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JKV-2300 SERIES

CONTENTS
INTRODUCTION
Typical application fields
Nominal working parameters and mediums
Material specification
Mounting styles
Sealing systems
Basic settings
Cushioning technique
Special features

A1
A1
A1
A1
A2
A2
A2
A2
A2

MOUNTING STYLES
Mounting no. 7
Mounting no. 6
Mounting no. 5
Mounting no. 3
Mounting no. 2
Rod end spherical eye MVP
Welded spherical eye HVP
Technical data

B1
B1
B1
B1
B2
B2
B2
B2
B3

SEALING SYSTEMS
Sealing system F
Sealing system S
Sealing system R
Sealing system 1

C1
C2
C3
C4
C5

DIMENSIONS
NS 32
NS 40
NS 50
NS 63
NS 80
NS 100
NS 125
NS 160
NS 200
NS 250
NS 320

D1
D3
D5
D7
D9
D11
D13
D15
D17
D19
D21

PISTON RODS & ROD ENDS


Piston rod with shouldered male thread
Rod end spherical eye MVP
Piston rod with welded spherical eye HVP

D23
D23
D24

OIL PORT CONNECTIONS

D25

ORDER CODE

D26

CUSHION TECHNIQUE
Cap end cushion T
Front end cushion E

E1
E2
E2

SPARE PARTS

F1

JKV-2300 SERIES
HYDRAULIC CYLINDERS
JKV 2300 series hydraulic cylinders are made for continuous, hard industrial
use and/or for an aggressive environment. The compact design means short
structural dimensions. This enables cylinders to be used in various applications.

TYPICAL APPLICATION FIELDS


- Pulp and paper industry
- Wood handling industry
- Metal industry
- Demanding mobile applications. Ask also our other cylinder models!

NOMINAL WORKING PARAMETERS AND MEDIUMS


- Working pressure: max 25 MPa (250 bar)

- Operating temperature range for sealing systems: -30 ... +100 C


- Pressure medium: mineral oils
- Cylinder diameters (NS) 32 to 320 mm
- Stroke lengths according to customers requirements.

MATERIAL SPECIFICATION
- Cylinder

barrel: Steel tube, roll finished or internally honed to Ra 0,4 max


- Piston rod: Hard chromium plated carbon steel. Ra 0,3 max
- End covers: Steel
- Surface treatment: SFS 4962 FeSa 2 E120/2
- Acid proof cylinders are made from AISI 329.

A1

MOUNTING STYLES
- Cylinder can be mounted by five body mounting styles and by three rod
end mounting styles
- Oil ports are G, SAE, NPT and UNF
- Mounting parts: Steel.

SEALING SYSTEMS
- Sealing

system determines, what efficiency ratio and sealing properties


the cylinder gets. Sealing system can be chosen from four basic
alternatives.
- Seals: NBR rubber, PUR and PTFE alloy
- Bearings: Piston and piston rod are guided with glide bearing.

BASIC SETTINGS
- Air

bleeds are provided at both ends for all diameters


- Inspection of structural measurements, functional test and pressure test.

CUSHIONING TECHNIQUE
- Cushioned

cylinder allows faster cycle times and increased production.


Basic cylinder is without cushioning, but it can be ordered to cap end,
front end or both ends.
- Cylinders with cushioning are adjusted to basic settings.

SPECIAL FEATURES
The range of special features is available for JKV 2300 cylinders. This
includes
- Special rod: stroke limits, rod bellows, overlong rod
- Corrosive environment: Acid proof rod, acid proof mounting or totally
acid proof cylinder

A2

MOUNTING STYLES

Mounting no. 7

Cap fixed eye with spherical plain bearing mounting is for applications in
wich the machine member travels in a curved path in one plane where
some misalignment is unavoidable.

Mounting no. 6

Intermediate trunnion mounting is for applications in wich the machine


travels in a curved path in one plane (fixed or movable trunnion).

Mounting no. 5

Head trunnion mounting is for applications in wich the machine travels in


a curved path in one plane.

B1

MOUNTING STYLES

Mounting no. 3

Cap flange mounting is for applications in wich the machine travels in a


linear path. Flange mounting style is very rigid (square flange in cylinders
NS 80, circular flange in cylinders NS 100 ).

Mounting no. 2

Cap flange mounting is for applications in wich the machine travels in a


linear path. Flange mounting style is very rigid (square flange in cylinders
NS 80, circular flange in cylinders NS 100 ).

Rod end spherical eye MVP

Welded spherical eye HVP

B2

TECHNICAL DATA
Area, force and oil flow table
NS
PISTON ROD AREA RATIO
A/A1
[mm]
[ mm]
1.64
20
32
40
1.64
25
1.33
25
50
1.56
30
1.29
30
63
1.68
40
1.33
40
80
1.64
50
1.33
50
100
1.73
65
1.37
65
125
1.69
80
1.46
90
160
1.9
110
1.43
110
200
1.96
140
1.46
250
140
1.46
180
320
*Theoretical max force

BORE AREA
A [mm2]
804
1257
1963
3117
5027
7854
12272
20106
31416
49087
80425

ANNULUS AREA
A1 [mm2]
490
766
1473
1257
2410
1861
3770
3063
5890
4536
8954
7245
13744
10603
21913
16022
33694
54978

FORCE WITH 25 MPa(*


F2 [KN]
F1 [KN]
12.3
20.1
19.1
31.4
36.8
49.1
31.4
60.3
46.5
77.9
94.2
125.7
76.6
147.3
196.3
113.4
223.8
306.8
181.1
343.6
502.7
265.1
547.8
785.4
400.6
842.3
1227.2
1374.4
2010

FLOW q AT SPEED 0.1 m/s


q2 [l/min]
q1 [l/min]
2.9
4.8
4.6
7.5
8.8
11.8
7.5
14.5
18.7
11.2
22.6
30.2
18.4
35.3
47.1
27.2
53.7
73.6
43.5
82.5
120.6
63.6
131.5
188.5
96.1
202.2
294.5
329.9
482.5

F1

F2
q2

q1

Weight table [ kg ] : Basic cylinder +stroke 100 mm +rod end


NS
ROD Mounting no. 7 Mounting no. 6 Mounting no. 5 Mounting no. 3 Mounting no. 2 +1000mm +HVP +MVP
[mm] [mm] with threaded rod with threaded rod with threaded rod with threaded rod with threaded rod
+kg
+kg +kg
2.5
2.5
6.0
0.5
0.5
20
32
3.0
3.0
3.5
9.5
0.5
0.5
40
25
3.5
4.0
3.5
5.0
4.5
11.0
4.0
6.0
5.0
25
4.5
5.0
1.0
1.0
50
12.5
4.0
6.0
5.0
4.5
5.0
30
14.0
7.0
9.0
8.0
8.0
9.5
30
1.5
1.5
63
18.5
7.0
9.0
8.0
40
8.0
9.5
20.5
10.0
19
16
40
12.0
14.0
2.5
2.0
80
26
10.5
19
16
50
12.5
14.5
36
22
30
22
50
23
27
5.0
2.5
100
65
46
22
31
22
23
27
65
51
33
42
38
34
43
125
9.5
4.5
65
80
33
43
39
35
44
92
67
84
84
70
90
79
6.5 17.5
160
117
110
70
87
87
73
82
141
110
113
145
145
124
141
200
18.0 30.0
188
140
115
147
148
126
143
263
36.0 72.0
250
140
230
250
240
215
240
397
180
450
68.0 109.0
430
550
480
320
470

B3

SEALING SYSTEMS
The performance and the operational reliability of hydraulic cylinder
essentially depends on the seals installed.
There are four sealing system alternatives in JKV 2300 series. They are
laboratory tested and found reliable in practice.
Basic sealing system in 2300 series is combination sealing system F.
Sealing system F is for heavy use and it can stand high pressure peaks. It
also has very small friction force as well as good sealing properties. It can
be recommended for demanding conditions. Alternatives S, R or 1 can
also be ordered for special purposes.
Choose the best option for your application from the table below.

APPLICATION
Light mobile hydraulics
Medium mobile hydraulics
Heavy mobile hydraulics
Stationary hydraulics: Injection moulding machines
Stationary hydraulics: Presses
Stationary hydraulics: Machine tools
Standard cylinder hydraulics: Light
Standard cylinder hydraulics: Medium
Standard cylinder hydraulics: Heavy

SEALING SYSTEM
F S R 1

Preferred use
Use also possible
MAIN PROPERTIES
Sealing system F: Low friction force, very dry piston rod
Sealing system S: Low friction force high and low speeds
Sealing system R: Resistance to water
Sealing system 1: Dirty conditions, accepts pressure peaks
MORE INFORMATION
Sealing system F, page C2
Sealing system S, page C3
Sealing system R, page C4
Sealing system 1, page C5
C1

SEALING SYSTEMS
Combination sealing system F

Piston seals
Rod seals
Technical data

C2

Max. pressure:

According to cylinder body limits

Temperature area [C]:

-30...100

Velocity max. [m/s]:

0.5

Rod seal type:

Glide ring sealing + U-packing

Piston seal type:

Glide ring sealing

Material:

PTFE teflon + AU polyurethane

Applications:

Low friction force, very dry piston rod.


Demanding industrial use

SEALING SYSTEMS
Glide ring sealing system S

Piston seals

Rod seals
Technical data
Max. pressure:

According to cylinder body limits

Temperature area [C]:

-30...100

Velocity max. [m/s]:

15

Rod seal type:

Glide ring sealing

Piston seal type:

Glide ring sealing

Material:

PTFE teflon

Applications:

Low friction force, high and low speeds.


Demanding industrial use

Option: Sealing system SV, for high temperature applications.

C3

SEALING SYSTEMS
U-packing sealing system R

Piston seals

Rod seals
Technical data

C4

Max. pressure:

According to cylinder body limits

Temperature area [C]:

-30...100

Velocity max. [m/s]:

0.5

Rod seal type:

U-packing

Piston seal type:

U-packing

Material:

NBR rubber

Applications:

For normal industrial use, resistance to water.

SEALING SYSTEMS
Compact sealing system 1

Piston seals

Rod seals
Technical data
Max. pressure:

According to cylinder body limits

Temperature area [C]:

-30...100

Velocity max. [m/s]:

0.5

Rod seal type:

U-packing

Piston seal type:

Compact sealing

Material:

NBR rubber

Applications:

Dirty conditions, accepts pressure peaks.

C5

DIMENSIONS NS 32
FUNCTIONS

without cushion

48

50

25 26

17
AH=215+stroke

Head flange no. 2 + MVP-20


11

48

85

21

64d8

24

90

LA=113+stroke

87

48

21

20e8

Head trunnion no. 5 + MVP-20

65

48

35

85

Cap flange no. 3 + MVP-20


11

96

LB=104+stroke

105

14
90

AF=214+stroke

48

21

25e8

Intermediate trunnion no. 6 + MVP-20

65
105
D1

min. 62

25

28

20

65

G3/8

40

20

16

21

G3/8

M16x1.5

38

Spherical bearing no. 7 + MVP-20

AG (min. 148)
LL=200+stroke
min. stroke 10

NS 32 TECHNICAL DATA
- Bore dia 32 mm
- Full bore area 800 mm
- Annulus area 490 mm

- Piston rod dia 20


- Rod area 310 mm

- Working pressure 25 MPa


- Standard oil port G 3/8
- Standard spherical bearing
GE 20DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-20

38

78
32

25

20

65

G3/8

50

20

16

21

G3/8

25 26
FD=195+stroke
Head flange no. 2 +HVP-20
11

21

85

78

64d8

24

90

21

67

78

20e8

Head trunnion no. 5 + HVP-20

LA=113+stroke

65
LB=104+stroke

105

76

Cap flange no. 3 + HVP-20


11

78

85

35

14
90

78

21

25e8

Intermediate trunnion no. 6 + HVP-20

FB=194+stroke

65
105

min. 62

FC (min. 128)
LF=180+stroke
min. stroke 10
D2

DIMENSIONS NS 40
FUNCTIONS

without cushion

52

50

30 28

17
AH=223+stroke

Head flange no. 2 + MVP-25


11

53

93

15

74d8

25

100

LA=115+stroke

90

52

15

25e8

Head trunnion no. 5 + MVP-25

75

52

32

93

Cap flange no. 3 + MVP-25


11

99

LB=106+stroke

125

15
100

AF=220+stroke

52

15

25e8

Intermediate trunnion no. 6 + MVP-25

75
125
D3

min. 62

25

28

25

75

G3/8

50

25

20

27

G3/8

M16x1.5

34

Spherical bearing no. 7 + MVP-25

AG (min. 153)
LL=205+stroke
min. stroke 10

NS 40 TECHNICAL DATA
- Bore dia 40 mm
- Full bore area 1255 mm
- Annulus area 765 mm

- Piston rod dia 25


- Rod area 490 mm

- Working pressure 25 MPa


- Standard oil port G 3/8
- Standard spherical bearing
GE 25DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-25

34

82
28

28

25

75

G3/8

50

25

20

27

G3/8

30 28
FD=203+stroke
Head flange no. 2 +HVP-25
11

15

93

83

74d8

25

100

15

70

82

25e8

Head trunnion no. 5 + HVP-25

LA=115+stroke

75
LB=106+stroke

125

79

Cap flange no. 3 + HVP-25


11

82

93

32

15
100

82

15

25e8

Intermediate trunnion no. 6 + HVP-25

FB=200+stroke

75
125

min. 62

FC (min. 133)
LF=185+stroke
min. stroke 10
D4

DIMENSIONS NS 50
FUNCTIONS

56

22

Spherical bearing no. 7 + MVP-30

G3/8

60

30

22

28

G3/8
AH=263+stroke, cushion in cap end.
268+stroke, cushion in front end.
298+stroke, cushion in both ends.

adjustable cushion in both ends

67

35 30

28
AH=234+stroke

Head flange no. 2 + MVP-30


11

56

24

108

LA=161+stroke, cushion in front end


or in both ends.

75d8

26

110

LB=153+stroke, cushion in front end


or in both ends.

LA=126+stroke

110

56

24

30e8

Head trunnion no. 5 + MVP-30

80

AF=287+stroke, cushion in front end


or in both ends.

56

40

108

Cap flange no. 3 + MVP-30


11

118

LB=118+stroke

140

16
110

LL=271+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 210, cushion in front end or
in both ends.)

80
140
D5

AF=252+stroke

56

24

30e8

Intermediate trunnion no. 6 + MVP-30

min. 81

36

35

30

Dimensions with cushion

adjustable cushion in front end

M22x1.5

adjustable cushion in cap end

80

without cushion

AG (min. 175)
LL=236+stroke
min. stroke 20

NS 50 TECHNICAL DATA
- Bore dia 50 mm
- Full bore area 1960 mm
- Annulus area 1470 mm or
1255 mm

- Piston rod dia 25 or 30 mm


- Rod area 490 mm or
705 mm

- Working pressure 25 MPa


- Standard oil port G 3/8
- Standard spherical bearing
GE 30DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-30

22

37

35

30

80

30

22

G3/8

60

G3/8

28

Dimensions with cushion

98

FD=239+stroke, cushion in cap end.


244+stroke, cushion in front end.
274+stroke, cushion in both ends.

35 30
FD=209+stroke
Head flange no. 2 +HVP-30
11

24

108

98

LA=161+stroke, cushion in front end


or in both ends.
75d8

26

110

24

85

98

30e8

Head trunnion no. 5 + HVP-30

LA=126+stroke

LB=153+stroke, cushion in front end


or in both ends.
80
LB=118+stroke

140

93

Cap flange no. 3 + HVP-30


11

98

40

108

FB=262+stroke, cushion in front end


or in both ends.

16
110

Intermediate trunnion no. 6 + HVP-30

FB=227+stroke

98

24

30e8

LF=246+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 185, cushion in front end or
in both ends.)
80
140

min. 81

FC (min. 150)
LF=211+stroke
min. stroke 20
D6

DIMENSIONS NS 63
FUNCTIONS

54

19

Spherical bearing no. 7 + MVP-35

G1/2

75

35

25

34

G1/2
AH=296+stroke, cushion in cap end.
311+stroke, cushion in front end.
341+stroke, cushion in both ends.

adjustable cushion in both ends

84

39 36

34
AH=266+stroke

Head flange no. 2 + MVP-35


14

54

22

132

LA=185+stroke, cushion in front end


or in both ends.

100d8

33

140

LB=169+stroke, cushion in front end


or in both ends.

LA=140+stroke

120

54

22

36e8

Head trunnion no. 5 + MVP-35

110

AF=325+stroke, cushion in front end


or in both ends.

54

44

132

Cap flange no. 3 + MVP-35


14

136

LB=124+stroke

167

20
140

LL=305+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 248, cushion in front end or
in both ends.)

110
167
D7

AF=280+stroke

54

22

36e8

Intermediate trunnion no. 6 + MVP-35

min. 82

42

41

35

Dimensions with cushion

adjustable cushion in front end

M27x2

adjustable cushion in cap end

106

without cushion

AG (min. 203)
LL=260+stroke
min. stroke 25

NS 63 TECHNICAL DATA
- Bore dia 63 mm
- Full bore area 3115 mm
- Annulus area 2410 mm or
1860 mm

- Piston rod dia 30 or 40 mm


- Rod area 705 mm or
1255 mm

- Working pressure 25 MPa


- Standard oil port G 1/2
- Standard spherical bearing
GE 35DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-35

19

41

40

35

106

35

25

G1/2

75

G1/2

34

Dimensions with cushion

110

FD=268+stroke, cushion in cap end.


283+stroke, cushion in front end.
313+stroke, cushion in both ends.

39 36
FD=238+stroke
Head flange no. 2 +HVP-35
14

22

132

110

LA=185+stroke, cushion in front end


or in both ends.
100d8

33

140

22

92

110

36e8

Head trunnion no. 5 + HVP-35

LA=140+stroke

LB=169+stroke, cushion in front end


or in both ends.
110
LB=124+stroke

167

108

Cap flange no. 3 + HVP-35


14

110

44

132

FB=297+stroke, cushion in front end


or in both ends.

20
140

Intermediate trunnion no. 6 + HVP-35

FB=252+stroke

110

22

36e8

LF=277+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 220, cushion in front end or
in both ends.)
110
167

min. 82

FC (min. 175)
LF=232+stroke
min. stroke 25
D8

DIMENSIONS NS 80
FUNCTIONS

61

23

Spherical bearing no. 7 + MVP-45

G3/4

90

45

32

40

G3/4
AH=346+stroke, cushion in cap end.
351+stroke, cushion in front end.
391+stroke, cushion in both ends.

adjustable cushion in both ends

100

48 42

40
AH=306+stroke

Head flange no. 2 + MVP-45


18

58

26

160

LA=207+stroke, cushion in front end


or in both ends.

118d8

40

170

LB=186+stroke, cushion in front end


or in both ends.

LA=163+stroke

137

61

26

45e8

Head trunnion no. 5 + MVP-45

125

AF=368+stroke, cushion in front end


or in both ends.

61

52

160

Cap flange no. 3 + MVP-45


18

157

LB=143+stroke

190

24
170

LL=344+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 274, cushion in front end or
in both ends.)

125
190
D9

AF=323+stroke

61

26

45e8

Intermediate trunnion no. 6 + MVP-45

min. 90

42

52

45

Dimensions with cushion

adjustable cushion in front end

M36x3

adjustable cushion in cap end

120

without cushion

AG (min. 229)
LL=299+stroke
min. stroke 20

NS 80 TECHNICAL DATA
- Bore dia 80 mm
- Full bore area 5025 mm
- Annulus area 3770 mm or
3065 mm

- Piston rod dia 40 or 50 mm


- Rod area 1255 mm or
1960 mm

- Working pressure 25 MPa


- Standard oil port G 3/4
- Standard spherical bearing
GE 45DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-45

23

49

52

45

120

45

32

G3/4

90

G3/4

40

Dimensions with cushion

132

FD=317+stroke, cushion in cap end.


322+stroke, cushion in front end.
362+stroke, cushion in both ends.

48 42
FD=277+stroke
Head flange no. 2 +HVP-45
18

26

160

129

LA=207+stroke, cushion in front end


or in both ends.
118d8

40

170

26

108

132

45e8

Head trunnion no. 5 + HVP-45

LA=163+stroke

LB=186+stroke, cushion in front end


or in both ends.
125
LB=143+stroke

190

128

Cap flange no. 3 + HVP-45


18

132

52

160

FB=339+stroke, cushion in front end


or in both ends.

24
170

Intermediate trunnion no. 6 + HVP-45

FB=294+stroke

133

26

45e8

LF=315+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 245, cushion in front end or
in both ends.)
125
190

min. 90

FC (min. 200)
LF=270+stroke
min. stroke 20
D10

DIMENSIONS NS 100
FUNCTIONS

70

33

Spherical bearing no. 7 + MVP-60

G1
115

60

44

50

G1
AH=415+stroke, cushion in cap end.
415+stroke, cushion in front end.
460+stroke, cushion in both ends.

adjustable cushion in both ends

122

62 62

50
AH=370+stroke

Head flange no. 2 + MVP-60


20

63

29

175

LA=234+stroke, cushion in front end


or in both ends.

152d8

46

190

LB=211+stroke, cushion in front end


or in both ends.

LA=189+stroke

166

69

29

50e8

Head trunnion no. 5 + MVP-60

156

AF=428+stroke, cushion in front end


or in both ends.

70

57

175

Cap flange no. 3 + MVP-60


20

190

LB=166+stroke

242

28
190

LL=389+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 322, cushion in front end or
in both ends.)

156
242
D11

AF=383+stroke

70

29

50e8

Intermediate trunnion no. 6 + MVP-60

min. 108

66

65

60

Dimensions with cushion

adjustable cushion in front end

M45x3

adjustable cushion in cap end

150

without cushion

AG (min. 277)
LL=355+stroke
min. stroke 30

NS 100 TECHNICAL DATA


- Bore dia 100 mm
- Full bore area 7850 mm
- Annulus area 5890 mm or
4535 mm

- Piston rod dia 50 or 65 mm


- Rod area 1960 mm or
3315 mm

- Working pressure 25 MPa


- Standard oil port G 1
- Standard spherical bearing
GE 60DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-60

33

70

65

60

150

60

44

G1
115

G1

50

Dimensions with cushion

150

FD=373+stroke, cushion in cap end.


373+stroke, cushion in front end.
418+stroke, cushion in both ends.

62 62
FD=328+stroke
Head flange no. 2 +HVP-60
20

29

175

143

LA=234+stroke, cushion in front end


or in both ends.
152d8

46

190

29

124

149

50e8

Head trunnion no. 5 + HVP-60

LA=189+stroke

LB=211+stroke, cushion in front end


or in both ends.
156
LB=166+stroke

242

148

Cap flange no. 3 + HVP-60


20

150

57

175

FB=386+stroke, cushion in front end


or in both ends.

28
190

Intermediate trunnion no. 6 + HVP-60

FB=341+stroke

150

29

50e8

LF=358+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 280, cushion in front end or
in both ends.)
156
242

min. 108

FC (min. 235)

LF=313+stroke
min. stroke 30
D12

DIMENSIONS NS 125
FUNCTIONS

77

39

Spherical bearing no. 7 + MVP-70

G1
140

70

49

60

G1
AH=501+stroke, cushion in cap end.
511+stroke, cushion in front end.
561+stroke, cushion in both ends.

adjustable cushion in both ends

165

78 78

68
AH=451+stroke

Head flange no. 2 + MVP-70


24

77

28

212

LA=257+stroke, cushion in front end


or in both ends.

180d8

48

230

LB=238+stroke, cushion in front end


or in both ends.

LA=198+stroke

218

77

28

60e8

Head trunnion no. 5 + MVP-70

185

AF=508+stroke, cushion in front end


or in both ends.

77

60

212

Cap flange no. 3 + MVP-70


24

237

LB=179+stroke

285

32
230

LL=475+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 396, cushion in front end or
in both ends.)

185
285
D13

AF=448+stroke

77

28

60e8

Intermediate trunnion no. 6 + MVP-70

min. 109

81

79

70

Dimensions with cushion

adjustable cushion in front end

M60x4

adjustable cushion in cap end

175

without cushion

AG (min. 336)
LL=415+stroke
min. stroke 30

NS 125 TECHNICAL DATA


- Bore dia 125 mm
- Full bore area 12270 mm
- Annulus area 8950 mm or
7245 mm

- Piston rod dia 65 or 80 mm


- Rod area 3315 mm or
5025 mm

- Working pressure 25 MPa


- Standard oil port G 1
- Standard spherical bearing
GE 70DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-70

39

68

78

70

175

70

49

G1
140

G1

60

Dimensions with cushion

176

FD=434+stroke, cushion in cap end.


444+stroke, cushion in front end.
494+stroke, cushion in both ends.

78 78
FD=384+stroke
Head flange no. 2 +HVP-70
24

28

212

176

LA=257+stroke, cushion in front end


or in both ends.
180d8

48

230

28

152

176

60e8

Head trunnion no. 5 + HVP-70

LA=198+stroke

LB=238+stroke, cushion in front end


or in both ends.
185
LB=179+stroke

285

171

Cap flange no. 3 + HVP-70


24

176

60

212

FB=441+stroke, cushion in front end


or in both ends.

32
230

Intermediate trunnion no. 6 + HVP-70

FB=381+stroke

176

28

60e8

LF=409+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 330, cushion in front end or
in both ends.)
185
285

min. 109

FC (min. 270)

LF=349+stroke
min. stroke 30
D14

DIMENSIONS NS 160
FUNCTIONS

109

61

Spherical bearing no. 7 + MVP-80

G1 1/4

180

80

55

62

G1 1/4
AH=604+stroke, cushion in cap end.
614+stroke, cushion in front end.
664+stroke, cushion in both ends.

adjustable cushion in both ends

200

96 81

75
AH=554+stroke

Head flange no. 2 + MVP-80

LA=309+stroke, cushion in front end


or in both ends.

104

38

326

22

220d8

60

280

LB=280+stroke, cushion in front end


or in both ends.

LA=249+stroke

274

109

38

75e8

Head trunnion no. 5 + MVP-80

230

AF=618+stroke, cushion in front end


or in both ends.

109

73

326

Cap flange no. 3 + MVP-80


22

303

LB=220+stroke

350

35
280

LL=583+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 503, cushion in front end or
in both ends.)

230
350
D15

AF=558+stroke

109

38

75e8

Intermediate trunnion no. 6 + MVP-80

min. 135

98

97

80

Dimensions with cushion

adjustable cushion in front end

M68x4

adjustable cushion in cap end

219

without cushion

AG (min. 443)
LL=523+stroke
min. stroke 35

NS 160 TECHNICAL DATA


- Bore dia 160 mm
- Full bore area 20110 mm
- Annulus area 13740 mm or
10600 mm

- Piston rod dia 90 or 110 mm


- Rod area 6360 mm or
9500 mm

- Working pressure 25 MPa


- Standard oil port G 1 1/4
- Standard spherical bearing
GE 80DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

Spherical bearing no. 7 + HVP-80

61
G1 1/4

104 95

80

219

55

80

180

G1 1/4

62

Dimensions with cushion

214

FD=509+stroke, cushion in cap end.


519+stroke, cushion in front end.
569+stroke, cushion in both ends.

96 81
FD=459+stroke
Head flange no. 2 +HVP-80
38

209

326

22

LA=309+stroke, cushion in front end


or in both ends.
220d8

60

280

38

179

214

75e8

Head trunnion no. 5 + HVP-80

LA=249+stroke

LB=280+stroke, cushion in front end


or in both ends.
230
LB=220+stroke

350

208

Cap flange no. 3 + HVP-80


204

73

326

22

FB=523+stroke, cushion in front end


or in both ends.

35
280

Intermediate trunnion no. 6 + HVP-80

FB=463+stroke

204

38

75e8

LF=488+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 398, cushion in front end or
in both ends.)
230
350

min. 135

FC (min. 338)

LF=428+stroke
min. stroke 35
D16

DIMENSIONS NS 200
FUNCTIONS

adjustable cushion in both ends

126

225

G1 1/2

255
M85x4

G1 1/2

123 105

90
AH=660+stroke

Head flange no. 2 + MVP-110

LA=344+stroke, cushion in front end


or in both ends.

120

45

390

24

267d8

70

340

LB=305+stroke, cushion in front end


or in both ends.

341

120

45

90e8

Head trunnion no. 5 + MVP-110

LA=279+stroke

280

AF=725+stroke, cushion in front end


or in both ends.

126

85

390

Cap flange no. 3 + MVP-110


24

380

LB=240+stroke

420

40
340

LL=685+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 595, cushion in front end or
in both ends.)

280
420
D17

126

45

90e8

Intermediate trunnion no. 6 + MVP-110

AF=650+stroke

min. 155

AG (min. 520)
LL=610+stroke
min. stroke 65

127 116

110

61

110

AH=720+stroke, cushion in cap end.


735+stroke, cushion in front end.
795+stroke, cushion in both ends.

Spherical bearing no. 7 + MVP-110

70

Dimensions with cushion

adjustable cushion in front end

267

adjustable cushion in cap end

76

without cushion

NS 200 TECHNICAL DATA


- Bore dia 200 mm
- Full bore area 31420 mm
- Annulus area 21910 mm or
16020 mm

- Piston rod dia 110 or 140 mm


- Rod area 9500 mm or
15390 mm

- Working pressure 25 MPa


- Standard oil port G 1 1/2
- Standard spherical bearing
GE 110DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

61
G1 1/2

124 115

267

225

110

G1 1/2

70

76

Dimensions with cushion

214
110

Spherical bearing no. 7 + HVP-110

FD=615+stroke, cushion in cap end.


630+stroke, cushion in front end.
690+stroke, cushion in both ends.

123 105
FD=555+stroke
Head flange no. 2 +HVP-110
45

292

390

24

LA=344+stroke, cushion in front end


or in both ends.
267d8

70

390

45

226

260

90e8

Head trunnion no. 5 + HVP-110

LA=279+stroke

LB=305+stroke, cushion in front end


or in both ends.
280
LB=240+stroke

420

265

Cap flange no. 3 + HVP-110


276

85

390

24

FB=620+stroke, cushion in front end


or in both ends.

40
340

Intermediate trunnion no. 6 + HVP-110

FB=545+stroke

276

45

90e8

LF=580+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 490, cushion in front end or
in both ends.)
280
420

min. 155

FC (min. 415)

LF=505+stroke
min. stroke 65
D18

DIMENSIONS NS 250
FUNCTIONS

136

145 175

110
AH=877+stroke

Head flange no. 2 + MVP-140

LA=404+stroke, cushion in front end


or in both ends.

136

50

450

26

324d8

75

400

LB=357+stroke, cushion in front end


or in both ends.

LA=329+stroke

413

136

50

105e8

Head trunnion no. 5 + MVP-140

340

136

95

450

AF=862+stroke, cushion in front end


or in both ends.

460

LB=282+stroke

520

Cap flange no. 3 + MVP-140


26

45
400

LL=817+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 692, cushion in front end or
in both ends.)

340
520
D19

AF=787+stroke

136

50

105e8

Intermediate trunnion no. 6 + MVP-140

162 161

min. 185

AG (min. 617)
LL=742+stroke
min. stroke 60

140

G1 1/2

298

315
M105x4

G1 1/2

140

AH=947+stroke, cushion in cap end.


952+stroke, cushion in front end.
1022+stroke, cushion in both ends.

adjustable cushion in both ends

123

Spherical bearing no. 7 + MVP-140

90

Dimensions with cushion

adjustable cushion in front end

324

adjustable cushion in cap end

100

without cushion

NS 250 TECHNICAL DATA


- Bore dia 250 mm
- Full bore area 49090 mm
- Annulus area 33690 mm

- Piston rod dia 140 mm


- Rod area 15390 mm

- Working pressure 25 MPa


- Standard oil port G 1 1/2
- Standard spherical bearing
GE 140DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

123
G1 1/2

165 145

324

298

140

G1 1/2

90

100

Dimensions with cushion

306
140

Spherical bearing no. 7 + HVP-140

FD=801+stroke, cushion in cap end.


806+stroke, cushion in front end.
877+stroke, cushion in both ends.

145 175
FD=731+stroke
Head flange no. 2 +HVP-140
50

306

450

26

LA=404+stroke, cushion in front end


or in both ends.
324d8

75

400

50

268

306

105e8

Head trunnion no. 5 + HVP-140

LA=329+stroke

LB=357+stroke, cushion in front end


or in both ends.
340
LB=282+stroke

520

315

Cap flange no. 3 + HVP-140


306

95

450

26

FB=716+stroke, cushion in front end


or in both ends.

45
400

Intermediate trunnion no. 6 + HVP-140

FB=641+stroke

306

50

105e8

LF=488+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 545, cushion in front end or
in both ends.)
340
520

min. 185

FC (min. 470)

LF=596+stroke
min. stroke 60
D20

DIMENSIONS NS 320
FUNCTIONS

170

195 205

145
AH=1025+stroke

Head flange no. 2 + MVP-180

LA=448+stroke, cushion in front end


or in both ends.

165

52

585

33

410d8

85

520

LB=409+stroke, cushion in front end


or in both ends.

LA=353+stroke

510

200

52

140e8

Head trunnion no. 5 + MVP-180

420

170

110

585

AF=1015+stroke, cushion in front end


or in both ends.

549

LB=314+stroke

640

Cap flange no. 3 + MVP-180


33

57
520

LL=958+stroke, cushion in front end


or in both ends.
Specify dimension AG in your order.
(Min. 850, cushion in front end or
in both ends.)

420
640
D21

AF=920+stroke

170

52

140e8

Intermediate trunnion no. 6 + MVP-180

196 195

min. 263

AG (min. 755)
LL=863+stroke
min. stroke 155

180

G1 1/2

366

390
M130x4

G1 1/2

180

AH=1110+stroke, cushion in cap end.


1120+stroke, cushion in front end.
1205+stroke, cushion in both ends.

adjustable cushion in both ends

170

Spherical bearing no. 7 + MVP-180

115

Dimensions with cushion

adjustable cushion in front end

406

adjustable cushion in cap end

105

without cushion

NS 320 TECHNICAL DATA


- Bore dia 320 mm
- Full bore area 80420 mm
- Annulus area 54980 mm

- Piston rod dia 180 mm


- Rod area 25450 mm

- Working pressure 25 MPa


- Standard oil port G 1 1/2
- Standard spherical bearing
GE 180DO

OPTIONS
Piston rods: pages D23, D24. Oil ports: page D25. Bearings: pages D23, D24, F2. Sealing systems: pages C1-C5.

170
G1 1/2

210 190

406

366

115

180

G1 1/2

105

Dimensions with cushion

390
180

Spherical bearing no. 7 + HVP-180

FD=940+stroke, cushion in cap end.


950+stroke, cushion in front end.
1035+stroke, cushion in both ends.

195 205
FD=855+stroke
Head flange no. 2 +HVP-180
52

385

585

33

LA=448+stroke, cushion in front end


or in both ends.
410d8

85

520

52

340

440

140e8

Head trunnion no. 5 + HVP-180

LA=353+stroke

LB=409+stroke, cushion in front end


or in both ends.
420
LB=314+stroke

640

379

Cap flange no. 3 + HVP-180


390

110

585

33

FB=845+stroke, cushion in front end


or in both ends.

57
520

Intermediate trunnion no. 6 + HVP-180

FB=750+stroke

390

52

140e8

LF=788+stroke, cushion in front end


or in both ends.
Specify dimension FC in your order.
(Min. 680, cushion in front end or
in both ends.)
420
640

min. 263

FC (min. 585)

LF=693+stroke
min. stroke 155
D22

PISTON RODS
& ROD ENDS
Piston rod with shouldered male thread

NB

AV

NS
d
NB
M
AV

32
40
50
20
25
25/30
17
17
28
M16x1.5 M16x1.5 M22x1.5
17
22
20/24

63
30/40
34
M27x2
24/32

80
40/50
40
M36x3
35/41

Rod end spherical eye MVP

100
50/65
50
M45x3
41/55

125
65/80
68
M60x4
55/65

160
90/110
78
M68x4
75/90

200
110/140
90
M85x4
90/120

160
MVP-80
200
98
97
178
106
M68x4
78
80
55
62

320
200
250
MVP-110 MVP-140 MVP-180
315
390
255
196
127
162
161
195
126
350
230
292
200
138
170
M85x4 M105x4 M130x4
146
93
112
110
140
180
70
90
105
100
115
76

250
140
110
M105x4
120

320
180
145
M130x4
165

WB
ZA

ZB

WA

Y
6

XA

NA

Spherical bearing GE..DO, ISO 6124-1


NS
TYPE
WB
WA
ZA
ZB
XA
M
NA
V
Y
X

D23

50
32
40
MVP-20 MVP-25 MVP-30
67
50
50
36
25
25
35
28
28
64
56
56
35
25
25
M16x1.5 M16x1.5 M22x1.5
28
17
17
30
25
20
20
22
16
23
28
19

63
MVP-35
84
42
41
76
45
M27x2
34
35
25
32

80
MVP-45
100
53
52
96
52
M36x3
40
45
32
37

100
MVP-60
122
66
65
120
63
M45x3
50
60
44
50

125
MVP-70
165
81
79
146
91
M60x4
68
70
49
60

PISTON RODS
& ROD ENDS
Piston rod with welded spherical eye HVP
Z

ZW

Y
6

XW

Spherical bearing GE..DO, ISO 6124-1


NS
TYPE
d
W
Z
ZW
V
Y
XW

32
HVP-20
20
32
25
45
20
16
21

40
HVP-25
25
28
28
56
25
20
27

50
HVP-30
25/30
37
35
70
30
22
28

63
HVP-35
30/40
41
40
76
35
25
34

80
HVP-45
40/50
46
52
96
45
32
39

100
HVP-60
50/65
70
65
127
60
44
50

125
HVP-70
65/80
68
78
140
70
49
60

160
HVP-80
90/110
104
95
178
80
55
62

320
250
200
HVP-110 HVP-140 HVP-180
180
110/140
140
210
165
124
190
115
145
380
290
214
180
110
140
105
70
90
115
76
100

Piston rod materials


- Hard chromium plated garbon steel. Ra 0.3 max
- Options: hard chromium plated induction hardened steel, hard
chromium plated AISI 329 (acid proof)

Spherical bearings
- Standard: GE...DO ( INA ), GE...ES ( SKF ), ISO 6124-1
- Options: GE...DO-2RS ( INA ), GE...ES-2RS ( SKF ) ( sealed )
GE...UK ( INA ) ( maintenance free )
GE...UK-2RS ( INA ), GE...TE-2RS ( SKF ) (maintenance free + sealed )
GE...TGR ( SKF ) (maintenance free, stainless steel )

D24

JKV 2300-SERIES
ORDER CODE

2300 Differential cylinder


2301 Double rod cylinder
SEALING SYSTEM/
CUSHION LOCATION
Normal, typical industrial
sealing system
R
RE Cushioned front end
RT Cushioned cap end
RD Cushion in both ends

REAR END
OIL PORT LOCATION

AIR BLEED LOCATION

GLAND DRAIN LOCATION

FURTHER DATA

BODY MOUNTING STYLE

MVP-70

FRONT END
OIL PORT LOCATION

ROD END

65

PISTON ROD DIAMETER

125 500

STROKE LENGTH

RD

PISTON DIAMETER

2300

SEALING SYSTEM/
CUSHION LOCATION

JKV

SERIE

EXAMPLE: JKV 2300-RD/125/500/65/7+MVP-70/A-A-1-A

LOOK AT PICTURE BELOW


ROD END
MVP-70
MVH-70
HVP-70
HVH-70

Threaded rod end


Threaded rod end+spherical eye
Threaded rod end+spherical eye, maintenance free
Rod with welded spherical eye
Rod with welded spherical eye, maintenance free

BODY MOUNTING STYLE


2 Head flange
3 Cap flange
5 Head trunnion
6 Intermediate trunnion, welded
6E Intermediate trunnion, threaded
7 Spherical bearing mount
7E Spherical bearing mount, special dimensions
7H Spherical bearing mount, maintenance free

Dirty conditions
sealing system
1
1E Cushioned front end
1T Cushioned cap end
1D Cushion in both ends
Low friction, high & low
speed sealing system
S
SE Cushioned front end
ST Cushioned cap end
SD Cushion in both ends
SV High temperature sealing
Low friction, no leakage
combination sealing system
D4
F
FE Cushioned front end
FT Cushioned cap end
FD Cushion in both ends

REAR END OIL PORT


CONNECTION
FRONT END OIL PORT
CONNECTION
AIR BLEED
LOCATION
CLAND DRAIN LOCATION

A
1
2B
3
C

D26

JKV-2300 SERIES
CUSHION TECHNIQUE

Cylinder with cushion in both ends D

Cushion opportunities for 2300 series are


- Cap end cushion T
- front end cushion E
- cushion in both ends D.
Cushion is adjustable in both ends. Adjusting is easy, You only have to turn
the cushion adjusting screw clockwise and the cushion force increases
and opposite.
Important! Don't open/close the cushion adjusting screw completely!
Example pictures presents cushion technique in cylinders from NS 50 to
NS 80. Cylinders from NS 100 to NS 320 has basically a similar kind of
technique except the cushion parts are separate from the cylinder body.

E1

JKV-2300 SERIES
CUSHION TECHNIQUE
cushion adjusting screw
seal lock

Cap end cushion T


cushion adjusting screw
seal lock

Front end cushion E


E2

SPARE PARTS
2

18

17 16
17

15

14

11

10

11

13
5

2
1

12

When you order spare parts please inform us the cylinders type code.
Example: Seal kit for cylinder JKV 2300-RD3/125/500/65/7+MVP-70/A-A-1-A
PART
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

F1

DESCRIPTION
Rod end spherical eye MVP
Spherical bearing
Lock ring
Grease nipple
Hexagon socket set screw
Hexagon socket head cap screw
Cylinder head/Rod guide
Rod wiper
Hexagon socket screw plug
O-ring
Piston rod seal
Cylinder body
Piston rod
Piston
O-ring
Piston seal
Piston guide ring
Hexagon socket set screw

NOTICE
Standard: GE..DO, ISO 6124-1

According to sealing system


Included into seal kit
Included into seal kit
Included into seal kit

According to sealing system


Included into seal kit
Included into seal kit
Included into seal kit

MORE INFORMATION
Pages: B2, D23
Pages: F2, D24

Pages: C2-C5, F2
Pages: C1-C5, F2
Pages: C1-C5, F2
Pages: C1-C5, F2
Pages: B1, B2, F2, D25
Pages: D23, D24, F2
Pages: C2-C5, F2
Pages: C1-C5, F2
Pages: C1-C5, F2
Pages: C1-C5, F2

SPARE PARTS
DESCRIPTION

OPTIONS

PISTON RODS
& ROD ENDS
PARTS NO. 1, 13

Piston rod with shouldered male thread


Piston rod with welded spherical eye HVP
Rod end spherical eye MVP
GE...DO ( INA ), GE...ES ( SKF )
GE...DO-2RS ( INA ), GE...ES-2RS ( SKF ) ( sealed )
GE...UK ( INA ) ( maintenance free )
GE...UK-2RS ( INA ), GE...TE-2RS ( SKF ) ( maintenance free + sealed )
GE...TGR ( SKF ) ( maintenance free, stainless steel )
Piston for sealing system F
Piston for sealing system S
Piston for sealing system R
Piston for sealing system 1
Head for sealing system F
Head for sealing system FD/FE
Head for sealing system S
Head for sealing system SD/SE
Head for sealing system R
Head for sealing system RD/RE
Head for sealing system 1
Head for sealing system 1D/1E

SPHERICAL
BEARINGS
PART NO. 2

PISTONS
PART NO. 14

CYLINDER HEADS
PART NO. 7

SEAL KITS

CYLINDER BODIES
PART NO. 12

PRE-ASSEMLED
SPARE PART
MODULES

Seal kit F
Seal kit S
Seal kit R
Seal kit 1
Spherical bearing no. 7
Spherical bearing no. 7, cushion in front end
Spherical bearing no. 7, cushion in cap end
Spherical bearing no. 7, cushion in both ends
Intermediate trunnion no. 6
Intermediate trunnion no. 6, cushion in front end
Intermediate trunnion no. 6, cushion in cap end
Intermediate trunnion no. 6, cushion in both ends
Head trunnion no. 5
Head trunnion no. 5, cushion in front end
Head trunnion no. 5, cushion in cap end
Head trunnion no. 5, cushion in both ends
Cap flange no. 3
Cap flange no. 3, cushion in front end
Cap flange no. 3, cushion in cap end
Cap flange no. 3, cushion in both ends
Head flange no. 2
Head flange no. 2, cushion in front end
Head flange no. 2, cushion in cap end
Head flange no. 2, cushion in both ends
Cylinder head + seals
Piston + seals
Piston rod + piston + cylinder head + seals
Rod end spherical eye MVP + spherical bearing + lock rings + grease nipple
Piston rod with welded spherical eye HVP + spherical bearing + lock rings + grease nipple
Cylinder body no. 7 + spherical bearing + lock rings + grease nipple
F2

NOTES

NOTES

NOTES

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