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REPORT

ON
MARUTI SUZUKI
INDUSTRIAL
VISIT

DATE : 3RD JULY,2010-07-08


PLACE: GURGAON

COMPILED BY:
GAGAN DEEP KAUR
APPORVA
(MBA 1ST YEAR)
INTRODUCTION

Maruti Suzuki India Ltd formerly known as Maruti Udhyog


Ltd was established in February 1981, though the actual
production commenced in 1983 with the Maruti 800, based on
the Suzuki Alto Kaiser which at the time was only modern car
available in India.
Maruti Udhyog is the highest car manufacturer in Asia, outside
Japan and Korea.
:1 of the most successful automobile company since its
inception.
:keys of 1st Maruti car was handed over to Mr.Harpal
Singh of Delhi by the then Prime Minister Mrs.Sonia
Gandhi on 14December,1983.
:11 companies in the passenger car market in India.
Maruti holds 60% of the market share.

Full Range of Cars::


13 Brands
150 Variants ------ Maruti 800, Ritz, Sx4 Sedan, Grand
Vitara, A Star, Dzire

OBJECTIVE OF THE VISIT


The main objective of industrial visit is to know about the
management being practiced in the MSIL manage their
operations and how the resources are managed.
REPORT
rd
On 3 july, (we)the students of MBA got this opportunity to
visit the leading automobile company of India which is Maruti
Udyog private limited., Gurgaon
Maruti Company has their factories in various parts of the
country but we got the opportunity to visit the Gurgaon factory
which has 3 plants.
Recently, they have also opened a factory at Manesar in an area
of 600 acres and the production capacity at Manesar is 3lakhs
car per annum but the company intends to increase the capacity
upto 5lakhs per annum.
It manufactures cars like swift diesel & petrol, sx4, a-star.

Wheareas, the Gurgaon factory is spreaded in 297 acres of land


and has a production capacity of 7lakhs cars per annum.

Maruti supplies its cars in 5 continents and more than 116


countries.
Maruti is also considered to be the number 1 brand of producing
small cars.
Maruti has more than 7,00,000 million cars running on the roads
presently.
Around 2.20 pm, we reached the facory and were settled down
in the H.R.Division
Mr.Vijay Malhotra was our guide who introduced us to the
company trainees.
we were shown the power point presentation under
which---
In the year 1986- 1lakh vehicles were on the roads
And8 million vehicles on the Indian roads.
World class vehicles at its plant.
Mantra
Manufacturing excellence

A star---new car(maruti + suzuki)


-co2 amition
-best in the class mileage
-sporty design

Swift ---developed by maruti engineers


(k-engine series is used)

25years of state operation in india

Mission
Road safety

Activity
IDTR, Delhi (driving institute by MUL)

A new vehicle is manufactured at every 16seconds.

The production volume per year has been as follows:

2003-04 – 470908 units


2004-05 – 540415 units
2005-06 – 572097 units
2006-07 – 667048 units
2007-08 – 777017 units
2008-09 – 774738 units
PRODUCTION PROCESS IN MARUTI SUZUKI

The production process in maruti Suzuki is set. It works on


assembly line processing and involves the following steps-

⇒ Blanking
⇒ Stamping
⇒ Welding
⇒ Painting
⇒ Assembly
⇒ Final Inspection

 Blanking:: making of blanks from steel coils by


blanking process.
 Stamping:: making of panels from blanks by
stamping.
Dies: to give shape to the car models.
 Welding:: making of body parts-chassis,doors.
Robots: spot welding (15 number of spot
weldings..)
White body: completely welded white body.

Cathode electro deception- (paint area): 1st coat of paint


on white body-1st coat is same for all body.

Intermediate/top coat: (computerized) 2nd & 3rd coat


after 1st coat.

Heating zone in paint shop.

Touch upline/final inspection: final inspection of the


painted body.

Assembly line:
o Trim line—fitment of lighter component viz.
Wiring harnesses, head lamp, ac, etc.
o Chassis line—fitment of heavier components-
axes,brakes, etc.
o Engineer assembly line components machines
in m/c shops
1.cam shaft
2.crank shaft
3.cylinder head
4.cylinder block
5.transmission case
o Final line—fitment of seats, ac gas filling &
final adjustments.
o Vehicle inspection process
o First appearance
o Drum tester( inspection of brake performance
and other functions of the vehicle)
o Emission Check—checking of emission
conformity.
o Shower tester – endurance testing of the vehicle
to pass the water at 1.5kg/cm2 volume.
o Final appearance tester—final roll out of the
vehicle after final inspection.
o Handover to sales and dispatch – handing over
to sales and dispatch for delivery to dealer.

Our First Shipment to A-Star to Europe from Mundra Port..

Total process time from Blanking


To
Rolling Out of a vehicle ::
12 hours
OBSERVATION
MSIL has its value system properly established and due to this it
is able to maintain its image in the mind of people.
People working at MSIL are very dedicated towards their work
and they feel MSIL as their home and organizational goals as
personal ones.

CONCLUSIONS AND SUGGESTIONS


Visit to MSIL was an amazing visit where the management
functions were being practised and it was a great experience
going there.
We can conclude that since MSIL has a good image attached to
it, thus it should try and maintain its image, because in today’s
time the people are more brand conscious and look for value for
their money and hence with such a great brand name established
for them, it is a real advantage to them and with this they can
reach to new height.
QUESTIONS ASKED BY THE STUDENTS AT MSIL :::

1.WHICH IS THE RECENT PLANT SET UP BY THE MSIL?

- AT MANESAR, NEW PLANT HAS BEEN PRODUCED


THAT HAS A LAND OF 600 ACRES AND PRODUCES 3
LAKHS CAR PER YEAR.

2. TO PREPARE A CAR,HOW MANY BODY PARTS ARE


USED?

- IN THE BODY 8000-10000 BODY PARTS ARE USED


TO MAKE A CAR.
-

3. IS MSIL IS INVOLVED IN ANY SOCIAL ACTIVITY?

- YES, IDTR,DELHI IS A DRIVING INSTITUTE RUN BY


MSIL AT A VERY LOW COST.