg Aramid Fabric

Epoxy - Class 1 Style
285/F155/48%/K285
1270 MEP_15-007

Glass Fabric MEP_15-006

(7781-38F155-117(L5765))

GLASS FIBER-CLASS
2,TYPE VIII B,STYLE
7781 AMS-C-9084
(7781-60-CS619)

Fiber Glass

Glass Fabric MEP_15-006

(7781-38-F155-117
(L5765))
Prepreg Fabric Glass Epoxy-Style 116 MEP15-006
(116-38-F155-116 (L5926))
Prepreg Fabric Carbon Epoxy-CL1, STY 584/
F155/41%/F3G
1070 MEP15-018
(F3X-584-42-F155-113
(L6831))

Carbon

Prepreg Tape Carbon Epoxy-Class 2 MEP15-018

(TXX-190-12-F155-115
(L7040))
Carbon Fiber Fabric AMS_2980 (G0904D
1070TCT)
Prepreg Aramid Fabric Epoxy - Class 1 Style 285/
F155/48%/K285
1270 MEP_15-007

Aramid

Prepreg Fabric Aramid Epoxy-Class 1 Style

220 MEP15-007
(K49-220-50-F155-114)
Prepreg Fabric Aramid Epoxy-Class 1 Style
220 MEP15-007
(K49-220-50-F155-114)

Embraer 190 - SRM 1929

SUBSTITUTE MATERIAL

51-70-11
Copyright by Embraer S.A. All rights reserved - See title page for details.

General
Page 9 of 9
Rev 31 - Apr 18/16