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INTRODUCTION
The Pocket Welding Guide began as a 30-page booklet
with 3.5 x 5.5-inch dimensions that would actually fit
into a shirt pocket. In fact, the early title of the book
was Hobart Vest Pocket Guide to Better Welding.
The booklet contained three types of electrodes, four
essentials of proper welding procedures, types of joints
and welding positions, early welding symbols, some of
the early build your own Hobart welding generators,
and a page of the early Practical Arc Welding training
books.
The up-to-date welding training was, at that time,
being provided at the Hobart Trade School. It is stated
on the cover, Thousands of men and women have
received thorough training at the Hobart Trade School,
and have immediately stepped into high paying jobs.
It goes on to indicate that the training was being
offered to those interested in preparing for steady
employment in post-war industry. And that training
was fully accredited under the G.I. Bill.
With each new edition, more information was added.
More welding symbols were developed, welding terms
have been standardized and added and today, in its
30th edition, the book is 146 pages in length. It has
been completely revised and improved. The Pocket
Welding Guide is a great addition to any welders
toolbox. It remains a quick and ready reference.
FOREWORD
This 30th edition of the Pocket Welding Guide is
dedicated to all those who are interested in and work
with any aspect of welding. It covers a wide variety
of subjects that are essential for the student or
beginner and are of interest to the veteran welders,
draftsmen, instructors, supervisors, foremen,
technicians, and engineers.
You are encouraged to strive for the perfect weld.
Putting every effort forth to attain it will make you
more valuable as a welder. No matter what your
task may be, you can do no better than to try for
perfection.
Contents
Welding & Cutting Processes...........................................................................6
5 Essentials for Good Welding...................................................................... 16
Examples of Good & Bad Beads................................................................... 18
Common Welding Problems, Causes and Cures.................................... 30
Checkpoints for Quality Welding................................................................ 33
Welding Positions............................................................................................. 35
Types of Joints.................................................................................................... 37
Welding Symbols.............................................................................................. 38
General Welding Safety.................................................................................. 44
Welding Metals.................................................................................................. 48
Steel Available for Welding........................................................................... 49
Identification of Metals................................................................................... 50
Typical Preheating for Various Metals....................................................... 52
AISI-SAE Designation System for
Carbon and Alloy Steels............................................................................. 53
Cost Saving Hints.............................................................................................. 54
8 Factors to Consider When Selecting Electrodes................................ 56
Metal Cored Wire............................................................................................... 57
Oven Storage & Reconditioning of Filler Metals.................................... 59
How To Calculate Filler Metal Consumption........................................... 60
Shielding Gases & Their Uses........................................................................ 62
AWS Electrode Classifications & Comparative Indices........................ 63
GMAW Short Circuiting Transfer Welding
Parameters & Shielding Gases................................................................ 74
GMAW Spray Transfer Welding Parameters
& Shielding Gases....................................................................................... 75
Hobart Filler Metals.......................................................................................... 79
Mild & Low Alloy Steel Electrodes......................................................... 79
Stainless Steel Electrodes......................................................................... 92
Mild Steel Solid Wires................................................................................ 95
Tubular Wires................................................................................................ 99
Metal Cored Wires.....................................................................................109
Hard Surfacing...........................................................................................113
Shielded Metal Arc Welding, also called Stick welding and Manual Metal
welding is an electric arc welding process that produces coalescence of
metals by heating them with an arc between a covered consumable metal
electrode and the work. Shielding is obtained from decomposition of
the electrode covering. The process is normally manually applied and is
capable of welding thin and thick steels and some nonferrous metals in all
positions. The process requires a relatively high degree of welder skill.
GMAW
FCAW
Slag
Electrode Wire
Electrode Coating
Arc
Solidified
Weld Metal
Metal Droplets
Base Metal
Shielding Gas
Solidified
Weld Metal
Nozzle
Electrode
Arc
Gas (Optional)
Molten Metal
Base Metal
Nozzle (Optional)
Solidified
Weld Metal
Slag
Molten
Slag
Flux Cored
Electrode
Arc
Base Metal
Submerged Arc Welding, also known as Union Melt, Hidden Arc, Welding
Under Powder, etc., is an arc welding process that produces coalescence
of metals by heating them with an arc or arcs between a bare electrode or
electrodes and the work. The arc is shielded by a blanket of granular flux
on the work. The process is normally applied by machine or automatically,
but is used on a limited basis semi-automatically. It is used to weld medium
to thick steel in the flat and horizontal position only. Manual welding skill
is not required; however, a technical understanding of the equipment and
welding procedures is necessary to operate the process.
GTAW
Gas Tungsten Arc Welding, also known as TIG welding, Heliarc Welding,
Heli-Welding, Argon-Arc Welding and Tungsten Arc Welding, is an electric
arc welding process that produces coalescence of metals by heating them
with an arc between a nonconsumable tungsten electrode and the work.
Filler may or may not be used. Shielding is obtained from an inert gas or an
inert gas mixture. The process is normally applied manually and is capable
of welding steels and nonferrous metals in all positions. The process is commonly used on thin metals and for the root and hot pass on tubing and pipe.
Requires a relatively high degree of welder skill.
PAW
Plasma Arc Welding, sometimes referred to as Needle Arc and Micro Plasma, is
an electric arc welding process that produces coalescence of metals by heating them with a constricted arc between a tungsten electrode and the work
(transferred arc) or the electrode and the constricting nozzle (non-transferred
arc). Shielding is obtained from the hot ionized gas issuing from the orifice.
An auxiliary inert shielding gas or mixture of inert gases may supplement the
system. The process is commonly applied manually, but may be automatic
to increase welding speeds. It can be used to weld almost all metals and
can be all position at lower currents. Normally used on thinner metals, the
process requires a slightly lesser degree of welder skill than Gas Tungsten
Arc Welding, but a greater knowledge of equipment set-up.
Slag
Electorde
Molten Flux
From Flux
Hopper
Flux Blanket
Solidified
Weld Metal
Molten
Weld Metal
Arc Path
Base Metal
Welding Torch
Shielding Gas
Tungsten Electrode
Molten Weld
Metal
Arc
Solidified
Weld Metal
Filler Rod
Base Metal
Coolant
Tungsten
Electrode
Filler Metal
Base Metal
Molten Weld Metal
ESW
EGW
Electrogas Welding, also known as Verti-Matic and Automatic Vertical Aircomatic, is an arc welding process that produces a coalescence of metals by
heating them with an arc between a continuous filler metal (consumable)
electrode and the work. Molding shoes are used to confine the molten
weld metal for vertical position welding. The electrode may be either flux
cored or solid. Shielding may or may not be obtained from an externally
supplied gas or gas mixture. The process is always applied automatically. It is
a limited application process used only for making vertical welds on medium
to heavy thickness mild steel. Manual welding skills are not required, but
like electroslag welding, a technical knowledge of the process is required
to operate the equipment.
10
Electrode
Arc Core
Base Metal
Filler Rod
Electrode
Base Metal
Base Metal
Molten Flux
Electrode Conduit
Electrode Wire
(Tubular or Solid)
Shielding Gas
Water Out
Molten Weld Metal
Water In
Shielding Gas
Welding Head
Shielding Gas
Water Out
Water In
Solidified Weld Metal
11
Stud Welding, also known as Arc Stud Welding, is a special purpose arc welding process used to attach studs to base metal. Partial shielding is obtained
by a ceramic ferrule surrounding the stud. It is a machine welding process,
using a specialized gun that holds the stud and makes the weld. The process
is normally used on steels in the flat and horizontal position. A low degree
of welding skill is required for stud welding operation.
OAW
TB
12
Filler Rod
Welding
Torch Tip
Base Metal
Deposited
Braze Metal
Inner Cone
Acetylene Feather
Brazing
Filler Metal
13
Oxygen Cutting, also known as Oxygen Fuel Gas Cutting, Acetylene Cutting, Gas Cutting and Burning, is a thermal process used to sever metals by
heating the metal with a flame to an elevated temperature and using pure
oxygen to oxidize the metal and produce the cut. Different fuel gases can
be used including: acetylene, natural gas, propane and various trade-name
gases. The process is normally applied manually with hand-held torches
or by machine with highly accurate tracing devices and multi-torches for
cutting simultaneous shapes. It is used to cut thin to very thick metals,
primarily steels; however, with various arrangements it can be used on
other metals. Manual oxygen cutting requires a fairly high degree of
flamecutter skill.
PAC
Plasma Arc Cutting, sometimes called Plasma Burning and Plasma Machining, is an arc cutting process which severs metal by melting a localized
area with a constricted arc and removing the molten material with a high
velocity jet of hot ionized gas issuing from the orifice. It can be used with
a hand held torch manually or by machine cutting in extremely accurate
machines with special tracing devices. It is used for cutting steels and non
ferrous metals in thin to medium thicknesses. The process requires a lesser
degree of cutter skill than oxygen cutting except the equipment is much
more complex for manual operation.
AAC
Air Carbon Arc Cutting and Gouging is a process in which metals to be cut
are melted by the heat of a carbon arc and the molten metal is removed by
a blast of air. Normally, it is a manual operation used in all positions, but
may also be operated automatically. The process can be used on steels and
some nonferrous metals. The process is commonly used for back gouging
welds, for gouging out defective welds and repairing castings. The process
requires a relatively high degree of cutting skills.
14
Cutting Tip
Preheat Flames
Oxygen Jet
Base Metal
Slag
Plenum Chamber
Shielding Water
Nozzle
Tungsten Electrode
Outer Gas Cup
Orifice Gas
Nozzle
Shielding Gas
Shielding Water
Constricting Orifice
Arc
Base Metal
Carbon Electrode
Air Stream
Work Lead
Base Metal
15
5 Essentials for
Good Welding
1.
2.
3.
4.
5.
2. Correct Current
16
If the arc is too long or voltage too high the metal melts
off the electrode in large globules which wobble from
side to side as the arc wavers, giving a wide, spattered
and irregular bead with poor fusion between original
metal and deposited metal. If the arc is too short, or voltage too low, there is not enough heat to melt the base
metal properly and the electrode quite often sticks to the
work, giving a high, uneven bead, having irregular ripples
with poor fusion.
When your speed is too fast your pool does not last long
enough, impurities and gas are locked in. The bead is
narrow and ripples pointed. When speed is too slow the
metal piles up, the bead is high and wide, with a rather
straight ripple.
17
Bad
Welding Current
Too Low
Bad
Welding Current
Too High
A smooth, regular,
well-formed weld bead.
Excessive piling up of
weld metal.
Excessive spatter
to be cleaned off.
No undercut, over-lap or
pile up
Slow up progress.
Undercutting along
edges weakens joint.
Uniform in crosssection.
Excellent weld at
minimum material
and labor cost.
18
Irregular deposit.
Bad
Arc Too Long
(Voltage Too High)
Bad
Welding Speed
Too Fast
Bad
Welding Speed
Too Slow
Excessive piling up
of weld metal..
An inefficient weld.
Wasted electrodes
and productive time.
19
Bad
Welding Current
Amp Too Low
Bad
Welding Current
Amp Too High
20
Slow up progress.
Undercuting along
edges weakens joint.
Irregular deposit..
Wasted filler metal
and time.
Bad
Arc Too Long
(High Voltage)
Bad
Welding Speed
Too Fast
Bad
Welding Speed
Too Slow
An inefficient weld.
21
Bad
Welding Current
Too Low
(High Voltage)
Bad
Welding Current
Too High
(Low Voltage)
Cross-section Fillet
Cross-section Fillet
Excessive spatter
and porosity.
Smooth, regular,
well formed bead.
No undercut,
overlap or pile up
Uniform in crosssection.
Excellent weld at
minimum material
and labor cost.
22
Bad
Welding Speed
Too Fast
Bad
Welding Speed
Too Slow
Bad
Stick-out
Too Short
Cross-section Fillet
Cross-section Fillet
Cross-section Fillet
Excessive spatter
and porosity.
Fillet with
unequal legs.
Wasted filler metal
and time.
23
Bad
Welding Current
Too Low
(High Voltage)
Bad
Welding Current
Too High
(Low Voltage)
Smooth, regular,
well formed bead.
Excessive spatter
and porosity.
No undercut,
overlap or pile up
Uniform in crosssection.
Excellent weld at
minimum material
and labor cost.
24
Bad
Welding Travel
Speed Too Fast
Bad
Welding Travel
Speed Too Slow
Bad
Insufficient Shielding
Gas Coverage
Overlapping without
penetration at edges.
Fillet with
unequal legs.
25
Bad
Welding Current
Too High
(Low Voltage)
Smooth, regular,
well formed bead.
Excessive spatter
and porosity.
No undercut,
overlap or pile up
Uniform in crosssection.
Excellent weld at
minimum material
and labor cost.
Good
Proper Current
Voltage & Travel
26
Bad
Welding Speed
Too Slow
Bad
Insufficient Shielding
Gas Coverage
Excessive spatter
and porosity.
Fillet with
unequal legs.
Poor mechanical
properties.
Undercut at toe
lines of fillet.
27
Bad
Welding Current
Too Low
Bad
Welding Current
Too High
(Low Voltage)
Smooth, regular,
well formed bead.
Excessive spatter
and porosity.
No undercut,
overlap or pile up
Uniform in crosssection.
Excellent weld at
minimum material
and labor cost.
28
Bad
Welding Speed
Too Slow
Excessive spatter
and porosity.
Overlapping without
penetration at edges.
Fillet with
unequal legs.
Bad
Insufficient Shielding
Gas Coverage
29
What to do
cracked welds
Why
1.
2.
3.
4.
5.
6.
What to do
1.
2.
3.
4.
5.
6.
3.
4.
5.
6.
undercutting
Why
1.
2.
3.
4.
5.
What to do
1.
2.
distortion
Why
1.
2.
3.
4.
What to do
spatter
Why
1.
2.
3.
4.
Arc blow.
Welding current too high.
Too long an arc length.
Wet, unclean or damaged
electrode.
What to do
2.
3.
4.
of arc blow.
Reduce welding current.
Reduce arc length.
Properly maintain and store
electrodes.
lack of fusion
Why
1.
2.
3.
4.
5.
6.
What to do
2.
3.
4.
5.
6.
overlapping
Why
What to do
poor penetration
Why
1.
2.
3.
4.
5.
6.
What to do
1.
2.
3.
4.
5.
6.
What to do
I.
2.
3.
inclusion
Why
1.
2.
3.
4.
5.
6.
32
What to do
1.
2.
3.
4.
5.
6.
33
34
Gas
CO2
AR + CO2
Types of joints
Butt
Corner
Lap
Edge
T-Joint
Types of Welds
Plug
Slot
Groove
Arc Seam
Edge
Surfacing
Fillet
Variations of grooves
Square
Single-J
Single-V
Single-Bevel
Single-U
Flare-V
Flare-Bevel
35
Flat
Welding Positions
Horizontal
(2F)
throat of weld
vertical
(1F)
fillet
weld
vertical
plate
axis of weld
horizontal
groove
weld
axis of weld
horizontal
horizontal
plate
(1G)
test position
horizondal
Vertical
(3F)
Overhead
(4F)
horizontal
plate
vertical
plate
(3G)
axis of weld
horizontal
vertical
plate
plates
vertical
axis of weld
vertical
(4G)
plates
horizontal
(6G)
(5G)
pipe shall not be
turned or rolled while welding
45
37
Welding Symbols
AWS welding symbols are the shorthand of welding. They
enable the engineer and draftsman to convey complete
instructions-for-welding to the welder on blueprints and
drawings.
Company-wide use of welding symbols will result in the following advantages:
1. Control of specific design instruction to
the shop regarding weld sizes and plate edge
preparation, eliminating the tendency for overwelding or under welding (resulting in either
increased production costs or unsafe fabrication) because of lack of definite information.
2. Elimination of unnecessary details on drawings when such detail is for the sole purpose of
indicating weld sizes and specifications. Welding
notes will be minimized.
3. Establish a common understanding of design
intent and requirements between engineering,
shop, inspection, customers representatives
and code inspection authorities. The benefits
of this advantage are readily apparent.
4. Standardization, not only within the company but industry-wise as well. AWS welding
symbols are a national standard and are used
worldwide.
The symbols shown on the following pages are
from Standard Symbols for Welding, Brazing,
and Nondestructive Examination, A2.4, published by the American Welding Society.
38
39
Welding Symbols
Type of Weld
Arrow
Side
Other
Side
Both
Sides
not used
Fillet
Plug
not used
Spot or Projection
not used
Stud
not used
Back or Backing
Surfacing
Edge
W
e
l
d
s
not used
Groove
Weld Symbol
Groove
Weld Symbol
not used
not used
not used
not used
not used
not used
Square
V
not used
Bevel
not used
not used
not used
Flare-V
not used
Flare-Bevel
not used
Scarf for
Brazed Joint
40
not used
not used
not used
Seam
G
r
o
o
v
e
No Arrow
Side or
Other Side
Significance
not used
size (length
of leg)
Desired Weld
Chain
intermittent
fillet welding
symbol
locate welds
at ends of Joint
length of segments
pitch (distance
between centers)
of segments
Desired Weld
Staggered
intermittent
fillet welding
symbol
Symbol
locate welds
at end of joint
Symbol
length of segments
pitch (distance
between centers) of
segments
Desired Weld
Symbol
Single V-groove
welding symbol
root opening
Desired Weld
Single V-groove
(5/8) weld size
welding
symbol indicating
Desired Weld
depth of preparation
groove angle
root opening
Symbol
depth of
preparation
groove angle
Symbol
41
Field
Weld
Meltthru
Consumable
Insert
Backing
Spacer
Contour
Flush or
Flat
Convex
Concave
Desired Weld
Plug welding
symbol
Symbol
size (diameter of
hole at root)
Desired Weld
1/2 1/2
45
depth of filling in
inches
included angle of
countersink
Symbol
depth of filling in
inches
Slot welding
symbol
Desired Weld
orientation
must be
shown in
drawing
included angle of
countersink
Symbol
GTAW
Spot welding
symbol
Desired Weld
42
Omission of size
dimenroot
opening sion indicates
a total depth
of chamfering
equal to
thickness of
members
groove angle
Double-bevel
groove welding
symbol
Symbol
Symbol to indicate
single-pass back weld
back weld
Desired Weld
Symbol
Double-V-groove
weld indicating a
spacer is to be used
See Note
spacer
Desired Weld
Symbol
R
R = Removed
after welding
backing strip
Symbol
Desired Weld
Size of surface
built up by welding
/32
Size (thickness
of a surfacing
weld)
/32
Desired Weld
Symbol
First operation
shown on reference line nearest
arrow. Second
operation or
supplementary
data.
Third operation or
text information.
1st
2nd
3rd
Desired Weld
Symbol
1/8
Edge weld size
Desired Weld
Symbol
43
Operation
Gas Metal Arc Welding (GMAW, MIG)
1/16, 3/32, 1/8, 5/32 inch electrodes
Plasma Arc Welding (PAW)
Ferrous Metal Welding
Gas Tungsten Arc Welding (GTAW, TIG)
Gas Metal Arc Welding (GMAW, MIG)
1/16, 3/32, 1/8, 5/32 inch electrodes
Plasma Arc Welding (PAW)
Shielded Metal Arc Welding (SMAW, Stick)
1/16, 7/32, 1/4 inch electrodes
5/16, 3/8 inch electrodes
Shade Number
11
11
12
14
7. Make sure that compressed gas cylinders are secured to the wall or
other structural supports.
8. When compressed gas cylinders are empty, close the valve and mark
the cylinder empty.
9. Do not weld in a confined space without taking special precautions.
10. Do not weld on containers that have held combustibles without taking special precautions.
11. Do not weld on sealed containers or compartments without providing
vents and taking special precautions.
12. Use mechanical exhaust at the point of welding when welding lead,
cadmium, chromium, manganese, brass, bronze, zinc, or galvanized steel,
and when welding in a confined space.
13. When it is necessary to weld in a damp or wet area, wear rubber boots
and stand on a dry, insulated platform.
14 Do not use cables with frayed, cracked or bare spots in the insulation.
15 When the electrode holder is not in use, hang it on brackets provided.
Never let it touch a compressed gas cylinder.
16. Dispose of electrode stubs in proper containers since stubs on the
floor are a safety hazard.
17. Shield others from the light rays produced by your welding arc.
18. Do not weld near degreasing operations.
19. When working above ground, make sure that scaffold, ladder or work
surface is solid and properly secured.
20. When welding in high places, use a safety belt or lifeline.
Safety Precautions for Oxyacetylene Welding and Cutting
1. Make sure that all gas apparatus shows UL or FM approval, is installed
properly, and is in good working condition. Make sure that all connections
are tight before lighting the torch. Do not use a flame to inspect for tight
joints. Use soap solution to detect leaks.
2. Always wear protective clothing suitable for welding or flame cutting.
3. Keep work area clean and free from hazardous materials. When flame
cutting, sparks can travel 30 to 40 feet (10 to 15 m). Do not allow flame
cut sparks to hit hoses, regulators, or cylinders.
4. Handle all compressed gas cylinders with extreme care. Keep cylinder
caps on when not in use.
5. Make sure that all compressed gas cylinders are secured to the wall
or to other structural supports. Keep acetylene cylinders in the vertical
position.
45
47
Welding Metals
Almost every metal known can be welded by one process or another. The arc welding processes used primarily for steels include
Shielded Metal Arc Welding(SMAW), Gas Metal Arc Welding(GMAW)
and Flux Cored Arc Welding(FCAW). Welding electrodes should
be selected based on the composition of the steel to be welded.
Steels are manufactured and specified in many different ways. In
general, steels are classified according to the carbon content, that
is, low carbon, medium carbon or high carbon steels. In addition
they are also classified according to the type of alloy employed,
such as chrome moly, nickel, manganese, etc. Steels are also sold
under many trade names and specifications. The following is a brief
listing of some of the specifications in use.
ASTM The American Society for Testing and Materials sponsors
specifications covering many different types of steels. Their specifications may be prefixed by their acronym of ASTM.
API The American Petroleum Institute specifies steels usually
employed in pipe.
ASME The American Society of Mechanical Engineers specifies steels but in general utilize the same numbers as the ASTM
specifications.
Military and Federal Specification The Government specifications
are usually indicated by the letters MIL or QQ.
SAE and AISI The Society of Automotive Engineers and the American Iron and Steel Institute have a very complete listing of steels
using code numbers that indicate the steel composition. Stainless
steels are covered by the AISI numbers.
48
Steel warehouses located in most larger cities carry stocks of the popular sizes and shapes of
mild steel. Large requirements can be obtained direct from steel mills. The following is a listing
of the various shapes, sizes and types usually available.
Shapes
Bars
Tubular
Misc.
Warehouses offer many other forms of steeel such as dished heads for tanks, reinforc ing rods, etc. and flame cutting service.
Note Trade names are often used to identify steel compositions.
49
Test
appearance
magnetic
chisel
fracture
flame
Low carbon
steel
Dark grey
Strongly magnetic
Continuous chip,
smooth edges,
chips easily
Bright grey
Melts fast, becomes
bright red before
melting
Medium
carbon
steel
High carbon
steel
High sulphur
steel
Dark grey
Dark grey
Strongly magnetic
Strongly magnetic
Strongly magnetic
Continuous chip,
smooth edges,
chips easily
Hard to chip,
Can be continuous
Continuous chip,
Smooth edges,
Chips easily
Bright grey,
Fine grain
Yellow lines
Sprigs Very Plain Now
(Approx. .20% to .45%
carbon)
Dark grey
spark*
* For best results, use at least 5,000
surface feet per minute on grinding
equipment.
Cir. x R.P.M.
= S.F. per minute
12
Identification of Metals
50
Metal
Manganese
steel
Stainless
steel
Cast
iron
Wrought
iron
appearance
Dull cast surface
Bright, Silvery,
Smooth
Light grey,
Smooth
magnetic
Nonmagnetic
Depends on
exact analysis
Strongly
magnetic
Strongly
magnetic
chisel
Extremely
hard to chisel
fracture
Course grained
Continuous chip,
Small chips about
Smooth,
1/8 in., Not east to
Bright color
chip, Brittle
Depends on type,
Brittle
Bright
Continuous chip
Smooth edges, Soft,
Easily cut & chipped
Bright grey,
Fibrous appearance
flame
Melts fast,
Becomes bright
red before melting
Melts slowly,
Becomes dull
red before melting
Melts fast,
Becomes bright
red before melting
1. Nickel-black shape
close to wheel; 2. Moly-short
arrow shape tongue (only); 3.
Vanadium-long spearpoint,
tongue(only).
Melts fast,
Becomes bright
red before melting
Spark*
51
Cir. x R.P.M.
12
Bright white
fan-shaped burst
Identification of Metals
Metal
Test
52
53
54
feet
of joint
welded
per hour
(approx.)
10
15
20
25
30
3/8
3/32
1/8
5/32
Butt Weld
3/16
1/4
5/16
Electrode Size Use the largest size electrode possible. Large size stick electrodes cost less
and increase the welding speed. This is generally true in wire electrodes.
Stub Ends
Burn electrodes to a 2 inch length or use the continuous wire electrodes.
Machine Efficiency Match the welding machine to the job. Too small a machine is inefficient since it may be operated beyond its capacity. Machines should be checked
periodically for loose connections, wire, etc.
Cable Size and Length Too small welding cable will heat up. Heat produced in the cable
is wasteful. It is not doing useful work. Cables that are too long waste power, and causes
a voltage drop at the holder. Excessive cable wrapped in coils is also very wasteful. Use
the proper size cable and keep cable to reasonable lengths for efficiency.
Loose Connections Check cables, connectors, electrode holders for hot spots. Loose
connections or broken wire will show up as hot spots which waste power. Correct
them when found.
recommended
minimum
cable sizes
100
150
200
250-300
300-450
500
600
4
2
2
1/0
2/0
3/0
4/0
55
8 Factors to Consider
When Selecting Electrodes
57
SOLID WIRE
Item Designation
Pipemaster 60, 70, 80, 90, 335A, 333C
Reconditioning
Not recommended
125F
250F, 1 hour
300F
575F, 1 hour
300F
600F, 1 hour
250F
500F, 1 hour
150F
250F, 1 hour
Not recommended
* Be sure that electrodes or wires are properly removed from packaging that may be damaged.
59
L
L
1-L
W = Weight of electrodes required
D = Weight of steel deposited
L =
Total
electrode losses
To arrive at the weight of steel deposited, it
is necessary to calculate first the volume of
deposited metal (area of the groove multiplied
by the length). Then this volumetric value is
converted to weight by the factor 0.283 pounds
per cubic inch for steel. Where weld reinforcement
is involved, it is added to the requirements for net,
Size of fillet
L
(in inches)
unreinforced welds.
These figures are based on the efficiency of
the process used. On square and V groove
joints, the figures are based on stick electrode
efficiency. For tubular wire results, divide steel
deposit weight by .80, and for solid wire, divide
by .90.
Steel deposited
Pounds of electrodes required
per linear foot
per linear foot of weld (approx.)
of weld (lbs.)
Stick* (SMAW)
Tubular (FCAW)
Solid (GMAW)
1/8
0.027
3/16
0.063
1/4
0.106
5/16
0.166
3/8
0.239
1/2
0.425
5/8
0.663
3/4
0.955
1
1.698
*Includes scrap end and spatter loss.
.049
.114
.193
.302
.434
.773
1.205
1.736
3.087
.034
.079
.133
.208
.298
.531
.829
1.194
2.123
.03
.07
.118
.184
.265
.472
.737
1.061
1.890
R=0.07
R=0.07
R=.008
T
1/8
G
61
Material
Thickness
T
Bead
Width
B
Root
Openings
G
Joint dimensions
Steel deposited per linear
Pounds of electrodes required
(inches) foot of weld (lbs.) per linear foot of weld* (approx.)
Metal
Bead
Root
With
With
Thickness Width
Open
Without
reinforcement
Without
reinforcement
T
B
G
reinforcement
(R**=0.07)
reinforcement
(R**=0.07)
3/16
3/8
0
0.088
0.16
1/16
0.020
0.109
0.04
0.20
1/4
7/16
1/16
0.027
0.129
0.05
0.23
3/32
0.039
0.143
0.07
0.26
5/16
1/2
1/16
0.033
0.153
0.06
0.27
3/32
0.050
0.170
0.09
0.30
1/8
1/4
0
0.119
0.21
1/32
0.013
0.132
0.03
0.24
3/16
3/8
1/32
0.020
0.199
0.04
0.36
1/16
0.040
0.218
0.07
0.39
1/4
7/16
1/16
0.053
0.261
0.10
0.47
3/32
0.080
0.288
0.14
0.53
Joint dimensions Steel deposited per linear
Pounds of electrodes required
(inches)
foot of weld (lbs.) per linear foot of weld* (approx.)
Metal
Bead
Root
With
With
Thickness Width
Open
Without
reinforcement
Without
reinforcement
T
B
G
reinforcement
(R**=0.08)
reinforcement
(R**=0.08)
1/4
0.207
1/16
0.085
0.143
0.15
0.25
5/16
0.311
3/32
0.173
0.258
0.31
0.46
3/8
0.414
1/8
0.282
0.394
0.50
0.70
1/2
0.558
1/8
0.489
0.641
0.87
1.15
5/8
0.702
1/8
0.753
0.942
1.35
1.68
3/4
0.847
1/8
1.088
1.320
1.94
2.35
1
1.138
1/8
1.930
2.240
3.45
4.00
*Includes scrap end and spatter loss. **R=Height of reinforcement.
Shielding Gas
GMAW
Reaction
GTAW
and FCAW
GTAW
and PAW
Pure Gases
Argon, Ar
Inert
Nonferrous
Helium, He
Inert
Nonferrous
All Metals
Al, Mg, and Cu
and alloys
Oxidizing
Not used
Slightly
Oxidized
Not used
Inert
CO2 mixtures
Oxidizing
CO2 + up to 20% O2
CO2 + 3-10% O2
Three-Component
Mixtures
Helium mixtures
He + 75% Ar +
25% CO2
Argon mixtures
Ar + 3-10% O2 +
15% CO2
62
Not used
Mild, low-alloy,
and stainless
steels
Argon + 2-4% He
Reducing
Helium mixtures
Helium + 25% Ar
Stainless and
low-alloy steels
Oxidizing
Argon + 20-30% CO2
Oxidizing
Inert
Oxidizing
Not used
Al and alloys,
Cu and alloys
Mild and low-alloy
steels (used in
Japan)
Not used
Not used
Mild Steels
Not used
(used in Europe)
E 7018-1 H4 R
Electrode
Tensile in ksi
Position
Type of coating and current
Meets lower temperature impact requirements
Hydrogen: H4=less than 4ml/100g
H8=less than 8 ml/100g
Meets requirements of absorbed moisture test
Position
1. Flat, Horizontal, Vertical, Overhead
2. Flat and Horizontal only
4. Flat, Horizontal, Vertical Down, Overhead
Digit
0
1
2
3
4
5
6
7
8
E6020
Type of Coating
cellulose sodium
cellulose potassium
titania sodium
titania potassium
iron powder titania
low hydrogen sodium
low hydrogen potassium
iron powder iron oxide
iron powder low hydrogen
iron oxide sodium
Welding Current
DCEP
AC or DCEP
AC or DCEN
AC or DCEP or DCEN
AC or DCEN or DCEP
DCEP
AC or DCEP
AC or DCEP or DCEN
AC or DCEP
AC or DCEP or DCEN
63
E 80 1 8 - B2
Electrode
Tensile in ksi
All Position
For AC or DCEP
Chemical composition of
weld metal deposit
Suffix
C
A1
.12
B1
.12
B2L
.05
B2
.12
B3L
.05
B3
.12
B4L
.05
B9
.08-.13
C1
.12
C2
.12
C3
.12
D1
.12
D2
.15
G
M**
.10
Mn
.40 -.65*
.90
.90
.90
.90
.90
.90
1.25
1.20
1.20
.40-1.25
1.25-1.75
1.65-2.00
1.0 Min
.60-2.25*
Si
.40-.80
.60-.80
.8-1.00*
.60-.90
.8-1.00*
.60-.80*
1.00
.30
.60-.80*
*
.80
.60-.80*
.6-.8*
.80 Min
.60-.80*
Ni
1.0
1.00-2.75
3.00-3.75
.80-1.10
.50 Min
1.40-2.50*
Cr
.40-.65
1.00-1.50
1.00-1.50
2.00-2.50
2.00-2.50
1.75-2.25
8.00-10.50 .
.15
.30 Min
.15-1.50*
Mo
Va
.40-.65
.40-.65
.40-.65
.40-.65
.90-1.20
.90-1.20
.40-.65
85-1.2 .15-.30
.35
.05
.25-.45
.25-.45
64
Hobart
Type
Diameter:
Length:
3/32
10
3/32
14
1/8
14
5/32
14
3/16
14
3/16
18
1/4
18
30
17
12
335A, 335C
25
15
11
447A, 447C
25
15
10
14A
24
13
24 (-1)
10
32
15
10
Stainless
31
13
E6010
HOBART
McKAY
ESAB
LINCOLN
MUREX
Pipemaster Pro 60
----
SW-10P PLUS
5P5P+
Pipemaster 60
6010 PM
SW-10P
5P5P+
E6011
335A, 335C
6011
SW-14
FW 180, FW35
6011C
E6013
447A, 447C
6013
SW-15
FW 37
6013D
E6022
1139
FW 22
E7010-P1
Pipemaster 70
SW-710P
SA HYP+
E7014
E7018 (AC)
14A
7014
SW-14IP
FW 47
7014
18AC
AA 7018AC
7018AC
7018AC
E7018-1 H4
418,718, 718MC
SOFT-ARC 7018-1
E7018 H4R
7018 XLM
AA 7018
Jetweld LH-70
7018MR
E7018-1H4R
418,718,718MC
EX 7018-1MR,LH-75MR
718 MC
AA 7018-M
EX 7018M MR
E7018-1H4R(M)
E7024
Rocket 7024
7024
SW-24
Jetweld 3
7024
E8010-P1
Pipemaster 80
SW-810P
Shield-Arc 80
65
HOBART
ESAB
LINCOLN
E7018-A1
HOBALLOY
EXCALIBUR
7018-A1 MR
ATOM ARC
7018 A1
7018-MO
E8018-B2
MR
HOBALLOY
8018 B2
ATOM ARC
8018-CM
Jet-LH
8018-B2
E8018-B2L
HOBALLOY
8018B2L
ATOM ARC
8108 - B2L
E8018-C1
EXCALIBUR
MR
HOBALLOY
ATOM ARC
8018C1
8018-C1
8018-C1
E8018-C2
HOBALLOY
8018C2
ATOM ARC
8018-N
E8018-C3
EXCALIBUR
MR
HOBALLOY
ATOM ARC
8018C3
8018
E9018-B3
MR
HOBALLOY
9018B3
ATOM ARC
9018-CM
E9018-B3L
HOBALLOY
9018B3L
ATOM ARC
9018-B3L
E9018-M
EXCALIBUR
MR
HOBALLOY
ATOM ARC
9018M
9018
E10018-D2
HOBALLOY
10081D2
ATOM ARC
10018-MM
E11018-M
EXCALIBUR
MR
HOBALLOY
Atom Arc T
E12018-M
HOBALLOY
12018M
66
11018M
Atom Arc
12018
8018-C3
JET-LH
9018 B3
9018M
11018M
E 308 x-1 5
Electrode
Indicates what a weld made
by this electrode will have in it
Indicates any changes
to the original alloy
Position
Type of coating and current
Additional Requirements
Suffix
Mo
Cb (Nb)
Ni
LR
Low Residuals lower range for: C, Si, P, S narrower
range: Cb and Mn
Note: Nb(Niobium) is the European name for Columbium.
Dash
Number
Out of
Position
Bead
Ripple
Slag
Removal
Spatter Transfer
Level
Type
Operating
Current
Bead
Profile
Convex
-x5
1(5/32)
Globular
DCEP
-x6
2(5/32)
Globular
AC/DCEP
Flat
-x7
3(3/16)
Spray
AC/DCEP
Concave
E 308 x T1 -1
Electrode
Indicates what a weld made
by this electrode will have in it
Indicates any changes
to the original alloy
Indicates that this is a
flux-core wire. Tubular
Position
Indicates the shielding gas, if any
Shielding Chart
Dash Number
Shielding Gas
Welding Current
-1
CO2
DCEP
-3
None
DCEP
-4
DCEP
Additional Requirements
Suffix
L
H
Mo
Cb (Nb)
Ni
Ti
K
69
Weld with
type
308
308
308
308, 309
308
312*
308
308L, 347
308
308
309
309
310, 309
310
310
316, 310Mo
316L
317
317L
321, 347
347, 308L
347
Ta 0.10 Max
70
AWS
Avesta
ESAB
Class
Harris
Lincoln
McKay
Murex
Welco
E308-16
E308H-16
Arcaloy
308-16
308-16, 308H-16
E308-16
E308L-16
Arcaloy
308L-16
308 ELC-16
E308-17
E308H-17
308-17
308H-17
E308L-17
308L-17
E309-16
E309-16
E309L-16
Arcaloy
308-17 Plus
Sandvik
Stainweld 308-16
Red Baron 308/308H MR
308/308H
Sterling AP
308/308H-16
Stainweld 308L-16
Red Baron 308L MR
308/308L
Sterling AP
308L-16
Blue Max
308/308L, AC-DC
308/308H-17
Sterling
Saffire
18/8-308L
308/308H-16SA
Spray-Arc
Blue Max
308/308L
308/308L-17
Sterling
nicrex
308/308L-17
308L-16SA
Spray-Arc
Arcaloy
309-16
309-16
Stainweld 309-16
Red Baron 309/309L MR
Arcaloy
309L-16
309 ELC-16
Red Baron
309/309L MR
309(H)
Sterling AP
309/309L
Sterling AP
Bostrand
309LSi
309-16
309L-16
E309-17
309-17
Blue Max
309/309L AC-DC
309-17
Sterling
309-16SA
Spray-Arc
E309L-17
309L-17
Blue Max
309/309L AC-DC
309/309L-17
Sterling
309L-16SA
Spray-Arc
Arcaloy
309-17 plus
E310-16
Arcaloy
310-16
310-16
E312-16
Arcaloy
312-16
312-16
E316-16
E316H-16
E316-16
E316L-16
E316-17
E316H-17
E347-16
Arcaloy 316-16
316-16
316H-16
Arcaloy
316L-16
316 ELC-16
316-17
316H-17
E316L-17
316L-17
Stainweld 310-16
Red Baron 310 MR
Arcaloy
316L-17 Plus
Arcaloy
347-16
347-16
347-16
Stainweld 316L-16
Red Baron 316/316L MR
310
AC-DC
310-16
312
AC-DC
312-16
316/316H
Sterling AP
Saffore
18/8/3 Mo
316/316H-16
316/316L
Sterling AP
Nicrex
316 L-17
316L-16
Blue Max
316/316L AC-DC
316/316H-17
Sterling
316/316H-16SA
Spray-Arc
Blue Max
316L AC-DC
316/316L-17
Sterling
316L-16SA
Spray-Arc
Stainweld 347-16
Red Baron 347 MR
347
AC-DC
OK Tigrod 16.21
347-16
ER 70 S- 3
Electrode or rod
Tensile in ksi
Solid
Chemical composition &
shielding gas
AWS
classification
Shielding
gas
Yield
Strength
KSi (MPa)
Tensile
Strength
KSi (MPa)
% Elongation
min. in 2
(50 mm)
Impact strength
Min.
ft-lbs at oF (J at oC)
ER70S-2
ER70S-3
ER70S-4
ER70S-5
ER70S-6
ER70S-7
ER80S-D2
CO2
CO2
CO2
CO2
CO2
CO2
CO2
72 (500)
72 (500)
72 (500)
72 (500)
72 (500)
72 (500)
80 (550)
60 (420)
60 (420)
60 (420)
60 (420)
60 (420)
60 (420)
68 (470)
22
22
22
22
22
22
17
Mn
Si
Ni
Cr
Mo
Cu
Other
.07
.06-.15
.07-.15
.07-.19
.07-.15
.07-.15
.07-.12
.90-1.40
.90-1.40
1.00-1.50.
.90-1.40
1.40-1.85
1.50-2.00
1.60-2.10
.40-.70
.40-.70
65-.85
.30-.60
.80-.1.15
.50-.80
.50-.80
.025
.025
.025
.025
.025
.025
.025
.035
.035
.035
.035
.035
.035
.025
.15
.40-.60
.50
.50
.50
.50
.50
.50
.50
Ti, Zr, Al
Al
Chemical Composition
71
E 70 C- 3 M
Electrode
Tensile lb ksi
Composite metal-cored
electrode
Impact: 3 = 20 ft.lbs @ 0F (27J @ -18C)
6 = 20 ft.lbs @ - 20F (27J @ -29C)
Shielding gas:
C = CO2
M = 75% - 80% Ar, balance CO2
AWS
Classification
Welding
Positiona
Shieldingb
Currentc
Applicationd
E70C-3X
F and H
DCEP
E70C-6X
F and H
DCEP
E70C-G(X)
F and H
(f )
DCEP
E70C-GS(X)
F and H
(f )
DCEP
Mn
Si
Ni
Cr
Mo
Cu
0.12
0.12
1.75
1.75
0.90
0.90
0.03
0.03
0.03
0.03
(e)
(e)
(e)
(e)
(e)
(e)
(e)
(e)
0.50
0.50
72
ER 80 S- D2
Electrode or rod
Tensile in ksi
Solid
Chemical composition
Typical Mixtures
Primary Uses
Argon
Non-ferrous Metals
Helium
Aluminum, Magnesium,
and Copper Alloys
Carbon Dioxide
Argon-Helium
20-80% He
Aluminum, Magnesium,
Copper and Nickel
Alloys
Argon - Oxygen
1-2% O2
Stainless Steel
3-5 O2
Argon-Cabon Dioxide
20-50% CO2
Steels
Helium-Argon-Carbon
90He-7-1/2A-2-1/2 CO2
Stainless Steel
Dioxide
60-7He-25-36Ar-5 CO2
Nitrogen
Copper Alloys
73
74
Carbon steel
CO2 Broad penetration; reduces chances of porosity.
75% Ar/25% CO2 High welding speeds without burn-through; minimum distortion and spatter.
Ar/5-10% CO2 Deeper penetration; faster welding speeds.
Low alloy steel
60-70% He/25-35% Ar/4-5% CO2 Minimum reactivity; excellent toughness; excellent arc stability, wetting characteristics, and
bead contour; little spatter.
75% Ar/25% CO2 Fair toughness; excellent arc stability, wetting characteristics and bead contour; little spatter.
Travel
speed
ipm
18 ga.
0.050
1.3
fillet
square groove
0.045
0.045
1.1
1.1
280
270
26
25
350
340
190
180
25
25
16 ga.
0.063
1.6
fillet
square groove
0.045
0.045
1.1
1.1
325
300
26
28
360
350
150
140
35
35
14 ga.
0.078
2.0
fillet
square groove
square groove
0.045
0.045
0.045
1.1
1.1
1.1
325
325
330
27
29
29
360
360
350
130
110
105
35
35
35
11 ga.
0.125
3.2
fillet
square groove
1/16
0.045
1.6
1.1
380
350
28
29
210
380
85
100
35
35
3/16
0.188
4.8
fillet
square groove
square groove
1/16
1/16
1/16
1.6
1.6
1.6
425
425
375
31
30
31
260
320
260
75
76
70
35
35
35
square groove
1/16
1.6
475
32
340
55
35
1/4
0.250
6.4
For mild carbon and low alloy steels on square groove welds, backing is required.
Carbon steel
95-98% Ar/2-5% O2 Improves arc stability; produces a more fluid and controllable puddle; good coalescence and bead contour;
minimizes undercutting; permits higher speeds than pure argon.
90-92% Ar/8-10% CO2 High-speed mechanized welding; low-cost manual welding; pulsed welding.
E 70 T - 10 M J H8
Electrode
Tensile x 10 ksi
Position
Flux-cored (tubular) electrode
Gas type, usability and
performance capabilities
Mixed Gas: 75% - 80% Ar, balance CO2
Impacts: -20 ft.lbs. @-40F
Hydrogen: H4 = less than 4 ml/100g, HB =
less than 8 ml/100g
Position of welding, shielding, polarity, and application requirements
AWS
Classification
E70T-1
Welding
Positiona
H and F
Shieldingb
CO2
E70T-1M
H and F
DCEP
E71T-1
H, F, VU, OH
CO2
DCEP
E71T-1M
H, F, VU, OH
DCEP
E70T-2
H and F
CO2
DCEP
E70T-2M
H and F
DCEP
E71T-2
H, F, VU, OH
CO2
DCEP
E71T-2M
H, F, VU, OH
DCEP
E70T-3
H and F
None
DCEP
Currentc
DCEP
Applicationd
M
E70T-4
H and F
None
DCEP
E70T-5
H and F
CO2
DCEP
E70T-5M
H and F
DCEP
E71T-5
H, F, VU, OH
CO2
DCEP or DCENe
E71T-5M
H, F, VU, OH
DCEP or DCENe
E70T-6
H and F
None
DCEP
E70T-7
H and F
None
DCEN
E71T-7
H, F, VU, OH
None
DCEN
E70T-8
H and F
None
DCEN
E71T-8
H, F, VU, OH
None
DCEN
76
AWS
Classification
E70T-9
Welding
Positiona
H and F
Shieldingb
CO2
E70T-9M
H and F
DCEP
E71T-9
H, F, VU, OH
CO2
DCEP
E71T-9M
H, F, VU, OH
DCEP
E70T-10
H and F
None
DCEN
E70T-11
H and F
None
DCEN
E71T-11
H, F, VD, OH
None
DCEN
E70T-12
H and F
CO2
DCEP
M
M
Currentc
DCEP
Applicationd
M
E70T-12M
H and F
DCEP
E71T-12
H, F, VU, OH
CO2
DCEP
E71T-12M
H, F, VU, OH
DCEP
E61T-13
H, F, VD, OH
None
DCEN
E71T-13
H, F, VD, OH
None
DCEN
E71T-14
H, F, VD, OH
None
DCEN
EX0T-G
H and F
Not Specified
Not Specified
M
M
EX1T-G
H, F, VD or VU, OH
Not Specified
Not Specified
EX0T-GS
H and F
Not Specified
Not Specified
EX1T-GS
H, F, VD or VU, OH
Not Specified
Not Specified
AWS Class
E70T-4
E70T-7
E71T-8
E70T-10
E71T-11
E71T8-K6
E71T-GS
Hobart
Corex
Fabshield 4
Self-Shield 4
Fabshield 7027
Fabshield XLR-8
Fabshield 21B
Self-Shield 11
Fabshield 3Ni1
Fabshield 23
Self-Shield 11 GS
ESAB
Coreshield 40
Coreshield 7
Coreshield 8
Coreshield 10
Coreshield 11
Coreshield 15
Lincoln
Innershield NS-3M
Innershield NR-311
Innershield NR-203MP, NR-232, NR-203MP
Innershield NR-131
Innershield NR-211-MP
Innershield NR-207, NR-203
Innershield NR-151, NR-152, NR-157, NR-204-H
AWS Class
Hobart
Corex
ESAB
E70C-6M
FabCOR 86R
Metal-Cor 6, 6L
Coreweld 70, Coreweld Ultra
E70T-1
FabCO RXR
Flux-Cor 7
Dual Shield 111 A-C, R-70
FabCO TR-70
Super-Cor
E70T-5
FabCO 85
Dual Shield T-75
EXCEL-ARC 71
Verti-Cor I
Dual Shield 7100 Ultra
E71T-1 (C O2 )
Versatile
E71T-1
EXCEL-ARC 71
Verti-Cor I
Dual Shield 7000
Versatile
Dual Shield 7100 Ultra
(75 Ar/25 CO 2 )
FORMULA XL-550
Dual Shield II-71 Ultra
E71T-1 (CO2 )
Low H2 , J class
Verti-Cor 70
Dual Shield II-70
E71T-1(75 Ar/25 CO2 ) FORMULA XL-525
Low H2 , J class
Dual Shield II-70T12 Ultra
E81T1-Ni1
FORMULA XL8Ni1
Dual Shield II-80-Ni
Dual Shield 8000C3
E81T1-Ni2
Verti-Cor 81Ni2
Dual Shield 8000-Ni2
E110T5-K4
FabCO 115
Dual Shield T-115
Lincoln tri-mark
MC-710
Metalloy 70, 71, 76
Outershield 70
TM-11, TM-RX7
Outershield 75
Outershield
71, 71M
Outershield 71, 71M
TM-55
TM-711M, Triple 7
Outershield
71M-H
UltraCore 71
TM-770
Outershield 81Ni1-H
TM-81N1, TM-811N1
TM-81N2, TM-811N2
TM-115
TM-711M, Triple 7
Pipemaster 60
Pipemaster 70
The Pipemaster 70, an all-position cellulosic mild steel electrode, is excellent for
producing X-ray quality welds. Its quick
starting with excellent arc stability, superior
penetration, light slag and excellent washin. Pipemaster 70 can also help you handle
vertical down welding on all passes with 5L,
5LX and X52 through X65 pipe.
Typical applications:
Typical applications:
Carbon................................. .06
Manganese...................... .40
Silicon.................................. .20
76,000
61,000
26%
64%
60,000
48,000
22%
34 ft.lb.
3/32
1/8
5/32
3/16
AWS Spec
Carbon.................................
Manganese........................
Silicon..................................
Nickel...................................
Molybdenum....................
Phosphorus.......................
Sulphur................................
Chromium..........................
Vanadium...........................
.10
.85
.40
.55
.10
.01
.01
.02
.
.20
1.20
.60
1.00
.50
.03
.03
.30
.10
87,000
71,000
26%
63%
70,000
60,000
22%
35 ft.lb.
25 ft.lb.
20 ft.lb.
Pipemaster Pro-60
Pipemaster Pro-60 is a quick-starting, cellulosic mild steel electrode that provides you
with outstanding arc stability, penetration
and wash-in. Its ideal for welding in all positions and produces an X-ray quality weld with
light slag thats easy to remove. Pipemaster
Pro-60 can be used to weld the following API
5L steels: Grade A, B. X42, X46, X52, X56 and
for the root pass on material up to X80. It
features enhanced weldability and increased
physical properties.
Typical applications:
Carbon................................. .13
Manganese........................ .53
Silicon.................................. .12
Nickel................................... .65
Molybdenum.................... .10
Phosphorus....................... .01
Sulphur................................ .01
Chromium.......................... .03
Vanadium................................
.20
1.20
.60
1.00
.50
.03
.03
.30
.10
Typical applications:
72,000
60,000
25%
Reduction of Area
AWS Spec
92,000
76,000
23%
60%
80,000
67,000
19%
Avg. at -20F
Avg. at -50F
30 ft.lb.
25 ft.lb.
20 ft.lb.
80
Avg. at -20F
60,000
48,000
22%
35 ft.lbs. 20 ft.lbs.
3/32
1/8
5/32
3/16
Hobart 335C
Stable arc characteristics and good penetration are what you can expect to get from Hobart 335A electrode. Designed for use with AC
power sources, Hobart 335A has high operator appeal and produces a fine spray transfer
that is ideal for all welding positions.
Typical applications:
General fabrication, railroad cars, shipbuilding, structural work, piping, galvanized steel
work.
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
.14
.47
.18
.009
.009
77,700
63,200
25%
22-63%
60,000
48,000
22%
Avg. at -20F
30 ft.lb.
20 ft.lb.
3/32
1/8
5/32
3/16
Typical applications:
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
.10
.50
.20
.015
.020
82,000
68,000
26%
35-70%
60,000
48,000
22%
45 ft.lb. 20 ft.lbs.
3/32
1/8
5/32
3/16
81
Hobart 447C
Typical applications:
Carbon . ..............................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
AWS Spec
72,600
61,300
26.5%
25-55%
60,000
48,000
17%
3/32
1/8
5/32
3/16
82
.10
.28
.27
.012
.016
Typical applications:
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
.10
.48
.35
.019
.022
70,000
65,000
20-28%
60,000
48,000
17%
Hobart 14A
When you want to get a handle on roof decking, you can rely on Hobart 1139. It is a very
fluid electrode designed for welding roof
decking to support beams with burn-through
spot welds. You can also rely on the 1139 for
rapid downhill welding when joining lightgauge materials.
Typical applications:
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
.18
.25
.15
.015
.017
Typical applications:
Carbon
Manganese
Silicon
Phosphorus
Sulphur
.06
.54
.35
.026
.013
1.25 max
.90 max
79,000
68,100
27.5%
33-55%
70,000
58,000
17%
3/32
1/8
5/32
3/16
http://www.hobartbrothers.com
83
Hobart 418
Typical applications:
Typical applications:
AWS Spec
Carbon
Manganese
Silicon
Phosphorus
Sulphur
.06
.81
.43
.018
.019
1.25 max
.90 max
82,000
72,000
25%
20-40%
70,000
58,000
22%
84
AWS Spec
Carbon..................................02
Manganese........................ 1.06
Silicon ................. .50
Phosphorus....................... .011
Sulphur................................ .014
Nickel................................... .07
Molybdenum.................... .01
Chromium.......................... .01
Mn+Ni+Cr+Mo+V ..........1.28
.15
1.60
.75
.035
.035
.30
.30
.08
1.75
AWS Spec
20 ft.lb.
AWS Spec
Avg. at 0F
78,500
65,500
28%
72%
70,000
58,000
22%
Typical applications:
Offshore rigs, shipbuilding, boiler code applications, field erections, steel structures,
petro-chemical plants, power plants, railroad
and locomotive construction.
Typical applications:
Carbon................................. .04
Manganese........................ .98
Silicon.................................. .61
Phosphorus....................... .011
Sulphur................................ .010
Nickel................................... .08
Chromium.......................... .08
Molybdenum.................... .02
Vanadium........................... .01
Mn+Ni+Cr+Mo+V...........1.17
.15
1.60
.75
.035
.035
.30
.20
.30
.08
1.75
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
.074
.680
1.25 max
.406
.90 max
.012
.014
AWS Spec
AWS Spec
77,700
62,100
30%
68%
70,000
58,000
22%
20 ft.lb.
3/32
1/8
5/32
3/16
1/4
76,000
68,000
19%
30-40%
70,000
58,000
17%
AWS Spec
Avg. at -20F
Avg. at -50F
AWS Spec
1/8
5/32
3/16
1/4
Hoballoy 7018A1
Typical applications:
81,200
73,100
29.5%
75%
70,000
58,000
22%
Avg. at -20F
57 ft.lb.
20 ft.lb.
AWS Spec
Carbon................................. .04
Manganese........................ .67
Silicon.................................. .29
Phosphorus........................008
Sulphur.................................010
Chromium.......................... .07
Molybdenum.................... .01
Nickel................................... .08
Vanadium........................... .02
Mn+Ni+Cr+Mo+V............85
Typical applications:
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
Molybdenum....................
.04
.12 max
.72
.90 max
.31
.80 max
.014
.03 max
.011
.03 max
.54 .40 - .65
89,000
77,000
27%
102 ft.lb.
42 ft.lb.
70,000
57,000
25%
Hoballoy 8018B2L
Typical applications:
Typical applications:
AWS Spec
Carbon................................. .07
Manganese........................ .71
Silicon.................................. .62
Phosphorus....................... .010
Sulphur................................ .009
Chromium.......................... 1.30
Molybdenum.................... .55
.12 max
.90 max
.80 max
.03 max
.03 max
1.00-1.50
.40 - .65
102,000
91,000
21%
80,000
67,000
19%
42 ft.lb.
35 ft.lb.
3/32
1/8
5/32
3/16
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
Chromium..........................
1.00-1.50
Molybdenum....................
.04
.65
.53
.011
.012
.05 max
.90 max
.80 max
.03 max
.03 max
1.36
.62
.40-.65
98,000
84,000
24%
80,000
67,000
19%
46 ft.lb.
30 ft.lb.
3/32
1/8
5/32
3/16
1/4
Hoballoy 8018C3
This is an outstanding electrode that is designed for 80,000 tensile strength applications
and also 1% nickel applications. It provides
excellent puddle control with good wetting
action and tie in. The electrode offers good
arc characteristics and easy slag removal.
The coating is specially formulated to resist
conditions of high heat and humidity. The
electrode, with high operator appeal, offers
resistance to moisture reabsorption, helps
prevent hydrogen cracking and aids in eliminating starting porosity.
Typical applications:
Carbon................................. .042
Manganese........................ .95
Silicon.................................. .36
Phosphorus....................... .010
Sulphur................................ .011
Nickel................................... 2.43
.12 max
1.25 max
.80 max
.03 max
.03 max
2.00-2.75
91,000
80,000
26%
80,000
67,000
19%
AWS Spec
Carbon................................. .05
Manganese........................ 1.03
Silicon.................................. .26
Phosphorus....................... .012
Sulphur................................ .009
Nickel................................... .96
Chromium.......................... .07
Molybdenum.................... .010
Vanadium........................... .02
20 ft.lb.
.12 max
.40-1.25
.80 max
.03 max
.03 max
.80-1.10
.15 max
.35 max
.05 max
80,000
68,00080,000
24%
50 ft.lb.
3/32
1/8
5/32
3/16
AWS Spec
AWS Spec
Avg. at -75F
Typical applications:
95 ft.lb.
20 ft.lb.
Hoballoy 9018B3L
Typical applications:
.05-.12
.90 max
.80 max
.03 max
.03 max
2.00-2.50
.90-1.20
112,000
95,000
21%
24 ft.lb.
90,000
77,000
17%
3/32
1/8
5/32
3/16
Carbon................................. .08
Manganese........................ .72
Silicon.................................. .42
Phosphorus....................... .014
Sulphur................................ .009
Chromium.......................... 2.28
Molybdenum....................1.19
Typical applications:
Carbon................................. .03
Manganese........................ .61
Silicon.................................. .39
Phosphorus....................... .02
Sulphur................................ .01
Chromium.......................... 2.10
Molybdenum.................... .99
.05 max
.90 max
.80 max
.03 max
.03 max
2.00-2.50
.90-1.20
102,000
85,000
21%
90,000
77,000
17%
25 ft.lb.
89
Hoballoy 10018D2
Typical applications:
Typical applications:
AWS Spec
Carbon................................. .054
Manganese........................ 1.10
Silicon.................................. .27
Phosphorus....................... .012
Sulphur................................ .009
Nickel................................... 1.64
Chromium.......................... .07
Molybdenum.................... .35
Vanadium........................... .012
.10 max
.60-1.25
.80 max
.03 max
.03 max
1.40-1.80
.15 max
.35 max
.05 max
Carbon................................. .11
Manganese........................ 1.71
Silicon.................................. .24
Phosphorus....................... .014
Sulphur................................ .010
Nickel................................... .09
Molybdenum.................... .40
.15 max
1.69-2.00
.80 max
.03 max
.03 max
.90 max
.25-.45
Avg. at -60F
56 ft.lb.
20 ft.lb.
3/32
1/8
5/32
3/16
104,000 100,000
88,000 87,000
22%
16%
Avg. at -60F
30 ft.lb.
3/32
1/8
5/32
3/16
20 ft.lb.
Hoballoy 12018M
Typical applications:
Carbon................................. .05
Manganese........................ 1.40
Silicon.................................. .028
Nickel .................................. 1.85
Phosphorus....................... .014
Sulphur................................ .014
Molybdenum.................... .33
Chromium.......................... .20
Vanadium........................... .010
Typical applications:
.10 max
1.30-1.80
.60 max
1.25-2.50
.03 max
.03 max
.25-.50
.40 max
.05 max
Carbon................................. .06
Manganese........................ 1.91
Silicon.................................. .32
Phosphorus....................... .016
Sulphur................................ .011
Nickel .................................. 2.34
Molybdenum.................... .46
Chromium.......................... .66
.10 max
1.30-2.25
.60 max
.03 max
.03 max
1.75-2.10
.30-.55
.30-1.50
AWS Spec
Avg. at -60F
52 ft.lb.
20 ft.lb.
3/32
1/8
5/32
3/16
1/4
Avg. at -60F
47 ft.lb.
20 ft.lb.
3/32
1/8
5/32
3/16
McKay 309H
Typical applications:
Carbon................................. .06
Manganese........................ 1.00
Phosphorus....................... .018
Sulphur................................ .013
Silicon.................................. .50
Copper................................. .10
Chromium..........................19.50
Nickel .................................. 9.80
Molybdenum.................... .10
.08 max
.5-2.25
.04 max
.03 max
.90 max
.75 max
18.0-21.0
9.0-11.0
.75 max
86,000
65,000
41%
4-10
80,000
not req.
35%
not req.
92
Sterling AP
Typical applications:
Carbon................................. .05
Manganese........................ 1.05
Phosphorus....................... .020
Sulphur................................ .016
Silicon.................................. .56
Copper................................. .10
Chromium..........................23.50
Nickel .................................. 13.00
Molybdenum.................... .10
.08 max
.5-2.25
.04 max
.03 max
.90 max
.75 max
22.0-25.0
12.0-14.0
.75 max
88,000
67,000
37%
6-15
80,000
not req.
30%
not req.
Ideal for new fabrication or repair maintenance applications, 312 AC-DC is designed
for welding dissimilar joints of Type 312
metals. 312 AC-DC can be used on hardenable steels, steel armor and generally
hardto weld steels, offering outstanding
performance with a directional arc and
self-detaching slag. With capabilities considered equal to special maintenance
electrodes, 312 AC-DC is available at much
less than the special maintenance price. It
has a smooth running arc that results in a
uniform bead that is flat to slightly convex.
Typical applications:
3/32
1/8
5/32
3/16
Carbon................................. .07
Manganese........................ .80
Phosphorus....................... .015
Sulphur................................ .017
Silicon.................................. .40
Copper................................. .15
Chromium..........................28.50
Nickel .................................. 9.10
Molybdenum.................... .11
.15 max
.05-2.5
.04 max
.03 max
.90 max
.75 max
28.0-32.0
8.0-10.5
.75 max
AWS Spec.
86,000
63,000
40%
0
E308-16
Typical applications:
3/32
1/8
5/32
3/16
Sterling
Typical applications:
Carbon................................. .05
Manganese........................ 1.05
Phosphorus....................... .015
Sulphur................................ .015
Silicon.................................. .50
Copper................................. .20
Chromium..........................18.50
Nickel .................................. 12.40
Molybdenum.................... 2.21
.08 max
.5-2.25
.04 max
.03 max
.90 max
.75 max
17.0-20.0
11.0-14.0
2.0-3.0
85,000
68,000
42%
2-6
75,000
not req.
30%
not req.
3/32
1/8
5/32
3/16
Typical applications:
Power generation, hydro electric plants, fabrication of type CA-6NM castings and joining of
Type 409, 410, 410S, and 405 stainless steels.
Carbon................................. .09
Manganese........................ .55
Phosphorus....................... .016
Sulphur................................ .017
Silicon.................................. .29
Copper................................. .10
Chromium..........................12.30
Nickel .................................. --
Molybdenum.................... .08
.12 max
1.0 max
.04 max
.03 max
.90 max
.75 max
11.0-13.5
.7 max
.75 max
93,500
79,000
21%
75,000
not req.
20%
3/32
1/8
5/32
3/16
HB-25
QuantumArc D2 is a high-strength,
copper-coated mild steel solid wire that
provides X-ray quality welds when used on
carbon and low alloy steels. Ideal for single
or multi-pass welding, it can be used with
CO2 gas - as well as with Ar/CO2 mixtures
- to produce a high quality weld that is virtually porosity and slag free.
Typical applications:
AWS
Spec
Carbon................................. .09
Manganese........................ 1.90
Silicon.................................. .60
Phosphorus....................... .015
Sulphur................................ .015
Molybdenum..................... .51
Nickel................................... .015
Copper................................. .50
.07 - .12
1.60 -2.10
.50 -.80
.025 max
.025 max
.40 - .60
.15 max
.50 max
CO2
Carbon................................. .09
Manganese........................ 1.22
Silicon.................................. .55
Phosphorus....................... .013
Sulphur................................ .013
Copper................................. .13
.06 - .15
.90 -1.40
.45 -.75
.025 max
.035 max
.50 max
CO2
55 ft.lb.
27 ft.lb.
Typical applications:
Speed /
120-180
160-220
210-290
150-225
190-240
68 ft.lb.
52 ft.lb.
Speed /
120-180
160-220
210-290
240-290
190-240
95
HB-28
Typical applications:
.06 - .15
1.40 -1.85
.80 -1.15
.025 max
.025 max
.50 max
Typical applications:
AWS Spec
CO2
85,000
70,000
29%
68 ft.lb.
52 ft.lb.
47 ft.lb.
41 ft.lb.
AWS Spec
Carbon................................. .088
Manganese........................ 1.60
Silicon.................................. .88
Phosphorus....................... .013
Sulphur................................ .011
Copper ............................... .04
Carbon
Manganese
Silicon
Phosphorus
Sulphur
Copper
CO2
.09
1.01
.56
.015
.014
.06
25% CO2
.082
1.06
.61
.015
.012
.06
90% Ar
10% CO2
.083
1.22
.69
.018
.013
.05
CO2
AWS Spec
96
.06-.15
1.40-1.85
.80-1.15
.025 max
.025 max
.50 max
90 ft.lb.
57 ft.lb.
56 ft.lb
QCL-D2
Typical applications:
Typical applications:
AWS Spec
Carbon................................. .089
Manganese........................ 1.20
Silicon.................................. .56
Phosphorus....................... .013
Sulphur................................ .013
Copper ............................... .04
.06-.15
.90-1.40
.45- .70
.025 max
.035 max
.50 max
CO2
Carbon
Manganese
Silicon
Phosphorus
Sulphur
Copper
.088
.91
.34
.012
.011
.06
25% CO2
.083
.93
.36
.012
.011
.05
90% Ar
10% CO2
.084
.98
.41
.012
.011
.05
CO2
74 ft.lb.
63 ft.lb.
48 ft.lb.
AWS Spec
70,000
58,000
22%
AWS Spec
Carbon................................. .095
Manganese........................ 1.95
Silicon.................................. .65
Phosphorus....................... .012
Sulphur................................ .010
Molybdenum.................... .50
Nickel................................... .02
Copper ............................... .08
.07-.12
1.60-2.10
.50- .80
.025 max
.025 max
.40-.60
.15 max
.50 max
CO2
Carbon
.095
Manganese 1.42
Silicon
.27
Phosphorus
.012
Sulphur
.010
Molybdenum .47
Nickel
.02
Copper
.07
25% CO2
.095
1.58
.51
.012
.010
.53
.02
.06
90% Ar
10% CO2
.095
1.63
.54
.012
.010
.54
.02
.06
CO2
AWS Spec
60 ft.lb.
40 ft.lb.
30 ft.lb.
97
QUANTUM ARC 6
Typical applications:
AWS Spec
Carbon................................. .09
Manganese........................ 1.22
Silicon.................................. .55
Phosphorus....................... .013
Sulphur................................ .013
Copper ............................... .13
.06-.15
.90-1.40
.45- .75
.025 max
.035 max
.50 max
CO2
Carbon
Manganese
Silicon
Phosphorus
Sulphur
Copper
.09
.90
.35
.011
.012
.13
90% Ar
10% CO2
25% CO2
.09
.93
.38
.011
.012
.12
.09
.95
.40
.011
.012
.12
CO2
77,000
64,000
26.0%
67.2%
98
AWS Spec
70,000
58,000
22%
72 ft.lb.
64 ft.lb.
50 ft.lb.
42 ft.lb.
Typical applications:
AWS Spec
Carbon................................. .10
Manganese........................ 1.54
Silicon.................................. .92
Phosphorus....................... .013
Sulphur................................ .013
Copper ............................... .13
.06-.15
1.40-1.85
.80- 1.15
.025 max
.025 max
.50 max
Carbon
Manganese
Silicon
Phosphorus
Sulphur
Copper
CO2
.09
1.13
.59
.011
.012
.13
25% CO2
.09
1.15
.65
.011
.012
.12
90% Ar
10% CO2
.09
1.22
.78
.011
.012
.12
CO2
AWS Spec
65 ft.lb.
50 ft.lb.
45 ft.lb.
43 ft.lb.
Tubular Wires
FabCOR 86R
FabCO RXR
Typical applications:
Typical applications:
Carbon
Manganese
Silicon
Phosphorus
Sulphur
75% Ar
25% CO2
90% Ar
10% CO2
.033
1.44
.67
.008
.015
.033
1.61
.77
.009
.018
75% Ar
25% CO2
81,600
68,500
30%
90% Ar
10% CO2
83,600
70,600
29%
74ft.lb. 63 ft.lb.
Dia.
Amps
Volts
.045 (1.2 mm)
200-400 27-36
.052 (1.4 mm)
200-400 25-36
1/16 (1.6 mm)
250-500 28-36
Electrical
Stickout
3/4
1
1
Shielding gas:
75% Ar/25% CO2 or higher argon gas mixtures
Carbon................................. .07
Manganese ....................... 1.47
Silicon.................................. .59
Phosphorus....................... .012
Sulphur................................ .009
89,000
73,000
25%
28 ft.lb.
Dia.
Amps
Volts
045 (1.2 mm).........150-250 25-29
1/16 (1.6 mm).........200-375 25-29
5/64 (2.0 mm).........250-400 26-33
3/32 (2.4 mm).........350-550 26-36
7/64 (2.8 mm).........500-700 30-36
1/8 (3.2 mm).........600-800 32-38
Electrical
Stickout
3/4
3/4
1
1
1
1
Tubular Wires
FabCO TR-70
FabCO 85
Typical applications:
Carbon................................. .02
Manganese ....................... 1.50
Silicon.................................. .57
Phosphorus ...................... .013
Sulphur................................ .010
86,600
73,100
28%
38 ft.lb.
28 ft.lb.
Dia.
Amps
Volts
.045 (1.2 mm).........150-280 24-30
.052 (1.4 mm).........150-350 24-32
1/16 (1.6 mm) .......170-350 25-34
5/64 (2.0 mm) .......250-550 26-34
3/32 (2.4 mm).........300-650 26-40
Shielding Gas:
100% CO2
Typical applications:
CO2
1.10ml/100 g
Electrical
Stickout
1/2
3/4
1
1
1
CO2
Carbon..................... .06
Manganese ........... 1.18
Silicon ..................... .60
Phosphorus .......... .009
Sulphur .................. .013
.07
1.47
.75
.010
.014
90,000
76,000
24%
100% CO2
45 ft.lb.
Avg. at -40F
80% Ar/20%CO2
41 ft.lb.
Dia.
Amps
Volts
5/64 (2.0 mm).........210-450 25.5-31
3/32 (2.4 mm).........240-540 26.5-32.5
100
Tensile Strength(psi)
Yield Strength (psi)
Elongation % in 2
Electrical
Stickout
1
1
Tubular Wires
Excel-Arc 71
Typical applications:
100% CO2
5.0 ml/100 g
5.7 ml/100g
.022
1.60
.82
.014
.010
87,700
79,100
27.6%
96,000
85,800
25.6%
59 ft.lb.
51 ft.lb.
82,000
73,000
29%
Carbon................................. .04
Manganese........................ 1.24
Silicon.................................. .29
Nickel................................... .37
Phosphorus....................... .010
Sulphur................................ .015
Carbon..................... .021
Manganese............ 1.30
Silicon...................... .69
Phosphorus........... .015
Sulphur.................... .011
Typical applications:
3.38 ml/100 g
Formula XL-525
Electrical
Stickout
1/2
1/2
3/4
1
100 ft.lb.
66 ft.lb.
Dia.
Amps
Volts
.045 (1.2 mm).........195-230 24-26
1/16 (1.6 mm).........230-280 24-27
Electrical
Stickout
1/2-1
1/2-1
Shielding gas:
Tubular Wires
Formula XL-550
FabCO 115
Typical applications:
Typical applications:
Carbon................................. .05
Manganese........................1.17
Silicon.................................. .25
Phosphorus....................... .012
Sulphur................................ .014
Nickel................................... .50
100% CO2
100% CO2
126,000
102,000
Avg. at -60F
48 ft.lb.
Electrical
Stickout
3/4
3/4
100% CO2
Carbon................................. .04
Manganese........................1.50
Silicon.................................. .41
Phosphorus........................012
Sulphur.................................014
Chromium...........................42
Nickel................................... 2.37
Molybdenum.....................42
84,000
77,300
26.6%
Dia.
Amps
Volts
.045 (1.2 mm).........195-230 23-26
1/16 (1.6 mm).........230-280 23-27
Dia.
Amps
Volts
.045 (1.2 mm).........120-220 22-27
1/16 (1.6 mm).........190-350 22-30
3/32 (2.4 mm).........290-525 25-32
3/4-1-1/4
Electrical
Stickout
1/2-1
1/2-1
Tubular Wires
Fabshield 21B
Fabshield 23
Typical applications:
Carbon................................. .28
Manganese........................ .34
Silicon.................................. .15
Phosphorus....................... .008
Sulphur................................ .003
Aluminum.......................... 1.04
91,000
62,000
22%
Electrical
Dia.
Amps
Volts
Stickout
.035 ( .9 mm).......... 55-120
17-20
1/2
.045 (1.2 mm).........115-200
15-18
1/2
1/16 (1.6 mm).........160-260
18-20
3/4
.068 (1.7 mm) ..........145-255
17-22
3/4
5/64 (2.0 mm).........215-315 19-22.5
1
3/32 (2.4 mm).........250-300 18.5-21.5
1
Typical applications:
Prefab building fabrication, tanks, ornamental iron, farm implement repairs and general
fabrication.
Carbon................................. .18
Manganese........................ .65
Silicon.................................. .40
Phosphorus....................... .01
Sulphur................................ .01
Aluminum.......................... 1.30
83,000
Dia.
Amps
Volts
.030 (.8mm)................. 25-125
14-16
.035 (.9mm)................. 55-120
17-20
.045 (1.2 mm).........130-160 15-17
Electrical
Stickout
1/2
1/2
1/2
Diameter
in./lb.*
103
Tubular Wires
Fabshield 4
Fabshield 7027
Fabshield 7027 is a high-deposition, selfshielded tubular wire that is designed for use
on structural weldments where the physical
properties of the weld deposit need to match
that of the application. It provides outstanding performance through excellent arc stability adn high deposition efficience and can be
used for either single or multi-pass welding in
flat or horizontal positions.
Typical applications:
Carbon................................. .27
Manganese........................ .73
Silicon.................................. .30
Phosphorus....................... .011
Sulphur................................ .005
Aluminum.......................... 1.42
94,600
62,600
24%
Carbon................................. .33
Manganese........................ .28
Silicon.................................. .05
Phosphorus....................... .014
Sulphur................................ .005
Aluminum.......................... 1.3
Tensile Strength (psi)
Yield Strength (psi)
Elongation % in 2
92,200
63,200
23%
Dia.
Amps
Volts
5/64 (2.0 mm)........ 290-370 29-31
1/4
3/32 (2.4 mm)........ 250-500 28-34
3/4
.120 (3.2 mm) . ...... 160-300 28-37
Typical applications:
Electrical
Stickout
1-3/4-2-
Dia.
Amps
Volts
5/64 (2.0 mm).........240-460 23-30
3/32 (2.4 mm).........240-560 27-32
7/64 (2.8 mm).........320-600
24-32
Electrical
Stickout
1-1/2
1-1/2
1-1/2
2-1/4-22-1/2-3
Diameter
in./lb.*
104
Tubular Wires
Fabshield XLR-8
Fabshield 3Ni1
Fabshield XLR8 has been specifically designed for the demanding application of
structural steel erection. This outstanding
self-shielded, flux-cored wire produces a
stable arc within a wide range of parameters.
It is capable of depositing X-ray quality welds
in all positions and is especially well suited for
producing vertical-up welds at high current
levels for increased productivity. It is designed
for single and multiple pass applications and
will produce flat weld beads with excellent
slag removal. Fabshield XLR-8 will produce
welds with excellent mechanical properties
under a wide range of heat input. Designed
to be used with constant voltage (CV) power
sources.
Typical applications:
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
Aluminum..........................
Storage, piping, transportation, offshore drilling rigs, ships barges, construction, and other
types of structural and general fabrication.
Carbon.................................
Manganese........................
Silicon..................................
Phosphorus.......................
Sulphur................................
Nickel...................................
Aluminum..........................
.08
.84
.06
.012
.003
.67
.62
.19
.51
.17
.009
.006
.51
79,700
64,100
29%
Typical applications:
110 ft.lbs.
84,100
67,600
25%
Dia.
Amps
Volts
5/64 (2.0 mm).........200-280 18.5-20
3/32 (2.4mm)...........250-500
Electrical
Stickout
3/4
28-34
As Welded
Dia.
Amps
Volts
1/16 (1.6 mm)........150-3000 19-23
Electrical
Stickout
1
.072 (1.8mm)............160-350
18-23
5/64 (2.0mm)...........190-350
18-23
1.25
Tubular Wires
Formula XL-8Ni1
Typical applications:
96,300
86,500
24.5%
90,000
79,000
27%
93.3 ft.lb.
85.3 ft.lb.
63.3 ft.lb.
Shielding gas:
Carbon................................. .03
Manganese........................ 1.27
Silicon.................................. .56
Phosphorus....................... .013
Sulphur................................ .009
Dia.
Amps
Volts
.045 (1.2 mm).........175-340 21-32
1/16 (1.6 mm).........220-320 24-29
Carbon................................. .008
Manganese........................ 1.35
Silicon.................................. .40
Phosphorus....................... .014
Sulphur................................ .011
Nickel................................... 1.06
Avg. at -20F
Avg. at -40F
Avg. at -60F
Typical applications:
5.9 ml/100 g
Tri-Mark Triple 7
Electrical
Stickout
3/4
3/4
Dia.
Amps
Volts
.045 ......................100-325 23-34
Electrical
Stickout
1/2-3/4
.052
......................125-350
22-33
1/2-3/4
1/16 ......................150-450
23-35
1/2-3/4
Tubular Wires
Tri-Mark TM-811N1
Tri-Mark TM-991K2
Typical applications:
Carbon................................. .06
Manganese........................ 1.40
Silicon.................................. .36
Phosphorus....................... .015
Sulphur................................ .010
Nickel................................... .096
Carbon................................. .05
Manganese........................ 1.04
Silicon.................................. .19
Phosphorus....................... .009
Sulphur................................ .014
Molybdenum.................... .01
Nickel................................... 1.92
100% CO2
93,000
85,000
24.5%
Dia.
Amps
Volts
.045 ......................125-320 24-33
.052 ......................125-375 24-34
Typical applications:
Electrical
Stickout
5/8+1/8
3/4+1/8
92,000
80,000
27%
Dia.
Amps
Volts
.045 ......................150-300 23-30
.052 ......................175-375 23-32
Electrical
Stickout
1/2
1/2
Tubular Wires
Tri-Mark TM-911B3
Tri-Mark TM-101
Typical applications:
Typical applications:
It is recommended for single and multiplepass welding in all positions with 75%
Ar/25% CO2 shielding gas.
C O2 3ml/100g
3.8mls/100g
Carbon................................. .05
Manganese........................ .64
Silicon.................................. .27
Phosphorus....................... .011
Sulphur................................ .013
Molybdenum.................... .93
Chromium..........................2.04
Carbon................................. .06
Manganese........................ 1.60
Silicon.................................. .38
Phosphorus....................... .011
Sulphur................................ .011
Molybdenum.................... .01
Nickel...................................1.95
100% CO2
Not required.
110,000
102,000
20%
100,000
86,000
20%
Electrical
Stickout
1/2 - 3/4
1/2 - 3/4
Dia.
Amps
Volts
.045 ......................150-300 22-28
1/16 ......................175-400 22-32
Electrical
Stickout
3/4
3/4-1
TM
Typical applications:
Carbon................................. .05
Manganese........................ 1.38
Silicon.................................. .65
Phosphorus....................... .011
Sulphur................................ .013
Nickel................................... 1.0
Carbon................................. .05
Manganese........................ 1.47
Silicon.................................. .48
Molybdenum.................... .45
98% Ar/2% O2
92,000
81,000
25%
99,400
91,600
21.8%
Dia.
Amps
Volts
.045 (1.2 mm).........200-400 27-35
1/16 (1.6 mm).........275-500 29-37
Typical applications:
2.0ml/100g
TM
Electrical
Stickout
5/8+1/8
1+1/4
Dia.
Amps
Volts
.045 ......................200-350 24-28
.052 ......................250-400 25-31
Electrical
Stickout
5/8+1/8
5/8+1/8
AWS E70C-6M H4
EN758 T46 4 M M 2 H5
Metalloy 76 is a gas shielded metal cored wire
that has higher manganese and silicon levels
than Metalloy 71 with slightly lower spatter
and higher strength. The increased deoxidization level allows for more tolerance of mill
scale, with fewer root pores than Metalloy 71.
Metalloy 76 is recommended for single-pass
and multi-pass welding in flat and horizontal
positions with 75-95% Ar/CO2. The wetting
action is better than solid wire, minimizing
cold lap on heavier sections of steel.
PRODUCT CHARACTERISTICS:
Higher deoxidizer levels for improved performance on mill scaled plate
Better wetting action than solid wire minimizes cold lap
Superb operator appeal
Good choice to use for short-circuit or pulse
applications.
2,05ml/100gr
Electrical
Stickout
1/2 +1/8
.045
......................200-350
27-34
5/8+1/8
.052
......................250-400
28-34
5/8+1/8
110
Carbon................................. .05
Manganese........................ 1.38
Silicon.................................. .65
Phosphorus....................... .011
Sulphur................................ .013
Nickel................................... .40
88,700
78,200
27%
Carbon................................. .05
Manganese........................ 1.58
Silicon.................................. .71
Phosphorus....................... .012
Sulphur................................ .013
Dia.
Amps
Volts
.035 ......................200-260 26-30
PRODUCT CHARACTERISTICS:
Exceptionally clean weld beads
Better wetting action than solid wire.
Better gap bridging and reduced burn
through than solid wire.
Higher deposition rates and travel speeds
thansolid wire.
Better side wall fusion than solid wire.
90,200
80,000
25%
Dia.
Amps
Volts
.045 (1.2 mm).........200-400 26-31
1/16 (1.6 mm).........275-450 29-33
Electrical
Stickout
5/8+1/8
3/4+1/4
Tri-Mark Metalloy 90
Typical applications:
Below 5.0ml/100g
Carbon................................. .07
Manganese........................ 1.55
Silicon.................................. .34
Phosphorus....................... .009
Sulphur................................ .017
Molybdenum.................... .37
Chromium.......................... .03
Nickel...................................1.97
Vanadium........................... .02
Carbon................................. .05
Manganese........................ 1.32
Silicon.................................. .33
Nickel...................................1.89
Molybdenum.................... .37
117,000
105,000
22%
100,800
91,400
25%
Dia.
Amps
Volts
.045 ......................125-325 24-31
.052 ......................150-375 24-32
1/16 ......................175-400 23-32
Product Charactistics:
100% CO2
Typical applications:
Electrical
Stickout
1/2 - 3/4
1/2 - 3/4
1/2 - 3/4
Rate(lb/
5.9 - 15.2
11.2 - 20.9
Metalloy 110 is a metal-cored, gas shielded wire that is designed for the single and
multi-pass welding of quenched and tempered steels including T1-type, HY80 and
HY100. For use with 75% Ar/25% CO2, it
is also highly recommended for welding
high-strength steels.
Product Charactistics:
Carbon................................. .07
Manganese........................ 1.50
Silicon.................................. .38
Nickel...................................1.58
Molybdenum.................... .34
113,300
103,300
21%
Carbon................................. .07
Manganese........................ 1.63
Silicon.................................. .48
Nickel...................................2.22
Chromium.......................... .21
Molybdenum.................... .59
119,900
95,000
22%
112
Product Charactistics:
Metalloy 110 can be used for welding castings, heavy equipment, and shipbuilding
projects.
Typical Applications:
Volts
Rate(lb/
27-35
28-34
28-34
5.9 - 15.2
9.0-21.5
11.2 - 20.9
Deposition
Dia.
Amps
Volts
hr)
.045 .....................200-4000 27-35
1/16 ......................300-450 28-34
Rate(lb/
6.0 - 18.6
11.2 - 20.9
Hard Surfacing
Notice:
Typical applications:
Volts
20-28
20-28
113
6061, 6063
6101,6151
5154
5052
5005
3004
2014
6201,6951
5456
5454
5254a
5086
5083
5652a
5050
Alc.3004
2219
2024
1100
3003
Alc.3003
1060
EC
ER4145
ER1100c
ER1260c
ER4145
ER4145
ER1100c
ER4145g
ER4145g
319, 333
354, 355,
C355
1060, EC
1100,3003
Alclad 3003
ER414c,i
ER4043i,f
ER4043e,i
ER4043i
ER4043i
ER4043i
ER5356c
ER4043e,i
ER4043e,l
ER356c
ER5356c
ER4043i
ER1100c
ER4043
ER414c,i
ER4043i,f
ER4043e,i
ER4043i
ER4043i
ER4043i
ER5356c
ER4043e,i
ER4043e,l
ER5356c
ER5356c
ER4043e,i
ER4043e
ER4043e
2014,2024
ER4145g
ER4145
ER4145
ER4145
ER2319c,f,i
2219
7039
A612,C612
D612,7005k
6070
Base Metal
ER4145g,c,i
ER4145c,i
ER4043i
ER4043i
ER4043f,i
ER4043f,i
ER4043
ER4043i
ER4043i
ER4043
ER4043
ER4043i
ER4043
ER4043
3004
Alclad 3004
ER4043i
ER4043i
ER5654b
ER5356e
ER4043e
ER4043b
ER5356e
ER5654b
ER5654b
ER5656e
ER5356e
ER4043e,i
ER4043e
ER4043e
5005, 5050
ER4043i
ER4043i
ER5654b
ER5356e
ER4043e
ER4043b
ER5356e
ER5654b
ER5654b
ER5356e
ER5356e
ER4043e,i
ER4043d,e
5052, 5652a
ER4043i
ER4043b,i
ER5654b
ER5356e,h
ER5356b,c
ER5356b,c
ER5356b
ER5354b
ER5654b
ER5356e
ER5256e
ER5654a,b,c
ER5183e
5083
ER5356c,e,i
ER5356e
ER5183e,h
ER5356e
ER5356e
ER5183e
ER5356e
ER5356e
ER5356e
5086
ER5356c,e,i
ER5356e
ER5356e,h
ER5356e
ER5356e
ER5356e
ER5356b
ER5356b
ER5356e
ER5654a,b
ER4043b,l
ER5654b
ER5356b,h
ER5356b,c
ER5356b,c
ER5356b
ER5656b
5454
5154, 5254a
ER4043l
ER4043b,l
ER5654b
ER5356b,h
ER5356b,c
ER5356b,c
ER5356b
ER5664c,e
5456
ER5356c,e,i
ER5356e
ER5556e,h
ER5356e
ER5356e
ER5556e
ER4043b,i
6061,6063,6101
ER4145c,i
ER4043b,i
ER5356b,c
6201,6151,6951
ER5356b,c
b.c.h.i.
ER4043b,i
ER4043e,i
ER5356c,e
ER5356c,e,h,i
ER4043e,i
7039
A612,C612
ER4043i
ER4043b,h,i
D612,7005k
ER5356b,h
ER5039e
214,A214
B214,F214
ER5654b,d
6070
ER4145c,l
13,43,344
356,A356
A357,359
319,333
354,355,C355
Note 1:
Note 2:
ER4043b,i
ER4145c,i
ER4043c,i
ER4145d,c,i
ER4145
ASTM No.
Grade
Product
SMAW
GMAW
FCAW
115
A3
1, 2
Bars
Steel
6012, 6013, 7014, 7024
70S-3, 70S-6
71T-1, 70T-1,
70C-3C, 70C-6M
A27
All
Castings
Steel
7018
70S-3, 70S-6
70T-1, 71T-1, 70T-4, 70T-7,
71T-8, 70C-3C, 70C-6M
A36
Structural
Steel
6012, 6013, 7014, 7024,
70S-3, 70S-6
71T-1, 70T-1, 70T-4,
7018
70T-7, 70C-3C, 70C-6M
A53
A & B
Pipe
Steel
6010, 6011
80S-D2, 70S-6
70T-1, 71T-1, 70C-3C, 70C-6M
A82
Reinforcing
Steel
7018, 7018-1
70S-3, 70S-6
70T-5, 70T-1, 70T-4,
71T-8, 71T-11, 70T-7,
71T-GS, 70C-3C, 70C-6M
A105
Pipe
Steel
Same as A53
A106
A & B
Pipe
Steel
C
Pipe
Steel
Same as A53
80S-D2, 70S-6
A109
Strip
Steel
6012, 6013, 7024
70S-3, 70S-6
70T-1, 70C-3C, 70C-6M
A123
Sheet, strip
Steel
7018, 7018-1
70S-6
71T-11, 71T-GS, 70T-1, 71T-1,
71T-8, 70C-3C, 70C-6M
A131
Structural
Steel
Same as A36
A134
Pipe
Steel
Same as A53
A135
A & B
Pipe
Steel
Same as A53
A139
All
Pipe
Steel
Same as A53
A148
80-40, 80-50
Castings
Low alloy
8018-C3
80S-D2
71T-1, 70T-1, 70C-3C, 70C-6M
90-60
Castings
Low alloy
9018-M
110T5-K4
105-85
Castings
Low alloy
11018-M
110T5-K4
120-95
Castings
Low alloy
12018-M
A161
Tubes
Steel
6010, 6011
70S-6, 80S-D2
70T-1, 71T-1, 70C-3C, 70C-6M
ASTM No.
Grade
Product
116
A167
309S, 309
310S, 310
316
316L, 317L
317
347, 348
XM-15
A176
429, 430
442, 446
A177
A178
A
C
A179
A181
60
70
A182
F1
F2, F11, F12
F5, F5a, F21, F22
F304, F304H
F304L
F310
F316L
F347H, F348, F348H
F10
A184
40
50, 60
304L
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Sheet, strip
Tubes
Tubes
Tubes
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Pipe, fittings
Reinforcing
Reinforcing
Sheet, strip
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Steel
Steel
Steel
Steel
Steel
C/Mo
Cr/Mo
Cr/Mo
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Steel
Low alloy
SMAW
GMAW
Stainless
308L
309
309
310
316
316L
316L
316L
317L
347
310
308
309
309
308
308L
7018
80S-D2
Same as A53
Same as A53
Same as A53
7018
80S-D2
7018-A1
80S-D2
8018-B2
9018-B3
308
308L
308L
308L
310
316L
316L
347
310
Same as A82
9018-M
FCAW
308L 308LT-1
309LT-1
316LT-1
316LT-1
309LT-1
308LT-1
71T-1, 70T-1, 71T-8
71T-8
110T5-K4
8018-B2
308LT-1
308LT-1
316LT-1
ASTM No.
Grade
Product
SMAW
GMAW
FCAW
117
A185
Reinforcing
Low alloy
7018
71T-8
A192
Tubes
Steel
7018
80S-D2, 70S-6
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
A199
T3b, T4, T22
Tubes
Cr/Mo
9018-B3
T11
Tubes
Cr/Mo
8018-B2
A200
Tubes
Cr/Mo
Same as A199
A202
A & B
Pressure vessel
Low alloy
9018-M
110T5-K4
A203
All
Pressure vessel
Nickel steel
8018-C3
81T1-Ni2, 81T1-Ni1
A204
A & B
Pressure vessel
C/Mo
7018-A1
80S-D2
110T5-K4
C
Pressure vessel
Low alloy
10018-M
A209
Tubes
Steel
7018
80S-D2, 70S-6
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
A210
A-1
Tubes
Steel
Same as A161
80S-D2, 70S-6
70T-1, 71T-1, 70C-3C, 70C-6M
C
Tubes
Steel
7018
71T-8
A211
Pipe
Steel
Same as A53
A213
T2, T11, T12, T17
Tubes
Cr/Mo
8018-B2
T3b, T22
Tubes
Cr/Mo
9018-B3
TP304, TP304H
Tubes
Stainless
308
308L
308LT-1
TP304L
Tubes
Stainless
308L
308L
308LT-1
TP310
Tubes
Stainless
310
TP316, TP316H
Tubes
Stainless
316
316L
316LT-1
TP316L
Tubes
Stainless
316L
316L
316LT-1
TP347, TP347H,
Tubes
Stainless
347
TP348, TP348H
A214
Tubes
Steel
Same as A161
A216
WCA
Castings
Steel
6013, 7014, 7024, 7018
70S-3, 70S-6
71T-1, 70T-1, 70T-4, 70T-7,
70C-3C, 70C-6M
WCB, WCC
Castings
Steel
7024, 7018
70S-3, 70S-6,
71T-1, 70T-1, 70T-4, 70T-7, 71T-8,
80S-D2
70C-3C, 70C-6M
ASTM No.
Grade
Product
118
SMAW
GMAW
A217
WC1
Castings
Cr/Mo
7024, 7018
70S-3, 70S-6,
80S-D2
WC4, WC5, WC6
Castings
Cr/Mo
8018-B2
80S-D2
WC9
Castings
Cr/Mo
9018-B3
A225
C
Pressure vessel
Low alloy
11018-M, 12018-M
D
Pressure vessel
Low alloy
8018-C3
80S-D2
A226
Tubes
Steel
Same as A161
A234
WPA, WPB, WPC
Fittings
Steel
Same as A53
WP1
Fittings
Cr/Mo
8018-B2
80S-D2
WP11, WP12
Fittings
Cr/Mo
8018-B2
WP22
Fittings
Cr/Mo
9018-B3
A236
C, D, E, F, G
Forgings
Low alloy
9018-M
H
Forgings
Low alloy
12018-M
A240
302, 304, 304H
Pressure vessel
Stainless
308
308L
305
Pressure vessel
Stainless
308L
308L
304L
Pressure vessel
Stainless
309
309
309S
Pressure vessel
Stainless
310
310S
Pressure vessel
Stainless
316
316L
316H
Pressure vessel
Stainless
316L
316L
316L, 317L
Pressure vessel
Stainless
317L
317
Pressure vessel
Stainless
347
347, 347H
Pressure vessel
Stainless
347
348, 348H
Pressure vessel
Stainless
310
310
A242
Types 1 & 2
Structural
Steel
7018
70S-3, 70S-6
FCAW
71T-1, 70T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
110T5-K4
81T1-Ni2, 81T1-Ni1
110T5-K4
308LT-1
308LT-1
309LT-1
316LT-1
316LT-1
ASTM No.
Grade
Product
SMAW
GMAW
119
A249
304, 304H, 305
Tubes
Stainless
308
308L
304L
Tubes
Stainless
308L
308L
309
Tubes
Stainless
309
309
310
Tubes
Stainless
310
316, 316H
Tubes
Stainless
316
316L
316L
Tubes
Stainless
316L
316L
317
Tubes
Stainless
317L
321, 321H, 347, 347H
Tubes
Stainless
347
A250
Tubes
Mo
7018-A1
80S-D2
A252
1, 2
Pipe
Steel
Same as A53
3
Pipe
Steel
80S-D2
A266
1, 2, 3, 4
Forgings
Steel
7018
70S-3, 70S-6
A268
TP329
Tubes
Stainless
309
309
A269
TP304
Tubes
Stainless
308
308L
TP304L
Tubes
Stainless
308L
308L
TP316
Tubes
Stainless
316
316L
TP316L
Tubes
Stainless
316L
316L
TP317
Tubes
Stainless
317L
TP321, TP347
Tubes
Stainless
347
A270
Tubes
Stainless
308
308L
A271
TP304
Tubes
Stainless
308
308L
TP304H
Tubes
Stainless
308
308L
TP321
Tubes
Stainless
347
TP321H
Tubes
Stainless
347
TP347
Tubes
Stainless
347
TP347H
Tubes
Stainless
347
FCAW
308LT-1
308LT-1
309LT-1
316LT-1
316LT-1
308LT-1
308LT-1
308LT-1
ASTM No.
Grade
Product
120
SMAW
GMAW
FCAW
70T-1, 71T-1, 70T-4, 71T-8,
70C-3C, 70C-6M
308LT-1
308LT-1
309LT-1
316LT-1
316LT-1
ASTM No.
Grade
Product
Type of Metal
SMAW
GMAW
FCAW
A312
TP304, TP304H
Pipe
Stainless
308
308L
308LT-1
TP304L
Pipe
Stainless
308L
308L
308LT-1
TP309
Pipe
Stainless
309
309
309LT-1
TP310
Pipe
Stainless
310
TP316, TP316H
Pipe
Stainless
316
316L
316LT-1
TP316L
Pipe
Stainless
316L
316L
316LT-1
TP317
Pipe
Stainless
317L
TP321, TP321H, TP347,
Pipe
Stainless
347
TP347H, TP348, TP348H
A328
Piling
Steel
7018
70S-3, 70S-6
71T-1, 70T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
A333
1 & 6
Pipe
Low alloy
8018-C3
81T1-Ni2, 81T1-Ni1
3, 4, 7, 9
Pipe
Low alloy
8018-C2
A334
1 & 6
Tubes
Low alloy
8018-C3
81T1-Ni2, 81T1-Ni1
3, 7, 9
Tubes
Low alloy
8018-C2
A335
P1, P15
Pipe
C/Mo
7018-A1
80S-D2
P2, P11 P12
Pipe
Cr/Mo
8018-B2
P22
Pipe
Cr/Mo
9018-B3
A336
F1
Pressure vessel
Low alloy
7018-A1
F22, F22a
Pressure vessel
Cr/Mo
9018-B3
F30
Pressure vessel
Cr/Mo
8018-B2
F31
Pressure vessel
Nickel steel
8018-C2
A336
F8, F82, F84
Pressure vessel
Stainless
308
308L
308LT-1
F8M
Pressure vessel
Stainless
316
316L
316LT-1
F10, F25
Pressure vessel
Stainless
310
121
122
ASTM No.
Grade
Product
SMAW
GMAW
A350
LF1, LF2
Fittings
Nickel steel
8018-C3
LF3, LF4
Fittings
Nickel steel
8018-C2
A351
CF8, CF8A, CF8C
Castings
Stainless
308
308L
CF3, CF3A
Castings
Stainless
308L
308L
CF8M, CF10MC, CF3M,
Castings
Stainless
316L
316L
CF3MA
CH8, CH10, CH20
Castings
Stainless
309
309
CK20, HK30, HK40
Castings
Stainless
310
A352
LC2
Castings
Nickel steel
8018-C1
LC3
Castings
Nickel steel
8018-C2
A356
1
Castings
Steel
Same as A27
2
Castings
C/Mo
7018-A1
80S-D2
5, 6, 8
Castings
Cr/Mo
8018-B2
10
Castings
Cr/Mo
9018-B3
A358
304
Pipe
Stainless
308
308L
309
Pipe
Stainless
309
309
310
Pipe
Stainless
310
316
Pipe
Stainless
316
316L
321, 347, 348
Pipe
Stainless
347
A361
Sheet
Steel
7018
70S-6
A369
FP1
Pipe
Low alloy
7018-A1
80S-D2
FP2, FP11, FP12
Pipe
Cr/Mo
8018-B2
FP22, FP3B
Pipe
Cr/Mo
9018-B3
A369
FPA, FPB
Pipe
Low alloy
7018
70S-3, 70S-6
FCAW
81T1-Ni2, 81T1-Ni1
308LT-1
308LT-1
316LT-1
309LT-1
81T1-Ni2
308LT-1
309LT-1
316LT-1
71T-11, 71T-GS, 70T-1, 71T-8, 71T-1
ASTM No.
Grade
Product
SMAW
GMAW
123
A372
I
Forgings
Steel
7018
70S-3, 70S-6
II, III
Forgings
Low alloy
9018-M
IV
Forgings
Low alloy
11018-M
V
Forgings
Alloy steel
12018-M
VI
Forgings
Alloy steel
10018-D2
A376
TP304, TP304H,
Pipe
Stainless
308
308L
TP304N
TP316, TP316H, TP316N
Pipe
Stainless
316
316L
TP321, TP321H, TP347,
Pipe
Stainless
347
TP347H, TP348
A381
Y35 thru Y50
Pipe
Steel
Same as A53
Y52, Y56
Pipe
Steel
7010, 7018
80S-D2
Y60, Y65
Pipe
Low alloy
9018-M
A387
A, B, C
Pressure vessel
Cr/Mo
8018-B2
D, E
Pressure vessel
Cr/Mo
9018-B3
A389
C23
Castings
Cr/Mo
8018-B2
A403
WP304, WP304H
Fittings
Stainless
308
308L
WP304L
Fittings
Stainless
308L
308L
WP309
Fittings
Stainless
309
309
WP310
Fittings
Stainless
310
WP316, WP316H
Fittings
Stainless
316
316L
WP317
Fittings
Stainless
317L
WP321, WP321H,
Fittings
Stainless
347
WP347H, WP348
A405
P24
Pipe
Cr/Mo
9018-B3
FCAW
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M, 110T5- K4
110T5-K4
110T5-K4
308LT-1
316LT-1
71T8-K6, 71T-8
308LT-1
308LT-1
309LT-1
316LT-1
ASTM No.
Grade
Product
124
SMAW
GMAW
A409
TP304, TP304L
Pipe
Stainless
308
308L
TP309
Pipe
Stainless
309
309
TP310
Pipe
Stainless
310
TP316, TP316L
Pipe
Stainless
316
316L
TP317
Pipe
Stainless
317L
TP321, TP347, TP348
Pipe
Stainless
347
A412
201, 202
Sheet, strip
Stainless
308
308L
A413
PC, BBB
Chain
Steel
7018
70S-3
A414
A, B, C, D, E, F, G
Sheet
Steel
6012, 6013, 7014,
70S-3, 70S-6
7024-1
A420
WPL6
Fittings
Steel
8018-C3
WPL9
Fittings
Nickel steel
8018-C1
WPL3
Fittings
Nickel steel
8018-C2
A423
1
Tubes
Cr/Mo
8018-B2
2
Tubes
Nickel steel
8018-C3
A426
CP1, CP15
Pipe
Cr/Mo
7018-A1
80S-D2
CP2, CP11, CP12
Pipe
Cr/Mo
8018-B2
CP21, CP22
Pipe
Cr/Mo
9018-B3
A430
FP304, FP304H,
Pipe
Stainless
308
308L
FP304N
FP316, FP316H, FP316N
Pipe
Stainless
316
316L
FP321, FP321H,
Pipe
Stainless
347
FP347, FP347H
A441
Structural
Steel
Same as A36
FCAW
308LT-1
309LT-1
316LT-1
308LT-1
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
70T-1, 71T-1, 70T-4,70T-7,
70C-3C, 70C-6M
81T1-Ni2, 81T1-Ni1
81T1-Ni2
81T1-Ni2, 81T1-Ni1
308LT-1
316LT-1
ASTM No.
Grade
Type of Metal
SMAW
A442
55, 60
Pressure vessel
A447
Castings
A451
CPF8, CPF8C
Pipe
CPH8, CPH20
Pipe
CPK20
Pipe
A452
TP304H
Pipe
TP316H
Pipe
TP347H
Pipe
A455
Pressure vessel
A457
761
Sheet, strip
A469
1, 2
Forgings
A470
1, 2
Forgings
A479
302, 304, 304H
Bars
304L
Bars
310, 310S
Bars
316, 316H
Bars
316L
Bars
321, 321H, 347, 347H,
Bars
348, 348H
A486
70
Castings
90
Castings
120
Castings
A487
1N, 2N, 4N, 8N, 9N, 1Q, 2Q
Castings
3Q, 4Q, 5Q, 4QA, 7Q,
Castings
8Q, 9Q, 10Q, 5N, 6N, 10N
Nickel steel
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Low alloy
Stainless
Nickel steel
Nickel steel
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
8018-C3
309
309
308
308L
309
309
310
308
308L
316
316L
347
9018-M
347
8018-C2
8018-C2
308
308L
308L
308L
310
316
316L
316L
316L
347
81T1-Ni2, 81T1-Ni1
309LT-1
308LT-1
309LT-1
Steel
Low alloy
Alloy steel
Low alloy
Alloy steel
125
GMAW
FCAW
308LT-1
316LT-1
308LT-1
308LT-1
316LT-1
316LT-1
110T5-K4
ASTM No.
Grade
Product
Type of Metal
126
SMAW
GMAW
A493
302, 304, 305
Bar
Stainless
308
308
316
Bar
Stainless
316
316
321-347
Bar
Stainless
347
A496
Reinforcing
Low alloy
9018-M
A497
Reinforcing
Low alloy
9018-M
A500
A, B, C
Tubes
Steel
Same as A36
A501
Tubes
Steel
Same as A161
A508
1, 1a
Forgings
Steel
7018
70S-3, 70S-6
2, 3
Forgings
Low alloy
9018-M
4, 5
Forgings
Low alloy
11018-M
5a, 4a
Forgings
Low alloy
12018-M
A511 MT302, MT304, MT305
Tubes
Stainless
308
308L
MT304L
Tubes
Stainless
308L
308L
MT309, MT309S
Tubes
Stainless
309
309
MT310, MT310S
Tubes
Stainless
310
310
MT316
Tubes
Stainless
316
316L
MT316L
Tubes
Stainless
316L
316L
MT317
Tubes
Stainless
317L
MT321, MT347
Tubes
Stainless
347
A512 MT1010 thru MT1020
Tubes
Steel
Same as A216
A513
1008 thru 1022
Tubes
Steel
Same as A161
A514
Plates
Low alloy 11018-M, 12018-M
A515
Pressure vessel
Steel
7018
70S-3
A516
Pressure vessel
Steel
7018
70S-3
A517
Pressure vessel
Low alloy
11018-M
FCAW
308LT-1
316LT-1
110T5-K4
70T-1, 71T-1, 70T-4, 70T-7, 71T-8, 70C-3C, 70C-6M
81T1-Ni2, 70T-1, 71T-1, 70T-4,
71T-8, 70T-7, 70C-3C, 70C-6M
110T5-K4
ASTM No.
Grade
Product
Type of Metal
SMAW
GMAW
A519
1008 thru 4130
Tubes
Steel
Same as A161
A521
CA, CC, CC1
Forgings
Steel
7018
70S-3, 70S-6
AA, AB, CE, CF, AC,
Forgings
Low alloy
9018-M
AD, CF1, CG
AE
Forgings
Low alloy
11018-M
A523
Pipe
Steel
Same as A53
A524
Pipe
Steel
Same as A53
A526
Sheet
Galvanized
7018
70S-6
A527
Sheet
Galvanized
7018
70S-6
A528
Sheet
Galvanized
7018
70S-6
A529
Structural
Steel
Same as A36
A533
A1, B1, C1, D1
Pressure vessel
Low alloy
9018-M
A2, B2, C2, D2, A3, B3,
Pressure vessel
Low alloy
10018-M
C3, D3
A537
1
Pressure vessel
Steel
7018
70S-3
2
Pressure vessel
Nickel steel
8018-C3
A539
Tubes
Steel
Same as A161
A541
1, 1a
Forgings
Steel
7018
70S-3, 70S-6
2, 3, 4, 5, 6
Forgings
Cr/Mo
8018-B2
6A, 7, 7A, 8, 8A
Forgings
Low alloy
12018-M
A542
1, 2
Pressure vessel
Cr/Mo
9018-B3
A543
A, B
Pressure vessel
Low alloy
12018-M
FCAW
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
110T5-K4
110T5-K4
71T-11, 71T-GS
71T-11, 71T-GS
71T-11, 71T-GS
110T5-K4
110T5-K4
70T-1, 71T-1, 71T-8
81T1-Ni2, 81T1-Ni1
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
127
ASTM No.
Grade
Product
Type of Metal
128
SMAW
GMAW
A554
MT301, MT302,
Tubes
Stainless
308
308L
MT304, MT305
MT304L
Tubes
Stainless
308L
308L
MT309, MT309S
Tubes
Stainless
309
309
MT310, MT310S
Tubes
Stainless
310
MT316
Tubes
Stainless
316
316L
MT316L
Tubes
Stainless
316L
316L
MT317
Tubes
Stainless
317L
MT321, MT347
Tubes
Stainless
347
A556
A2, B2
Tubes
Stainless
Same as A161
C2
Tubes
Steel
7018
70S-6, 80S-D2
A557
Tubes
Steel
Same as A556
A562
Pressure vessel
Steel
7018
70S-3
A569
Sheet, strip
Steel
6012, 6022, 6013, 7014
70S-3, 70S-6
A570
30, 36, 40, 45
Sheet, strip
Steel
Any E60 or E70 electrode
70S-3, 70S-6
50
Sheet, strip
Steel
7018, 7024
70S-3, 70S-6
A572
42 thru 55
Structural
Steel
Same as A36
60 thru 65
Structural
Low alloy
8018-C2
A573
Structural
Steel
Same as A36
A587
Pipe
Steel
Same as A53
A588
Structural
Steel
7018
70S-3, 70S-6
A589
Pipe
Steel
Same as A53
A591
Sheet
Galvanized
7018
70S-6
A592
A, E, F
Pressure vessel
Low alloy
12018-M
A595
A, B, C
Tubes
Steel
7018
70S-3, 70S-6
FCAW
308LT-1
308LT-1
309LT-1
316LT-1
316LT-1
71T-8
71T8-K6
71T-11, 71T-GS
71T-1, 70T-1, 71T-8
ASTM No.
Grade
Product
SMAW
GMAW
A606
Sheet
Low alloy
7018
70S-3, 70S-6
A607
45
Sheet
Low alloy
6010, 6011, 6012,
70S-3, 70S-6,
6013, 7014, 7024, 7018
80S-D2
50
Sheet
Low alloy
7018
70S-3, 70S-6
60
Sheet
Low alloy
8018-C3
70
Sheet
Low alloy
9018-M
80S-D2
A611
A, B, C, D
Sheet
Steel
Any E60 or E70
70S-3, 70S-6
electrode
A611
E
Sheet
Steel
9018-M
80S-D2
A612
Pressure vessel
Steel
9018-M
80S-D2
A615
40
Reinforcing
Steel
Same as A82
60
Reinforcing
Low alloy
9018-M
80S-D2
75
Reinforcing
Low alloy
10018-M
80S-D2
A616
50, 60
Reinforcing
Low alloy
9018-M
80S-D2
A617
40
Reinforcing
Steel
Same as A82
60
Reinforcing
Low alloy
9018-M
80S-D2
A618
1, 2, 3
Tubes
Steel
7018
80S-D2
A620
Sheet
Steel
7014, 7024
70S-3
A621
Sheet, strip
Steel
7018
70S-6
FCAW
71T-1, 70T-1, 70T-4, 70T-7, 71T-11,
71T-GS, 70C-3C, 70C-6M
71T-1, 70T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-11, 71T-GS
71T-1, 70T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-8, 71T-11, 71T-GS
81T2-Ni2, 81T1-Ni1
110T5-K4
71T-1, 70T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-8
110T5-K4
110T5-K4
110T5-K4
110T5-K4
110T5-K4
110T5-K4
71T-8
71T-11, 71T-GS, 71T-1
70T-1, 71T-1, 71T-8
129
ASTM No.
Grade
Product
Type of Metal
130
SMAW
GMAW
A632
TP304
Tubes
Stainless
308
308L
TP304L
Tubes
Stainless
308L
308L
TP310
Tubes
Stainless
310
310
TP316
Tubes
Stainless
316
316L
TP316L
Tubes
Stainless
316L
316L
TP317
Tubes
Stainless
317L
TP321
Tubes
Stainless
347
TP347
Tubes
Stainless
347
TP348
Tubes
Stainless
347
A633
A, B, C, D
Structural
High strength,
7018
70S-3, 70S-6
Low alloy
A642
Sheet
Galvanized
7018
70S-6
A643
A
Castings
Steel
7018, 7024
70S-3, 70S-6,
80S-D2
B
Castings
Steel
10018-D2
C
Castings
Steel
9018-B3
A651
TPXM8
Tubes
Stainless
347
TP304
Tubes
Stainless
308
308L
TP316
Tubes
Stainless
316
316L
A656
1, 2
Structural
Low alloy
10018-D2
A659
1015, 1016, 1017, 1018, Sheet strip
Steel
Same as A607
70S-3, 70S-6,
1020, 1023
80S-D2
A660
WCC, WCA, WCB
Pipe
Carbon steel pipe
7018
70S-3, 70S-6
A662
A, B
Pressure vessel
C-Mn
7018
70S-3, 70S-6
FCAW
308LT-1
308LT-1
316LT-1
316LT-1
308LT-1
316LT-1
110T5-K4
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M,70T-470T-7
ASTM No.
Grade
Product
SMAW
GMAW
131
A666
TP301
Sheet, strip
Stainless
308
308L
TP316
Sheet, strip
Stainless
316
316L
A669
Tubes
Alloy steel
316L
316L
A672
B65
Pipe
Steel
7018
70S-3
D80, E55, E60
Pipe
Steel
8018-C3
H75, H80, J80, J90
Pipe
Steel
9018-M
J100
Pipe
Steel
10018-M
K75, K85
Pipe
Steel
9018-M
L65, L70
Pipe
Steel
7018-A1
80S-D2
L75
Pipe
Steel
10018-M
M70, M75, N75
Pipe
Steel
9018-M
A678
A
Structural
Carbon steel
7018
70S-3, 70S-6
A678
B
Structural
Carbon steel
9018-M
C
Structural
Carbon steel
10018-M
A688
TP304
Tubes
Stainless steel
308
308L
TP304L
Tubes
Stainless steel
308L
308L
TP316
Tubes
Stainless steel
316
316L
TP316L
Tubes
Stainless steel
316L
316L
A691
CM65, CM70
Pipe
C & Alloy steel
7018-A1
80S-D2
CM75
Pipe
C & Alloy steel
10018-M
CMSH70
Pipe
C & Alloy steel
7018
70S-3
CMS75
Pipe
C & Alloy steel
9018-M
CMSH80
Pipe
C & Alloy steel
8018-C3
1/2CR
Pipe
C & Alloy steel
8018-B2
1CR, 1-1/4CR
Pipe
C & Alloy steel
8018-B2
2-1/4CR
Pipe
C & Alloy steel
9018-B3
FCAW
308LT-1
316LT-1
316LT-1
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
81T1-Ni2, 81T1-Ni1
110T5-K4
110T5-K4
110T5-K4
110T5-K4
110T5-K4
110T5-K4
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M, 70T-4, 70T-7
110T5-K4
308LT-1
308LT-1
316LT-1
316LT-1
110T5-K4
110T5-K4
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
110T5-K4
81T1-Ni2, 81T1-Ni1
ASTM No.
Grade
Product
Type of Metal
132
SMAW
GMAW
A692
Tubes
Cr/Mo
7018-A1
80S-D2
A694
F42, F46, R48
Fittings
C & Alloy steel
7018
70S-3, 70S-6
F56, F50, F52
Fittings
C & Alloy steel
7018
70S-3, 70S-6
F60, F65
Fittings
C & Alloy steel
8018-C3
80S-D2
A696
B, C
Bars
Steel
7018
70S-3, 70S-6
A699
1, 2, 3, 4
Plates, bars
Low alloy
10018-D2
A704
40
Reinforcing
Steel
7018
70S-3, 70S-6
60
Reinforcing
Steel
9018-M
80S-D2
A706
Reinforcing
Low alloy
8018-C3
80S-D2
A707
L1, L2, L3
Flanges
C & Alloy steel
7018
70S-3, 70S-6
L4
Flanges
C & Alloy steel
8018-C1
80S-D2
L5, L6
Flanges
C & Alloy steel
8018-C3
80S-D2
L7, L8
Flanges
C & Alloy steel
8018-C2
80S-D2
A709
36
Structural
High strength, Low alloy
6012, 6013, 7014,
70S-3, 70S-6
7024, 7018
50, 50W
Structural
High strength, Low alloy
7018
70S-3, 70S-6
100, 100W
Structural
High strength, Low alloy
11018-M
A714
I, II, III, IV
Pipe
Low alloy
7018
70S-3, 70S-6
V
Pipe
Low alloy
8018-C1
VI
Pipe
Low alloy
8018-C3
FCAW
110T5-K4
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M, 70T-4, 70T-7
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M, 70T-4, 70T-7
81T1-Ni2, 81T1-Ni1
70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M, 70T-4, 70T-7
110T5-K4
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-8, 71T-11, 71T-GS
110T5-K4
81T1-Ni2, 81T1-Ni1
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-8
81T1-Ni2
81T1-Ni2, 81T1-Ni1
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7, 71T-8, 71T-11, 71T-GS
E70T-1, 71T-1, 71T-8, 70C-3C,
70C-6M, 70T-4, 70T-7
110T5-K4
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
81T1-Ni2
81T1-Ni2, 81T1-Ni1
ASTM No.
Grade
Product
SMAW
GMAW
133
A715
50
Sheet, strip
Steel
6012, 6013, 7024, 7018
70S-3, 70S-6
80S-D2
60
Sheet, strip
Steel
7018, 7024, 7014
70S-3, 70S-6
70
Sheet, strip
Steel
7018
80S-D2
80
Sheet, strip
Steel
9018-M
80S-D2
A724
A
Pressure vessel
Q & T steel
9018-M
A732
1A, 2A, 3A
Castings
Steel
6012, 6013, 7024,
70S-3, 70S-6
7014, 7018
4A
Castings
Steel
9018-M
5N, 6N
Castings
Steel
7024, 7018
70S-3, 80S-D2
A734
A
Pressure vessel
Alloy & Low alloy
8018-B2
B
Pressure vessel
Alloy & Low alloy
9018-M
80S-D2
A735
1, 2, 3
Pressure vessel
Low C & Alloy steel
9018-M
80S-D2
4
Pressure vessel
Low C & Alloy steel
10018-D2
A736
2
Pressure vessel
Alloy
8018-B2
3
Pressure vessel
Alloy
9018-M
80S-D2
B
Pressure vessel
Low alloy
7018
70S-3, 70S-6
A737
C
Pressure vessel
Low alloy
9018-M
80S-D2
A738
Pressure vessel
Alloy
9018-M
80S-D2
A744
CF-8
Castings
Stainless
308
308
CF-8M
Castings
Stainless
316
316
CF-8C
Castings
Stainless
347
CF-3
Castings
Stainless
308L
308L
CG-8M
Castings
Stainless
316L, 317L
316L
FCAW
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7
70T-1, 71T-1, 71T-8, 70C-3C, 70C-6M
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7
110T5-K4
110T5-K4
70T-1, 71T-1, 70C-3C, 70C-6M,
70T-4, 70T-7
110T5-K4
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
110T5-K4
110T5-K4
110T5-K4
110T5-K4
70T-1, 71T-1, 70T-4, 70T-7, 71T-8,
70C-3C, 70C-6M
110T5-K4
110T5-K4
308LT-1
316LT-1
ASTM No.
Grade
Product
Type of Metal
SMAW
A757
A2Q
Castings
Alloy steel
B2N, B2Q
Castings
Alloy steel
B3N, B3Q
Castings
Alloy steel
C1Q
Castings
Alloy steel
DNDQ
Castings
Alloy steel
E1Q
Castings
Alloy steel
A765
1
Pressure vessel
Low alloy
2
Pressure vessel
Low alloy
A771
Tubing
Stainless
A782
Class 1
Pressure vessel
High strength,
Mn-Cr-Mo
Class 2
Pressure vessel
High Strength,
Mn-Cr-Mo
Class 3
Pressure vessel
High strength,
Mn-Cr-Mo
A808
Steel plate
High strength, low alloy
A812
65
Sheet
High strength, low alloy
8
Sheet
High strength, low alloy
7018
8018-C1
8018-C2
10018-M
9018-B3
11018-M
7018
7018-1
316H
9018-M
80S-D2
134
GMAW
11018-M
FCAW
71T-8
81T1-Ni2
12018-M
7018-1
9018-M
80S-D2
11018-M, 10018-M
ASTM No.
Grade
Product
A813
TP304
TP304H
TP304L
TP309S
TP310S
TP316
TP316H
TP316L
TP317
TP317L
TP321
TP347
A814
A822
A826
TP316
A830
A841
A851
TP304
TP304L
A873
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
Tubing
Tubes
Plates
Pressure vessel
Tubes
Tubes
Sheet, strip
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Steel
Stainless
Steel
Steel
Stainless
Stainless
Steel
SMAW
GMAW
308
308
308H
308L
308L
309
309
310
316
316
316H
316L
316L
317L
317L
347
347
Same as A813
6010, 6011, 6013
316H
7018
70S-3, 70S-6
7018
308, 308H
308
308L
308L
9018-B3, 9018-B3L
FCAW
308LT-1
316LT-1
135
Fillet Weld Leg The distance from the joint root to the toe of the fillet weld.
Flat Welding Position The welding position used to weld from the upper side
of the joint at a point where the weld axis is approximately horizontal, and the
weld face lies in an approximately horizontal plane.
Flux A material used to hinder or prevent the formation of oxides and other
undesirable substances in molten metal and on solid metal surfaces, and to
dissolve or otherwise facilitate the removal of such substances.
Flux Cored Arc Welding (FCAW) An arc welding process that uses an arc between
a continuous filler metal electrode and the weld pool. The process is used
with shielding gas from a flux contained within the tubular electrode, with or
without additional shielding from an externally supplied gas, and without the
application of pressure.
Gas Metal Arc Welding (GMAW) An arc welding process that uses an arc
between a continuous filler metal electrode and the weld pool. The process is
used with shielding from an externally supplied gas and without the application of pressure.
Gas Tungsten Arc Welding (GTAW) An arc welding process that uses an arc between a tungsten electrode (nonconsumable) and the weld pool. The process
is used with shielding gas and without the application of pressure.
Groove Weld A weld made in a groove between the workpieces.
Heat-Affected Zone The portion of the base metal whose mechanical properties
or microstructure have been altered by the heat of welding, brazing, soldering,
or thermal cutting.
Horizontal Welding Position
Fillet Weld - The welding position in which the weld is on the upper side of an
approximately horizontal surface and against an approximately vertical sur
face.
Groove Weld The welding position in which the weld face lies in an
approximately vertical plane and the weld axis at the point of welding is approximately horizontal.
Joint Penetration The depth a weld extends from its face into a joint, exclusive
of reinforcement.
Lap Joint A joint between two overlapping members in parallel planes.
Machine Welding A nonstandard term when used for mechanized welding.
Manual Welding Welding with the torch, gun, or electrode holder held and
manipulated by hand. Accessory equipment, such as part motion devices and
manually controlled filler material feeders may be used.
Melting Rate The weight or length of electrode, wire, rod, powder melted in a
unit of time.
Open Circuit Voltage The voltage between the output terminals of the power
source when no current is flowing to the torch or gun.
Overhead Welding Position The welding position in which welding is performed
from the underside of the joint.
Overlap The protrusion of weld metal beyond the weld toe or weld root.
Peening The mechanical working of metals used impact blows.
Porosity Cavity-type discontinuities formed by gas entrapment during solidification or in a thermal spray deposit.
137
Postheating The application of heat to an assembly after welding, brazing, soldering, thermal spraying or thermal cutting operation.
Preheat The heat applied to the base metal or substrate to attain and maintain
preheat temperature.
Radiography The use of radiant energy in the form of X-rays or gamma rays for
the non-destructive examination of metals.
Reverse Polarity A nonstandard term for direct current electrode positive.
Root Opening A separation at the joint root between the workpieces.
Root Penetration The distance the weld metal extends into the joint root.
Semiautomatic Welding Manual welding with equipment that automatically
controls one or more of the welding conditions.
Shielded Metal Arc Welding (SMAW) An arc welding process with an arc between
a covered electrode and the weld pool. The process is electrode and the weld
pool. The process is used with shielding from the decomposition of the electrode covering, without the application of pressure, and with filler metal from
the electrode.
Slag A nonmetallic product resulting from the mutual dissolution of flux and
nonmetallic impurities in some welding and brazing processes.
Spatter The metal particles expelled during fusion welding which do not form
a part of the weld.
Straight Polarity A nonstandard term for direct current electrode negative.
Stress Relief Heat Treatment Uniform heating of a structure or a portion thereof
to a sufficient temperature to relieve the major portion of the residual stresses,
followed by uniform cooling.
Stringer Bead A type of weld bead made with appreciable weaving motion.
Tack Weld A weld made to hold parts of a weldment in proper alignment until
the final welds are made.
Throat of a Fillet Weld
Theoretical Throat The distance from the beginning of the joint root
perpendicular to the hypotenuse of the largest right triangle that can be
inscribed within the cross section of a fillet weld. This dimension is based
on the assumption that the root opening is equal to zero.
Actual Throat The shortest distance between the weld root and the face of
a fillet weld.
Effective Throat The minimum distance minus any convexity between the
weld root and the face of a fillet weld.
Tungsten Electrode A non-filler metal electrode used in arc welding or cutting,
made principally of tungsten.
Underbead Crack A crack in the heat-affected zone generally not extending to
the surface of the base metal.
Undercut A groove melted into the base metal adjacent to the weld toe or weld
root and left unfilled by weld metal.
Vertical Welding Position The welding position in which the weld axis, at the point
of welding, is approximately vertical, and the weld face lies in an approximately
vertical plane.
138
Toe
Face
Throat
Toe
Leg
Leg
Root
Weld Pass A single progression of welding along a joint. The result of a pass is
a weld bead or layer.
Weld Pool The localized volume of molten metal in a weld prior to its solidification as weld metal.
Weld Root The points, as shown in cross section, at which the root surface intersects the base metal surfaces.
Weld Size
Groove Weld Size The joint penetration of a groove weld.
Fillet Weld Size For equal leg fillet welds, the leg lengths of the largest isosceles
right triangle which can be inscribed within the fillet weld cross section. For
unequal leg fillet welds, the leg lengths of the largest right triangle that can
be inscribed within the fillet weld cross section.
Weld Toe The junction of the weld face and the base metal.
Welding Procedure The detailed methods and practices involved in the
production of a weldment.
Welding Rod A form of welding filler metal, normally packaged in straight lengths,
that does not conduct the welding current.
Weldment An assembly whose component parts are joined by welding.
139
140
To
Multiply By
Mass (avdp)
Mass (200 lbm)
Linear Measurement
kg
kg
mm
Area Dimensions
mm2
Pressure
Flow Rate
Tensile Strength
Pa
liter/min
Pa
Fracture Toughness
MN m-3/2
Impact
Deposition Rate
Travel/Wire Speed
Miles per U.S. Gal.
Miles per Imp. Gal
Temperature
Temperature
J
kg/h
mm/s
km/liter
km/liter
1.098 855
1.355 818
0.45
4.233 333 x 10-1
0.425
0.3544
Co
Fo
Wire Diammeter
Inch
mm
(14SWG)(12SWG)
(10SWG)
(8SWG)
(6SWG)
(4SWG)
Fillet Sizes
in.
mm
1/8
3
5/32
4
3/16
5
1/4
6
5/16
8
3/8
10
7/16
11
1/2
13
5/8
16
3/4
19
7/8
22
1
25
Fillet Sizes
in.
mm
0.030
0.76
0.035
0.89
0.040
1.02
0.045
1.14
1/6
1.59
5/64
1.98
3/32
2.38
1/8
3.18
5/32
3.97
3/16
4.76
1/4
6.35
Weld Deposit
Lbs.
KG
Impact Values Charpy V Notch
Ft. lb.
kg. m/cm
Pressure
lbs. Inch2
KG/CM2
Weight
141
Lbs.
KG
Thickness
142
inch
mm
Travel Speed
Inch/Min.
mm/Min.
Gas Flow
Cu. ft./Hr.
Liters/Min.
Temperature
F
C
F
C
HIWT offers field training (at your facility) & specialized training (at our facility) to
make your welders more productive and profitable. Each program is custom designed to get your people up to speed in the shortest possible time.
Looking for an exciting career that pays well and is in high demand? Consider our
36-week Combination Structural & Pipe Welding Program or our 21-week Structural Welding Program. A variety of financial aid options are available for those who
qualify. Individual skill classes are also available for hobbyists or individuals who
want to upgrade their welding skills.
Technical Training
Our preparation course for the AWS CWI/CWE Examination Is one of the best in the
country. Hobart Institute also offers a 1-week course for Welding Instructors, as well
as courses in welding inspection, quality control, NDT and weldability.
Modular Design.
Based on AWS S.E.N.S.E. objectives, with standard AWS terms and definitions used throughout.
Wall posters.
144
INDEX
Index Terms
Links
A
Aluminum, Filler Guide for Welding
114
C
Certification
143
140
54
D
Designation of Steels
115
E
Electrodes, Aluminum
114
113
79
92
99
Index Terms
Links
Electrode Selection
56
Electrode Classification
63
16
F
Filler Metals, Aluminum
114
63
60
79
115
59
G
Gases, Shielding
62
74
75
H
Hard Surfacing Electrodes
Hobart Filler Metals
113
79
143
Index Terms
Links
143
144
J
Joints, Types
37
M
Metal Cored Wire
57
Metals, Identification
50
Metals, Welding
48
109
140
74
75
79
P
Positions, Welding
35
Preheating
52
Problems, Welds
30
Processes, Welding
Index Terms
Links
Q
Quality, Welding
34
S
Safety, Welding
44
Shielding Gases
62
92
Steel
49
115
38
T
Terms and Definitions
136
Training
143
Training Materials
144
33
33
Tubular Wires
99
Index Terms
Links
W
Weld Beads, Examples
18
33
Welding Positions
35
30
Welding Processes
Welding Safety
44
Welding Symbols
38
136
33
99