INDEX 1

Air filter Automatic transmission

WARNING housing, removing / installing control module
Cooper 130-29 agitronic 240-19, Appendix (24-12)
Your common sense, good Cooper S 130-30 CVT 240-11 Appendix (24-3)
judgement, and general alertness are JCW 020-16 electrical pinouts Appendix (24-17)
crucial to safe and successful service replacing 020-15 CVT switch 240-9
work. Before attempting any work on drive axle seals
your MINI, be sure to read 001 Airbag system (SRS) agitronic 240-16
General Warnings and Cautions 400-3 CVT 240-10
and the copyright page at the front of control module (MRS) 721-6 fluid service 240-2
the manual. Review these warnings deactivation 721-5 identification 200-3,
and cautions each time you prepare driver airbag 721-7 inhibitor switch Appendix (24-16)
to work on your MINI. Please also head protection airbag 721-8 oil temperature sensor
read any warnings and cautions that operation 721-4 Appendix (13-122)
accompany the procedures in the passenger airbag 721-8 removal / installation
manual. side-impact crash sensor 721-7 agitronic 240-22
triggered 721-5 CVT 240-20
service
Alarm agitronic 240-16
A see Anti-theft alarm CVT 240-9
see also Back-up light switch
Acronyms, commonly used Alignment see also Gearshift
600-3 see Wheel alignment
Axle joint
ABS (antilock brake system) Alternator (generator) see Drive axle
see Brakes charging system
checking 121-13, Appendix (13-46)
A/C quick check 121-12 B
blower 640-13 troubleshooting 121-3, 121-12
resistor / final stage 640-15 Cooper 121-15 Back-up light switch
compressor 640-20, Appendix (13-38) Cooper S 121-16 automatic transmission
condenser 640-23
Agitronic (Aisin) 240-16
control panel 640-7 Amplifier CVT 240-9
description (IHKS, IHKA) 640-3 see Sound system, DSP amplifier manual transmission 230-5
evaporator 640-28
evaporator temperature sensor Antenna Battery
640-9 650-5 box (Cooper) 121-10
expansion valve 640-25 see also EWS (electronic capacity 121-5
interior temperature sensor 640-8 immobilization) charger Appendix (01-19)
pressure sensor 640-27
checking, cleaning 020-16
receiver / drier 640-24 Anti-theft alarm (DWA) current draw Appendix (01-31)
servo motors 640-12 component replacement 515-15 electrolyte specific gravity 121-7
solar sensor 640-10 siren 515-18 maintenance 121-6
ventilation microfilter 020-26 tilt sensor 515-16 removing / installing
vents 640-12 ultrasound module 515-16 Cooper 121-9
see also Heating see also General Module (BC1) Cooper S 121-11
safety terminal replacement 121-11
Accelerator pedal position sensor Antifreeze (engine coolant) testing 121-7
(PWG) see Maintenance hydrometer test 121-7
130-7, 130-12, Appendix (13-41) see also Cooling system load voltage test 121-8
open-circuit voltage test 121-8
Accessory belt Antilock brake system (ABS) troubleshooting 121-3
see Drive belt see Brakes
Bearing, wheel
Activated charcoal canister ASC see Front suspension
160-3 see Brakes see also Rear suspension
removing and installing 160-15
ATF (automatic transmission fluid) Belt
Air conditioning see Automatic transmission fluid see Maintenance, drive belt
see A/C see also Cooling system
see also Heating
Blade, wiper
Automatic headlight leveling (LWR) see Wipers and washers
Air distribution control servo motor see Headlights, vertical aim control
see A/C, servo motors
Blower
Automatic seat belt tensioner see A/C
see Seat belt
2 INDEX

Body C Codes, fault

dimensions 400-2 OBD-7
gaps, convertible 541-13 Camber
interior features 400-5 320-22 Coil
safety and security 400-3 see Ignition system
Camshaft
Body control module 116-6 Coil spring
see General Module (BC1) see Front suspension, struts / springs
Camshaft position sensor see also Rear suspension, shock
Body side skirt see DME (digital motor electronics) absorbers / springs
see Exterior trim
Camshaft timing chain Component locations
Bonnet 117-16 table ECL-3
see Engine hood housing cover
Cooper 117-7 Compression test
Brake fluid Cooper S 117-12 113-3, Appendix (01-37)
bleeding 020-18, 340-11
Caster Compressor
Brake fluid hydraulic pressure sensor 320-22 see A/C
340-8 see Super charger
Catalytic converter
Brake light switch and oxygen sensor 020-31, 180-6 Condenser
612-6 monitoring OBD-4, Appendix (OBD-13) see A/C

Brakes Cautions Constant velocity (CV) joint

ABS / ASC / DSC 300-5 001-2 see Drive axle
ABS 340-4
component replacement 340-32 CD changer Continuously variable transmission
ASC 340-6 see Sound system (CVT)
ASC / DSC switch 340-8 see Automatic transmission, CVT
bleeding brakes 340-11 Center brake light
brake booster 340-23 removing 630-9 Control arm
brake pads, calipers and rotors see Front suspension
340-13 Center console see also Rear suspension,
description 300-4 front 250-3, 513-3 suspension arms
DSC 340-7 rear 513-4
electronic brake & stability 300-6 Convertible top
light switch Central locking adjustments 541-14
see Switches control 515-3 components 541-9
master cylinder 340-21 switch electronic components 541-11
parking brake 340-28 see Switches, fascia switch emergency operation 541-4
troubleshooting 340-9 module hydraulic fluid 541-6
see also Brake light switch see also General module (BC1) hydraulic system 541-10
see also Switches, fascia switch roll over bar 541-10
module Chain operation 541-2
see Camshaft timing chain sensors and switches 541-9
Bulbs
see Lights Charcoal canister, activated Coolant (antifreeze)
160-3 020-19
Bumper removing and installing 160-15 see also Cooling system
front
carrier 510-7 Charging system Coolant pump
cover 510-5 see Alternator (generator) see Cooling system
rear
carrier 510-11 Clock Cooling system
cover 510-11 see Instruments antifreeze 020-19
automatic transmission (CVT) fluid
Bus Clutch cooler 170-13
CAN-bus 600-7, Appendix (61-10) fluid checking 020-19
Diagnosis Appendix (61-17) bleeding and flushing 210-3 coolant pump
D-bus 600-9, Appendix (61-15) see also Maintenance Cooper 170-9
K-bus 600-8, Appendix (61-6) hydraulics 210-3 Cooper S 170-10
system 600-6 mechanical 210-7 cooling fan (electric) 170-8
release bearing 210-12 draining and filling 170-7
switch 612-6 engine oil cooler (Cooper S) 170-11
expansion tank 170-15
 INDEX 3

DLC (data link connector) Drive axle

WARNING 130-25, OBD-3, Appendix (13-99, CV joint 310-7
OBD-3) outer 310-26
Your common sense, good CV joint boot 310-28
judgement, and general alertness are DME (digital motor electronics) description 300-2, 310-7
crucial to safe and successful service adaptation Appendix (01-39) removing / installing 310-23
work. Before attempting any work on camshaft position sensor 120-11, seal
your MINI, be sure to read 001 Appendix (13-48) see Manual transmission
General Warnings and Cautions crankshaft position sensor 120-10, see also Automatic transmission
and the copyright page at the front of Appendix (13-52) (CVT)
the manual. Review these warnings description (EMS2000) 130-4
and cautions each time you prepare inputs 130-11 Drive belt
to work on your MINI. Please also intake air temp sensor (IAT) see Maintenance, engine accessory
read any warnings and cautions that Appendix (13-84) belt
accompany the procedures in the main relay 130-44, Appendix (13-94)
manual. oxygen sensor Driveability troubleshooting
function 130-9, 130-17 main grounds 100-12
removing / installing 180-5 system voltage 100-11
testing Appendix (13-100)
Cooling system (cont.) OBD II monitor Appendix (OBD-12) Driveaway protection
inspection 170-5
outputs 130-20 see EWS (electronic immobilization)
overview 170-2
principles of operation 130-6
radiator 170-14 sensors DSC
service 020-19
MAP sensor (Cooper S) 130-41, see Dynamic stability control
thermostat 170-8, Appendix (OBD-16)
Appendix (113-18)
troubleshooting 170-5 T-MAP sensor (Cooper) 130-41, DTC (diagnostic trouble code)
Appendix (113-16) Code lookup Appendix (13-5)
Crankshaft seal
T-MAP sensor (Cooper S) 130-42 OBD-7, Appendix (03-17)
front 119-6
troubleshooting 130-26
rear 119-7 DVOM (digital-volt ohm meter)
DMTL (detection module tank leak) Appendix (01-21)
Crankshaft position sensor
see Evaporative control system
see DME (digital motor electronics) DWA
Drive belt, engine accessory see Anti-theft alarm
Crash sensor
020-20
see Airbag system (SRS), side-impact Dynamic stability control (DSC)
crash sensor
Dome light 300-5
see Lights, interior DSC motion sensor 340-36
Cruise control DSC steering angle sensor 340-37
130-11
Door
clutch switch 130-18, 612-6
door check 411-2
CV joint
hinge adjustment 411-3 E
removing / installing 411-2
see Maintenance
panel 411-4 ECM
see also Drive axle
window see Engine control module (ECM)
see Door window
CVT
see Automatic transmission, CVT ECT
Door glass see Engine coolant temperature
see Door window (ECT) sensor
Cylinder head
100-6
Door lock EDR
diagnostic testing 113-3
handle see Throttle control, electronic (EDR)
leak test 116-14
inside 515-9
removing / installing
outside 515-8 EHPS (electrohydraulic power
Cooper 113-11
latch 516-6 steering)
Cooper S 113-28
striker 515-8 see Steering
valves
see Valvetrain
Door window Electric cooling fan
drop down feature 512-3 see Cooling system, cooling fan
adjusting 512-5
D glass 512-4 Electrical switches
initializing 512-4 see Switches
Dashboard motor / regulator 512-7
513-7 switches 612-7
see also General Module (BC1)
Deck lid
see Rear hatch
4 INDEX

Electrical system Engine control module (ECM) Exterior trim

acronyms 600-3 accessing 130-44 MINI emblem 510-12
bus system 600-6 description 130-5, Appendix (13-66) outside mirror 510-3
component location table ECL-3 grounds Appendix (13-68) side skirt 510-12
component photos ECL-21 pin assignments 130-45,
engine 121-2 Appendix (13-125) EWS (electronic immobilization)
troubleshooting 600-9 power supply Appendix (13-69) 400-4, 515-15
wire color codes ELE-6 aligning with DME Appendix (65-12)
wiring diagrams ELE-11 Engine coolant temperature (ECT) control module 515-15
sensor electrical plan Appendix (65-17)
Electrical wiring diagrams description Appendix (13-71) ring antenna 515-16
ELE-11 replacing starting sequence Appendix (65-7)
Cooper 130-42 signal testing Appendix (13-79)
Electronic immobilization Cooper S 130-45
see EWS (electronic immobilization)
Engine cooling fan F
Emergencies see Cooling system, cooling fan
020-10 (electric) Fan
convertible top closing 541-4 see Cooling system
fuel door release ECL-32 Engine hood
rear hatch lock release 515-10 aligning 310-5 Fault codes
sunroof closing 540-2 grill 410-7 OBD-7
latch storage 120-4, 130-2, OBD-2
Emergency brake adjusting 410-6
see Brakes, parking brake removing / installing 410-7 Fender
raising to service position 410-3 front 410-2
Emergency flasher removing / installing 410-4
see Switches, hazard warning scoop trim (Cooper S) 410-8 Filters
see Maintenance
EMS2000 Engine troubleshooting
see DME (digital engine electronics) 100-12 Final stage
see A/C, blower resistor / final stage
Engine Evaporative control system
compression test 113-3 description 160-3 Firing order
crankshaft seals 119-6 EVAP monitor Appendix (OBD-9) see Ignition system
cylinder leak-down test 113-6 EVAP purging Appendix (13-77)
diagnostic testing 113-3 leak detection unit (LDP / DMTL) Flat tire monitor
driveability troubleshooting 100-11 160-15, Appendix (13-109) 020-10
engine management 130-4 leak test Appendix (13-75) intializing Appendix (36-10)
ground connections 100-12, ECL-18 see also Activated charcoal canister warning light Appendix (36-8)
identifying features 100-3 purge solenoid Appendix (13-77) wheel speed sensors Appendix (36-9)
on-board diagnostics OBD-2 see also Tire pressure warning
removal / installation Evaporator
Cooper 110-4 see A/C Fluids and lubricants
Cooper S 110-16 see Maintenance
specifications 100-2 Exhaust manifold
see also Cooling system see Exhaust system Flywheel
see also Crankshaft seal 210-10
see also DME (digital motor Exhaust system
electronics) back pressure Appendix (01-32) Foglight
see also Engine control module diagrams 180-6 see Lights
(ECM) exhaust manifold 180-3
see also Engine coolant temperature oxygen sensors 180-5 Front oil seal
(ECT) sensor removing / installing 180-2 see Crankshaft seal
see also Exhaust system see also Maintenance
see also Fuel injection Front suspension
see also Ignition system Expansion tank control arm 310-17
see also Maintenance see Cooling system description 300-2, 310-4
see also Throttle housing, electronic ride height 300-6
(EDR) Expansion valve stabilizer bar 310-20
see A/C struts / springs 310-8
subframe 230-9, 310-15
Exterior lights attachment points 310-16
see Lights wheel bearing 310-21
see also Headlight see also Drive axle
see also Headlight, vertical aim control
see also Maintenance
 INDEX 5

FZV (keyless entry) Headlight

WARNING 515-3 aim 630-3
assembly 630-6
Your common sense, good halogen bulb 630-4
judgement, and general alertness are
G vertical aim control
crucial to safe and successful service module (LWR) 630-4
work. Before attempting any work on level sensor, front 310-9, 310-17
your MINI, be sure to read 001 Gas tank
see Fuel tank level sensor, rear 330-13
General Warnings and Cautions xenon
and the copyright page at the front of bulb 630-5
the manual. Review these warnings Gearshift
automatic transmission 250-7 control module 630-8
and cautions each time you prepare see also Switches
to work on your MINI. Please also shift interlock cable (CVT) 320-8
shiftlock cable 250-12 see also Wipers and washers
read any warnings and cautions that
accompany the procedures in the dust boot 250-3
knob 250-2 Heating
manual. description 640-4
manual transmission 250-5
heater core 640-16
Gearshift cable(s) heater core temperature sensor 640-9
automatic transmission (CVT) 250-10 heating and A/C housing 640-17
Fuel door
emergency release ECL-32 manual transmission 250-7
Hood
General Module (BC1) see Engine hood
Fuel filter
020-26 anti-theft alarm (DWA) control 515-4
location 160-7 door lock control 515-3
functions 400-6 I
Fuel injection heating and A/C control 640-5
see DME (digital motor electronics) lights control 630-2 Identification plates and labels
see also Fuel injector location 515-5 020-8
see also Fuel pressure window control 512-2
wiper control 611-2 Idle speed
Fuel injector Appendix (13-61)
fuel rail and injectors 130-27, Generator
Appendix (13-81) see Alternator (generator) Ignition coil
OBD monitoring Appendix (13-123, Appendix (13-86)
OBD-15) Glove compartment
513-6 Ignition switch interlock
Fuel level sender shift interlock cable (CVT) 320-8
left side 160-7 Grill
right side 160-9 see Engine hood Ignition lock cylinder
see also Fuel pump 320-6, 612-4
Grounds
Fuel pressure locations ECL-18 Ignition switch
pressure test main engine 100-12 see Switches
Cooper 160-5, Appendix (16-5)
Cooper S 160-6, Appendix (16-5) Ignition system
electrical circuit Appendix (16-18, H coil assembly 120-9,
16-22) Appendix (13-86)
volume test Appendix (16-8) Halogen headlight disabling 120-8
see also Fuel pump see Headlight firing order 120-8
knock sensor 130-16
Fuel pump Hand brake checking Appendix (13-91)
160-3 see Brakes, parking brake replacing 120-12
inertia switch Appendix (16-17) oscilloscope diagrams 120-5
removing / installing 160-7 Handle, door spark plugs 020-28
see Door lock wire 120-9
Fuel rail
fuel rail and injectors 130-27 Hatch IHKA
see Rear hatch 640-3
Fuel tank
draining 160-10 Hazard warning switch IHKS
filler pipe 160-14 612-2 640-3
removing / installing 160-11
see also Evaporative control system Inhibitor switch
Appendix (24-16)
Fuse locations
ECL-13
6 INDEX

Injector LDP (leak detection pump) maintenance tables 020-37

see Fuel injector see Evaporative control system microfilter 020-26
oil service 020-23
Input shaft seal Level sender oxygen sensors 020-31
see Manual transmission, seals see Fuel level sender parking brake 020-19
power steering fluid 020-27
Inspection License plate light seat belts 020-34
see Maintenance see Lights service indicator 020-36
spark plugs 020-28
Instruments Lifting the car special cleaning 020-34
carrier 620-3 020-8 suspension 020-32
clock 620-4 transmission service 020-29
cluster 620-2 Lights tires 020-32
(IKE) self test Appendix (01-41) back-up light 630-9 washing 020-34
bulb applications 630-2 waxing 020-35
Intake manifold center brake light 630-9 windshield wiper blade 020-35, 611-4
Cooper 113-8 foglight 630-10
Cooper S 113-24 front turn signal 630-11 Main relay
interior lights 630-15 see DME (digital motor electronics)
Intercooler license plate light 630-12
113-22 side marker light 630-12 Malfunction indicator lamp (MIL)
taillight 630-12 Appendix (OBD-6)
Interior lights see also Headlight
see Lights Manifold, exhaust
Locks see Exhaust system
Interior trim see Central locking
513-17 see also Door lock Manifold, intake
see also Rear hatch see Intake manifold
Interior ventilation microfilter
020-26 Lubrication system Manual transmission
dipstick 020-24, 100-6 200-2
oil pan 119-8 fluid 020-29, 230-4
J oil pressure identification 200-2
checking 119-4 removal / installation 230-8
Jack stands warning system, testing 119-5 seals
020-10 warning switch 119-10 drive axle seal 230-6
oil pressure relief valve 119-11 input shaft seal 230-8
Jump starting oil pump 119-10 see also Back-up light switch
020-12 see also Cooling system, engine oil see also Gearshift
cooler
MAP (manifold absolute pressure)
sensor
K
M see DME (digital motor electronics),
sensors
Keyless entry (FZV)
see FZV (keyless entry) Maintenance
air filter 020-15 Master cylinder
alignment 020-33, 320-21 see Brakes
Keys
antifreeze (engine coolant) 020-19 see also Clutch, hydraulics
400-4, 515-3
programming Appendix (65-16) battery 020-16
belts, engine accessory 020-20 MFE
service Appendix (65-13)
body and interior 020-33 see Modular front end (MFE)
brake service 020-18
catalytic converter 020-31 Microfilter
Knock sensor
clutch fluid 210-3 see A/C, ventilation microfilter
see Ignition system
cooling system, checking 020-19 see also Maintenance
CV joint boot, inspecting 020-31
engine accessory drive belt 020-20 MIL (Malfunction indicator lamp)
L Appendix (OBD-6)
engine compartment 020-14
engine oil 020-23
Leak detection, fuel tank exhaust system, inspecting 020-32 MINI emblem
see Evaporative control system see Exterior trim
fuel filter 020-26
fuel tank and fuel lines 020-26
Leather upholstery Mirror
idle speed 020-32
see Maintenance see Exterior trim
interior care 020-33
leather upholstery and trim 020-34
 INDEX 7

On-board diagnostics Radiator cooling fan

WARNING Mode 6 Appendix (OBD-17) see Cooling system, cooling fan
OBD-2, Appendix (OBD-7) (electric)
Your common sense, good
judgement, and general alertness are Outside door handle Radiator grill
crucial to safe and successful service see Door lock see Exterior trim
work. Before attempting any work on
your MINI, be sure to read 001 Outside mirror switch Radio
General Warnings and Cautions see Switches see Sound system
and the copyright page at the front of see also Antenna
the manual. Review these warnings Oxygen sensors
and cautions each time you prepare see DME (digital motor electronics) Raising vehicle
to work on your MINI. Please also 020-8
read any warnings and cautions that
accompany the procedures in the
P Rear hatch
manual. aligning 412-3
P-codes emergency release 515-10
OBD-7, Appendix (OBD-5) handle 412-6
see also DTC (diagnostic trouble code) lock 515-10
Misfire removing / installing 412-2
OBD-5, Appendix (OBD-7)
Parasitic draw strut 412-2
Appendix (01-31) trim
Mode 6 lower trim 412-4
see On-board diagostics
Park distance control seal 412-6
510-11 side trim 412-5
Modular front end (MFE)
upper 412-6
loosening 510-8
removing 510-10 Parking brake
see Brakes Rear main seal
see also Maintenance see Crankshaft seal
MRS (multiple restraint system)
see Airbag system (SRS)
Park neutral switch Rear spoiler
see inhibitor switch removing (Cooper S) 412-7

N Rear suspension
Parts
020-5 components 330-3
Navigation system description 300-3, 330-2
carrier 620-3 ride height 300-6
Pedal cluster switches
computer 650-8 shock absorbers / springs 330-4
see Switches
stabilizer bar 330-13
Neutral safety switch link 330-15
Power steering
see Automatic transmission, CVT subframe 330-8
see Steering
switch trailing arm 330-10
Power supply (battery charger) bushing 330-12
Appendix (01-19) upper control arm 330-13
O wheel bearing 330-16
Power steering fluid see also Maintenance
OBD II (on-board diagnostics) see Maintenance see also Headlight, vertical aim
130-2, OBD-2 see also Steering control
OBD II monitors Appendix (OBD-7)
plug 130-25, OBD-3 Power window switch Receiver / drier
see Switches, window see A/C
Oil change
020-24 Purge solenoid Recirculation control servo motor
see Evaporative control system see A/C, servo motors
Oil pan
see Lubrication system PWG Relay panels
see Accelerator pedal position sensor ECL-16
Oil pressure (PWG)
see Lubrication system Reversing light switch
see Back-up light switch
Oil pump R
see Lubrication system Ride height
300-6
Radiator
Oil service
see Cooling system
020-23 Ring antenna
see EWS (electronic immobilization)
8 INDEX

Rocker arm Sound system Strut

116-5 antenna 650-5 see Front suspension
see also Valvetrain CD changer 650-3
DSP amplifier, locating 650-3 Subframe
Roll bar Radio 650-3 see Front suspension
541-10 Speakers 650-4 see also Rear suspension

Rotor Spare parts kit Sunroof

see Brakes 020-13 initializing 540-2
adjusting 540-3
Run flat indicator Spark plugs components 540-4
see flat tire monitor see Maintenance emergency closing 540-2
glass panel 540-5
Speakers gasket 540-6
S see Sound system motor 540-6
switch 540-5
Scan tools Spoiler, rear (Cooper S) trim 540-6
OBD-3, Appendix (01-18) 412-7
Supercharger
Scan tool data Springs 130-34, Appendix (13-113)
data values (PIDs) Appendix (13-130) see Front suspension, struts / springs pulley 130-36
see also Rear suspension, shock
Seat absorbers / springs Suspension
front 520-4 see Front suspension
rear 520-6 SRS (supplemental restraint system) see also Rear suspension
see also Seat belt see Airbag system (SRS)
Switches
Seat belt Stabilizer bar ASC / DSC
automatic tensioner 400-3, 720-4 see Front suspension see fascia switch module (below)
front 720-4 see also Rear suspension central locking
rear 720-8 see fascia switch module (below)
troubleshooting 720-2 Starter fascia switch module 612-6
see also Maintenance removing / installing 121-19 hazard warning 612-2
solenoid 121-20 headlight 612-3
Service indicator troubleshooting 121-3, 121-18 ignition
see Maintenance switch 612-5
Steering outside mirror 612-7
Shift cable column 320-6 pedal cluster switches 612-6
see Gearshift cable(s) covers 320-7 seat heater 612-7
cooling fan 320-16, Appendix (32-18) steering column switches 612-4
Shift interlock components 320-13 steering wheel switches 612-3
see Gearshift description 300-3, 320-3, sunroof 540-5
Appendix (32-4) tire pressure warning (RWD) 612-8
Shift linkage fluid turn signal / headlight dimmer 612-5
see Gearshift bleeding and filling 320-13 window
see also Maintenance, power see fascia switch module (above)
Shift lock steering fluid wiper / washer 612-5
see Gearshift lower steering shaft 320-10 see also Back-up light switch
power steering pump 320-14,
Shock absorber Appendix (32-7)
see Rear suspension T
rack 320-16
Side marker light rack boot 320-19 Tailgate
see Lights wheel 320-3 see Rear hatch
tie rod 320-19
Side skirt Taillights
see Exterior trim Steering column switches see Lights
see Switches
Siren Temperature control servo motor
see Anti-theft alarm Steering column see A/C, servo motors
see Steering
Slave cylinder Tensioner, engine accessory belt
see Clutch, hydraulic Steering wheel switches removing and installing 130-36
see Switches
Solenoid Thermostat
121-20 Stop light switch see Cooling system
see Brake light switch
 INDEX 9

Towing Valvetrain
WARNING 010-12 camshaft 116-6
description 100-8
Your common sense, good Traction control rocker arms and shafts 116-5
judgement, and general alertness are see Brakes, ABS / ASC / DSC valve
crucial to safe and successful service guides 116-16
work. Before attempting any work on Transmission removing / installing 116-14
your MINI, be sure to read 001 see Automatic transmission seats 116-17
General Warnings and Cautions see also Manual transmission springs 116-17
and the copyright page at the front of stem oil seals 116-15
the manual. Review these warnings Transmission fluid
and cautions each time you prepare 200-4 Vehicle identification number (VIN)
to work on your MINI. Please also see Maintenance 002-1, 020-8
read any warnings and cautions that see also Automatic transmission
accompany the procedures in the see also Manual transmission Ventilation microfilter
manual. see A/C
Transmission fluid cooler see also Maintenance
see Cooling system
Vertical aim control
Throttle housing, electronic (EDR)
Transmission input shaft oil seal see Headlight, vertical aim control
actuator Appendix (13-56)
see Manual transmission, seals
Cooper 130-32
Vibration damper, crankshaft
Cooper S 130-33 Cooper 117-5
Transmission lubricant
throttle posiiton Appendix (13-62)
200-4 Cooper S 117-10
see also Automatic transmission
Throw-out bearing
see also Manual transmission Voltage tests
see Clutch, mechanical see Electrical system, troubleshooting
Transmission output shaft oil seal
Tie rod
see Manual transmission, drive axle
see Steering
seal W
see also Automatic transmission,
Tightening fasteners
drive axle seal Warnings
020-4
001-1
Transmission service
Tilt sensor
see Manual transmission, seals Warnings, cautions and notes
see Anti-theft alarm
020-3, Appendix (01-04)
Trim, interior
Timing chain
see Interior trim Washers
see Camshaft timing chain
see also Doors, panel see Wipers and washers
see also Rear hatch, trim
Tire, changing
see also Steering, steering column Washing
020-10
covers see Maintenance
see also Sunroof, trim
Tire pressure warning
switch 612-8 Water pump
Turn signal see Cooling system, coolant pump
see also Flat tire monitor
see Switches
see also Lights Waxing
Tires
300-4 see Maintenance
see also Flat tire monitor
see also Maintenance
U Wheel, steering
see also Tire pressure warning see Steering
Ultrasound module
T-MAP (temperature and manifold see Anti-theft alarm Wheel alignment
absolute pressure) sensor 320-21
see DME (digital motor electronics), ride height 300-6
sensors V
Wheel bearing
Toe Vacuum booster see Front suspension
320-21 see Brakes, brake booster see also Rear suspension

Tools Valves (engine) Wheels

020-6 see Valvetrain 300-4
see also Special tools section at
beginning of each repair group Wheel speed sensors
Appendix (36-9)
Window
see Door window

Wipers and washers

blade 020-35, 611-4
front wiper
arm 611-5
blade 611-5
motor and linkage 611-76
rear window wiper
arm 611-6
blade 611-5
motor 611-7
relays 611-4
switch 611-3, 612-5
washer system 611-8
headlight washer 611-10
front washer nozzle 611-8
pump 611-9
rear washer nozzle 611-8
reservoir 611-9

Wiring diagrams
ELE-11

Working under vehicle safely

020-9

Xenon headlight
see Headlight
 Updated Editi
on
Now includes
established 1950 M IN I
Automotive Reference™ Diagnostic Trou
ble
Code Manual

BentleyPublishers
.com

MINI Cooper
Service Manual: 2002-2006
MINI Cooper, MINI Cooper S, convertible
Price: $139.95
Bentley Stock Number: BM06
Publication Date: 2010.08.20
ISBN: 978-0-8376-1639-1
Hardcover, 8 3/8 in. x 11 in.
Case quantity: 1
1424 pages, 2208 photos, illustrations and diagrams
Includes: 336 page MINI Cooper DTC-based diagnostic
manual AND 16 page color MINI Familiarization section
The MINI Cooper Service Manual: 2002-2006 is a comprehensive
source of service information and specifications for MINI Cooper
models from 2002 to 2006. Whether you’re a professional or a do-it-
yourself MINI owner, this manual will help you understand, care for
and repair your car.

Includes complete text of the MINI

Features: Cooper - Diagnosis Without
Guesswork: 200-2006 diagnostic
trouble code manual
• Procedures for everything from basic oil change service to
interpreting the malfunction indicator light (MIL). This manual tells
you what to do and how and when to do it.
• Engine and cylinder head service, including camshaft timing chain
setup and adjustment.
• Information for specific driveability problems, including explanation
of the engine management system and OBD II diagnostic trouble
codes (DTCs).
• Theory of operation and repair information for the EMS2000 engine Measuring camshaft axial play.
management system. 116 Cylinder Head and
Valvetrain
• Supercharger and intercooler information, including component
removal and replacement (Cooper S).
• Drivetrain maintenance, including troubleshooting, adjustment and
repair of clutch, gearshift linkage and drive axles.
• Manual and automatic transmission removal, installation, seal
replacement and external service.
• System description and repair information for Antilock Brakes
(ABS), Automatic Stability Control (ASC) and Dynamic Stability
Control (DSC).
Locate difficult-to-find fuses.
• Heating and air conditioning repair (IHKS / IHKA), including 610 Electrical Component
component replacement. Locations

• Body adjustments and repairs, including sunroof and convertible.

• Wiring schematics and extensive electrical component section
specifying relay, control module and ground locations with detailed
illustrations and photos.
• Includes bonus Diagnosis Without Guesswork manual. Written
for the professional technician as well as the MINI enthusiast, this
advanced DTC-based diagnostic troubleshooting manual is your
comprehensive source of engine management and on-board system
diagnosis.
Models & engines covered:
Cooper: 1.6 liter normally aspirated engine
Cooper S: 1.6 liter supercharged engine
Transmissions covered:
Cooper: Manual 5-speed transmission (Midlands, Getrag)
Automatic continuously variable transmission (CVT)
Cooper S: Manual 6-speed transmission (Getrag)
Automatic with Agitronic (Aisin)

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USA

Tel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235
http://www.bentleypublishers.com/contact-sales

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