Sie sind auf Seite 1von 9

(gD

'pt.

peRxasa HEAVyNDo ENGTNEERTNc

PLANT & PROCESS EQUIPMENT DIVISTON

PERKASA

IFICA
Section lX ASME Boiler and Pressure Vessel Code, 2010 Edition,

ZA{a

Addenda
of

Company Name

By
Date

PT. Perkasa Heavyndo Engineering

Welding Procedure Specification

No.

W.E.1

.1

.N-004

Date : July29 2013

Revision No. : 0
Welding Process(es)

:
PQR No. :

Supporting

FCAW

Type(s)

JO|NT (QW - 402)

Welding Engineer

July29 2013
Q. E.1

.1

N-004

Semi Automatic

Details

Joint Design : As pir joint Details


Backing : With or without
Backing Material (Type) : base metal, weld metal / Ee
Root Spacing : As per drawing

See Applicable Drawing & Wdd map

Retainer: None
Others : None

BASE METALS {OW.4O3}


P-No : 'l
Group No. : 1,2,3
(Or Specification type grade) :
(Or Chem. Analysis and Mecfr. Prop) :
Thickness Range
Base Metal
Groove : 5 - 32 (mm)
Pipe Dim.Range Groove : All Diameter
t per pass max. : 13 mm

Others

To

p-No

: 1

Group No. : 1,2, 3

Fillet: Alt Size


Fillet: All Size

Fillet: All Size

: None

FTLLER METALS (tV - 4O4)

Specification No. (SFA)

5.20
E71T-1

AWS No. (Classification)

F-No.:
A- No. :

o
1

SizelDiameter of filler metals


FluxMire Class
Clasification
Supplemental
Alloy elements (flux l powder filler metal / filler metal) :
Flux Designation
Filler metal product form (Solid or Metal core/Flux corelpowder)
+ Filler

Consumable lnsert
Flux

- 1.6 mm
N.A
None
None
None
N.A
Flux Core
N.A
N.A
N,A

'1.2

t Deposit Weld Metal Thickness Range


Groove:
Fillet:
Flux- type

ALL Size
:

Recrushed Slag

Others:

32 mm ( maximum )

N.A
N,A
None

PT. PERKASA HEAVYNDO ENGINEERING


PLANT & PROCESS EOUIPMENT DIVISION

PERKASA
Sheet:

Date : July 29 2013

WP$ No. : W.E.i.1.N-004

PO$T WELD HEAT TREATMENT (AW - 407)

POSTTTON{OW-405)
Position(s) of

Welding

Groove

Progression

Position of

Others

Fillet

PRE HEAT (AW Preheat Temp"

Ternperafure Range : None


Time Range
: None

: None

Others

: Any

Vertical Up
: Any

: Thk < 25 mm

Present Composition
FlowRate

Gas(es) I Mixture(%) I

= 25oC

Thk>25mm=800C
lnter pass Temp.

Preheat

Max.

Maintenance

Others

: 260

'. CQz I
Trailing: NA I
Backing: NA I

oC

Shielding

: Still in air after welding


: None

Polarity: EP

Current AC or DC : DC

400 (A)

Volts : 22

: Pulsing ; N.A
Tungsten Electode Size and Type
Mode of Metal Transfer

Heat

lnput

Spray, Globular, Pulsed

; None

Electrode Wire feed speed

range

: N.A

99.9 I
NA I
NA I

TECHNTQUE (OW-410)
String or Weave Bead

ELECTRTGAL CHARACTERTSTTCS (OW - 409)

Amps : 140

: None

GAS (OW - 408)

'f06)

Min.

2 af 2

10

25 Lpm
NA
NA

Orifice,Gas Cup /Nozzle S2e(mm)

: Both
:10-24

lriitial & lnter pass Cleaning

: Brushing,Chipping

Methode of Back Gouging


Contact Tube to Work Distance(mm)
Muttiple or Single Pass (per side)
Muftiple or Single Electrode
Travel Speed (Range) - CmlMin
Oscillation
Peening
Elec*rode Spacing
Closed to out chamber (for GTAW)
Melt in to key hole (for PAW)
Use of Thermal Process

:CMG,

32 (V)

Others

Grinding
Grinding
: 10 - 25
: Multiple
: Single

:7-30
: None
: None
. None

:N.A
:N.A
: None
: None

tr\

E71T-1
E71T-1
E71T-1

EA'
t<

gcn

PT. PERKASA HEAVYNDO ENGINEERING


t

/^a

:wt

.Ii -*

Cardisari i,ligts

ti

i=l

l-sl
,\ ?.
1

A,/^^n
,,""

*o",o,"")fuq

041?1987031cJ,-i2

lr-

^(0
ti

LnO
C.

PT. PERKASA HEAVYNDO ENGINEERING


PI.ANT & PROCESS EQUIPMENT DIVISION

PERKASA

Section lX, ASME Boiler and Pressure Vessel Code 2010 Edition, 201 1a Addenda

Company Name : PT.Texmaco Perkasa Engineering


: Q.E.1.1.N-004
Procedure Qualification Record {PQR) No
: W.E.1.1.N-0O4
Welding Procedure Specification (WPS) No.
: FCAW
Welding Procss (es)

Joints (QW - 402)

Bead No

Process

Date

July

Type

SEMI AUTOMATIC

29 2013

Electrode
Amp.(A)
dia. (mm)

Vott

Speed
(mmimin)

Heat lnput
(J/mm)

?'
i,

lf

BASE METAL (aW -,f03)


Material 6pec : SA 516 Gr 70

To

: NA
Coupon
Thickness of weld deposited : 16 mm
Weld metaldeposit/pass : 3-4mm
Others
: None

FCAW

1.2

155

22

72

2590

FCAW

't.2

192

24

108

2560

FCAW

1.2

2M

23

1't7

240,6

FCAW

1.2

22

110

FCAW

1,2

212
213

21

122

2544
2200

FCAW

1.2

220

24

145

2185

POST WELD HEAT TREATMENT (AW - 407)


None

SA 515 Gr 70

P-No.: 1 GroupNo.:2 To P-No.:1


ThicknessofTestCoupon : 16mm

GroupNo.:2

Temperature :
:
Time'
:
Others

None
None

Diameter of Test

cAs (aw -408)


Present Composition
Gas (es)

FTLLER METAL (QW - 404)

SFASpeification
AWS Classification
FillerMetal F-No
Weld Metal Analysis A - No
Size of Filler Metal
Classification
Filler Metal Produc{ Form
Supplementary Filler Metal
Electrode Trade Name
Flux Trade Name
Alloy Element
+ Filler Metal
Recrushed Slag
Consumable lnsert
Others

Trailing

: E71T-1
:6
:
: 1.2 mm
: None
: Flux Cored
: None
: Kisweld - K 717
: N.A
: None
: N.A
: N.A
: N.A
: None

Backing

(AW -40s)

ELECTRTCAL CHARACTERISTIC (QW 409)

Cunent
+ Pulsing
Heatlnput(J/mm)
Tungsten Electrode
Others
TECHNTQUE {AW
String or Weave

Groove
Fillet
Weld Progression
Others

3G

Position of

:
:
:

NA
Flat
None

PRE HEAT (OW -406)


Preheat Temperature
lnter pass Temperature

Others

: 3O

oC

: 260

"C

None

Max.

: DC
: N.A

Polarity : EP

:2185-2590

:
:

N.A
Transfer mode - Globular

-410)

Bead

Oscillation
side)
Electrodes
Methode of cleaning
Methode of Back Gouging
Orifice or nozzle size
Closed to out chamber
Peening
Contact tube to work distance
Melt - in to key hole
Electrode spacing
Use ofthermal process
Others
Single or Multiple

Position of

Mixture(%) lFlow Rate

Shielding

: 45.20

Multiple or Single Pass (per

POSTTTON

: Both
: None
: Muhiple
: Single
: Grinding & wire brush
: Grinding
: 15 mm
: N.A
: None
: 10 - 15 mm
: N.A
: None
: None
: None

PT. PERKASA HEAVYNDO ENGINEERING


PLANT & PROCESS EQUIPMENT DIVISION

rEKRflSA

Sheet: 2 of
PQR No.

Q.E.l.t.N-004

Date : July 29 2013

TENSTLE TEST (QW - 150)


Specimen No.

Thickness

width

Area

Ultimate Total Load

Ultimate Unit Stress

(mm)

(mm)

(mm2)

KN

N/mm2 (ksi)

Character of lailure
& Location

T-1

14.O4

19.2E

270-31

160.07

5e2 (85.84)

Ductile , Base Metal

T-2

14iA

19.33

274.10

160.12

sE4 (84.68)

Ductile . Base Metal

GUTDED BENO TEST {AW - 160)

Type and Figure No.


(Face & Root Bends - Transverse)
Side Bend Side Bend Side Bend Side Bend -

Result

No Discontinuty - Satisfactorv
No Diseontinuty - Satisfuctory
No Discontinuty - Satisfiac{ory

No Discontinuty - Satisfactory

1
1

TOUGHNESS TEST (QW - 170)


Specimen
Nlo

Size

Notch

Test

(mm)

Location

Temp

Notch Type:
lmpact value ( Jcule

Other
Sampling

NOT APLICABLE

HARDNESS TEST

Line

LINE

No

LINE 2

LINE 3

l',lardness Value
( Vickers, HvlO )

160

136

211

200

165

'l

157

190

200

194

163

166

198

230
210

174

Sketch

LINE

LINE 2

.IINE

PT. PERKASA HEAVYNDO ENGINEERING


PLANT & PROCESS EQUIPMENT DIVISION
TEKRASA

Sheet: 3 of
PGIR No.

Date: July 29 2013

Q.E.1.1.N - 0O4

FTLLET WELD TEST (OW - 180)

Result-Satisfastory Yes: -

Macro-Flesult

No:

PenetrationlntoParentMetal Yes: -

None

302.4)
Analysis

Visual (QW Deposit

Welder

Name

Test Conduc{ed

:
by

No:

HERU SUSANTO

: PT. Hl - Test

:
:

StampNo.: H90
Lab. No. : HTIJKTIOT'\3JQ132

We cEdify that th staternents in this record are correct and that the tost welds were prepared, welded and tested in accordance
with the requirements of Section lX of the ASME Code

Manufacturer : PT PERKASA HE\ fNDO ENGINEERING

41ryffi
{auuiew..a
U Witness

ililardiss$i ;'i,jss

'7.,
o)

PT, Hi.Test
Laboratory of Mechanical Testing
BSD Gity

&r!$i1f st{st3tls$t x&st{t!l&t


Lah{.al6rium Perqlji

Taman Tekno Blok A2 No. 49


Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75BB1BB4: Fax : +62 21 75881885
E-mail : hi-test@hitestlab.com

LP -

422

tnN

Website : www.hitestlab.com

Testing Report
(This Report is issued subjectq:l to the

Customer
Address

tem & conditions

PT. Perkasa Heavyndo Engineering


Jl. Raya Paburuan,Ds. Karang Mukti
Kecamatan Pabuaran Subang JABAR
ASME Sect. lX: 2010
ASTM A 370:2010
(as received)

Reference Gode
Test Method

Object to be tested

set out

below)

No.

HlJKTt0713t0132

Total of Page

1of4

Date Tested
PO No
Your Reference
Sample Marking

17 July 2013

7.PH2

One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA

51 6 Gr. 70, marked: peR


No. Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for procedure

Qualifi cation Reco,rd Test.

Type of Test

Environment Temp

Full Section Tension Test (Transverse Specimen)

25!2oC

Test Specimen No
Measured
Measured

Effective

Thickness
Width
Area

T1

T2

(mm)

14.02

14.18

(mm)

19.28

'19.33

(mmr)

270.31

274.10

160.07

't60.12

592

584

Base Metal

Base Metal

Ductile

Ductile

Ultimate Tensile

Load

(kN)

Ultimate Tensile

Strength

(N/mm2)

Location of Failure
Type of Failure

Testing Machine Used


Remark

Test Conducted By
Witnessed By

GOTECH COMPUTERISED UNIVERSAL TESTING MACHINE,


Model : GT-7001-LS 50, S/N : TC0900251, Capacity : 500 kN
Nurfaizin K.H., ST

ns'
ffi.ra.

PT, PItE

t6'ef

,//f'
E/, l,
lvrt

Appro

V---

SUgnrrtor

,f

Suhadi, STIJI
Laboratory Manager

Term & Conditions


PT. Hi-Test

facilities of PT. Hi-Test.


The Report may not be reproduced in part or in full unless approval in writing has been given by pT. Hi-Test.

Form No : HT/QM-F/TENSILE/RED-SEC/2 Rev.O


The results repofted herein have been perfomed in accordarce with ISO/tEC 17025:200s

Date of lssued 1 5/08/2009

ry
(l

PT. HLTest

Vxant

Laboratory of Mechanical Testing


a:3
1

BSD City :
Taman Tekno Blok A2 No. 49
Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75BB1BB4:Fax'. +62 21 75881B85
E-mail : hi-test@hiiestlab.com
Website : www.hitestlab.com

st!&:t35 st{$g$rTs$t *ssisx&{

Lab0raloriuq Perguji

1P.422-IDN

Testing Report
(This Repon is issued subjected to the

tm

& conditions

set out

below)

Customer
Address

No.
PT. Perkasa Heavyndo Engineering
HTJKTtO713t0132
Total of Page
Jl. Raya Paburuan,Ds. Karang Mukti
2of4
Kecamatan Pabuaran Subang JABAR
Date Tested
17 July 2013
Reference Code
ASME Sect. lX:2010
PO No
Test Method
ASTM E190-92 (Reapproved 2003)
Your Reference
Object to be tested : (as received)
Sample Marking
7. PH2
One welded carbon steel plate joint test sample, size:'1 6 mm thickness, material spec: SA516 Gr.70, marked: PQR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification

Record Test.

Type of Test

Bending Test (Transverse Specimen)

Test Temperature
Test Specimen Width

25

!20C

16
38.1
60.4

Former Diameter
Shoulder Distance

Test Specimen Thickness


Bend Angle

mm
mm
mm

Specimen No

Type of Bend

Observation

SB1

Side Bend

No discontinuity was observed

10
180

mm
Degree

Result
Accepted

'

S82

Side Bend

No discbntinuity was observed

S83

Side Bend

No discontinuity was observed

Accepted

S84

Side Bend

No discontinuity was observed

Accepted

Testing Machine Used

Accepted

GOTECH COMPUTERISED UNIVERSAL TESTI NG MACHINE,


Model : GT-7001-LS 50, S/N : TC0900251, Capacity : 500 kN

Remark

Test Conducted By
Witnessed By

AbdulAziz, ST
l^

4V
ells.

PT, PH

f\4

t6FE

tr,*l

UY

&m*tr10 qf
Term & Conditions
PT. Hi-Tesl

3.

facilities of PT. Hi-Test.


The Report may not be reproduced in part or in full unless approval in writing has

ben

given by PT. Hi-Test.

indirect lcs or damage suffered by the Client. lts agents, seruants or representatives howsGver arising or whether connected with the Sewices provded by PT. Hi-Test herein.
Forn No: HT/QM-F/BEND/2 Rev.o
Date of lssued
The results reported lerein have been peiomed in accordance with ISO/IEC 17025:2OOs

5/08/2009

r-p
o

PT, Hi.Test
:-;
11

fruv

Laboratory of Mechanical Testing


BSD City:
Taman Tekno Blok 42 No. 49
Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75BB1BB4:Fax i +62 21 75881885
E-mail : hi-test@hitestlab.com
Website : www.hitestlab.com

XSir!ttI SI{&[|llTA5l tl&$,68e1

lahoralarirn

Pengu.ii

Testing Report
(This Report is issued subjected to the

Gustomer
Address

tm

& conditions

PT. Perkasa Heavyndo Engineering


Jl. Raya Paburuan,Ds. Karang Mukti
Kecamatan Pabuaran Subang JABAR
ASME Sect lX: 2010
ASTM E384 (20rc)2
(as received)

Reference Gode
Test Method

Object to be tested

set out

below)

No.

HTtJKTt0713t0132

Total of Page

3of4

Date Tested
PO No
Your Reference
Sample Marking

17 July 2013

7.PH2

One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 51 6 Gr. 70, marked: PQR
No. Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure

Qualification Record Test.


Type of Test

Vickers Hardness Number (HV) Load Test, 20 Kgf


Sketch

L
I
1.0

-2.0 rnm

Mr6*q

giffito,qr

Laboratory Manager

Term & Conditions


PT. Hi-Test

3.

facilities of PT. Hi-Test.


The Report may not be reproduced in part or in full unless approval in writing has been given by PT. Hi-Test.
indirect lcs or damage suffered by the Client. lts agents, seryants or representatives hows@ver arising or whether connected with the Seryices provded by PT. Hi-Test herein.
Form No : HT/QM-F/HARDNESS-SKETCH /2 Rev.o
Date of lssued
The results reported lerein have been perfomed in accordarce with ISO/lEC 17025:2005

5/08/2009

rp
{l

PT. Hi.Test
:\::il

Yxnn

Laboratory of Mechanical Testing


BSD City

!{{}H$g gt{sr{lrl&$1 $*5ts*&1

Taman Tekno Blok A2 No. 49


Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75881884:Fax'. +62 21 75881885

Laboiillo.iril Penguji
LP

-.1:2

IDN

E-mail : hi{esi@hitestlab.com
Website : www.hitestlab.com

Testing Report
(This Repon is issued subjected to the

Gustomer
Address
Reference Gode
Test Method

Object to be tested

tm

& conditions

set out

below)

PT. Perkasa Heavyndo Engineering


Jl. Raya Paburuan,Ds. Karang Mukti
Kec'amatan Pabuaran Subang JABAR
ASME Sect lX: 2010
ASTM E384 (2}rc)2
(as received)

No.

HTlJKTt0713t0132

Total of Page

4of4

Date Tested
PO No
Your Reference
Sample Marking

17 July 2013

7.PN2

One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 5't6 Gr. 70, marked: peR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification
Record Test.

Type of Test

Sample ldentification

Vickers Hardness Number (HV) Load Test,20 Kgf


Material

Specification

Vickers Hardness Number (HV)


Test Load Apolied. 10 Kof

Test Location
No

SA 516 Gr.70
PQR No.
Q.E.1.1.N-004

Testing Machine Used


Remark

Test Gonducted By

Wtnessed By

No

Line 2
Result

No

Line 3
Result

Base Metal

160

157

166

HAZ

196

190

198

211

200

230

HAZ

200

194

210

Base Metal

165

163

170

Weld Metal
SA 5'16 Gr.70

Line I
Result

The Mitutoyo Vickers Hardness Testing Machine, Model HV-113, S/N: 87O2SO
Has been verified using Euro Products Limited Standardized Blocks
(ldentity No: EP09115361, EP09115287 and EP09115294)
Hadi Anwar S, ST

nb

Lfi6.e
PT.PR

Ml6A9

E\i6IAILTO, ET
Term & Conditions
PT. Hi-Test

3.

fac,|hes of PT. Hi-Test.


The Report may not be reproduced in part or in full unless approval in writing has been given by PT. Hi-Test.
indirect IGS or damage suffered by the Client. lts agents, seryants or reprsentatives howsoever arising or whether cmnected with the Seruices provided by pT. Hi-f6st nrliein.
Form No : HT/QM-F/HARDNESS-RESULT/2 Rev.0
Date of lssued 1 5/08/2009
The results repofted herein have been perfomed in accordance with lse/tEC 17025:2OOs