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POWER AIR

group
Power Air System Co., Ltd.
Since: January 1991

C. A. Parts Co., Ltd.


Since: January 1991

Power Air Engineering Co., Ltd.


Since: August 1991

Intelligent Compressors Control


Intelligent Flow Control

ENERGY MANAGEMENT SOLUTIONS

SCREW AIR COMPRESSORS

COMPRESSED AIR TREATMENT

CENTRIFUGAL AIR COMPRESSORS

Compressed Air Specialist

Intelligent Flow Control

Compressed Air Systems

PSI

Reduced Artificial Demand gives constant pressure

100

95

90

Reduction in Artificial Demand


Saves Electrical Energy

Installed Intelligent Flow Control

85

80

09:20

09:40

10:00

10:20

10:40

11:00

11:20

11:40

HOURS, 10/12/2011 - 10/12/2011

12:00

12:20

TIME

Project : Thai Honda Manufacturing Co., Ltd.


Compressed Air System - Data & Savings Estimate Sheet
Power Air System Co. Ltd.
24/51 Moo 6 Bangna Trad Road Km 23
Bangsaothong Samutprakarn Thailand
Tel : 0-2740-0241-8
Fax : 0-2740-0240

Customer: Thai Honda Manufacturing Co., Ltd.


Address: Lat Krabang Industrial Estate

Date:

8-Oct-2012

Tel:
Fax:

Compressor Details
Compressor Type

Power
Power
Power
Power
Power

House
House
House
House
House

2
1
1
1
1

Power House-Oil Free

Total

Make
Kobelco
Kobelco
Kobelco
Hitachi
Hitachi
IHI

Model
DSP200
XG3900
KST220
DSP110
DSP160
TURBO

kW
200
200
220
110
160
290

Work Hrs
24
24
24
24
24
24

Qty.
6
1
1
1
1
2
12

FAD
1,200
1,200
1,475
600
1,060
1,940

IFC INLET

69
4.8
87
6.0

psig
Bar
psig
Bar

Total scfm
7,200
1,200
1,475
600
1,060
3,880
8,400

load
1.00
1.00
1.00
0.60
1.00
1.00

unload
0.00
0.00
0.00
0.40
0.00
0.00

Oil Flood

IFC SET PR

Oil Free

IFC SET PR

60
4.1
80
5.5

kWh
30,528
5,088
5,597
2,071
4,070
14,755
62,109

System Details
Electricity Rate
Working Hrs. in a Day
Working Days in a Year

Bt.2.80 / kWh
24 hrs.
365 days

UPC INLET

Energy Savings Estimate Details


% Electrical Energy Savings Estimated
Estimated Savings in terms of kWh/ Day
Estimated Savings in terms of Bt. / Day
Total Annual Savings in Bt.

psig
Bar
psig
Bar

Project Cost Details


Proposed

Guaranteed

5.0%
3,105
8,695
3,173,781

3.0%

ControlAir IFC GE200,10,000 scfm


ControlAir UPC 45, 2250 scfm
Piping Installation Cost

Total project Cost


Project Payback

1 unit
1 unit
Included

Oil Flood
Oil Free

5,400,000
Bt Bt
6,000,000
Year
1.7
1.8

Months
20
20

Our Approach
Enquiry

Presentation

Data Logging

FIELD DATA SHEET


Godrej & Boyce Mfg. Co. Ltd.

Company:
Address:

Compressed Air Management Solutions


E&E Division, Pirojshanagar, Vikroli, Mumbai 400 079
email: hnd@godrej.com / kcp@godrej.com
Tel: 022 - 67962251 to 56; Fax: 67961525
Decision Making Person:
Designation:

Tele:

Fax:

Technical Person:
Designation:

Compressor Data:
Sr.
No.
1
2
3
4
5
6

Make / Model

Qty.

Screw/ Lub/
Recip NonLub

hp

kW

scfm

Load
amps

Unload
amps

Is your Compressed air system Centralized or Decentralized?

Operational Data:
Shift
1st
2nd
3rd

scfm

Working Compressors

Hours

Lunch Timing

Shift Timing

Tea Break

Products Manufactured:
Describe Point of Use of compressed air:
Load/Unload control type:

1) Pressure Switch 2) Mechanical Governer


Load Pr.:

3) Inlet Modulation

Unload Pr.:

psi

Unload Time / Day:

hrs

Load Time / Day:

Working Hours / Day:

hrs

Electricity Rate:

Acceptable Pr.:

psi

4) VFD
psi
hrs
Rs./Unit

Motor Starting Type: Manual Drum Control Starting/ Automatic Resistance Cut off/ Start Delta
Motor Voltage: HT / LT

Daily Compressor power consumption:

Working Days / Year:

Dryer:

kWh/Day

Weekly holiday on:

Main Header Size :

Length :

"

Receiver Capacity:

"

m3
Yes / No

Make:

Type: Refrigeration/ Heatless Regenerative/ Heated Regenerative/ HOC


Capacity:

scfm

p across Dryer:

psi

Do you have any specific problem at your compressed air system, that needs a solution?
Please draw a single line schematic diagram of your Compressed Air system along with this data sheet.
Prepared By:

Date:

Format No. F/CONAIR/006

Prove Savings

Proposal

Data Analysis

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