INTRODUCTION TO 1000 MW

POWER PLANT
POWER PROJECT AT A GLANCE
Reliance Power is currently developing Fifteen large and medium sized power
projects with a combined planned installed capacity of 35,460 MW.  All these projects are in
different stages of development and have made significant progress.
S.No PROJECTS CAPACITY in MW UNITS FUEL LOCATION

1 Rosa 1200 4 x 300 Coal based Uttar Pradesh

2 Butibori 300 300 Coal based Maharashtra
3 Sasan 3960 6X660 Coal based Madhya Pradesh
4 Krishnapatnam 4000   Coal based Andra pradesh
5 Chitrangi 5940   Coal based Madhya Pradesh
6 Tilaiya 3,960   coal based Jharkhand
7 Shahpur 4000   Gas based Maharashtra
8 Dadri 7,480   Gas based Uttar Pradesh
9 Urthing Sobla 400   Hydro Uttarakhand.
10 Siyom 1000   Hydro Arunachal Pradesh
11 Tato II 700   Hydro Siyom River
12 Kalai II 1200   Hydro Arunachal Pradesh
13 Amulin 420   Hydro Arunachal Pradesh
14 Emini 500   Hydro Arunachal Pradesh
15 Mihundon 400   Hydro Arunachal Pradesh

Total= 35460
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Data Source: CEA
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Data Source: CEA
 ACTUAL POWER SUPPLY POSITION IN INDIA

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Data Source: CEA
WHAT IS SUPER CRITICAL?

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MAJOR ADVANTAGES OF USC

Decrease of the fuel cost due to the increasing

efficiency;

Decrease of CO2 emission per unit of electricity to

more than 15% in comparison with the existing coal
fired power plant.

Decrease of pollutants including SOx, NOx and PM.

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PROCESS OF POWER PLANT

Cooling tower DeNOx Steam generator

Steam lines
FGD
Flue gas Coal Feed water
desulphurisation
tank
Flue gas Turbine Generator
injection Air
preheater

HP LP
Condenser
Electrostatic preheater preheater
precipitator
Draught FD PA Coal
Gypsum fan Ash Feed
fan fan mills
Fly ash removal pump

Cooling water

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 DESIGN PARAMETERS

• Power Output 1000MW

• Fuel Bituminous coal / Lignite
• Primary fuel HFO
• Boiler Capacity 2890 t/hr
• Live steam / RH steam temp. 600°C / 620°C
• Live steam pressure 260 bar
• Condenser pressure 35 mbar
• Turbine speed 3000 rpm
• Plant net efficiency (heat rate) 46,2 % (7792 kJ/kWh)
• Generator rated power 958 MVA
• Power factor (cos φ) 0,825

Data Source: HITACHI

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TYPE OF BOILERS

• Single pass Boiler

• Two pass Boiler

Furnace Classification of
Boilers

 Spiral Type
 Vertical Type

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BOILER

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 Fluid Temperature profile comparison for Water Wall Type

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CONSTRUCTIONAL DIFFERENCE

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SINGLE PASS BOILER TWO PASS BOILER
 TWO PASS BOILER WATER STEAM CYCLE PROCESS

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 FUR ROOF I/L
HDR ECO HGR O/L
HDR
HRH LINE
MS LINE

SEPARATOR

S
T FINAL SH
FINAL
O RH LTRH
R
DIV PANELS SH PLATEN SH
A
G
E

T VERTICAL WW
A
ECO JUNCTION
G N
K
HDR
LPT LPT IPT
C
O HPT
N ECONOMISER
D
E
N
S
E
R
ECO I/L

lls
r wa
ate
lw
ira
Sp

FEED WATER
BWRP

17 FUR LOWER HDR

FRS
SINGLE PASS BOILER WATER STEAM CYCLE PROCESS

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 SEPARATOR ECONOMISER

RH
HRH LINE

MS LINE SH

VERTICAL WW

S
T
O
G R
LPT LPT IPT A
C
O HPT G
N E
D
E
N T s
S
A all
rw
ate
E
R N
lw
K ira
Sp
CRH LINE

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BOILER EFFICIENCY - 1000 MW

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Data Source: MHI
 STEAM TURBINE

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STEAM TURBINE

Type : Tandem-compound machine/

Cross Compound
Capacity: 1000 MW and 50 / 60 Hz
Speed :3000/3600 rpm
Steam Inlet Pressure: 246 Bar
o
Steam Inlet Temp : 600 C
Steam RH Inlet Temp :620oC

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Bird’s-Eye View of Tandem-Compound 1,000-MW Steam Turbine
and Generator.

The steam turbine consists of four

turbine casings: a high pressure
casing, an intermediate -pressure
casing, and two low pressure
casings. A Ti-alloy 40-inch blade
and a 12Cr-alloy 43-inch blade are
applied to the last stage blade for
60-Hz use and 50-Hz use,
respectively. A large diameter
rotor made of improved ductility
high-strength shaft material is
adopted to shorten the longer
rotor length of the
generator.

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Data Source: HITACHI
LP TURBINE BLADE DESIGN-1000MW

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Data Source: HITACHI
TANDOM COMPOUND TYPE

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Courtesy : Siemens
CROSS COMPOUND TYPE

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Data Source: HITACHI
GENERATOR

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COMPARISON OF 660MW Vs 1000 MW PARAMETERS

Sl. Parameter Unit 660MW 1000MW

No Super Critical USC

1 Steam Temperature at HP inlet Deg.C 566 600

2 Steam Pressure at HP inlet Mpa 24.2 26

3 Flow at TMCR/BMCR TPH 1976/2134 2890/3080

4 Cold Reheat Temperature Deg.C 322 365

5 Cold Reheat pressure Mpa 4.65 5.97

6 Hot Reheat Temperature Deg.C 566 602

7 Hot Reheat Pressure Mpa 4.2 5.45

8 Reheater Flow (TMCR) TPH 1658 2373

9 Feed Water Temperature Deg.C 280 294

10 Boiler Efficiency % 84.58 89.21

11 Heat Rate at TMCR Kcal/KWhr 1899 1810

12 Min Load without Oil support % 40% 40%

13 Operation Frequency Range Hz 47.5-51.5 47.5-51.5

14 Type of Boiler   2 Pass Tower Type/Two pass

15 Furnace Size M2 17.64x19.824 24x24

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Continued….
COMPARISON OF 660MW Vs 1000 MW PARAMETERS

Sl. Parameter Unit 660MW 1000MW

No Super Critical USC
16 Start up Pump No 1-30% Load 1-30% Load
17 Type Of Fans   Axial Axial
18 Number of Mills Nos 7(6W+1SB -worst coal) 8(7W+1SB – worst coal)
19 Type of Mills   HP MPS/HP
20 Air Pre Heaters Nos 2 (Trisector) 2(Bisector)
21 Margin On Fans % FD: 20%-Cap+30% - Head FD:20%-Cap+30%-Head
ID: 20%-Cap+44%-Head ID: 20%-Cap+30%-Head
22 Bottom Ash System   Water Impounded Scrapper Conveyor
23 Turbine Type   Tandem compound 3 cylinder Tandem compound 4/5
cylinder/Cross Compound
24 Turbine Module   Combined HP/IP+2 LP HP+IP+2/3 LP
25 BFP Configuration   2x65% TDBFP+1x 35% MDBFP 2x50% TDBFP+1x 30%
MDBFP
26 Condenser Type     Dual Pressure
27 Condenser Back Pressure Kpa 10.03 8.7
28 HP/LP Bypass capacity (BMCR) % 60 60
29 Aux Power consumption % 3.64 3.4
30 Excitation System   Static Static
31 Power Factor   0.85 0.825
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AVAILABLE VENDERS IN MARKET

GE
ALSTOM
SIEMENS
HITACHI
MHI
TOSHIBA
SEC
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Thank You
J.MURUGADASAN
Sr.Manager.
Dept. of Mechanical Construction