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THIS DOCUMENT IS THE PROPERTY OF N.I.G.C. IT IS CONFIDENTIAL AND ALL RIGHTS RESERVED TO THE OWNER NEITHER THE WHOLE NOR ANY PART OF THIS DOCUMENT MAY BE DISCLOSED TO ANY THIRD PARTY, REPRODUCED, STORED IN ANY RETRIEVAL SYSTEM OR TRANSMITTED IN ANY FORM OR ANY MEANS WITHOUT THE PRIOR WRITTEN CONSENT OF N.I.G.C.

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 1 of 22

DUTY SPECIFICATION FOR

COOLING TOWER PACKAGE ME-444-001 (INCLUDING ME-444-002 AND ME-444-003)

1a

29-Apr-09

D2

Issue for design

V.S

O.M/Sh.B

F.T

0

02-9-12

D2

Issue for design

PM

MR

PM

Rev.

Date

Status

Description

Prepared

Checked

Approved

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN ENGINEERING &
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN ENGINEERING &

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 2 of 22

REV. 1 REV. 1 PAGE No. PAGE No. 01 02 03 04 05 06 07
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Owner Document Number:
DS-444-47-002
Rev: 1a
Contractor Document Number:
7942-U444-FEQ-DAS-7002
D2
BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 3 of 22

TABLE OF CONTENTS

TABLE OF CONTENTS

3

1

ABBREVIATIONS AND DEFINITIONS

5

1.1

Abbreviations

5

1.2

Definitions

7

2

INTRODUCTION

8

2.1

Project Water Treatment Scope

8

2.2

Scope of Vendor for Cooling Tower and Associated Packages

8

2.2.1

Cooling Tower (CT-444-001)

8

2.2.2

Cooling Tower Chemical Package (ME-444-002)

9

2.2.3

Cooling Tower Filter Package (ME-444-003)

9

3

CODES AND STANDARDS

9

3.1

Job Specifications 10

3.2

IPS Specification

10

4

SUPPLY DESCRIPTION

12

4.1

Process Description 12

4.2

Feed Water Condition and Composition 12

4.3

Product Water Specification 13

4.4

Chemical Specification

13

4.5

Design Considerations

13

5

GENERAL

14

5.1

Location

14

5.2

Utilities

14

5.2.1

Cooling Medium

14

5.2.2

Heating Medium

14

5.2.3

Cold Condensate 14

5.2.4

Nitrogen System 14

5.2.5

Instrument Air / Plant Air 15

5.2.6

Electric Power

15

5.3

Site Data

15

5.3.1

Plot Plan 15

5.3.2

Design life 15

5.3.3

Environmental condition 15

6

BASIC ENGINEERING REQUIREMENTS

16

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 4 of 22

6.1

General

16

6.2

Equipment Design Requirements 17

6.3

Turndown Ratio

17

6.4

Design Margin 17

6.5

Heat Exchanger Design

17

6.6

Vessel Design

17

6.7

Piping Design and Layout

17

6.8

Metallurgy

17

6.9

Chemical and Catalysts

18

6.10

Effluents 18

6.11

Operation

18

6.11.1

Operational Requirements

18

7

OTHER REQUIREMENTS

19

8

REFERENCE DOCUMENTS

19

9

UNITS OF MEASUREMENTS

20

10

ATTACHMENTS

22

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 5 of 22

1

ABBREVIATIONS AND DEFINITIONS

1.1

Abbreviations

AGRU:

Acid Gas Removal Unit

AGDHU:

Acid Gas De-hydration Unit

ANSI:

American National Standard Institute

API:

American Petroleum Institute

ASTM:

American Society for Testing and Materials

BFW:

Boiler Feed Water

BS:

British Standard

OPEX / CAPEX:

Operational Expenditure / CAPital EXpenditure

CW:

Cooling Water

CP:

Cathodic Protection for pipelines

CTR:

Cost Time Resources

DC:

Direct Current

DCS:

Distributed Control System

DM Water:

De-mineralised Water

EIA:

Environmental Impact Assessment

EPIC:

Engineering, Procurement, Installation and Commissioning

ESD:

Emergency Shut-Down

FF:

FOUNDATION™ Fieldbus

F&G:

Fire & Gas

FRA:

Fire Risk Assessment

GDS:

Gas Distribution System

HART:

Highway Addressable Remote Transducer

HAZID:

Hazard Identification Study

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 6 of 22

HAZOP:

Hazard & Operability Study

HMI:

Human Machine Interface

HP/MP/LP:

High Pressure / Medium Pressure / Low Pressure

HVAC:

Heating, Ventilation and Air Conditioning

IEA:

Initial Environmental Approval

LER:

Local Equipment Room

LLI:

Long Lead Items (equipment)

LP:

Low Pressure

MDEA:

MethylDiEthanolAmine

MMSCFD:

Million Standard Cubic Foot per Day

NACE:

National Association of Corrosion Engineers

ONSAG:

Stripped Associated Gas from onshore

PTF:

Project Task Force

QRA:

Quantitative Risk Assessment

RAG:

Raw Associated Gas

RTU:

Remote Telemetry Unit

SAFOP:

Safety and Operability Study (Electrical Systems)

SCADA:

Supervisory Control and Data Acquisition

SCENR:

Supreme Council for the Environment & Natural Reserves

SG:

Sour Gas from condensate fractionation unit

SOR:

Statement of Requirement

SOW:

Scope of Work

TEG:

Tri Ethylene Glycol

IPS:

Iranian Petroleum Standards

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 7 of 22

1.2

Definitions

COMPANY:

NIGC, owner and operator of the plant to be built, and decider of the project.

FEED:

The phase of the Project that will define all project documentation necessary to handle the Engineering Procurement Installation & Commissioning (EPIC) phase.

EPC CONTRACTOR

FEED CONTRACTOR:

VENDOR:

Sazeh –

Jahanpars, in charge of the EPC of Bid

Boland Gas Treating Plant Phase II engineering, procurement and construction.

Means the Consortium of

Means SNC Lavalin, the company,

employed by EPC Contractor, in charge

FEED Engineering design

of

development.

Means a vendor which design, supply, and test the unit.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 8 of 22

2

INTRODUCTION

NIGC is planning for construction of a new project, namely “Bid Boland Gas Treating Plant-II (BB2)'' located in the South West part of Iran, about 15 km North West of Behbahan city in Khuzestan province. Bid Boland Gas Treating Plant-II is comprised of industrial and non-industrial areas. The EPC for the Project has been split to two packages. Package A that consists of the main gas treating plant located in near Behbahan City, and the Package B that comprise of the storage and loading facilities located in Mahshahr by the Persian Gulf Coast plus the feed and product pipelines between the gas plant and the storage facilities. Raw water is supplied from Marun River to the Gas Treating Plant via pipeline and treated for the process and utility use.

2.1

Project Water Treatment Scope

The water treatment areas of the project consist of the following units:

1. Water Storage Tanks

2. Water Softening Unit (Cold Lime Softening)

3. Chemical Preparation and Injection Units

4. Media Filtration Units

5. RO Membrane Unit

6. Mixed Bed Ion Exchange Unit

7. Potable Water Unit

8. Cooling Tower

9. Blow down/Waste Water Evaporation Unit

2.2

Scope of Vendor for Cooling Tower and Associated Packages (ME-444-001, ME-444-002, ME-444-003)

Scope of supply includes, but not be limited to the following major equipment and instrumentation as shown on the UFD within the package boundary limit.

2.2.1

Cooling Tower (CT-444-001)

Cooling Tower (CT-444-001) to be provided based on the attached datasheet (Attachment1) to be complete with:

- Cooling tower basin divided into two separate divisions, complete with dual strainers/screens and lifting equipment or similar apparatus for screen lifting/cleaning, screens with a lip at the bottom of the frame to catch debris when screens are removed for cleaning

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 9 of 22

- Cooling Tower internals, structure, piping, valves and fittings, instrumentation, electrical equipment and control.

- Cooling tower two speed fans. Vendor to specify number of cells and number of fans per cell.

- res.

2.2.2 Cooling Tower Chemical Package (ME-444-002)

Cooling Tower Chemical Package (ME-444-002) to be complete with:

- Biocide (sodium hypochlorite) injection system.

- Anti-Scalant injection system .

- Corrosion Inhibition injection system.

Each injection system shall include .

-

Two chemical metering pumps for each chemical.

-

Chemicals day tanks.

-

Air Mask with 30 minute tank

-

Chemical package skid internals, structure, piping, valves and fittings, instrumentation, electrical equipment and control.

-

 

.

2.2.3 Cooling Tower Filter Package (ME-444-003)

Cooling Tower Filter Package (ME-444-003) to be complete with:

-

Two(2) 100% filter vessels (F-444-001).

-

Nozzle, Header and Lateral design for service and filter backwash.

-

Filter vessels skid internals, structure, piping, valves and fittings, instrumentations including pressure relief devices, electrical and control.

Notes:

1. Filteration rate is 3% of the cooling tower supply flow to users. Vendor is to confirm that filteration rate is sufficient for efficient cooling tower operation.

2. Filter vessels are to be rated for design pressure corresponding to cooling tower pumps shut off heads and design temperature of 60 o c. Pumps shut off head is to be confirmed in detail engineering.

3 CODES AND STANDARDS

The packages shall be designed in accordance with the datasheet, job specifications, IPS codes with applicable sections of the latest edition, plus addenda of the codes and

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 10 of 22

standards as detailed in Section 3.1 & 3.2. The document order of precedence shall be determined as follows, unless agreed to by Company and/or Contractor:

A) Data sheets.

B) Job specification.

C) Specifications/ CODES mentioned in Section 3.1 & 3.2.

3.1 Job Specifications

The following job specifications and codes shall be used.

SP-38687901-49-001

SP-38687901-42-001

SP-38687901-60-002

SP-38687901-60-001

SP-38687901-70-130

SP-38687901-80-002

SP-38687901-90-001

Water Cooling Tower

Towers, Reactors, Pressure Vessels and Internals

Electrical Requirements for Packaged Units

Three-Phase Squirrel-Cage Induction Motors

Instrumentation for Packaged Equipment

Painting

Site Conditions for Bidboland Gas Treating Plant and Mahshahr Loading Facility

3.2 IPS Specification

IPS-C-PI-240

Construction Standard for Plant Piping System

IPS-C-PI-350

Plant Piping System Pressure Testing

IPS-G-ME-160

Engineering and Material Standard for Water Cooling Towers

IPS-E-PR-790

Engineering Standard for Process Design of Cooling Towers

IPS-E-SF-880

Engineering Standard for Water Pollution Control

IPS-E-PR-491

Engineering Standard for Process Requirements of Refinery Non-Licensed Units

IPS-E-PR-830

Engineering Standard for Process Design of Valves & Control Valves

IPS-E-TP-350

Engineering Standard for Linings

IPS-E-TP-760

Engineering Standard for Corrosion Consideration in Design

IPS-E-TP-780

Engineering Standard for Chemical Control of Corrosive Environments

IPS-E-PR-730

Engineering Standard for Process Design Plant Waste- Water Treatment and Recovery Systems

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 11 of 22

IPS-E-EL-100

Engineering Standard for Electrical System Design (Industrial and Non-Industrial)

IPS-E-PR-310

Engineering Standard for Process Design of Water Systems

IPS-E-PI-200

Engineering Standard for Flexibility Analysis

IPS-E-PI-221.1

Engineering Standard for Piping Material Selection.

IPS-E-PI-240

Engineering Standard for Plant Piping System

IPS-E-PR-308

Engineering Standard for Numbering System (Modified by Engineering Standard for Numbering System SP-

38687901-00-001).

IPS-E-GN-100

Engineering Standard for Units (Modified by Units of Measurement SP-38687901-00-

001)

IPS-E-PR-170

Engineering Standard for Process Flow Diagram

IPS-E-PR-230

Engineering Standard for Piping & Instrumentation Diagrams (P & IDs)

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 12 of 22

4

SUPPLY DESCRIPTION

4.1

Process Description

(See Attachment 4; Utility Flow Diagram – BB2-444-0205-1/1)

Cooling water return from users at 49 o C is required to be cooled to 34.5 o C by the cooling tower.

Make-up water to the cooling tower is a mixture of several streams as shown on the utility flow diagram. In practice, make-up water may have a variable quality depending on the different streams flow rate ratio and composition resulting in the cooling tower make-up calcium content to vary from an average value. Cooling tower cycle and blowdown is then controlled by the cooling water calcium content. The proper operation of the cooling tower, cycle, and blowdown is achieved and controlled manually by the analysis of the calcium content of the cooling water composite samples. Anti-scalant is added to the cooling water for partial control of calcium deposition. Blow down flow as set by the operator is complementary to anti- scalant injection for calcium control. The conductivity meter provides an alarm if the ion content of the cooling water increases to a high level due to insufficient blow down. The conductivity meter will not be used for direct blowdown control due to the potential variability of the make-water composition and as it is not directly proportional to the calcium content.

Cooling tower water is required to be protected against corrosion, scale and biological activities.

Cooling tower filter backwash will flow to the evaporator package for water recovery. The cooling tower basin drain is also to be sent to the evaporator package if hydraulic allows. Otherwise it will be sent to the evaporation pond. Detail engineering has to evaluate the hydraulic feasibility of draining the basin water to the evaporator pond considering the elevation difference and plot plan locations of the cooling tower and the evaporator pond.

4.2

Feed Water Condition and Composition

Refer to Attachment 1 for the typical package feed water conditions and composition (Base case). As the exact make-up water to the package may have a variable quality depending on the different streams flow rate ratio and composition that are mixed (See UFD), cooling tower performance and design has to be evaluated and verified for an alternative composition in addition to the typical composition noted as Base Case. Refer to Alternate case for the extreme case of package make-up water composition in Attachment 1 datasheet.

Vendor is requested to specify cooling tower blow down rate and associated blow down water quality for both the Base Case and the Alternative Case compositions as per Attachment 1 datasheet.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 13 of 22

4.3 Product Water Specification

Refer

composition.

to

Attachment

1

for

the

4.4 Chemical Specification

required

cooling

water

return

conditions

and

Vendor is to provide specification for all the chemicals, chemical injection philosophy and operating procedures.

4.5 Design Considerations

As discussed above make-up water to the cooling tower is a mixture of several streams and may have variable calcium. Cooling tower cycle and blowdown is then controlled manually. It is important to facilitate this manual control by incorporation of

a conservative cooling tower basin design to moderate the variation in the event of the

failure of anti-scalant/corrosion inhibitor. It is therefore a good practice depending upon total system volume and blow down rates, to have a deeper basin than required on an equipment mechanical basis alone.

Operators set the flow rate of the anti-scalant/corrosion inhibitor to get for example 10 ppm in cooling water. It is desired to have at least 12 hours before the concentration falls by 50% if chemical feeds stop. Otherwise, it will be difficult for the operators to control the cooling tower water quality. Hence, a deeper basin is to be designed to provide sufficient residence time.

Vendor is requested to confirm the above operating and control strategy and ensure an efficient design for an operator friendly operation.

Minimum recorded temperature being -2ºC may necessitate some mechanism of de- icing. Vendor is to evaluate and recommend whether fans with a low speed reverse for de-icing is to be considered.

It is to be noted that the cooling tower design is to be a robust design employing the cross-flow scheme. The cooling tower fill should be splash type.

Access to the cooling tower hot well basins is suggested to be left open and not enclosed to keep out the sunlight. Proper chlorination will mitigate potential algae growth in the presence of sunlight. Closing in the hot wells makes their routine inspection a confined space and potentially will limit the routine inspections.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 14 of 22

5

GENERAL

5.1

Location

Bid Boland Gas Treating Plant No II is located at the South west part of Iran, about 15 km North West of Behbahan city in Khuzestan province.

5.2

Utilities

The following utilities are available:

 

5.2.1

Cooling Medium

Water Cooling

Supply temperature = 34.5°C Maximum water return temperature = 49°C Minimum process temperature after water cooling = 40°C Supply / Return pressure, bar(g) = 8.0 / 6.5 (to be verified)

Air Cooling

Air temperature for design is 48°C.

The minimum temperature to which process fluids can be cooled using air cooling is 58°C considering 10°C approach.

Air cooling is preferred to water cooling where possible.

5.2.2

Heating Medium

The following utilities are available:

 

LP Steam: Low pressure steam at 4.5 bar(g).

De-superheating medium available : HP condensate with following condition:

Header Supply Pressure, bar(g)

9.3

Header Supply Temperature , °C

181

Let down valve will be installed by EPC to the required pressure.

5.2.3

Cold Condensate

Supply Pressure, bar(g)

12

Supply Temperature , °C

65

5.2.4

Nitrogen System

Nitrogen gas is available.

Nitrogen header operating pressure : 5.0 bar(g) @ 40°C.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 15 of 22

Design 11.5 bar(g) @ 86°C based on Nitrogen receiver pressure.

Oxygen shall be minimum to meet Vendor’s requirements. Nitrogen purity is 99.5%.

5.2.5

Instrument Air / Plant Air

Instrument Air receiver is operating at 8 barg and 40°C (dried).

5.2.6

Electric Power

The following electricity is available on site:

Up to 0.25 kW

230V-1PH-50 Hz

0.251 to 150 kW

400V-3PH-50 Hz

151 to 2500 kW

6.0 kV-3PH-50 Hz

5.3

Site Data

Site data as presented here, are extracted from Document # SP-38687901-90-001 Rev 0 “Site Conditions for Bid Boland Gas Treating Plant II”.

5.3.1

Plot Plan

See Attachment 5 : Overall Plot Plan.

5.3.2

Design life

Plant to be designed for 25 years life.

5.3.3

Environmental condition

Altitude is approximately 325 m above sea level. Atmosphere is semi-arid, saliferous and dusty with occasional sand storms and periods of high humidity.

(1) Temperature and Humidity

Maximum recorded temperature :

52ºC

Minimum recorded temperature :

-2ºC

Winterizing temperature :

not required

Wet bulb temperature (design) :

29ºC

Dry bulb temperature (design) :

48ºC

Max. temp. for mechanical, civil and structural design :

55ºC

Equipment exposed to sunlight :

86ºC

Soil temp. for cable selection:

30ºC

Design temp. for air cooler, dry :

48ºC

Design temp. for air blower, dry :

48ºC

Maximum relative humidity

80% @ 23ºC

Minimum relative humidity :

11%

Design relative humidity :

25% @ 48ºC

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 16 of 22

(2)

Solar Radiation

0.7883 kW/m 2 (250 BTU / hr x ft 2 ).

(3) Barometric Design Pressure

0.980 bara.

(4) Wind Data

Design wind velocity : 140 Km/hr

Prevailing wind direction :

North – West

(5) Rainfall

Maximum in one hour :40 mm

Design snow load :

Rainfall value for sewer design :

Winter rainfall may vary from nil to 20 inches per season. The rainfall may occur as tropical storms.

Not to be considered.

40 mm/hr

(6) Sandstorms

Occasional.

(7) Thunder and Lightning

To be considered.

(8) Earthquake

Earthquake shall be considered for Zone 3 as per Uniform Building Code (UBC).

6

BASIC ENGINEERING REQUIREMENTS

6.1

General

The Vendor shall determine a design that meets the guaranteed statements as specified in Section 4.

The Process Vendor, in close co-operation with ENGINEERING CONTRACTOR, with regards to process design, equipment constructability, transportation and erection as well as plant operation reliability and availability shall optimise the process flow diagram.

Process Vendor responsibility is limited to the items within the Unit Battery Limits. However, the general arrangement of the whole Plant shall be taken into consideration for all scheduled Project Concept.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 17 of 22

6.2 Equipment Design Requirements

All equipment design shall follow generally accepted international standards and Vendor own requirements, according to Vendor’s know-how. Compatibility with Iranian Petroleum Standards (IPS) shall be checked by EPC and any potential conflict shall be brought to the attention of Vendor for resolution. Relevant IPS Standards are listed in Section 3.

6.3 Turndown Ratio

Design for 40% turn down ratio as minimum.

Vendor to advise if the lower turndown is possible.

6.4 Design Margin

All rotating equipment shall have 10% design margin in flow.

Chemical injection pumps shall have 20% design margin in flow.

6.5 Heat Exchanger Design

The following approach temperatures shall be followed during the design of heat

exchangers:

10°C for Air Coolers

5.5°C for Shell and Tube Heat Exchangers

2.8°C for Plate and Frame Exchangers

6.6 Vessel Design

Pressure vessels shall be designed as per ASME Section VIII Div 1, unless otherwise specified in SP-38687901-42-001.

6.7 Piping Design and Layout

Plant piping design, class identification shall be as per IPS. Vendor shall be responsible for line sizing and assigning piping classes (as provided by EPC) and material selection.

6.8 Metallurgy

All material shall be designed in accordance with recognized international codes and standard and vendor know – how. As a minimum the following allowances for corrosion and / or mechanical strength shall be used for carbon steel piping and equipment.

For piping material selection: IPS E-PI-221 Parts 1, 2 and 3 "Piping Material Selection, On-Plot Piping" For vessels and equipment: IPS E-TP-740 "Corrosion Considerations in Materials Selection" and IPS E-TP-760 "Corrosive Consideration in Design".

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 18 of 22

6.9 Chemical and Catalysts

To be indicated by Vendor.

6.10 Effluents

To be indicated by Vendor.

6.11 Operation

6.11.1 Operational Requirements

(1) Criticality and Availability

(2) Operating, Maintenance and Control Provisions

Guidelines to be provided by Vendor.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 19 of 22

7 OTHER REQUIREMENTS

(1) Vendor Data Requirements

Vendor will provide the following:

Process Description

Operating Manual

Process Flow Diagram with Heat and Mass Balance

Piping & Instrumentation Diagrams (P& IDs)

Process Equipment data sheets with material requirements (or Design data) for all equipment

List of Chemicals and Consumption

List of utilities and consumption

Tank storage requirements for chemicals

Cause and Effect Diagrams

Alarm and Set points

Instrument datasheets

Control valve process datasheet

PSV Datasheets

On/Off valve process datasheet

List of Laboratory Analysis Method, chemicals and apparatus

Material Safety Data Sheets for unit’s chemicals

List of emissions with amounts

Unit Control philosophy and description

Proposed Plot Plan

Skid dimensions and total space requirement, including free space for maintenance access.

Recommended Spare Parts List/Consumables Other data:

- Cooling Tower Design and Calculation

- General arrangement drawings

- Cooling Tower and all internal components detail drawings

- Performance projection and guarantees

- Blow down specifications and procedures

Operating, control, and shutdown philosophies and procedure Corrosion inhibition/Biocide/Anti-Scalant plans and procedure

Chemical injection philosophy and operating procedures

(3) Unit and Equipment Tags

EPC will provide the new equipment tags.

8 REFERENCE DOCUMENTS

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 20 of 22

Reference documents as per Datasheets, per Section 3 of this document, Utility Flow Diagram

9 UNITS OF MEASUREMENTS

(Reference: Document SP-38687901-00-001 Rev 0)

Property

Unit

Property

Unit

Acidity

mg KOH/g

Emissions

mg/mile

Act. Gas Flow

ACT_m3/h

Energy

kcal/h

Act. Vol. Flow

m3/h

Energy (Lrg)

cal

Actual Liquid Flow

m3/s

Enth. Coeff. CA

kJ/kg

Actual Mass Density

kg/m3

Enth. Coeff. CB

kJ/kg-K

Area

m2

Enth. Coeff. CC

kJ/kg-K^2

AreaPerVolume

m2/m3

Enth. Coeff. CD

kJ/kg-K^3

BWR 'Alpha'

m9/mol3

Enth. Coeff. CE

kJ/kg-K^4

BWR 'B'

m6/mol2

Enth. Coeff. CF

kJ/kg-K^5

BWR 'B0'

m3/mol

Enthalpy Per Length

kJ/h-m

BWR 'C'

bar m9 K2/mol3

Entropy

kJ/kgmole-C

BWR 'C0'

bar m6 K2/mol2

Flow

kgmole/h

BWR 'A'

 

Force

newton

BWR 'A0'

bar m9/mol3 bar m6/mol2

Fouling

C-h-m2/kcal

Cake Loading

m/kg

Frequency

rpm

Comp. Mass Flow

kg/h

Friction Power Loss Factor

kg-m2/s

Comp. Mole Flow

kgmole/h

Fuel Oil eqv Factor

teFOE/te

Comp. Vol. Flow

m3/h

Fuel Oil eqv Mass Flowrate

teFOE/h

Compressibility

1/bar

Gas Oil Ratio

m3/m3

Concentration

%

Gibbs. Coeff. CA

kJ/kgmole

Cost Index

Cost

Gibbs. Coeff. CB

kJ/kgmole-K

Cost Index per Energy

Cost/kcal

Gibbs. Coeff. CC

kJ/kgmol-K^2

Cost Index per Time

Cost/s

Heat Capacity

kJ/kgmole-C

Cost Per FOE

Cost/kgmole

Heat Flux

kJ/h-m2

Cost Per Mass

Cost/kg

Heat Of Vap.

kcal/kgmole

Cost Per Mole

Cost/teFOE

Heating Value

kcal/kgmole

Cost Per Volume

Cost/m3

 

kcal/h-m2-C

Deactivation Rate

C/(bbl/lb)

Ht. Tran. Coeff Kinematic Visc.

cSt

Delta Pressure

bar

Large Heat Flow

kcal/h

Delta Temp.

C

Lead Level in Gasoline

kgPb/m3

Diffusivity

m2/s

Length

m

 

USGPM

Liq. Vol. Flow

m3/h

Dynamics Cv Dynamics k - Laminar

sqrt(kg/s/(kPa-

Mass

kg

kg/m3))

Dynamics k - Turbulent

kg/hr/sqrt(bar-kg/m3)

Mass Concentration

wt %

Electric Potential

V

Mass Concentration ppm

ppmwt

Electrical Conductivity

S/m

Mass Cp

kJ/kg-C

Electrical Flow

kW-h/h

Mass Density

kg/m3

Electrical Fuel Oil Factor

teFOE/kW-h

Mass Enthalpy

kcal/kg

Mass Enthalpy Flow

kJ/kg-s

Rho-V-Sqr

kg/m-s2

Mass Entropy

kJ/kg-C

Rotational Inertia

kg-m2

 

kg/h

SG

Unitless

Mass Flow Mass Heat Of Vap.

kcal/kg

SG Air

rel_to_air

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 21 of 22

Property

Unit

Property

Unit

Mass Heating Value

kcal/kg

Small Area

mm2

Mass Ratio Concentration

wt/wt

Small Length

mm

Mass Reaction Rate

kgmol/kg-s

Specific Volume

m3/kg

Mass Transfer Coefficient

kgmol/m2-s-Pa

Standard Density

kg/m3

Mass Velocity

kg/s-m2

Std. Gas Flow

STD_m3/h

Mass Yield From Reaction

kg/kg

Std. Vol. Flow

m3/h

Molar Concentration

mol %

Steam Ratio

kgsteam/m3

Molar Concentration ppm

ppmmol

Surf Tension

dyne/cm

Molar Density

kgmole/m3

Surge Control Parameter A

m

Molar Electrical Conductivity

S-m2/kgmole

Surge Control Parameter B

m/(m6/s2)

Molar Enthalpy

kcal/kgmole

Temperature

C

Molar Ratio Concentration

mol/mol

Thermal Cond.

kcal/h-m-C

Molar Volume

m3/kgmole

Time

seconds

Molar Yield From Reaction

kgmol/kg

UA

kcal/h-C

Moles

kgmole

Unitless

Unitless

Moles Per Mass

kgmol/kg

Valve CV Mass

kg/h-kPa

Oil Volume

m3

Valve CV Mole

kgmole/h-kPa

Per Mass Volume

per kg-m3

Valve CV Volume

m3/h-kPa

Per Volume

per m3

Vapour Fraction

Unitless

Percent

%

Vapour Volume

nm3

Permeability

m3/s2

Velocity

m/s

Power

kW

VFlowPerArea

m3/h-m2

Power Per Flow

kW/kgmole/s

VFlowPerLength

m3/h-m

PressPerLength

kPa/m

Viscosity

cP

Pressure

bar

Volume

m3

Quick Opening Rate

%/s

Volume Concentration

vol %

Reaction Rate

kgmole/m3-s

Volume Concentration ppm

ppmvol

Reciprocal FOE

1/teFOE

Volume Ratio

nm3/m3

Reciprocal Mass

1/kg

Volume Ratio Concentration

vol/vol

Reciprocal Moles

1/kgmole

Volume Specific Energy

MJ/m3

Reciprocal Time

1/seconds

 

kJ/m3-s

 

1/nm3

Volumetric Enthalpy Flow Work

kW

Reciprocal Vapour Volume Additional:

     

Gas flow rate, DCS display

MMSCFD

Liquid mass flow rate, DCS

T/D (Tonnes/day)

display

Gas Flow rate, Design doc

Kg/hr

 

T (tonnes)

Gas Flow rate, Design doc

Nm 3 /hr

Weight Numbers to be expressed as

1,000 or

1,000,000.

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2

BAMDEJ : A:\FE\BidBoland II (7942)\Detail Engineering\Output\Data Sheet\CT-444-001\DS-444-47-002-1a.doc

Bid Boland Gas Treating Plant II (Package A)

Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN
Bid Boland Gas Treating Plant II (Package A) COOLING TOWER PACKAGES DUTY SPECIFICATIONS IRANIAN

COOLING TOWER PACKAGES DUTY SPECIFICATIONS

IRANIAN ENGINEERING & DEVELOPMENT GAS CO.

Consortium’s Job No.:7942

Client’s Job No.:38687901

FEED Document No N/A

Page 22 of 22

10

ATTACHMENTS

Attachment 1

Cooling Tower Datasheet

Attachment 2

Cooling Tower Chemical Package Datasheet

Attachment 3

Cooling Tower Filter Package Datasheet

Attachment 4

Utility Flow Diagram- BB2-444-0205 Rev.4

Attachment 5

Overall Plot Plan

Owner Document Number:

DS-444-47-002

Rev: 1a

Contractor Document Number:

7942-U444-FEQ-DAS-7002

D2