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Abstract
This paper summarizes a critical review of possible microbially enhanced oil recovery (MEOR) methods and mechanisms to
identify the most plausible utilization of microbial technology to enhance oil recovery. This paper is intended to stimulate
discussion about broad applications of MEOR to field-wide improvement of oil displacement and recovery.
The potential benefits of different MEOR mechanisms were examined for a representative North Sea reservoir of sandstone
containing a light crude oil. In each case, the material input requirements for nutrients and inoculum were calculated in
relation to the projected incremental oil production, assuming that the key components (bacteria, nutrients, or bacterial
products) were uniformly distributed in the swept zone of the reservoir.
The capillary number for the reservoir suggested that incremental oil recovery by biosurfactant production in situ would be
modest under ideal conditions. The achievable yields would be lower because the Microbiol. in the reservoir would not be
controllable to achieve sustained surfactant production. Losses of biosurfactants by adsorption to reservoir rocks and in situ
biodegradation would further limit performance. The stimulation of surface active bacteria in the reservoir may affect the
flow of fluids by producing emulsion droplets of oil coated with bacteria. The formation of a biofilm at the oil water interface
changes the rheology of the interface, and may provide a useful mechanism to control mobility and areal sweep in reservoirs.
Any mechanisms that required changes to large volumes of reservoir material, to produce gases, solvents, acids, or to
significantly alter permeability, were not considered to be feasible. The limiting case of plugging fractures with bacteria and
their polymeric byproducts does have considerable potential, but only for reservoirs which offer significant improvements in
production with minimal injected volumes. The biological deposits must retain longer term resistance in situ to ensure that
the anticipated production increase is achieved.
This study provides a methodology for the systematic assessment of MEOR proposals using well-established reservoir
engineering principles.
Introduction
The objective of this study is to determine which mechanisms of microbial enhanced oil recovery (MEOR) have potential for
successful application to a typical sandstone North Sea petroleum reservoir with light crude oil. The scope is to examine in
situ processes by which microbial activity in a petroleum reservoir can be modified, augmented or introduced to benefit oil
recovery. Possible inputs to the reservoir for these processes include addition of specific bacterial strains and addition of
nutrients. The emphasis throughout the study is to provide quantitative estimates of the potential increase in crude oil
recovery by MEOR.
A number of mechanisms have been proposed for MEOR that fall into two broad categories: A. Alteration of oil/water/rock
interfacial properties, and B. Changes in flow behavior. Each biological mechanism was assumed to change the initial
conditions in the reservoir by altering one or more fluid, rock, or interfacial properties. In each case, the incremental oil
recovery arising from the change in properties was determined using simple and well-established methods for reservoir
analysis. Transport of bacteria and nutrients into the reservoir was assumed to be uniform and complete at the start of the
MEOR process. The analysis only considered reservoir-wide displacement mechanisms that could be used to change crude
SPE 114676
oil recovery on a large scale. Single-well huff and puff treatments have been documented frequently, and are available
commercially, but these localized near-well bore treatments were not considered in the analysis.
The microbial nutrient requirements were determined for each case and a material balance performed to determine the oil
recovery per nutrient mass. In order to be considered promising for further assessment and research, a mechanism must
achieve two goals:
1. The mechanism must have the potential for a significant increase in oil recovery.
2. The yield ratio, defined as the incremental yield of oil divided by the input material for MEOR, must be economically
attractive.
If the yield and yield ratio were favorable for a mechanism, accounting for changes in crude oil properties and reservoir
properties due to the MEOR operation, then the mechanism was considered to be a good prospect for application. These
mechanisms were then considered in more detail for feasibility and robustness in the field. If the yield ratio was near unity,
then the prospects for the mechanism were rated as poor, because the value of the oil would be comparable or less than the
input materials. Mechanisms with very low yield ratios, much less than one, were considered to be very poor prospects.
Reservoir Data
Reservoir data were compiled from information on two representative North Sea reservoirs. Net pay, porosity, and
permeability were obtained from an open-hole log. The net pay is 40 m and the porosity is 24%; both were assumed to be
invariant for the purposes of this study. The permeability distribution is given in Table 1. The composite reservoir has a
typical sandstone porosity, intermediate permeability, and moderate permeability variation.
Table 1: Permeability Distribution.
Thickness (m)
Permeability (mD)
2
110
6
30
5
50
2
120
5
0
2
100
2
500
13
200
8
80
4
300
3
100
2
10
2
90
5
20
3
300
10
100
6
50
3
500
The relative permeability data are summarized in Table 2 and indicate an intermediate wettability. Sandstones are generally
more water-wet, although intermediate wettability is not unusual. The residual oil saturation of 15% is quite low. Typical
sandstone residual oil saturations are in the order of 30%. The mobility ratio for this reservoir is 2.6.
Table 2: Relative Permeability Data:
Property
Irreducible water saturation, Swi
Residual oil saturation to water, Sorw
krow @ Swi
krw @ Sorw
Corey oil exponent, m
Corey water exponent, n
Value
0.23
0.15
0.80
0.50
3.5
2.5
SPE 114676
Capillary pressure is shown in Figure 1 and was an average from representative North Sea fields. The pore size distribution
determined from the capillary pressure data is shown in Figure 2. The average pore size is 5.0 microns and the median pore
size is 1.6 microns.
10000
1000
100
10
0.0
0.2
0.4
0.6
0.8
1.0
Water Saturation
1.0
0.8
0.6
0.4
0.2
0.0
0
10
100
SPE 114676
Value
99C (210 F)
66C (150 F)
38.6 MPa (5600 psia)
5.8 MPa (835 psia)
1.2 m/scm
32 m/m (180 scf/stb)
0.00367 m/m (0.654 stb/Mscf)
1. 1 cp
0.3 cp
758 m/m
SPE 114676
N Ca =
(1)
where u is velocity (m/s), is viscosity (Pa.s), and is interfacial tension (N/m). The capillary number is the ratio of viscous
to capillary forces. The larger the capillary number, the greater the likelihood of mobilizing the residual oil. A reduction in
the residual oil will give higher recovery from the reservoir. This outcome can be achieved by changing the capillary number,
for example, by surfactants. A waterflood can never reduce the oil saturation to below the residual oil to water, but a
surfactant flood can recover more.
Surfactants increase the capillary number by reducing the interfacial tension. Core floods for miscible floods indicate that the
capillary number must be increased to 10-5 to 10-4 to mobilize residual oil, Figure 3 (Stalkup, 1984). The capillary number for
most reservoirs under waterflood is in the order of 10-7 (Willhite and Green, 1998). Hence, the surfactant must reduce the
interfacial tension by at least two orders of magnitude to mobilize the oil.
40
Berea Sandstone 1
30
Rocky Mtn
Reservoir
20
10
Berea Sandstone 2
0
1.E-08 1.E-07 1.E-06 1.E-05 1.E-04 1.E-03 1.E-02 1.E-01 1.E+00
Capillary Number, u/
Figure 3: Residual oil saturation as a function of capillary number (adapted from Stalkup, 1984).
The interfacial tension between hydrocarbons and water is typically in the order of 30 to 40 mN/m. Therefore, the surfactant
must reduce interfacial tension at least to below 0.4 mN/m to have any effect. For example, core floods with commercial
surfactants with interfacial tensions of 0.03 and 0.002 mN/m were able to mobilize 50 and 70% of the residual oil,
respectively, after one pore volume of injection. The recommended interfacial tension for chemical surfactant floods is 0.001
to 0.01 mN/m (Willhite and Green, 1998).
A.1.2 Interfacial Tension of Microbial Surfactants
Table 5summarizes the typical range of interfacial tensions (IFT) reported for surfactants from bacteria. Typically, the IFT
values are reported at the critical micelle concentration or above, where the aqueous phase is saturated with free surfactant.
The liquid phases used varied considerably between these studies, ranging from n-hexadecane to crude oil. Although a
variety of rhamnolipid biosurfactants have been studied from different bacterial sources, only one paper reported interfacial
SPE 114676
tensions below 0.06 mN/m. All other reports, including the widely studied lipopeptides called surfactins, gave interfacial
tensions above this value at neutral pH.
Table 5: Interfacial tension of biosurfactants
Biosurfactant
Interfacial tension,
mN/m
Rhamnolipid PG201
4.5
Liquid Phase
Rhamnolipid PG201,
0.08 at pH 5.4
Mannosylerythritol lipid
Trehalose glycolipid
Lipopeptide Surfactin
Lipopeptide Surfactin
0.06 at pH 5.7
0.94 at pH 5.7
0.75 at pH 7
4
1.32
4.5
0.006 at pH 6
0.023 at pH 7
0.1
1.5
0.2
2.03
Ekofisk crude
oil
dodecane
benzene
Isooctane
benzene
hexadecane
Crude oil
hexadecane
hexadecane
Decane/5%
NaCl
kerosene
hexadecane
Diesel oil
dodecane
Mixed culture
Mixed culture
18.83
0.0061
Crude oil
hexadecane
Rhamnolipid PG201
Rhamnolipid
Rhamnolipid
Bacillus biosurfactant
Bacillus lipopeptide JF-2
1. IFT measured for bacteria and surfactant by laser light scattering method.
Most of these studies considered biosurfactants produced under aerobic fermentation conditions, but rhamnolipids are also
formed under anaerobic denitrifying conditions (Chayabutra et al., 2001) as were lipopeptides (Davis, Lynch et al. 1999).
We assumed, therefore, that similar biosurfactants could be produced under the anaerobic conditions of a petroleum reservoir.
The one study by Kowalewski et al. (2005), which involved a mixed culture from oilfield samples, showed an IFT value ten
times lower than any other published report. With the exception of this study, no other reports of any biosurfactants were
found that indicated IFT values below 0.01 mN/m at neutral pH, which is required for effective mobilization of crude oil by
reduction of interfacial tension. Kowalewski et al. (2005) measured interfacial tension in the presence of bacteria using a
laser-light scattering technique. Bacteria can change the properties of an interface significantly, not by changing the
interfacial tension but by interacting with one another to change the elasticity of the interface (Kang et al., 2008). Such
changes in elasticity could be crucial for a laser technique that analyzes capillary waves at the interface, and this factor should
be considered in calibrating and interpreting the measurements.
The majority of the biosurfactants studied at low pH had IFT values of order 10-1 N/m. One biosurfactant from Bacillus gave
a lower value of 0.006 N/m under slightly acidic conditions of pH 6. (Lin, Minton et al. 1994; Hung and Shreve 2001). This
biosurfactant had a very narrow pH optimum; at pH 5.0 the IFT was 0.1 N/m, and at pH 7 it was 0.07 N/m. The dissolution of
carbon dioxide in the aqueous phase at reservoir pressure in the sandstone case would reduce the pH relative to surface
conditions. In light of the range of literature values, we selected an IFT of 0.06 N/m for analysis of the displacement.
A.1.3 Application of Biosurfactants to Subject Reservoir:
The first step is to calculate the capillary number prior to the introduction of a surfactant. Radial inflow of 2000 m/d was
assumed with a boundary radius of 50 meters (based on well spacing). The rock properties described previously were used.
The water viscosity was taken to be 0.001 Pa.s and the water-oil interfacial tension was assumed to be 0.035 N/m, a typical
value for water-oil systems with no surfactants.
The cross-sectional area for flow is:
(2)
SPE 114676
u=
q
= 1.24 10 5 m / s
A
(3)
N Ca =
= 3.5 10 7
(4)
The required capillary number to begin displacing a significant fraction of the residual oil is 10-4 to 10-5. Hence, the
interfacial tension must be reduced by 2-3 orders of magnitude; that is, to 0.03 to 0.3 mN/m. There is no consistent evidence
in the literature (see Table 3) that the low end of this range of interfacial tensions can be achieved with biosurfactants at
neutral pH. However, a few studies indicated interfacial tensions in the 0.06 to 0.1 mN/m range are attainable. The best case
for biosurfactant appears to be a capillary number of 2 x 10-4, based on an IFT of 0.06 mN/m. As illustrated in Figure 3, much
larger values are required to significantly reduce the residual oil saturation.
Let us assume an optimistic case, where the surfactant is able to recover 50% of the residual oil in the swept zone. The
residual oil saturation to water for this reservoir is 0.15. Hence, the incremental recovery in the swept zone is 7.5%. The
amount of surfactant required is based on how much adsorbs on the rock surface (Willhite and Green, 1998). Typical
adsorption values for sandstones are in the range of 0.1 to 1 mg surfactant per gram of rock. Hence, the mass of surfactant
required for a given incremental oil volume is:
ms
C s ma (1 ) BV
(0.1 x 10 3 )(2860)(1 0.24)
=
=
= 19 kg / m
Qo 0.075 * (1 S wi )BV / Boi
0.075(1 0.23)(0.24) / 1.2
(5)
where ms is the mass of surfactant, Qo is the incremental oil volume, Cs is the mass of surfactant per mass of rock, ma is the
rock matrix density, is porosity, Swi is the initial water saturation, Boi is the oil volume factor, and BV is the bulk volume.
Consider an arbitrary volume of reservoir; for example, consider a reservoir pattern with a swept zone bulk volume of 106 m.
BV = 1000000 m
OOIP = BV(1-Swi)/Boi = (1000000 m)(1-0.23)(0.24)/1.2 = 154,000 m
Qo = 0.075*OOIP = 0.075(154,000 m) = 11550 m
Rock Volume = BV(1-) = 1000000 m)(1-0.24) = 760,000 m
Rock Mass (mma) = (2860 kg/m)(760,000 m) = 2036 106 kg
Surfactant Mass = Csmma = (0.1 kg/1000kg)(2036 106 kg) = 204,000 kg
Even if the residual oil saturation is 30% and the incremental oil recovery is then 15%, only 23000 m of incremental oil is
recovered per 204,000 kg of surfactant required.
A..1.4 Material Balance on Surfactant:
For the material balance, we consider two cases, first the conversion of n-alkane components of the crude oil in place to
produce surfactants, and second the conversion of an added carbon sources.
Case 1. Conversion of Alkanes from Crude Oil:
Yield of surfactant on substrate (based on data for rhamnolipids):
Aerobic growth on n-alkanes = 0.15 kg surfactant/kg of substrate (Lang and Wullbrandt 1999)
Anaerobic growth on fatty acids = 0.02 kg surfactant/kg of substrate (Chayabutra, Wu et al. 2001)
From the above reservoir case,
Incremental oil production:
11550 m
Surfactant required:
204,000 kg
Alkanes required to produce surfactant:
Aerobic = 204,000/0.15 = 1.4 x 106 kg
Anaerobic = 204,000/0.02 = 1.1 x 107 kg
SPE 114676
From this material balance, under aerobic conditions the incremental recovery of crude oil is 8.5 x 10-3 m3 crude oil/kg
alkanes converted to biosurfactant, or 5.3 x 10-2 bbl/kg. The corresponding incremental recovery under anaerobic conditions
in the reservoir would be 1.1 x 10-3 m3 crude oil/kg alkanes converted to biosurfactant, or 6.9 x 10-3 bbl/kg. Since conversion
of the reservoir to aerobic conditions is completely unrealistic, the latter yields are a reasonable estimate. Under anaerobic
conditions, an incremental yield of 6.9 x 10-3 bbl crude oil/kg of alkanes converted is quite low; the inverse is 146 kg of
alkanes converted to yield 1 barrel of crude oil.
Two factors make this scenario very unattractive from a material balance viewpoint:
1.
Significant amounts of nutrients are required to stimulate the conversion of crude oil components to surfactants,
particularly nitrates to reduce the possibilility of biological souring.
2.
The high mass of alkane required would significantly change the properties of the residual oil, making the recovery
more difficult. The conversion of the alkanes in the swept zone would dramatically increase the viscosity of the
remaining oil, by a factor of 2 or more (Peries et al., 1988) rendering the remaining oil immobile.
SPE 114676
faces significant additional biological pitfalls for application to a reservoir scale, as opposed to a single-well treatment, as
follows:
achieving the production of desired biosurfactants in situ in the presence of other organisms to compete for the
added nutrients. The production must be sustained over a period of time in order to pass the surfactant through the
reservoir, saturating the surfaces with adsorbed surfactant along the way. Furthermore, Bryant and Lockhart (2000)
pointed out the difficulties in maintain nutrient levels throughout a reservoir for long periods of time.
biosurfactants may be degraded by other bacteria in mixed cultures under aerobic, fermentative, nitrate-reducing and
sulfate-reducing conditions (Mohan et al. 2006 a, b); therefore, the survival of the produced surfactant is a
significant issue. The soluble surfactant is a much more accessible source of nutrient than the crude oil.
Sustained injection of nutrients would be required in order to flood a reservoir with biosurfactant, and this situation would
encourage the growth of competing organisms in the reservoir, which would consume nutrients without producing surfactant,
or consume the biosurfactant product. Even if such populations were not active initially, they would inevitably develop with
time in a non-sterile environment. The final characteristic of any surfactant treatment is the tendency to form emulsions. The
combination of bacteria, surfactants and crude oil is likely to give emulsion formation in situ, which could lead to blockage of
pores in the formation.
A.2 Alteration of Wettability of Formation by Microbes
The wettability of the minerals in a reservoir rock can be altered by biological activity, for example, by the production of
biopolymers or biosurfactants. The three-phase contact angle between the oil, the water and the mineral surface should be
important for determining the local pressure gradient and interfacial tension required to mobilize the oil in a waterflood. The
presence of bacteria in a reservoir can lead to changes in the exposed mineral surfaces by several different mechanisms:
Direct attachment of bacteria to the surface. In this case, the contact angle will be due to a heterogeneous mixture of
mineral and bacterial surface properties. The hysteresis of the contact angle will also increase because the surface will be less
uniform, unless bacteria colonize the entire mineral surface. This mechanism is limited to pores that are large enough to be
accessible to bacteria, in the range of 1 m or more.
Adsorption of bacterial metabolites to mineral surfaces. Bacterial products such as surfactants can adsorb to mineral
surfaces, and have the potential to alter the wettability by making the surface more or less hydrophobic. This mechanism can
operate at any pore diameter, and may provide an alternate mode for biosurfactants to alter the mobility of the oil, since the
known biosurfactants do not appear to reduce the interfacial tension enough to mobilize the oil directly.
Coating of the mineral with exopolysaccharides or other biopolymers. This case is similar to the direct attachment of
bacteria to the mineral surface. These polymers are associated with cells; therefore, this mechanism is closely linked to cell
attachment. These polymers can be left behind on mineral surfaces even if the cells are released or die (Wanger et al. 2006).
The mention of surface wettability raises immediately the imagery of a clean fluid-fluid interface intersecting a molecularly
smooth solid substrate at a specific angle; the angle of contact is, according to the theory of surface thermodynamics, a welldefined physical property (Adamson and Gast, 1997). A unique angle of contact will in turn lead to capillary effects such as
the rise of a liquid up a vertical tube, or the spontaneous imbibition of oil in porous structures. Unfortunately, this
idealization can quickly become unrealistic as imperfections set in. These imperfections include: (1) surface roughness and
heterogeneities on the solid substrate, which can lead to severe hysteresis effects in contact angle measurement, and (2) the
adsorption of colloidal structures at the fluid-fluid interface, which may create an interfacial skin with complicated surface
rheological properties (in addition to the simple IFT). With the incorporation of microbial species into the system, the abovementioned imperfections are almost certain to occur. Adsorption of bacteria to an oil-water interface can give an elastic skin
(Kang et al., 2008), which can have profound ramifications on the traditional notion of wettability. For example, contact
angle can be measured by placing a liquid drop on a solid surface and determining the angle of contact. If the surface of the
liquid drop possesses an elastic skin, the final equilibrium shape will be significantly altered as additional energy is required
to stretch the skin; this is exactly analogous to the resting of a water balloon on a flat surface. The resulting contact angle
will bear no relevance to wettability. With a surface skin present at the oil-water interface, the notion of imbibition
becomes invalid.
In sandstone formations, the wettability of the mineral surfaces plays a secondary role in oil displacement; therefore,
wettability reversal by microbial activity is not a promising mechanism for enhancing oil recovery. In contrast, wettability
changes and imbibition are much more significant for oil recovery from carbonate reservoirs. A change from oil-wet to
water-wet conditions in a carbonate reservoir has significant benefit for recovery. Achieving such a reversal by adsorbing
bacterial metabolic products, such as biosurfactants, to the mineral surfaces could be an attractive mechanism. Despite this
opportunity to use biological mechanisms to change the wettability of carbonate formations, and the potential compatibility
of the mineralogy with MEOR operations (Tanner et al., 1991), there have been almost no reported studies on the wettability
of carbonate rocks in the presence of bacterial cells. Such studies would need to consider carefully the role of bacteria at the
oil water interface, as noted above.
10
SPE 114676
Effective treatment requires the formation of a long-lasting flow barrier within the formation. The biomass material
that is formed must be resistant to degradation by the indigenous microbes; otherwise the treatment would be
required at frequent intervals. For this reason, simple injection of a nutrient, such as molasses, may give a temporary
change but not a permanent blockage.
Addition of organisms to the reservoir is feasible, since the added microbes will tend to permeate the very high-flow
zones that are targeted. The added organisms must be able to survive at the reservoir conditions of temperature and
salinity, and in the presence of the crude oil.
The added organisms must be able to perform their task without removing the pre-existing organisms, and over a
range of nutrient concentration due to attenuation of added nutrients in the reservoir.
The reservoir must have high permeability zones or fractures between injectors and producers that result in poor
sweep efficiency.
SPE 114676
11
In their study of the Fuyu oil field in China, Fujiwara et al. (2004) found a strain of bacteria in a sample of reservoir rock
from the target reservoir, an Enterobacter species they designated CJF-002, that produced an insoluble cellulose polymer that
adhered to the reservoir rock. When these cells were present in the normal reservoir population, they were not effective.
When they were present at high local concentration in the presence of molasses, as a nutrient, they were able to out-compete
the other organisms present for the nutrients and produce the polymer. The other native organisms were not easily able to
degrade the polymer material. The simple addition of molasses was ineffective, but adding a sufficient concentration of
molasses with cells of CJF-002 was effective in forming polymer to plug a high permeability zone in a laboratory test. In this
case, the investigators significantly increased their chances of success by isolating an organism from the target reservoir. This
approach of bioaugmentation by indigenous bacteria ensured that the selected strain was able to survive at actual reservoir
conditions.
B.1.2 Reservoir Model for Improved Sweep Efficiency:
Figure 4 illustrates vertical sweep in a layered reservoir without cross-flow between layers. In principle, if the high
permeability layers are blocked, better sweep of the lower permeability layers is possible. In this situation, vertical sweep
efficiency and permeability blocking can be modeled using Stiles method (Craig, 1971; Stiles, 1949). The approach is
optimistic because neither displacement efficiency nor cross-flow is accounted for. None-the-less, the method provides an
order of magnitude estimate of the potential benefit of blocking high permeability streaks to improve sweep efficiency.
injector
k = 50 mD
k = 200 mD
k = 100 mD
k = 50 mD
Figure 4: Vertical sweep of water injection into a layered reservoir with no cross-flow.
The reservoir is divided into layers of different permeability and a thickness is assigned to each layer. It is assumed that water
sweeps through the highest permeability layer first. As each layer is swept, the oil recovery is determined and a new water-oil
ratio is calculated with the following equations:
k avg
RF = (1 S wi S orw ) H i +
(1 Ci )
ki
WOR =
Ci
M
1 Ci
(6)
(7)
where
i
Hi =
hj
j =1
n
h
j =1
Ci =
(kh)
j =1
n
(kh)
j =1
(8)
j
12
SPE 114676
The Stiles calculations, assuming that 5 feet and 12 feet of the highest permeability layers are shut-off, are given in Tables 7
and 8, respectively. If 5 feet are blocked (5/85 = 5.9% of pore volume), the predicted recovery factors at 95 and 98% water
cuts are 48.5 and 48.7%. The average permeability of the flowing reservoir is reduced from 128 to 107 mD. If 12 feet are
blocked (12/85 = 14.1% of pore volume), the predicted recovery factors at 95 and 98% water cuts are 49.6 and 51.8%,
respectively. In this case, the permeability is further reduced to 90 mD. Hence, the incremental recovery from blocking high
permeability streaks is in the order of 5%. From 6 to 14% of the pore volume must be blocked and a 15 to 30% drop in
injectivity is also expected.
The predicted incremental recovery may be optimistic because displacement efficiency and cross-flow are not accounted for.
On the other hand, blocking high permeability streaks may also improve areal sweep efficiency leading to higher incremental
oil recovery. If the reservoir is fractured or contains high permeability streaks, a similar incremental recovery could be
obtained with less pore volume blocked but with a greater decrease in injectivity.
Table 6. Unadjusted Stiles analysis (Swi = 0.23, Sorw = 0.15).
h
(ft)
3
2
4
3
13
2
2
3
10
2
2
8
7
6
5
6
5
2
perm
(mD)
500
400
300
250
200
120
110
105
100
95
90
80
60
50
40
30
20
10
kh
(mD.ft)
1500
800
1200
750
2600
240
220
315
1000
190
180
640
420
300
200
180
100
20
kh/sumkh
h/sumh
RF
WOR
wcut
(%)
11.1
25.9
52.3
66.7
93.4
94.5
95.4
96.4
98.6
98.9
99.1
99.7
99.9
100.0
100.0
100.0
100.0
0.138
0.074
0.111
0.069
0.240
0.022
0.020
0.029
0.092
0.018
0.017
0.059
0.039
0.028
0.018
0.017
0.009
0.002
0.138
0.212
0.322
0.392
0.631
0.653
0.673
0.702
0.795
0.812
0.829
0.888
0.926
0.954
0.972
0.989
0.998
1.000
0.035
0.024
0.047
0.035
0.153
0.024
0.024
0.035
0.118
0.024
0.024
0.094
0.082
0.071
0.059
0.071
0.059
0.024
0.035
0.059
0.106
0.141
0.294
0.318
0.341
0.376
0.494
0.518
0.541
0.635
0.718
0.788
0.847
0.918
0.976
1.000
0.158
0.192
0.244
0.280
0.328
0.426
0.447
0.458
0.469
0.478
0.486
0.505
0.542
0.562
0.580
0.598
0.613
0.620
0.35
0.59
1.05
1.42
3.76
4.14
4.54
5.19
8.51
9.51
10.64
17.37
27.65
45.56
77.40
196.81
1191.85
WOR
wcut
(%)
0.36
0.65
2.50
2.80
3.11
3.63
6.24
7.03
7.92
13.23
21.33
35.44
60.54
154.64
938.85
11.4
29.7
86.2
88.7
90.6
92.9
97.5
98.0
98.4
99.4
99.8
99.9
100.0
100.0
100.0
perm
(mD)
500
400
300
250
200
120
110
105
100
95
90
80
60
50
40
30
20
10
kh
(mD.ft)
1200
750
2600
240
220
315
1000
190
180
640
420
300
200
180
100
20
kh/sumkh
h/sumh
RF
0.000
0.000
0.140
0.088
0.304
0.028
0.026
0.037
0.117
0.022
0.021
0.075
0.049
0.035
0.023
0.021
0.012
0.002
0.000
0.000
0.140
0.228
0.532
0.560
0.586
0.622
0.739
0.762
0.783
0.857
0.906
0.942
0.965
0.986
0.998
1.000
0.035
0.024
0.047
0.035
0.153
0.024
0.024
0.035
0.118
0.024
0.024
0.094
0.082
0.071
0.059
0.071
0.059
0.024
0.035
0.059
0.106
0.141
0.294
0.318
0.341
0.376
0.494
0.518
0.541
0.635
0.718
0.788
0.847
0.918
0.976
1.000
0.154
0.202
0.256
0.292
0.338
0.440
0.461
0.472
0.479
0.487
0.496
0.512
0.548
0.566
0.583
0.600
0.613
0.620
SPE 114676
13
perm
(mD)
500
400
300
250
200
120
110
105
100
95
90
80
60
50
40
30
20
10
kh
(mD.ft)
2600
240
220
315
1000
190
180
640
420
300
200
180
100
20
kh/sumkh
h/sumh
RF
0.000
0.000
0.000
0.000
0.394
0.036
0.033
0.048
0.151
0.029
0.027
0.097
0.064
0.045
0.030
0.027
0.015
0.003
0.000
0.000
0.000
0.000
0.394
0.430
0.463
0.511
0.662
0.691
0.718
0.815
0.879
0.924
0.955
0.982
0.997
1.000
0.035
0.024
0.047
0.035
0.153
0.024
0.024
0.035
0.118
0.024
0.024
0.094
0.082
0.071
0.059
0.071
0.059
0.024
0.035
0.059
0.106
0.141
0.294
0.318
0.341
0.376
0.494
0.518
0.541
0.635
0.718
0.788
0.847
0.918
0.976
1.000
0.134
0.177
0.253
0.312
0.352
0.463
0.485
0.495
0.496
0.503
0.511
0.523
0.558
0.574
0.589
0.603
0.614
0.620
WOR
wcut
(%)
1.43
1.66
1.90
2.30
4.32
4.92
5.61
9.71
15.96
26.86
46.24
118.89
724.35
67.1
73.4
78.3
84.1
94.9
96.0
96.9
99.0
99.6
99.9
100.0
100.0
100.0
Addition of rich nutrients, such as molasses, must be balanced by the addition of nitrate in order to control souring
by sulfate reducing bacteria
2.
Bioaugmentation was apparently successful; in this case the cultivation of an organism from the target reservoir on
the surface, then injecting large volumes of this organism into the formation to control the local population in the
14
SPE 114676
presence of the added nutrients. Their analysis did not seem to consider the cost of preparing and handling batches
of the organism to inject into the formation. Depending on the volume of water in an actual field, the cost and
logistics of this inoculum preparation could be significant
3.
With time biopolymers are degraded, but the study by Fujiwara et al. (2004) did not consider this issue beyond a
time scale of a few months. The injection of stains that produce biopolymer will inevitably tend to encourage strains
of bacteria that could degrade this material.
4.
The focus of this analysis was the injection of rich carbohydrates, like molasses, which can be readily converted into
biopolymers like cellulose in a matter of hours. Any approach that would use in-situ hydrocarbon would be much
more challenging, both in terms of the Microbiol. to stimulate a particular population, and the rate of the metabolic
processes.
SPE 114676
15
other and flow. Miscible gas injection can potentially recover all of this residual oil (Green and Wilhite, 1998).
Immiscible gas injection has been shown to cause the oil to spread into a film (Kantzas et al., 1988a,b; Oren et al., 1994)
which can flow and be recovered. Immiscible gas injection, however, suffers from gravity override and poor sweep
efficiency and the potential for recovering the residual oil is limited. Some improvement in sweep efficiency after
waterflooding is possible, particularly if gravity under-ride has occurred. A significant reduction in residual oil saturation
is possible with a vertical gas flood (Kantzas et al., 1988b). For effective sweep, at least 0.1 to 0.3 pore volumes of gas are
required for immiscible water-alternating gas (WAG)-type processes and at least one pore volume of gas for a miscible
displacement (Green and Wilhite, 1998). Also note that effective permeability is reduced in three-phase flow.
Reduction of Oil Viscosity: In undersaturated reservoirs, some microbial gas is likely to dissolve in the oil and reduce its
viscosity. Methanogens produce about 60% methane, 40% carbon dioxide. Methane will partition between the oil and gas
phases but carbon dioxide will partition to the water phase as well. Sulfate reducers produce mainly carbon dioxide,
which can significantly reduce the viscosity, and hydrogen sulfide which would be less effective in changing the oil
properties. Lower oil viscosity improves the mobility ratio. While the residual oil saturation to water will not decrease, the
oil recovery at an economically limiting water-oil ratio could increase. Better sweep efficiency is also possible. Both
factors are only likely to be significant in reservoirs with an unfavorable mobility ratio. Oil swelling could also liberate
some residual oil.
Repressurization: Since gas has a lower density than oil at reservoir conditions, the microbial conversion of oil to gas has
the potential to increase the reservoir pressure. An increase in reservoir pressure would normally increase production
rates. However, if a free gas phase forms, the rate improvement would be offset by the loss of relative oil permeability in
three phase flow. Also the mobility of gas is higher than that of oil or water and therefore it is likely that the generated gas
would be produced before any significant pressure increase occurred.
Note that if the microbes consume some oil to produce microbial gas, the viscosity of the remaining oil will be higher than
the original oil. As the light oil fractions are consumed, the gas will be less soluble in the remaining higher boiling material.
Eventually an immobile heavy oil residue will remain and only gas will flow. The use of microbes to convert immobile oil to
flowing gas is outside the scope of this study. The following analysis is concerned only with potential increases in ultimate
oil recovery. The time required to achieve this recovery and the challenges in delivering and maintaining the microbes in the
reservoir are outside the scope of the study and are not considered.
B.3.1 Application to the Subject Reservoir
The reservoir is highly undersaturated (Pb = 835 psia, Pi = 5600 psia). Therefore, if the microbial gas does not flow as soon as
it is generated, the initial gas will likely dissolve in the oil rather than form a distinct gas phase. The potential benefits are
then an increase in sweep efficiency and oil rate due to a reduction in the oil viscosity and a reduction in the residual oil
saturation due to swelling of the oil. From this perspective, the example reservoir presents a very favorable potential
application of MEOR by gas dissolution, because of its undersaturation. If a pore volume of gas is generated, a miscible
displacement could occur. If the gas does not dissolve in the oil, then a WAG-like displacement may be possible. For a
saturated or slightly undersaturated reservoir, the generated gas will likely flow immediately and only the miscible
displacement or WAG-like mechanisms are relevant. We consider three cases that correspond to the potential behavior of the
biologically-generated gas; reduction in oil viscosity, swelling of the oil by the gas, and gas flooding.
B 3.1.1 Viscosity Reduction:
The viscosity of the oil at saturated reservoir conditions is 1.1 mPa.s. The potential reduction of viscosity was assumed to be
50%. This reduction corresponds to plausible solubilities of methane or carbon dioxide in the oil as will be discussed later.
Viscosity impacts oil displacement. Oil displacement in a waterflood can be expressed as a product of the displacement
efficiency, Ed, and the macroscopic sweep efficiency, Ev:
ROIP = E d E v OOIP
(9)
where ROIP is the recoverable oil in place from waterflooding and OOIP is the original oil in place. Both the displacement
and sweep efficiencies depend partly on the oil viscosity.
Displacement Efficiency at Economic Limit: Displacement efficiency is a measure of how much oil is swept by water in the
flooded zone. It is a function of the oil and water mobilities and therefore depends on the relative permeability relationships
and the fluid viscosities. Displacement efficiency can be determined from fractional flow defined as follows:
16
SPE 114676
fw =
1
k
1+ o w
kw o
(10)
The fractional flow values, fw, are equivalent to water cut based on reservoir volumes.
In this case, the relative permeabilities were determined from the Corey equations:
k row = k rowe (1 S wD )
k rw = k rwe (S wD )
(11)
(12)
where
S w S wi
1 S wi S orw
S wD =
(13)
The Corey parameters and viscosity data are given in Table 9. A fractional flow curve was generated from the data provided,
as shown in Figure 5. The Welge method was used to estimate the average water saturation at various fractional flow values.
The displacement efficiency is calculated from the average water saturation as follows:
Ed =
S w,avg S wi
(14)
1 S wi
Displacement efficiencies at each water cut are given in Table 10. The calculations were repeated assuming that the oil
viscosity was reduced to 0.55 mPa.s, with the results also shown in Table 10. The reduction in oil viscosity could potentially
increase the displacement efficiency by approximately 5 percentage units.
1.0
0.8
fw
0.6
0.4
0.2
0.0
0.0
0.2
0.4
0.6
0.8
1.0
Sw
Figure 5. Determination of the average saturation (Sw) in a linear waterflood displacement using the Welge Method.
An oil viscosity of 1.1 mPa.s was used in this example. fw is defined in equation 10.
SPE 114676
17
o = 1.1 mPa.s
Sw,avg
Ed
0.621
0.63
0.652
0.68
0.689
0.74
o = 0.55 mPa.s
Sw,avg
Ed
0.655
0.69
0.680
0.73
0.711
0.78
Sweep Efficiency: The reservoir is currently operating at a 90% water cut. The viscosity of the oil at saturated reservoir
conditions is 1.1 mPa.s and the water viscosity is approximately 0.3 mPa.s. The given relative permeability end points are 0.8
and 0.5 for oil and water, respectively. Hence, the mobility ratio is approximately 2.6. Areal sweep correlations (Craig, 1971,
Willhite 1986) indicate that the recovery factor at breakthrough can be substantially improved if the mobility ratio is reduced.
However, the potential to increase sweep efficiency at a 90% water cut is limited. For example, if the mobility ratio were
reduced to unity (oil viscosity reduced by 60%), the sweep efficiency could be increased by approximately 2 to 5 percentage
units.
Overall: The potential improvement in recovery factor is given by:
RF = (E d E v )new (E d E v )current
(15)
The current recovery factor is 28% overall and 37% in the main area. The expected displacement efficiency at the current
90% water cut is 63%. Therefore, the sweep efficiency is currently 44% overall and 59% in the main area. If both the
displacement and sweep efficiencies were improved by 5 percentage units, the incremental recovery factors are:
Overall: RF = (0.68)(0.49) (0.63)(0.44) = 0.056
Main: RF = (0.68)(0.64) (0.63)(0.59) = 0.064
Hence, the maximum potential overall improvement in recovery factor if oil viscosity was reduced by 50% is in the order of
6%.
The microbial gas requirements are as follows. The viscosity of methane at saturated reservoir conditions is approximately
0.0005 mPa.s. If we assume the following mixing rule:
= exp{ o ln o + CH 4 ln CH 4 }
(16)
where is volume fraction, then the methane must make up 9% of the oil volume to reduce the oil viscosity by 50%. If only
methane were generated, the gas requirement per OOIP is:
G gen
OOIP
(17)
where Ggen is the surface volume of gas required and Vr is the reservoir volume occupied by the oil and dissolved gas.
Saturation and viscosity data for CO2 in stock tank oils are reported by Whitson and Brule (2000). At 5500 psia and 210F,
the viscosity of a 1 mPa.s oil can be reduced by 50% at a CO2 content of approximately 22 mol%. For the example reservoir
fluid, 22 mol% is equivalent to 8 vol%. If only CO2 were generated, the required amount of gas per OOIP is:
18
SPE 114676
Ginj
OOIP
(18)
Note that Equations 10 and 11 assume that all of the gas partitions to the oil.
B 3.1.2 Oil Swelling:
If gas dissolves in the residual oil, the oil will swell. It is possible that some of the excess oil volume will then be swept out of
the reservoir. An order of magnitude estimate of the potential increase in oil recovery can be made with the following
assumptions:
Generated gas that dissolves in the oil will increase the bubble point of the mixture. The process will continue until
the bubble point equals the current reservoir pressure.
All generated gas immediately dissolves in the oil until Pb=P (i.e. miscible gas)
The volume of swelling equals the volume of dissolved gas at reservoir conditions.
The residual oil saturation does not change and therefore the volume added by swelling will be produced.
The composition of this produced volume is the average composition of the swollen oil. This composition will
change as more gas dissolves in the oil but will be approximated as the composition of a mixture with a bubble point
halfway between the current bubble point and the current reservoir pressure.
The first step is to determine how much gas dissolves in the oil until the bubble point equals the reservoir pressure. A
rigorous calculation would require a compositional fluid model. A simple order of magnitude estimate can be obtained from
the black oil PVT data. The amount of gas that dissolves to reach a new bubble point is given by:
SGIP
= Rs ( Pr ) Rs ( Pb )
OOIP
(19)
where SGIP is solution gas oil in place, Rs is the solution gas-oil ratio, Pr is the reservoir pressure, and Pb is the original
bubble point pressure. The solution gas-oil ratio at the original bubble point pressure of 835 psia is 180 scf/stb. This point
was fit with the Vasquez-Beggs correlation, as shown in Figure 6. The same correlation was then used to calculate the
solution gas-oil ratio for a bubble point pressure equal to the current reservoir pressure of 5500 psia. The calculated solution
gas-oil ratio at the new bubble point is 1710 scf/stb. Hence, the amount of microbial gas that can dissolve in the oil is 1710
180 = 1530 scf per stb of oil.
The volume of dissolved microbial gas at reservoir conditions is given by:
Vdg
RmOIP
SGIP
Bg
RmOIP
(20)
And if the residual oil saturation does not change, the volume of displaced fluid equals Vdg. If all of the displaced fluid is oil,
the maximum change in oil recovery is given by:
RF =
SGIP B g
RmOIP Bo
(21)
At 5500 psia, the calculated values of Bo and Bg are 1.86 rb/stb and 0.654 rb/Mscf. The incremental oil recovery is then:
RF =
SGIP B g
0.000654
= 1530
= 0.54
1.86
RmOIP Bo
(22)
SPE 114676
19
2000
PVT data
Vasquez-Beggs, Pb=Psat
Vasquez-Beggs, Pb=Pr
Rs (SCF/STB)
1500
1000
500
0
0
2000
4000
6000
Pressure (psia)
Figure 6. Fitting and extrapolation of solution gas-oil ratio with the Vasquez-Beggs correlation.
The predicted maximum incremental oil recovery is 54%. This estimate is too high because the dissolved gas will be
produced with the oil. When the bubble point reaches 5500 psia, the additional dissolved gas makes up approximately 50% of
the fluid volume at reservoir conditions. Therefore, while displaced fluid is flowing, the average dissolved gas makes up
approximately 25% of the fluid. Hence, the incremental oil recovery should only be 75% of the maximum value; that is,
0.75x0.54 = 0.40.
This analysis suggests that if 1530 scf of microbial gas can be generated per stb of oil, then 40% of the remaining oil could be
recovered. Assume that only the currently swept zones are affected by this mechanism (oil is still capable of flowing in
unswept areas). The remaining oil saturation in the swept zones is in the order of 38% (see Table 10). The potential
improvement in recovery factor is then 0.40x0.38=0.15 or 15% of the OOIP.
B 3.1.3 Gas Flood:
Here, the most optimistic assumption is that no gas dissolves in the oil. Assume that 0.20 pore volumes of gas are required.
Immiscible gas floods have increased the recovery factor of existing waterfloods by up to 20% but more typically by 5%
(Christensen et al., 2001; Awan et al., 2006). Assume a 10% increase in oil recovery. Note, the estimated recovery is
optimistic because vertical displacement is unlikely given that the bacteria are to be distributed throughout the reservoir.
The gas requirement per OOIP is:
(0.2 PV )gas
=
OOIP ((1 S wi ) PV )oil
G gen
Boi
0.2
1.2
=
= 477 scf / stb
B
0
.
77
0
.
000654
gi
(23)
At a 28% current recovery factor and assuming that the generated gas requirement is still 0.2 pore volumes, the required
amount of gas per remaining OIP is
(0.2 PV )gas
=
RmOIP ((1 RF )(1 S wi ) PV )oil
G gen
Boi
0.2
1.2
(24)
20
SPE 114676
Case 2. Formation of carbon dioxide from degradation of aromatics (benzene) under nitrate reducing conditions from
Burland and Edwards (1999). They observed a minimum requirement of 10 mol of nitrate consumed for every mol of
benzene. Assuming that petroleum degrades with the same yield factors as pure benzene, we obtain:
Biomass yield
Maximum CO2 yield
These yield factors were used to calculate the conversion of oil required from the above cases, taking the optimistic
case that all of the gas product was carbon dioxide.
Case 3. Addition of carbohydrate
As an alternative to conversion of the oil in place, we also considered the gas formation from adding sugars such as
molasses under anaerobic conditions. Values of circa 742 std L/kg (12 SCF/lb) of dissolved organic are common in
wastewater treatment (Bailey and Ollis, 1986).
Based on the assumptions of the reservoir engineering models, the incremental recovery from gas drive MEOR mechanisms
would range from 6% due to viscosity reduction to 15% due to swelling of the oil. Since the gas required for each mechanism
differed, the results were normalized in Table 11, on a basis of inputs required per incremental barrel of production due to
MEOR. In each case, optimistic assumptions were used by assuming that all of the gas yield was carbon dioxide, which then
dissolved only in the oil in mechanisms A and B, or which did not dissolve in oil or water for the gas drive mechanism
(Mechanism C).
Table 11. Incremental oil recovery ratios from material balance calculations
Mechanism
A. Viscosity
reduction
B. Swelling
C. Gas drive
Gas required
Incremental
recovery,
%OOIP
6
SCF/b
bl
Std
L/bbl
Case 1
Alkanes
Case 2
Aromatics
208
5844
200
62
Case 2
Nitrate
required
Kg
nitrate/bbl
recovered
571
15
10
1530
662
42985
18599
588
382
182
118
1680
1091
Case 3
Carbohydrate/bbl
recovered
Kg carbohydrate/bbl
recovered
131
386
250
If the microbes convert residual oil in place, the cases considered required conversion of 62-588 kg crude oil/barrel of crude
oil recovered. At first glance, these lower bound of this range may appear to be a reasonable target. The requirement for
nitrate, however, puts this approach into perspective. Nitrate is required for the respiration of the microbes in the reservoir,
and to ensure that souring is avoided. Burland and Edwards (1999) observed that at least 10 mol of nitrate were consumed for
every mol of benzene under anaerobic conditions. Their data indicated values as high as 40 mol nitrate/mol benzene
converted. Consequently, although the gas yields from this Case 2 are high per unit of crude oil converted, the cost in terms
of nitrate addition is very high. Given the data of Burland and Edwards (1999), the yield of carbon dioxide is 170 std L/kg
nitrate (as ammonium nitrate). For the best case listed above, the addition of at least 571 kg of nitrate would be required for
each incremental barrel of crude oil recovered. One barrel of the example North Sea crude oil contains 137 kg of oil,
therefore, the amounts of nitrate required are clearly much too high for these mechanisms to be feasible.
Use of carbohydrates as nutrients instead of crude oil would give intermediate yields of gas; lower than conversion of
aromatics but higher than n-alkanes. The amounts of carbohydrates required for incremental production are all in the range of
1 to 3 kg carbohydrate/kg incremental crude oil recovered, which makes this Case 3 completely infeasible. This conclusion is
completely consistent with the previous study by Sarkar et al. (1991).
These unfavorable ratios are the best case, and do not consider a number of biological barriers, such as the problem of placing
the bacteria and the added nutrient material throughout the reservoir volume, to avoid plugging the injectors. For cases 1 and
2, the conversion of the lightest fractions of the crude oil in the swept zone would significantly increase the viscosity of the
remaining material and give shrinkage that would invalidate the above analysis. Conversion of only 5% of the crude, all of
which would be in the 350 C- fraction of the crude (C20 or less) would increase viscosity by 1.5 times (Peries et al. 1988).
The most optimistic case in Table 11 requires conversion of 2.7% of the original oil in place, or 7% of the oil in the swept
zone. Consequently, this mechanism would increase the viscosity of the oil by at least 1.5 times in the swept zone, on a dead
SPE 114676
21
oil basis. The benefit of the dissolved gas would offset this result, but the net effect would be less improvement in viscosity
and a lower incremental recovery than indicated in Table 11.
These calculations show that biological generation of gas from the oil in place is not a feasible method to recover additional
crude oil, whether by swelling of the oil, reducing its viscosity, or by gas flood. In particular, the requirement for nitrate to
control souring and to sustain large scale modifications to the reservoir composition makes the approach infeasible. This
conclusion does not rule out the possibility of gas production from residual oil as an objective in it own right; but this
objective was outside the scope of the study.
B.4 Microbial Solvent Production In Situ
Another suggested mechanism for MEOR is the production of solvents in situ, which would dissolve in the crude oil and
reduce its viscosity. A microbially generated liquid solvent such as butanol would likely partition between the oil and water
phases in the reservoir. The portion of the solvent that dissolves in the oil may reduce the oil viscosity, increasing its
mobility. As discussed in Section B.3, increased oil mobility can lead to increased oil recovery at a given economically
limiting water-oil ratio.
However, as discussed in Section B.3, a 50% reduction in oil viscosity is required to gain 6% incremental oil recovery for the
example reservoir. The oil viscosity of this reservoir is 1.1 mPa.s. The viscosity of n-butanol at 99C is 0.55 mPa.s (Reid et
al., 1977). There is so little difference in viscosity between the oil and the solvent, that a significant reduction in viscosity is
not possible. Even a small potential gain in oil recovery would require very large volumes of solvent. For the case of the
example North Sea reservoir, this mechanism offers no benefit in terms of oil recovery.
Discussion
Prospects for Individual Mechanisms:
The prospects for MEOR mechanisms are summarized in Table 12, based on the analysis of material balance calculations and
an assessment of reservoir performance from this study. The incremental oil yield in each case is given on a consistent basis
of L of incremental crude oil per kg of added material. The mechanisms were rated as good, poor, or very poor on the basis of
the yield ratio, which was the ratio of incremental oil production to the input of nutrients or other materials to the reservoir. A
mechanism with an estimated yield ratio significantly greater than unity, under best case conditions, was rated as a good
prospect for consideration or development. A mechanism with a yield ratio near unity was rated as a poor prospect, because
our analysis constituted an optimistic best-case scenario for the performance of each mechanism in terms of reservoir
transport and microbial effectiveness. Mechanisms with yield ratios of much less than one were rated as very poor.
Table 12 Summary of MEOR Mechanisms for Light Crude Oil in Sandstone Reservoirs
Mechanism
Paper
Section
Modification of interfacial properties
Biosurfactants
A.1
Alteration of wettability
A.2
A.3
Prospects
for MEOR
Reasons
Poor
Very Poor
Unknown
Unknown
Good
Very poor
Very poor
Very poor
22
SPE 114676
The first group of mechanisms has the attraction of modifying only interfacial properties, offering the potential for maximum
impact with minimum input required from the surface. Although the study of biosurfactants over many years has been
justified partly for MEOR applications, the production of biosurfactant alone did not improve the capillary number enough
for the example reservoir to give significant mobilization of the oil. Biosurfactants and chemical surfactants share this
common characteristic. Given only a marginal increase in production, the amount of input material makes this approach
unattractive. Also several key issues have not been seriously considered in the biosurfactant literature including the losses of
surfactant to the surface of the reservoir minerals, and biodegradation of surfactants by other species already present in the
reservoir. Stimulation of biosurfactant production over an extended period to sweep a reservoir would inevitably stimulate a
population of biosurfactant degraders.
Changes in the wettability of a sandstone formation are unlikely to give a significant benefit. The residual oil saturation of
sandstones does not vary significantly with wettability. Also, wettability effects are likely to be dwarfed by the simultaneous
effect of a reduction in interfacial tension. The most interesting prospect is the use of bacteria to attach to the crude oil
interface, giving emulsified droplets that could plug permeable zones in the reservoir. This mechanism would not plug
fractures, but it could offer control of flow into high permeability sandstone zones. Enhancing the conformance by promoting
flow of water into low-permeability zones would increase production. Further experimental investigation of this potential
mechanism could be fruitful.
The second group of mechanisms required the modification of the bulk properties of the reservoir or the reservoir fluids. In
every case, material balance calculations showed that attempts to change the properties of a significant volume of reservoir
rock or reservoir fluids were impractical. The amount of input material required would exceed the incremental production of
crude oil. The one exception is the use of bacteria and nutrients to plug high permeability fractures with biopolymer and cells.
In this case, the choice of a suitable reservoir has the potential to enable a significant improvement in the areal sweep
efficiency with a minimal addition of material (bacteria and nutrients) from the surface. Suitable reservoirs would need to be
identified where fracturing is controlling, that offer blockable fractures which control conformance. The selection of suitable
organisms to produce a stable biopolymer appears essential to the success of this approach. The performance of these
candidate bacteria must be assessed under the conditions of the reservoir, including the presence of the crude oil and the
actual local pH. The latter parameter is often reduced in situ by the dissolution of carbon dioxide at the high pressure that
exists in the reservoirs. The operation of the waterflood must also take into account the reduction in injectivity caused by
plugging of highly permeable fractures. If the flow rate is maintained constant by increasing the injection pressure, then new
fractures will tend to form, negating the benefit of the MEOR treatment.
The main disagreement between this study and previous work is our conclusion that the potential for the use of biosurfactants
is poor. For example, although Sarkar et al. (1991) agreed that bulk modification of the reservoir or its fluids by injecting a
carbon source such as glucose was impractical, they proposed that the production of biosurfactants could achieve significant
improvement in recovery. Unfortunately, their calculations and simulations to support this conclusion assumed that the
bacteria produced not only surfactant, but also alcohols and polymer to enable a combination of low IFT and viscous
displacing fluid. Their calculations assumed a capillary number of ca. 1.5 x 10-4 due to the combination of these factors,
which is comparable to our best estimate for biosurfactant, based on the lowest IFTs reported for biosurfactant alone (the
most optimistic estimate for biosurfactant was a capillary number of 2 x 10-4, based on an IFT of 0.06 mN/m). While our
estimates were similar in the magnitude of incremental oil recovery (Sarkar et al. (1991) estimated that 11% incremental oil
recovery could be achieved) our calculations showed that the material input requirements to achieve this goal were very
large. One major unknown in this analysis, which requires better data, is the loss of biosurfactant due to adsorption. This
effect is well known in the EOR application of chemical surfactants, but has received little attention in the literature on
biosurfactants. The second major unknown is the rate of biodegradation of the surfactant by other organisms. Such
degradation will be enhanced by sustained addition of nutrients to achieve a flood of biosurfactant formed in situ.
Regardless of estimates of the benefit of interfacial tension, the growth of organisms in situ on the oil water interface will
have a significant role in producing complex emulsions that are stabilized by cells and surfactant. The flow of such emulsions
through the reservoir will be complex, and may lead to plugging as discussed in Section A.3.
The conclusions of this study are almost completely independent of the specific details of the reservoir; we would expect
similar results for a range of permeabilities and pore size distributions for other sandstone reservoirs with light crude oils.
Mechanisms that affect the mobility ratio, such as viscosity reduction, depend on the relative permeability curves and the
permeability variation of the reservoir. Somewhat higher incremental oil recovery may be possible for reservoirs with
reservoir heterogeneity. Mechanisms that mobilize residual oil, such as surfactant addition, will be more effective for higher
residual oil saturation. As well, the adsorption of surfactant on the reservoir rock varies considerably between reservoirs
depending on the clay content. However, since optimistic evaluations were performed in all cases, these differences are
unlikely to alter the conclusions of this study.
SPE 114676
23
In every case, the analysis assumed effective transport of the bacteria in the reservoir to consider the most optimistic possible
case for each mechanism. Consequently, the exact size and adhesion properties of the bacteria did not affect the screening of
mechanisms. Similarly, the details of salinity and temperature did not enter our analysis; we assumed that active organisms
with the desired potential were available in each case. The pressures of oilfield operation have an indirect impact on bacterial
growth and/or by-product formation through the dissolution of carbon dioxide at elevated pressure. This variable must be
considered in screening bacteria for in situ operations.
Combinations of Mechanisms:
The prospects for combining mechanisms for bulk modification of the reservoir or its fluids are as poor as each mechanism
independently. Additive combinations of mechanisms that each require the addition of large quantities of material, for
example, gas production plus solvent production, will still fail due to the overall material balance. Combinations of
mechanisms that give synergistic or non-linear interactions are more interesting, but also more difficult to access. First, we
will consider the mechanism of biosurfactant production, which was rated as a poor prospect in our analysis but which has
been promoted by many previous investigators. Two possible combinations could enhance the effectiveness of biosurfactant:
1. Combine biosurfactant with an alcohol as co-surfactant and a polymer to increase the viscosity. This combination provides
lower IFT than the surfactant alone, and the polymer will increase the viscosity of the aqueous phase to achieve more
efficient displacement of the oil. This combination was used by Sarkar et al. (1991) in their analysis of MEOR, and the data
were presented in Figure 3 show that the large capillary numbers achieved by this combination could indeed give significant
mobilization of residual oil. This combination of mechanisms requires simultaneous release of surfactant, alcohol, and a
soluble polymer in the aqueous phase. Unfortunately, none of the studies of biosurfactant production have demonstrated such
a combination. In addition, this combination requires a significant change in the bulk composition of the mobile aqueous
phase, to give a polymer bank with a significant fraction of the pore volume of the reservoir. This combination no longer
requires a modification of a thin interface between the oil and the water, rather, it requires a much more significant shift in
composition, which in turn requires the addition of large quantities of nutrient material from the surface. Even if organisms
could be isolated to simultaneously provide all three components to create a surfactant/polymer flood, the attendant material
requirements and biomass production would be a serious issue.
2. Control the pH in order to enhance the effectiveness of the surfactant or to suppress adsorption to mineral surfaces. Some
of the lipopeptide surfactants give lower IFT at pH 5 to 6 (Table 5). In the sandstone case, such a low pH may occur naturally
depending on the amount of carbon dioxide in the gas phase that is available to dissolve. Adding acid to reduce the pH of an
entire reservoir is not an attractive option. Conversely, the use of pH >7 has been proposed to control the adsorption of
anionic surfactants to mineral surfaces, particularly in carbonate reservoirs (Zhang et al. 2006). Addition of a base, such as
sodium carbonate, is as unattractive as adding an acid. The biosurfactants are all non-ionic compounds, therefore, their
adsorption would not be as sensitive to pH as non-ionic surfactants. These comments suggest that future evaluation of
biosurfactants must carefully consider the in situ pH of the target reservoir, as well as the salts and mineral chemistry that
influence surface adsorption.
Evaluation of New MEOR Mechanisms:
We suggest that proposed new MEOR mechanisms can be evaluated on a preliminary basis by following the approach taken
in this study. We recommend the following sequence of analysis of new proposals. The first step is to define the potential
mechanism in enough detail to allow material balance calculations using a simple model of selected reservoir type. If the
mechanism is analogous to established EOR methods, then documentation on these designs can allow an assessment of
performance. Where these data are lacking, then an experimental plan will be required to measure the intended mechanism
and check the proof of concept. An example is the role of bacterial surface skins on the plugging of pores by oil droplets,
where only the most preliminary results are available in the open literature.
The heart of the assessment process is to check the mass balance, to determine the potential oil recovery versus the amount of
input materials required. The literature on MEOR contains many examples where a simple mass balance has not been
considered in evaluating a proposed scheme. If the yield factor is favorable at this point, then the feasibility of the proposed
biology must be assessed. The robustness of any added organisms must be addressed under in situ conditions, as well as the
ability of the mechanism to function in the presence of other organisms indigenous to the reservoir. Given the almost certain
presence of an active mixed population in a reservoir, then specific organisms or reaction paths must out-compete the
indigenous organisms. The recommended practice is to consider indigenous organisms isolated from the reservoir for MEOR
applications due to their tolerance for the specific conditions in the reservoir. These organisms can then be cultured at the
surface and injected into the formation.
24
SPE 114676
Finally, a more complete assessment of a proposed mechanism must go beyond the present study and consider the issues of
transport in the subsurface, to ensure that the organisms, nutrients and products will be transported and distributed in the
reservoir as intended. The analysis in this study was highly simplified by assuming the uniform distribution of nutrients and
microbes into a heterogeneous flow environment in a reservoir.
Acknowledgements
The authors are grateful to Duncan Anderson of The Industry Technology Facilitator (ITF), Aberdeen, for his help and
support in securing funding for this work from the following companies: BP, Chevron, ConocoPhillips, Eni, Maersk Oil,
Shell, StatoilHydro, and Total.
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