Aim: Dismantle fuel injector of adiesel engine .clean and inspect all component .

carry out
nozzle grinding and lapping reassemble test and record.
Tools: Fuel injector cleaning kit; the cost will be around $100 at an auto supply outlet,Long
screw driver.
Procedure:
This is the basic procedure you will still need to follow the instructions that come with the
kit.

1.Either disable the fuel pump and plug the fuel return line (doing this on some cars may set a
fault code which must be cleared after the job is completed), or
2.Install a U-tube so the fuel will return directly to the tank.
3.Disconnect the pressure regulator.
4.Connect the cleaning kit to the fuel port on the fuel rail.
5.Remove the fuel cap from the gas tank to ensure that excessive pressure does not build up
in the system. Cleaning kits deliver a large burst of pressure to the fuel system.
6.Turn the ignition to ensure that, with the fuel-pump shut off, the engine will not turn over.
7.Open and continue to open the valve on the kit until the fuel pressure reading matches the
one appropriate for your vehicle. (See your vehicles owners or service manual.)
8.Start the engine to run the cleaning solvent through the injectors and let it run until the
solvent is exhausted in about five minutes and the engine shuts down.
9.Reset the fuel-pump switch and replace the gas cap.
10.Reconnect the pressure regulator.
11.Start the engine and check the fuel injectors for proper operation using an extra-long
screwdriver as a stethoscope. Listen for clicking sounds in rapid sequence to indicate a
properly operating injector.