Beruflich Dokumente
Kultur Dokumente
861869 (2014)
DOI 10.1007/s122390140090y
School of Mechanical and Automotive Engineering, University of Ulsan, Ulsan 680-749, Korea
Department of Energy Efficiency, KIER, 152 Gajeong-ro, Yuseong-gu, Daejeon 305-343, Korea
(Received 5 April 2013; Revised 17 July 2013; Accepted 26 July 2013)
ABSTRACTThis work experimentally investigates how the dwell time between pilot injection and main injection influences
combustion and emissions characteristics (NOx, CO, THC and smoke) in a single-cylinder DI diesel engine. The experiments
were conducted using two fuel injection systems according to the fuel type, diesel or dimethyl ether (DME), due to the
different fuel characteristics. The injection strategy is accomplished by varying the dwell time (10oCA, 16oCA and 22oCA)
between injections at five main injection timings (4oCA aTDC, -2oCA aTDC, 0oCA aTDC, 2oCA aTDC and 4oCA aTDC).
Results from pilot-main injection conditions are compared with those shown in single injection conditions to better
demonstrate the potential of pilot injection. It was found that pilot injection is highly effective for lowering heat-release rates
with smooth pressure traces regardless of the fuel type. Pilot injection also offers high potential to maintain or increase the
BMEP; even the combustion-timing is retarded to suppress the NOx emission formation. Overall, NOx emission formation
was suppressed more by the combustion phasing retard effect, and not the pilot injection effect considered in this study.
Comparison of the emissions for different fuel types shows that CO and HC emissions have low values below 100 ppm for
DME operation in both single injection and pilot-main injection. However, NOx emission is slightly higher in the earlier main
injection timings (4oCA aTDC, 2oCA aTDC) than diesel injections. Pilot injection was found to be more effective with
DME for reducing the amount of NOx emission with combustion retardation, which indicates a level of NOx emission similar
to that of diesel. Although the diesel pilot-main injection conditions show higher smoke emission than single-injection
condition, DME has little smoke emission regardless of injection strategy.
KEY WORDS : Dieseldimethyl ether fuel blends, Emission characteristics, Spray characteristics
1. INTRODUCTION
862
J. H. JEONG et al.
DME
Diesel
34.8
25.1 180~370
0.51
668
824
Cetane number
55
40~50
28.4
42.5
0.498
83
92
19.5
Re-entrant type
712
224
486
8
Bosch common-rail
7
0.141
liquid pump (Haskel), which is distinct from the radialpiston pump (Bosch) used for diesel. The air driven liquid
pump was used by rubber sealing method that is HNB
material. Because DME fuel can corrode ordinary rubber
sealing in pump. Furthermore, current diesel fuel injection
systems are not suitable for DME due to leakage problems
because of its low viscosity. Leakage rates of up to 40
50% of the fuel have been reported in the literature for
DME along the plungers (Edgar et al., 1997). Moreover,
the lubricity of DME is lower than that of diesel fuel,
which leads to wear problems. Diesel fuel, di-methyl
carbonate (DMC) and fatty acids have been suggested as
viscosity enhancing additives (Zhao et al., 2005; Goto et
al., 2005), however, it might be possible to adapt the
materials of the bearing surfaces and plunger/barrel
interfaces to the low lubricity of DME (Venegas et al.,
2008). 1% of biodiesel with mass basis was added in the
DME fuel for the improvement of the viscosity and
lubricity.
The diesel injector was mounted in the center of the
cylinder head to produce an axisymmetric hollow-cone
spray into the cylinder. In order to accurately determine the
amount of fuel supplied, an injector driver was installed on
the injector. Injector driver was provided by a 1/4o
incremental shaft encoder mounted on the end of the
crankshaft for desired injection timings. The injector driver
is capable of regulating the fuel mass injected into cylinder
by means of injection duration, as well as by adjusting the
dwell time between pilot injection and main injection in
microseconds. The pressure control valve (PCV) driver
optionally controls the pressure in the common-rail,
implying fuel injection pressure into the cylinder.
2.2. Procedure
Table 4 shows the pilot-main injection strategy employed
in this experiment for better understanding. Twenty
injection strategies were classed into five cases, including
five single injections as a basis of comparison. Figure 3
shows a typical injection rate for the pilot-main injection
strategy (Verbeek et al., 1996). The dwell time between the
injections is referred to as dSOI in the following text. dSOI
is distance between start of main injection and pilot
injection. To confirm the influence of pilot injection on
combustion and emissions characteristics, single-injection
experiments were conducted first at the five injection
timings (4oCA aTDC, -2oCA aTDC, 0 oCA aTDC, 2oCA
aTDC and 4oCA aTDC), which indicate the main injection
timings in the pilot-main injection strategy. Then, pilot
injection timings were applied by three dSOI (10oCA,
16oCA, and 22oCA) to five cases with main injection
timings as references. For example, the main injection
timing at 4oCA aTDC with a dSOI of 16oCA was done in
CASE 1, leading to a pilot injection of -20oCA aTDC.
Similarly, the dSOI of 22oCA with main injection timing
at 2oCA aTDC in CASE 4 again leads to a pilot injection
of 20oCA aTDC. Table 5 shows the fuel quantity injected
863
dSOI
[oCA]
CASE 1
0 (Single injection)
10
14
16
20
22
26
CASE 2
0 (Single injection)
10
12
16
18
22
24
CASE 3
0 (Single injection)
10
10
16
16
22
22
CASE 4
0 (Single injection)
10
-8
16
14
22
20
CASE 5
0 (Single injection)
10
16
12
22
18
J. H. JEONG et al.
864
DME
quantity
[mm3]
Input
calories
[J]
Single injection
(duration, s)
31
(818)
46
(1000)
1310.4
Main injection
(duration, s)
27
(755)
40.3
(914)
1146.6
Pilot injection
(duration, s)
4
(400)
5.7
(470)
163.8
865
866
J. H. JEONG et al.
3.2. Bmep
Figure 8 shows how the BMEP changes as the dwell time
between pilot injection and main injection changes for
diesel and DME. A comparison between single-injection
condition and pilot-main injection conditions shows that
pilot injection with a suitable dwell time between injections
has the potential to allow a higher BMEP. In fact, most of
the observed increase of BMEP can be explained from the
behavior of premixed combustion of pilot injection. The
pressure and temperature levels in the cylinder at the point
of main injection rise if a small fuel quantity is burned
during the compression phase. This shortens the ignition
lag of the main injection of single-injection condition and
positive impact on BMEP, since the start of main
combustion can be advanced to TDC more closely. This
happens because the closer the start of main combustion
approaches to just after TDC, the higher combustion
efficiency is achieved for BMEP.
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J. H. JEONG et al.
4. CONCLUSION
This work experimentally investigates how the dwell time
between pilot injection and main injection influences
combustion and emissions characteristics in a singlecylinder DI diesel engine using diesel and DME.
It was found that pilot injection offers the potential to
mitigate the heat-release rate for the main combustion.
However, there is no difference of main combustion timing,
because the heat-release rate for the pilot combustion is too
strong. DME pilot-main injections show longer burn
durations by longer injection duration. It is expected that
longer injection duration leads to abrupt NOx emission.
Pilot-main combustion shows higher BMEP for two
fuels than in single injection strategies. NOx emission is
mainly decreased by retarding combustion phasing, not the
pilot injection effect. It is thought that the fuel quantity of
pilot injection is too large, so NOx emission produced from
pilot combustion occupied the total NOx emission
combustion. DME shows significantly lower CO and THC
emission because of its physical characteristics. However,
low CO and THC emission for the diesel injections require
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