Four Laning of Hospet-Chitradurg Section NH-13 Aggregate Blending and Concrete Mix Design

Format No
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state o
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client
: National Highway Authority of India
Independent Engineer
Concessionaire
: Hampi Expressways Privvate Limited
EPC Contractor
: Larsen & Toubro Limited
BLENDING OF COARSE AGGREGATES

Test Method : IS :383 Table-2
IS Sieve (mm)
20 mm
12.50 mm
40.00
100.00
100.0
20.00
90.40
100.0
10.00
0.80
76.60
4.75
0.00
0.00
IS Sieve (mm)
Blending Proportion in %
Achieved Gradation
50
50
100
40.00
50.00
50.00
100.00
20.00
45.20
50.00
95.20
10.00
0.40
38.30
38.70
4.75
0.00
0.00
0.00
COARSE AGGREGATE BLENDING
110
100
90
80
70
% of Passing
60
50
40
30
20
10
0
Remarks :1.00
10.00
IS Sieve in mm
Lower Limit.
EPC Contractors Representative
Upper Limits
Centre Limit
Achiev ed Gradation
Concessionarie Representative
Name :
Name :
Sign:
Sign:
Date :
Date :
HCRPL/T/14A
Km 299+000 to Km 418+750 in the state of Karnataka under

DP) Phase III on DBFOT(Toll)basis.
AGGREGATES
83 Table-2
Specification Limit
100
100.0
100.0
100.0
95-100
95.0
100.0
97.5
25 - 55
25.0
55.0
40.0
0 - 10
0.0
10.0
5.0
GATE BLENDING
100.00
m
Achiev ed Gradation
IE Representative
Name :
Sign:
Date :
Format No
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of
National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client
Concessionaire
EPC Contractor

BLENDING OF COARSE AGGREGATES
Test Method : IS :383 Table-2
IS Sieve (mm)
C Agg
F Agg
40.00
100.00
100.0
20.00
95.20
100.0
4.75
0.00
96.50
0.600
0.00
33.30
0.150
0.00
0.20
Blending Proportion in %
IS Sieve (mm)
Achieved Gradation
60
40
100
40.00
60.00
40.00
100.00
20.00
57.12
40.00
97.12
4.75
0.00
38.60
38.60
0.600
0.00
13.32
13.32
0.150
0.00
0.08
0.08
ALL IN AGGREGATE BLENDING
110
100
90
80
70
% of Passing
60
50
40
30
20
10
0
0.10
1.00
Lower Limit.
10.00
IS Sieve in mm
Upper Limits
Centre Limit
Remarks :
Name :
Name :
Sign:
Sign:
Achiev ed Lim
Date :
Date :
HCRPL/T/14B
Km 299+000 to Km 418+750 in the state of Karnataka under

AGGREGATES
83 Table-2
Specification Limit
100
100.0
100.0
100.0
95-100
95.0
100.0
97.5
30-50
30.0
50.0
40.0
10-35
10.0
35.0
22.5
0-6
0.0
6.0
3.0
ATE BLENDING
10.00
Centre Limit
100.00
Achiev ed Limit
IE Representative
Name :
Sign:
Date :
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+7

Highways Development Project (NHDP) Phase III on DBFOT(To
Client
Concessionaire
: Hampi Expressways Privvate Limite
EPC Contractor

CONCRETE MIX DESIGN (As per IS : 10262 - 2009)
M15 PCC
Trial Mix No.
1R
A. DESIGN STIPULATION:
1. Grade of Concrete
15
2. Characteristic Strength @ 28 days
15 Mpa
3. Target Mean Strength
25 Mpa (MoRT&H Table:1700-5)
4. Nominal Maximum Size of Agg.
20 mm
5. Workability in terms of Slump@ Pouring Point
25 mm (MoRT&H Table:1700-4)
6. Exposure Condition
: Moderate
7. Method of Concrete Placing
: Direct
8. Degree of Quality Control
: Very Good
8. As per MORT&H (Section 1703)

Minimum Cement content
240 kg/Cum. for PCC (IS:456-20
Maximum Water Cement Ratio
: 0.5
for PCC
(MoRT&H Table:1
B. SOURCE OF MATERIAL:
Cement
: ACC OPC 43Grade
Coarse Aggregates
: Goura Crusher -Kopal
Fine aggregate -River sand
: Koppal - Nala
Admixture
: SikaPlast4261 NS
Water
: L&T Camp - Near Batching plant,
C. TEST DATA FOR MATERIAL:

1. Cement type / Brand
: OPC 43 Grade/ACC
2. Specific Gravity of materials

a. Cement
: 3.15
b. N Sand
: 2.670
c. Coarse Aggregates- 20.0mm
: 2.690
12.5mm
: 2.690
d. Admixture
: 1.21
3. Water Absorption of materials

a. N Sand
: 2.20%
b. Coarse Aggregates- 20mm
: 0.20%
(Zone-1)
12.5mm
: 0.30%
D. MIX DESIGN CALCULATION

Water
: 135
Kg/Cum.
Cement content
: 270
Kg/Cum.
Free Water Cement Ratio
: 0.50
Coarse Aggregates (%)
: 60%
Fine Aggregates (%)
: 40%
Coarse Agg Proportion (20mm)
: 50%
: 50%
Chemical Admixture
: 1.2
Kg/Cum.
Dosage :
E. CALCULATION OF MIX DESIGN :a) Volume of Concrete

b) Volume of Cement = (Mass of Cement / Sp. Gr. of Cement) x (1 / 1000)
c) Volume of Water = (Mass of Water / Sp. Gr. of Water) x (1 / 1000)
d) Volume of Admixture = (Mass of Admixture / Sp. Gr. of Admixture) x (1 / 1000)
e) Volume of All in aggregates = {a - (b + c + d )}
f) Vol of Coarse Aggregate = e x Proportion of Coarse Agg
g) Vol of Fine Aggregate = e x Proportion of Fine Agg
h) Mass of 20mm Aggregate = f x Proportion of 20 mm xSp. Gr. of 20 mm x 1000
i) Mass of 12.5mm Aggregate = f x Proportion of 12.5 mm x Sp. Gr. of 12.5mm x 1000
l) Mass of R Sand = g x Sp. Gr. of R sand x 1000
F. MIX DESIGN FOR UNIT WEIGHT OF CONCRETE :-
Description of Materials
Weight per 1m3. of Concrete

(Agg. in SSD Condition), Kg
Cement
270
Water
135
Fine Aggregate(Natural Sand)
831
20mm aggregates
628
12.5mm aggregates
628
Chemical Admixture
1.22
G .WORKABILITY OF CONCRETE (Slump)

Duration (Minutes)
Batch No-1
Batch No-
Initial
80
90
30min
65
75
60min
55
65
90min
35
45
120min
25
25
Concrete Mix Temperature (0C)
= 27.50C
Ambient Temperature (0C)
= 28.80C
Name :
Name :
Sign :
Sign:
Date :
Date :
from Km 299+000 to Km 418+750 in the state of Karnataka under National

t (NHDP) Phase III on DBFOT(Toll)basis.
SIGN (As per IS : 10262 - 2009)
M15 PCC
Date :
Mpa (MoRT&H Table:1700-5)
mm (MoRT&H Table:1700-4)
kg/Cum. for PCC (IS:456-2000,Table-5)

(MoRT&H Table:1700-2,Note-iii)
(Conforming to IS 8112)
10.02.2016
0.45% by wt of Cement Content
1.00
m3
0.086
m3
0.135
m3
0.001
m3
0.778
m3
0.467
m3
0.311
m3
627.8
Kg
627.8
Kg
830.9
Kg
Weight per 1m3. of

Concrete
(Agg. in Dry Condition),
Kg
Weight per 0.03645m3. of

Concrete
Kg
270
9.43
156.4
5.46
812.6
28.39
626.6
21.89
626.0
21.87
1.22
0.042
Batch No-2
Average
90
85
75
70
65
60
45
40
25
25
Remarks
IE Representative
Name :
Sign:
Date :
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client
Concessionaire
EPC Contractor

M20 PCC
Trial Mix No.
2R
20
20 Mpa
30
20 mm
: Moderate
: Direct
: Very Good

: 0.5
for PCC
(MoRT&H Table:1
Cement
: ACC OPC 43Grade
Coarse Aggregates
: Koppal - Nala
Admixture
: SikaPlast4261 NS
Water

: OPC 43 Grade/ACC

a. Cement
: 3.15
b. N Sand
: 2.670
c. Coarse Aggregates- 20mm
: 2.690
12.5mm
d. Admixture
: 2.690
: 1.21

a. N Sand
: 2.20%
: 0.20%
12.5mm
: 0.30%

Water
: 160
Kg/Cum.
Cement content
: 320
Kg/Cum.
: 0.50
: 60%
Fine Aggregates (%)
: 40%
: 50%
: 50%
Chemical Admixture
: 1.5
Kg/Cum.
Dosage :


Cement
320
Water
160
787
20mm aggregates
595
12.5mm aggregates
595
Chemical Admixture
1.54

Duration (Minutes)
Batch No-1
Batch No-
Initial
90
80
30min
70
70
60min
60
50
90min
40
40
120min
30
20
= 28.0C
= 31.0C
Name :
Name :
Sign :
Sign:
Date :
Date :
Km 299+000 to Km 418+750 in the state of Karnataka under National Highways

SIGN (As per IS : 10262 - 2009)
M20 PCC
Date :

10.02.2016
1.00
m3
0.102
m3
0.160
m3
0.001
m3
0.737
m3
0.442
m3
0.295
m3
594.8
Kg
594.8
Kg
787.1
Kg
Weight per 1m3. of

Concrete
Kg

Concrete
Kg
320
11.18
180.3
6.30
769.8
26.89
593.6
20.73
593.0
20.71
1.54
0.054
Batch No-2
Average
80
85
70
70
50
55
40
40
20
25
Remarks
IE Representative
Name :
Sign:
Date :
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the
Development Project (NHDP) Phase III on DBFOT(Toll)basis
Client
Concessionaire
EPC Contractor

M25 PCC
Trial Mix No.
3R
25
25 Mpa
36
20 mm
: Moderate
: Direct
: Very Good

: 0.5
for PCC
(MoRT&H Table:1
Cement
: ACC OPC 43Grade
Coarse Aggregates
: Koppal - Nala
Admixture
: SikaPlast4261 NS
Water

: OPC 43 Grade/ACC

a. Cement
: 3.15
b. N Sand
: 2.670
c. Coarse Aggregates- 20mm
: 2.690
12.5mm
d. Admixture
: 2.690
: 1.21

a. N Sand
: 2.20%
: 0.20%
(Zone-1)
12.5mm
: 0.30%

Water
: 175
Kg/Cum.
Cement content
: 350
Kg/Cum.
: 0.50
: 60%
Fine Aggregates (%)
: 40%
: 50%
: 50%
Chemical Admixture
: 1.7
Kg/Cum.
Dosage :


Cement
350
Water
175
761
20mm aggregates
575
12.5mm aggregates
575
Chemical Admixture
1.68

Duration (Minutes)
Batch No-1
Batch No-
Initial
85
95
30min
60
70
60min
50
50
90min
35
45
120min
25
25
= 27.50C
= 29.50C
Name :
Name :
Sign :
Sign:
Date :
Date :
Km 299+000 to Km 418+750 in the state of Karnataka under National Highways

SIGN (As per IS : 10262 - 2009)
M25 PCC
Date :

26.02.2016
1.00
m3
0.111
m3
0.175
m3
0.001
m3
0.713
m3
0.428
m3
0.285
m3
575.4
Kg
575.4
Kg
761.5
Kg
Weight per 1m3. of

Concrete
Kg

Concrete
Kg
350
12.23
194.6
6.80
744.7
26.01
574.2
20.06
573.7
20.04
1.68
0.059
Batch No-2
Average
95
90
70
65
50
50
45
40
25
25
Remarks
IE Representative
Name :
Sign:
Date :
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the state of Karnataka under National Highways
DBFOT(Toll)basis.
Client
Concessionaire
EPC Contractor
Source of Material :
Source of Cement
: ACC OPC 43 Grade
Source of Water
: Near Concrete Batching Plant Bore Holes
Source of Coarse Aggregate
: Goura Crusher - Koppal Aggregates
Source of Fine Aggregate (R Sand)
: Koppal - Nala
Source of Chemical Admixture
: SikaPlast -4261 NS
SUMMARY OF CONCRETE MIX DESIGN TRAILS
Water
(kg)
M15 PCC
1R
10.02.16
270
135
831
M20 PCC
2R
10.02.16
320
160
787
M25 PCC
3R
10.02.16
350
175
761
Admix
(Kg)
Admix
(%)
W/C
Ratio
60 Min
Cement
(kg)
30 Min
Date of Trial
Initial
Trial No
12.5 mm
Grade of
Concrete
Achieved Slump (m
20.0 mm
Sl.No
N'Sand
Coarse Agg (kg)
628
628
1.22
0.45%
0.50
85
70
60
595
595
1.54
0.48%
0.50
85
70
55
575
575
1.68
0.48%
0.50
90
65
50
Name :
Name :
Sign :
Sign:
Date :
Date :
418+750 in the state of Karnataka under National Highways Development Project (NHDP) Phase III on
FOT(Toll)basis.
Trial Summary No:
1R
NCRETE MIX DESIGN TRAILS

Compressive
Strength (N/mm2)
Achieved Slump (mm)
120 Min
40
25
Awaiting
Trial Mix
40
25
Awaiting
Trial Mix
40
25
Awaiting
Trial Mix
7 Days
90 Min
28 Days
Remarks
IE Representative
Name :
Sign:
Date :
Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+750 in the sta
under National Highways Development Project (NHDP) Phase III on DBFOT(Toll)basis.
Client
Concessionaire
EPC Contractor
CONCRETE MIX DESIGN REPORT
SOURCE OF MATERIALS
CEMENT : ACC- OPC 43 GRADE.
WATER : BORE WELL @ BASE CAMP
FINE AGGREGATES (NATURAL SAND) : KOPPAL NALA
COARSE AGGREGATES : GOURA CRUSHER-KOPPAL
CHEMICAL ADMIXTURE :SIKA PLAST 4261 NS
Submitted by
Larsen & Toubro Limited
Larsen & Toubro Limited
m Km 299+000 to Km 418+750 in the state of Karnataka

HDP) Phase III on DBFOT(Toll)basis.
GN REPORT
Limited
Limited

Four Laning of Hospet-Chitradurg Section NH-13 Aggregate Blending and Concrete Mix Design

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Format No

: National Highway Authority of India

: Hampi Expressways Privvate Limited

: Larsen & Toubro Limited

BLENDING OF COARSE AGGREGATES

COARSE AGGREGATE BLENDING

EPC Contractors Representative

Km 299+000 to Km 418+750 in the state of Karnataka under

: National Highway Authority of India

: Hampi Expressways Privvate Limited

: Larsen & Toubro Limited

ALL IN AGGREGATE BLENDING

EPC Contractors Representative

Km 299+000 to Km 418+750 in the state of Karnataka under

Four Laning of Hospet-Chitradurg Section of NH-13 (New NH-50)from Km 299+000 to Km 418+7

: National Highway Authority of India

: Hampi Expressways Privvate Limite

: Larsen & Toubro Limited

Trial Mix No.

2. Characteristic Strength @ 28 days

3. Target Mean Strength

25 Mpa (MoRT&H Table:1700-5)

4. Nominal Maximum Size of Agg.

5. Workability in terms of Slump@ Pouring Point

7. Method of Concrete Placing

8. Degree of Quality Control

8. As per MORT&H (Section 1703)

240 kg/Cum. for PCC (IS:456-20

Maximum Water Cement Ratio

: ACC OPC 43Grade

: Goura Crusher -Kopal

Fine aggregate -River sand

: L&T Camp - Near Batching plant,

C. TEST DATA FOR MATERIAL:

2. Specific Gravity of materials

c. Coarse Aggregates- 20.0mm

3. Water Absorption of materials

b. Coarse Aggregates- 20mm

D. MIX DESIGN CALCULATION

Free Water Cement Ratio

Coarse Aggregates (%)

Fine Aggregates (%)

Coarse Agg Proportion (20mm)

Coarse Agg Proportion (10mm)

E. CALCULATION OF MIX DESIGN :a) Volume of Concrete

Weight per 1m3. of Concrete

Fine Aggregate(Natural Sand)

G .WORKABILITY OF CONCRETE (Slump)

Concrete Mix Temperature (0C)

Ambient Temperature (0C)

EPC Contractors Representative

from Km 299+000 to Km 418+750 in the state of Karnataka under National

: National Highway Authority of India

: Hampi Expressways Privvate Limited

SIGN (As per IS : 10262 - 2009)

Mpa (MoRT&H Table:1700-5)

kg/Cum. for PCC (IS:456-2000,Table-5)

0.45% by wt of Cement Content

Weight per 1m3. of

Weight per 0.03645m3. of

: National Highway Authority of India

: Hampi Expressways Privvate Limite