Beruflich Dokumente
Kultur Dokumente
November 2011
2-Pin DT Connector
D
Injector Cylinder 1
Injector Cylinder 2
Injector Cylinder 3
Injector Cylinder 4
Injector Cylinder 5
Injector Cylinder 6
Injector Cylinder 7
Injector Cylinder 8
Injector Cylinder 9
10
Injector Cylinder 10
10
Injector Cylinder 10
11
Injector Cylinder 11
12
Injector Cylinder 12
Pressure
Symbol
J
G
3E-3365 Wedge
Temperature
Symbol
155-2261Wedge
Component
CID
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16 - 18
8T-8729
8T-8730
Wire Gauge
Flow
Symbol
Circuit Breaker
Symbol
8T-8736 Receptacle
Level
Symbol
Pin #
Socket #
14
9W-0852
9W-0844
16 - 18
8T-8729
8T-8730
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
42
91
Throttle Switch
100
110-6844 Seal
3-Pin DT Connector
110
164
168
172
174
175
190
248
253
Personality Module
254
261
18
13
22
19
28
23
34
29
37 36 35
40 39 38
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
2 1
12
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3E-3371 Wedge
155-2276 Wedge
2 1
12
18
13
22
19
28
23
34
29
37 36 35
40 39 38
264
266
268
273
274
275
277
342
596
Implement Control
799
Service Tool
1599
8T-8730
16 - 18
8T-8730
Socket #
Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).
4-Pin DT Connector
3E-8557 Bolt
6
16
26
36
5
15
25
35
L-C12
3E-5179
L-C12
3E-5179
34
Wire Gauge
33
31
31
1
11
21
31
32
3E-4367 Ring
155-2262 Wedge
35
35
DEUTSCH IPD
DRC16-40S
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
36
36
37
1600
Engine Fan Blade Position Push Solenoid
The CID is a diagnostic code that indicates which circuit is faulty.
3E-3377 Wedge
AG-C4
111-7898
4
3
1
2
38
545
14
8T-8730
39
544
9W-0844
8T-8729
40
291
9W-0852
Wire Gauge
10
20
30
40
14
16 - 18
10
263
Socket #
40
262
Pin #
99C1-UP
80M1-UP
Wire Gauge
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
Pin #
Socket #
14
9W-0852
9W-0844
16 - 18
8T-8729
8T-8730
Plug
9X-3132 Seals
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16 - 18
8T-8729
8T-8730
Receptacle
Pin or Socket Number
1
2
1
2
5A
Fuse (5 Amps)
9X-1123
Component
Part Number
325-AG135 PK-14
CONNECTORS
CONNECTORS
Wire Gauge
Wire Color
Printed in U.S.A.
Atmospheric
Pressure Sensor
TOP VIEW
Failure Mode Identifiers (FMI)
Abnormal update.
10
11
12
13
Out of calibration.
14
Parameter failures.
15
Parameter failures.
16
17
18
19
20
Parameter failures.
Machine Interface
Connector
J3
Injectors
10 & 12
P58
Electronics
Ground
Stud
ECM
Connector
J2/P2
E017
E025
E027
E100
E164
E190
E265
E272
Title
Form Number
Injection Actuation
Pressure Sensor
ECM
Connector
J1/P1
ECM
Connector
J2/P2
Machine Interface
Connector
J3
Caterpillar Supplied
Engine Service
Tool Connector
J60
Electronics
Ground
Stud
Injectors
1&3
P52
Atmospheric
Pressure
Sensor
Injection Actuation
Pressure Sensor
Connector J45/P45
Engine Control:
Secondary
Speed/Timing Sensor
Injection Actuation
Pressure Control
Valve Connector
J46/P46
Injectors
2&4
P56
Engine Coolant
Temperature
Sensor
Fuel
Temperature Sensor
Electronic
Control
Module
Primary Engine
Speed/Timing
Sensor Connector
J20/P20
Primary
Speed/Timing Sensor
ECM
Connector
J1/P1
Electronic
Control
Module
Condition
Intake Manifold
Pressure Sensor
Injectors
5&7
P53
Timing Calibration
(TC) Probe
Connector
J26/P26
Event Codes
Engine Control
Timing Calibration
(TC) Probe
Connector
J26/P26
Injectors
9 & 11
P54
Injectors
6&8
P57
The FMI is a diagnostic code that indicates what type of failure has occurred.
Event Code
Caterpillar Supplied
Engine Service
Tool Connector
J60
Timing Calibration
(TC) Probe
Intake Manifold
Pressure Sensor
Connector J23/P23
Atmospheric
Pressure Sensor
Connector J27/P27
Engine Coolant
Temperature
Sensor
SENR2945-05
Injection Actuation
Pressure Control Valve
Engine Oil
Pressure Sensor
Engine Oil
Temperature Sensor
20 Page,
Failure Description
SENR1026-03
FMI No.
P2
INJECTOR SOL 1
INJECTOR SOL 2
INJECTOR SOL 3
INJECTOR SOL 4
INJECTOR SOL 5
INJECTOR SOL 6
INJECTOR SOL 7
INJECTOR SOL 8
INJECTOR SOL 9
INJECTOR SOL 10
INJECTOR SOL 11
INJECTOR SOL 12
INJECTOR COMMON 1 & 3
INJECTOR COMMON 2 & 4
INJECTOR COMMON 5 & 7
INJECTOR COMMON 6 & 8
INJECTOR COMMON 9 & 11
INJECTOR COMMON 10 & 12
IAPCV RETURN
IAPCV
COOLANT TEMPERTURE
FUEL TEMPERTURE
ATMOSPHERIC PRESSURE
MANIFOLD PRESSURE
ENGINE OIL PRESSURE
DRIVER SOLENOID RETURN
(IF EQUIPED)
PROPORTIONAL VALVE
THROTTLE POSITION
(IF EQUIPED)
FAN SPEED
SENR1026-03
COOLANT FLOW
OIL TEMPERTURE
+12V ENGINE SPD/TMG
IAPCV PREESURE
PRIMARY SPEED/TIMING
SECONDARY SPD/TMG
DIGITAL SENSOR RETURN
ANALOG POWER (+5V)
ANALOG SENSOR RETURN
16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
35
29
9
15
20
23
8
2
14
7
13
19
24
25
1
3
4
6
10
30
36
39
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR
E798-PK
E797-WH
995-BU
A751-YL
A747-GY
A746-PK
994-GY
F714-PK
F713-OR
E799-BR
F701-BR
F700-BU
F702-GN
F703-GY
F704-OR
F737-YL
26
31
32
37
38
39
29
36
30
33
2
8
15
10
16
13
23
14
20
19
17
22
27
25
34
35
4
21
24
28
40
18
12
6
1
7
3
9
5
11
412-BU
E795-YL
996-GN
E796-GN
999-WH
F732-PK
998-BR
997-OR
993-BR
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-BU
F728-BR
F729-GN
F730-GY
F731-OR
L1
993-BR
P1
NOTE B
J53 P53
1
2
3
4
A709-OR
F730-GY
A711-PU
F730-GY
J54 P54
1
2
3
4
F731-OR
A712-BR
F731-OR
A710-GY
J58 P58
4
3
2
1
F729-GN
A708-BR
F729-GN
A706-GY
J57 P57
4
3
2
1
F727-BU
A704-GN
F727-BU
A702-PU
J56 P56
4
3
2
1
CYL HEAD
SOL 9
CYL HEAD
SOL 11
CYL HEAD
SOL 12
CYL HEAD
SOL 8
CYL HEAD
SOL 10
CYL HEAD
SOL 6
CYL HEAD
SOL 4
CYL HEAD
SOL 2
CYL HEAD
SOL 1
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
NOTE B
412-BU
998-BR
L4
P47
1
2
P46
2
1
997-OR
E796-GN
993-BR
996-GN
998-BR
999-WH
998-BR
996-GN
F732-PK
L5
997-OR
995-BU
993-BR
F727-BU
A704-GN
F727-BU
A702-PU
J56 P56
4
3
2
1
CYL HEAD
SOL 4
CYL HEAD
E
SOL 2
DESCRIPTION
412-BU
998-BR
BK
BK
ABBREV
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
+12V
GROUND
SIGNAL
A
B
C
H#
+5V
SIGNAL
GROUND
A
C
B
CONNECTOR
(+) BATTERY
1
2
B
A
C
GROUND
+12V
SIGNAL
A
C
B
+5V
SIGNAL
GROUND
+ BATTERY
- BATTERY
US/METRIC
SCROLL
CAT DATA LINK CAT DATA LINK +
MONITOR AUX TEMP/PRESSURE
WARNING LAMP
WARNING ALARM
LAMP POWER/DIMMER
J23/P23
997-OR
A746-PK
993-BR
NOTE B
A
C
B
+5V
SIGNAL
GROUND
+5V
SIGNAL
GROUND
103-6093
+5V
SIGNAL
GROUND
J27/P27
997-OR
A747-GY
993-BR
A
C
B
1
2
3
4
5
6
7
8
9
10
11
12
NOTE B
TO
+ BATTERY (SWITCHED)
TO
- BATTERY
J22/P22
997-OR
994-GY
993-BR
L6
A
C
B
P51/J51
997-OR
E795-YL
993-BR
NOTE B
A
C
B
+5V
SIGNAL
GROUND
997-OR
A751-YL
993-BR
NOTE B
L5
+5V
SIGNAL
GROUND
A
C
B
L5
L5
F715-PU
F716-WH
113-OR
F717-YL
F718-BU
F719-BR
A234-BK
F711-GN
F712-GY
E793-BU
E794-YL
892-BR
893-GN
150-RD-14
150-RD-14
F721-GY
F722-OR
F720-GN
F706-PU
F707-WH
F705-PK
F725-WH
A700-OR
F708-YL
F709-BU
F710-BR
F724-PU
F723-PK
NOTE B
L7
L6
L6
F723-PK
P26 J26
L6
L8
F724-PU
J60
SERVICE TOOL
CONNECTOR
NOTE B
L7
120-YL
229-BK-14
893-GN
892-BR
A
B
C
D
E
F
G
H
J
+ BATTERY
- BATTERY
CAT DATA LINK +
CAT DATA LINK -
L8
L8
J3/P3 MACHINE
INTERFACE CONNECTOR
F703-GY
F701-BR
F704-OR
F713-OR
F714-PK
E799-BR
F700-BU
412-BU
F702-GN
A700-OR
998-BR
997-OR
993-BR
P43/J43
NOTE B
J57 P57
4
3
2
1
P21/J21
E793-BU
E794-YL
F729-GN
A708-BR
F729-GN
A706-GY
CYL HEAD
SOL 6
J44/P44
COMPONENT KEY
ECM:
F726-YL
F727-BU
F728-BR
F729-GN
L3
J53 P53
1
2
3
4
J20/P20
F723-PK
L1
A705-BU
F728-BR
A707-PU
F728-BR
CYL HEAD
SOL 8
(2 PIN DT PLUG)
ATA:
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
F726-YL
F727-BU
F728-BR
F729-GN
J45/P45
F724-PU
3
4
7
8
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
CYL HEAD
SOL 7
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
&
&
&
&
16
40
26
34
32
28
38
22
37
18
31
12
5
11
17
21
27
33
IAPCV
REF: 100-5632
(REF: 9X-8200 FOR
CONNECTOR)
229-BK-14
ENGINE
CYLINDER HEAD
GROUND STUD
1
2
5
6
1
2
3
4
5
6
7
8
J52 P52
1
2
3
4
CYL HEAD
SOL 5
CIRCUIT CONNECTED
NOTE B
120-YL
E793-BU
E794-YL
892-BR
893-GN
229-BK-14
COMMON
COMMON
COMMON
COMMON
SOL
SOL
SOL
SOL
SOL
SOL
SOL
SOL
A701-GY
F726-YL
A703-BR
F726-YL
CYL HEAD
SOL 3
SYMBOL
L4
F715-PU
F716-WH
A234-BK
F711-GN
F712-GY
F722-OR
113-OR
F717-YL
F718-BU
F721-GY
F725-WH
F707-WH
F706-PU
F720-GN
F709-BU
A700-OR
150-RD-14
F705-PK
F719-BR
F708-YL
F710-BR
150-RD-14
E793-BU
E794-YL
892-BR
893-GN
NOTE B
A705-BU
F728-BR
A707-PU
F728-BR
CYL HEAD
SOL 7
E798-PK
E797-WH
F714-PK
F713-OR
E799-BR
F701-BR
F700-BU
F702-GN
F703-GY
F704-OR
412-BU
998-BR
997-OR
993-BR
L2
J52 P52
1
2
3
4
CYL HEAD
SOL 5
E798-PK
E797-WH
995-BU
A751-YL
A747-GY
A746-PK
994-GY
412-BU
E795-YL
996-GN
E796-GN
999-WH
F732-PK
998-BR
997-OR
993-BR
412-BU
998-BR
997-OR
F715-PU
F716-WH
A234-BK
F711-GN
F712-GY
F722-OR
113-OR
F717-YL
F718-BU
F721-GY
F725-WH
F707-WH
F706-PU
F720-GN
F709-BU
A700-OR
150-RD-14
F705-PK
F719-BR
F708-YL
F710-BR
F723-PK
F724-PU
150-RD-14
E793-BU
E794-YL
892-BR
893-GN
229-BK-14
229-BK-14
L3
A701-GY
F726-YL
A703-BR
F726-YL
CYL HEAD
SOL 3
NOTE B
L9
NOTE B
NOTE B
L9
NOTE B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
150-RD-14
150-RD-14
F700-BU
F701-BR
E799-BR
892-BR
893-GN
A700-OR
998-BR
F702-GN
F703-GY
F704-OR
F705-PK
997-OR
993-BR
A234-BK
F711-GN
F712-GY
F713-OR
F714-PK
F710-BR
F709-BU
F708-YL
F707-WH
F706-PU
113-OR
F715-PU
F716-WH
F717-YL
F718-BU
E794-YL
E793-BU
F725-WH
F723-PK
F724-PU
F719-BR
412-BU
F720-GN
F721-GY
F722-OR
+ BATTERY (UNSWITCHED)
+ BATTERY (UNSWITCHED)
PROPORTIONAL VALVE SOLENOID
TO
+ BATTERY
(IF EQUIPED)
NOTE B
J42
SERVICE TOOL
CONNECTOR
NOTE B
113-OR
229-BK-14
892-BR
893-GN
NOTE B
E794-YL
E793-BU
A
B
C
E
D
F
G
H
J
+ BATTERY
- BATTERY
CAT DATA LINK CAT DATA LINK +
ATA DATA LINK +
ATA DATA LINK -
THIS SCHEMATIC IS FOR THE 3408E AND 3412E ENGINES ELECTRICAL SYSTEM
MEDIA NUMBER: SENR1026-03
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.