Quality Control Manual 28-05-08 Manual 8

QUALITY CONTROL MANUAL
FOR RGGVY WORKS
PROPRIETARY STATEMENT
This QUALITY CONTROL MANUAL FOR RGGVY WORKS is the property of the
Rural Electrification Corporation of India Limited, Core-4, SCOPE Complex Lodhi Road
New Delhi -110 016. Its contents shall not be reproduced either in part or in full without the
written permission of the REC
QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.1
APPROVAL STATEMENT
The Quality Control Manual is consists of 34 pages, Annexure-I of 6 pages, Annexure-II of

72 pages II and Annexure-III of 232 pages. The Manual lays the procedure for the
implementation of Quality Control mechanism for RGGVY works along with Formats and
Quality Plans for guidance. This is issued and controlled by the REC Quality Control
Coordinator as per the distribution mechanism placed at Section 1.6.
Recommended by
Dir. (Project), POWERGRID

CEO (NESC)
Sh Jogendra Singh, GM (QC-REC)
Sh. Atul trivedi, AGM (MOP-PGCIL)
Issued by REC Issue No.: 1.2
Issue Date : 7th April, 2008 Page 2 of 34

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.2
TABLE OF CONTENTS
Section Description No. of Pages
No.
1.0 Proprietary Statement 01
1.1 Approval Statement 01
1.2 Table of Contents 02
1.3 Amendment Procedure 01
1.4 Amendment Record 01
1.5 List of Abbreviations 01
1.6 Distribution System 01
2.0 RGGVY Scheme Description 01
3.0 Scope & Applicability 01
4.0 Three Tier Quality Control Mechanism
4.1 Overview 03
4.4 Quality Control hierarchical Structure 01
5.0 Quality Control Methodology- Tier-I 07
6.0 Quality Control Methodology- Tier-II 02
7.0 Quality Control Methodology- Tier-III 01
8.0 Procedure of implementation of Three Tier QC Mechanism 02
9.0 INFORMATION FLOW PROCEDURE 01
10.0 Dispute Resolution 01
11.0 Guidelines for Quality Control during construction 03
Appendices
Appendix –I List of Equipment/material which shall have MQP 01
Tables
Table-I List of applicable REC standard specifications 02
TOTAL PAGES 34
Annexure-I Format for inspections

(i) FORMAT-A Contractor’s format for Field Quality for Villages 02
(ii) FORMAT-B Contractor’s format for Field Quality for Substations 01
(iii) FORMAT-C Contractor’s format for BOQ Verification for villages 01
(iv) FORMAT-D Inspection Format for TPIA/RQM/NQM 01
(v) FORMAT-E Format for Monthly Progress Report 01
TOTAL PAGES 06
Annexure-II Standard Field Quality Plan (Only for guiding purpose)

(1) Standard Field Quality Plan for Conductor, Earth wire & AB cable 08
(2) Standard Field Quality Plan for Cable 04
(3) Standard Field Quality Plan for Power Transformer 04
(4) Standard Field Quality Plan for Civil Works 04
(5) Standard Field Quality Plan for PSC POLES (11KV& LT), 07
Pole earthing and guy erection
(6) Standard Field Quality Plan for Pole Accessories 04
(7) Standard Field Quality Plan for ISO/AB SWITCH/ DO FUSE 03
(8) Standard Field Quality Plan for LA 02

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
(9) Standard Field Quality Plan for Painting 01

(10) Standard Field Quality Plan for BPL connection 03
(11) Standard Field Quality Plan for Vacuum Circuit Breaker 03
(12) Standard Field Quality Plan for DT Structure and Components 18
(13) Standard Field Quality Plan for CT/PT 03
(14) Standard Field Quality Plan for Control & Relay Panel 03
(15) Standard Field Quality Plan for DC System 05
TOTAL PAGES 72
Annexure-III Standard Manufacturing Quality Plan as adopted by M/S

NESC/POWERGRID (Only for guiding purpose)
(i) Standard Manufacturing Quality Plan for 1.1kV LT XLPE AB Cable 06

(ii) Standard Manufacturing Quality Plan for 11kV XLPE Cable 06
(iii) Standard Manufacturing Quality Plan for 1.1kV LT PVC Cable 03
(iv) Standard Manufacturing Quality Plan for Three phase energy meters 07
(v) Standard Manufacturing Quality Plan for Single phase energy meters 06
(vi) Standard Manufacturing Quality Plan for 11kV AB Switch 11
(vii) Standard Manufacturing Quality Plan for 33 & 11kV VCB 10
(viii) Standard Manufacturing Quality Plan for 33kV CT 12
(ix) Standard Manufacturing Quality Plan for 33kV PT 10
(x) Standard Manufacturing Quality Plan for 33kV BPI 08
(xi) Standard Manufacturing Quality Plan for 11kV Disc Insulator 11
(xii) Standard Manufacturing Quality Plan for Pin Insulator upto 33kV 09
(xiii) Standard Manufacturing Quality Plan for Guy Strain Insulator 07
(xiv) Standard Manufacturing Quality Plan for Shackle Insulator 07
(xv) Standard Manufacturing Quality Plan for All Aluminium Conductors 09
(xvi) Standard Manufacturing Quality Plan for All Aluminium Alloy Conductors 10
(xvii) Standard Manufacturing Quality Plan for ACSR Conductors 06
(xviii) Standard Manufacturing Quality Plan for 11kV DO Fuse set 09
(xix) Standard Manufacturing Quality Plan for 11kV HG Fuse set 08
(xx) Standard Manufacturing Quality Plan for PSCC Poles 04
(xxi) Standard Manufacturing Quality Plan for LT Distribution BOX for DT 04
(xxii) Standard Manufacturing Quality Plan for Pole top Distribution BOX 04
(xxiii) Standard Manufacturing Quality Plan for Distribution transformers 51
(xxiv) Standard Manufacturing Quality Plan for Battery Chargers 08
(xxv) Standard Manufacturing Quality Plan for Ni-Cd Battery 06
TOTAL PAGES 232
GRAND TOTAL (including blank pages) 349

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.3
AMENDMENT PROCEDURE
1.3.1 All amendments to this Manual are approved by CMD.

1.3.2 The amendment record in Section 1.4 is duly filled in and signed by the controlled
copy holder.
1.3.3 After approval, the revised documents will be issued by the REC Quality Control
Coordinator (RQCC) to all controlled copyholders.
1.3.5 It is the responsibility of the controlled copyholders to destroy the superseded
versions of documents and replace the same with new version so as to ensure against
unintended use of obsolete documents.
1.3.6 It is also the responsibility of the controlled copyholders to fill in the Amendment
Records in Section 1.4 of their respective documents after taking action as per 1.3.5
above.
1.3.7 The revision will come into effect only after it is formally issued by RQCC.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.4
AMENDMENT RECORD
Sl. No. Clause No. Page No. New Issue No./ Date

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.5
LIST OF ABBREVIATIONS/DEFINITIONS
REC Rural Electrification Corporation

RGGVY Rajiv Gandhi Gramin Vidutikaran Yojna
BPL Below Poverty Line
QCM Quality Control Mechanism
PQCC Project Quality Control Coordinator
RQCC REC Quality Control Coordinator
RQM REC Quality Monitor
NQM National Quality Monitor
MQP Manufacturing Quality Plan
FQP Field Quality Plan
BOQ Bill of Quantity
CPSU Central Public Sector Undertaking
QE Quality Engineer of Turnkey Contractor
MOP Ministry of Power
CPRI Central Power Research Institute
NABL National Accreditation Board of Laboratories
ERTL Electronics Regional Testing Laboratory
ERDA ELECTRICAL RESEARCH AND DEVELOPMENT ASSOCIATION
PIA Project Implementing Agency (Utility/CPSU)
TPIA Third Party Inspection Agency of PIA
Village Village means village with all associated Hamlets/Mauza/Dhani/Thanda etc.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 1.6
DISTRIBUTION MECHANISM
This manual is a controlled document and copies are maintained by the RQCC. The holders
of controlled copy are responsible for the upkeep. Controlled copies are identified by specific
copy number and stamped as: CONTROLLED
Copy No. Designation of the Personnel

1. RQCC
2. GM (RGGVY)
3. ED (RGGVY)
Note: This Manual may be borrowed or reviewed by other concerned personnel and these
may not always reside permanently with the said holder. The manual is available on the
website of REC (www.recindia.nic.in). Uncontrolled copies of the Manual may be given to
the other personnel including customers. Hard copies/Photocopies of the Controlled copies
are not controlled. The manual is put on the website by IT Division on receipt of
authenticated copy from RQCC.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 2.0 RGGVY SCHEME DESCRIPTION

(For information only – Not subject to assessment.)
Rajiv Gandhi Grameen Vidyutikaran Yojana- summary

1. Scheme in the XI- Plan for attaining the goal of providing access to electricity to all
households, electrification of about 1.15 lakh unelectrified villages and electricity
connections to 2.34 crore BPL households by 2009. The approval has been accorded
for capital subsidy of Rs. 28000 crore during the Eleventh Plan period, at this stage.
This is in continuation of Office Memorandum No. 44/19/2004-D (RE) dated 18th
March, 2005.
2. Rural Electrification Corporation (REC) would be the nodal agency for the scheme.
3. Ninety per cent capital subsidy would be provided towards overall cost of the projects
under the scheme excluding the amount of state or local taxes, which will be borne by
the concerned State/State utility. 10% of the project cost would be contributed by states
through own resources/loan from financial institution.
4. The states will finalise their Rural Electrification plans in consultation with Ministry of
Power and notify the same within six months. Rural Electrification plan will be
roadmap for generation, transmission and distribution of electricity in the state which
will ensure the achievements of objectives of the scheme.
5. For projects to be eligible for capital subsidy under the scheme, prior commitment of
the States would also be obtained before sanction of projects under the scheme for:
i) Guarantee by State Government for a minimum daily supply of 6-8 hours of
electricity in the RGGVY network with the assurance of meeting any deficit in
this context by supplying electricity at subsidized tariff as required under the
Electricity Act 2003.
ii) Deployment of franchisees for the management of rural distribution in projects
financed under the scheme and to undertake steps necessary to operationalise the
scheme.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section 3.0 Scope and Applicability
3.1 This manual describes the Quality Control Mechanism to be adopted for RGGVY
Scheme in the XI-Plan by project implementing agencies, turnkey contractors, third
party inspection agencies, REC Quality Control Coordinators & National Quality
Monitors.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 4.0 THREE TIER QUALITY CONTROL MECHANISM
4.1 OVERVIEW OF METHODOLOGY

4.1.1 In order to ensure proper Quality of materials as well as in installations in
RGGVY, three tier Quality Control Mechanism (QCM) has been developed. This
Quality Control Manual established three tier QCM. The basic framework of the
three tier QCM is stipulated below:
(i) TIER-I
The Project implementing agency (PIA) shall be responsible for first tier
quality control. PIA shall designate a senior level officer as Project
Implementing Agency’s Quality Control Coordinator (PQCC). PIA shall
prepare a detailed Quality Assurance Program, which should ensure quality
checks as below:
a) TURNKEY CONTRACTOR
Inspections of all material as per MQP/Drawings/Technical
Specifications
All villages to be inspected as per FQP
All 33/11 kV sub stations for quality of material as per
MQP/Drawings/Technical Specifications and works in the field as
per FQP.
100% verification of BPL connections.
b) PROJECT IMPLEMENTING AGENCY
Inspections of material as stipulated in MQP for all
materials/equipment for which MQP requirement is indicated in
Appendix-I. For other items, inspections/testing/ witnessing of
acceptance tests shall be as per Drawings/Technical Specifications.
All 33/11 kV sub stations for quality of material as per
MQP/Drawings/Technical Specifications and works in the field as
per FQP.
c) THIRD PARTY INSPCTION AGENCY of PIA (TPIA)
10% randomly selected inspections as per MQP for Distribution
transformers, conductors, energy meters, poles and insulators at
pre-shipment stage at vendors’ works/testing labs.
50 % Villages on random sampling basis including 100%
verification of BPL connections in 10% of 50% of villages
inspected i.e. 5% villages and in each of the remaining villages
inspected i.e. 45% villages, at least 5 BPL connections shall be
verified randomly selected from the list of connections
provided till the date of inspection.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
33/11 kV sub stations for quality of works in the field on random

sampling basis
¾ 100 % new sub stations
¾ 50 % augmentation of sub stations
Detailed responsibilities of first tier quality control are stipulated in

Section-5.
(ii) TIER-II
Rural Electrification Corporation (REC) shall be responsible for second
tier Quality Control Mechanism. REC shall designate a dedicated senior
level officer as REC Quality Control Coordinator (RQCC) to coordinate
and oversee the implementation of Quality Control Manual for RGGVY
works.
For Second Tier Quality Control, REC shall appoint REC Quality Monitors
(RQM) for RGGVY projects. The second tier Quality control shall ensure
quality checks as below :
1. At least one inspection of major material like poles, transformers,

Conductors and energy meters at pre-shipment stage at vendors’
works on random sampling basis as per MQP.
2. 10 % villages on random sampling basis as per FQP.
3. 33/11 kV sub stations for quality of works in the field covering :
4. At least one new sub station.
5. At least one augmentation of sub station.
6. 100% verification of BPL connections in 25% of 10% villages
inspected and at least 5 randomly selected BPL connections in other
inspected villages i.e. 75% of 10% villages.
7. VIP references/complaints referred by REC relating to quality of
works.
The responsibility and methodology of second tier Quality Control is

detailed in Section-6.
(iii) TIER-III
MOP shall be responsible for third tier Quality Control Mechanism. For
this, independent evaluators shall be engaged, who will be designated as
National Quality Monitors (NQM). Third tier quality control shall ensure
quality checks as below:
1. 1 % Villages on random sampling basis as per FQP
2. 33/11 kV sub stations for quality of works in the field covering :
• At least one new sub station

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
• At least one augmentation of sub station

3. 100% BPL service connection verification in 50% of villages
inspected i.e 0.5 % villages and in the remaining 0.5% villages at
least 5 BPL connections shall be verified on randomly selected from
the list of connections provided till the date of inspection.
4. Review of test records for major material like transformers, poles and
conductors etc. on random sampling basis.
5. Any other study of RGGVY assigned by MOP.
4.2 In this manual, Village means village with all associated hamlets/
Mauza/Dhani/Thanda etc.
4.3 Linking of Release of funds with Quality Control :
4.3.1 Installments to PIA’s shall be regulated based on the following methodology :
4.3.1.1 2nd Installment - After confirmation from PQCC that all MQP & FQP have been
agreed as per Quality Manual.
4.3.1.2 3rd Installment – After completion of infrastructure in at least 10% village with
satisfactory report by TPIA and at least 20% BPL connections in electrified
villages.
4.3.1.3 4th Installment – After completion of 100% villages and Sub Stations with
satisfactory report of PQCC/RQCC/NQM.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
4.4 QUALITY CONTROL STRUCTURE
MOP
TIER-III
NQM (National
Quality Monitor)
TIER-II
RQCC
RQM (REC Quality
(REC QUALITY Control
MONITORS) Coordinator)
TIER-I
PQCC
(PIA Quality Control
Coordinator)
TPIA
THIRD PARTY
MONITORING
AGENCY

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 5.0 Tier-I QUALITY CONTROL METHODOLOGY
5.1 Tier – I quality control involves parallel quality control checks by the turnkey contractor,
PIA & Independent Third party inspection agency (TPIA).
5.2 The Project Implementing agency shall be responsible for quality checks through turnkey
contractor & independent third party inspection agency. PIA Quality Control Coordinator
(PQCC) nominated by PIA, shall be responsible for ensuring implementation of all
quality control checks under the first tier. PQCC shall be the nodal officer for any
information regarding inspection, testing and quality control under first tier.
5.3 PQCC shall ensure inspection of material to be supplied by various sub-vendors, at their
works, in line with Manufacturing Quality Plans (MQP) as finalized & agreed by PIA
with turnkey contractor. He shall inform the third party inspection agency & REC quality
coordinator (RQCC) of all the programs of testing of equipment at sub-vendors works so
that RQCC can also depute their representatives for witnessing pre-dispatch inspection at
the manufacturer’s works on sample-basis. In exceptional cases, where due to non-
availability of inspector from PIA/TPIA/RQCC, witnessing of testing may be waived by
PIA and inform to RQCC. However, testing shall be carried out in line with
MQP/IS/Specification and report shall be submitted to PQCC for approval.
5.4 Quality in the field shall be controlled in line with the Field quality plans (FQP) to be
finalized & agreed by PIA with turnkey contractor.
5.5 PQCC shall be the custodian of all manufacturing and field-quality plans. He shall ensure
that field-quality plan is available at all project sites, so that PIA/turnkey contractor/TPIA
shall carryout testing and checks as per field quality plan. The site personnel shall
maintain proper records of testing and checks made by them. The same shall be made
available to RQCC & NQM whenever required. The PQCC shall ensure that Quality
Control Manual and all the guidelines are strictly followed.
5.6 Wherever PIA have not formulated manufacturing and field quality plans with the turn-
key contractors/manufacturers, Standard quality plans which are enclosed in this manual
shall be used as guidance and MQP/FQP shall be finalized broadly based on these
standard MQP/FQP.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
5.7 Turnkey contractor’s set up for Quality Assurance and Audit
5.7.1 The turnkey contractor shall be primarily responsible for ensuring the quality
of material supplied & quality of works at site.
5.7.2 He shall submit all MQP and FQP to PQCC for approval and establish a
proper procedure to ensure checks as indicated in MQP & FQP for the
materials indicated in Appendix-I & works.
5.7.3 Turnkey contractor shall designate an experienced & qualified engineer as

Quality Engineer (QE) who shall be responsible for ensuring that all the
quality checks required are carried-out and shall ensure to keep proper records
for quality maintained at site.
5.7.4 Quality Assurance shall be undertaken in the following areas of the project
implementation:-
a) Quality of material/equipment being supplied.
b) Quality of works in the field.
5.7.5 Quality of material/equipment being supplied- For ensuring quality of

material/equipment, the following system/procedure shall be adopted:-
5.7.5.1 A standard manufacturing quality plan shall be agreed with the turnkey
contractor for every equipment/material as listed in Appendix-I which shall
include the process of manufacturing, sourcing of raw-materials, quality
checks of raw-material, stages of manufacturing, testing of final product –
both type tests and routine/acceptance tests.
5.7.5.2 The turnkey contractor shall select the sub-vendors of various equipment
based on a process, which ensures quality material in the project. Sub-vendors
of items listed in Appendix-I shall be approved by PIA.
5.7.5.3 QE shall ensure the presence of their qualified representative during type tests
and routine/acceptance tests, either at manufacturer’s premises or at
independent laboratories.
5.7.5.4 The type tests shall be carried out only at Govt. testing laboratories such as
CPRI, ERTL, ERDA or NABL Accredited Laboratories. Manufacturers may
carry out type tests at their works however in such cases testing shall be
carried out in presence of representative of TPIA or RQCC or PQCC.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
5.7.5.5 All materials shall be tested before dispatch in line with

MQP/Drawings/Technical Specifications.
5.7.6 Assurance of Quality at field- The turnkey contractor shall establish a

procedure for quality checks during execution of the project by finalizing field
quality plans (FQP) with the PIA. The detailed field quality plan shall be
made available and the same shall be explained to all the field engineers &
supervisors of the Turnkey contractor. The field quality plan document shall
clearly describe requirements for various raw materials used like steel, cement
and sand etc.
The Turnkey contractor shall submit quality audit reports, on periodic basis to
the PIA.
Following checks shall be carried out in the field:

All 33/11kV sub-stations for quality of material as per
MQP/Drawings/Technical Specifications and works in the field as per
FQP.
5.8 PIA’s set up for Quality Assurance and Audit
5.8.1 PIA shall also depute its own teams to undertake quality audit for material and
field execution. PIA shall be fully responsible for ensuring the quality of
material supplied & quality of works at site. He shall put in place a proper
procedure to ensure checks as per MQP & FQP.
5.8.2 PIA shall designate an experienced & qualified engineer as Quality Control
Coordinator (PQCC) along with a dedicated team who shall be responsible for
ensuring that all the quality checks are carried-out and shall ensure to keep
proper records for quality maintained at site.
5.8.3 Third-party inspection agency, RQCC and NQM shall be given free access to
all technical records by PIA through PQCC.
implementation:-

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
5.8.5 Quality of material/equipment being supplied- For ensuring quality of

material/equipment, the following system/procedure shall be adopted:-
5.8.5.1 A standard manufacturing quality plan shall be agreed with the turnkey
contractor for every equipment/material as listed in Appendix-I which shall
include the process of manufacturing, sourcing of raw-materials, quality
checks of raw-material, stages of manufacturing, testing of final product –
both type tests and routine/acceptance tests.
5.8.5.2 The turnkey contractor shall select the sub-vendors of various equipment
based on a process, which ensures quality material in the project. All sub-
vendors shall be approved by PIA.
5.8.5.3 PQCC shall ensure presence of their qualified representative during type tests
and routine/acceptance tests, either at manufacturer’s premises or at
independent laboratories.
5.8.5.4 The type tests shall be carried out only at Govt. testing laboratories such as
CPRI, ERTL, ERDA or NABL Accredited Laboratories. Manufacturers may
carry out type tests at their works however in such cases testing shall be
carried out in presence of representative of TPIA or RQCC or PQCC.
5.8.5.5 All materials shall be tested before dispatch in line with

MQP/Drawings/Technical Specifications.
5.8.6 Assurance of Quality at field- The PIA shall establish a procedure for quality
checks during execution of the project by finalizing field quality plans (FQP)
with the turn-key contractor. The detailed field quality plan shall be made
available and the same shall be explained to all the field engineers &
supervisors of PIA. The field quality document shall clearly describe
requirements for various raw materials used like steel, cement and sand etc.
The PIA shall submit a certificate to RQCC, certifying satisfactory quality

assurance for every project on completion of all quality checks. PIA shall also
forward summary of TPIA reports on field quality and action taken report to
RQCC on monthly basis.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
5.8.6.1 A list of BPL households shall be provided by PIA to REC. Payment for BPL
connections shall be released only after receipt of BPL LIST. BPL connections
shall be verified with respect to this list.
5.8.6.2 Following checks shall be carried out in the field:

• All villages to be inspected as per FQP
• All 33/11 kV sub stations for quality of material as per
MQP/Drawings/Technical Specifications and works in the field as per
FQP.
• 100% verification of BPL connections.
5.8.6.3 Proper records shall be maintained at field office of PIA for all the checks and
tests made by the PIA and TPIA and will be shown to RQM during their
inspection, if asked for.
5.9 Third Party inspection agency (TPIA) shall be engaged by PIA for carrying
out independent quality checks. Their responsibility will be to inspect material
at manufacturers’ works before dispatch and to ensure that the works in the
field are carried-out as per norms and standard engineering practices in line
with the manufacturing and field quality plans. TPIA shall depute their
personnel on receipt of notice from PQCC.
implementation:-
c) Quality of material/equipment being supplied.
d) Quality of works in the field.
5.9.2 Quality of material/equipment being supplied.

TPIA shall ensure presence of their qualified representative in 10% randomly
selected inspections as per MQP for Distribution transformers, conductors,
energy meters, poles and insulators at pre-shipment stage at vendors’
works/testing labs.
5.9.3 Assurance of Quality at field- The detailed field quality plan shall be made
available and the same shall be explained to all the field engineers &
supervisors of TPIA.
Quality of works shall be verified with reference to FQP.
Reports of Field Quality checks shall be supported by photographs.

QUALITY CONTROL
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The TPIA shall submit a report to PQCC, certifying satisfactory quality

assurance for every project on completion of all quality checks.
Following checks shall be carried out in the field:

50 % Villages on random sampling basis including 100% verification of
BPL connections in 10% of 50% of villages inspected i.e. 5% villages
and in each of the remaining villages inspected i.e. 45% villages, at least
5 BPL connections shall be verified randomly selected from the list of
connections provided till the date of inspection.
33/11 kV sub stations for quality of works in the field on random

sampling basis
¾ 100% New sub stations
¾ 50% Augmentation of sub stations (with min. one S/S)
BOQ verification
5.9.4 Stages and scope of Inspection:
5.9.4.1 1st Stage- On completion of infrastructure in 10% villages of the entire project
at site. Inspection shall be carried out as per FQP. Sampling shall be as
follows:
(a) 10% randomly selected villages
(b) All districts and all turnkey contractors shall be covered.
(c) Electrified as well as un-electrified villages will be covered.
(d) The sample should include villages covering the entire area in the
district.
(e) At least one New substation.
(f) At least one Augmentation of Substation.
5.9.4.2 2nd Stage- After completion of 90% works in the village, as notified by the
PQCC. Inspection shall be carried out as per FQP. Sampling shall be as
follows:
(a) 50% randomly selected villages as per FQP, including 10% villages
inspected in the 1st stage.
district.
(e) All New substations.
(f) 50 % Augmentation substations.
(g) 100% verification of BPL connections in 10% of villages inspected i.e.
5% villages and in each of the remaining villages inspected i.e. in 45%

QUALITY CONTROL
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villages, at least 5 BPL connections shall be verified randomly selected

from the list of connections provided till the date of inspection.
5.9.5 Wherever works carried out are found unsatisfactory, compliance with respect
to rectification shall be submitted by PIA to TPIA and RQCC and the same
may be re-inspected by TPIA, if required. Recurrent adverse reports about
quality of works in any project will entail withholding of release of funds.
5.10 The turn-key contractor shall make necessary arrangements at site for
checking of earth-resistance, conductor size, route-length etc.
5.11 PQCC shall submit a monthly report to RQCC about the progress and quality-
checks carried-out.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 6.0 Tier-II QUALITY CONTROL METHODOLOGY
6.1 REC shall be responsible for tier II quality control. REC shall nominate a
General Manager level executive as REC quality control coordinator (RQCC).
RQCC shall be the Nodal Officer of REC and shall be responsible for ensuring
compliance of Quality Control Manual.
6.2 REC may out-source the work of quality checks & inspections of Tier-II
6.3 Quality Assurance by REC Quality Monitors shall be undertaken in the

following areas of the project implementation:-
c) BOQ verification
d) VIP references/complaints received by REC relating to quality of
works
6.4 Quality of material/equipment
Based on the information given by the PIA Quality Control Coordinator

(PQCC), REC Quality Control Coordinator (RQCC) shall deploy its’
representatives for pre-shipment inspection at the manufacturers’ works on
sample-basis. Major equipment like transformers/poles/conductor/meter shall
be inspected at manufacturer’s works on sample basis. RQCC shall witness the
inspection of material in line with MQP.
6.5 Quality of works in the field
6.5.1 RQCC shall depute its representatives for inspection in the field.
Stages and scope of Inspection:
6.5.1.1 1st Stage- On completion of 30 to 50% works of the entire project at site.
Inspection shall be carried out as per FQP. Sampling shall be as follows:
(a) 5% randomly selected villages
district.
(e) At least one New substation.
(f) At least one Augmentation of Substation.

QUALITY CONTROL
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6.5.1.2 2nd Stage- After completion of 90% works in the village, as notified by the
PQCC after completion of TPIA inspection. Inspection shall be carried out as
per FQP. Sampling shall be as follows:
1. 10% randomly selected villages, including 5% villages inspected in the
1st stage.
2. All districts and all turnkey contractors shall be covered.
3. Electrified as well as un-electrified villages will be covered.
4. The sample should include villages covering the entire area in the
district.
5. 25 % (at least one) New substations including substation inspected in
Stage-I.
6. 5 % (at least one) Augmentation substations including substation
inspected in Stage-I.
7. 100% verification of BPL connections in 25% of villages inspected i.e.
2.5% villages and in each of the remaining villages inspected i.e. 7.5%
villages, at least 5 BPL connections shall be verified on randomly
selected from the list of connections provided till the date of inspection.
Quality of works shall be verified with reference to FQP. Reports of Field

Quality checks may be supported by photographs.
6.6 Wherever works carried out are found unsatisfactory, compliance with respect
to rectification shall be submitted by PIA to RQCC and the same may be re-
inspected by RQM if required. Recurrent adverse reports about quality of
works in any project will entail withholding of release of funds.
6.7 VIP references/complaints received by REC relating to quality of works/non

completion of works etc. shall be taken up for verification by RQCC & if
required, shall issue necessary instruction to PQCC to attend to the
rectifications required. PQCC shall get rectifications done within 30 days &
submit a certificate for the same to RQCC.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 7.0 Tier-III QUALITY CONTROL METHODOLOGY
7.1 MOP shall engage independent evaluators for evaluation and random quality
checks on supply and erection. They shall be designated as National Quality
Monitors (NQM).
7.2 Scope of works in the field

• 1% randomly selected villages as per FQP.
• At least one New substation.
• At least one Augmentation substations.
• 100% BPL service connection verification in 50% of villages
inspected i.e 0.5 % villages and in the remaining 0.5% villages at
least 5 BPL connections shall be verified on randomly selected
from the list of connections provided till the date of inspection.
7.3 The inspection frequency shall be as follows:
• As and when required by MOP.
7.4 Wherever works carried out are found unsatisfactory, compliance with respect
to rectification shall be submitted by PIA to RQCC duly verified/endorsed by
TPIA and the same may be re-inspected by RQM/NQM if required. Recurrent
adverse reports about quality of works in any project will entail withholding of
release of funds.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 8.0 PROCEDURE FOR IMPLEMENTATION OF THREE TIER QC

MECHANISM
8.1. PIA shall first nominate its PQCC who shall be nodal point for all agencies
regarding Quality Control and inform RQCC that PQCC had been nominated
alongwith his telephone nos., mobile nos, Fax nos. and E-Mail id for contact.
8.2. PQCC shall form his team for Quality Control and inform RQCC and Turnkey
contractor about his team.
8.3. PQCC shall forward monthly progress report on Quality Control to RQCC as per
FORMAT-E enclosed.
8.4. PQCC shall finalize MQP and FQP and forward a copy to his Quality Control team
and RQCC
8.5. Material Inspection
8.5.1. Turnkey Contractor shall inform to PQCC regarding raw material and in process
inspections and it is the responsibility of PQCC that all stage, raw material and in
process inspections as listed in MQP shall be carried out in presence of
representative of PQCC.
8.5.2. Program for inspections of finished product for Routine, Type and Acceptance tests
shall be furnished by Turnkey Contractor to PQCC well in advance at least 10 days
before the schedule date of inspection and the same shall confirmed by PQCC to
RQCC with the complete address, mobile nos of contact person. PQCC shall depute
its representative. It shall be ensured by PQCC that all tests shall be carried out in
presence of representative of PQCC.
8.5.3. TPIA shall ensure presence of their qualified representative during 10% inspections
either at manufacturer’s premises or at independent laboratories.
8.5.4. RQCC may send his representative based on random sampling basis. In case, RQCC
is not able to send his representative, inspections shall be carried out as scheduled in
presence of representative of PQCC and TPIA.
8.5.5. All routine, type and acceptance tests records of various equipment/material shall be
available with PQCC for each contract. The tests records may be reviewed by NQM
if required. PQCC and Turnkey Contractor shall ensure that it shall be possible to
trace out the equipment/material with respect to its tests records. PQCC and Turnkey
contractors shall formulate detailed procedure in respect to this.
8.5.6. RQCC and NQM may demand the tests records of any material during
village/substation inspection and that time PQCC representative should arrange the
tests records of these equipment and furnish them to NQM/RQCC within two weeks.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
8.6. FLOW CHART FOR PRE DESPATCH INSPECTIONS

Step-I Issue of inspection call by contractor 10 days in advance to
PQCC.
Step-II PQCC informs to TPIA/RQCC by E-mail/FAX/Telephone
Step-III PQCC deputes its representative to manufacturer works.
Step-IV RQCC/TPIA deputes its representative to manufacturer works
on random selection basis.
Step-V Inspections carried out as scheduled without waiting of
representative of TPIA/RQCC.
Step-VI Material shall be cleared by PQCC or his authorized
representative for dispatch.
Step-VII Records of inspections shall be submitted to PQCC.
8.7. FIELD INSPECTION
8.7.1. Contractor shall fill the Format-A, Format-B and Format-C as enclosed in
Annexure and may get verified by representative of PIA/TPIA/RQM/NQM
whoever be available.
8.7.2. Inspection by TPIA shall be as per clause no. 5.9.5 of this manual.
8.7.3. Inspection by REC quality monitors (RQM) shall be as per clause no 6.5.1 of this
manual.
8.7.4. Inspection by NQM shall be as per Clause no. 7.2 of this manual.
8.7.5. Inspecting agency TPIA/RQM/NQM shall give the report of their inspection as
per FORMAT-D enclosed in Annexure.
8.8. VIP references/complaints received by REC relating to quality of works/non

completion of works etc. shall be taken up for verification by RQCC & if
required, shall issue necessary instruction to PQCC to attend to the rectifications
required. PQCC shall get rectifications done within 30 days & submit a certificate
for the same to RQCC.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 9.0
9. INFORMATION FLOW PROCEDURE
9.1. Turnkey Contractor shall furnish all records of Quality of material/equipment and
inspection report of Field checks performed during execution/installation by him
to PQCC. The record must include at least followings:
a) Manufacturing Quality Plans (MQP) of equipment/material
b) FQP
c) List of sub-vendors
d) Acceptance tests report of equipment
e) Type tests reports of equipment
f) Routine tests reports of equipment
g) Field inspections reports as per FQP and in FORMAT-A, B and C
9.2. TPIA shall maintain the records of tests witnessed by them and furnish report in
Fornmat-D. Any discrepancy shall be notified to PQCC. TPIA shall submit bi-
monthly progress report and any other report as asked by PQCC.
9.3. PQCC shall submit monthly progress report regarding Quality to RQCC in the
FORMAT No.-E as enclosed.
9.4. RQCC shall submit monthly progress report regarding Quality to NQM in the
FORMAT No.-E.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 10.0
10. RESOLUTION OF DISPUTES
10.1. SETTLEMENT OF DISPUTES
10.1.1. Any dispute(s) or difference(s) arising out of or in connection with the different
tier of inspection shall, to the extent possible, be settled amicably between the
parties. Hierarchical structure shall be respected and decision of NQM shall be
final and binding. Wherever NQM is not able to inspect during a dispute, RQCC
decision shall be final and binding.
10.1.2. If any dispute or difference of any kind whatsoever shall arise between the PIA
and the Contractor, arising out of the Contract for the Quality of the Works after
inspection of TPIA or RQCC or NQM, whether during the progress of the Works
or after its completion or whether before or after the termination, abandonment or
breach of the Contract, it shall in the first place, be referred to and settled by PIA
within 30 days.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Section : 11.0 GUIDELINES FOR QUALITY CONTROL DURING

CONSTRUCTION
11.1 Documents required - The supervision and inspection shall be carried out
based on the following documents to be provided by the project implementing
agency (PIA) :-
(i) Approved route map with pole schedule.
(ii) Quality assurance plan agreed upon by the PIA and the executing
agency (turnkey contractor)
(iii) Contract documents/Letter of award & special conditions of the
contract
(iv) Technical specifications of the turnkey contract, for supply and
erection of all equipment and materials.
(v) Sanctioned detailed project report (DPR) for the project district
with all revisions/ modifications.
(vi) Relevant drawings/ blue prints, area distribution maps and
schematic diagrams.
(vii) REC Specifications and Construction Standards – [CD available at
REC for sale]
(viii) Booklet of the Amendments to REC Specification and
Construction Standards – [available at REC and also on the CD ]
(ix) Indian Electricity Rules (IER) [pl. see http:// powermin.nic.in
<Electricity Act 2003> < Rules under Act.]
(x) L2 network/barchart/PERT network
11.2 PROJECT MONITORING & SUPERVISION
11.2.1 Physical verification: Physical verification has to be carried out in project
villages, in each sanctioned project, in which electrification works & BPL
services have been reported by the PIA to have been completed or carried out.
11.2.2 Monitoring teams: The project is to be monitored by a dedicated monitoring
team. The verification will be based on the village wise progress reported
which will be provided periodically at the end of each month by PIA.
11.2.3 Monitoring Report of the Third Party Agency
The third party inspection agency will report the progress & quality of works
as per the Monitoring & Inspection Report Formats provided in these
guidelines. These formats cover the following:

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
1. Project Parameter
2. Highlights of major project monitoring observations of the project
3. Village snap shots of each village visited covering
(i) Physical performance in the village
(ii) Workmanship and construction standards
(iii) Quality of materials & equipment in the village
(iv) Adherence to Indian Electricity Rules
(v) Photographs of deficiencies & defects requiring rectification in
the village
11.2.4 Based on the report & recommendations of the TPIA/RQCC/NQM/PQCC, all

discrepancies and defects noted in the progress report shall be rectified and set
right within one month of submission of the report to PIA . A confirmation to
this effect will be sent by PIA to PQCC with copy endorsed to RQCC, New
Delhi for information and to ZM/CPM of concerned REC Project Office.
11.2.5 The TPIA/ RQM/ NQM team may re-visit if required, those areas / villages
where rectification has been carried out by the turnkey contractor, within one
month of confirmation from the PIA that necessary corrections have been
made and that turnkey contractor has taken remedial action and defects
observed had been rectified.
11.3 SUPERVISION OF QUALITY OF MATERIAL USED & WORKS

EXECUTED AND CONSTRUCTION STANDARDS ADOPTED
DURING CONSTRUCTION.
11.3.1 SUPERVISION - The supervision & inspection of quality of materials &

equipment used and works executed and construction standards adopted
during construction, should be guided by the relevant portions/ sections of
following guidelines and documents in the sequence they are mentioned
hereunder, for the type of works being undertaken as per the turnkey contract:-
(i) Approved Drawings.
(ii) The technical specifications, of the turnkey contract, for supply
and erection of all equipment and materials, including the scope of
works etc.
(iii) REC Specifications & Construction Standards and amendments to
REC Specification and Construction Standards, IS specifications
(iv) Indian Electricity Rules (IER)

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
11.3.2 The monitoring/supervising team of the TPIA/PQCC/RQCC/NQM should

be familiar with specifications of the materials and equipment to be
erected/ installed as per the contract.
The important REC specifications for major & key material/ equipments and
the relevant IS standards/ specifications their code numbers generally
applicable to projects being implemented under the RGGVY scheme, which
need to be kept in consideration during the course of monitoring/ supervision/
inspection are detailed in Table-I below [to be read in conjunction with the
relevant construction standard]: -
11.4 ADHERENCE TO INDIAN ELECTRICITY RULES (IER)
The implementing agency shall adhere to the conditions stipulated in the
relevant sections of Indian Electricity Rules, 1956 (as amended upto
November. 2000 and subsequent amendments if any) in regard to construction,
erection and commissioning of electric supply lines (overhead and
underground) as well installations, systems and equipment, apparatus etc for
generation, transmission, supply and use of electrical energy as per the
purpose and objects of the Indian Electricity Act.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Appendix –I
List of Equipment/material which should have MQP
S.No. Equipment/material
1. Cable (Power/control/Aerial Bunched)
2. Transformers
3. Insulators (Disc/Pin/Post)
4. Conductors
5. CT/PTs
6. Vacuum Circuit Breaker
7. Isolator/AB Switch
8. Surge/Lightening Arrestor
9. HG/DO Fuse set
10. LT Distribution BOX
11. PSC/RCC Poles
12. Battery Chargers
13. ACDB/DCDBs
14. Energy Meters
Note:- Above List shall be updated by PIA as and when required.

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
TABLE-I EQUIPMENT SPECIFICATIONS
Sl. No. Particulars REC Code BIS code

A. Pre-stressed cement concrete poles [PCC]
1 For 11 KV and LT overhead lines 15/1979 IS: 1678/2905/7321
2 For 33 KV overhead lines 24/1987 IS: 1678/2905/7321
3 High tensile steel wires for PCC poles 62/1993 IS: 6003 or 1785
B. Bare conductors, insulated cables & wires
1 Bare Conductors – ACSR & AAC 1/1993 IS: 398
2 Bare Conductors – AAAC 33/1994 IS: 398
3 Aerial bunched cables (ABC) for 11 KV lines 64/1993 IS: 7098/8130/ 398/ ST-3 of IEC
502
4 11 KV XLPE cables 63/1993 IS: 7098/8130
5 Aerial bunched cables (ABC) for LT lines–1.1 KV 32/1984 IS: 10810/8130/6474/ 398
6 PVC insulated LT cables for LT services & DTs- 26/1983 IS: 694/4288/1554
1.1KV
7 PVC insulated LT cables with embedded bearer wire 27/1983 IS: 694/4288/1554
for LT services -1.1KV
8 Galvanised iron wires 45/1988 IS: 280/7887/4826
9 Galvanised iron stay wires 46/1988 IS: 2141/4826/6594/
C. Distribution & Power transformers
1 11 KV/433-250 volts for 16 & 25 KVA with 70/1993 IS: 1180/2026
amorphous metal core
2 Single phase distribution transformers (P to N) & (P 78/2007 & IS: 1180/2026
to P) Amd.-I
3 Transformer oil for power & distribution transfr. 39/1993 IS: 335/1866
4 33/11 KV step-down power transformers 7/1993 IS: 2026/2099/3347
5 On load tap changers for 33/11 KV transformers 17/1981 IS: 8468/2026
D. Insulators & fittings
1 Porcelain insulators & fittings for 11 KV O/h lines 3/1993 IS: 731/3188/2486
2 Preformed helically formed fittings 25/1983 IS: 12048/2486/2004
3 Porcelain insulators & fittings for LT O/h lines 4/1979 IS: 1445/7935/1445/
7935
4 Porcelain insulators & fittings for 33 KV O/h lines 13/1979 IS: 731/2486
5 Composite insulators 77/2007

QUALITY CONTROL
MANUAL
FOR RGGVY WORKS
Sl. No. Particulars REC Code BIS code
E. Circuit breakers, Lightning Arrestors,

isolators switches, CT/PT etc
1 11 KV vacuum circuit breakers 22/1983 & IS: 13118/3156/ 2705
Amnd.-I
2 11 KV auto reclosers 38/1987 IS: 2516/2705/ ANSI IEEE
C37.60
3 11 KV lightning arrestors 10/1976 IS: 3070
4 11 KV drop out fuse cutouts for DTs 53/1987 IS: 9385/2633/1364
5 11 KV air-break switches 43/1987 IS: 9920
6 33 KV vacuum circuit breakers 12/1993 & IS: 13118/3156/2705
Amnd.-I
7 33 KV lightning arrestors 16/1981 IS: 3070
8 33 KV switch isolators 52/1987 IS: 9920/2544/5350/ 4736/
1161
9 33 KV load break switches 54/1993 IS: 9920/5561/4736/ 1161
10 LT circuit breakers 18/1983 IS: 2516
11 Miniature circuit breaker (MCB) 61/1993 IS: 8828
12 11 KV current transformers 59/1993 IS: 2705
13 11 KV voltage transformers 60/1993 IS: 3156
14 Danger Boards 57/1993 IS: 5/2551/8709
15 Ni-Cd. Battery & Battery Chargers for 34/2008
33kV S/S

Annexure - I
fORMATS
Quality Control Manual
FORMAT-A
Format For Field Quality For Village With All Associated Hamlets/Mauza/Dhani/Thanda Etc.
( To Be Filled By Contractor)
Site Inspection Report Report No.
Site Inspection Was Carried Out On Report Date
Project Details
Contractor
Block
Village With All Associated Hamlets/Mauza/Dhani/Thanda Etc.
Census Code
Sl. Applicable Standard/Manual Item/Job Descrip- Confirm Compli- Deviations/ Corrective
No. tion ance Actions
A1- LT & 11kV Lines A1-POLES

1 REC Construction Manual and Pole-Concreting Yes/NO
Standards wherever applicable
2 REC Construction Manual and Base Plate Yes/NO
Standards
3 REC Construction Manual and Earthing Yes/NO
Standards
4 REC Construction Manual and Numbering, Anti- Yes/NO
Standards climbing, devices
& Danger Plate for
DT pole & wherever
applicable
A2-POLE ACCESSORIES & HARDWARES
1 REC Construction Manual and Mounting of Pole- Yes/NO
Standards Hardware’s & ac-
cessories
A3-STAY SET Yes/NO
1 REC Construction Manual and Provision as per Yes/NO
Standards contract and stan-
dards
2 REC Construction Manual and Proper Tightening Yes/NO
Standards
3
REC Construction Manual and Standards
Stay Set, Turn buckle & concreting -proper installation
Yes/NO
A4-JUMPERING
1 P.G. Clamps-provi- Yes/NO
sion & proper instal-
lation
B. DISTRIBUTION TRANSFORMER
1 REC Construction Manual and a. Mounting Yes/NO
Standards
36
2 REC Construction Manual and b.Termination Yes/NO
Standards through bi-mettalic
clamps
3 REC Construction Manual and c.Jumpering Yes/NO
Standards
4 REC Construction Manual and d.Earthing Yes/NO
Standards
5 REC Construction Manual and Pre-commissioning Yes/NO
Standards checks
C- TPMO/GO/AP SWITH
1 REC Construction Manual and Earthing & switch Yes/NO
Standards operation
2 REC Construction Manual and Jumpering from Yes/NO
Standards TPMO switch to
drop out fuse for Trf.
D-METERING DISTRIBUTION LT PANEL /SERVICE CONNECTION Yes/NO
1 REC Construction Manual and Termination of LT ca- Yes/NO
Standards ble, Bearer wire and
support at house
Energy meter & Yes/NO
earthing
2 REC Construction Manual and AB Cable with pierc- Yes/NO
Standards ing connector
Signed By
Representative of Turnkey Contractor
Representative of PQCC if checked
Representative of TPIA /RQM/NQM if checked
37
FORMAT-B
FORMAT FOR FIELD QUALITY OF SUBSTATIONS ( TO BE FILLED BY CONTRACTOR)
Site Inspection Report Report No.

Site Inspection Was Carried Out On Report Date
Inspecting Officer
Project Details
Contractor
Substation Location
Sl. No. Rec Tech Specs Item/Job Description Confirm Compliance Deviations/ Corrective Actions
33kv/11kV Substation
REC Construction
1 Manual and Stan- Earthing Yes/NO
dards
REC Construction
2 Manual and Stan- Civil Works Yes/NO
dards
REC Construction
Construction and
3 Manual and Stan- Yes/NO
general layout
dards
REC Construction
Safety clearances
4 Manual and Stan- Yes/NO
as per IE rule.
dards
REC Construction Bimettalic terminal
5 Manual and Stan- connecters for trans- Yes/NO
dards former connections
REC Construction
6 Manual and Stan- Operation Yes/NO
dards
Signed By
38
FORMAT-C
CONTRACTOR’s FORMAT BOQ FOR VILLAGES with all associated Hamlets/Mauza/Dhani/Thanda etc.
( TO BE FILLED BY CONTRACTOR)
SITE INSPECTION REPORT REPORT NO.
SITE INSPECTION WAS CARRIED OUT ON REPORT DATE
PROJECT DETAILS
CONTRACTOR
BLOCK
VILLAGE
CENSUS CODE
S.No. Name of material/Items Unit Provision as per Approved drg. Quantity at site
(i)
PCC Poles
a) Single Pole
1. 8.5 Meter No.
2. 9.5 Meter No.
3. 11.0 Meter No.
4. Strut Pole No.
b) Double Pole
(ii) LT & 11 KV Conductor
length (ACSR/AAAC/
Length
a) Main Line & Size Mtr./mm
b) Spur Line & Size Mtr./mm
(iii) LT Cable Length Mtr.
(iv) Insulator (11 KV)
a) Disc. No.
(b)Pin No.
Insulator (LT)
a) Disc. No.
(b)Pin No.
(v) Ligthening arrester No.
(vi) Distribution Transfm.
a) 10 kVA No.
b)16 kVA No.
c) 25 kVA No.
(vii) Stay set No.
(viii) Service connections No.
Signed By
39
FORMAT-D
Inspection Format For Tpia/Rqm/Nqm
Site Inspection Report No.
Site Inspection Was Carried Out On/ Report Date
Inspecting Agency
Inspecting Officer
Project Details
Contractor
Block
Village
Census Code
Discom’s Representative
Contractor
Sl. Reference Document Item/Job Whether Meet Construc- Deviations/ Corrective
No. Description tion Standard Actions
1 Quality Control Manual LT & 11kV Lines- YES/NO
POLE ERECTION
3 Quality Control Manual 11kV Line Erection YES/NO
4 Quality Control Manual Earthing YES/NO
5 Quality Control Manual DISTRIBUTION YES/NO
TRANSFORMER
-installation
6 Quality Control Manual TPMO/GO/AB YES/NO
switch -operation
7 Quality Control Manual METERING -DT/LT YES/NO
PANEL /SERVICE
CONNECTION
8 Quality Control Manual Substation Erection- YES/NO
Transformer, VCB,
CT/PT, C&R Panel,
Battery and Control
Room
9 DPR/Contract Docu- BOQ Verification YES/NO

ment
Signed By
DISCOM REC/NQM
CONTRACTOR
PQCC M/s RQM/NQM
40
FORMAT-E
Monthly Quality Control Report
Discom
Project Details
Contractor
Sl. No. Name Of Village Name Of District/Block Census Code Whether Comply The
1
2
3
4
5
6
7
8
Signed By
DISCOM CONTRACTOR
PQCC
41
Annexure - iI
FQP
44
FIELD QUALITY PLAN-- CONDUCTOR, EARTH WIRE & AB CABLE ERECTION (HT &LT)
Item: CONDUCTOR, EARTH WIRE & AB CABLE (HT & LT)

Contractor/Sub Contractor/ Agency Name & Ad-
dress:
SYSTEM: CONDUCTOR, EARTH WIRE & AB CABLE
SUB-SYSTEM: 1 CONDUCTOR(AAAC,AAC,ACSR) ERECTION

SL.NO MAIN CHARAC- CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE NORMS FORMAT OF RE MARKS
ACTIVITY& TERISTICS/ OF CHECK OF CHECK OF CHECK DOCUMENT RECORD
OPERATION INSTRU- CHECK - CONTRAC- - TPIA/REC/
MENTS TOR/PQCC NQM
1 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES COMPONENETS
AND STOR- AT STORES CHECK CHLLAN LOT RECEIVED WITH THE REGISTER WHICH ARE
AGE DELIVERY CHLLAN/MDCC INSPECTED AND
DESCRIPTIONS CLEARED BY PIA
SHALL ONLY BE
ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM DRUMS FOUND DAMAGED STORES
INSPECTION CHECK DURING TRANSIT ARE REGISTER
STACKED SEPARATELY
3) STORAGE C VISUAL 100% RANDOM STANDARD DRUMS ARE STORED ON STORES
CHECK PRACTICE HARD SURFACE AREA REGISTER
2 ERECTION 1) HAN- C VISUAL 100% RANDOM UTILITY SPEC- CONDUCTOR SHOULD SCRATCHES OR
OF CON- DLING OF IFICATION NOT BE DRAGGED ON THE DAMAGES TO THE
DUCTOR THE CON- or AS PER GROUND STRANDS WOULD
DUCTOR ACCEPTANCE OCCUR IF NOT
NORMS HANDLED PROP-
ERLY
2) SE- C VISUAL 100% RANDOM UTILITY SPEC- SEQUENCE OF RUNNING
QUENCE OF IFICATION OUT SHALL BE FROM TOP
CONDUC- or AS PER TO BOTTOM, i.e.. THE TOP
TOR EREC- ACCEPTANCE CONDUCTOR SHALL RUN
TION NORMS OUT FIRST, FOLLOWED BY
THE SIDE CONDUCTORS
MENTS TOR/PQCC NQM
3) STRING- C VISUAL 100% RANDOM UTILITY SPEC- ANY DAMAGES TO THE
ING OF THE IFICATION STRANDS SHALL BE RE-
CONDUC- or AS PER PAIRED WITH REPAIR
TORS ACCEPTANCE SLEEVES
NORMS
4) MID SPAN B VISUAL 100% RANDOM UTILITY SPEC- COMPRESSION TYPE ALL JOINTS
JOINTING IFICATION NOT MORE ONE JOINT PER AND SPLICES
or AS PER SUB CONDUCTOR PER SPAN SHOULD BE 15
ACCEPTANCE METERS AWAY
NORMS FROM THE POLE
5) BIND- C VISUAL 100% RANDOM UTILITY SPEC- AS PER THE REC SPECIFICA-
ING THE IFICATION TIONS
CONDUC- or AS PER
TOR TO THE ACCEPTANCE
INSULATOR NORMS
6) EREC- B VISUAL 100% RANDOM UTILITY SPEC- GUARDING SHALL BE PRO- THE GROUND
TION AT IFICATION VIDED AT MAJOR CROSS- CLEARANCES AT
ROAD or AS PER INGS ROAD CROSS-
CROSSINGS ACCEPTANCE INGS SHALL
NORMS BE AS PER
RELAVENT IE
RULES
7) ANTI- B VISUAL 100% RANDOM UTILITY SPEC- APPROVED DRAWINGS ss

CLIMBLING IFICATION
DEVICES or AS PER
ACCEPTANCE
NORMS
45
46
MENTS TOR/PQCC NQM
8) DANGER B VISUAL 100% RANDOM UTILITY SPEC- APPROVED DRAWINGS
BOARDS IFICATION
or AS PER
ACCEPTANCE
NORMS
3 TENSION- 1) MEA- B VISUAL 100% RANDOM AS PER SAG- AS PER IE NORMS TENSIONING AND
ING AND SUREMENT TENSION SAGGNG OPERA-
SAGGING OF SAG- CHARTS TIONS ARE CARRIED
GING IN CALM WEATHER,
WHEN RAPID CHANG-
ES IN TEMPERATURE
ARE NOT LIKELY TO
OCCUR
4 CLIPPING 1) CLIPPING C VISUAL 100% RANDOM UTILITY SPEC- MANUFACTURER’S

THE CON- IFICATION RECOMMENDATION
DUCTOR IN or AS PER
POSITION ACCEPTANCE
NORMS
2) JUMP- C VISUAL 100% RANDOM UTILITY SPEC- JUMPERS FORMED TO TO ENSURE MAXI-
ERING AT IFICATION PARABOLIC SHAPE MUM CLEARANCE TO
SECTION or AS PER EQUIPMENT
AND ANGLE ACCEPTANCE
TOWERS NORMS
SUB-SYSTEM:2 ERECTION OF AERIAL BUNCHED CABLE

SL.NO MAIN CHARAC- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
ACTIVITY& TERISTICS/ OF CHECK OF CHECK OF CHECK ENCE RECORD
OPERATION INSTRU- CHECK - CONTRAC- - TPIA/REC/ DOCUMENT
MENTS TOR/PQCC NQM
4 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES COMPONENETS WHICH
AND STOR- AT STORES CHLLAN/ LOT RECEIVED WITH REGISTER ARE INSPECTED AND
AGE MDCC THE DELIVERY CHLLAN/ CLEARED BY PIA SHALL
MDCC DESCRIPTIONS ONLY BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM DRUMS FOUND DAM- STORES

INSPECTION AGED DURING TRANSIT REGISTER
ARE STACKED SEPA-
RATELY
3) STORAGE C VISUAL 100% RANDOM STANDARD DRUMS ARE STORED ON STORES

PRACTICE HARD SURFACE AREA REGISTER
5 FIXING OF A) EYE
EYE HOOK HOOK
AND SUS- WITH POLE
PENSION / THROUGH
DEAD END BOLT
CLAMPS 1) CHECK C VISUAL 100% RANDOM UTILITY AS PER APPROVED SITE REGIS-
THE SPECIFICA- DRAWING TER
THREAD- TION or AS
INGS PER AC-
OVER THE CEPTANCE
THROUGH NORMS
BOLT
2) FIX THE C VISUAL 100% RANDOM UTILITY APPROVED DRAWING SITE REGIS-
THROUGH SPECIFICA- TER
BOLT INTO TION or AS
THE POLE PER AC-
CEPTANCE
NORMS
47
48
MENTS TOR/PQCC NQM
3) CHECK C VISUAL 100% RANDOM UTILITY AS PER APPROVED SITE REGIS-
THE ALIGN- SPECIFICA- DRAWING TER
MENT OF TION or AS
BOLT WITH PER AC-
THE POLE CEPTANCE

NORMS
B) EYE
HOOK WITH
EYE HOOK
CLAMP
1) CHECK C VISUAL 100% RANDOM UTILITY AS PER APPROVED SITE REGIS-
THE DIMEN- SPECIFICA- DRAWING TER
SIONS OF TION or AS
THE CLAMP PER AC-
AND FIX CEPTANCE
THE CLAMP NORMS
TO THE
POLE
2) CHECK C VISUAL 100% RANDOM UTILITY AS PER APPROVED SITE REGIS- THE CLAMP SHOULD BE
THE ALIGN- SPECIFICA- DRAWING TER EXACTLY PERPENDICU-
MENT OF TION or AS LAR TO POLE
CLAMP PER AC-
WITH THE CEPTANCE
POLE NORMS
C) CHECK C VISUAL 100% RANDOM STANDARD HOOKS SHALL BE SITE REGIS- WHERE EVER HOOKS
THE ALIGN- PRACTICE ERECTED AT SAME TER ARE MISALIGNED THERE
MENT OF ELEVATION SHOULD BE REPLACED
THE EYE BEFORE CONDUCT RING
HOOKS
ALONG THE
LINE
MENTS TOR/PQCC NQM
D) FIXING C VISUAL 100% RANDOM UTILITY AS PER APPROVED SITE REGIS-
OF SUS- SPECIFICA- DRAWING TER
PENSION TION or AS
CLAMS / PER AC-
DEAD END CEPTANCE
CLAMPS NORMS
6 ERECTION 1) HAN- C VISUAL 100% RANDOM UTILITY CABLE SHOULD be care- CABLE SURFACE SHALL
OF CABLE DLING OF SPECIFICA- fully handled to avoid any BE FREE FROM FAULTS,
THE CABLE TION or AS damage FLAWS e.t.c
PER AC-
CEPTANCE
NORMS
2) SE- C VISUAL 100% RANDOM UTILITY SEQUENCE OF RUN-
QUENCE SPECIFICA- NING OUT SHALL BE
OF CABLE TION or AS FROM TOP TO BOTTOM,
ERECTION PER AC- i.e.. THE TOP CABLE
CEPTANCE SHALL RUN OUT FIRST,
NORMS FOLLOWED BY THE SIDE
CABLES
3) FIX THE C VISUAL 100% 10% UTILITY PIA SPECIFICATION/ AS
MESSEN- SPECIFICA- PER APPROVED DRAW-
GER WIRE TION or AS ING
OF AB PER AC-
CABLE TO CEPTANCE
CLAMPS NORMS
(SUSPEN-
SION/
DEAD END
CLAMP)
4) CHECK C VISUAL 100% RANDOM UTILITY AS PER THE STANDARD
THE TIGHT- SPECIFICA- PRACTICE
NESS OF TION or AS
CABLE WITH PER AC-
CLAMPS CEPTANCE
49
NORMS
50
MENTS TOR/PQCC NQM
5) CHECK C VISUAL 100% RANDOM UTILITY AS PER IE RULES THE MINIMUM GROUND
THE SPECIFICA- CLEARANCES SHOULD
GROUND TION or AS BE MAINTAINED
CLEARANC- PER AC-
ES AFTER CEPTANCE
ERECTION NORMS
OF THE AB
CABLE
SUB-SYSTEM:3 ERECTION OF EARTH WIRE

7 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES COMPONENETS WHICH
AND STOR- AT STORES CHECK CHLLAN LOT RECEIVED WITH REGISTER ARE INSPECTED AND
AGE THE DELIVERY CHLLAN CLEARED BY PIA SHALL
ONLY BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM THE SURFACE OF STORES

INSPECTION CHECK EARTH WIRE SHOULD REGISTER
BE FREE FROM FLAWS
AND DUST
3) STORAGE C VISUAL 100% RANDOM STANDARD EARTH WIRE SHOULD STORES

CHECK PRACTICE BE STORED IN DRY REGISTER
AREAS
8 ERECTION 1) HAN- C VISUAL 100% RANDOM UTILITY Earth Wire should be care- SCRATCHES OR DAM-
OF EARTH DLING OF SPECIFICA- fully handled to avoid any AGES TO THE SURFACE
WIRE THE EARTH TION or AS damage WOULD OCCUR IF NOT
WIRE PER AC- HANDLED PROPERLY
CEPTANCE
NORMS
MENTS TOR/PQCC NQM
2) EREC- C VISUAL 100% 10% UTILITY SEQUENCE OF RUNNING CHECK THE CLEARANCE
TION OF SPECIFICA- OUT SHALL BE FROM BETWEEN EARTH KNOB
EARTH TION or AS TOP TO BOTTOM, i.e. AND PIN INSULATORS
KNOB PER AC- THE TOP EARTH WIRE AND THE COMPONENTS
CEPTANCE SHALL RUN OUT FIRST, SHALL BE ERECTED AS
NORMS FOLLOWED BY THE SIDE PER DRAWING AND AS
EARTH WIRES PER SPEC
3) STRING- C VISUAL 100% RANDOM UTILITY ALL JOINTS SHALL BE GROUND CLEARANCES
ING OF SPECIFICA- COMPRESSION TYPE SHOULD BE MAINTAINED
THE EARTH TION or AS
WIRES PER AC-
CEPTANCE
NORMS
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
NAME/ SIGNATURE OF THE SUB-CONTRACTOR/ ERECTION AGENCY
51
52
PROJECT / UTILITY : ITEM : ERECTION WORK
CONTRACT No. SUB SYSTEM : CABLES
CONTRACTOR : QAP NO. :
PACKAGE: STANDARD FIELDQUALITY PLAN FOR REV. NO.:
Cable
DATE
Sr. No. CHARACTERISTICES / ITEMS Type of Instru- Class QUANTUM QUANTUM Reference Documents & “Format Of Remarks
Check ments OF CHECK OF CHECK Acceptance Standard Records”

- CONTRAC- - TPIA/REC/
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
1 RECEIPT & STORAGE
1.1 Receiving inspection (Completeness of V - B 100% RANDOM Delivery Challan MRC
documents, test certificates, etc.)
1.2 Unloading V - B 100% RANDOM Instruction Manual -
1.3 Visual exmination V - B 100% RANDOM Packing list / Instruction -
Manual
1.4 Proper storage V - B 100% RANDOM Instruction Manual/ IS: -
1255
1.5 End Sealing ( Cable ends are sealed by V _ B 100% RANDOM IS: 1255 Site Record
PVC cap to avoid ingress of moisture )
2 PRE INSTALLATION
2.1 Unloading of Drums
A Check for drum mounting - cable wheel/ V - B 100% RANDOM IS: 1255 Site Record
jack
B Check for cable unwinding - cable wheel/ V - B 100% RANDOM IS: 1255 Site Record
jack
C Check for proper unrolling - Cable Wheel/ V - B 100% RANDOM IS: 1255 Site Record
Jack
D Check for cable end sealing V - B 100% RANDOM IS: 1255 Site Record
2.2 Availability of bricks at site for buried cables V - C 100% RANDOM Site Record
2.3 Excavation of trench for U/G cable laying V - C 100% RANDOM UTILITY SPECIFICA- Site Record
TION or AS PER AC-
CEPTANCE NORMS
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
2.4 Sand Cushioning for buried cables V - C 100% RANDOM Site Record
2.5 Ascertaining cable route and length V - B 100% 10% Cable Route Site Record
2.6 Conformity with cable schedule V - B 100% RANDOM Cable Schedule Site Record
2.7 Insulation resistance checking - Meggar Electrical Meggar A 100% 10% IS: 1255 Site Record
( 500 V for LT & 1000V for Cables upto
11kV)
2.8 Proper route maintaining during cable V - B 100% RANDOM Cable Route Site Record
laying
2.9 identification and dressing of cables V - B 100% RANDOM standard Practice Site Record
2.10 Use of trefoil clamps for single core cables V - B 100% RANDOM standard Practice Site Record
2.11 Proper verticality of multicore cables V - B 100% RANDOM standard Practice Site Record
3 INSTALLATION
3.1 Removal of wooden planks from cable V - B 100% RANDOM UTILITY SPECIFICA- -
drum TION or AS PER AC-
CEPTANCE NORMS
3.2 Check cable is not dragged on hard ground V - B 100% RANDOM UTILITY SPECIFICA- -
TION or AS PER AC-
CEPTANCE NORMS
3.3 Check size of cable & cutting of cable V - B 100% 10% UTILITY SPECIFICA- -
length TION or AS PER AC-
CEPTANCE NORMS
3.4 Check the separation between different V - B 100% RANDOM UTILITY SPECIFICA- -
types of cables laid nearby. TION or AS PER AC-
CEPTANCE NORMS
53
54
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
3.5 Check the laying of cables as per cable V - B 100% RANDOM UTILITY SPECIFICA- -
schedule. TION or AS PER AC-
CEPTANCE NORMS
3.6 Check the cable tray are earthed as per the V - B 100% 10% UTILITY SPECIFICA- -
drawing. TION or AS PER AC-
CEPTANCE NORMS
3.7 Check the cable glands, lugs, ferrules, V - B 100% 10% UTILITY SPECIFICA- -
cable tag/ marker are provided as per TION or AS PER AC-
requirement. CEPTANCE NORMS
3.8 Check the cable cable drum/ cable to be V - B 100% RANDOM UTILITY SPECIFICA- -
laid for any external damage. TION or AS PER AC-
CEPTANCE NORMS
3.9 Check the availability and functionality of V - B 100% RANDOM UTILITY SPECIFICA- -
the rollers. TION or AS PER AC-
CEPTANCE NORMS
3.10 Check there are no damage / twisting of V - B 100% RANDOM UTILITY SPECIFICA- -
cables during laying. TION or AS PER AC-
CEPTANCE NORMS
3.11 Check that cables are protected from the V - B 100% RANDOM UTILITY SPECIFICA- -
sharp bends while laying. TION or AS PER AC-
CEPTANCE NORMS
3.12 Check that the power cables are separated V - B 100% RANDOM UTILITY SPECIFICA- -
from the control cables. TION or AS PER AC-
CEPTANCE NORMS
3.13 Check the phase matching at both end V - B 100% RANDOM UTILITY SPECIFICA- -
after each joint. TION or AS PER AC-
CEPTANCE NORMS
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
3.14 Check cable tags are provided at required V - B 100% RANDOM UTILITY SPECIFICA- -
intervals/required places and both end as TION or AS PER AC-
per cable schedule. CEPTANCE NORMS
3.15 Check the cables are dressed, clamped V - B 100% RANDOM UTILITY SPECIFICA- -
and supported properly as per the drawing. TION or AS PER AC-
CEPTANCE NORMS
3.16 Insulation Resistance Check Electrical Meggar B 100% 10% UTILITY SPECIFICA- Site Record
TION or AS PER AC-
CEPTANCE NORMS
3.17 Check whether some extra length ( 1.5 Physical - B 100% RANDOM UTILITY SPECIFICA- Site Record
mtr.) is kept in each cable run for future use TION or AS PER AC-
CEPTANCE NORMS
3.18 Check that all wall openings/ pipes/ sleeves Physical - B 100% RANDOM UTILITY SPECIFICA- Site Record
are sealed to avoid seepage of water TION or AS PER AC-
CEPTANCE NORMS
3.19 check that buried cables are covered with Physical - B 100% RANDOM UTILITY SPECIFICA- Site Record
sand layers and by protective bricks TION or AS PER AC-
CEPTANCE NORMS
3.20 Ensure that the location of underground Physical - B 100% RANDOM UTILITY SPECIFICA- Site Record
cable joints are identified. TION or AS PER AC-
CEPTANCE NORMS
CONTRACTOR’S SIGNATURE NAME & SIGN OF APPROVING AUTHORITY

Legends :
TC : Test Certificate
A -- CRITICAL
B -- MAJOR V : Verify
C-- MINOR EIC : Engineer In Charge
55
56
STANDARD FIELD QUALITY PLAN QP No. Re- Approved
for Power Transformer (Outdoor Type) viewed By:
By:
S.No. Activity and Characteristics/ instru- Class of Type of QUANTUM QUANTUM Reference Docu- Acceptance Format of Remarks
Operation ments Check Check OF CHECK OF CHECK ment Norms Records
- CON- - TPIA/REC/
TRACTOR NQM
/PQCC
1 2 3 4 5 6 6 7 8 9 10
1.00 RECEIPT
1.01 Main Unit a) Physical damage & Oil B Visual 100% …. No Physical damage
leakage from valves/ flanges & Leakage from
& other part of body valves/ flanges and
other parts of main
unit.
1.02 b) Unloading with the help of B Physical 100% ….
lifting lugs & hydra on foun-
dation or at suiatble location
in absecnce of foundation.
c) Check S.No. & rating B Verify 100% …. BBU No.
1.03 Accessories/ a) Physical damage B Visual 100% …. No Physical damage
Loose Items
b) Unloading of Marshalling B Visual 100% ….
Box, radiator, Conservator
tank, Bucholz Relay, current
transformer, MOG, PRD,
Breather, Silica gel, terminal
Connector & boxes.
c) Leakage of oil from drums B Visual 100% …. No leakage Log Record
1.04 Accessories/ d) All Packing cases are C Visual 100% once …. No opening/ break- Log Record
Loose Items sealed/ packed with packing ing of seal/ packing
list
e) Verification of items as C Verify 100% once …. No shortage Log Record
per packing list
2.00 STORAGE
S.No. Activity and Characteristics/ instruments Class of Type of QUANTUM QUANTUM Reference Docu- Acceptance Format of Remarks
Operation Check Check OF CHECK OF CHECK ment Norms Records
- CON- - TPIA/REC/
TRACTOR NQM
/PQCC
1 2 3 4 5 6 6 7 8 9 10
2.01 a) Oil drums are placed at C Physical 100% once Manufacturer’s No leakage Log Record Surveilance
protected area & not stored on Instruction check by NE-
their side faces. Manual SCL Erection.
b) All components/ equipment C Visual 100% once Manufacturer’s …. Log Record Surveilance
are stored at suitable location Instruction check by NE-
till they are used for erection. Manual SCL Erection.
c) Fitting of breather on main C Visual 100% once Manufacturer’s …. Log Record Surveilance
unit in case of long storage Instruction check by NE-
period. Manual SCL Erection.
d) All instruments such C Physical 100% once Manufacturer’s …. Log Record Marshalling
as MOG, PRD, silica gel, Instruction box are stored
Marshalling Box, Breather, Manual vertical in their
terminal connector, bucholz respective
Relay, WTI, OTI, CT are stored cases.
indoor.
e) Flushing of radiators & B Physical 100% once …. No dirt should
pipes for missing blanks with remain inside the
oil and blanking of pipes and pipe & radiators and
radiator ends. blanking of pipe after
cleaning/ flushing.
f) Radiators, Pipes and con- B Physical 100% once Manufacturer’s ….
servator tanks are stored at Instruction
raised platform to avoid direct Manual
contact with water.
3.00 ERECTION
3.01 a) Availability of tools and B Visual 100% Manufacturer’s ….
tackles Instruction
Manual
b) Availability of transformer B Visual 100% …. ….
foundation as per drawing.
57
58
S.No. Activity and Characteristics/ instruments Class of Type of QUANTUM QUANTUM Reference Docu- Acceptance Format of Remarks
Operation Check Check OF CHECK OF CHECK ment Norms Records
- CON- - TPIA/REC/
TRACTOR NQM
/PQCC
1 2 3 4 5 6 6 7 8 9 10
c) Fixing and greasing of rollers B Physical 100% …. ….
with transformer for smooth

shifting of main unit from stor-
age area to site of erection.
d) Shifting/ haulage of main unit B Physical 100% …. ….
from storage area upto founda-
tion site with the help of hydra,
ropes, pulleys etc.
e) Installation of Transformer on B Visual 100% Manufacturer’s ….
its foundation Instruction
Manual &
NESCL layout
Drawing
f) Ensure radiators were in B Visual 100% …. ….
flushed condition before erec-
tion with main unit.
g) mounting of pipes, radia- B Visual 100% …. ….
tors, explosion vent, cable box,
earthing flat as per drawing.
h) Availability of required capac- B Visual 100% …. ….
ity filteration machine and its
healthiness.
I) Prior to start of vacuum B Test 100% Manufacturer’s ….
test, breakdown voltage of oil Instruction
sample taken from separate Manual
tank in which oil is stored for
filtration.
j) Drying out of transformer with B Visual 100% Manufacturer’s ….
complete assembly with help of Instruction
machine. Manual
S.No. Activity and Characteristics/ instruments Class of Type of QUANTUM QUANTUM OF Reference Acceptance Format of Remarks
Operation Check Check OF CHECK CHECK - TPIA/ Document Norms Records
- CON- REC/NQM
TRACTOR
/PQCC
1 2 3 4 5 6 6 7 8 9 10
k) Oil filling in transformer B Test 100% Manufacturer’s ….
under vacuum through filtration Instruction Manual
machine.
l) Testing of oil after completion B Test 100% Manufacturer’s ….
of filtration. Instruction Manual
m) Oil level & leakage in trans- B Test 100% Manufacturer’s ….
former tank, radiators. Instruction Manual
n) Wiring and termination of B Physical 100% Manufacturer’s ….
cable from instrument, Bucholz Instruction Manual
Relay, OTI/WTI, MOG. & Wiring Details/
Drgs.
o) Tap switch position B Physical 100% Manufacturer’s ….
Instruction Manual
& Wiring Details/
Drgs.
p) Polarity and connection of B Physical 100% Manufacturer’s ….
CTs with leads, otherwise CTs Instruction Manual
secondary to be shorted. & Wiring Details/
Drgs.
q) IR value between terminal B Physical 100% …. ….
and flange bushing.
r) Earthing of Transformer as B Physical 100% As per drawing As per drawing
per drawing and IE rules.
s) General appearance for paint B Physical 100% …. ….
condition.(Retouching of paint if
required.)
t) Whole assembly for tightness B Physical 100% …. ….
and general appearance.
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR NAME/ SIGNATURE OF THE SUB-CONTRACTOR/ ERECTION AGENCY
59
60
FIELD QUALITY PLAN FOR CIVIL WORKS QAP NO. :
REV. NO.:
DATE :
1 DOCUMENTS AND DRAWING
1.1 Check that the instruction B Physical 100% RANDOM Bill of Material Office record
manuals for all equipments
have been received.
1.2 Check that the approved civil B Physical 100% RANDOM Bill of Material Office record
foundation plan of equipment
are available.
2 CIVIL WORKS FOR EQUIPMENT FOUNDATIONS
2.1 Earth Work

2.1.1 Before excavation
2.1.1.1 Chck the pegs conditions as per Measure Tape B Visual 100% RANDOM As per site As per site EIC Office record
line and alignment w.r.t. existing EIC
structure
2.1.1.2 Checking of pit marking as per Measure Tape B Visual 100% RANDOM Foundation Foundation plan
drawing. plan
2.1.2 Excavation work

2.1.2.1 Checking of pit marking / loca- Measure Tape B Physical 100% RANDOM Foundation Foundation Plan Site record
tion Plan
2.1.2.2 Check the dimension of pit at Measure Tape B Physical 100% RANDOM Foundation Foundation Plan Site record
bottom (Lx Bx D) Plan
2.1.2.3 Check the type of soil, if BC soil Measure Tape B Physical/ 100% RANDOM Foundation Foundation Plan Site record
is confirmed follow the instruc- Hammer- Plan
tion on drawing for stone soling ing crobar
Sr. No. ACTIVITY AND OPERATION Characteristics / Class Type of QUANTUM QUANTUM Reference Acceptance “Format Of Remarks
Instruments of Check OF CHECK OF CHECK Documents Norms Records”
Check - CONTRAC- - TPIA/REC/
TOR/PQCC NQM
2.1.2.4 Check the type of soil, if Non Measure Tape B Physical/ 100% RANDOM Foundation Foundation Plan Site record
BC soil is confirmed follow the Hammer- Plan
drawing. ing crobar
2.3 Shuttering
2.3.1 Check the shuttering board Measure tape B Visual 100% RANDOM Foundation Foundation Plan Site record
which are made to shape with Plan
steel tape including cleaning &
proper surface preparation .
2.3.2 Placment of shuttering boards Tackiling equip- B Visual 100% RANDOM Foundation Foundation Plan Site record Required
including supports, tie rod etc. ment Plan as per site
condition
2.3.3 Measurement, line and level Steel tape & B Visual 100% RANDOM Foundation Foundation Plan Site record
with steel tape & water level. water level Plan
2.3.4 Check placement, alignment Measure tape B Visual 100% RANDOM Foundation Foundation Plan Site record
& embedment of anchor bolts, Plan
Check no oil on inserts (For
foundation bolts)
2.3.5 Check bolt setting with tem- Measure tape B Visual 100% RANDOM Foundation Foundation Plan Site record
plates. Plan
2.4 Cement
2.4.1 Cement - Received from Sup- Review of TC/ As A Visual One of con- RANDOM IS: 11269 Manufacturer’s Site Record
plier per IS signment Test Certificate
2.4.2 Setting Time & Compressive Review of TC/ As A Visual One of con- RANDOM IS: 11269 Manufacturer’s Site Record
strength per IS signment Test Certificate
2.5 Reinforced Steel

2.5.1 Visual Examination to ensure B Visual 100% RANDOM IS: 1786 & Approved Draw- Site Record
free from cracks, surface flaws, Approved ings
imperfect edges and dimen- Drawings
sional checks
61
62
TOR/PQCC NQM
2.5.2 Cutting, Bending, placing of Tackling Equip- B Visual 100% RANDOM Approved Approved Draw- Site Record
reinforced steel bars & lapping ment Drawings ings
2.6 Concreting
2.6.1 Mixing of cement (OPC, 53 Tackling equip- B Visual 100% RANDOM As per As per instructions Site record
Grade, ISI mark), sand & ment instructions of of manufacturer’s
coarse aggregate as per ratio manufactur-
1:4:8/1:2:4/1:5:8/ 1:1.5:3 er’s
2.6.2 Check workability of concrete Tackling equip- B Visual 100% RANDOM As per As per instructions Site record
ment instructions of of manufacturer’s
manufactur-
er’s
2.6.3 Placing concrete, poking and Tackling equip- B Visual 100% RANDOM As per As per instructions Site record
compacting. ment instructions of of manufacturer’s
manufactur-
er’s
2.6.4 Testing of concrete cubes for Compression A Third One set per RANDOM IS 456, IS 516 IS 456, IS 516 Site record
compression strength. 7 Days machine party lab substation
or 28 Days. test
2.6.5 Check whether curing period of C Visual 100% RANDOM Visual check Visual check for Site record
the foundation is completed. for min 7 days min 7 days
2.6.6 Check the backfilling and Tackling equip- A Visual 100% RANDOM Foundation Foundation Plan Site record
compaction is completed upto ment Plan
ground level.
2.7 Masonary work

2.7.1 Check the proportion, mixing & Tackling equip- B Visual Random RANDOM Foundation Foundation Plan Site record
placement of mortar. ment Plan
2.7.2 Plumb & alignment Tackling equip- B Visual Random RANDOM Foundation Foundation Plan
ment Plan
2.7.3 Curing B Visual 100% RANDOM Visual check Visual check for Site record
for min 7 days min 7 days
TOR/PQCC NQM
2.7.4 Control brick height “ In day Measure tape B Visual 100% RANDOM Foundation Foundation Plan
work” Plan
2.8 Plastering work

2.8.1 Plastering thickness and even- B Visual Random RANDOM Visual check Visual check
ness
2.8.2 Mortar mix / proportion Tackling equip- B Visual Random RANDOM Foundation Foundation Plan Site record
ment Plan
2.8.3 Check the placement, thickness Tackling equip- B Visual Random RANDOM Foundation Foundation Plan Site record
of plaster, line & level of plaster ment Plan
2.8.4 Curing B Visual 100% RANDOM Visual check Visual check for Site record
for min 7 days min 7 days
Legends :
“CLASS OF CHECK:
A -- CRITICAL -- TO BE WITNESSED BY PIA SITE AND SURVEILLANCE BY PIA, CC.
B -- MAJOR -- TO BE WITNESSED BY CONTRACTOR AND PIA SITE
C-- MINOR -- TO BE WITNESSED BY CONTRACTOR AND SURVEILLANCE BY PIA SITE”
V : Verify
W : Witness
EIC : Engineer In Charge
63
64
FIELD QUALITY PLAN-- PSC POLES (11KV& LT), POLE EARTHING AND GUY
ERECTION
Item: PSCC Poles(11KV& LT)
QP No:
Contractor’s Name:
REV.No:
Sub Contractor/ agency Name & Address:
Sub-system: POLE ERECTION ,EARTHING, GUY ERECTION DATE:
PAGE:
SL.NO MAIN ACTIV- CHARAC- CLASS OF TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE FORMAT OF RE MARKS
ITY& OPERA- TERISTICS CHECK CHECK OF CHECK OF CHECK ENCE NORMS RECORD
TION / INSTRU- - CONTRAC- - TPIA/REC/ DOCUMENT
MENTS TOR/PQCC NQM
1 RECEIPT AND 1) RECEIPT C VISUAL 100% RANDOM SUPPLIER CORRELATION OF SUPPLIER TC POLES WHICH ARE
STORAGE AT STORES TC THE LOT RECEIVED INSPECTED AND
WITH THE TC CLEARED BY PIA
SHALL ONLY BE AC-
CEPTED ON RECEIPT
2) VISUAL C VISUAL 100% RANDOM BROKEN, DAMAGED SITE REGISTER
INSPECTION POLES SHALL BE
STACKED SEPA-
RATELY
3) PROPER C VISUAL 100% RANDOM UTILITY / “1)POLES SHALL BE SITE REGISTER
STORAGE REC SPECI- STACKED IN SUCH
FICATION or A MANNER THAT
AS PER AC- BROAD SIDE IS
CEPTANCE VERTICAL.
NORMS 2)EACH TIER IN THE
STACK IS SUPPORT-
ED ON WOODEN
SLEEPERS LOCAT-
ED AT 1.2Mtr APART,
WOODEN SUP-
PORTS ALIGNED IN
VERTICAL LINE. “
SL.NO MAIN ACTIV- CHARAC- CLASS OF TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
ITY& OPERA- TERISTICS CHECK CHECK OF CHECK OF CHECK ENCE RECORD
MENTS TOR/PQCC NQM
2 TRANSPOR- TRANSPOR- C VISUAL 100% - UTILITY “1)POLES SHALL BE
TATION OF TATION SPECIFICA- TRANSPORTED WITH
POLES TION or AS BROAD FACES PLACED
PER AC- VERTICALLY
CEPTANCE 2)SUPPORTS ARE LO-
NORMS CATED AT 1.2Mtr APART
THROUGH OUT THE
LENGTH OF THE POLE”
3 PRE INSTAL- AVAIL- C VISUAL 100% RANDOM UTILITY / “1)ENSURE APPROVED SITE REGISTER
LATION ABILITY OF CHECK REC SPECI- DRAWINGS FOR INSTAL-
APPROVED FICATION or LATION OF THE POLES
DRAWINGS AS PER AC- ARE AVAILABLE AT WORK
ALL CON- CEPTANCE PLACE
STRUCTION- NORMS 2)ENSURE ALL CON-
AL MATE- STRUCTION MATERIAL
RIAL. LIKE BOULDERS, SAND ,
CEMENT , STONE CHIPS
ARE ALSO AVAILABLE AT
WORK PLACE “
AVAILABILITY C VISUAL 100% 100% ROUTE SITE REGISTER
OF ROUTE SURVEY
SURVEY MAP REPORT
AT WORK
PLACE
4.INSALATION OF POLES
4.1 EXCAVATION 4.1.1) C VISUAL 100% RANDOM UTILITY / PIT LONGITUDINAL AXIS SITE REGISTER “CONTROLLED
OF PIT MANUAL REC SPECI- SHOULD BE IN THE DI- BLASTING IS
EXCAVATION FICATION or RECTION OF THE LINE PERMITTED IN
/ CON- AS PER AC- CASE OF HARD
TROLLED CEPTANCE OR ROCKY SOILS
BLASTING NORMS (IN CASE OF
INHABITED LOCA-
TION DRILLING/
CHIPPING TO BE
RESORTED TO)”
65
66
SL.NO MAIN ACTIV- CHARAC- CLASS OF TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
ITY& OPERA- TERISTICS CHECK CHECK OF CHECK OF CHECK ENCE RECORD
MENTS TOR/PQCC NQM
4.1.2 )SIZE C DIMEN- 100% RANDOM UTILITY / 0.6M X 1.2M (OR) SITE REGISTER IN HARD ROCK LOCA-
OF PIT SIONAL REC SPECI- 0.6Dia X 1.5M Depth TIONS ONE Mtr. DEEP
FICATION or HOLE AND Dia OF 1.2
AS PER AC- TIMES THE BOTTOM
CEPTANCE DIMENSION OF THE
NORMS POLE.
4.1.3) PLANT- C DIMEN- 100% 5% UTILITY / 1.5 m ABOVE PRE- SITE REGISTER IN CASE OF BLACK
ING DEPTH SIONAL REC SPECI- CAST SLAB COTTON & WET SOILS
IN GROUND FICATION or PLANTING DEPTH
AS PER AC- INCREASED BY 0.2 Mtr
CEPTANCE
NORMS
4.2 BASE FOUN- BASE CON- C MEA- 100% 5% UTILITY / M-15 GRADE SIZE SITE REGISTER EQUIVALENT SIZE
DATION CRETE SURE- REC SPECI- 0.45M X 0.45M X STONE PLATE CAN
MENT FICATION or 0.075 m ALSO BE USED
AS PER AC- WHERE EVER FOUND
CEPTANCE ECONOMICAL
NORMS
4.3 POLE EREC- 4.3.1) POLE C VISUAL 100% RANDOM UTILITY / “1)POLES SHALL BE
TION ERECTION REC SPECI- LIFTED TO THE PIT
FICATION or WITH THE HELP OF
AS PER AC- WOODEN SUP-
CEPTANCE PORTS
NORMS 2)THE POLE SHALL
BE KEPT IN VERTI-
CAL POSITION WITH
THE HELP 25mm
MANILA ROPES.”
4.3.2) ALIGN- C SPIRIT 100% RANDOM UTILITY / SITE REGISTER
MENT & LEVEL REC SPECI-
VERTICAL- FICATION or
ITY IN BOTH AS PER AC-
DIRECTIONS CEPTANCE
NORMS
SL.NO MAIN CHARACTERISTICS CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ACTIVITY& / INSTRUMENTS OF CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
OPERATION CHECK - CON- - TPIA/REC/
TRACTOR/ NQM
PQCC
4.3.3) BACK FILLING C VISUAL 100% RANDOM UTILITY / WITH BRICK SITE REGISTER TEMPORARY ANCHORS
REC SPECI- BATS AND SHALL BE REMOVED
FICATION or COMPACTED IN ONLY AFTER THE POLE
AS PER AC- LAYERS IS SET IN THE FOUNDA-
CEPTANCE TION AFTER COMPACT-
NORMS ING THE SOIL.
4.3.4) CONCRETING C “MEA- 100% 10% UTILITY / SITE REGISTER AT ALL TAPPING POINTS,
OF FOUNDATIONS SURE REC SPECI- DEAD END POLES,
EMENT” FICATION or AT DT LOCATIONS, AT
AS PER AC- ALL POINTS AS PER
CEPTANCE REC CONSTRUCTION
NORMS DRAWING AT 1 km OF
LAST JAMA FILLED
STRUCTURE, BOTH
SIDE POLES OF NALLA
CROSSINGS, ROAD
CROSSING, RAILWAY
CROSSINGS, AT DP , 4P
STRUCTURE.
5.1) COIL TYPE C VISUAL 100% 5% UTILITY / REC CON- SITE REGISTER
EARTHING REC SPECI- STRUCTION
FICATION or STANDARD J-1
AS PER AC-
CEPTANCE
NORMS
6 COIL TYPE a) EXCAVATION OF C VISUAL/ 100% RANDOM UTILITY / REF: REC SITE REGISTER
EARTHING PIT SIZE (DIA-600 X DIMEN- REC SPECI- CONSTRUC-
INSTALLA- 1500 mm) SIONAL FICATION or TION STAN-
TION AS PER AC- DARD -J-1
CEPTANCE
NORMS
b)INSTALEARTHING C VISUAL 100% RANDOM UTILITY / ENSURE THE SPIRAL
SPIRAL REC SPECI- WIRE IS 4mm GI WIRE
FICATION or
AS PER AC-
CEPTANCE
67
NORMS
68
SL.NO MAIN CHARACTERISTICS / CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE- RE MARKS
ACTIVITY& INSTRUMENTS OF CHECK OF CHECK OF CHECK DOCUMENT NORMS CORD
TRACTOR/ NQM
PQCC
c) FILL THE PIT B VISUAL 100% RANDOM UTILITY / REC
WITH ALTERNATE SPECIFICA-
LAYERS OF 300mm TION or AS
WITH CHARCOAL PER ACCEP-
AND SALT UPTO 1.2 TANCE NORMS

Mtr.OF DEPTH FROM
BOTTOM OF THE
PIT.
d) CONNECTION C VISUAL 100% RANDOM UTILITY / REC
BETWEEN THE SPI- SPECIFICA-
RAL WIRE AND POLE TION or AS
EARTH WIRE PER ACCEP-
TANCE NORMS
6.1) PIPE/ ROD TYPE C VISUAL 100% 5% UTILITY / REC REC CON- SITE REGISTER AT BOTH SIDES
EARTHING SPECIFICA- STRUCTION OF RAILWAY,
TION or AS STANDARD J-2 ROAD, DRAIN,
PER ACCEP- TELECOM, RIVER
TANCE NORMS CROSSINGS
7 PIPE TYPE a) EXCAVATION OF C VISUAL 100% RANDOM UTILITY / REC REF: REC CON- SITE REGISTER
EARTHING PIT SIZE BY 0.6M Dia SPECIFICA- STRUCTION
INSTALLA- X 2.7M DEPTH TION or AS STANDARD- J-2
TION PER ACCEP-
TANCE NORMS
b) INSTALL 40 Dia GI C VISUAL 100% RANDOM UTILITY / REC
PIPE WITH 12 Dia SPECIFICA-
HOLES IN THE PIT. TION or AS
PER ACCEP-
TANCE NORMS
c) FILL THE PIT WITH B VISUAL 100% RANDOM UTILITY / REC
ALTERNATE LAYERS SPECIFICA-
OF 300mm CHAR TION or AS
COAL AND SALT. PER ACCEP-
TANCE NORMS
SL.NO MAIN CHARACTERISTICS / CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ACTIVITY& INSTRUMENTS OF CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TRACTOR/ NQM
PQCC
d) CONNECTION C VISUAL 100% RANDOM UTILITY / REC
BETWEEN THE PIPE SPECIFICA-
AND POLE WITH TION or AS
8mm SWG WIRE PER ACCEP-
TANCE NORMS
8 STAY / GUY 8.1) LOCATION FOR C VISUAL 100% 5% UTILITY / REC THE GUY SETS ARE
ERECTION THE GUY SETS SPECIFICA- ERECTED AT ANGLE
TION or AS LOCATIONS , DEAD
PER ACCEP- END LOCATIONS , T
TANCE NORMS - Off POINTS , STEEP
GRADIENT LOCA-
TIONS, DOUBLE POLE
STRUCTURES.
8.2) EXCAVATION OF C DIMEN- 100% 5% UTILITY / REC REC CON-
PIT SIZE 0.5M X 0.5M SIONAL SPECIFICA- STRUCTION
X 1.6M TION or AS STANDARD G-1
PER ACCEP-
TANCE NORMS
8.3)SIZING OF AN- C DIMEN- 100% 5% UTILITY / REC REC CON-
CHOR PLATE SIONAL SPECIFICA- STRUCTION
TION or AS STANDARD K-1
PER ACCEP-
TANCE NORMS
8.4)GROUTING OF C DIMEN- 100% 5% UTILITY / REC IF GUY WIRE IS
ANCHOR PLATE AND SIONAL SPECIFICA- FOUND HAZARD-
ANCHOR ROD WITH TION or AS OUS IT SHOULD BE
EARTH FILLING PER ACCEP- PROTECTED WITH
TANCE NORMS ASBESTOS PIPE FILL
WITH CONCRETE
8.5)ANGLE BE- B “MEA- 100% 5% UTILITY / REC REC CON-
TWEEN STAY WIRE SURE SPECIFICA- STRUCTION
AND POLE EMENT” TION or AS STANDARD G-1
PER ACCEP-
TANCE NORMS
69
70
SL.NO MAIN CHARACTERISTICS / CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ACTIVITY& INSTRUMENTS OF CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TRACTOR/ NQM
PQCC
8.6)ERECTION OF C VISUAL 100% 50% UTILITY / REC REC CON- GUY INSULATORS
GUY INSULATOR SPECIFICA- STRUCTION ARE ERECTED AT
TION or AS STANDARD G-1 HEIGHT OF 3050 mm
PER ACCEP- FROM THE GROUND .
TANCE NORMS
8.7) ERECTION C VISUAL 100% 50% UTILITY / REC REC CON- TURN BUCKLE ARE
TURNBUCKLE SPECIFICA- STRUCTION MOUNTED HALF WAY
TION or AS STANDARD G-1 IN THE WORKING PO-
PER ACCEP- SITION , THUS GIVING
TANCE NORMS THE Max. MOVEMENT
FOR TIGHTENING
AND LOOSENING
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
FIELD QUALITY PLAN--ERECTION OF 11KV POLE ACCESSORIES
Contractor’s Name: Item: ERECTION OF 11KV POLE ACCESSORIES FQP No:
Sub Contractor/ agency Name & Address: Sub-system: G.I COMPONENTS, INSULATORS, HARDWARE FIT- REV.No:
TINGS, DANGER BOARDS, ANTI-CLIMBING DEVICES, GUARDING
DATE:
PAGE:
MS GALVANIZED COMPONENTS
SL.NO MAIN ACTIV- CHARAC- CLASS OF TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ITY& OPERA- TERISTICS/ CHECK CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TION INSTRUMENTS - CONTRAC- - TPIA/REC/
TOR/PQCC NQM
1 RECEIPT AND 1) RECEIPT C VISUAL 100% RANDOM CORRELATION STORES REG- COMPONENTS
STORAGE AT STORES CHECK OF THE LOT ISTER WHICH ARE
RECEIVED WITH INSPECTED
TC AND CLEARED
BY PIA SHALL
ONLY BE AC-
CEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM DAMAGED AND STORES REG-
INSPECTION CHECK GALVANIZATION ISTER
DEFECTIVE
COMPONENTS
ARE TO BE
STACKED SEPA-
RATELY
3) PROPER 0 VISUAL 100% RANDOM UTILITY / REC ALL G.I. COMPO- STORES REG-
STORAGE CHECK SPECIFICA- NENTS SHOULD ISTER
TION or AS PER BE STACKED
ACCEPTANCE ON WOODEN
NORMS SLEEPERS AND
THE STORAGE
AREA SHALL BE
FREE FROM WA-
TER LOGGING
71
72
SL.NO MAIN ACTIV- CHARAC- CLASS OF TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ITY& OPERA- TERISTICS/ CHECK CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TION INSTRUMENTS - CONTRAC- - TPIA/REC/
TOR/PQCC NQM
2 FIXING OF MS 1) V- CROSS C VISUAL 100% 10% UTILITY / REC AS PER AP- SITE REGIS- CROSS ARMS
COMPONENTS ARM WITH CHECK SPECIFICA- PROVED DRAW- TER ARE TO BE
CROSS ARM TION or AS PER ING FIXED AT THE
BACK CLAMP ACCEPTANCE MARKINGS
NORMS PROVIDED ON
THE POLES
2) HORIZON- C WATER 100% 10% APPROVED APPROVED
TAL ALIGN- LEVEL DRAWING DRAWING
MENT OF
CROSS ARMS
WITH POLE
3) TOP CLEAT C VISUAL 100% 10% UTILITY / REC AS PER AP- SITE REGIS- TOP CLEATS
WITH BACK CHECK SPECIFICA- PROVED DRAW- TER ARE TO BE
CLAMP TION or AS PER ING FIXED AT THE
ACCEPTANCE MARKINGS
NORMS PROVIDED ON
THE TOP OIF
THE POLE
4) VERTICAL C WATER 100% 10% APPROVED APPROVED
ALIGNMENT LEVEL DRAWING DRAWING
OF TOP CLEAT
WITH POLE
5) TIGHT- C ERECTION 100% 10% APPROVED THE COMPO- SITE REGIS-
ENING MS CHECK DRAWING NENTS SHOULD TER
COMPONENTS BE FIXED RIGID
WITH NUTS, ENOUGH TO
BOLTS AND WITH STAND ALL
WASHERS THE FORCES
INSULATORS WITH PINS
3 RECEIPT AND 1) RECEIPT C VISUAL 100% RANDOM UTILITY / REC CORRELATION SITE REGIS- COMPONENTS
STORAGE AT STORES CHECK SPECIFICA- OF THE LOT TER WHICH ARE
TION or AS PER RECEIVED WITH INSPECTED AND
ACCEPTANCE THE CHP DE- CLEARED BY
NORMS SCRIPTIONS PIA SHALL ONLY
BE ACCEPTED
ON RECEIPT
SL.NO MAIN ACTIV- CHARACTERIS- CLASS OF TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ITY& OPERA- TICS/ INSTRU- CHECK CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TION MENTS - CONTRAC- - TPIA/REC/
TOR/PQCC NQM
2) VISUAL C VISUAL 100% RANDOM THE SURFACE STORES REG- DAMAGED IN-
INSPECTION CHECK OF THE INSULA- ISTER SULAOTRS ARE
TORS ARE TO TO BE STACKED
BE THOROUGH- SEPARATELY
LY CHECKED
AND CLEANED
,
THREADING OF
THE INSULATOR
THIMBLE TO BE
CHECKED
3) PROPER C VISUAL 100% RANDOM STANDARD STORES REG-
STORAGE CHECK PRACTICE ISTER
4 FIXING OF 1) CHECK C VISUAL 100% RANDOM UTILITY / REC AS PER AP- SITE REGIS- AT GROUND
INSULATORS THREADING CHECK SPECIFICA- PROVED DRAW- TER LEVEL THIS
OVER THE PINS TION or AS PER ING PREASSEMBLY
AND INSULA- ACCEPTANCE CHECK IS DONE
TOR THIMBLES NORMS FOR PROPER AS-
AND CHECK SEMBLY
THE ALIGN-
MENT OF PIN
WITH INSULA-
TOR
2) ASSEMBLING C VISUAL 100% RANDOM APPROVED APPROVED
THE GI PIN AND DRAWING DRAWING
INSULATORS
3) FIXING THE C VISUAL 100% RANDOM UTILITY / REC AS PER AP- SITE REGIS- ON ALL THE
PIN INSULA- CHECK SPECIFICA- PROVED DRAW- TER POLES IN THE
TOR TO THE TION or AS PER ING STRAIGHT LINE
CROSSARMS ACCEPTANCE PIN INSULATORS
AND POLE TOP NORMS SHALL BE USED.
BRACKET DISC INSULATORS
ARE USED AT
DEAD END AND
ANGLE LOCA-
TIONS
73
74
SL.NO MAIN ACTIV- CHARACTERIS- CLASS OF TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ITY& OPERA- TICS/ INSTRU- CHECK CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
TION MENTS - CONTRAC- - TPIA/REC/
TOR/PQCC NQM
4) CHECK THE B DIMEN- RANDOM RANDOM UTILITY / REC APPROVED FOR CHECKING
CLEARANCES SIONAL SPECIFICA- DRAWING THE CLEARANCES
BETWEEN THE TION or AS PER SUITABLE TEM-
INSULATORS ACCEPTANCE PLATE/ JIGS ARE
NORMS TO BE USED
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
FIELD QUALITY PLAN FOR ISOLATOR, AB ITEM : ERECTION WORK
SWITCH/DO FUSE SUB SYSTEM : ISO/AB SWITCH/ DOFUSE
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERISTICES / Type of Check Instruments Class QUANTUM QUANTUM Reference Docu- “Format Of Remarks
ITEMS OF CHECK OF CHECK ments & Acceptance Records”
- CONTRAC- - TPIA/REC/ Standard
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
1 RECEIPT & STORAGE
1.1 Receiving inspection V - B 100% RANDOM Delivery Challan MRC
(Completeness of docu-
ments, test certificates,
instruction manual etc.)
1.3 Visual exmination for V - B 100% RANDOM Packing list / Instruc- -
damage & defects tion Manual
1.4 Proper storage V - B 100% RANDOM Instruction Manual -
2 PRE INSTALLATION
2.1 Availability of instruction V - B 100% RANDOM List of approved -
manual and drawing, drawing / Instruction
lifting arrangement Manuals
2.2 Availability of all materials V - B 100% RANDOM Packing list, Approved -
drawing & Bill Of
Material
2.3 Foundation (If required) V - B 100% RANDOM Civil foundation -
drawing
2.4 Verticality of support V - B 100% 50% GA/ Structural draw- -
structure ing
3 INSTALLATION
75
3.1 Rating plate details V - B 100% RANDOM instruction manual Site record
76
TOR/PQCC NQM
3.2 Check for proper slinging V - B 100% RANDOM Instruction Manual -
& lifting
3.3 Check for the tightness of V - B 100% 50% Instruction Manual -
base bolts & other bolted
joints preferably by torque
wrench.
3.4 Check level & alignment V - B 100% 50% Instruction Manual -
of the base, housing as-
sembly and flanges.
3.5 Ensure proper erection V - B 100% 50% Instruction Manual Site record
of poles, main blade &
drive assembly as per
approved drgs.
3.6 Check for the alignment V - B 100% 50% Instruction Manual Site record
of isolator and verticality
of isolator / AB switch /
DO Fuse.
3.7 Check for the clearance V - B 100% 50% As per IS 10118 -
between live part to earth.
3.8 Check for no vibration V - B 100% 50% Instruction Manual -
or rotation of contacts of
insulators during isolator
operation. (Electrical &
Mechanical)
3.9 Check for the provision of V - B 100% 50% Instruction Manual -
earthing and earth con-
nection.
3.10 Check operation of the V - B 100% 50% Instruction Manual -
isolator by rotating one of
the insulator stack manu-
ally and adjust the length
of the crossed tandem as-
sembly to ensure proper
engagement of contacts
during closing.
TOR/PQCC NQM
4 PRE COMMOSSIONING
4.1 Check for visual damage V - B 100% 50% Instruction Manual TC
to any parts including
porcelain isolator.
4.2 Check manual / opera- V - B 100% 50% Instruction Manual TC
tion and inter locks.
4.3 IR Value Test Megger B 100% 50% Instruction Manual TC
a. Between each pole to
earth.
4.4 Ground connections V - B 100% 50% Instruction Manual TC
4.5 Check continuity Electrical Multimeter B 100% 50% Instruction Manual Site Record

Legends :
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
TC : Test Certificate EIC : Engineer In Charge
MRC : Material Reciept Certificate
V : Visual
77
78
FIELD QUALITY PLAN FOR LA ITEM : ERECTION WORK
SUB SYSTEM : Lighning Arrestor
QAP NO. :
REV. NO.:
Sr. No. CHARACTERISTICES / Type of Instruments Class QUANTUM OF QUANTUM OF Reference Docu- “Format Of Remarks
ITEMS Check CHECK - CON- CHECK - TPIA/ ments & Accep- Records”
TRACTOR/PQCC REC/ NQM tance Standard
1 2 3 4 5 6 7 8 9
1 RECEIPT & STORAGE
1.1 Receiving inspection V - B 100% RANDOM Delivery Challan MRC
(Completeness of docu-
1.3 Visual exmination for V - B 100% RANDOM Packing list / In- -
damage & defects struction Manual
2 PRE INSTALLATION
manual and drawing, drawing / Instruc-
lifting arrangement tion Manuals
2.2 Availability of all materi- V - B 100% RANDOM Packing list, Ap- -
als proved drawing &
Bill Of Material
2.3 Verticality of support V - B 100% 50% GA/ Structural -
structure drawing
3 INSTALLATION
3.2 Check cleanliness of Test Meggar B 100% 10% Instruction manual -
surfaces of the ar-
rester and check Megger
value.
3.3 Check base of the surge V - B 100% 50% Instruction manual -
arrestor.
Sr. No. CHARACTERISTICES / Type of Instruments Class QUANTUM OF QUANTUM OF Reference Docu- “Format Of Remarks
ITEMS Check CHECK - CON- CHECK - TPIA/ ments & Accep- Records”
1 2 3 4 5 6 7 8 9
3.4 Check the tightness of V - B 100% 50% Instruction manual -
equipment base with
structure.
3.5 Ensure that the explo- V - B 100% 50% Instruction manual -
sion vent of the LA is
away from adjacent
critical equipment.
3.6 Check earthing provision V - B 100% 50% Instruction manual -
and connection tight-
ness.
3.7 Check clearance be- V - B 100% 50% Instruction manual -
tween live part to earth
part.
3.8 Check overall alignment V - B 100% 50% Instruction manual -
of LA.
3.9 Mounting height of LA Measure - B 100% RANDOM Instruction manual Site record
4 PRE COMMISSIONING
4.1 IR Value test Test Meggar A 100% 10% Instruction manual TC
4.2 Check for resistance of Test - B 100% 10% Instruction manual TC
ground connection.
4.3 Earth continuity test Test Earth Megger B 100% 10% Instruction manual TC
4.4 Final Document review V - B 100% RANDOM instruction manual / TC
final document list

Legends :
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
V : Visual
79
80
FIELD QUALITY PLAN FOR PAINTING ITEM : ERECTION WORK
SUB SYSTEM : PAINTING
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERIS- Type of Instruments Class QUANTUM OF QUANTUM OF Reference Docu- “Format Of Remarks
TICES / ITEMS Check CHECK - CON- CHECK - TPIA/ ments & Accep- Records”
1 2 3 4 5 7 8 9
1 RECEIPT & STOR-

AGE
1.1 Recveiving inspection V C 100% RANDOM Delivery Challan & MRC
Specification
1.2 Proper storage V C 100% RANDOM 5% Site Records
2 PAINTING
2.1 De rusting from struc- V Wire Brush, B 100% RANDOM As per EIC -
tutres & other rusted emery paper
part of the equipment
2.2 Red oxide zinc V Paint brush B 100% RANDOM As per EIC / IS Site Records
chromate paint on 2074
steel structures - Two
Coats
2.3 Synthetic enamel V Paint brush B 100% RANDOM As per EIC / IS Site Records
paint - Two Coats or 2932
more coats
2.4 Aluminimum Paint V Paint brush B 100% RANDOM As per EIC / IS Site Records
- Two Coats or more 2339
coats
2.5 Final document - - B 100% RANDOM Final document list Site Records
review

Legends :
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
MRC : Material Reciept Certificate V : VISUAL
FIELD QUALITY PLAN
Item: ERECTION OF BPL CONNECTION

Sub-system:
SL.NO MAIN CHARACTERIS- CLASS OF TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE FORMAT OF RE MARKS
ACTIVITY& TICS / INSTRU- CHECK CHECK OF CHECK OF CHECK DOCUMENT NORMS RECORD
OPERATION MENTS - CONTRAC- - TPIA / REC
TOR/ PQCC / NQM
SECTION 1 : BOUGHT OUT ITEMS OF BPL CONNECTION
1 RECEIPT 1) RECEIPT AT C VISUAL 100% RANDOM APPROVED APPROVED MAKE STORES
AND STOR- STORES CHECK BOM AND OF THE ITEM REGISTER
AGE APPROVED
DRAWING
2) VISUAL IN- C VISUAL 100% RANDOM DAMAGED AND DE- STORES THE METER
SPECTION CHECK FECTIVE COMPO- REGISTER BOARD SHALL BE
NENTS ARE TO BE OF TEAK WOOD
REPLACED WITH QUALITY OR
GOOD ONE HARD WOOD
3) PROPER C VISUAL 100% RANDOM STANDARD STANDARD PRAC- STORES
STORAGE CHECK PRACTICE TICE REGISTER
SECTION : 2 FIXING OF BOARDS AND ACCESSORIES
2 FIXING OF 1) IDENTIFYING C VISUAL 100% RANDOM AS PER AS PER APPROVED SITE REGIS- CLEARANCE
BOARDS AND MARKING CHECK SPECIFICA- DRAWING TER SHALL BE
AND AC- THE POSITIONS TION MAINTAINED AS
CESSORIES WHERE THE PER APPROVED
COMPONENTS DRAWING AND
ARE TO BE AS PER SPECIFI-
ERECTED CATION
2) FIXING THE C VISUAL 100% RANDOM AS PER AS PER APPROVED SITE REGIS- THE SURFACE
SERVICE SUP- CHECK SPECIFICA- DRAWING TER OF ALL SUP-
PORTS AND TION PORTS SHOULD
GUYS BE CLEANED .
81
82
TOR/ PQCC / NQM
“3) FIXING OF C DIMEN- 100% RANDOM AS PER AS PER APPROVED SITE REGIS-
THE WOODEN SIONAL SPECIFICA- DRAWING TER
BOARDS TION
( METER BOARD
AND SWITCH
BOARD )”
4) FIXING OF ALL C VISUAL 100% RANDOM AS PER AS PER APPROVED SITE REGIS-
OTHER ACCES- CHECK SPECIFICA- DRAWING TER
SORIES TION
SECTION : 3 STRINGING OF SERVICE CABLE
3 STRINGING 1) HANDLING OF C VISUAL 100% RANDOM AS PER CABLE SHOULD SITE REGIS- CABLE SURFACE
OF SERVICE THE CABLE CHECK SPECIFICA- NOT BE DRAGGED TER SHALL BE FREE
CABLE TION ON THE GROUND FROM FAULTS,
FLAWS e.t.c
2) SEQUENCE C VISUAL 100% RANDOM AS PER SEQUENCE OF SITE REGIS-
OF CABLE EREC- CHECK SPECIFICA- RUNNING OUT TER
TION TION SHALL BE FROM
TOP TO BOTTOM,
i.e.. THE TOP CABLE
SHALL RUN OUT
FIRST, FOLLOWED
BY THE SIDE
CABLES
3) FIX THE G.I C VISUAL 100% RANDOM AS PER SPECIFICATION / SITE REGIS-
WIRE OF SER- CHECK SPECIFICA- AS PER APPROVED TER
VICE CABLE TO TION DRAWING
CLAMPS
4) CHECK THE C VISUAL 100% RANDOM AS PER AS PER THE STAN- SITE REGIS-
TIGHTNESS OF CHECK SPECIFICA- DARD PRACTICE TER
SERVICE CABLE TION
WITH CLAMPS
TOR/ PQCC / NQM
5) CHECK C VISUAL 100% RANDOM AS PER THE AS PER IE RULES SITE REGIS- THE MINIMUM
THE GROUND CHECK REC SPECIFI- TER GROUND CLEAR-
CLEARANCES CATIONS ANCES SHOULD
AFTER EREC- BE MAINTAINED
TION OF THE
SERVICE CABLE
SECTION : 4 EARTHING ARRANGEMENT
4 EARTHING 1) LOCAL C VISUAL 100% RANDOM STANDARD IS 3043 SITE REGIS-
ARRANGE- EARTHING OF CHECK PRACTICE / IS TER
MENT BPL HOUSE 3043
HOLD
2) EARTHING C VISUAL 100% RANDOM STANDARD IS 3043 SITE REGIS-
OF GI SUPPORT CHECK PRACTICE / IS TER
WIRE 3043
SECTION : 5 CHARGING OF BPL CONNECTION
4 CHARGING 1) CHECK THE C TEST 100% RANDOM STANDARD STANDARD PRAC- SITE REGIS-
OF BPL CONTINUITY OF PRACTICE TICE TER
CONNEC- CONNECTION
TION 2) CONNECTION C VISUAL 100% RANDOM STANDARD STANDARD PRAC- SITE REGIS- TAKE LINE
OF SERVICE CHECK PRACTICE TICE TER CLEAR ON POLE
LINE TO THE FROM WHICH
POLE SERVICE LINE TO
BE TAPPED
3) CHARGING OF C VISUAL 100% RANDOM STANDARD STANDARD PRAC- SITE REGIS- CHECK FOR ANY
SERVICE CON- CHECK PRACTICE TICE TER ABNORMALITIES
NECTION AT THE BOARD
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
83
84
FIELD QUALITY PLAN FOR VCB
SUB SYSTEM :
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERISTICS / ITEMS Type of Instruments Class QUANTUM QUANTUM Reference Docu- “Format Of Remarks
Check OF CHECK OF CHECK ments & Accep- Records”
- CONTRAC- - TPIA/REC/ tance Standard
TOR/PQCC NQM
1 2 3 4 5 6 7 8 9
1 RECEIPT & STORAGE

1.1 Receiving inspection (Complete- V - B 100% RANDOM Delivery Challan MRC
ness of documents, test certificates,
1.3 Visual exmination for damage and V - B 100% RANDOM Packing list / Instruc- -
defects tion Manual
2 PRE INSTALLATION
2.1 Availability of instruction manual and V - B 100% RANDOM List of Approved -
drawing, lifting arrangement drawing/ Instruction
Manual
2.2 Availability of all materials V - B 100% RANDOM Packing list ,Ap- -
proved drawing & Bill
of Material
2.3 VCB foundation V - B 100% RANDOM Civil foundation -
drawing
2.4 VCB Support structure ( Level & V - B 100% 50% GA/ Structural draw- -
Verticality ) ing
3 INSTALLATION
3.1 Before erection check adequacy of V - B 100% RANDOM instruction manual -
lifting device.
TOR/PQCC NQM
3.2 Ensure that breaker are V - B 100% RANDOM instruction manual -
erected with proper handling
equipment, check slings,
dereck/tripod & rope .
3.3 Ensure erection has been V - B 100% RANDOM GA / equipment detail -
done as per approved drawing drawing
and manual.
3.4 Check for Individual pole and V - B 100% 50% instruction manual -
CB alignment.
3.5 Check for the tightness of pole V - B 100% 50% instruction manual -
base bolt with structure.
3.6 Check for the checknut tight- V - B 100% 10% instruction manual -
ness of tie rod. (if applicable)
3.7 Check for cable termination, V - B 100% 50% instruction manual -
ferrules and cable tags are
provided (with proper lugs and
glands)
3.8 Lubricate all the moving parts V - B 100% RANDOM instruction manual -
of the CB.
3.9 Earthing of support structure & V - B 100% 50% instruction manual -
VCB frame.
4 PRE-COMMISSIONING
4.1 Check correct installation of V - B 100% 50% instruction manual -
circuit breaker & operating
mechanism as per instruction
manual.
4.2 Insulation resistance of each Test Megger A 100% 10% instruction manual TC
pole
4.3 Insulation resistance of control Test Megger A 100% 10% instruction manual TC
circuits, motor etc.
85
86
TOR/PQCC NQM
4.4 Resistance of closing & trip- Test Multimeter A 100% 10% instruction manual TC
ping coils.
4.5 Minimum pick up volts of coils Test Multimeter A 100% 10% instruction manual TC
4.6 Contact resistance Test Multimeter A 100% 10% instruction manual TC
4.7 Breaker closing & tripping time V - A 100% 10% instruction manual TC
4.8 Functional checking of all ac- Test Multimeter B 100% 10% instruction manual TC
cessories.
4.9 Functional checking of control Test Multimeter B 100% 10% instruction manual TC
circuits, tripping through pro-
tective relays and auto reclose
operation.
4.10 Final document review V - B 100% RANDOM instruction manual/fi- TC
nal document list

Legends :
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
V : Visual
FIELD QUALITY PLAN
Item: DTR STRUCTURE AND COMPONENTS

Sub-system: ERECTION TRANSFORMER STRUCTURE
SECTION - I : MS GALVANIZED COMPONENTS

S. MAIN CHARAC- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
NO ACTIVITY& TERISTICS/ OF CHECK OF CHECK OF CHECK ENCE RECORD
OPERA- INSTRU- CHECK - CONTRAC- - TPIA/REC/ DOCUMENT
TION MENTS TOR/PQCC NQM
1 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE SITE REGISTER COMPONENTS WHICH
AND STOR- AT STORES CHALLAN LOT RECEIVED WITH ARE INSPECTED AND
AGE THE DELIVERY CHAL- CLEARED SHALL ONLY
LAN / MDCC DESCRIP- BE ACCEPTED
TIONS
2) VISUAL C VISUAL 100% RANDOM DAMAGED AND GALVA- STORES REGIS-
INSPECTION NISATION DEFECTIVE TER
COMPONENTS ARE TO
BE STACKED SEPA-
RATELY
3) PROPER C VISUAL 100% RANDOM UTILITY / ALL G.I. COMPONENTS STORES REGIS-
STORAGE REC SPECI- SHOULD BE STACKED TER
FICATION or ON WOODEN SLEEP-
AS PER AC- ERS AND THE STOR-
CEPTANCE AGE AREA SHALL BE
NORMS FREE FROM WATER
LOGGING
2 FIXING OF 1) CHECK C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER BOTH THE POLES
MS COM- THE ALIGN REC SPECI- DRAWING SHOULD BE PARALLEL
PONENTS MENT OF FICATION or TO EACH OTHER AND
TWO POLES AS PER AC- SHOULD BE PLANTED
CEPTANCE AT SAME DEPTH
NORMS
2) FIX THE C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER CHECK THE ALIGNMENT
TOP CHAN- REC SPECI- DRAWING OF THE TOP CHANNEL
NEL FICATION or WITH THE POLE
AS PER AC-
CEPTANCE
87
NORMS
88
3) FIX THE C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER THESE FISH PLATE
FISH PLATE REC SPECI- DRAWING SHOULD BE PLACED
FICATION or RIGIDLY AND HOLES
AS PER AC- ARE TO BE CHECKED
CEPTANCE
NORMS
3) FIX THE C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER ANGLES SHOULD BE
BELTING REC SPECI- DRAWING FIXED FROM SPECIFIED
ANGLES FICATION or FROM GROUND
WITH BELT- AS PER AC-
ING ANGLE CEPTANCE
BACK NORMS
CLAMP
4) HORIZON- C DIMEN- 100% RANDOM APPROVED APPROVED DRAWING SITE REGISTER
TAL ALIGN- SIONAL DRAWING
MENT OF
THE BELT-
ING ANGLE
WITH
POLES
5) FIX THE C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER THE BOLTS AND NUTS
BRACING REC SPECI- DRAWING SHALL BE TIGHT
ANGLES FICATION or ENOUGH TO HOLD THE
WITH BRAC- AS PER AC- BRACING TO THE POLE
ING ANGLE CEPTANCE
CLAMP NORMS
6) ALIGN- C DIMEN- 100% RANDOM APPROVED APPROVED DRAWING SITE REGISTER THE ANGLE BETWEEN
MENT OF SIONAL DRAWING THE TWO BRACING
THE BRAC- SHOULD BE 900 AND
ING ANGLE SHOULD BE RIGID
WITH BELT- ENOUGH TO BEAR THE
ING ANGLES FORCES
3 STAY / GUY 8.1) LOCA- C VISUAL 100% 50% UTILITY / SITE REGISTER AS PER APPROVED
ERECTION TION FOR REC SPECI- DRAWING THE NUMBER
THE GUY FICATION or OF STAYS ARE TO BE
SETS AS PER AC- ERECTED
CEPTANCE
NORMS
8.2) EXCA- C DIMEN- 100% RANDOM UTILITY / REC CONSTRUCTION SITE REGISTER
VATION OF SIONAL REC SPECI- STANDARD G-1
PIT SIZE FICATION or
0.5M X 0.5M AS PER AC-
X 1.6M CEPTANCE
NORMS
8.3)SIZING C DIMEN- 100% RANDOM UTILITY / REC CONSTRUCTION SITE REGISTER
OF ANCHOR SIONAL REC SPECI- STANDARD K-1
PLATE FICATION or
AS PER AC-
CEPTANCE
NORMS
8.4)GROUT- C DIMEN- 100% 50% UTILITY / SITE REGISTER IF GUY WIRE IS
ING OF SIONAL REC SPECI- FOUND HAZARDOUS IT
ANCHOR FICATION or SHOULD BE PROTECT-
PLATE AND AS PER AC- ED WITH ASBESTOS
ANCHOR CEPTANCE PIPE FILL WITH CON-
ROD WITH NORMS CRETE
EARTH FILL-
ING
8.5)ANGLE B “MEA- 100% 50% UTILITY / REC CONSTRUCTION SITE REGISTER
BETWEEN SURE REC SPECI- STANDARD G-1
STAY WIRE EMENT” FICATION or
AND POLE AS PER AC-
CEPTANCE
NORMS
8.6)EREC- C VISUAL 100% 50% UTILITY / REC CONSTRUCTION SITE REGISTER GUY INSULATORS ARE
TION OF REC SPECI- STANDARD G-1 ERECTED AT HEIGHT
GUY INSU- FICATION or OF 3050 mm FROM THE
LATOR AS PER AC- GROUND .
CEPTANCE
89
NORMS
90
8.7) EREC- C VISUAL 100% 50% UTILITY / REC CONSTRUCTION SITE REGISTER TURN BUCKLE ARE
TION TURN- REC SPECI- STANDARD G-1 MOUNTED HALF WAY IN
BUCKLE FICATION or THE WORKING POSI-
AS PER AC- TION , THUS GIVING
CEPTANCE THE Max. MOVEMENT
NORMS FOR TIGHTENING AND

LOOSENING
8.8) EN- C VISUAL 100% RANDOM STANDARD APPROVED DRAWING SITE REGISTER
SURE THE PRACTICE
RIGIDNESS
OF THE
STRUC-
TURE
SECTION - II : FIXING OF INSULATORS
4 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE SITE REGISTER COMPONENTS WHICH
AND STOR- AT STORES CHALLAN LOT RECEIVED WITH ARE INSPECTED AND
AGE THE DELIVERY CHAL- CLEARED BY PIA SHALL
LAN / MDCC DESCRIP- ONLY BE ACCEPTED ON
TIONS RECEIPT
2) VISUAL C VISUAL 100% RANDOM THE SURFACE OF THE STORES REGIS- DAMAGED INSULATORS
INSPECTION INSULATOR IS TO BE TER ARE TO BE STACKED
THROUGHLY CHECKED SEPARATELY
AND CLEANED,
THE THREADING OF
THE INSULATOR IS TO
BE CHECKED
3) PROPER C VISUAL 100% RANDOM STANDARD STORES REGIS-
STORAGE PRACTICE TER
5 FIXING OF 1) CHECK C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER
INSULA- THREADING REC SPECI- DRAWING
TORS OVER THE FICATION or
PINS AND AS PER AC-
INSULA- CEPTANCE
TORS AND NORMS
CHECK THE
ALIGNMENT
OF PIN
WITH INSU-
LATOR
2) ASSEM- C VISUAL 100% RANDOM APPROVED APPROVED DRAWING
BLING THE DRAWING
GI PIN AND
INSULA-
TORS
3) FIX THE C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER PIN INSULATORS SHALL
PIN INSULA- REC SPECI- DRAWING BE TIGHTENED RIGIDLY
TOR OVER FICATION or TO WITH STAND THE
THE FISH AS PER AC- LOAD.
PLATES CEPTANCE
NORMS
4) CHECK B DIMEN- RANDOM RANDOM UTILITY / APPROVED DRAWING FOR CHECKING THE
THE CLEAR- SIONAL REC SPECI- CLEARANCES SUITABLE
ANCES FICATION or TEMPLATE/ JIGS ARE TO
BETWEEN AS PER AC- BE USED
THE INSU- CEPTANCE
LATORS NORMS
5) NOW FIX C VISUAL 100% RANDOM UTILITY / AS PER APPROVED SITE REGISTER DEPENDING ON TYPE
THE RE- REC SPECI- DRAWING OF LOCATION T&C OR
SPECTIVE FICATION or B&S ARE TO BE USED
DISC IN- AS PER AC- AS PER APPROVED
SULATORS CEPTANCE DRAWING
WITH DISC NORMS
INSULATOR
CLAMPS
91
92
S. MAIN CHARACTERIS- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
NO ACTIVITY& TICS/INSTRU- OF CHECK OF CHECK OF CHECK ENCE RECORD
OPERA- MENTS CHECK - CONTRAC- - TPIA/REC/ DOCUMENT
TION TOR/PQCC NQM
6) CHECK THE B DIMEN- RANDOM RANDOM UTILITY / APPROVED DRAWING FOR CHECKING THE
CLEARANCES SIONAL REC SPECI- CLEARANCES SUIT-
BETWEEN THE FICATION or ABLE TEMPLATE/
INSULATORS AS PER AC- JIGS ARE TO BE
CEPTANCE USED
NORMS
SECTION - III : FIXING OF 11KV HG FUSE
6 RECEIPT 1) RECEIPT AT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES REGIS- COMPONENTS
AND STOR- STORES CHALLAN LOT RECEIVED WITH TER WHICH ARE IN-
AGE THE DELIVERY CHAL- SPECTED AND
LAN CLEARED SHALL
ONLY BE ACCEPTED
ON RECEIPT
2) VISUAL C VISUAL 100% RANDOM DAMAGED AND DEFEC- STORES REGIS- MAJOR DAMAGED
INSPECTION TIVE EQUIPMENT TER MATERIAL SHALL BE
SHALL BE STACKED DISCARDED.
SEPARATELY
3) PROPER C VISUAL 100% RANDOM UTILITY / THE HG FUSE COM- STORES REGIS-
STORAGE REC SPECI- PONENTS SHALL BE TER
FICATION or STORED ON WOODEN
AS PER AC- PLATFORM OF 300mm
CEPTANCE DEPTH
NORMS
7 FIXING OF 1) RATING C VISUAL 100% 10% STANDARD APPROVED DRAWINGS STORES REGIS-
HG FUSE PLATE DETAILS PRACTICE TER
SET 2) CHECK C VISUAL 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
LEVEL & ALIGN- PRACTICE
MENT OF THE
BASE, HOUS-
ING ASSEMBLY
& FLANGS
3) CHECK B VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
FOR THE PRACTICE / APPROVED DRAWING\
CLEARANCE
BETWEEN
LIVE PART TO
EARTH
SECTION - IV : ERECTION AND COMMISSIONING OF LINE SECTIONALIZER / AB SWITCH
8 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES REGIS- COMPONENTS WHICH
AND STOR- AT STORES CHALLAN LOT RECEIVED WITH TER ARE INSPECTED AND
AGE THE DELIVERY CHAL- CLEARED SHALL ONLY
LAN BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM DAMAGED AND DEFEC- STORES REGIS- MAJOR DAMAGED
INSPECTION TIVE EQUIPMENT TER MATERIAL SHALL BE
SHALL BE STACKED DISCARDED.
SEPARATELY
3) PROPER C VISUAL 100% RANDOM STANDARD THE AB SWITCH COM- STORES REGIS-
STORAGE PRACTICE PONENTS SHALL BE TER
STORED ON WOODEN
PLATFORM OF 300mm
DEPTH
9 FIXING A) INSTAL-
OF LINE LATION
SECTION- 1) RAT- C VISUAL 100% 10% STANDARD APPROVED DRAWING SITE REGISTER
ALIZER/ AB ING PLATE PRACTICE
SWITCH DETAILS
2) CHECK C VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
FOR PRACTICE
PROPER
SLING AND
LIFTING
3) CHECK C VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
TIGHTNESS PRACTICE
OF BASE
BOLTS AND
OTHER
BOLTED
JOINTS BY
TORQUE
WRENCH
93
94
4) CHECK C VISUAL 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
LEVEL & PRACTICE
ALIGN-
MENT OF
THE BASE,
HOUSING
ASSEMBLY
& FLANGES
5) ENSURE C VISUAL 100% RANDOM STANDARD APPROVED DRAWING SITE REGISTER
PROPER PRACTICE
ERECTION
OF POLES,
MAIN
BLADE
& DRIVE
ASSEMBLY
AS PER
APPROVED
DRAWINGS
ALIGNMENT
AND VERTI-
CALITY OF
SECTIONAL-
IZER
7) CHECK B VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
CLEARANCE
BETWEEN
LIVE PART
TO EARTH
S. MAIN CHARACTER- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
NO ACTIVITY& ISTICS/IN- OF CHECK OF CHECK OF CHECK ENCE RECORD
OPERA- STRUMENTS CHECK - CONTRAC- - TPIA/REC/ DOCUMENT
TION TOR/PQCC NQM
FOR NO VI- PRACTICE
BRATION OR
ROTATION OF
CONTACTS
INSULATORS
DURING
ISOLATOR
OPERATION
10) CHECK C VISUAL 100% 50% STANDARD APPROVED DRAWING SITE REGISTER
FOR THE PRACTICE
PROVISION
OF EARTHING
AND EARTH
CONNECTION
11) CHECK B VISUAL 100% 50% STANDARD INSTRUCTION MANUAL SITE REGISTER ENSURE THE ENTIRE
OPERATION PRACTICE / APPROVED DRAW- STRUCTURE SHOULD
OF THE ING\ BE RIGID AND CHECK
ISOLATOR THE RIGIDNESS BY
BY ROTAT- OERATING THE AB
ING ONE OF SWITCHES
THE INSULA-
TOR STACK
MANUALLY
AND ADJUST
THE LENGTH
OF THE
CROSSED
TANDEM
ASSEMBLY
TO ENSURE
PROPER
ENGAGE-
MENT OF
CONTACTS
DURING
CLOSING.
95
96
10 PRE COM- 1) CHECK C VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
MISSION- FOR VISUAL PRACTICE / APPROVED DRAWING\
ING DAMAGE TO
ANY PARTS
INCLUDING
PORCELAIN
ISOLATOR
2) CHECK B VISUAL 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
MANUAL / CHECK PRACTICE / APPROVED DRAWING\
OPERTION
AND INTER
LOCKS
3) IR VALUE B VISUAL 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
BETWEEN CHECK PRACTICE / APPROVED DRAWING\
EARTH TO
POLE
4) GROUND C VISUAL 100% RANDOM STANDARD INSTRUCTION MANUAL SITE REGISTER
CONNEC- CHECK PRACTICE / APPROVED DRAWING\
TIONS
5) CHECK B VISUAL 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
CONTINUITY CHECK PRACTICE / APPROVED DRAWING\
SECTION - V : ERECTION & COMMISSIONING OF DTRS
11 RECEIPT 1) RECEIPT C VISUAL 100% RANDOM DELIVERY CORRELATION OF THE STORES REGIS- TRANSFORMERS AND
AND STOR- AT STORES CHALLAN LOT RECEIVED WITH TER ACCESSORIES IN-
AGE THE DELIVERY CHAL- CLUDING LAs WHICH
LAN / MDCC DESCRIP- ARE INSPECTED AND
TIONS CLEARED SHALL ONLY
BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% RANDOM APPROVED DAMAGED COMPO- STORES REGIS- MAJOR DAMAGED
INSPECTION DRAWING NENTS SHALL BE TER MATERIAL SHALL BE
STAGED SEPARATELY DISCARDED.
S. MAIN CHARACTERIS- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE- RE MARKS
NO ACTIVITY& TICS/INSTRU- OF CHECK OF CHECK - OF CHECK ENCE CORD
OPERA- MENTS CHECK CONTRAC- - TPIA/REC/ DOCUMENT
TION TOR/PQCC NQM
3) PROPER STOR- C VISUAL 100% RANDOM UTILITY / THE TRANSFORMERS STORES REGISTER
AGE REC SPECI- AND THE ACCES-
FICATION or SORIES SHALL BE
AS PER AC- STACKED ON DRY
CEPTANCE LEVELLED AND RAISED
NORMS PLATFORM. ALL PIPE
WORK CONSERVA-
TORS, RADIATORS
SHOULD BE STORED
WITH THEIR BLANKING
PLATES IN POSITION
HEATERS IN THE
MARSHELLING BOX
SHOULD BE KEPT
ENERZIZED TO AVOID
CONDENSATION
12 ERECTION 1) ENSURE THE C VISUAL 100% 50% STANDARD AS PER APPROVED SITE REGISTER
OF TRANS- REGIDNESS OF PRACTICE DRAWING
FORMERS THE STRUCTURE
OVER WHICH
TRANFORMER IS
TO BE ERECTED
2) LIFTING OF C VISUAL 100% RANDOM AS PER “VERTICALITY OF THE SITE REGISTER

THE TRANFORM- MANUFAC- TRANFORMERS SHALL
ERS TURER IN- BE MAINTAINED
STRUCTION HV / LV ORIENTATION
MANUAL OF THE TRANFORMER
SHALL BE CHECKED”
3) ENSURE PRO- C VISUAL 100% 10% STANDARD THERE SHOULD NOT SITE REGISTER THE BOLTS AND
POER SITTING PRACTICE BE ANY MOVEMENT NUTS SHALL BE
OF THE TRANS- OF THE TRANFORMER TIGHT ENOUGH
FORMER OVER AND TRANSFORMER TO HOLD THE
THE STRUCTURE SHALL BE FIXED RIG- TRANSFORMER
IDLY TO THE STRUC- WITHOUT ANY
TURE SHAKE
97
98
S. MAIN CHARACTERIS- CLASS TYPE OF QUANTUM QUANTUM REFER- ACCEPTANCE NORMS FORMAT OF RE MARKS
NO ACTIVITY& TICS/INSTRU- OF CHECK OF CHECK - OF CHECK ENCE RECORD
OPERA- MENTS CHECK CONTRAC- - TPIA/REC/ DOCUMENT
TION TOR/PQCC NQM
4) HV / LV POSI- C VISUAL 100% RANDOM AS PER AS PER APPROVED SITE REGISTER AIR CLEARANCE
TION MANUFAC- DRAWING SHOULD BE AS PER
TURER IN- APPROVED DRAW-
STRUCTION ING
MANUAL
5) OTHER ACCES- C VISUAL 100% 50% AS PER AS PER APPROVED SITE REGISTER AIR CLEARANCES
SORIES LIKE LAs, MANUFAC- DRAWING SHOULD BE AS PER
BUSHINGS, CON- TURER IN- APPROVED DRAW-
NECTORS ETC. STRUCTION ING
ARE ERECTED MANUAL
13 PRE 1) INSULATION A TEST 100% 10% UTILITY / SITE REGISTER A 5 KV MEGGER
COMMIS- RESISTANCE REC SPECI- PREFERABLY MO-
SIONING FICATION or TOR OPERATED
CHECKS AS PER AC- SHOULD BE USED
CEPTANCE FOR MEASURING
NORMS HIGHER VALUES.
BUSHINGS ARE
THROUGHLY
CLEANED BE-
FORE TAKING
IR VALUES. IR
VALUES BETWEEN
WINDINGS AND
BETWEEN WIND-
INGS TO EARTH
ARE CHECKED.
WHILE CHECKING
THESE VALUES, NO
EXTERNAL LINES
or LIGHTNING AR-
RESTERS SHOULD
BE IN CIRCUIT.
2) OIL DIEELEC- A TEST 100% 10% AS PER IN- IS : 335 SAMPLES SITE REGISTER
TRIC STRENTH STRUCTION FROM TOP AND BOT-
TEST MANUAL TOM OF TRANFORMER
ARE TESTED, IF
REQUIRED
S. MAIN CHARAC- CLASS TYPE OF QUANTUM QUANTUM REFERENCE ACCEPTANCE NORMS FORMAT OF RE MARKS
NO ACTIVITY& TERISTICS/ OF CHECK OF CHECK OF CHECK DOCUMENT RECORD
OPERA- INSTRU- CHECK - CONTRAC- - TPIA/REC/
3) GENERAL
CHECKS
a) ALL OIL C VISUAL 100% RANDOM AS PER IN- SITE REGISTER
VALVES STRUCTION
ARE IN MANUAL
CORRECT
POSITION,
CLOSED OR
OPENED AS
REQUIRED
b) ALL AIR C TEST 100% RANDOM AS PER IN- SITE REGISTER
POCK- STRUCTION
ETS ARE MANUAL
CLEARED
c) THER- C TEST 100% RANDOM AS PER IN- SITE REGISTER
MOMETER STRUCTION
POCKETS MANUAL
ARE FILLED
WITH OIL
d) OIL IS AT B TEST 100% RANDOM AS PER IN- SITE REGISTER
CORRECT STRUCTION
LEVEL IN MANUAL
THE TRAN-
FORMERS
e) EARTH- C TEST 100% 50% AS PER IN- SITE REGISTER
ING CON- STRUCTION
NECTIONS MANUAL
ARE DONE
f) ARCING C TEST 100% 10% AS PER IN- SITE REGISTER
HORN GAPS STRUCTION
ON BUSH- MANUAL
INGS ARE
PROPERLY
ADJUSTED
99
100
14 ENERZISA- CHARGING A VISUAL 100% 10% AS PER IN- NO ABNORMILITY SITE REGISTER ABNORMILITIES IF
TION THE TRANS- STRUCTION SUCH AS VIBRATION NOTICED SHOULD BE
FORMER MANUAL OF THE PARTS, HUM CORRECTED AFTER
NOISE SHOULD BE FEW HOURS OF ENER-
ABSORBED ZISATION AT NO LOAD.
SECTION - VI : EARTHING OF DTR STATION

15 IDENTIFI- 1) IDEN- A VISUAL 100% 10% AS PER REFERE REC CON- SITE REGISTER
CATION TIFY THE APPROVED STRUCTION STAN-
OF THE LOCATION DRAWING DARDS
EARTH WHERE THE
PITS AND EARTHING
EARTHING IS TO BE
EQUIP- DONE
MENT
2) IDENTIFY A VISUAL 100% 10% AS PER REFERE REC CON- SITE REGISTER
THE TRANS- APPROVED STRUCTION STAN-
FORMER DRAWING DARDS
NEUTRAL
TERMINAL,
LA TERMI-
NAL AND
OTHER
ACCESSO-
RIES
16 PIPE TYPE 1) EXCAVA- C VISUAL 100% RANDOM AS PER REFERE REC CON- SITE REGISTER
EARTHING TION OF PIT APPROVED STRUCTION STAN-
INSTALLA- SIZE DRAWING DARDS J2
TION OF 2) INSTALL C VISUAL 100% 10% AS PER REFERE REC CON- SITE REGISTER
DP STRUC- 40 DIA GI APPROVED STRUCTION STAN-
TURE PIPE WITH DRAWING DARDS J2
12 DIA
HOLES IN
THE PIT
3) FILL THE A VISUAL 100% 10% AS PER REFERE REC CON- SITE REGISTER IN CASE OF THE
PIT WITH APPROVED STRUCTION STAN- ORDINARY SOILS
ALTERNATE DRAWING DARDS J2 WHERE PIPE COULD
LAYERS HAMOURED IN, TREAT-
OF 300 mm MENT OF THE PIT WITH
CHAR COAL CHARCOAL AND SALT
AND SALT IS NOT NECESSARY
4) CON- C VISUAL 100% 10% AS PER REFERE REC CON- SITE REGISTER
NECTIONS APPROVED STRUCTION STAN-
BETWEEN DRAWING DARDS J2
THE PIPE
AND POLE
WITH 8mm
SWG WIRE
5) CONNECT C VISUAL 100% 10% AS PER THERE SHOULD NOT SITE REGISTER
THE EQUIP- APPROVED BE ANY LOOSE CON-
MENT TO BE DRAWING NECTIONS
EARTHED
AND THE
PIPE
EARTHE
TERMINALS
WITH GI
WIRE
17 TESTING TESTING OF A TEST 100% 10% STANDARD INSTRUCTION MANUAL SITE REGISTER
OF EARTH EARTHING PRACTICE
RESISTIV-
ITY
SECTION - VII : ERECTION OF DANGER BOARDS AND ANTICLIMBING DEVICES
18 1) FIXING C VISUAL 100% 50% INSTRUC- APPROVED DRAWINGS SITE REGISTER THE LANGUAGE OF
OF DANGER TION AND REC SPECIFICA- LETTERINGS SHALL
BOARDS MANUAL TION NO 57 CONFIRM TO RULE NO
35 OF IE RULES 1956
AND SHALL BE IN HIN-
DHI OR ENGLISH AND
IN LOCAL LANGUAGE
WITH SIGN OF SKULL
101
AND BONES
102
2) EREC- C VISUAL 100% 50% INSTRUC- APPROVED DRAWINGS SITE REGISTER
TION TION
OF ANTI MANUAL
CLIMBING
DEVICES
- BARBED
WIRE
SECTION - VIII : ERECTION AND COMMISSIONING OF LT DISTRIBUTION BOXES
19 INSTALLA- 1) RECEIPT C VISUAL 100% 5% DELIVERY CORRELATION OF THE STORES REGIS- COMPONENTS WHICH
TION AT STORES CHALLAN LOT RECEIVED WITH TER ARE INSPECTED AND
THE DELIVERY CHAL- CLEARED SHALL ONLY
LAN BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% 5% APPROVED DAMAGED COMPO- STORES REGIS- MAJOR DAMAGED
INSPEC- DRAWING NENTS SHALL BE TER MATERIAL SHALL BE
TION STACKED SEPARATELY DISCARDED.
3) PROPER C VISUAL 100% 5% UTILITY / THE TRANSFORMERS STORES REGIS-
STORAGE REC SPECI- AND THE ACCES- TER
WORK CONSERVA-
TORS, RADIATORS
SHOULD BE STORED
WITH THEIR BLANKING
PLATES IN POSITION
HEATERS IN THE
MARSHELLING BOX
SHOULD BE KEPT
ENERZIZED TO AVOID
CONDENSATION
4) EREC- C VISUAL 100% 10% STANDARD AS PER APPRROVED SITE REGISTER
TION OF PRACTICE DRAWINGS
LT DISTRI-
BUTION
BOXES
2) EREC- C VISUAL 100% 50% INSTRUC- APPROVED DRAWINGS SITE REGISTER
TION TION
OF ANTI MANUAL
CLIMBING
DEVICES
- BARBED
WIRE
SECTION - VIII : ERECTION AND COMMISSIONING OF LT DISTRIBUTION BOXES
19 INSTALLA- 1) RECEIPT C VISUAL 100% 5% DELIVERY CORRELATION OF THE STORES REGIS- COMPONENTS WHICH
TION AT STORES CHALLAN LOT RECEIVED WITH TER ARE INSPECTED AND
THE DELIVERY CHAL- CLEARED SHALL ONLY
LAN BE ACCEPTED ON
RECEIPT
2) VISUAL C VISUAL 100% 5% APPROVED DAMAGED COMPO- STORES REGIS- MAJOR DAMAGED
INSPECTION DRAWING NENTS SHALL BE TER MATERIAL SHALL BE
STACKED SEPARATELY DISCARDED.
3) PROPER C VISUAL 100% 5% UTILITY / THE TRANSFORMERS STORES REGIS-
STORAGE REC SPECI- AND THE ACCES- TER
WORK CONSERVA-
TORS, RADIATORS
SHOULD BE STORED
WITH THEIR BLANKING
PLATES IN POSITION
HEATERS IN THE
MARSHELLING BOX
SHOULD BE KEPT
ENERZIZED TO AVOID
CONDENSATION
4) EREC- C VISUAL 100% 10% STANDARD AS PER APPRROVED SITE REGISTER
TION OF LT PRACTICE DRAWINGS
DISTRIBU-
TION BOXES
103
104
5) EARTH- B VISUAL 100% 10% STANDARD AS PER APPRROVED SITE REGISTER COVER OF THE BOX IS
ING OF PRACTICE DRAWINGS ALSO TO BE EARTHED
LTDB BY WAY OF FLEXIBLE
COPPER LINK OF SUIT-
ABLE DIMENSION
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR

FIELD QUALITY PLAN FOR CT & PT ITEM : ERECTION WORK
SUB SYSTEM : CT/ PT
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERISTICES Type of Check Instruments Class QUANTUM QUANTUM Reference Docu- “Format Of Remarks
/ ITEMS OF CHECK OF CHECK ments & Accep- Records”
TOR/PQCC NQM
1 2 3 4 5 6 6 7 8 9
1 RECEIPT & STORAGE
1.1 Receiving inspection V - B 100% RANDOM Delivery Challan & MRC / Check List
(Completeness of docu- Specification
1.3 Visual exmination for V - B 100% RANDOM Packing list / Instruc- -
damage & defects tion Manual
2 PRE INSTALLATION
manual and drawing, drawing / Instruction
lifting arrangement Manuals
2.2 Availability of all materi- V - B 100% RANDOM Packing list, Ap- -
als proved drawing & Bill
Of Material
2.3 CT foundation V - B 100% RANDOM Civil foundation -
drawing
2.4 Vertically of support V - B 100% RANDOM GA/ Structural draw- -
structure ing
3 INSTALLATION
105
106
TOR/PQCC NQM
1 2 3 4 5 6 6 7 8 9
3.2 Check that the C.T. V - B 100% RANDOM As per EIC/SLD -
have been installed in
proper polarity (P1 &
P2 position)
3.3 Check for the tightness V - B 100% RANDOM instruction manual -
of equipment base bolts
with
3.4 Check overall alignment V - B 100% RANDOM instruction manual -
of C.T.
3.5 Check for the primary V - B 100% RANDOM Rating plate -
ratio connected as per
requirement.
3.6 Earthing of support V - B 100% RANDOM instruction manual -
structure & CT frame.
3.7 Check provision of V - B 100% RANDOM instruction manual -
earthing and tightness
of earthing connection.
3.8 Check for the tightness V - B 100% RANDOM instruction manual -
of clamps/ connectors.
3.9 Check for secondary ter- V - B 100% RANDOM instruction manual -
mination tightness and
crimping of leads.
3.10 Check the cable tags V - B 100% RANDOM Cable schedule -
and ferrules are pro-
vided
3.11 Ensure that unused V - B 100% RANDOM instruction manual -
secondary core are cor-
rectly shorted.
3.12 R,Y,B identification V - B 100% RANDOM - -
3.13 Check for oil leackages V - B 100% RANDOM instruction manual / Site record
No leackages
TOR/PQCC NQM
1 2 3 4 5 6 6 7 8 9
3.14 Check verticality of V - B 100% RANDOM instruction manual Site record
equipment on support
structure
4 PRE COMMISSIONING
4.1 Measure IR value using Megger A 100% 10% instruction manual TC
meggar
a. Primary to secondary Test
cores and earth with
2.5 kV.
b. Between secondary Test
cores.
c. Between secondary Test
to earth.
4.2 Check polarity. Test Multimeter/ A 100% 10% instruction manual TC
Dry cell / SLD
4.3 Check for CT ratio Test Primary A 100% 10% instruction manual TC
by primary Injection injection kit
method.
4.4 Magnetising curve Test - B 100% RANDOM instruction manual TC
4.5 Final document review - - B 100% RANDOM instruction manual/fi- TC
nal document list

Legends :
CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR
V : Visual
107
ITEM : ERECTION WORK
108
FIELD QUALITY PLAN FOR Control & Relay Panel
SUB SYSTEM : Control & Relay Panel
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERISTICES Type of Instruments Class QUANTUM QUANTUM OF Reference “Format Of Remarks
/ ITEMS Check OF CHECK CHECK - TPIA/ Documents & Records”
- CONTRAC- REC/NQM Acceptance
TOR/PQCC Standard
1 2 3 4 5 6 6 7 8 9
1 RECEIPT & STORAGE
1.1 Receiving inspection V - B 100% RANDOM Delivery Challan MRC / Check
(Completeness of docu- & Specification List
1.2 Unloading V - B 100% RANDOM Instruction Site record
Manual
1.3 Visual exmination for V - B 100% RANDOM Packing list Site record
damage & defects / Instruction
Manual
1.4 Proper storage V - B 100% RANDOM Instruction -
Manual
2 PRE INSTALLATION
2.1 Availability of instruction V - B 100% RANDOM List of ap- Site record
manual and drawing, proved drawing
lifting arrangement / Instruction
Manuals
2.2 Availability of all materi- V - B 100% RANDOM Packing list, Ap- Site record
als proved drawing
& Bill Of Material
2.3 Panel inatallation space V - B 100% RANDOM Control room -
detail
3 INSTALLATION
3.1 Rating plate details V - B 100% RANDOM instruction Site record
manual
TOR/PQCC Standard
1 2 3 4 5 6 6 7 8 9
3.2 Verticality & levelling Measure - B 100% RANDOM instruction Site record
of panels on support manual
stuctures.
3.3 Check earth bus con- V - B 100% RANDOM instruction Site record
nection manual
3.4 Check the floor leveling V - B 100% RANDOM As per site -
where the panels are to conditionss
be installed.
3.5 Check the physical con- V - B 100% RANDOM Specification Site record
diton of the panels after
opening the packing
and verify the material
as per BOM.
3.6 Ensure the panels V - B 100% RANDOM Erection manual -
are lifted using proper
slings/ tackles.
3.7 Check the panels are V - B 100% RANDOM As per site -
levelled, aligned and conditionss
erected properly.
3.8 Removal of top and V - B 100% RANDOM Approved panel -
side blanking plates. drawing
3.9 Inter panel wiring is V - B 100% RANDOM Approved panel -
comleted as per draw- drawing
ing.
3.10 Check the tightness of V - B 100% RANDOM Approved panel -
inter panel nuts and drawing
bolts, Main bus, earth
bus connection etc.
3.11 Checked for broken V - B 100% RANDOM Approved panel -
glass, switch handle, drawing
lamp cover etc.
3.12 Glanding of external V - B 100% RANDOM Approved panel -
cables drawing
109
110
TOR/PQCC Standard
1 2 3 4 5 6 6 7 8 9
3.13 Blanking of unused V - B 100% RANDOM Approved panel -
cable entry locks drawing
3.14 Proper sealing & lock- V - B 100% RANDOM Approved panel -
ing arrangement of drawing
panel door
4 PRE COMMISSIONING
4.1 Circuit diagram check V - B 100% RANDOM Approved panel TC
drawing
4.2 Auxiliary power supply Test Multimeter B 100% RANDOM Approved panel TC
test drawing
4.3 Functional & operation V - B 100% RANDOM Approved panel TC
test of fittings on the drawing
panels.
4.4 Relay settings as per V - B 100% RANDOM Approved panel TC
recommendation drawing
4.5 Scheme check V - B 100% RANDOM Approved panel TC
drawing
4.6 IR Value check Electrical Megger A 100% RANDOM Instruction site record
manual
4.7 Secondary injection test Electrical Injection kit A 100% RANDOM Instruction site record
for relays manual
4.8 Check minimum pick Electrical Voltmeter A 100% RANDOM Instruction site record
up & drop out voltage manual
of all coils & auxiliary
contacts
4.9 Final document review V - B 100% RANDOM Approved panel TC
drawing / Final
document list
Legends :
“CLASS OF CHECK:
A -- CRITICAL
B -- MAJOR
C-- MINOR MRC : Material Reciept Certificate TC : Test Certificate V : Visual
ITEM : ERECTION WORK
SUB SYSTEM : DC SYSTEM
QAP NO. :
REV. NO.:
DATE :
Sr. No. CHARACTERISTICES / Type of Instruments Class Quantum/ Reference Docu- “Format Of Remarks
ITEMS Check Frequency ments & Accep- Records”
tance Standard
1 2 3 4 5 6 7 8 9
1 RECEIPT & STORAGE

1.1 Receiving inspection (Com- V - B 100% Delivery Challan & MRC / Check List / DC
pleteness of documents, NESCL Specification / 06
test certificates, instruction
manual etc.)
1.2 Unloading V - B 100% Instruction Manual -
1.3 Visual exmination for dam- V - B 100% Packing list / Instruc- -
age & defects tion Manual
1.4 Proper storage V - B 100% Instruction Manual -
2 PRE INSTALLATION
2.1 Availability of instruction V - B 100% List of approved -
manual and drawing, lifting drawing / Instruction
arrangement Manuals
2.2 Availability of all materials V - B 100% Packing list, Ap- -
proved drawing & Bill
Of Material
2.3 Completion of civil / ventila- V - B 100% Control room detail -
tion requirement of battery
room.
3 INSTALLATION - BATTERY
3.1 Rating plate details V - B 100% instruction manual Site record
111
112
tance Standard
3.2 Check availability of safety V - B 100% BOM / NESCL -
devices, water and first aid Specifcation
box.
3.3 Check installation of V - B 100% Instruction Manual -
batteries and rack as per
approved layout.
3.4 Check the specific gravity of
the electrolyte prior to pour-
ing in the cells.
3.5 Check for availability of V - B 100% Instruction Manual -
electrolyte level up to
required level and there is
no leakage.
3.6 Check alignment and level V - B 100% Instruction Manual -
of each cell
3.7 Check for tightness inter cell V - B 100% Instruction Manual -
connection and application
of grease.
3.8 Check for provision of earth- V - B 100% Instruction Manual -
ing and tightness of earthing
connection. Ensure cell are
not earth any where.
3.9 Check all cell no. are proper- V - B 100% Instruction Manual -
ly fixed and are visible.
3.10 The cabling from Battery V - B 100% Instruction Manual -
Charger to first, last and tap
cells is completed.
3.11 Check all the cells are con- V - B 100% Instruction Manual -
nected in correct polarity.
3.12 Painting of battery stand V - B 100% Instruction Manual -
4 INSTALLATION - BATTERY
CHARGER
tance Standard
4.1 Rating plate details V - B 100% instruction manual Site record
4.2 The quantity, ratings, type V - B 100% Instruction Manual -
and make of the devices are
as per the BOM as given in
approved drawings.
4.3 No physical damages are V - B 100% Instruction Manual -
there in any devices of the
panels and replacement of
damaged parts.
4.4 The inter panel Earth bus V - B 100% Instruction Manual -
connections and connec-
tion to the earthing grid are
tightened properly.
4.5 Fuses provided are of rating V - B 100% Instruction Manual -
as shown in the approved
drawings.
4.6 Check that the labeling of V - B 100% Instruction Manual -
devices is as per the ap-
proved drawings.
4.7 Check the wiring is com- V - B 100% Instruction Manual -
pleted as per the approved
drawings.
4.8 External cabling and V - B 100% Instruction Manual -
termination with glands is
completed as per the Cable
schedule.
4.9 Cable tags, ferrules for V - B 100% Instruction Manual -
cores are provided as per
cable schedule.
4.10 Dressing and clamping of V - B 100% Instruction Manual -
cables is done properly.
113
114
tance Standard
4.11 Check the phases sequence V - B 100% Instruction Manual -
of the Mains supply to the
battery charger.
4.12 Check functioning of all V - B 100% Instruction Manual -
relays/meters/selector
switches etc.
4.13 All alarms & annunciations, V - B 100% Instruction Manual -
indications are functioning
properly.
4.14 Check the Float & Boost V - B 100% Instruction Manual -
charger operation, set the
o/p voltage (if reqd).
4.15 Check the current limiting V - B 100% Instruction Manual -
feature of charger & set the
current limit (if reqd).
4.16 IR Value check Measure - A 100% Instruction Manual
5 PRE-COMMISSIONING
5.1 Check that all the assembly V - B 100% Instruction Manual TC
activities are completed.
5.2 The cabling from Battery V - B 100% Instruction Manual TC
Charger to first, last and tap
cells is completed.
5.3 Check the polarity of the Test Multimeter B 100% Instruction Manual Site Record
DC connection from Battery
charger to Battery.
5.4 Check that the charging V - A 100% Instruction Manual/IS TC
& discharging cycle is 1651
completed as per guidelines
of manufacturer to prove
battery AH capacity at 10 hr
discharge rate.
tance Standard
5.5 Recharge Electrical - B 100% Instruction Manual Site record
5.6 Final document review V - B 100% Approved panel TC
drawing / Final docu-
ment list

Legends :
“CLASS OF CHECK:
A -- CRITICAL -- TO BE WITNESSED BY NESCL SITE AND SURVEILLANCE BY NESCL, CC.
B -- MAJOR -- TO BE WITNESSED BY CONTRACTOR AND NESCL SITE
C-- MINOR -- TO BE WITNESSED BY CONTRACTOR AND SURVEILLANCE BY NESCL SITE”
V : Visual
115
Annexure - i
II
MANUFACTURE’S NAME MANUFACTURING QUALITY PLAN
118
& ITEM: 11 KV HT XLPE QP NO: PROJECT/UTILITY:
ADDRESS: AERIAL BUNCHED REV.NO: PACKAGE:
CABLE (3X35+70)
SUB-SYSTEM: DATE: CONTRACT NO:
No.of pages:5 MAIN-CONTRACTOR:
Sl. Compo- Characteristics Class Type of Quantum Reference Acceptance Format Agency Remarks
No nent & Check of Check Document Norms of Re-
operation cords
1 2 3 4 5 6 7 8 9 D 10 11
SECTION: 1 RAW MATERIALS M C N
1 Alumini- a) Diameter Major Measure- One “Manu- IS 8130 QC P V V Review of manufactur-
um Rod ment sample facturer , IS 613 report ers test certificates
from each Specifica- & NESCL at the time of final
lot tion Spec. inspection
& IS
5484”
b) Tensile Strength Major Test do do do do P V V do
c) Elongation Major Test do do do do P V V do
d) Resistivity / Major Electrical do do do do P V V do
Conductivity Test
2 Alloy Rod a) Diameter Major Measure- One “Manu- IS 398 & QC P V V Review of manufactur-
ment sample facturer NESCL report ers test certificates
from each Specifica- Spec. at the time of final
lot tion inspection
& IS
9997”
Conductivity Test
3 XLPE a) Hot set Critical Test One “Manu- IS 7098 QC P V V Review of manufactur-
Com- sample facturer (part-II) and report ers test certificates
pound from each Specifi- NESCL at the time of final
lot cation & Spec. inspection
As per
IS 7098
(part-II)”
1 2 3 4 5 6 7 8 9 D 10 11
“d) Volume Resis- Major Electrical do do do do P V V do
tivity Test
(Insulation Resis-
tance)”
e) Thermal Age- Critical Test do do do do P V V do
ing Shelf Life-One
Year Contamina-
tion & Voids
4 Messen- a) Diameter Major Measure- One “Manufac- As per IS QC P V V “Review of Manufac-
ger Wire ment sample turer Speci- 398 & NES- report turer’s Test Certificate
from each fication& IS CL Spec. at the time of final
lot 398” inspection”
SECTION: 2 IN PROCESS INSPECTION M C N
5 “Wire a) Dimension Major Measure- 10% IS 8130, IS 8130, QC P V V Review of manufactur-
Drawing ment IS 398 & IS 398 & report ers test certificates
( Alu- P.S NESCL at the time of final
minium/ Spec. inspection
Alloy)” b) Tensile Strength Major Test do do do do P V V do
c) Wrapping test Major Test do do do do P V V do
d) Surface Finish Major Visual do do do do P V V do
6 “Strand- a) Dimension Major Measure- 100% IS 8130 & IS 8130 QC P V V Review of manufactur-
ing ment IS 398 & ,IS 398 & report ers test certificates
Phase/ P.S NESCL at the time of final
Messen- Spec. inspection
ger Wire” b) No./ Diameter of Major Visual do do do do P V V do
Wire
c) Sequence Major Visual do do do do P V V do
d) D.C Conductor Major Electrical do do do do P V V do
Resistance Test
e) Surface Finish Major Visual do do do do P V V do
f) Lay length, com- Major Visual do do do do P V V do
pact & ovality
119
1 2 3 4 5 6 7 8 9 D 10 11
120
g) Direction of lay Major Visual do do do do P V V do
h) Tensile Strength Major Test One “Manu- IS 398 & do P V V do
sample facturer NESCL
from each Specifica- Spec.
lot tion
& IS 398”
i) Elongation Major Test do do do do P V V do
j) UTS Major Test do do do do P V V do

7 Insulation a) Type of compo- Major Visual 100% IS 7098 IS 7098 QC P V V Review of manufactur-
nent (part-II) (part-II) , report ers test certificates
& P.S P.S and at the time of final
Approved inspection
Data Sheet
b) Diameter of Major Measure- do do do do P V V do
conductor / core ment
Thickness
c) Thickness Major Measure- 100% do do do P V V do
ment
d) Colour Major Visual do do do do P V V do
e) Identification Major Visual do do do do P V V do
Ridge
f) Surface Finish Major Visual do do do do P V V do
g) Embossing Major Visual do do do do P V V do
h) Curing Major Visual do do do / By Hot do P V V do
water
i) Hot set test Major Test 1 spool do do do P V V do
j) Tensile Strength Major Test do do do do P V V do
k) Elongation Major Test do do do do P V V do
l) Volume Major Electrical do do do do P V V do
Resistivity Test
m) Spark Test Major Electrical do do do do P V V do
Test
1 2 3 4 5 6 7 8 9 D 10 11
8 Laying Up a) Core Sequence Major Visual 100% IS 7098 IS 7098 QC P V V Review of manufactur-
(part-II) & (part-II) & report ers test certificates
P.S A.D.S at the time of final
inspection
b) Laid Up diam- Minor Measure- do do do do P V V do
eter ment
c) Length Major Measure- do do do do P V V do
ment
9 Copper a) Dimension of Major Measure- 100% IS 7098 IS 7098 QC P V V Review of manufactur-
Tape Tape ment (part-II) & (part-II) & report ers test certificates
inspection
b) Surface finish Minor Visual do do do do P V V do
c) Overlap in cop- Major Visual do do do do P V V do
per tape
d) Continuity Major Electrical do do do do P V V do
Test
10 Outer a) Type of compo- Major Visual 100% IS 7098 IS 7098 QC P V V Review of manufactur-
Sheath nent (part-II) & (part-II) & report ers test certificates
inspection
b) Colour of Major Visual do do do do P V V do
Sheath
c) Embossing Minor Visual do do do do P V V do
d) Surface finish Minor Visual do do do do P V V do
SECTION: 3 Final Testing M C N

11 Routine a) Conductor re- Major Electrical 100% IS 7098 IS 7098 QC √ P V V Routine test certificate
test sistance Test (part-II) & (part-II) & report will be furnished for
P.S A.D.S verificationduring final
inspection
b) High Voltage Major Electrical do do do do √ P V V do
Test
c) Partial Dis- Major Electrical do do do do √ P V V do
charge Test Test
121
1 2 3 4 5 6 7 8 9 D 10 11
122
12 All Type Type Tests Major Electrical Sample IS 7098 IS 7098 Type √ V V V Type Test Clearance
Tests Test (part-II) & (part-II) & Test from NESCL Engi-
as per P.S A.D.S Report neering
NESCL
Technical
Specifica-
tion
13 Accep- a) Conductor resi- Major Electrical As per As per IS As per IS Accep- P W W

tance test tance Test sampling 7098(Pt- 7098(Pt- tance
on Cable plan of IS II) II), A.D.S test Cer-
7098(Pt- & NESCL tificate
II) Specifica-
tion
b) Test for thick- Major Test do do do do P W W
ness & Dimension
of insulation in-
cluding eccentricity
& ovality
c) Thickness of Major Test do do do do P W W
sheath
d) Hot set test for Major Test do do do do P W W
insulation
e) Partial dis- Major Electrical do do do do P W W
charge test Test
f) Tensile strength Major Test do do do do P W W
& elongation at
break for insulation
& sheath
g) High voltage Major Electrical do do do do P W W
test Test
h) Insulation Re- Major Electrical do do do do P W W
sistance ( V. R) Test
k) Wrapping Test Major Test do do do do P W W
l) Tensile Strength Major Test do do do do P W W
for Aluminum
1 2 3 4 5 6 7 8 9 D 10 11
14 Accep- a) Breaking Load Major Test As per As per IS As per IS do P W W
tance test Test sampling 398(Pt-II) 398(Pt-II)
on mes- plan of IS
senger 398(Pt-II)
wire
b) Elonagtion Major Test As per As per IS As per IS do P W W
sampling 398(Pt-II) 398(Pt-II)
plan of IS
398(Pt-II)
c) Resistance Test Major Test As per As per IS As per IS do P W W
sampling 398(Pt-II) 398(Pt-II)
plan of IS
398(Pt-II)
15 Packing & Major Visual Random NESCL NESCL do P V V
Marking specifica- specifica-
tion tion
*-All type tests to be carried out as per NESCL specification & Contract Agreement .
√ - Record identified’√’ “”tick mark”” shall be essentially included by supplier in QA Documentations.
Note: Manufacturing, inspection & testing as per IS 7098 (pt-II) P.S= Plant Standard M= Manufacturer
P= Performed By A.D.S= Approved Data Sheet N= Customer (NESCL)
V= Verified By M/I=Minor C = Contactor
W= Witness of test SIGNATURE OF THE CONTRACTOR
M/A= Major SIGNATURE OF THE MANUFACTURER
123
MANUFACTURER’S NAME & ADDRESS: MANUFACTURING QUALITY PLAN
124
ITEM: 11 KV QP NO: PROJECT/UTILITY:
XLPE INSULATED REV.NO: PACKAGE:
CABLE(3X95sq.mm)
Sl. Compo- Characteristics Class Type of Quantum Reference Accep- Format of Agency Remarks
No nent & Check of Check Document tance Records
operation Norms
1 2 3 4 5 6 7 8 9 D 10 11
1 Aluminium a) Diameter Major Measure- One “Manufac- As per QC report P V V Review of Manufac-
Rod ment sample turer Specifi- IS 8130 turer’s
from each cation & As per Test Certificate at the
lot & IS 5484” NESCL time of final inspection
Spec
b) Tensile Major Test do do do do P V V do
Strength
Conductivity Test
2 XLPE a) Hot set Major Test One Manufacturer As per IS QC report P V V Review of Manufac-
sample Specification 7098 and turer’s
from each & As per IS NESCL Test Certificate at the
lot 7098 Spec time of final inspection
Strength
“d) Volume Re- Major Electrical do do do do P V V do
sistivity Test
( Insulation Re-
sistance)”
e) Thermal Critical Test do do do do P V V do
Ageing Shelf
Life-One Year
Contamination &
Voids
1 2 3 4 5 6 7 8 9 D 10 11
3 Copper a) Dimension Major Measure- One “Manufac- As per QC report P V V “ Review of Manufac-
Tape ment sample turer Specifi- IS 8130 turer’s
from each cation & As per Test Certificate at the
lot & As per NESCL time of final inspec-
P.S “ Spec tion”
b) Resistivity / Major Electrical do do do do P V V do
Conductivity Test
d) Yield Strength Major Test do do do do P V V do
4 PVC a) Tensile Major Test One “Manufac- As per QC report P V V “ Review of Manufac-
Com- Strength sample turer Specifi- IS 5831 turer’s
pound from each cation & As per Test Certificate at the
lot & As per IS NESCL time of final inspec-
5831” Spec tion”
b) Elongation Major Test do do do do P V V do
c) Thermal Sta- Critical Test do do do do P V V do
bility
d) Thermal Ag- Critical Test do do do do P V V do
ing
e) Loss in mass Major Test do do do do P V V do
5 Armour a) Dimension Major Measure- 10% “Manufac- As per IS QC report P V V “ Review of Manufac-
ment turer Specifi- 3975 & As turer’s
cation perNES- Test Certificate at the
& IS 3975” CL Spec time of final inspec-
tion”
Strength
d) Resistivity Major Electrical do do do do P V V do
Test
e) Torsion / Major Test do do do do P V V do
Winding
f) Weight of Zinc Critical Chemical do do do do P V V do
coating
g) Dip Test Critical Chemical do do do do P V V do
125
1 2 3 4 5 6 7 8 9 D 10 11
126
6 Wire a) Dimension Major Measure- 10% IS 8130, IS As per QC report P V V Review of the records
Drawing ment 398 & P.S IS 8130, at the time of final
( Alumini- IS 398 & inspection
um) NESCL
Spec
Strength
c) Wrapping test Major Test do do do do P V V do
d) Surface Fin- Major Visual do do do do P V V do
ish
7 Stranding a) Dimension Major Measure- 100% IS 8130 & IS As per IS QC report P V V do
ment 398 & P.S 8130 &
IS 398 &
NESCL
Spec
b) No./ Diameter Major Visual do do do do P V V do
of Wire
c) Sequence Major Visual do do do do P V V do
d) Conductor Major Electrical do do do do P V V do
Resistance Test
e) Surface Major Visual do do do do P V V do
Finish
f) Lay length, Major Visual do do do do P V V do
compact & oval-
ity & Direction
8 Insulation a) Type of Major Visual _ IS 7098 & As per QC report P V V do
component P.S IS 7098,
P.S and
Approved
Data
Sheet
b) Thickness Major Measure- 100% do do do P V V do
ment
c) Colour Major Visual do do do do P V V do
d) Surface Major Visual do do do do P V V do
Finish
1 2 3 4 5 6 7 8 9 D 10 11
e) Curing Major Visual do do do do P V V do
f) Hot set test Major Test 1 spool do do do P V V do
g) Tensile Major Test do do do do P V V do
Strength
h) Elongation Major Test do do do do P V V do
i) Volume Resis- Major Electrical do do do do P V V do
tivity Test
9 Copper a) Dimension of Major Measure- 100% IS 7098 & IS 7098 QC report P V V do
Taping Tape ment P.S & A.D.S
b) Surface finish Major Visual do do do do P V V do
c) Over lapping Major Visual do do do do P V V do
d) Continuity Major Electrical do do do do P V V do
Test
10 Laying Up a) Core Se- Major Visual 100% IS 7098 & “ IS 7098 QC report P V V do
quence P.S & A.D.S
By hot
water”
b) Laid Up diam- Major Measure- do do IS 7098 do P V V do
eter ment & A.D.S
c) Length Major Measure- do do IS 7098 do P V V do
ment & A.D.S
11 Inner a) Type of com- Major Visual 100% IS 7098 & IS 7098 QC report P V V do
Sheath ponent P.S & A.D.S
b) Colour of Major Visual do do do do P V V do
Sheath
c) Surface finish Major Visual do do do do P V V do
d) Diam- Major Measure- do do do do P V V do
eter Over inner ment
Sheath
12 Armour a) No. of strip Major Visual 100% IS 7098(Pt- IS QC report P V V do
II) & P.S 7098(Pt-II)
& A.D.S
b) Lay length & Major Measure- do do do do P V V do
Direction ment
c) Coverage Major Measure- do do do do P V V do
127
ment
1 2 3 4 5 6 7 8 9 D 10 11
128
d) Diameter Major Measure- do do do do P V V do
Over Armour ment
13 Outer a) Type of com- Major _ 100% IS 7098(Pt- IS QC report P V V do
Sheath pound II) & P.S 7098(Pt-II)
& A.D.S
b) Sheath thick- Major Measure- do do do do P V V do
ness ment
c) Colour of Major Visual do do do do P V V do

Sheath
d) Diameter over Major Measure- do do do do P V V do
sheath ment
e) Surface Fin- Major Visual do do do do P V V do
ish
f) Embossing Major Visual do do do do P V V do
g) Sequential Major Visual do do do do P V V do
marking
14 Routine a) Conductor Major Electrical 100% As per IS IS QC report √ P V V Routine test certificate
test resistance Test 7098(Pt-II) 7098(Pt-II) will be furnished for
& A.D.S verification during final
inspection
b) High Voltage Major Electrical do do do do √ P V V do
Test
c) Partial Dis- Major Electrical do do do do √ P V V do
charge Test Test
15 All Type Type Tests Critical Electrical Sample As per IS IS QC report √ V V V Type Test Clearance
tests Test 7098(Pt-II) 7098(Pt-II) from NESCL Engi-
as per & A.D.S neering Department
NESCL
Technical
Specifica-
tions
16 Accep- a) Conductor Critical Electrical As per As per IS As per IS Accep- P W W
tance test resitance Test sampling 7098(Pt-II) 7098(Pt- tance test
plan of IS II), A.D.S Certificate
7098(Pt- & NESCL
II) Specifica-
tion
1 2 3 4 5 6 7 8 9 D 10 11
b) Tensile test Critical Test do do do do P W W
c) Wrapping Test Critical Test do do do do P W W
d) Test for thick- Critical Test do do do do P W W
ness of insula-
tion and sheath
e) Hot set test Critical Test do do do do P W W
for insulation
f) Partial dis- Critical Electrical do do do do P W W
charge test Test
g) Tensile Critical Test do do do do P W W
strength & elon-
gation at break
for insulation &
outer sheath
h) High voltage Critical Electrical do do do do P W W
test Test
i) Insulation re- Critical Electrical do do do do P W W
sistance ( V. R) Test
14 Packing & Pre-Despatch Major Visual Random NESCL NESCL do P V V
Marking packing specification specifica-
tion
*-All type tests to be carried out as per NESCL specification.
Note: Manufacturing, inspection & testing as per IS 7098 (pt-II) PS = Plant Standard M= Manufacturer
P= Performed By ADS = Approved Data Sheet N= Customer (NESCL)
V= Verified By C = Contactor
W= Witness of test SIGNATURE OF THE CONTRACTOR
SIGNATURE OF THE MANUFACTURER
129
MANUFACTURE’S NAME & ADDRESS: MANUFACTURING QUALITY PLAN
130
ITEM: LT PVC Un- QP NO: PROJECT/UTILITY:
Armoured Cable REV.NO: PACKAGE: Guna
SUB-SYSTEM: DATE: CONTRACT NO: IVRCL…, Myur
No of pages:3 MAIN-CONTRACTOR:
Sl. Compo- Characteristics Class Type of Quantum Reference Accep- Format of Agency Remarks
No nent & Check of Check Document tance Records
operation Norms
1 2 3 4 5 6 7 8 9 D* ** 10 11
1 Aluminium a) Dimension M/A Physical One IS 5484 & IS 5484 QC report P V V Review of Supplier’s
Rod sample P.S & NESCL Test Certificate at the
from Spec. time of final inspection
each lot
b) Tensile Strength M/A Physical do do do QC report P V V do
c) Elongation M/A Physical do do do QC report P V V do
d) Resistivity / Con- M/A Electrical do do do QC report P V V do
ductivity
2 “PVC for a) Thermal Stabilty M/A Physical One IS 1554 IS 1554 QC report P V V Review of Supplier’s
insulation sample (Pt-1) &P.S (Pt-1) Test Certificate at the
(Type-A)” from NESCL time of final inspection
each lot Spec.
b) Tensile Strength M/A Physical do do do QC report P V V do
c) Elongation M/A Physical do do do QC report P V V do
“d) Volume Resis- M/A Electrical do do do QC report P V V do
tivity
(Insulation Resis-
rance)”
3 “PVC for a) Specific Gravity M/A Physical One IS 5831 & IS 5831 QC report P V V “Review of Supplier’s
Sheath sample P.S & NESCL Test Certificate at the
(Type- from Spec. time of final inspec-
ST1)” each lot tion”
b) Thermal Stabilty M/A Physical do do do QC report P V V do
c) Tensile Strength M/A Physical do do do QC report P V V do
d) Elongation M/A Physical do do do QC report P V V do
1 2 3 4 5 6 7 8 9 D* ** 10 11
4 Wooden Dimension M/I Measure- As per IS IS 10418 & IS 10418 QC report P V V do
Drum ment 10418 P.S & NESCL
Spec.
5 Wire a) Dimension M/A Measure- 10% IS 8130 IS 8130 & QC report P V V “Review of Supplier’s
Drawing ment A.D.S Test Certificate at the
time of final inspec-
tion”
b) Tensile Strength M/A Physical do do do do P V V do
c) Wrapping test M/A Physical do do do do P V V do
6 Insulation a) Thickness M/A Measure- 100% IS 1554 IS 1554 QC report P V V do
(Extru- ment (Pt-I) & P.S (Pt-I)
sion) NESCL
Spec.&
A.D.S
b) Surface Finish M/A Visual do do do do P V V do
c) Spark Test M/A Electrical do do do do P V V do
d) Colour M/A Visual do do do do P V V do
e) Tensile Strength M/A Physical do do do do P V V do
f) Elongation M/A Physical do do do do P V V do
7 Outer d) Surface Finish M/A Visual 100% IS 1554 IS 1554 QC report P V V “Review of Supplier’s
Sheath (Pt-I) & P.S (Pt-I) Test Certificate at the
NESCL time of final inspec-
Spec.& tion”
A.D.S
b) Sheath Thick- M/A Measure- do do do do P V V do
ness ment
c) Diameter Over M/A Measure- do do do do P V V do
outer sheath ment
d) Tensile Strength M/A Physical do do do do P V V do
f) Elongation M/A Physical do do do do P V V do
f) Embossing M/A Visual do do do do P V V do
131
1 2 3 4 5 6 7 8 9 D* ** 10 11
132
8 Routine a) Conductor resis- Critical Electrical 100% As per “As per QC report √ P V V Routine test certificate
test tance IS1554(Pt- IS1554 will be furnished for
I)/1988 (Pt-I) verification during final
/1988” inspection
b) High Voltage Critical Electrical do do do do √ P V V do
9 Type Test Type Tests Critical Electrical Sample As per “As per Type Test V V V Type Test Clearance
IS1554(Pt- IS1554 Report from NESCL Engi-

I)/1988 (Pt-I) neering Department
/1988”
10 Accep- a) Conductor resi- Critical Electrical As per As per As per IS, QC report P W W
tance test tance sampling IS1554(Pt- A.D.S &
plan of IS I)/1988 NESCL
1554(Pt- Specifica-
I)/1988 tion
b) Test for thick- Critical Physical do do do do P W W
ness of insulation &
sheath
c) Tensile strength Critical Physical do do do do P W W
& elongation test for
Insulation & Sheath
d) High voltage test Critical Electrical do do do do P W W
e) Annealing ( for Critical Electrical do do do do P W W
Copper)
f) Wrapping for Critical Electrical do do do do P W W
Aluminium
g) Tensile for Alu- Critical Electrical do do do do P W W
minium
h) Insulation Resis- Critical Electrical do do do do P W W
tance ( V. R)
11 Packing & Major Visual Random NESCL NESCL do P V V
Marking specification specifica-
tion
P.S= Plant Standard M= Manufacturer
W= SIGNATURE OF THE CONTRACTOR
Witness of test
M/A= Major SIGNATURE OF THE MANUFACTURER
MANUFACTURING QUALITY PLAN
PROJECT/ UTILITY :
ITEM: THREE PHASE QP NO.: PACKAGE :
MANUFACTURER’S NAME & ADDRESS
CT OPERATED STATIC REV.NO.: CONTRACT NO. :
ENERGY METER DATE: MAIN-SUPPLIER :
Sl. Compo- Characteristics Class Quantum Reference Acceptance Format Of Agency

nents Type Of Remarks
No Of Check Document Norms Record
Check M C N
1 2 3 4 5 6 7 8 9 ** 10. 11.
Visual Check for
the following: Single Sampling AS per
AS per
• Legend Level II of IS Specification P V V Review of
Visual/ Specification
1 PCB Marking 2500 (PartI) Sheet for the IQC P V V records of
Major Elect- Sheet for the
• Masking (AQL=0.65) component Documents P V V the at the
rical component
Dimension 2 from each lot ----do---- V V V time of Final
Electrical Testing 2 from each lot ----do---- Inspection
Bare Board Testing 100% BBT OK
Single Sampling
Visual Check for As Per
Level II of IS
Damages and Specification I.Q.C. Review of
Visual/ 2500 (PartI)
2 Shunts twisting & Tinning Sheet for the Deptt. of IQC records of
Major Elect- (AQL=0.65) P V V
of wires component ----do---- Documents the at the
rical ----do----
Resistance Value ----do---- ----do---- time of Final
10% of Sample
Dimensions ----do---- Inspection
Qty.
Visual check for
Damages, Twisting,
Single Sampling AS per
Tinning of wire,
Level II of IS Specification I.Q.C.
Epoxy coating & Review of
Visual/ 2500 (PartI) Sheet for the Deptt. of
3 CTs Shielding IQC records of
Major Elect- (AQL=0.65) component ----do---- P V V
Electrical Tests: Documents the at the
rical ----do---- ----do---- ----do----
• Inductance time of Final
10% of Sample ----do----
• Resistance Inspection
Qty
• Output Voltage
Dimensions
Visual Check for
• Damage Single Sampling As per
• Colour Level II of IS Specification I.Q.C.
Review of
Electrical Test: Visual/ 2500 (PartI) Sheet for the Deptt. of
4 LED IQC records of
• Forward Voltage Major Elect- (AQL=0.65) component ----do---- P V V
Documents the at the
Drop rical ----do---- ----do---- ----do----
time of Final
• Reverse Voltage 10% of Sample ----do----
Inspection
Drop Qty
Dimensions
133
1 2 3 4 5 6 7 8 9 ** 10. 11.
134
Visual Check for
• Damage Single Sampling As per
• Colour Level II of IS Specification I.Q.C.
Review of
Electrical Test: Visual/ 2500 (PartI) Sheet for the Deptt. of
4 LED IQC records of
• Forward Voltage Major Elect- (AQL=0.65) component ----do---- P V V
Documents the at the
Drop rical ----do---- ----do---- ----do----
time of Final
• Reverse Voltage 10% of Sample ----do----
Inspection
Drop Qty
Dimensions
Visual Single Sampling
As per
• Damage Level II of IS
Specification I.Q.C. Review of
Resis- • Coding Visual/ 2500 (PartI)
5 Sheet for the Deptt. of IQC records of
tance • Package Major Elect- (AQL=0.65) P V V
component ----do---- Documents the at the
Resistance value rical ----do----
----do---- ----do---- time of Final
Tolerance 10% of Sample
----do---- Inspection
Dimension Qty
Single Sampling
Visual As per
Level II of IS
• Damage Specification I.Q.C. Review of
Capac- Visual/ 2500 (PartI)
6 • Package Sheet for the Deptt. of IQC records of
itor Major Elect- (AQL=0.65) P V V
Capacitance value component ----do---- Documents the at the
rical ----do----
Tolerance ----do---- ----do---- time of Final
10% of Sample
Dimension ----do---- Inspection
Qty
Visual Check for

• Damage
Single Sampling
• Package As per
Level II of IS
• Marking Specification I.Q.C. Review of
7 Diode Electrical Test: Sheet for the Deptt. of IQC records of
• Forward Voltage component ----do---- Documents the at the
rical ---do----
Drop ----do---- ----do---- time of Final
10% of Sample
• Reverse Voltage ----do---- Inspection
Qty
Drop
Dimensions
1 2 3 4 5 6 7 8 9 ** 10. 11.
Visual Check for
• Damage
• Package Single Sampling
As per
• Marking Level II of IS
Specification As per Review of
Zener Electrical Test: 2500 (PartI)
8 Sheet for the Specification IQC records of
Diode • Forward Voltage Major (AQL=0.65) P V V
component Sheet for the Documents the at the
Drop ---do----
----do---- component time of Final
• Reverse Voltage 10% of Sample
Drop Qty
• Zener Voltage
Dimensions
Visual Check for Single Sampling

As per
• Damage Level II of IS
Specification As per Review of
• Package Visual/ 2500 (PartI)
9 ICs Sheet for the Specification IQC records of
• Marking Major Elect- (AQL=0.65) P V V
component Sheet for the Documents the at the
Electrical Test: rical ---do----
----do---- component time of Final
• Functional 10% of Sample
Dimensions Qty
Single Sampling
Visual Check for As per
Level II of IS
• Damage Specification As per Review of
10 MOV • Marking Sheet for the Specification IQC records of
Electrical Test: component Sheet for the Documents the at the
rical ---do----
• Functional ----do---- component time of Final
10% of Sample
Qty
Single Sampling
Visual Check for As per
Level II of IS
• Damage Specification As per Review of
Crystal • Package Sheet for the Specification IQC records of
11 Major Elect- (AQL=0.65) P V V
Electrical Test: component Sheet for the Documents the at the
rical ---do----
• Functional ----do---- component time of Final
10% of Sample
Qty
Visual Check for
• Damage Single Sampling
As per
• No. of Digits Level II of IS
Specification
• Mounting Holes 2500 (Part-I) As per Review of
Stepper Visual/ Sheet for the
12 Electrical Test: (AQL=0.65) Specification IQC records of
Motor Major Elect- component P V V
• HV Test ---do---- Sheet for the Documents the at the
Counter rical ----do----
• Resistance 2 from each Lot component time of Final
----do----
• Functional 10% of Sample Inspection
----do----
Boiling Water Test Qty
Dimensions
135
Sl. Class Type Quantum Reference Acceptance Format of
136
Operations Characteristics Remarks
No of Of check Document Norms Record Agency
Check
Soldering
Solder bridging or
Review of
dry solder 100% check As per
PCB records of
Components and again 5 Specification QC
1. Inspection Major Visual Functionally P V V the at the
Mounting nos. randomly Sheet for the Documents

OK time of Final
Polarity of selected daily component
Inspection
components by Q.C.
Functional Testing
100% check Reference Review of

As per
Counter and 5 nos. Sample & records of
Specification QC
2. & PCB Counter alignment Major Visual randomly Alignment P V V the at the
Sheet for the Documents
Assembly selected daily should be time of Final
component
by Q.C. proper Inspection
100% check Review of

Tightness of Reference As per
Assembled and 5 nos. records of
Connections Sample & Specification QC
3. Base Major Visual randomly P V V the at the
Terminal Block Work Sheet for the Documents
connection selected daily time of Final
Gasket Instructions component
by Q.C. Inspection
100% check
Name Plate Marking As per
Name and 5 nos. As per
Serial Number Specification QC
4. Plate Major Visual randomly NTPC P V V
punching and Sheet for the Documents
selected daily Specification
control component
by Q.C.
100% check Reference Review of
Name Plate position As per
Cover and 5 nos. Sample & records of
Cover fitment with Specification QC
5 Fixing Major Visual randomly Work P V V the at the
base Sheet for the Documents
selected daily Instructions time of Final
component
by Q.C. Inspection
Review of
Meter is calibrated As per
Meter records of
by solder shorting Elect- Specified Specification QC
6. Calibration Major 100% check P V V the at the
in phase as well as rical Standard Sheet for the Documents
time of Final
neutral element component
Inspection
Review of
10 Nos. As per
As per the As per records of
Temper Elect- samples Specification QC
7 requirements of Major NTPC P V V the at the
Test rical selected daily Sheet for the Documents
specification Specification time of Final
by Q.C. component
Inspection
100% check Should Review of

As per
Sealing and 5 nos. be proper records of
Specification QC
8 Packing Functional Testing of Major Visual randomly as per P V V the at the
Sheet for the Documents
Meter selected daily customer time of Final
component
by Q.C. requirement Inspection
137
Agency
138
Sl. Type of Quantum Reference Acceptance Format of
Operations Characteristics Class Remarks
No Check Of check Document Norms Record M C N
1 2 3 4 5 6 7 8 9 ** 10. 11.
Review of
Records
A.C. High 100% on each QC
Critical Electrical IS : 14697 IS : 14697 P V V of at the
Voltage Test Meter Documents

time of Final
Inspection
100% on each QC
Insulation Test Critical Electrical IS : 14697 IS : 14697 P V V - do -
Routine Meter Documents
1
Test Test on limits 100% on each QC
Critical Electrical IS : 14697 IS : 14697 P V V - do -
of Errors Meter Documents
Test of Starting 100% on each QC
condition Meter Documents
Test of no load 100% on each QC
condition Meter Documents
Meter 100% on each QC
Constant Meter Documents
A. C. High Inspection
Critical Electrical As per IS : 14697 IS : 14697 IS : 14697 P w w
Voltage Test Report
Inspection
Insulation Test Critical Electrical As per IS : 14697 IS : 14697 IS : 14697 P w w
Report
Test on limits Inspection
of Errors Report
Acceptance Test of Starting Inspection
2. Critical Electrical As per IS : 14697 IS : 14697 IS : 14697 P w w
Test condition Report
Test of no load Inspection
condition Report
Meter Inspection
Constant Report
Test of
Inspection
repeatability of Critical Electrical As per IS : 14697 IS : 14697 IS : 14697 P w w
Report
meter
Test of Power Inspection
Consumption Report
To be done
Test on limits Inspection
Critical Electrical As per IS : 14697 IS : 14697 IS : 14697 P w w after Vibration
of Errors Report
Test
Anti-Tamper As per NESCL Inspection
Critical Electrical IS : 14697 IS : 14697 P w w
Tests Tech. Specs. Report
Type Test
All Type Tests clearance
Electrical Inspection
3. Type Tests as per IS : Critical As per IS : 14697 IS : 14697 IS : 14697 V w w from NESCL
/ Mech Report
14697 Engineering
department
Legend:
M : Manufacturer
C : Contractor
N : NTPC Electric Supply Company Ltd.
IQC : Incoming Quality Control
P : Perform
V : Verify
W : Witness
139
140
PROJECT/ UTILITY :
MANUFACTURER’S NAME & PACKAGE :
ADDRESS ITEM: SINGLE PHASE QP NO.:
CONTRACT NO. :
WHOLE CURRENT REV.NO.:
ENERGY METER MAIN-SUPPLIER :
DATE:
Agency
Sl. Comp- Type Of Quantum Reference Acceptance Format Of Remarks
Characteristics Class
No onents Check Of Check Document Norms Record
M C N
1 2 3 4 5 6 7 8 9 ** 10. 11.
Visual Check for the
AS per
following: Single Sampling
Specification AS per
• Legend Level II of IS 2500 P V V
Sheet for the Specification
1 PCB Marking Visual / (PartI) (AQL=0.65) P V V Review of records
Major component Sheet for the IQC Documents
• Masking Electrical 2 from each lot P V V of the at the time of
----do---- component
Dimension 2 from each lot V V V Final Inspection
----do----
Electrical Testing 100%
BBT OK
Bare Board Testing
Visual Check for Single Sampling As Per
Damages and Level II of IS 2500 Specification I.Q.C.
2 Shunts twisting & Tinning Visual / (PartI) (AQL=0.65) Sheet for the Deptt. of Review of records
Major IQC Documents P V V
of wires Electrical ----do---- component ----do---- of the at the time of
Resistance Value 10% of Sample ----do---- ----do---- Final Inspection
Dimensions Qty. ----do----
Visual check for

Damages, Twisting,
Tinning of wire, Single Sampling AS per
I.Q.C.
Epoxy coating & Level II of IS 2500 Specification
Deptt. of
3 CTs Shielding Visual / (PartI) (AQL=0.65) Sheet for the Review of records
Major ----do---- IQC Documents P V V
Electrical Tests: Electrical ----do---- component of the at the time of
----do----
• Inductance 10% of Sample ----do---- Final Inspection
• Resistance Qty ----do----
• Output Voltage
Dimensions
Visual Check for

• Damage As per
Single Sampling
• Colour Specification I.Q.C.
Level II of IS 2500
Electrical Test: Sheet for the Deptt. of
4 LED Visual / (PartI) (AQL=0.65) Review of records
• Forward Voltage Major component ----do---- IQC Documents P V V
Electrical ----do---- of the at the time of
Drop ----do---- ----do----
10% of Sample Final Inspection
• Reverse Voltage ----do----
Qty
Drop
Dimensions
1 2 3 4 5 6 7 8 9 ** 10. 11.
Visual
Single Sampling As per
• Damage
Level II of IS 2500 Specification I.Q.C.
Resis- • Coding
5 Visual / (PartI) (AQL=0.65) Sheet for the Deptt. of Review of records
tance • Package Major IQC Documents P V V
Electrical ----do---- component ----do---- of the at the time of
Resistance value
10% of Sample ----do---- ---do---- Final Inspection
Tolerance
Qty ----do----
Dimension
As per
Single Sampling
Visual Specification I.Q.C.
Level II of IS 2500
• Damage Sheet for the Deptt. of
(PartI) (AQL=0.65)
• Package component
Capa-
6 Visual / Review of records
citor Major ----do---- IQC Documents P V V
Capacitance value Electrical ----do---- of the at the time of
Tolerance ----do---- Final Inspection
10% of Sample
Dimension ----do----
Qty
----do----
As per
Visual Check for Specification I.Q.C.
• Damage Sheet for the Deptt. of
• Package Single Sampling component
• Marking Level II of IS 2500
7 Diode Electrical Test: Visual / (PartI) (AQL=0.65) Review of records
• Forward Voltage Electrical ---do---- of the at the time of
Drop 10% of Sample ----do---- Final Inspection
• Reverse Voltage Qty ----do----
Drop
Dimensions ----do----
----do----
Visual Check for
• Damage
• Package
• Marking
Level II of IS 2500 Specification As per
Zener Electrical Test:
8 (PartI) (AQL=0.65) Sheet for the Specification Review of records
Diode • Forward Voltage Major IQC Documents P V V
---do---- component Sheet for the of the at the time of
Drop
10% of Sample ----do---- component Final Inspection
• Reverse Voltage
Qty ----do----
Drop
• Zener Voltage
Dimensions
Visual Check for

• Damage
Level II of IS 2500 Specification As per
• Package
9 ICs Visual / (PartI) (AQL=0.65) Sheet for the Specification Review of records
• Marking Major IQC Documents P V V
Electrical ---do---- component Sheet for the of the at the time of
Electrical Test:
10% of Sample ----do---- component Final Inspection
• Functional
Qty ----do----
Dimensions
141
1 2 3 4 5 6 7 8 9 ** 10. 11.
142
Visual Check for Single Sampling As per
• Damage Level II of IS 2500 Specification As per
10 MOV • Marking Visual / (PartI) (AQL=0.65) Sheet for the Specification Review of records
Electrical Test: Electrical ---do---- component Sheet for the of the at the time of
• Functional 10% of Sample ----do---- component Final Inspection
Dimensions Qty ----do----
Visual Check for Single Sampling As per
• Damage Level II of IS 2500 Specification As per
Review of records
Crystal • Package Visual / (PartI) (AQL=0.65) Sheet for the Specification
11 Major IQC Documents P V V of the at the time of
Electrical Test: Electrical ---do---- component Sheet for the

Final Inspection
• Functional 10% of Sample ----do---- component
Dimensions Qty ----do----
Visual Check for
• Damage Single Sampling
As per
• No. of Digits Level II of IS
Specification
• Mounting Holes 2500 (Part-I) As per
Stepper Sheet for the
12 Electrical Test: Visual / (AQL=0.65) Specification Review of records
Motor Major component IQC Documents P V V
• HV Test Electrical ---do---- Sheet for the of the at the time of
Counter ----do----
• Resistance 2 from each Lot component Final Inspection
----do----
• Functional 10% of Sample
----do----
Boiling Water Test Qty
Dimensions
Sl. Type Of Quantum Reference Acceptance Format Of
Opera-
No Characteristics Class Agency Remarks
tions Check Of Check Document Norms Record
Soldering
Solder bridging or
dry solder As per
PCB 100% check and
Components Specification Review of records
1. Inspe- Major Visual again 5 nos. Functionally QC Documents P V V
Mounting Sheet for the of the at the time of
ction randomly selected OK
Polarity of component Final Inspection
daily by Q.C.
components
Functional Testing
Reference
Counter As per
100% check and Sample &
& PCB Counter alignment Specification Review of records
2. Major Visual 5 nos. randomly Alignment QC Documents P V V
Ass Sheet for the of the at the time of
selected daily by should be
embly- component Final Inspection
Q.C. proper
Asse-
Tightness of Reference As per
mbled 100% check and Review of records
Connections Sample & Specification
3. Base Major Visual 5 nos. randomly QC Documents P V V of the at the time of
Terminal Block Work Sheet for the
conne- selected daily by Final Inspection
Gasket Instructions component
ction Q.C.
Name Plate
As per
Marking 100% check and
Name Specification
4. Serial Number Major Visual 5 nos. randomly As per NTPC QC Documents P V V
Plate Sheet for the
punching and selected daily by Specification
component
control Q.C.
Name Plate position Reference As per

100% check and
Cover Cover fitment with Sample & Specification Review of records
5 Major Visual 5 nos. randomly QC Documents P V V
Fixing base Work Sheet for the of the at the time of
selected daily by
Instructions component Final Inspection
Q.C.
Meter is calibrated
As per
Meter by solder shorting
Specification Review of records
6. Calib- in phase as well as Major Electrical Specified QC Documents P V V
100% check Sheet for the of the at the time of
ration neutral element Standard
component Final Inspection
As per
As per the 10 Nos. samples Review of records
Temper As per NTPC Specification
7 requirements of Major Electrical selected daily by QC Documents P V V of the at the time of
Test Specification Sheet for the
specification Q.C. Final Inspection
component
100% check and Should be As per

Sealing Review of records
5 nos. randomly proper as Specification
8 Packing Functional Testing Major Visual QC Documents P V V of the at the time of
selected daily by per customer Sheet for the
of Meter Final Inspection
Q.C. requirement component
143
Agency
144
Sl. Oper- Type Of Quantum Reference Acceptance Format Of
No ations Characteristics Class Remarks
Check Of Check Document Norms Record
M C N
1 2 3 4 5 6 7 8 9 ** 10. 11.
Review of Records
A.C. High Voltage 100% on each
Critical Electrical IS : 13779 IS : 13779 QC Documents P V V of at the time of Final
Test Meter
Inspection
100% on each
Insulation Test Critical Electrical IS : 13779 IS : 13779 QC Documents P V V - do -

Meter
Routine Test on limits of 100% on each
1. Critical Electrical IS : 13779 IS : 13779 QC Documents P V V - do -
Test Errors Meter
Test of Starting 100% on each
Critical Electrical IS : 13779 IS : 13779 QC Documents P V V - do -
condition Meter
Test of no load 100% on each
Critical Electrical IS : 13779 IS : 13779 QC Documents P V V - do -
condition Meter
100% on each
Meter Constant Critical Electrical IS : 13779 IS : 13779 QC Documents P V V - do -
Meter
As per NESCL
A. C. High Voltage
Critical Electrical Tech. Specs./ IS: IS : 13779 IS : 13779 Inspection Report P w w
Test
13779
As per NESCL
Insulation Test Critical Electrical Tech. Specs./ IS: IS : 13779 IS : 13779 Inspection Report P w w
13779 The offered quantity
As per NESCL of meters shall be
Test on limits of
Critical Electrical Tech. Specs./ IS: IS : 13779 IS : 13779 Inspection Report P w w divided into sub-lots
Accept- Errors
13779 of 1000 meters each
2. ance
As per NESCL and sampling plan for
Test Test of Starting
Critical Electrical Tech. Specs./ IS: IS : 13779 IS : 13779 Inspection Report P w w each sub-lot of 1000
condition meters shall be as
13779
per IS: 13779
As per NESCL
Test of no load
condition
13779
As per NESCL
Meter Constant Critical Electrical Tech. Specs./ IS: IS : 13779 IS : 13779 Inspection Report P w w
13779
1 2 3 4 5 6 7 8 9 ** 10. 11.
As per NESCL
Test of repeatability As per IS
Critical Electrical Tech. Specs./ IS: IS 13779:99 Inspection Report P w w
of meter 13779:99
13779 The offered quantity
As per NESCL of meters shall be
Test of Power As per IS
Critical Electrical Tech. Specs./ IS: IS 13779:99 Inspection Report P w w divided into sub-lots
Consumption 13779:99
13779 of 1000 meters each
As per NESCL and sampling plan for
Shock Test As per IS Inspection each sub-lot of 1000
Critical Mech Tech. Specs./ IS: IS 13010 P w w
(Acceptance) 13010 Report meters shall be as
13779
As per NESCL per IS: 13779
Vibration Test NESCL Tech. NESCL Tech. Inspection
Critical Mech Tech. Specs./ IS: P w w
(Acceptance) Specs. Specs. Report
13779
As per NESCL
Test on limits of To be done after
Errors Vibration Test
13779
As per NESCL
Anti-Tamper Tests Critical Electrical IS : 13779 IS : 13779 Inspection Report P w w
Tech. Specs.
Type Test clearance

Type All Type Tests as Electrical As per IS As per IS from NESCL
3. Critical IS 13779:99 Inspection Report V w w
Tests per IS 13779 / Mech 13779:99 13779:99 Engineering
department
Legend:
M : Manufacturer
C : Contractor
N : NTPC Electric Supply Company Ltd.
IQC : Incoming Quality Control
P : Perform
V : Verify
W : Witness
145
Project/ UTILITY:
146
manufacturing Quality Plan
Manufacturer’s Name And PACKAGE:
Address : QP No.:
Item :11 kv a b Contract No.:
Rev. No.:
switch
Date: main-supplier:
Sl. Component Agency
Characte- Type of Quantum Reference Acceptance Format of Remarks
No & Class
ristics Check Of check Document Norms RecordS M C N
Operations
1 2 3 4 5 6 7 8 9 10 11
Section : 1 Raw Materials
IS-191 IS-191 IS-191 Review Of Records At

Visual
Major Part-IV, Part-IV, Part-IV, Qc Record P V V The Time Of Final
Examination PH
IS-1897 IS-1897 IS-1897 Inspection
IS-191 IS-191 IS-191

Dimension Major PH Part-II Part-II Part-II Qc Record P V V ----DO---
IS-1897 IS-1897 IS-1897
Review of
Manufacturer
Tensile
Major ME IS-1608 IS-1608 IS-1608 Supplier TC V V V TC/Reputed lab TC at
Strength
the time of final
Copper
1. inspection
Flats
IS-191 IS-191 IS-191
Chemical
Major CH Part-IV Part-IV Part-IV Supplier TC V V V ---DO---
Composition
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191

Bend Test Major ME Part-IV Part-IV Part-IV Supplier Tc V V V ---DO---
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191

Resistivity /
Major E Part-IV Part-IV Part-IV Supplier Tc V V V ---DO---
Conductivity
IS-1897 IS-1897 IS-1897
1 2 3 4 5 6 7 8 9 10 11
Review Of Records At
Visual
Major PH IS-5082 IS-5082 IS-5082 Qc Record P V V The Time Of Final
Examination
Inspection
Dimension Major PH IS-3965 IS-3965 IS-3965 Qc Record P V V ---DO---
Review of Manufacturer
Tensile TC/Reputed lab TC at
Aluminium Major ME Supplier TC V V V
2. Strength IS-1608 IS-1608 IS-1608 the time of final
Flats inspection
Bend Test Major ME IS-5082 IS-5082 IS-5082 Supplier TC V V V ---DO---
Resistivity /
Major E IS-5082 IS-5082 IS-5082 Supplier TC V V V ---DO---
Conductivity
Chemical
Major CH IS-5082 IS-5082 IS-5082 Supplier TC V V V ---DO---
Composition
Review Of
Visual
Major PH IS-2062 IS-2062 IS-2062 Qc Record P V V Records At The Time
Examination
Of Final Inspection
IS-808, IS-808, IS-808,
IS-1730, IS-1730, IS-1730,
Dimension Major PH Qc Record P V V ---DO---
IS-1732, IS-1732, IS-1732,
IS-3954 IS-3954 IS-3954
Mild
3. steel
Tensile TC/Reputed lab TC at
sections Major ME IS-1608 IS-1608 IS-1608 Supplier TC V V V
Strength the
time of final inspection
Chemical
Major CH IS-2062 IS-2062 IS-2062 Supplier TC V V V ---DO---
Composition
Review Of
Bend Test Major ME IS-2062 IS-2062 IS-2062 Qc Record P V V Records At The Time
Of Final Inspection
147
1 2 3 4 5 6 7 8 9 10 11
148
Visual PLANT PLANT
PH 100% Qc Record P V V ---DO---
Examination Major STANDARD STANDARD
10
PLANT PLANT
Dimension Nos. Qc Record P V V
Major PH STANDARD STANDARD ---DO---
CONTACT per lot
4.
SPRIGS
Functional PLANT PLANT

Major --DO-- Qc Record P V V
check PH STANDARD STANDARD ---DO---
Fitment/ PLANT PLANT

--DO-- Qc Record P V V ---DO---
Springs Major PH STANDARD STANDARD
IS- Review Of
Visual
Major PH 1367- IS-1367-III IS-1367-III Qc Record P V V Records At The
Examination
III Time Of Final Inspection
IS-
Dimension Major PH IS-1363 IS-1363 Qc Record P V V ---DO---
1363
IS-
TC/Reputed lab TC
Fastn- Wedge Test Major ME 1367- IS-1367-III IS-1367-III Supplier TC V V V
5. at the time of final
ers III
inspection
IS-
Hardness Major ME 1367- IS-1367-III IS-1367-III Supplier TC V V V ---DO---
III
IS-
SUPPLIER
Galvanizing Major CH 1367- IS-1367-XIII IS-1367-XIII V V V ---DO---
TC
XIII
IS- Review Of Records

Visual Major PH 2486- IS-2486- II IS-2486- II Qc Record P V V At The Time Of Final
II Inspection
IS-
6. GI pins Dimension Major PH 2486- IS-2486- II IS-2486- II Qc Record P V V ---DO---
II
Galvaniza- IS- TC /Reputed lab TC at
Major CH IS-4759 IS-4759 Supplier TC V V V
tion Checks 4759 the time of final
inspection
1 2 3 4 5 6 7 8 9 10 11
NGK Birla/ WSI/
Jayshree
IS-2544 IS-2544
Makes only. Review Of
Visual Major PH 100% IS-5350 IS-5350 Qc Record P V V
Records At The Time Of
IS-731 Is-731
Final
Inspection
IS-
Major
2544
Approved Approved
Dimension PH IS- Qc Record P V V ---DO---
Drgs. Drgs.
5350
IS-731
Major IS-
High Voltage IS-2544 IS-2544 TC/Reputed lab TC at
E 2544 Supplier TC V V V
Test IS-731 IS-731 the
IS-731
Insula- IS-
7. Temperature Major IS-2544 IS-2544
tor E 2544 Supplier TC V V V -----DO----
Cycle IS-731 IS-731
IS-731
Mechanical
Major IS-
Strength/ IS-2544 IS-2544
ME 2544 Supplier TC V V V -----DO----
Failing load IS-731 IS-731
IS-731
Test
IS-
Puncture Major IS-2544 IS-2544
E 2544 Supplier TC V V V -----DO----
Test IS-731 IS-731
IS-731
IS-
Major IS-2544 IS-2544
Porosity Test PH 2544 Supplier TC V V V -----DO----
IS-731 IS-731
IS-731
IS-
Major
2544 IS-2544 IS-2544
Galvanizing
CH IS- IS-4759 IS-4759 Supplier TC V V V -----DO----
test
4759 IS-731 IS-731
149
IS-731
1 2 3 4 5 6 7 8 9 10 11
150
Chemical
8. Al. AlLoy Major CH IS-617 SI-617 IS-617 Supplier TC V V V ---DO---
Composition
IS-209
Chemical IS-209 IS-209, IS-
9.. Zinc Major CH IS- Supplier TC V V V ---DO---
Composition IS-13229 4759
13229
Major Review Of Records

IS-
Visual PH IS-1239 IS-1239 Qc Record P V V At The Time Of Final
1239
Inspection
IS- Approved
Dimension Major PH IS-1239 Qc Record P V V -----DO----
1239 Drgs
Chemical IS- TC/Reputed lab TC
Major CH IS-1239 IS-1239 Supplier TC V V V
Analysis 1239 at the time of final
inspection
Tensile IS-
10. GI Tubes Major ME IS-1239 IS-1239 Supplier TC V V V -----DO----
Strength 1239
IS-
Elongation Major ME IS-1239 IS-1239 Supplier TC V V V -----DO----
1239
IS-
Bend Test Major ME IS-1239 IS-1239 P V V The Time Of Final
1239
Inspection
IS- TC /Reputed lab TC at
Galvanizing Major CH IS-1239 IS-1239 Supplier TC V V V
1239 the time of
final inspection
Sl. Component & Type of Quantum Reference Acceptance Format of Agency
Characteristics Class Remarks
No Operations Check Of check Document Norms RecordS M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
SECTIION: 2 INPROCESS INSPECTION
Review Of Records
Visual QC
Major PH 100% -FQP -FQP P V V At The Time Of Final
Examination Record
Inspection
Welded/ Min. five
QC
FABRICATED Dimension Major PH sample -FQP -FQP P V V ----DO---
1. Record
M.S. per lot
componeNt
One
Fitment/ QC
Major PH sample -FQP -FQP P V V ----DO---
Assembly Record
per lot
Visual QC
Major PH 100% -FQP -FQP P V V ----DO---
Examination Record
Min. five
fabrication QC
Dimension Major PH sample -FQP -FQP P V V ---DO---
2. of copper Record
per lot
contacts
Fitment / One
PH QC P V V ----DO---
Assembly Major sample -FQP -FQP
Record
per lot
Visual QC
Major PH 100% IS-4759 IS-4759 P V V ----DO---
Examination Record
One
sample
QC
Appearance PH of each P V V ----DO---
Hot dip IS-2629 IS-2629 Record
3. Major compon-
galvanizing
ent per lot
QC
Uniformity Major CH -----DO--- IS-2633 IS-2633 P V V ----DO---
Record
CH QC
Mass of zinc Major -----DO---- IS-6745 IS-6745 P V V ----DO---
Record
151
Type Agency Remarks
Sl. Component & Quantum Reference Acceptance Format of
152
Characteristics Class of
No Operations Of check Document Norms RecordS M C N
Check
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Review Of
Visual QC Records At The
Major PH 100% IS-5561 IS-5561 P V V
Examination Record Time Of Final
Inspection
One
Approve d Approved QC
Dimension Major PH sample P V V -----DO----
drags. Drgs. Record
per lot
Review of type test

Terminals Type Test from CPRI/NABL
4. Tensile Major ME Type test IS-5561 IS-5561 W V V
Connector Report approved lab on
similar connector.
Type Test
Resistance Major E IS-5561 W V V -----DO----
Type test IS-5561 Report
Temperature Type Test

Major E IS-5561 W V V -----DO----
Rise Type test IS-5561 Report
Short Time Type Test

Major E IS-5561 W V V -----DO----
Current test Type test IS-5561 Report
Review Of
Visual IS-3203 IS-3203 Inspection Records At
Major PH 100% SV W V V
Examination IS-6012 IS-6012 The Time of Final
Inspection
5. Electroplating
One
sample
Thickness of of each IS-3203 IS-3203
Major PH SV W V V ---DO---
plating comp IS-6012 IS-6012
onents
per lot
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Review Of Records
Visual QC
PH 100% -FQP -FQP P V V At The Time Of Final
Examination Major RECORD
Inspection
Approved/ Approved/
QC
Dimension 10% Floor Floor P V V
Major PH RECORD ---DO---
Drgs. Drgs.
Assemblies/
Subassem- Verification of Approved/ Approved/
6. QC
blies Major 10% Floor Floor P V V
components PH RECORD ---DO---
Drgs. Drgs.
Min. one
Functional sample QC
-FQP P V V
check Major PH per -FQP RECORD ---DO---
lot
Verification of
Packing Packing list
100% packing List at the
list QC
7. packing Visual Approved P V V time of
Major PH Approved RECORD
Drgs. final inspection &
Drgs.
review
153
Agency
154
Component Format
Sl. Type of Quantum Reference Acceptance
& Characteristics Class of Remarks
No Check Of check Document Norms
Operations RecordS M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
SECTIION: 3 PRODUCT TESTING
All type tests IS-9920, IS-9920,

Type Test Clearance

TYPE TEST as per relevant NESCL NESCL TYPE
Proto- from
1. – go ab IS & Major TTR Technical Technical TEST W W W
type REPORT NESCL Engineering
switch Technical specific- specific-
Department
Specifications ation ation
1) Power
Frequency
IS-9920, IS-9920,
Voltage
NESCL NESCL
routine Dry Test
Technical Technical Review Of Routine
test- 2) Routine QC
2. Major 100% specifi- specifi- P V V test reports during
go ab Measurement Checks RECORD
cation cation final Inspection
switch of Resistance
Approved Approved
of main circuit
Drgs Drgs
3)Operating
Test
IS-9920 IS-
Visual Test Report
Major Physical 100% /9921, 9920/9921, P W W
Examination
Part-I-IV Part-I-IV
Dimension Major Physical P W W

Approved Approved
Verification of Drgs. Drgs.
Major Physical P W W
component
Accept-
Operational
ance Major Physical P W W
3. check Sample
Tests-Goab
Switch Measurement as Test Report
of Resistance per IS:
Major Electrical P W W
on main 2500 IS-9920, IS-9920,
circuits Part-I-IV Part-I-IV
Power
Frequency
Major Electrical P W W
withstand
voltage test
SECTIION: 5 REMARKS
1. The MQP should be read in conjunction with NESCL specification and shall deem to include additional tests if any required as per contract.
In case of any contradiction between the manufacturer’s manufacturer FQP & NESCL FQP, this MQP and NESCL specification following precedence shall be followed:
a) NESCL specification
2.
b) This Manufacturing Quality Plan
c) Manufacturer’s FQP.
It is the responsibility of the manufacturer to ensure that this document is readily available at their works as well as at the works of their sub vendors in order to avoid any delay at the
3.
time of inspection.
4. In case of any tests being carried out at third party lab, such lab/facility should be NABL accredited / accepted by NESCL.
5. The raw material/bought out items should be procured from reputed sources.
The manufacturer shall maintain the proper co-relatio
6.
NESCL.
Any material rejected during power grid inspection shall be disposed off with the approval of NESCL. For destructive disposal NESCL may depute its representative for witnessing.
7. In case the material is to be returned to sub-vendor, all such items shall be indelibly marked (to prevent mixing) at the works of the manufacturer and offered to NESCL Inspector for
verification of marking.
8. Insulators shall be procured from M/S Birla NGK (JSI)/ India pottery only.
155
Doc. No.: Rev…… Cat…..
156
legeNd
M: Manufacturer/Sub-SUPPLIER
C: SUPPLIER/ Nominated Inspection Agency
Manufacturer/ Main-
(SUBJECT TO PRIOR
Sub-supplier supplier
APPROVAL OF NESCL), N: NESCL p: perform For
W: witness and NESCL
V: verification. as appropriate, ,PH:PHYSICAL, USE

E:ELECTRICAL ME:MECHANICAL,CH:CHEMICAL
CHP: NESCL shall identified in colum “N” Reviewed Approved Approval
Signature
By By Seal
QP NO. VEL/
ITEM : 33 kV AND 11 KV VACCUM PROJECT/UTILITY:
NESCL/CG/01
MANUFACTURE’S NAME & ADDRESS: CIRCUIT BREAKERS (VCB)
REV. NO: PACKAGE :
DATE: CONTRACT NO:
MAIN-CONTRACTOR: M/s.
Sl. Component Characte- Type Of Quantum Reference Acceptance Format of
Class Agency Remarks
No & Operation ristics Check of Check Document norms Records
1 2 3 4 5 6 7 8 9 D 10 11
SECTION: 1 RAW MATERIAL M N C
Supplier
ISO W/I
Manufac- Review Of
WIQR03 CGL
turer’s / Manufacturer,
SPEC HR- Nescl Spec
Cgl S Test
Hot Rolled S2MS006 And Nescl
1. Finish Major Visual 5PCS/LOT Record P V V Records/
Sheets CR-S2MS005 Approved
On Supplier
(3.15mm)/ PLATES Drawing
Electr- Tc At The
1 Cold Rolled S2M007 IS
onic Inspection
Sheets 1079, 1S 513
System
(1.25mm Measur-
TO 3mm) 2. Dimension Major 5PCS/LOT DO DO DO P V V DO
ement
3. Bend Test Major Mechanical 1 PCS/LOT DO DO DO P V V DO
1 PCS/LOT
4.Chemical Major Chemical DO DO DO P V V DO
OF 10 Tons
Nescl Spec
Alloy Steel ISO W/I AND
10% PER And Nescl
Barsi/ Flats/ 1. Finish Major Visual CGL SPEC DO P V V DO
LOT Approved
Angles & S2MS 008
Drawing
2 Sections En
Measur- 5 NOS/
8, En 9, En 2. Dimension Major DO DO DO P V V DO
ement LOT
19a SAE
8620 3. Chemical Major Chemical 2 NO/LOT DO DO DO P V V DO
4. Tensile Major Mechanical 1NO/LOT DO DO DO P V V DO
157
ISO W/I
158
WIQR03 NESCL
CGL SPEC SPEC AND
10% PER
1. Finish Major Visual S2MSOO1 NESCL DO P V V DO
Copper/ LOT
3 AND 1S6134, APPROVED
Copper 1S 191 & IS DRAWING
Alloys, Flats 2826
Round
Sections Measur- 5 NOS/
2. Dimension Major DO DO DO P V V DO
ement LOT
3. Conduct- 2 NOS/
Major Electrical DO DO DO P V V DO
ivity LOT
2 NOS/
4. Bend Test Major Mechanical DO DO DO P V V DO
LOT
5. Chemical Major Chemical 1 NO/LOT DO DO DO P V V DO
6. Tensile 1 NO/LOT
Test & Major Mechanical (LOT SIZE DO DO DO P V V DO
Elongation 1500 KG)
ISO W/I
NESCL
WIQR03
SPEC AND
10% PER CGL SPEC
1. Finish Major Visual NESCL DO P V V DO
LOT S2MS002
APPROVED
AND 1S5082
DRAWING
AND 1S 3965
Aluminium Measur- 5 NOS/
2. Dimension Major DO DO P V V DO
And ement LOT
4 Aluminium
Alloys Flats 3. Conduct- 2 NOS/
Major Electrical DO DO P V V DO
And Section ivity LOT
2 NOS/
4. Bend Test Major Mechanical DO DO P V V DO
LOT
5. Chemical Major Chemical 1 NO/LOT DO DO P V V DO
1 NO/LOT
6. Tensile
Major Mechanical (LOT SIZE DO DO P V V DO
Test
1000 KG)
CGL Drawing CGL
1. Defects &
Major Visual 10% LOT And Control Drawing And DO P V V DO
Finsih
Plan Control Plan
Castings/ Samples
5
Forgings Measur- Per Chart
2. Dimension Major DO DO P V V DO
ement – 3 Of
QCC09
3. Chemical Major Chemical 1 NO/LOT DO DO P V V DO
SECTION: 1 BOUGHT OUT COMPONENTS M C N
Supplier
Review Of
Manufa-
Manufa-
cturer’s
cturer’s Test
100% And CGL Drawing CGL /Cgl
Identified 1. Dimen- Measur- Records/
Major Chart 1 As And Control Drawing And Record P V V
Major sions ement Supplier Tc
Per QCC09 Plan Control Plan On
Compo- At The Time
Electr-
6 nents (Lost Of Final
onic
As Per Qcc Inspection
System
01 And NESCL
Qcc03) As
2. Chemical CGL Drawing SPEC and
Mentioned
(Where Major And Control NESCL Do P V V Do
In Resp.
Applicable) Plan Approved
Drawing
Drawing
Inspe-
CGL ction
SAMPLES
Drawing Record
1. Dimen- Measur- AS PER CGL
Major (Identified On P V V DO
sions ement CHART-3 DRAWING
Charecte- Electr-
Pressed OF QCC09
ristics) onic
7 Comp- System
onents
2. Surface
Major Visual D0 DO DO DO P V V DO
Finish
1. Dimen-
Measur-
sions Major D0 DO DO DO P V V DO
ement
Fabricated
8 Comp-
onents
2. Finish
159
Supplier
160
Manufac-
CGL turer’s
CGL
9 DRAWING /Cgl
1. Dimen- Measur- DRAWING
Major D0 AND Record P V V DO
sions ement AND NESCL
CONTROL On
SPEC
Springs PLAN Electr-
onic
System
2. Surface
Finish
3. Load
Major Test D0 DO DO DO P V V DO
Values
Inspe-
NESCL ction
SPEC AND Record
1. Surface NESCL
Major Visual D0 NESCL On P V V DO
Finish SPEC
APPROVED Electr-
Hardware DRAWING onic
10
System
Measur-
2. Dimension Major D0 DO DO DO P V V DO
ement
IS 1363, IS
IS 1363, IS
3. Harness 1364, IS
1364, IS
(If Major Test D0 1367, 1S DO P V V DO
1367, IS
Applicable) 2389, 1S
2389, IS 2016
2016
NESCL
CGL SPEC and
1. Surface
Major Visual D0 DRAWING NESCL DO P V V DO
Finish
AND SPEC Approved
Expoy Drawing
Insulators Measur-
11 Bushings 2. Dimension Major D0 DO DO DO P V V DO
ement
And Pole
Units 3. Cantilever
Load (Is Major Mechanical D0 DO DO DO P V V DO
Specified)
4. Hv Test (If
Major Electrical D0 DO DO DO P V V DO
Specified)
1. Dimen- Measur-
Major D0 DO P V V DO
sions ement
12 Gaskets
2. Hardness
Major Test D0 DO DO DO P V V DO
Test
Supplier
B Sheet And Manufa-
NESCL
Manufa- cter’s /Cgl
SPEC and
1. Routine cturing Record
Major Electrical 100% NESCL P V V DO
Vaccum Test Instruction On
Approved
Interrupters Sheet Of Inprocess
13 Drawing
Make Cgl/ Cgl Test Card
Bel Fiv-02
2. Type/
Major Visual Sample DO DO DO P V V DO
Rating
3. Functional
Major Operational 100% DO DO DO P V V DO
Test
Supplier
Manufa-
Electrical NESCL cturer,S
Accessories SPEC and /Cgl
Relays, 1. Type/
Major Visual SAMPLE DO NESCL Record P V V DO
Meters, Rating
14 Approved On
Switches, Drawing Inprocess
Contrators Test Card
And Other Fiv-01
Fitments
2. Functional
Major Operational 100% DO DO DO P V V DO
Test
161
NESCL
162
SPEC and
1. Routine Supplier
Major Electrical 100% DO NESCL P V V DO
Test Tc
Approved
15 Ct/Pts Drawing
2. Frame
Major Visual 100% DO DO DO P V V DO
Size
3. Terminal
Major Visual 100% DO DO DO P V V DO
Marking
Sample As NESCL
1. Dimen- Measur- NESCL
Major Per Chart-3 Approved DO P V V
sions ement SPEC
of QCC-O9 Drawing
16 Pvc Wires
2. Resist-
Major Electrical DO DO DO DO P V V DO
ance
3. Insulation Major Electrical DO DO DO DO
Supplier
1. Type/ Supplier
Major Visual 100% B Sheet/MI TC/B Sheet/
Rating Tc
17. MOTORS M.I P V V DO
2. Functional Measur-
Major 100% DO DO DO
Test ement
Section: 3.1 Inprocess Inspection & Testing (Feeder Shop) M C N
Review Of
Cnc
FIRST Manufa-
Punching NESCL Inspe-
PIECE NESCL cturer’s Test
Shearing, Approved ction
1. Dimen- Measur- RANDOM Approved Records/
18 Bending Major Drawing/ Record P V V
sions ement PIECE Drawing / Supplier Tc
Drilling CGL On Daily
LAST CGL Drawing At The Time
Welding Drawing Job Card
PIECE Of Final
Machining
Inspection
NESCL
AS PER NESCL
Finished Approved
1. Dimen- Measur- CHART-3 Approved
Comp- Major Drawing/ DO P V V DO
sions ement OF QCC- Drawing /
19 onents CGL
09 CGL Drawing
(Feeder Drawing
Shop) 2. Complet-
eness Of Major Visual D0 DO DO DO P V V DO
Oepration
1. Bath
CGL W.I Plant
Concen- Major Analysis Daily Once Register P V V DO
PTO-03 Standard
tration
Pretreat- 2. Temper- Temp.
ment Major Di DO DO DO P V V DO
ature Control
Process
20 Zinc
3. Coating Once In 6 CGL W.I Supplier
Phosph- Major Physical DO P V V DO
Weight Month PTO-015 Tc
ating (9
Tank)
4. Surface
Major Visual Daily Once DO DO DO P V V DO
Finish
Cgl Material Shade To

Spec And Match With
W.I Pto-16 Std Panel
1. Shade Major Visual DAILY Register P V V DO
And Pto-17 Dft Min 40
Powder Approved Microns/
21 Drawing Approved
Coating
DAILY
2. Dry Film Measur- SAMPLE
Major Do Do Do P V V DO
Thickness ement AS PER
CHART-03
Review Of
Manufac-
ISO Work turer’s Test
Breaker
1. Assembly Visual/ Instruction As Per Work Records/
Major 100% Test Card P V V
Checks Mechanical (W/I) W/I- Instructions Supplier Tc
FIV-02
WIQV-01 At The Time
Of Final
Inspection
22. Breaker
ISO Work
2. Coil/ Mecha-
Instruction
Mechanism Major nical/ 100% DO DO P V V DO
(W/I) W/I-
Setting Electrical
WIQV-02
ISO Work
3. Operation Instruction
Major Electrical 100% DO do p V V DO
Testing (W/I) W/I –
WIQV-06
163
ISO Work
164
Breaker
1. Assembly Visual/ Instruction As Per Work
Major 100% Test Card P V V DO
Checks Mechanical (W/I) W/I – Instuctions
FIV-02
WIQV-01
ISO Work
2. Coil/
Mechanical/ Instruction
23. Breaker Mechanism Major 100% DO DO P V V DO
Electrical (W/I) W/I
Setting
–WIQV-02
ISO Work
3. Operation Instruction
Major Electrical 100% DO DO P V V DO
Testing (W/I) W/I-
WIQV-06
Section : 3.2 Inprocess Inspection & Testing (Assembly Shop)
PANEL
As Per Work
TEST
Inprocess 1. Assembly Major Visual 100% W;I-WIQV-03 Instruction P V V DO
CARD
24 Inspection And Bom/Mi
FIV-01
(Panel)
2. Bom/M.I
Major Visual 100% BOM/MI DO P V V DO
Checks
Section: 4 Final Inspection And Testing M C N
1. Power
Frequency
Test
Voltage (Dry) Major Electrical 100% P V V
Report
Test On The
Main Circuit
2. Voltage
Test On Review Of
Control & Major Electrical 100% DO P V V Manufa-
As Per Is As Per Is
Routine Auxiliary cturer’s Test
13118-91 13118-91
25 Testing Of Circuits Records/Tc
And Nescl And Nescl
Vcb 3. Measure At The Time
Specification Specification
Ment Of Fo Final
Resistance Major Electrical 100% DO P V V Inspection
Of Main
Circuit
4. Mecha-
Nical
Major Electrical 100% DO P V V
Operating
Test
1.Verification
Of Terminal Test
Major Electrical 100% P V V
Markings & Report
Polarity
2. Power
Frequency
(Dry)
Withstand Major Electrical 100% DO P V V
Tests On Review Of
Primary As per As per Manufa-
Routine Windings IS 3156 IS 3156 cturer’s Test
Tests For
26 (PART-1) 92 (PART-1) 92 Records/Tc
Voltage 3. Power
and NESCL and NESCL At The Time
Transformer Frequency
Specification Specification Fo Final
(Dry)
Inspection
Tests On
Secondary
Windings
4.Determi-
nation Of
Errors For Major Electrical 100% DO P V V
Accuracy
Class
165
1.Verification
166
Of Terminal TEST
Major Electrical 100% P V V
Markings & REPORT
Polarity
2. Power
Frequency
(Dry)
Tests On
Primary
Windings Review Of
AS PER AS PER Manufac-
Routine 3. Power
IS 2705 IS 2705 turer’s Test
Tests For Frequency
27 (PART-1) 92 (PART-1) 92 Records/Tc
Current (Dry)
and NESCL and NESCL At The Time
Transformer Withstand Major Electrical 100% DO P V V
Specification Specification Fo Final
Tests On
Inspection
Secondary
Windings
4. Over
Voltage Inter Major Electrical 100% P V V
Turn Test
5. Determi-
nation Of
Errors For Major Electrical 100% DO P V V
Accuracy
Class
All Type AS PER AS PER Type Test
Test As Per IS: 13118 IS: 13118 Clearance
Type Test Type Test
28 Is: 13118 & Major Electrical Prototype & NESCL & NESCL V V V From Nescl
For Vcb Report
Nescl Tech. TECH. TECH. Engineering
Spec. SPEC. SPEC. Dept.
AS PER AS PER Type Test
All Type Test
IS: 3156 IS: 3156 Clearance
Type Test As Per Is: Type Test
29 Major Electrical Prototype & NESCL & NESCL V V V From Nescl
For Pt 3156 & Nescl Report
TECH. TECH. Engineering
Tech. Spec.
SPEC. SPEC. Dept.
AS PER AS PER Type Test
All Type Test
IS: 2705 IS: 2705 Clearance
Type Test As Per Is: Type Test
30 Major Electrical Prototype & NESCL & NESCL V V V From Nescl
For Ct 2705 & Nescl Report
TECH. TECH. Engineering
Tech. Spec.
SPEC. SPEC. Dept.
ITEM: 33 kV CUR- Qp No: PROJECT/UTILITY:
RENT TRANSFORM-
Manufacture’s Name & Address: Rev.No: PACKAGE:
ER
Date: CONTRACT NO:
SUB-SYSTEM:
MAIN-CONTRACTOR:
Compo-
Sl. Type Of Quantum Reference Acceptance Format of
nent & Characteristics Class Agency Remarks
No Check of Check Document Norms Records
Operation
1 2 3 4 5 6 7 8 9 D * 10 11
Section: 1 Raw Materials M C N
Plant Verification Of Record /
Standard IS 13778 VCS/ Supplier Tc At The Time
1. Visual Major Visual 5% P V V
Qai/01 Pt-1 QA/02R Of Final Inspection By
Sec-2 Nescl Inspector
1 SAM-
Measure- IS 13778
2.Diameter Major PLE PER Do DO P V V DO
ment Pt-1 &2
LOT
Supper Random SUPPLI-
1 MTR
Enamal Supplier Sample Test- ER TC /
1 3.Resistance Major Electrical EACH P V V DO
Copper Tc ing As Per Is VCS LAB
SIZE
Wire 13778 Pt -5 REPORT
1 SAM-
Supplier IS 13778
4.B.D.V Major Electrical PLE PER DO P V V DO
Tc Pt-5
LOT
Mechani- Supplier IS 13778
5.Elongation Major DO DO P V V DO
cal Tc Pt-3
6.Continuity Of Supplier IS 13778
Enamel Cover Tc Pt-5
D.C.C Covering To
(Double Be Uniform
5% RAN- Qai / 01 VCS/
2 Cotton 1.Visual Major Visual With Suffi- P V V DO
DOM Sec-1 QA/02R
Cover ) cient Insula-
Copper tion
167
Number
168
Of Strands Supplier
1 SAM-
2. Cross Sec- Measure- Qai / 01 Multiplied By TC / VCS
Major PLE PER P V V DO
tion ment Sec-2 Cross Sec- Lab Re-
LOT
tion Of Each port
Strand
Suppli-
3. Resistance Major Electrical DO IS 4800 DO P V V DO
er Tc
99% MIN
4.Purity Of
Major Chemical DO Do / NESCL DO P V V DO
Copper
SPEC
AS PER
Measure- Qai/01 VCS/
1. Dimension Major 5% NESCL P V V DO
ment Sec-3 QA/02R
3 Crgo Coils SPEC
UNIFOR-
2. Visual Major Visual 100% Do DO P V V DO
MITY
Measure- 10% PER Qai/01 NESCL
1.Dimension Major DO P V V DO
ment LOT Sec-3 SPEC
Torroidal 100% UNIFOR-
4 2. Visual Major Visual Do DO P V V DO
Core PER LOT MITY
3. Ampere Turn 10% PER
Major Electrical Do 0.35 AT/cm DO P V V DO
Test LOT
VERIFICATION OF RE-
UN-
CORD / SUPPLIER TC
5% PER Qai/01 BLEACHED VCS/
1. Visual Major Visual P V V AT THE TIME OF FINAL
LOT Sec-4 KRAFT QA/02R
INSPECTION BY NESCL
PULP
INSPECTOR
1 SAM-
Measure- NESCL
2. Thickness Major PLE PER Do DO P V V DO
ment SPEC
Insulat- LOT
5 ing Kraft SUPPLI-
Paper 3. Electric ER TC /
Major Electrical DO Do 7 KV/mm P V V DO
Strength VCS LAB
REPORT
Mechani- Vcs/ 660-800 Kg/
4. Density Major DO DO P V V DO
cal Ms/04 m3
MD 95 &
5. Tensile Mechani-
Major DO Do CMD 40 Nm/ DO P V V DO
Strength cal
gm
5% PER Qai/01 FREE FROM VCS/
1.Visual Major Visual P V V DO
LOT Sec-4 DAMAGE QA/02R
SUPPLI-
1 SAM- AS PER
Measure- ER TC /
2. Dimensions Major PLE PER Do NESCL APP P V V DO
ment VCS LAB
Insulating LOT DWG
REPORT
6 Creepe
Paper 3. Electric Vcs/
Major Electrical DO 1 KV/mm DO P V V DO
Strength Ms/06
“MD 90% TO
Mechani- 110%
4.Elongation Major DO Do DO P V V DO
cal CMD 3% TO
5%”
1 SAM-
Qai/01 FREE FROM VCS/
1.Visual Major Visual PLE PER P V V DO
Sec-4 DAMAGE QA/02R
LOT
Measure- Vcs/ 50 +/- 3 MI-
2.Dimensions Major DO DO P V V DO
ment Ms/08 CRONS
Poly
Ethylene SUPPLI-
7 3.Electric 5 KV FOR 50 ER TC /
Terepha- Major Electrical DO Do P V V DO
late Film Strength MICRONS VCS LAB
REPORT
“MD 1732
4.Tensile Mechani- KG/sq.cm
Major DO Do DO P V V DO
Strength cal CMD 1710
KG/sq.cm”
SUPPLI-
1 SAM- BLACK
Vcs/ ER TC /
1.Visual Major Visual PLE PER FREE FROM P V V DO
Ms/07 VCS LAB
LOT DAMAGE
REPORT
Measure- 0.45 mm TO VCS/
2.Dimensions Major DO Do P V V DO
Semicon- ment 0.55 mm QA/02R
8 ducting SUPPLI-
Paper 0.65 gm/cc
Mechani- ER TC /
3.Density Major DO Do TO 0.85gm/ P V V DO
cal VCS LAB
cc
REPORT
160 MICRO
4.Conductivity Major Electrical DO Do SIEMENS/ DO P V V DO
cm
169
SUPPLI-
170
1 SAM-
No Sign Of ER TC /
1. Visual Major Visual PLE PER Vcs/Ms/09 P V V DO
Oxidation VCS LAB
LOT
REPORT
Aluminium Measure- 30 MICRONS VCS/
9 2. Thickness Major DO Do P V V DO
Foil ment +/- 3 QA/02R
SUPPLI-
ER TC /
3.Purity Major Chemical DO Do 99% MIN P V V DO
VCS LAB
REPORT
1 SAM- IS 1576 /
Qai/01 VCS/
Press 1.Visual Major Visual PLE PER Free From P V V DO
Sec-4 QA/02R
Board / LOT Damage
10
Letheroid IS 1576
Sheet Measure-
2.Dimensions Major DO Do Nominal DO P V V DO
ment
Thickness
IS 335 / Oil
Shell Be
SUPPLI- Verification Of Record /
1 SAM- Clear Trans-
Supplier ER TC / Supplier Tc At The Time
1. Appearance Major Visual PLE PER parent And P V V
Tc / Is 335 VCS LAB Of Final Inspection By
LOT Free From
REPORT Nescl Inspector
Suspenede
Particals
Supplier
2.Density Major Physical DO 0.89gms/CC DO P V V DO
Tc / Is 335
Supplier
3.Viscosity Major Physical DO 27CST DO P V V DO
Trans- Tc / Is 336
11 4.Interfacial Supplier
former Oil Major Physical DO .04n/m DO P V V DO
Tension Tc / Is 337
Supplier
5.Flash Point Major Physical DO 1400C DO P V V DO
Tc / Is 338
Supplier MINUS 6
6.Pour Point Major Physical DO DO P V V DO
Tc / Is 339 O C
“0.03mg
Supplier
Major Chemical DO KOH/gm DO P V V DO
Tc / Is 340
NIL”
8.Corrosive Supplier NON COR-
Sulphur Tc / Is 341 ROSIVE
9.Electric
Strength Un- Qai/01 “30KV rms VCS/
Major Elctrical DO P V V DO
treated New Oil Sec-06 60KV rms” QA/02R
/Treated Oil
SUPPLI-
10.Tan Delta At Supplier ER TC /
Major Elctrical DO 0.002 P V V DO
900c Tc / Is 341 VCS LAB
REPORT
“11.Specific “35 X 10 ^ 12
Resistance Supplier Ω-cm
Major Elctrical DO DO P V V DO
At 900c Tc / Is 341 1500 X 10 ^
At 27oc” 12 Ω-cm”
12.Oxidation
Stability
Supplier 0.04 mg/
Neutralization Major Chemical DO DO P V V DO
Tc / Is 341 KOH/ gm
Value Total
Sludge
13.Ageing
Characteristics
Specific Resis-
tance
VERIFICATION OF RE-
SUPPLI-
CORD / SUPPLIER TC
Supplier 0.2 X 10 ^ 12 ER TC /
A)At 900c Major Elctrical DO P V V AT THE TIME OF FINAL
Tc / Is 341 Ω-cm VCS LAB
INSPECTION BY NESCL
REPORT
INSPECTOR
Supplier 2.5 X 10 ^12
B) At 270c Major Elctrical DO DO P V V DO
Tc / Is 342 Ω-cm
C) Tan Delta At Supplier
Major Elctrical DO 0.2 DO P V V DO
900c Tc / Is 343
Supplier 0.05 mg/
D) Total Acidity Major Chemical DO DO P V V DO
Tc / Is 344 KOH/gm
Supplier
E) Total Sludge Major Chemical DO 0.05% DO P V V DO
Tc / Is 345
14.Presence
Supplier
Of Oxidation Major Chemical DO NIL DO P V V DO
Tc / Is 346
Inhibitor
15. Water Con- Supplier
Major Chemical DO 50ppm DO P V V DO
171
tent Max Tc / Is 347
Verification Of Record /
172
Qa/01 VCS/ Supplier Tc At The Time
1 . Visual Major Visual 100% IS5621 P V V
Sec - 7 QA/02R Of Final Inspection By
Nescl Inspector
IS 5621 /
IS2099 /
Measure- Supplier
2 . Dimension Major 5 %/LOT NESCL AP- DO P V V DO
ment Tc
Bushings PROVED
DRW
( Nescl
12
Approved SUPPLI-
Make) 3 .Routine ER TC /
Major Electrical DO Do IS 5621 P V V DO
Electrical Test VCS LAB
REPORT
NO DYE
4 . Porosity Major Physical DO Do PENTRITA- DO P V V DO
TION
5 . Temp Cycle NO CRACK
Major Physical DO Do DO P V V DO
Test AFTER TEST
Qai/01 FREE FROM VCS/
1. Visual Major Visual 10% P V V DO
Sec-5 DAMAGE QA/02R
AS PER
Measure-
2. Dimensions Major 5 % /LOT Do DRAWING / DO P V V DO
ment
SIZE
SUPPLI-
70 =/-5 ER TC /
3. Hardness Major Physical DO Vcs/Ms/13 P V V DO
13 Gaskets SHORE A VCS LAB
REPORT
“4. Ageing Test
7 Days In T/F
Oil
10 %
A ) Change In Major Physical 2 % / LOT Do DO P V V DO
Weight Max
B ) Change In
Hardness”
10% / Qai/01 FREE FROM
1.Visual Major Visual VS P V V DO
LOT Sec-9 DAMAGE
NESCL AP-
Measure-
2.Dimensions Major DO Do PROVED DO P V V DO
ment
14 Tanks DRW
SUPPLI-
NO LEAK AT
ER TC /
3.Leak Test Major Physical 100% Vcs/Ms/11 1.5 KG/sq.cm P V V DO
VCS LAB
FOR 15
REPORT
Nescl FREE FROM VCS/
1.Visual Major Visual 10% /LOT P V V DO
App.Dwg DAMAGE QA/02R
Primary
15 NESCL AP-
Terminals Measure-
2.Dimensions Major 5% / LOT Do PROVED DO P V V DO
ment
DRW
10% / FREE FROM VCS/
1.Visual Major Visual Vcs/Ms/14 P V V DO
LOT DAMAGE QA/02R
NESCL AP-
Measure-
2.Dimensions Major 5% / LOT Do PROVED DO P V V DO
Sec.Ter- ment
16 DRW
minals
3.Insulation Qai/01
Major Electrical 2% / LOT 2 M OHMS DO P V V DO
Resistance Sec-8
4.Dielectric 5KV rms / 1
Major Electrical DO Do DO P V V DO
Test MINUTE
10% / Nescl FREE FROM VCS/
Chimney LOT App.Dwg DAMAGE QA/02R
17
Pipe Measure-
2.Dimensions Major 5% / LOT Do PARTS DWG DO P V V DO
ment
10% / Nescl FREE FROM VCS/
Porcelain LOT App.Dwg DAMAGE QA/02R
18
Collar Measure-
2.Dimensions Major 5% / LOT Do PARTS DWG DO P V V DO
ment
Bom /
10% / FREE FROM VCS/
1.Visual Major Visual Nescl P V V DO
LOT DAMAGE QA/02R
19 Hardware Spec
Measure- AS PER
2.Dimensions Major 5% / LOT Do DO P V V DO
ment NESCL DWG
173
FREE FROM VCS/
174
1. Visual Major Visual 1% / LOT Vcs/Ps/11 P V V DO
DAMAGE QA/02R
20 Painting
Measure- 40 MIC-
2.Dimensions Major 1% / LOT Do DO P V V DO
ment CRONS MIN
FREE FROM VCS/
1.Visual Major Visual 1% / LOT Do P V V DO
DAMAGE QA/02R
SUPPLI-
Measure- 85 MI- ER TC /
2.Thickness Major 1% / LOT Do P V V DO
Galvaniz- ment CRONS VCS LAB

21
ing REPORT
COATING
3.Pivot Ham- Mechani- SHOULD
Major 1% / LOT Do DO P V V DO
mer Test cal NOT PEEL
OFF
Section: 2 In-Process
1.Basic Insula- Pl/01 FREE FROM VCS/ PR / Supplier Tc At The Time
Major Visual 100% P V V
Second- tion Sec-1 DAMAGE 08R Of Final Inspection By
22 ary Wind- Nescl Inspector
ing AVOID
2.Overlapping Pl/01
Major Visual 100% OVER LAP- DO P V V Do
Conductor Sec-2
PING
Stage 1 Testing
1.Ratio & Qai/01
AS PER IS VCS/ Supplier Tc At The Time
Phase Angle Major Electrical 100% Sec-10 / P V V
2705 QA/04R Of Final Inspection By
Errors Is 2705
Nescl Inspector
Protection 2.Resistance Major Electrical 100% Do DO DO P V V DO
23 Measurement
Core
3.Exciting Cur-
Major Electrical 100% Do DO DO P V V DO
rent Measurent
4.% Composite
Error
Metering Ratio & Phase
24 Major Electrical 100% Do DO DO P V V DO
Core Angle Error
1.Resistance
Measurement
2.Turns Ratio Major Electrical 100% Do DO DO P V V DO
25 P.S Core 3.Vk Measure-
ment
4.Magnetizing
Current
1.Chimney Qai/01 NESCL VCS/PR/
Bunching Position Major Visual 100% P V V DO
Sec-11 SPEC 08R
26 & Chim-
ney Fixing 2.Tightness Of NESCL
Major Electrical 100% Do DO P V V DO
Chimney SPEC
Stage 2 Testing P V V DO
Qai/01
Sec-11 AS PER IS VCS/
1.Polarity Major Electrical 100% P V V DO
Protection And Is 2705 QA/04R
27 Core & 2705
Metering 2.Ratio &
Phase Angle Major Electrical 100% Do DO DO P V V DO
Errors
1.Polarity Major Electrical 100% Do DO DO P V V DO
28 P.S Core
Turns Ratio Major Electrical 100% Do DO DO P V V DO
Qai/01 VCS/
1.Dimension Major Electrical 100% DO P V V DO
Sec-12 PR/08R
29 Taping
2.Tightness Of
Taping
1.Cross Sec- Measure- Qai/01 NESCL
Major 5% DO P V V DO
tion ment Sec-13 SPEC
Primary Measure-
30 2.No Of Turns Major 100% Do DO DO P V V DO
Winding ment
Qai/01
3.Rigidity Major Visual 5% DO DO P V V DO
Sec-14
175
1.Temp.Mea- EVERY VCS/
176
Major Physical Do DO P V V DO
surement HOUR PR/010R
2.Vacuum EVERY
Major Physical Do DO DO P V V DO
Drying & Measurment HOUR
31 Impregna- 1 SAM-
tion 3.Filtered Oil
Major Electrical PLE PER Do DO DO P V V DO
Bdv Check
LOT
4.Oil Soaking
Major Physical 100% Do DO DO P V V DO
Time
1.Primary Con- Qai/01 VCS/
Major Visual 100% DO P V V DO
nection Sec-15 PR/08R
2.Secondary
Major Visual 100% Do DO DO P V V DO
Main As- Connection
32
sembly 3.Locking Ar-
rangements
4.Securing Of
Active Part
Section: 3 Final Inspection
1. Verification
Qai/01
Of Terminal AS PER IS VCS/
Critical Electrical 100% Sec-18 & √ P W W
Marking And 2705 QA/05F
Is 2705
Polarity
2. Power
Frequency
Dry Withstand Critical Electrical 100% Do DO DO √ P W W
Tests On Pri-
mary Windings
3.Power
Routine
33 Frequency
Test
Dry Withstand
Critical Electrical 100% Do DO DO √ P W W
Tests On Sec-
ondary Wind-
ings
4. Over Voltage
Interturn Test
5 Partial Dis-
charge Mea-
surement (If
Applicable)
6 Ratio &
Phase Angle Critical Electrical 100% Do DO DO √ P W W
Error
Additional Test
As Per Nescl
Technical
Specifications
7) Measure-
ment Of Ca- Critical Electrical 100% Do DO DO √ W W W
pacitance
8) Oil Leakage
Test (Process
Critical Electrical 100% Do DO DO √ W W W
To Be Mutually
Agreed)
9) Measure-
ment Of Tan
Delta At 0.3, Critical Electrical 100% Do DO DO √ W W W
0.7, 1.0 & 1.1
Um
1.Short-Time 1 SAM- Qai/01 & AS PER IS VCS/
Critical Electrical √ W V V
Current Test PLE Is-2705 2705 PR/008R
2.Temperature 1 SAM-
Critical Electrical Do DO DO √ W V V
Rise Test PLE
3.Lightning Im-
1 SAM-
pulse Voltage Critical Electrical Do DO DO √ W V V
PLE
Withstand Test
4.High Volt-
age Power
1 SAM-
Frequency Wet Critical Electrical Do DO DO √ W V V
Type PLE
39 Withstand Volt-
Tests* age Test
5.Determin-
ation Of Errors
And Other
Characteristics
According To 1 SAM-
Critical Electrical Do DO DO √ W V V
The Require- PLE
ment Of The
Appro-priate
Designation Of
Accuracy Class
177
Qai/01 VCS/
178
1.Visual Check Critical Visual 100% DO √ P V V
Sec-20 PR/008R
2.Nuts &
Washer For Critical Visual 100% Do DO DO √ P V V
Earth Bolts
3.Earthing
Critical Visual 100% Do DO DO √ P V V
Symbol
4.Oil Level In
Critical Visual 100% Do DO DO P V V
√
38 Finishing Gauge
5.Primary Ter-
minal Markings
6.Oil Leaks Critical Visual 100% Do DO DO √ P V V
7.Terminal
Markings
8.Name Plate
& Connection Critical Visual 100% Do DO DO √ P V V
Diagram
*-All Type Tests To Be Carried Out As Per Nescl Specification, Contract Agreement And As Per Minutes Of The Meeting Between Nescl And Vel Ap-
proval Of Type Tests By Engineering Department Of Nescl Or Waival Thereof To Be Shown At The Time Final Inspection To Enable Nescl Issue Mdcc.
√ - Record Identified’√’ “”Tick Mark”” Shall Be Essentially Included By Supplier In Qa Documentations.
√ - Record Identified’√’ “Tick Mark” Shall Be Essentially Included By Supplier In Qa Documentations.
M= Manufacturer
P= Performed By P.S= Plant Standard N= Customer (NESCL)
V= Verified By C = Contactor
W= Witness Of Test Signature Of The Contractor SIGNATURE OF THE MANUFACTURER
Manufacturing Quality Plan
Item : 33 kV Potential QP NO: PROJECT/UTILITY:
MANUFACTURE’S NAME & AD-
Transformers REV.NO:R0 PACKAGE:
DRESS:
DATE: CONTRACT NO:
Sub-System:
MAIN-CONTRACTOR:
Compo- Accep-
Sl. Characteris- Quantum Reference Format of
nent & Class Type Of Check tance Agency Remarks
No tics of Check Document Records
Operation Norms
1 2 3 4 5 6 7 8 9 D * 10 11
Qai/01 IS 13778 VCS/ Supplier Tc At The Time
1. Visual Major Visual 5% P V V
Sec-2 Pt-1 QA/02R Of Final Inspection By
Nescl Inspector
1 PER IS 13778
2.Diam-eter Major Measurement Do DO P V V Do
LOT Pt-1 &2
SUPPLI-
1 MTR
3.Resi- Suppiler IS 13778 ER TC /
Major Electrical EACH P V V Do
S.E Cop- stance Tc Pt -5 VCS LAB
1 SIZE
per Wire REPORT
1 SAM-
Suppiler IS 13778
4.B.D.V Major Electrical PLE PER DO P V V Do
Tc Pt-5
LOT
Suppiler IS 13778
5.Elong-ation Major Mechanical DO DO P V V Do
Tc Pt-3
6.Conti-nuity
Suppiler IS 13778
Of Enamel Major Electrical DO DO P V V Do
Tc Pt-5
Cover
AS PER
Qai/01 VCS/
1. Dimension Major Measurement 5% NESCL P V V Do
Sec-3 QA/02R
2 Crgo Coils SPEC
UNIFOR-
2. Visual Major Visual 100% Do DO P V V Do
MITY
179
UNBLEA-
180
5% PER Qai/01 CHED VCS/
1. Visual Major Visual LOT Sec-4 KRAFT QA/02R P V V Do
PULP
1 SAM- NESCL
2. Thickness Major Measurement PLE PER Do DO P V V Do
SPEC
LOT
Insulat- SUPPLI-
3 ing Kraft 3. Electric ER TC /
Paper Major Electrical DO Do 7 KV/mm P V V Do
Strength VCS LAB
REPORT
4. Density Major Mechanical DO Vcs/Ms/04 660-800 DO P V V Do

Kg/m3
MD 95 &
5. Tensile Major Mechanical DO Do CMD 40 DO P V V Do
Strength Nm/gm
FREE
5% PER Qai/01 VCS/
1.Visual Major Visual FROM P V V Do
LOT Sec-4 QA/02R
DAMAGE
SUPPLI-
1 SAM- AS PER
2. Dimen- ER TC /
Major Measurement PLE PER Do NESCL P V V Do
Insulating sions VCS LAB
LOT SPEC
4 Creepe REPORT
Paper 3. Electric Major Electrical DO Vcs/Ms/06 1 KV/mm DO P V V Do
Strength
“MD 90%
TO 110%
4.Elongation Major Mechanical DO Do DO P V V Do
CMD 3%
TO 5%”
1 SAM- FREE
Qai/01 VCS/
1.Visual Major Visual PLE PER FROM P V V Do
Sec-4 QA/02R
LOT DAMAGE
2.Dimen- +/- 3
Major Measurement DO Vcs/Ms/08 50 P V V Do
sions MICRONS DO
Poly SUPPLI-
Ethylene 3.Electric 5 KV FOR ER TC /
5 Major Electrical DO Do 50 MI- P V V Do
Terepha- Strength VCS LAB
late Film CRONS REPORT
“MD 1732
KG/sq.cm
4.Tensile Major Mechanical DO Do CMD DO P V V Do
Strength 1710 KG/
sq.cm”
1 SAM- Is 1576
Qai/01 VCS/ Supplier Tc At The Time
Press 1.Visual Major Visual PLE PER Free From P V V
Sec-4 QA/02R Of Final Inspection By
Board/ LOT Damage
6 Nescl Inspector
Letheroid
Sheet Is 1576
2.Dimen-
Major Measurement DO Do Nominal DO P V V Do
sions
Thickness
Oil Shell
Be Clear
Transpar- SUPPLI-
1 SAM-
1. Appear- Supplier ent And ER TC /
Major Visual PLE PER P V V Do
ance Tc / Is 335 Free From VCS LAB
LOT
Sus- REPORT
penede
Particals
Supplier 0.89gms/
2.Density Major Physical DO DO P V V Do
Tc / Is 335 CC
Supplier
3.Viscosity Major Physical DO 27 CST DO P V V Do
Tc / Is 335
4.Interfacial Supplier
Major Physical DO 0.04n/m DO P V V Do
Tension Tc / Is 335
Supplier
5.Flash Point Major Physical DO 1400C DO P V V Do
Tc / Is 335
Trans-
7 Supplier MINUS 6
former Oil 6.Pour Point Major Physical DO DO P V V Do
Tc / Is 335 O C
7.Neutral- “0.03mg
Supplier
ization Value Major Chemical DO KOH/gm DO P V V Do
Tc / Is 335
Total Acidity NIL”
NON
8.Corrosive Supplier
Major Electrical DO CORRO- DO P V V Do
Sulphur Tc / Is 335
SIVE
9.Electric
“30KV
Strength Un- Is 335 &
rms VCS/
treated New Major Elctrical DO Qai/01 P V V Do
60KV QA/02R
Oil /Treated Sec-06
rms”
Oil
SUPPLI-
10.Tan Delta Supplier ER TC /
Major Elctrical DO 0.002 P V V Do
At 900c Tc / Is 335 VCS LAB
REPORT
181
“35 X 10 ^
182
“11.Specific
12 Ω-cm
Resistance Supplier
Major Elctrical DO 1500 X DO P V V Do
At 900c Tc / Is 335
10 ^ 12
At 27oc”
Ω-cm”
12.Oxidation
Stability
Supplier 0.04 mg/
Neutraliza- Major Chemical DO DO P V V Do
Tc / Is 335 KOH/ gm
tion Value
Total Sludge
13.Ageing
Characteris-
tics
Specific Re-
sistance
SUPPLI- Verification Of Record /
Supplier 0.2 X 10 ^ ER TC / Supplier Tc At The Time
A)At 900c Major Elctrical DO P V V
Tc / Is 335 12 Ω-cm VCS LAB Of Final Inspection By
REPORT Nescl Inspector
Supplier 2.5 X 10
B) At 270c Major Elctrical DO DO P V V Do
Tc / Is 335 ^12 Ω-cm
C) Tan Delta Supplier
Major Elctrical DO 0.2 DO P V V Do
At 900c Tc / Is 335
D) Total Acid- Supplier 0.05 mg/
Major Chemical DO DO P V V Do
ity Tc / Is 335 KOH/gm
E) Total Supplier
Major Chemical DO 0.05% DO P V V Do
Sludge Tc / Is 335
14.Presence
Supplier
Of Oxidation Major Chemical DO NIL DO P V V Do
Tc / Is 335
Inhibitor
15. Water Supplier
Major Chemical DO 50ppm DO P V V Do
Content Max Tc / Is 335
Qa/01 VCS/ Supplier Tc At The Time
1 . Visual Major Visual 100% IS5621 P V V
Sec - 7 QA/02R Of Final Inspection By
Nescl Inspector
Supplier NESCL
2 . Dimen- Tc / Is AP-
Major Measurement 5 %/LOT DO P V V Do
sion 5621 / PROVED
Is2099 DRW
Bushings
SUPPLI-
( Nescl 3 .Routine
8 ER TC /
Approved Electrical Major Electrical DO Do IS 5621 P V V Do
VCS LAB
Make) Test
REPORT
NO DYE
4 . Porosity Major Physical DO Do PENTRI- DO P V V Do
TATION
NO
5 . Temp CRACK
Major Physical DO Do DO P V V Do
Cycle Test AFTER
TEST
FREE
Qai/01 VCS/
1. Visual Major Visual 10% FROM P V V Do
Sec-5 QA/02R
DAMAGE
AS PER
2. Dimen- DRAW-
Major Measurement 5 % /LOT Do DO P V V Do
sions ING /
SIZE
SUPPLI-
70 +/-5 ER TC /
9 Gaskets 3. Hardness Major Physical DO Vcs/Ms/13 P V V Do
SHORE A VCS LAB
REPORT
“4. Ageing
Test 7 Days
In T/F Oil
A ) Change “10 %
Major Physical 2 % / LOT Do DO P V V Do
In Weight “
Max
B ) Change
In Hardness”
183
FREE
184
10% / Qai/01
1.Visual Major Visual FROM VS P V V Do
LOT Sec-9
DAMAGE
NESCL
2.Dime- AP-
Major Measurement DO Do DO P V V Do
10 Tanks nsions PROVED
DRW
NO LEAK SUPPLI-
AT 1.5 ER TC /
3.Leak Test Major Physical 100% Vcs/Ms/11 P V V Do
KG/sq.cm VCS LAB
FOR 15 REPORT
FREE
Nescl VCS/
1.Visual Major Visual 10% /LOT FROM P V V Do
App.Dwg QA/02R
DAMAGE
Primary
11 NESCL
Terminals
2.Dime- AP-
Major Measurement 5% / LOT Do DO P V V Do
nsions PROVED
DRW
FREE
10% / VCS/
1.Visual Major Visual Vcs/Ms/14 FROM P V V Do
LOT QA/02R
DAMAGE
NESCL
2.Dime- AP-
Sec.Ter- Major Measurement 5% / LOT Do DO P V V Do
12 nsions PROVED
minals DRW
3.Insulation Qai/01 2M
Major Electrical 2% / LOT DO P V V Do
Resistance Sec-8 OHMS
4.Dielectric 5KV rms /
Major Electrical DO Do DO P V V Do
Test 1 MINUTE
Bom / FREE
10% / VCS/
1.Visual Major Visual Nescl FROM P V V Do
LOT QA/02R
Spec DAMAGE
13 Hardware
AS PER
2.Dime-
Major Measurement 5% / LOT Do NESCL DO P V V Do
nsions
DWG
FREE
VCS/
1. Visual Major Visual 1% / LOT Vcs/Ps/11 FROM P V V Do
QA/02R
DAMAGE
14 Painting
40 MIC-
2.Dimen-
Major Measurement 1% / LOT Do CRONS DO P V V Do
sions
MIN
Free From VCS/
1.Visual Major Visual 1% / LOT Do P V V Do
Damage QA/02R
SUPPLI-
85 MI- ER TC /
2.Thickness Major Measurement 1% / LOT Do P V V Do
Galvaniz- CRONS VCS LAB
15
ing REPORT
Coating
3.Pivot Ham- Should
Major Mechanical 1% / LOT Do DO P V V Do
mer Test Not Peel
Off
Section: 2 In-Process
Pl/02
1.Winding Free From VCS/ PR / Supplier Tc At The Time
Major Measurement 5% Sec-1 P V V
Width Damage 09R Of Final Inspection By
To 3
Nescl Inspector
L.V & H.V 2.Over Lap- Pl/02 Avoid
16
Winding ping Con- Major Visual 100% Sec-1 Over Lap- DO P V V Do
ductor To 3 ping
Pl/02
3.Interlayer NESCL
Major Visual 100% Sec-1 DO P V V Do
Insulation SPEC
To 3
1.Paper
Pl / 02 NESCL VCS/
Width & Major Electrical 10% P V V Do
Sec-4 SPEC PR/09R
Length
Cutting , 2.Overlap
17 Folding & Folding Of Major Electrical 100% Do DO DO P V V Do
Hv Taping Paper
3.Finished
Coil Dimen- Major Electrical 100% Do DO DO P V V Do
sion
185
1.Core Limb Pl/02 AS PER
186
Major Visual 100% DO P V V Do
Insulation Sec-5 & 6 IS 2705
Core &
2.Hv-Lv
18 Coil As- Major Visual 100% Do DO DO P V V Do
Insulation
sembly
3.Polarity
Major Visual 100% Do DO DO P V V Do
Check
Ratio & Qai/01
Stage AS PER VCS/
19 Phase Angle Major Electrical 100% Sec-16 & P V V Do
Testing IS 3156 QA/04R
Errors Is 3156
1.Temp.Mea- EVERY Pl/01 Sec- VCS/
Major Physical DO P V V Do
surement HOUR 06 PR/010R
2.Vacuum EVERY
Major Physical Do DO DO P V V Do
Drying & Measurment HOUR
20 Impregna- 1 SAM-
tion 3.Filtered Oil
Major Electrical PLE PER Do DO DO P V V Do
Bdv Check
LOT
4.Oil Soak-
Major Physical 100% Do DO DO P V V Do
ing Time
1.Primary Pl/01 Sec- VCS/
Major Visual 100% DO P V V Do
Connection 06 PR/09R
2.Secondary
Major Visual 100% Do DO DO P V V Do
Connection
Main As-
21 3.Locking Ar-
sembly Major Visual 100% Do DO DO P V V Do
rangements
4.Securing
Of Active Major Visual 100% Do DO DO P V V Do
Part
Section: 3 Final Inspection
AS PER
NESCL
1.Visual Criti- Qai/01 VCS/
Visual 100% APP. √ P V V
Check cal Sec-20 PR/009R
DRAW-
ING
22 Finishing
2.Nuts &
Criti-
Washer For Visual 100% Do DO DO √ P V V
cal
Earth Bolts
3.Earthing Criti-
Visual 100% Do DO DO √ P V V
Symbol cal
4.Oil Level In Criti-
Gauge cal
5.Primary
Criti-
Terminal Visual 100% Do DO DO √ P V V
cal
Markings
Criti-
6.Oil Leaks Visual 100% Do DO DO √ P V V
cal
7.Terminal Criti-
Markings cal
8.Name
Plate & Criti-
Connection cal
Diagram
1. Verifi- AS PER
cation Of NESCL
Qai/01 VCS/
Terminal Major Visual 100% APP. √ P W W
Sec-17 QA/05F
Marking And DRAW-
Polarity ING
2. Power
Frequency
Qai/01
Dry With- Criti- AS PER VCS/
Electrical 100% Sec-19 & √ P W W
stand Tests cal IS 3156 QA/05F
Is 3156
On Primary
Windings
Routine 3.Power Fre-
21
Test quency Dry
Withstand Criti-
Electrical 100% Do DO DO √ P W W
Tests On cal
Secondary
Windings
4 Partial Dis-
charge Mea- Criti-
Electrical 100% Do DO DO √ P W W
surement (If cal
Applicable)
5 Ratio &
Criti-
Phase Angle Electrical 100% Do DO DO √ P W W
cal
Error
187
Section: 4 Type Test
188
1.Temper- Qai/01
Criti- AS PER AS PER VCS/
ature Rise Electrical Sec-20 & √ W V V
cal IS; 3156 IS 3156 PR/009R
Test Is 3156
2.Lightning
Impulse Volt- Criti- AS PER
Electrical Do DO DO √ W V V
age With- cal IS; 3156
stand Test
3.High Volt-
age Power
Frequency Criti- AS PER
Wet With- cal IS; 3156
stand Volt-
23 Type Test age Test
4.Determi-
nation Of
Errors And
Other Char-
acteristics
According To Criti- AS PER
The Require- cal IS; 3156
ment Of The
Appropriate
Designation
Of Accuracy
Class
*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and VEL Ap-
proval of type tests by Engineering department of NESCL or waival thereof to be shown at the time final inspection to enable NESCL issue MDCC.
√ - Record Identified’√’ “Tick Mark” Shall Be Essentially Included By Supplier In Qa Documentations.
P.S= Plant Standard M= Manufacturer
W= Witness Of Test Signature Of The Contractor
SIGNATURE OF THE MANUFACTURER
STANDARD MANUFACTURING QUALITY PLAN
PROJECT/UTILITY:
ITEM: BUS POST QP NO:
INSULATORS
MANUFACTUER’S NAME & ADDRESS: UPTO 33 kV REV.NO: PACKAGE:
DATE: CONTRACT NO:
SUB-SYSTEM:
PAGE:….OF….. MAIN-CONTRACTOR:
Compo-
Sl. Type of Quantum Reference Format of
nent & Characteristics Class Acceptance Norms Agency Remarks
No Check of Check Document Records
operation
1 2 3 4 5 6 7 8 9 ** 10 11
SECTION: RAW MATERIALS INSPECTION M C N
0.01% in White/off White,
IRM/CD/ Record review during
a) Inspection Major Visual the total deep cream colour QC Report V V V
TP/2 final inspection
wt in raw form
b) Residue 4% Max. The
retained on 300 Major Test Do residue shall be free QC Report P V V Do
mesh (BSS) from iron impurities
white to cream, free
c) Fired colour Major Visual Do QC Report V V V Do
from black specks.
“d) Chemical
“Supplier test certifi-
analysis
China cate approx
1 Sampling 30-40% Supplier
clays Al2 03 T/C review during final
Major Test Once in 40-55% TC/ QC P V V
Sio2 inspection
250 MT <4% lab/TPL
Fe2 03
<2%
Tio2
16-19%”
LOI at 1220oc”
Supplier
e) Dry shrink- Record review during
Major Test Do 6% Max TC/ QC P V V
age final inspection
lab/TPL
Supplier
f) Total shrink-
Major Test Do 18% Max TC/ QC P V V Do
age
lab/TPL
0.01% in
IRM/CD/ white to deep Record review during
a) Inspection Major Visual the total QC Report V V V
TP/2 cream/ yellow colour final inspection
wt
2 Ball clays
b) Residue < 5% The residue
retained on 240 Major Test Do shall be free from QC Report P V V Do
mesh iron impurities
189
White/off white to
190
c) fired colour Major Visual Do cream/Buff free from QC Report V V V Do
impurities.
“d) Chemical “Supplier test certifi-
analysis cate approx
Al2 03 >25% Supplier
Once in T/C review during final
Sio2 Major Test 50-60% TC/ QC P V V
250 MT inspection
Fe2 03 < 3% lab/TPL
Tio2 < 3%
LOI at 1220oc” < 13%”

Supplier
e) Dry shrink- Record review during
lab/TPL
Supplier
f) Total shrink- Record review during
lab/TPL
0.01% in
IRM/CD/ White to off White Record review during
TP/1 raw colour final inspection
wt
< 3%Max The
b) Residue residue shall be free
retained on 240 Major Test Do from iron particles QC Report P V V Do
mesh (BSS) and magnetic impu-
rities
Off white to White
Quartz c) fired colour Major Visual Do QC Report V V V Do
3 free from impurities
Powder
d) Sintering Major Visual Do Nil, No vitrification QC Report V V V Do
cate approx
“e) Chemical
analysis Sampling Supplier
98% Min T/C review during final
SiO2 Major Test Once in TC/ QC P V V
0.25% Max. inspection
Fe2 O3 250 MT lab/TPL
0.5% Max
LOI at 1000oc”
“
0.01% in
IRM/CD/ White to light pink Record review during
TP/1 colour final inspection
wt
< 3% Max The
b) Residue residue shall be free
retained on 240 Major Test Do from iron particles QC Report P V V Do
mesh and magnetic impu-
rities
Grayish/off white to
Feldspar c) fired colour Major Visual Do QC Report V V V Do
4 white
powder
d) Firing behav- Vitirified mass free
Major Test Do QC Report P V V Do
ior from impurities
“e) Chemical “Suppliertest certifi-
K2O+Na2O 13% Min Supplier
K2O Major Test 11% Min. TC/ QC P V V
250 MT inspection
Na2O 3.5% Max lab/TPL
Fe2O3 0.2% Max
LOI at 1000OC” 0.5% Max”
500
gms/MT IRM/CD/ Record review during
a) Inspection Major Visual Dark brown colour QC Report V V V
or part TP/1 final inspection
thereof
b) Residue
retained on 300 Major Test Do 0.5% Max QC Report P V V Do
5 Iron oxide mesh
Block/Greyish black
free from impurities
“d) Chemical
“Supplier test certifi- Supplier
analysis Once in 1 T/C review during final
Major Test cate approx TC/ QC P V V
Fe2O3 content MT inspection
85% Min “ lab/TPL
“
500
Dark Grey to black
a) Inspection Major Visual colour free from QC Report V V V
Manga- or part TP/1 final inspection
impurities
6 nese di- thereof
oxide b) Residue
mesh
191
Black/ balckish vio-
192
c) Fired colour Major Visual Do let free from impuri- QC Report V V V Do
ties
“d) Chemical
Supplier
analysis Once in Supplier Test certifi- T/C review during final
Major Test TC/ QC P V V
MnO2 content 10 MT cate 85% Min inspection
lab/TPL
“
500
a) Inspection Major Visual Bottle Green colour QC Report V V V

thereof
b) Residue
Chromium mesh
7
oxide
Dark Green free
from impurities
“d) Chemical
Supplier
Cr2O3 content 10 MT cate 85% Min inspection
lab/TPL
“
500
White to cream raw
a) Inspection Major Visual colour. Free from QC Report V V V
impurities
thereof
b) Residue
Calcite retained on 300 Major Test Do 3% Max QC Report P V V Do
8 mesh
powder
c) Fired colour Major Visual Do Light greenish QC Report V V V Do
“d) Chemical
Supplier
CaO content 10 MT cate 50% Min inspection
lab/TPL
“
SECTION: ASSEMBLY MATERIALS INSPECTION M C N
0.01% “IS: 12269
“
of total IRM/CD/ Record review during
a) Inspection Major Visual No lumpiness/solidi- QC Report V V V
quantity TP/3 final inspection
9 Cement fication.”
received “
b) Compressive QC lab/ T/C review during final
Major Test Do 380 Kg/cm2 P V V
strength TPL inspection
Each
QC lab/
c) Expansion Major Test consign- 0.8% Max P V V Do
TPL
ment
SECTION: METAL PARTS INSPECTION M C N
No sharp / rough Record review during
a) Inspection Major Visual 100% QC Report V V V
edges. final inspection
“Lot
sample
size
size
(nos)
Mea-
(nos)
Lead b) Dimension Major sure- As per drawing QC Report P V V Do
11 1-500
Thimble ment
4
501-1000
6
1001+
10”
“As per
c) Gauge “As per IS:2486
Major Visual Do IS:2486 QC Report P V V Do
Checking part-II”
part-II”
SECTION: IN-PROCESS INSPECTION M C N
Pale white to cream
Each IP/CD/ Record review during
a) Inspection Major Visual colour with no visual QC Report V V V
charge TP/1 final inspection
impurities
Wet grind- b) Residue
ing of retained on 300 Major Test Do < 30 grms/Ltrs QC Report P V V Do
12
ceramic mesh
body “<10 Microns-Min
c) Particle size Once in 70%
Major Test QC Report P V V Do
Analysis week < 30 Microns-Min
97%”
Slip’s Litre Daily IP/CD/
13 Major Test 1.40-1.50 Kg/litre QC Report P V V Do
Weight once TP/1
Twice in IP/CD/
a) Moisture % Major Test 16.5-19% QC Report P V V Do
Pug mill’s a shift TP/1
14
clay blank b) De airing Min. 700mm of Hg
checking vaccum
193
During Residue re-
194
Each
15 glaze tained on 300 Major Test Max. 2% QC Report P V V Do
charge
preparation mesh
a) Linear Once in a
Properties Major Test Max. 2% QC Report P V V Do
shrinkage day
16 of unfired
porcelain Once in
b) Dry MOR Major Test 30 Kgs/cm2 Min QC Report P V V Do
week
a) Making cav- Once in a
Major Test As per drawing QC Report P V V Do
ity check shift

Mea-
b) Finishing
Major sure- Do As per drawing QC Report P V V Do
17 Shaping dimension
ment
c) Moisture % 8 to 12% ( depend-
Once in a
before entry Major Test ing upon climate QC Report P V V Do
day
into dryer condition)
a) Hot rooms Once in a
Major Visual Ambient-85oC QC Report V V V Do
temperature day
18 Drying 3 sam-
b) moisture
Major Test ples per 0.8% Max. QC Report P V V Do
content
day
Unglazed 750 Kgs/
Once in 3
Major Test cm2 Min Glazed 850 QC Report P V V Do
month
gs/cm2 Min
a) Linear Once in a “ Record review during
Major Test QC Report P V V
shrinkage day < 14%” final inspection
4 pieces
Properties from
of fired every
19 As per IS: As per IS: 731 &
porcelain b) porosity Major Test unloaded QC Report P V V Do
731 5300
Fired MOR car of
Tunnel
Kiln
Daily
c) Bulk density Major Test 2.38 Min QC Report P V V Do
once
d) Water ab- Daily
Major Test 0.2% Max QC Report P V V Do
sorption once
Rose pink slip
a) Inspection Major Visual 100% colour slurry with no QC Report V V V Do
visual impurities
Glazing
3 sam-
20 (Brown
b) Moissture % Major Test ples per 2-3% Max QC Report P V V Do
glaze)
day
Twice in
c) Sp.gravity Major Test 1.4-1.45 QC Report P V V
a day.
Temperra-
ture during
1220-1230oC de-
20 firing of Major Visual Hourly QC Report V V V Do
pending on cycle
green
wares
a) Inspection Major Visual 100% As per IS:2544 QC Report V V V Do
Mea- As per NESCL ap-
b) Dimension & 3 Nos/
Major sure- proved specified QC Report P V V Do
weight day
ment drawings
Sorting of As per
21 fired insu- NESCL
lator approved
Mea-
specified
c) Marking Major sure- 100% QC Report P V V Do
drawings/
ment
NESCL
Tech.
Specs.
a) Inspection Major Visual 100% No broken planks QC Report V V V Do
“Lot
sample
size
size
Packing (nos)
23 (wooden) Mea-
(nos) As per Approved
crate b) Dimension Major sure- QC Report P V V Do
1-500 Drawing
ment
4
501-1000
6
1001+
10”
195
SECTION: FINAL INSPECTION M C N
196
Mea-
a) Dimension As per As per IS:
Major sure- As per IS: 2544 QC Report P W W CHP
checking IS: 2544 2544
ment
b) Temperature As per As per IS:
Major Test As per IS: 2544 QC Report P W W CHP
cycle test IS: 2544 2544
c) Mechanical As per As per IS:
strength test IS: 2544 2544
Accep-
24 As per As per IS:
tance Tests d) Porosity test Major Test As per IS: 2544 QC Report P W W CHP
IS: 2544 2544
e) Puncture As per As per IS:
Test IS: 2544 2544
f) Galvanising As per As per IS:
Test IS: 2544 2544
a) Visual Ex- As per IS:
Major Test 100% As per IS: 2544 QC Report P V V
amination 2544
b) Electrical As per IS:
Routine Tests 2544
25
Tests c) Mechanical As per IS:
tests 2544
All type test as
Type Test Clearance
per IS: 2544 & As per IS: Type Test
26 Type Tests* Major Test Sample As per IS: 2544 V V V from NESCL Engineer-
NESCL Tech. 2544 Certificate
ing Department
Specs.
-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and main con-
tractor. Approval of type tests by Engineering department of NESCL or waival thereof to be shown at the time final inspection to enable NESCL issue
MDCC.
LEGEND : M - MANUFACTURER V - VERIFICATION
C - CONTRACTOR W - WITNESSING
N - CUSTOMER QC-QUALITY CONTROL
P - PERFORM TPL-THIRD PARTY LAB
SIGNATURE OF THE CONTRACTOR SIGNATURE OF THE MANUFACTURER

PROJECT/UTILITY:
ITEM: 11 kV DISC QP NO:
MANUFACTURE’S NAME & ADDRESS: INSULATORS REV.NO: PACKAGE:
DATE: CONTRACT NO:
SUB-SYSTEM:
MAIN-CONTRACTOR:
Compo-
operation
1 2 3 4 5 6 7 8 9 ** 10 11
SECTION:1 RAW MATERIAL INSPECTION M C N
SECTION: 1.1 RAW MATERIAL FOR BODY
1 Kg/20
a) Inspection / Record review dur-
Major Visual MT part S 1201 White QC Report V V V
colour ing final inspection
thereof
2% Max. the residue
b) Residue
shall be free iron
retained on 200 Major Test Do S 1201 QC Report P V V Do
particles and magnetic
mesh
impurities
c) fired colour Major Visual Do S 1201 White QC Report V V V Do
Quartz Should not stick to
1 d) Sintering/
Powder Major Visual Do S 1201 the container and no QC Report V V V Do
fired behavior
specks
“e) Chemical
“Vendor’s test certifi-
analysis
Sampling cate
Supplier
Once in 3 T/C review during
Major Test S 1201 TC/ QC P V V
month/ 300 98% Min final inspection
SiO2 lab/TPL
MT 0.25% Max.
Fe2 O3
1% Max”
LOI at 1000oc”
1 Kg/20
a) Inspection / Off White or pink Record review dur-
Major Visual MT part S 1201 QC Report V V V
colour colour ing final inspection
thereof
2% Max. the residue
b) Residue
Feldspar shall be free iron
2 retained on 200 Major Test Do S 1201 QC Report P V V Do
powder particles and magnetic
mesh
impurities
Translucent (glossy
c) fired behav-
Major Visual Do S 1201 white) and low impuri- QC Report V V V Do
ior/Sintering
ties
197
1 2 3 4 5 6 7 8 9 ** 10 11
198
“d) Chemical
analysis
cate
Sampling
11% Min Supplier
K2O+Na2O Once in T/C review during
Major Test S 1201 8% Min. TC/ QC P V V
K2O 3 month/ final inspection
3.5% Max lab/TPL
Na2O 300MT
1% Max
Fe2O3
1.5% Max”
LOI at 1000OC”
1 Kg/20
Record review dur-
a) Inspection Major Visual MT or part S 1201 cream/ pink QC Report V V V
ing final inspection
thereof
3% Max. the residue
b) Residue
shall be free iron
mesh
impurities
c) Fired colour Major Visual Do S 1201 Snow white/ white QC Report V V V Do
China d) Dry shrink-
3 Major Test Do S 1201 7% Max QC Report P V V Do
clays age
e) Total shrink-
Major Test Do S 1201 16% Max QC Report P V V Do
age
“f) Chemical Vendor’s test certifi-
analysis cate
Once in Supplier
Al2 03 30% Min T/C review during
Major Test 3 month/ S 1201 TC/ QC P V V
Fe2 03 5% Max final inspection
300MT lab/TPL
Tio2 2% Max
LOI at 1000oc” 18% Max
1 Kg/20
a) Inspection/ Record review dur-
Major Visual MT or part S 1201 Dull white/ black QC Report P V V
thereof
3% Max. the residue
b) Residue
shall be free iron
mesh
4 Ball clay impurities
Pale cream/dull cream
c) Fired colour Major Visual Do S 1201 QC Report V V V Do
or light grey/white
d) Dry shrink-
age
e) Total shrink-
age
1 2 3 4 5 6 7 8 9 ** 10 11
“f) Chemical Vendor’s test certifi-
analysis cate
Once in Supplier
Tio2 3% Min T/C review during
Major Test 3 month/ S 1201 TC/ QC P V V
Al2 03 25% Max final inspection
300MT lab/TPL
Fe2 03 2% Max
LOI at 1000oc” 13% Max
SECTION: 1.2 RAW MATERIAL FOR GLAZE
1 Kg/05
Major Visual MT or part S 1201 Red coloured powder QC Report V V V
thereof
b) Residue
retained on 200 Major Test Do S 1201 2% Max QC Report P V V Do
mesh
5 Iron oxide c) Fired colour
Should match with the
of 1% iron oxide
Major Visual Do S 1201 standard reference QC Report V V V Do
in feldspar
sample
powder
“d) Chemical Sampling
“Vendor’s test certifi- Supplier
analysis Once in T/C review during
Major Test S 1201 cate approx TC/ QC P V V
Fe2O3 content 6 month/ final inspection
82% Min “ lab/TPL
“ 10 MT
1 Kg/05
a) Inspection/ “Black coloured Record review dur-
Major Visual MT or part S 1201 QC Report V V V
colour powder “ ing final inspection
thereof
b) Residue
mesh
Manga-
6 nese di- c) Fired colour
Should match with the
oxide of 2% manga-
nese dioxide in
sample
feldspar powder
Major Test S 1201 cate TC/ QC P V V
MnO2 content 6 month/ final inspection
78% Min “ lab/TPL
“ 10 MT
199
1 2 3 4 5 6 7 8 9 ** 10 11
200
1 Kg/05
a) Inspection/ “Green coloured Record review dur-
colour powder “ ing final inspection
thereof
b) Residue
mesh
Chromium c) Fired colour
7 Should match with the
oxide of 3% chro-

mium oxide in
sample
feldspar powder
Cr2O3 content 6 month/ final inspection
90% Min “ lab/TPL
“ 10 MT
1 Kg/05
Major Visual MT or part S 1201 Off or dull white QC Report V V V
thereof
5% Max of the residue
b) Residue
shall be free from iron
mesh
impurities
Calcite Fired character- Free from ferrous/fer-
8 Major Visual Do S 1201 QC Report V V V Do
powder istic ric impurities
“d) Chemical
analysis “Vendor’s test certifi-
Sampling
cate Supplier
Once in T/C review during
CaO Major Test S 1201 40% Min TC/ QC P V V
6 month/ final inspection
Fe2O3 0.5% Max lab/TPL
10 MT
SiO2 5% Max”
“
0.01%
of total “IS 12269 Record review dur-
9 Cement a) Inspection Major Visual No lumpiness QC Report V V V
quantity S 1003” ing final inspection
received
b) Compressive “IS 12269
Major Test Do 380 Kg/cm2 Min QC Report P V V Do
strength S 1004”
Supplier
c) Expansion “IS 12269
Major Test Do 0.8% Max TC/ QC P V V Do
(Autoclave) S 1005”
lab/TPL
1 2 3 4 5 6 7 8 9 ** 10 11
5Nos/ 5000 Record review dur-
10 Cork sheet a) Thickness Major Visual S 1003 1-2mm QC Report V V V
Nos ing final inspection
b) specific grav-
Major Test Do S 1003 0.2±0.1 QC Report P V V Do
ity
SECTION:3 METAL PARTS INSPECTION M C N
a) Inspection
Record review dur-
(Black & Galva- Major Visual 100% S 1201 No sharp edges QC Report V V V
nizing stage)
b) Gauge “Record review
checking (black during final inspec-
Major Test 100% S 1201 As per IS:2486 part-II QC Report P V V
& Galvanizing tion &
stage) T/C review”
“Lot
sample
c) Dimension (
1-1000 Record review dur-
black & Galva- Major Test S 1201 As per Drawing QC Report P V V
5 ing final inspection
nizing stage)
1000+
10”
“Lot
d) Mechanical sample
Ball Pin &
11 failing load test 1-1000
Tongue Pin Major Test S 1201 As per Drawing QC Report P V V Do
( black & Galva- 3
nizing stage) 1000+
5”
e) Yield
strength, Ten-
T/C review during
sile Strength & Major Test Do S 1201 NESCL spec. QC Report P V V
final inspection
% Elongation
on test bar
f) Hardness Major Test Do S 1201 Do QC Report P V V Do
“Lot
sample
1-10000 Record review dur-
g) Galvanizing Major Test S 1201 As per IS:2633 QC Report P V V
3 ing final inspection
1000+
5”
201
1 2 3 4 5 6 7 8 9 ** 10 11
202
“h) Chemical “Vendor’s test certifi-
Analysis cate
Carbon 0.15-0.45 Supplier
Each con- T/C review during
Manganese Major Test S 1201 0.6-1.00 TC/ QC P V V
signment final inspection
Silicon 0.05-0.35 lab/TPL
Sulphur 0.60 Max
Phosphorous” 0.06 Max “
Supplier
i) Heat Treat-
Major Test 100% S 1201 Time & Temp chart TC/ QC P V V Do
ment
lab/TPL
Supplier
j) M.P.I Major Test 100% S 1201 NESCL spec. TC/ QC P V V Do
lab/TPL
a) Inspection
Record review dur-
(Black & Galva- Major Visual 100% S 1201 No blow Holes QC Report V V V
nizing stage)
b) Gauge
checking (black
Major Test 100% S 1201 As per IS:2486 part-II QC Report P V V Do
& Galvanizing
stage)
“Lot
sample
c) Dimension ( Mea-
1-1000
black & Galva- Major sure- S 1201 As per Drawing QC Report P V V Do
M.C.I. Cap 5
nizing stage) ment
12 (Socket/ 1000+
Clevis) 10”
“Lot
d) Mechanical sample
failing load test 1-1000
Major Test S 1201 As per Drawing QC Report P V V Do
( black & Galva- 3
nizing stage) 1000+
5”
e) Galvanizing Major Test Do S 1201 As per IS:2633 QC Report P V V Do
f) Tensile
T/C review during
Strength on test Major Test Do S 1201 350 N/mm2 Min QC Report P V V
final inspection
bar
1 2 3 4 5 6 7 8 9 ** 10 11
“Lot
sample
g) 0.2% Proof
1-1000
stress on test Major Test S 1201 200 N/mm2 Min QC Report P V V Do
3
bar
1000+
5”
h) Elongation
Major Test Do S 1201 10% Min QC Report P V V Do
on test bar
i) Hardness Major Test Do S 1201 150 BHN Max QC Report P V V Do
“Vendor’s T/C as per
“j) Chemical
Each con- BM 350 Gr. Of
Analysis Major Test S 1201 QC Report P V V Do
signment IS 14329
Phosphorous”
0.12% max”
k) M.P.L Major Test 100% S 1201 NESCL spec. QC Report P V V Do
Supplier
l) Micro Struc-
Major Test 1 No/Lot S 1201 Do TC/ QC P V V Do
ture
lab/TPL
Record review dur-
a) Inspection Major Visual 100% S 1201 No sharp edges QC Report V V V
“Lot
sample
Mea-
1-1000
b) Dimension Major sure- S 1201 As per Drawing QC Report P V V Do
3
Security ment
1000+
13 Clip (W/R 5”
Clip)
c) Chemical Supplier
Each con- Vendor’s T/C as per T/C review during
Analysis Major Test S 1201 TC/ QC P V V
signment IS:7814 Gr.I final inspection
i) Phosphorous lab/TPL
Supplier
ii) Stainless Vendor’s T/C as per
Major Test Do S 1201 TC/ QC P V V Do
W/R clip AISI 304
lab/TPL
“Lot
sample
Cotter Pin a) mechanical 1-1000 Record review dur-
Major Test S 1201 As per Drawing QC Report P V V
14 (for T& C failing load test 3 ing final inspection
Cap) 1000+
5”
b) Galvanizing Major Test Do S 1201 As per IS:2633 QC Report P V V Do
203
1 2 3 4 5 6 7 8 9 ** 10 11
204
Brass split Chemical Vendor’s T/C as per T/C review during
Major Test Do S 1201 QC Report P V V
15 Pin ( for Tic Analysis IS:410 CuZn3OGrI final inspection
Cap)
Off White to cream
Each Record review dur-
Wet grind- charge ing final inspection
impurities
ing of
16 b) Residue
ceramic
retained on 200 Major Test Do S 1003 0.2% Max. QC Report P V V Do
body
mesh
c) Litre Weight Major Test Do S 1003 1350-1450 QC Report P V V Do
Glaze a) Residue
Each
17 Prepara- retained on 300 Major Test S 1003 0.4% Max. QC Report P V V Do
charge
tion mesh
b) Litre Weight Major Test Do S 1003 1500-1650 QC Report P V V Do
Pug mill’s a) De airing Every 30 Min. 700mm of Hg Record review dur-
18 Major Test S 1003 QC Report P V V
clay blank checking Mins vacuum ing final inspection
Sampling
Record review dur-
a) Dry MOR Major Test Once in 3 S 1003 28 Kgs/cm2 Min QC Report P V V
Properties ing final inspection
month
19 of unfired
porcelain Sampling
b) Linear
Major Test Once in S 1003 Max. 14% QC Report P V V Do
shrinkage
month
a) Making Mea-
Once in As per Record review dur-
cavity check ( Major sure- As per Drawing QC Report P V V
every shift Drawing ing final inspection
Dimension) ment
Mea-
20 Shaping b) Finishing
Major sure- Do Do Do QC Report P V V Do
dimension
ment
8% before entry into
c) Moisture Major Test Once daily S 1003 QC Report P V V Do
drier
a) Hot rooms Once in a Record review dur-
Major Visual S 1003 50-80oC QC Report V V V
temperature day ing final inspection
21 Drying
b) moisture 3 samples
Major Test S 1003 1.5% Max QC Report P V V Do
content per day
1 2 3 4 5 6 7 8 9 ** 10 11
“Unglazed 750 kg/cm2
Sampling
Min Record review dur-
a) Fired M.O.R Major Test Once in 3 S 1003 QC Report P V V
glazed 850 kg/cm2 ing final inspection
month
Min”
All cars
of every
Properties
shuttle kiln
22 of fired As per
b) porosity Major Test & any one As per IS:731 QC Report P V V Do
porcelain IS:731
unloaded
car of tun-
nel kiln
c) Bulk density/
daily &
Water absorp- Major Test S 1003 2.38 Min / 0.2% QC Report P V V Do
each kiln
tion
Light buff colour slurry
Record review dur-
a) Inspection Major Visual 100% with no visual impuri- QC Report V V V
Glazing ing final inspection
ties
23 (Brown
b) Sp.gravity Major Test Every hour S 1003 1.49-1.51 QC Report P V V Do
glaze)
3 samples
c) Moisture % Major Test S 1003 2.5% Max QC Report P V V Do
per day
Tempera-
ture during
24 firing of Major Visual Every hour S 1003 As per firing Graph QC Report V V V Do
green
wares
a) Inspection Major Visual 100% Ref.sample As per IS:731 QC Report V V V Do
Sorting of
25 fired insu- Mea- As per NESCL ap-
lator b) Dimension Major sure- 5 Nos/day S 1003 proved specified draw- QC Report P V V Do
ment ings
Routine
electri-
cal Test
AS per IS “As per IS:731
26 on Shell Major Test 100% QC Report P V V Do
731 For 5 Minutes”
( Power
frequency
test)
205
1 2 3 4 5 6 7 8 9 ** 10 11
206
Hydraulic
proof load
27 test on shell Major Test 100% NESCL NESCL spec QC Report P V V Do
(if appli- spec
cable)
Routine AS per IS “As per IS:731
Major Test 100% QC Report P V V Do
electrical 731 For 5 Minutes”
(power
frequency) a) Routine Me- Major Test 100% AS per IS 40% of rated Ems for 5 QC Report P V V Do
& Mechani- chanical test 732 minutes

28 cal Routine
Mechani-
cal Test on b) Routine Elec- Major Test 100% AS per IS “As per IS:731 QC Report P V V Do
Assembled trical test 733 For 5 Minutes”
insulators
a) Inspection Major Visual 100% S 1201 No broken planks QC Report V V V Do
“Lot
Packing sample
29 1-1000
Crate b) Dimension Major Test S 1201 S 1201 QC Report P V V Do
5
1000+
10”
SECTION:5 FINAL INSPECTION M C N
Mea-
a) Dimension As per As per
Major sure- As per IS:731 QC Report P W W CHP
checking IS:731 IS:731
ment
b) Temperature As per As per
Major Test As per IS:731 QC Report P W W CHP
cycle test IS:731 IS:731
Acceptance As per As per
c) Puncture Test Major Test As per IS:731 QC Report P W W CHP
test on IS:731 IS:731
30 assembled d) Galvanizing As per As per
insulators Major Test As per IS:2633 QC Report P W W CHP
test IS:731 IS:2633
e) Electrome- As per As per
chanical failing Major Test As per IS:731 QC Report P W W CHP
IS:731 IS:731
load test
As per As per
f) Porosity test Major Test As per IS:731 QC Report P W W CHP
IS:731 IS:731
a) Visual Exami- As per
Major Test 100% As per IS:731 QC Report P V V
nation IS:731
Routine b) Electrical As per
31 Major Test 100% As per IS:731 QC Report P V V
Tests Tests IS:731
c) Mechanical Major Test 100% As per As per IS:731 QC Report P V V
tests IS:731
a) Visual Ex- Visu- As per IS: As per IS:
Major As per IS: 731 TPL W W W CHP
amination ally 731 731
Mea-
b) Verification of As per IS: As per IS:
Major sure- As per IS: 731 TPL W W W CHP
Dimensions 731 731
ment
c) Visible dis- As per IS: As per IS:
Major Test As per IS: 731 TPL W W W CHP
charge test 731 731
d) Impulse with-
As per IS: As per IS:
stand voltage Major Test As per IS: 731 TPL W W W CHP
731 731
test
e) Wet power
frequency with- As per IS: As per IS:
stand voltage 731 731
test
f) Temperature As per IS: As per IS:
32 Type Test * cycle test Major Test As per IS: 731 TPL W W W CHP
731 731
g) Puncture test Major Test As per IS: 731 TPL W W W CHP
731 731
As per As per
h) Porosity test Major Test As per IS:731 TPL W W W CHP
IS:731 IS:731
i) Galvanizing As per IS: As per IS:
test 731 731
J) Electro-me-
chanical failing Major Test As per IS: 731 TPL W W W CHP
731 731
load test
k) Thermal
Mechanical As per IS: As per IS:
Performance 731 731
Tests
“*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and main con-
MDCC.
207
208
PROJECT/UTILITY:
ITEM: PIN INSU- QP NO:
LATORS UPTO
MANUFACTUER’S NAME & ADDRESS: 33 kV REV.NO: PACKAGE:
DATE: CONTRACT NO:
SUB-SYSTEM:
PAGE:….OF….. MAIN-CONTRACTOR:
Compo-
operation
1 2 3 4 5 6 7 8 9 ** 10 11
SECTION: RAW MATERIALS INSPECTION M C N
0.01% in White/off White, deep
IRM/CD/ Record review during
a) Inspection Major Visual the total cream colour in raw QC Report V V V
TP/2 final inspection
wt form
b) Residue 4% Max. The residue
retained on 300 Major Test Do shall be free from iron QC Report P V V Do
mesh (BSS) impurities
white to cream, free
from black specks.
“d) Chemical
analysis
China cate approx
1 Sampling 30-40% Supplier
clays Al2 03 T/C review during
Major Test Once in 40-55% TC/ QC P V V
Sio2 final inspection
250 MT <4% lab/TPL
Fe2 03
<2%
Tio2
16-19%”
LOI at 1220oc”
Supplier
Record review during
e) Dry shrinkage Major Test Do 6% Max TC/ QC P V V
final inspection
lab/TPL
Supplier
f) Total shrinkage Major Test Do 18% Max TC/ QC P V V Do
lab/TPL
0.01% in
IRM/CD/ white to deep cream/ Record review during
TP/2 yellow colour final inspection
wt
2 Ball clays
b) Residue < 5% The residue
retained on 240 Major Test Do shall be free from iron QC Report P V V Do
mesh impurities
1 2 3 4 5 6 7 8 9 ** 10 11
White/off white to
c) fired colour Major Visual Do cream/Buff free from QC Report V V V Do
impurities.
“d) Chemical “Supplier test certifi-
Al2 03 >25% Supplier
Sio2 Major Test 50-60% TC/ QC P V V
250 MT final inspection
Fe2 03 < 3% lab/TPL
Tio2 < 3%
LOI at 1220oc” < 13%”
Supplier
e) Dry shrinkage Major Test Do 6% Max TC/ QC P V V
final inspection
lab/TPL
Supplier
f) Total shrinkage Major Test Do 18% Max TC/ QC P V V
final inspection
lab/TPL
0.01% in
IRM/CD/ White to off White raw Record review during
wt
< 3%Max The residue
b) Residue
retained on 240 Major Test Do QC Report P V V Do
mesh (BSS)
impurities
Off white to White free
c) fired colour Major Visual Do QC Report V V V Do
Quartz from impurities
3
Powder d) Sintering Major Visual Do Nil, No vitrification QC Report V V V Do
cate approx
“e) Chemical
analysis Sampling Supplier
98% Min T/C review during
SiO2 Major Test Once in TC/ QC P V V
0.25% Max. final inspection
Fe2 O3 250 MT lab/TPL
0.5% Max
LOI at 1000oc”
“
209
1 2 3 4 5 6 7 8 9 ** 10 11
210
0.01% in
IRM/CD/ White to light pink Record review during
wt
< 3% Max The
b) Residue
residue shall be free
retained on 240 Major Test Do QC Report P V V Do
from iron particles and
mesh
magnetic impurities
Grayish/off white to
c) fired colour Major Visual Do QC Report V V V Do

Feldspar white
4
powder Vitirified mass free
d) Firing behavior Major Test Do QC Report P V V Do
from impurities
“e) Chemical “Suppliertest certificate
analysis approx
K2O Major Test 11% Min. TC/ QC P V V
250 MT final inspection
Fe2O3 0.2% Max
LOI at 1000OC” 0.5% Max”
500
a) Inspection Major Visual Dark brown colour QC Report V V V
thereof
b) Residue
Iron mesh
5
oxide
Block/Greyish black
“d) Chemical
“Supplier test certifi- Supplier
analysis Once in 1 T/C review during
Major Test cate approx TC/ QC P V V
Fe2O3 content MT final inspection
85% Min “ lab/TPL
“
500
Dark Grey to black
a) Inspection Major Visual colour free from impu- QC Report V V V
rities
Man- thereof
6 ganese b) Residue
di-oxide retained on 300 Major Test Do 0.5% Max QC Report P V V Do
mesh
Black/ balckish violet
1 2 3 4 5 6 7 8 9 ** 10 11
“d) Chemical
Supplier
analysis Once in Supplier Test certifi- T/C review during
MnO2 content 10 MT cate 85% Min final inspection
lab/TPL
“
500
a) Inspection Major Visual Bottle Green colour QC Report V V V
thereof
b) Residue
Chromi- mesh
7
um oxide
Dark Green free from
impurities
“d) Chemical
Supplier
Cr2O3 content 10 MT cate 85% Min final inspection
lab/TPL
“
500
White to cream raw
a) Inspection Major Visual colour. Free from im- QC Report V V V
purities
thereof
b) Residue
Calcite retained on 300 Major Test Do 3% Max QC Report P V V Do
8 mesh
powder
c) Fired colour Major Visual Do Light greenish QC Report V V V Do
“d) Chemical
Supplier
CaO content 10 MT cate 50% Min final inspection
lab/TPL
“
SECTION: ASSEMBLY MATERIALS INSPECTION M C N
0.01% “IS: 12269
“
of total IRM/CD/ QC Re- Record review during
a) Inspection Major Visual No lumpiness/solidifi- V V V
quantity TP/3 port final inspection
cation.”
received “
9 Cement b) Compressive QC lab/ T/C review during
Major Test Do 380 Kg/cm2 P V V
strength TPL final inspection
Each
QC lab/
c) Expansion Major Test consign- 0.8% Max P V V Do
TPL
ment
211
1 2 3 4 5 6 7 8 9 ** 10 11
212
SECTION: METAL PARTS INSPECTION M C N
Lead No sharp / rough Record review during
11 a) Inspection Major Visual 100% QC Report V V V
Thimble edges. final inspection
“Lot
sample
size
size
(nos)
Mea-
(nos)
b) Dimension Major sure- As per drawing QC Report P V V Do
1-500
ment
4
501-1000
6
1001+
10”
“As per
c) Gauge Check- “As per IS:2486
Major Visual Do IS:2486 QC Report P V V Do
ing part-II”
part-II”
SECTION: IN-PROCESS INSPECTION M C N
Pale white to cream
Each IP/CD/ Record review during
charge TP/1 final inspection
Wet impurities
grind- b) Residue
12 ing of retained on 300 Major Test Do < 30 grms/Ltrs QC Report P V V Do
ceramic mesh
body “<10 Microns-Min 70%
c) Particle size Once in
Major Test < 30 Microns-Min QC Report P V V Do
Analysis week
97%”
Slip’s
Daily IP/CD/
13 Litre Major Test 1.40-1.50 Kg/litre QC Report P V V Do
once TP/1
Weight
Twice in IP/CD/
Pug a) Moisture % Major Test 16.5-19% QC Report P V V Do
a shift TP/1
14 mill’s clay
blank b) De airing Min. 700mm of Hg
checking vaccum
1 2 3 4 5 6 7 8 9 ** 10 11
During
Residue re-
glaze Each
15 tained on 300 Major Test Max. 2% QC Report P V V Do
prepara- charge
mesh
tion
Proper- a) Linear shrink- Once in a
Major Test Max. 2% QC Report P V V Do
ties of age day
16
unfired Once in
porcelain b) Dry MOR Major Test 30 Kgs/cm2 Min QC Report P V V Do
week
a) Making cavity Once in a
Major Test As per drawing QC Report P V V Do
check shift
Mea-
b) Finishing
Major sure- Do As per drawing QC Report P V V Do
17 Shaping dimension
ment
c) Moisture % 8 to 12% ( depending
Once in a
before entry into Major Test upon climate condi- QC Report P V V Do
day
dryer tion)
a) Hot rooms Once in a
Major Visual Ambient-85oC QC Report V V V Do
temperature day
18 Drying 3 sam-
b) moisture
Major Test ples per 0.8% Max. QC Report P V V Do
content
day
Unglazed 750 Kgs/
Once in 3
Major Test cm2 Min Glazed 850 QC Report P V V Do
month
gs/cm2 Min
a) Linear shrink- Once in a “ Record review during
Major Test QC Report P V V
age day < 14%” final inspection
Proper- 4 pieces
ties of from
fired every
19 As per IS:
porcelain b) porosity Major Test unloaded As per IS: 731 & 5300 QC Report P V V Do
731
Fired car of
MOR Tunnel
Kiln
Daily
c) Bulk density Major Test 2.38 Min QC Report P V V Do
once
d) Water absorp- Daily
Major Test 0.2% Max QC Report P V V Do
tion once
213
1 2 3 4 5 6 7 8 9 ** 10 11
214
Rose pink slip colour
a) Inspection Major Visual 100% slurry with no visual QC Report V V V Do
impurities
Glazing
3 sam-
20 (Brown
b) Moissture % Major Test ples per 2-3% Max QC Report P V V Do
glaze)
day
Twice in
c) Sp.gravity Major Test 1.4-1.45 QC Report P V V
a day.
Temper-
rature
during 1220-1230oC depend-
20 Major Visual Hourly QC Report V V V Do
firing of ing on cycle
green
wares
a) Inspection Major Visual 100% As per IS:731 QC Report V V V Do
Sorting
21 of fired Mea- As per NESCL ap-
b) Dimension & 3 Nos/
insulator Major sure- proved specified draw- QC Report P V V Do
weight day
ment ings
Routine As per IS
electrical a) Routine Elec- 731 for As per IS 731 for Min.
Major Test 100% QC Report P V V Do
(power trical test Min. 5 5 minutes
frequen- minutes
cy) &
22
Mechni- As per IS
cal Test b) Routine Me- 731 for As per IS 731 for Min.
on As- Major Test 100% QC Report P V V Do
chanical test Min. 5 5 minutes
sembled minutes
insulators
a) Inspection Major Visual 100% No broken planks QC Report V V V Do
“Lot
sample
size
size
Packing ( (nos)
23 wooden ) Mea-
(nos) As per Approved
crate b) Dimension Major sure- QC Report P V V Do
1-500 Drawing
ment
4
501-1000
6
1001+
10”
1 2 3 4 5 6 7 8 9 ** 10 11
SECTION: FINAL INSPECTION M C N
Mea-
a) Dimension As per As per
Major sure- As per IS:731 QC Report P W W CHP
checking IS:731 IS:731
ment
b) Temperature As per As per
Accep- c) Mechanical As per As per
24 tance failing load test IS:731 IS:731
Tests As per As per
d) Porosity test Major Test As per IS:731 QC Report P W W CHP
IS:731 IS:731
As per As per
e) Puncture Test Major Test As per IS:731 QC Report P W W CHP
IS:731 IS:731
a) Visual Exami- As per
nation IS:731
b) Electrical As per
Routine Tests IS:731
25
Tests c) Mechanical As per
tests IS:731
a) Visual Exami- As per As per
Major Visual As per IS:731 TPL W W W CHP
nation IS:731 IS:731
Mea-
b)Verification of As per As per
Major sure- As per IS:731 TPL W W W CHP
Dimensions IS:731 IS:731
ment
c) Visible Dis- As per As per
Major Test As per IS:731 TPL W W W CHP
charge test IS:731 IS:731
d) Impulse With-
Type As per As per
26 stand voltage Major Test As per IS:731 TPL W W W CHP
Tests* IS:731 IS:731
test
e) Wet power
frequnecy with- As per As per
stand voltage IS:731 IS:731
test
f) Dry power
frequnecy with- As per As per
stand voltage IS:731 IS:731
test
215
1 2 3 4 5 6 7 8 9 ** 10 11
216
g) Temperature As per As per
h) Mechanical As per As per
failing load test IS:731 IS:731
As per As per
i) Puncture test Major Test As per IS:731 TPL W W W CHP
IS:731 IS:731
As per As per
j) Porosity test Major Test As per IS:731 TPL W W W CHP

IS:731 IS:731
*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and main con-
MDCC.
M - MANUFACTURER V - VERIFICATION
C - CONTRACTOR W - WITNESSING
LEGEND :
N - CUSTOMER QC-QUALITY CONTROL
P - PERFORM TPL-THIRD PARTY LAB

PROJECT/UTILITY:
ITEM: GUY QP NO:
STRAIN INSULA-
MANUFACTURER’S NAME & AD- TORS
(TYPE “” A “” AND REV.NO: PACKAGE:
DRESS:
“” C “”)
DATE: CONTRACT NO:
SUB-SYSTEM:
MAIN-CONTRACTOR:
Refer-
Compo-
Sl. Type of Quantum ence Format of
No Check of Check Docu- Records
operation
ment
1 2 3 4 5 6 7 8 9 ** 10 11
1 Kg/20
a) Inspection / Record review during final
colour inspection
thereof
2% Max. the residue
b) Residue
shall be free iron
retained on Major Test Do S 1201 QC Report P V V Do
200 mesh
impurities
1 d) Sintering/
fired behavior
specks
“e) Chemical
analysis
Sampling cate
Supplier
3 month/ 98% Min inspection
SiO2 lab/TPL
300 MT 0.25% Max.
Fe2 O3
1% Max”
LOI at 1000oc”
1 Kg/20
a) Inspection / Off White or pink Record review during final
Major Visual MT part S 1201 QC Report V V V
colour colour inspection
thereof
Feldspar
2 2% Max. the residue
powder b) Residue
shall be free iron
200 mesh
impurities
217
1 2 3 4 5 6 7 8 9 ** 10 11
218
Translucent (glossy
c) fired behav-
ior/Sintering
ties
“d) Chemical
cate
Sampling
K2O Major Test S 1201 8% Min. TC/ QC P V V
3 month inspection

/300MT
Fe2O3 1% Max
LOI at 1.5% Max”
1000OC”
1 Kg/20
a) Inspection/ MT or Record review during final
Major Visual S 1201 Dull white/ black QC Report P V V
colour part inspection
thereof
3% Max. the residue
b) Residue re-
shall be free iron
tained on 200 Major Test Do S 1201 QC Report P V V Do
mesh
impurities
Pale cream/dull cream
c) Fired colour Major Visual Do S 1201 QC Report V V V Do
or light grey/white
4 Ball clay d) Dry shrink-
age
e) Total shrink-
age
“f) Chemical
cate
analysis
Once in 3% Min Supplier
Tio2 T/C review during final
Major Test 3 month/ S 1201 25% Max TC/ QC P V V
Al2 03 inspection
300MT 2% Max lab/TPL
Fe2 03
13% Max
LOI at 1000oc”
“
SECTION: 1.2 RAW MATERIAL FOR GLAZE M C N
c) Fired colour
of 2% manga- Should match with the
nese dioxide Major Visual Do S 1201 standard reference QC Report V V V Do
in feldspar sample
powder
Sampling
d) Chemical “Vendor’s test certifi- Supplier
analysis Major Test S 1201 cate TC/ QC P V V
6 month/ inspection
MnO2 content 78% Min “ lab/TPL
10 MT
1 2 3 4 5 6 7 8 9 ** 10 11
1 Kg/05
a) Inspection/ MT or “Green coloured Record review during final
Major Visual S 1201 QC Report V V V
colour part powder “ inspection
thereof
b) Residue
retained on Major Test Do S 1201 2% Max QC Report P V V Do
200 mesh
Chromi- c) Fired colour
7
um oxide of 3% chro- Should match with the
mium oxide Major Visual Do S 1201 standard reference QC Report V V V Do
in feldspar sample
powder
analysis Once in T/C review during final
Cr2O3 content 6 month/ inspection
90% Min “ lab/TPL
“ 10 MT
1 Kg/05
a) Inspection/ MT or Record review during final
Major Visual S 1201 Off or dull white QC Report V V V
colour part inspection
thereof
b) Residue
200 mesh
impurities
Calcite
8 Fired charac- Free from ferrous/fer-
powder Major Visual Do S 1201 QC Report V V V Do
teristic ric impurities
“d) Chemical
Sampling
cate Supplier
6 month/ inspection
10 MT
SiO2 5% Max”
“
Wet
grind- Off White to cream
Each Record review during final
9 ing of a) Inspection Major Visual colour with no visual QC Report V V V
charge inspection
ceramic impurities
body
219
1 2 3 4 5 6 7 8 9 ** 10 11
220
b) Residue
retained on Major Test Do S 1003 0.2% Max. QC Report P V V Do
200 mesh
a) Residue
Glaze Each
retained on Major Test S 1003 0.4% Max. QC Report P V V Do
10 Prepara- charge
300 mesh
tion
Pug
a) De airing Every 30 Min. 700mm of Hg Record review during final
11 mill’s clay Major Test S 1003 QC Report P V V
checking Mins vacuum inspection
blank
Sampling
Record review during final
a) Dry MOR Major Test Once in 3 S 1003 28 Kgs/cm2 Min QC Report P V V
Proper- inspection
month
ties of
12 Sam-
unfired
porcelain b) Linear pling
Major Test S 1003 Max. 14% QC Report P V V Do
shrinkage Once in
month
a) Making Mea- Once in As per
cavity check ( Major sure- every Draw- As per Drawing QC Report P V V
inspection
Dimension) ment shift ing
Mea-
dimension
ment
Once 8% before entry into
c) Moisture Major Test S 1003 QC Report P V V Do
daily drier
a) Hot rooms Once in a Record review during final
temperature day inspection
14 Drying 3 sam-
b) moisture
Major Test ples per S 1003 1.5% Max QC Report P V V Do
content
day
Proper- “Unglazed 750 kg/cm2
Sampling
ties of Min Record review during final
15 a) Fired M.O.R Major Test Once in 3 S 1003 QC Report P V V
fired glazed 850 kg/cm2 inspection
month
porcelain Min”
1 2 3 4 5 6 7 8 9 ** 10 11
All cars
of every
shuttle
kiln &
As per
b) porosity Major Test any one As per IS: 5300 QC Report P V V Do
IS 5300
unloaded
car of
tunnel
kiln
c) Bulk den-
daily &
sity/Water Major Test S 1003 2.38 Min / 0.2% QC Report P V V Do
each kiln
absorption
inspection
ties
Glazing
Every
16 (Brown b) Sp.gravity Major Test S 1003 1.49-1.51 QC Report P V V Do
hour
glaze)
3 sam-
c) Moisture % Major Test ples per S 1003 2.5% Max QC Report P V V Do
day
Tempera-
ture dur-
Every
17 ing firing Major Visual S 1003 As per firing Graph QC Report V V V Do
hour
of green
wares
Ref.
a) Inspection Major Visual 100% As per IS: 5300 QC Report V V V Do
Sorting sample
insulator 5 Nos/
b) Dimension Major sure- S 1003 proved specified draw- QC Report P V V Do
day
ment ings
Insulator to be free
Routine Visual Exami- AS per
19 Major Visual 100% from cracks and physi- QC Report V V V Do
Test nation IS 5300
cal distortion of shape
Packing
20 a) Inspection Major Visual 100% S 1003 No broken planks QC Report V V V Do
Crate
221
1 2 3 4 5 6 7 8 9 ** 10 11
222
SECTION: 3 FINAL INSPECTION M C N
a) Visual Ex- As per
Major Test 100% As per IS 5300 QC Report P V V
amination IS 5300
Test Tests IS 5300
c) Mechanical As per
tests IS 5300
Mea-
a) Verification As per As per
Major sure- As per IS: 5300 QC Report P W W
of Dimension IS: 5300 IS 5300
ment
b) Tempera- As per As per
Major Test As per IS: 5300 QC Report P W W
Accep- ture cycle test IS: 5300 IS 5300
21
tance test c) Mechani-
As per As per
cal failing load Major Test As per IS: 5300 QC Report P W W
IS: 5300 IS 5300
test
d) Porosity As per As per
Major Test As per IS: 5300 QC Report P W W
test IS: 5300 IS 5300
As per
a) Visual Ex- Visu- As per IS
Major IS: As per IS 5300 TPL V V V
amination ally 5300
5300
Mea- As per
b) Verification As per IS
Major sure- IS: As per IS 5300 TPL V V V
of Dimensions 5300
ment 5300
As per
c) Visible dis- As per IS
Major Test IS: As per IS 5300 TPL V V V
Type charge test 5300
22 5300
Test *
d) Wet power
frequency As per IS As per
Major Test As per IS 5300 TPL V V V
withstand volt- 5300 IS 5300
age test
e) Dry power
age test
1 2 3 4 5 6 7 8 9 ** 10 11
f) Temperature As per IS As per
cycle test 5300 IS 5300
g) Porosity As per As per
Major Test As per IS: 5300 TPL V V V
test IS: 5300 IS 5300
*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and MAIN CON-
TRACTOR. Approval of type tests by Engineering department of NESCL or waival thereof to be shown at the time final inspection to enable NESCL
issue MDCC.
223
224
PROJECT/UTILITY:
ITEM: SHACKLE QP NO:
MANUFACTURE’S NAME & AD- INSULATORS REV.NO: PACKAGE:
DRESS:
DATE: CONTRACT NO:
SUB-SYSTEM:
MAIN-CONTRACTOR:
Refer-
Compo- Type
Sl. Quantum ence Format of
nent & Characteristics Class of Acceptance Norms Agency Remarks
No of Check Docu- Records
operation Check
ment
1 2 3 4 5 6 7 8 9 ** 10 11
1 Kg/20
a) Inspection / Record review during
colour final inspection
thereof
2% Max. the residue
b) Residue re-
shall be free iron
mesh
impurities
1 d) Sintering/
fired behavior
specks
“e) Chemical
analysis
Sampling cate
Supplier
Once in 3 T/C review during final
month/ 300 98% Min inspection
SiO2 lab/TPL
MT 0.25% Max.
Fe2 O3
1% Max”
LOI at 1000oc”
1 Kg/20
a) Inspection / Record review during
Major Visual MT part S 1201 Off White or pink colour QC Report V V V
thereof
Feldspar
2 2% Max. the residue
powder b) Residue re-
shall be free iron
mesh
impurities
1 2 3 4 5 6 7 8 9 ** 10 11
Translucent (glossy
c) fired behav-
ior/Sintering
ties
“d) Chemical
cate
Sampling
K2O Major Test S 1201 8% Min. TC/ QC P V V
3 month inspection
/300MT
Fe2O3 1% Max
LOI at 1.5% Max”
1000OC”
1 Kg/20
a) Inspection Major Visual MT or part S 1201 cream/ pink QC Report V V V
final inspection
thereof
3% Max. the residue
b) Residue re-
shall be free iron
mesh
impurities
c) Fired colour Major Visual Do S 1201 Snow white/ white QC Report V V V Do
China d) Dry shrink-
3 Major Test Do S 1201 7% Max QC Report P V V Do
clays age
e) Total shrink-
age
“f) Chemical
cate
analysis
Once in 30% Min Supplier
Al2 03 T/C review during final
Major Test 3 month/ S 1201 5% Max TC/ QC P V V
Fe2 03 inspection
300MT 2% Max lab/TPL
Tio2
18% Max
LOI at 1000oc”
“
1 Kg/20
a) Inspection/ Record review during
Major Visual MT or part S 1201 Dull white/ black QC Report P V V
thereof
4 Ball clay 3% Max. the residue
b) Residue re-
shall be free iron
mesh
impurities
225
1 2 3 4 5 6 7 8 9 ** 10 11
226
c) Fired colour Major Visual Do S 1201 Pale cream/dull cream QC Report V V V Do
or light grey/white
d) Dry shrink- Major Test Do S 1201 7% Max QC Report P V V Do
age
e) Total shrink- Major Test Do S 1201 18% Max QC Report P V V Do
age
“f) Chemical “Vendor’s test certifi-

cate
analysis Once in 3% Min Supplier

Tio2 Major Test 3 month S 1201 25% Max TC/ QC P V V T/C review during final
Al2 03 /300MT 2% Max lab/TPL inspection
Fe2 03 13% Max
LOI at 1000oc” “
SECTION: 1.2 RAW MATERIAL FOR GLAZE
a) Inspection/ 1 Kg/05 Record review during

colour Major Visual MT or part S 1201 Red coloured powder QC Report V V V final inspection
thereof
b) Residue re-
tained on 200 Major Test Do S 1201 2% Max QC Report P V V Do
mesh
5 Iron c) Fired colour
oxide of 1% iron ox- Should match with the
ide in feldspar Major Visual Do S 1201 standard reference QC Report V V V Do
powder sample
d) Chemical Sampling “Vendor’s test certifi- Supplier

analysis Major Test Once in S 1201 cate approx TC/ QC P V V T/C review during final
Fe2O3 content 6 month/ 82% Min “ lab/TPL inspection
10 MT
Man- a) Inspection/ 1 Kg/05 “Black coloured Record review during
6 ganese colour Major Visual MT or part S 1201 powder “ QC Report V V V final inspection
di-oxide thereof
b) Residue re-
mesh
c) Fired colour
of 2% manga- Should match with the
nese dioxide Major Visual Do S 1201 standard reference QC Report V V V Do
in feldspar sample
powder
“d) Chemical Sampling “Vendor’s test certifi- Supplier
analysis Major Test Once in S 1201 cate TC/ QC P V V T/C review during final
MnO2 content 6 month/ 78% Min “ lab/TPL inspection
“ 10 MT
1 2 3 4 5 6 7 8 9 ** 10 11
1 Kg/05
a) Inspection/ “Green coloured Record review during
colour powder “ final inspection
thereof
b) Residue re-
mesh
Chromi- c) Fired colour
7 Should match with the
um oxide of 3% chro-
mium oxide Major Visual Do S 1201 standard reference QC Report V V V Do
in feldspar sample
powder
analysis Once in T/C review during final
Cr2O3 content 6 month/ inspection
90% Min “ lab/TPL
“ 10 MT
1 Kg/05
a) Inspection/ Record review during
Major Visual MT or part S 1201 Off or dull white QC Report V V V
thereof
b) Residue re-
mesh
impurities
Calcite Fired charac- Free from ferrous/fer-
8 Major Visual Do S 1201 QC Report V V V Do
powder teristic ric impurities
“d) Chemical
Sampling
cate Supplier
6 month/ inspection
10 MT
SiO2 5% Max”
“
Off White to cream
Each Record review during
Wet a) Inspection Major Visual colour with no visual QC Report V V V
charge final inspection
grind- impurities
9 ing of b) Residue re-
ceramic tained on 200 Major Test Do S 1003 0.2% Max. QC Report P V V Do
body mesh
227
1 2 3 4 5 6 7 8 9 ** 10 11
228
a) Residue re-
Glaze Each
tained on 300 Major Test S 1003 0.4% Max. QC Report P V V Do
10 Prepara- charge
mesh
tion
Pug
a) De airing Every 30 Min. 700mm of Hg Record review during
11 mill’s clay Major Test S 1003 QC Report P V V
checking Mins vacuum final inspection
blank
Sampling
Proper- a) Dry MOR Major Test Once in 3 S 1003 28 Kgs/cm2 Min QC Report P V V
final inspection
ties of month
12
unfired Sampling
porcelain b) Linear Major Test Once in S 1003 Max. 14% QC Report P V V Do
shrinkage
month
a) Making Mea- As per
Once in Record review during
cavity check ( Major sure- Draw- As per Drawing QC Report P V V
every shift final inspection
Dimension) ment ing
Mea-
dimension
ment
8% before entry into
c) Moisture Major Test Once daily S 1003 QC Report P V V Do
drier
a) Hot rooms Once in a Record review during
temperature day final inspection
14 Drying
b) moisture 3 samples
Major Test S 1003 1.5% Max QC Report P V V Do
content per day
“Unglazed 750 kg/cm2
Sampling
Min Record review during
a) Fired M.O.R Major Test Once in 3 S 1003 QC Report P V V
glazed 850 kg/cm2 final inspection
month
Min”
All cars
Proper- of every
ties of shuttle kiln
15 As per
fired b) porosity Major Test & any one As per IS: 1445 QC Report P V V Do
IS 1445
porcelain unloaded
car of tun-
nel kiln
c) Bulk den-
daily &
sity/Water Major Test S 1003 2.38 Min / 0.2% QC Report P V V Do
each kiln
absorption
1 2 3 4 5 6 7 8 9 ** 10 11
Glazing final inspection
ties
16 (Brown
b) Sp.gravity Major Test Every hour S 1003 1.49-1.51 QC Report P V V Do
glaze)
3 samples
c) Moisture % Major Test S 1003 2.5% Max QC Report P V V Do
per day
Tempera-
ture dur-
17 ing firing Major Visual Every hour S 1003 As per firing Graph QC Report V V V Do
of green
wares
Ref.
a) Inspection Major Visual 100% As per IS: 1445 QC Report V V V Do
Sorting sample
insulator b) Dimension Major sure- 5 Nos/day S 1003 proved specified draw- QC Report P V V Do
ment ings
Insulator to be free
Routine Visual Exami- AS per
19 Major Visual 100% from cracks and physi- QC Report V V V Do
Test nation IS 1445
cal distortion of shape
Packing
20 a) Inspection Major Visual 100% S 1003 No broken planks QC Report V V V Do
Crate
SECTION: 3 FINAL INSPECTION M C N
a) Visual Ex- As per
amination IS 1445
Tests Tests IS 1445
c) Mechanical As per
tests IS 1445
Mea-
a) Verification As per IS: As per
Major sure- As per IS: 1445 QC Report P W W
of Dimension 1445 IS 1445
ment
b) Tempera- As per IS: As per
Accep- Major Test As per IS: 1445 QC Report P W W
ture cycle test 1445 IS 1445
21 tance
Tests c) Mechani-
As per IS: As per
cal failing load Major Test As per IS: 1445 QC Report P W W
1445 IS 1445
test
As per IS: As per
d) Porosity test Major Test As per IS: 1445 QC Report P W W
1445 IS 1445
229
1 2 3 4 5 6 7 8 9 ** 10 11
230
As per
a) Visual Ex- Visu- As per IS
Major IS: As per IS 1445 TPL V V V
amination ally 1445
1445
Mea- As per
b) Verification As per IS
Major sure- IS: As per IS 1445 TPL V V V
of Dimensions 1445
ment 1445
As per
c) Visible dis- As per IS
Major Test IS: As per IS 1445 TPL V V V

charge test 1445
1445
d) Wet power
Type Major Test As per IS 1445 TPL V V V
22 withstand volt- 1445 IS 1445
Tests age test
e) Dry power
age test
f) Temperature As per IS As per
cycle test 1445 IS 1445
As per IS: As per
g) Porosity test Major Test As per IS: 1445 TPL V V V
1445 IS 1445
h) Puncture As per IS: As per
Major Test As per IS: 1445 TPL V V V
test 1445 IS 1445
*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and MAIN CON-
TRACTOR. Approval of type tests by Engineering department of NESCL or waival thereof to be shown at the time final inspection to enable NESCL
issue MDCC.
MANUFACTURING QUALITY PLAN PROJECT/UTILITY:
ITEM: All Aluminum QP NO:
MANUFACTURE’S NAME & ADDRESS: Conductor (AAC) REV.NO: PACKAGE:
DATE: CONTRACT NO:
SUB-SYSTEM:
No of pages:5 MAIN-CONTRACTOR:
Compo- Type Format
Quantum Reference Acceptance
Sl. No nent & Characteristics Class of of Re- Agency Remarks
of Check Document Norms
operation Check cords
1 2 3 4 5 6 7 8 9 10 11
1.1 SECTION-I : RAW MATERIAL M C N
Review of Mfg test cer-
tificate at the time of final
inspection. In absence
of Mfg TCs and proper
One
correlation, one sample
a) Chemical sample IS - 398 - QC RE-
1.1.1 Major Test NESCL SPEC V V V per lot of 1000 MT or part
Analysis per heat of Part I 1996 CORD
there of shall be tested
4MT
at 3rd party lab and TCs
from lab shall be re-
viewed at the time of final
inspection
One
Di- IS - 5484 Review of supplier TCs at
a) Diameter of sample IS - 5484 & QC RE-
1.1.2 AL wire Major men- & NESCL P V V the time of final inspec-
Al Wire Rod from each NESCL SPEC CORD
ROD sional SPEC tion.
coil
One
b) Breaking IS- 5484
sample IS - 5484 & QC RE-
1.1.3 Load/ Tensile Major Test & NESCL P V V DO
from each NESCL SPEC CORD
Test SPEC
coil
One
IS- 5484
1.1.4 c) Conductivity Major Test & NESCL P V V DO
SPEC
coil
One
IS- 5484
1.1.5 d) Elongation Major Test & NESCL P V V DO
SPEC
coil
231
1 2 3 4 5 6 7 8 9 10 11
232
The wire rod shall
be smooth & free
from pipes, laps,
cracks, kinks,
e) Cleanli- IS- 5484 Review of supplier TCs at
100% on twists, scams QC RE-
1.1.6 ness & surface Major Visual & NESCL P V V the time of final inspec-
each coil and other injuri- CORD
smoothness SPEC tion.
ous defects with
in the limits of
good commercial
practices.
2.1 SECTION - II : INPROCESS INSPECTION
“Solutionising
a)INTERME-
Temp : 510 +/- 30
DATE DRAW-
Inter- deg C This Process is suitable
ING & SOLU- QC RE-
2.1.1 mediate Major Visual Soaking time : 60 P V V for M or O temper wire
TIONISING CORD
Draswing +/- 10 Minutes rod materials
OF DRAWN
Continuous Temp
BATCH
record by graph”
One
a) Diameter of Di- IS 398 (P-I)
Sample IS 398 (P-I) & QC RE- Review of records at the
2.1.2 drawn Alumini- Major men- & NESCL P V V
from each NESCL SPEC CORD time of final inspection
um wire sional SPEC
spool
One
Sample Plant Stan- IS 398 (P-I) & QC RE-
2.1.3 b) Tensile Test Major Test P V V DO
from each dards NESCL SPEC CORD
spool
One
Sample Plant Stan- IS 398 (P-I) & QC RE-
2.1.4 AL drawn c) Resitivity Major Test P V V DO
from each dards NESCL SPEC CORD
wire
spool
(Before
Ageing) d) AL wire
Ageing pro-
for each Plant Sta- QC RE-
2.1.5 cess time and Major Visual Plant Stadards P V V DO
batch dards CORD
temperature
control process
The wire shall
smooth, uniform
a) Surface fin- IS 398 (P-I)
100% on and free from all QC RE-
2.1.6 ish & winding Major Visual & NESCL P V V DO
each spool imperfection such CORD
(Visual check) SPEC
as spills, splits,
scale
1 2 3 4 5 6 7 8 9 10 11
Di- One Sam- IS 398 (P-I)
b) Diameter of IS 398 (P-I) & QC RE-
2.1.7 Major men- ple each & NESCL P V V DO
AL Wire NESCL SPEC CORD
sional Spool SPEC
c) Breaking One Sam- IS 398 (P-I)
IS 398 (P-I) & QC RE-
2.1.8 Load/ Tensile Major Test ple each & NESCL P V V DO
NESCL SPEC CORD
Test Spool SPEC
One Sam- IS 398 (P-I)
IS 398 (P-I) & QC RE-
2.1.9 d) Resistance Major Test ple each & NESCL P V V DO
NESCL SPEC CORD
Spool SPEC
One Sam- IEC 104
d) Wrapping IEC 104 & NESCL QC RE-
2.1.10 Major Test ple each & NESCL P V V DO
Test SPEC CORD
Spool SPEC
IS 398 (P-I) & QC RE-
2.1.11 e) Elongation Major Test ple each & NESCL P V V DO
NESCL SPEC CORD
Spool SPEC
One Sam-
IS 398 (P-I) Review of records ( Test
f) Micro Struc- ple per 40 QC RE-
2.1.12 Major Test & NESCL Fine Grains V V V is conducted at any ap-
ture MT or Part CORD
SPEC proved third party lab)
there of
One Sam- IS 398 (P-I) Review of supplier TCs at
IS 398 (P-I) & QC RE-
2.1.13 g) Density Major Test ple each & NESCL P V V the time of final inspec-
NESCL SPEC CORD
Spool SPEC tion.
h) Coefficient One Sam- IS 398 (P-I)
IS 398 (P-I) & QC RE-
2.1.14 of linear expan- Major Test ple each & NESCL P V V DO
NESCL SPEC CORD
sion Spool SPEC
i) Constant
Mass-tempera- IS 398 (P-I) & QC RE-
ture Coefficient NESCL SPEC CORD
Spool SPEC
( α)
j) Final Modu- IS 398 (P-I) & QC RE-
lus of elasticity NESCL SPEC CORD
Spool SPEC
3.1 SECTION - III : FINAL CONDUCTOR STRADING
a) Lay Ratio/ Each
IS 398 (P-I)
direction of the length at IS 398 (P-I) & QC RE-
3.1.1 Major Visual & NESCL P V V DO
Lay and Com- the begin- NESCL SPEC CORD
SPEC
pactness ning
233
1 2 3 4 5 6 7 8 9 10 11
234
The finished
conductor shall be
smooth, compact,
uniform & free
from all imper-
fection including
kinks (protru-
sion of wire) iwre
cross cover, over

b) Smooth- IS 398 (P-I) looseness ( wire
QC RE-
3.1.2 ness/ Surface Major Visual 100% & NESCL being dislocated P V V DO
CORD
finish SPEC by finger/ hand
pressure and or
unusual bangle
noise on tapping
material inclusion
or black spot (on
account of reac-
tion with trapped
rain water) dirt,
grease etc.
There shall be
Review of records of the
no Joints. Me-
contractor at the time
dium grade Kraft/
IS 398 (P-I) of final inspection. The
“c) Joints Crepe/ Polythene QC RE-
3.1.3 Major Visual 100% & NESCL P V V contractor shall furnish an
“ paper shall be CORD
SPEC under taking to this effect
used in between
at the time of final inspec-
the layers of con-
tion
ductors
After reeling the
conducotr the
exposed surface
of the outer most
layer of conductor
shall be wrapped
with waterproof Review of records of the
d) Surface AS PER QC RE-
3.1.4 Major Visual 100% thick bituminised P V V contractor at the time of
cleanliness NESCL CORD
paper/ polythene final inspection.
paper to preserve
the conductor
from dirt, grit and
damage during
transporation &
handling
1 2 3 4 5 6 7 8 9 10 11
4.1 SECTION - IV : TYPE TEST ON FINAL CONDUCTOR AS APPLICABLE
As Per
Nescl
All the type tests
Contract
to be carried out Approved Type Test
Type Test of In- AS PER Agree-
CRIT- as per NESCL QC RE- reports or waiver by Engg
4.1.1 finished con- spec- NESCL ment, W W W
CAL Specification by CORD Dept to be shown at time
ductor tion SPEC Minutes
NESCL Engineer- of final inspection
Of The
ing Department.
Meeting As
Applicable
5.1 SECTION - V : FINAL INPECTION & TESTING
IS 398 (P-I)
a) Check for 100% on No Joints are al- QC RE- Review of records of the
5.1.1 Major Visual & NESCL P V V
Joints each drum lowed CORD contractor
SPEC
The wire shall
b) Surface Contractor to ensure
smooth, uniform
Condition of IS 398 (P-I) that there is no surface
100% on and free from all QC RE-
5.1.2 the strand and Major Visual & NESCL P V V defects on AL. strands
each drum imperfection such CORD
stranded con- SPEC of complete conductor as
ROUTINE ductor as spills, splits,
NESCL requirement
TEST scale
Test/ 20% on
IS 398 (P-I) Review of records of the
c) All Accep- Di- each drum AS PER NESCL QC RE-
5.1.3 Major & NESCL P V V contractor at the time of
tance test men- and part SPEC CORD
SPEC final inspection.
sional there of
Visual/ AS PER AS PER Review of records of the
d) Check the AS PER NESCL QC RE-
5.1.4 Major Dime- NESCL NESCL P V V contractor at the time of
drums SPEC CORD
sional SPEC SPEC final inspection.
One
a) Lay Ratio/ Visual/ IS 398 (P-I)
CRIT- Sample for IS 398 (P-I) & QC RE-
5.1.5 direction of the Dime- & NESCL P W W
CAL Every 10 NESCL SPEC CORD
Lay sional SPEC
Drums
One
Accep- Di- IS 398 (P-I)
5.1.6 tance b) Diameter men- & NESCL P W W
Test sional SPEC
Drums
One
c) Breaking IS 398 (P-I)
5.1.7 Load/ Tensile Test & NESCL P W W
Test SPEC
Drums
235
1 2 3 4 5 6 7 8 9 10 11
236
One
IS 398 (P-I)
5.1.8 d) Resistance Test & NESCL P W W
SPEC
Drums
One
IEC 104
d) Wrapping CRIT- Sample for IS 398 (P-I) & QC RE-
5.1.9 Test & NESCL P W W
Test CAL Every 10 NESCL SPEC CORD
SPEC
Drums
One
IS 398 (P-I)
5.1.10 e) Elongation Test & NESCL P W W
SPEC
Drums
One
f) Micro Struc- CRIT- Sample for Plant Stan- QC RE-
5.1.11 Test Fine Grains P W W
ture CAL Every 10 dards CORD
Drums
7.1 SECTION - VII : WOODEN DRUMS
One IS - 1778 All Dimensions
Di-
CRIT- Sample for - 1980 & shall correlate QC RE-
7.1.1 a) Dimensions men- P W W
CAL Every 10 NESCL with approved CORD
sional
Drums SPEC drawing
Minmum Barrel
Strength to be
One IS - 1778
mutully agreed
b) Barrel batten CRIT- Sample for - 1980 & QC RE-
7.1.2 Test between contrac- P W W
strength test CAL Every 10 NESCL CORD
tor and customer
Drums SPEC
as per techincal
Spec
“Chloride - 0.05
c) Chemical %Max
test on pack- One Sulphate -
ing paper, Sample for 0.25%Max QC RE- Review of results at the
7.1.3 Major Visual P V V
corrugated Every 10 Copper - CORD time of final inspection
kraft paper & Drums 0.01%Max
adhesive pH - 5.5 to 7.5 (Aq
Extract)”
1 2 3 4 5 6 7 8 9 10 11
The inner cheek
of the flange
and drum bar-
rel surface shall
be secured with
carboard or
double corrogated
or thick bitumised
water proof
bamboo paper by
“care shall be taken while
means of suitable
handling the drums by
adhesive mate-
IS - 1778 lifters
rial. After reeling
d) check of - 1980 & QC RE- Medium grade kraft/
7.1.4 Major Visual 100% the conductor the P V V
wooden drums NESCL CORD crepe/polythene paper
exposed surface
SPEC shall be used between
of the outer layer
the layers of the conduc-
of the conductor
tors”
shall be wrapped
with water proof
thick bituminsed
papar/ polythene
paper to preserve
the conductor
from dirt and
demaged dur-
ing transport and
handling
8.1 SECTION - VIII :PACKING & MARKING
VERIFICATION OF
a)Application
NESCL QC RE- THE INTERNAL DOCU-
8.1.1 of water proof Major Visual 100% NESCL SPEC P V V
SPEC CORD MENTS DURING FINAL
paper
INSPECTION
Check for
b) Space be-
identifica-
tween outer- Di-
tion and QC RE-
8.1.2 most layer and men- P V V
packing CORD
inner surface of sional
lagging
c) Proper QC RE-
8.1.3 Visual P V V
Packing CORD
237
1 2 3 4 5 6 7 8 9 10 11
238
d) Contract/
QC RE-
8.1.4 Award Letter P V V
CORD
No.
e) Name and
QC RE-
8.1.5 Consignee Ad- P V V
CORD
dress
f) MFG Name QC RE-
8.1.6 P V V
and Address CORD

QC RE-
8.1.7 g) Drum No. P V V
CORD
h) Size & code QC RE-
8.1.8 P V V
of conductor CORD
i) Length of QC RE-
8.1.9 P V V
conductor CORD
J) Gross QC RE-
8.1.10 P V V
weight of drum CORD
K) Tare weight QC RE-
8.1.11 P V V
of drum CORD
QC RE-
8.1.12 L) Net weight P V V
CORD
M) Arrow mark-
QC RE-
8.1.13 ing for unwind- P V V
CORD
ing
N) Sealing
the two out-
QC RE-
8.1.14 ter ends with P V V
CORD
heat shrinkable
sleeves
o) Lead sealing
QC RE-
8.1.15 with plier at P V V
CORD
both ens
p) Marking of QC RE-
8.1.16 P V V
CHP/MCHP CORD
q) Position of QC RE-
8.1.17 P V V
conductor CORD
1 2 3 4 5 6 7 8 9 10 11
r) Tack welding
on the Nuts on QC RE-
8.1.18 P V V
the barrel & CORD
hube plate
s) Barrel Diam-
eter at three
locations & ar- QC RE-
8.1.19 P V V
row marking at CORD
the location of
measurement
t) Project NESCL RGGVY by QC RE-
8.1.20 Major Visual 100% P V V
Name Marking SPEC NESCL CORD
P - PERFOM
M - MANUFACTURER
V - VERIFICATION
LEGEND : C - CONTRACTOR
W - WITNESSING
N - CUSTOMER
QC - QUALITY CONTROL
SIGNATURE OF THE CONTRACTOR SIGNATURE OF THE CONTRACTOR
239
240
PROJECT/UTILITY:
ITEM: All Alumi- QP NO:
num Alloy Stan-
MANUFACTURER’S NAME & AD- dard Conductor REV.NO: PACKAGE:
DRESS: (AAAC)
DATE: CONTRACT NO:
SUB-SYSTEM:
Com- Refer-
Type Quan-
ponent Characteris- ence Acceptance Format of
Sl. No Class of tum of Agency Remarks
& op- tics Docu- Norms Records
Check Check
eration ment
1 2 3 4 5 6 7 8 9 ** 10 11
1.1 SECTION I : RAW MATERIAL M C N
Review of Mfg test certificate at
the time of final inspection. In
One IS- 9997- absence of Mfg TCs and proper
a) Chemical sample 1991 & IS- 9997- 1991 & QC RE- correlation, one sample per lot of
1.1.1 Major Test V V V
Analysis per heat NESCL NESCL SPEC CORD 1000 MT or part there of shall be
of 4MT SPEC tested at 3rd party lab and TCs
from lab shall be reviewed at the
One IS- 9997-
b) Diameter Di-
sample 1991 & IS- 9997- 1991 & QC RE- Review of supplier TCs at the
1.1.2 of AL Alloy Major men- P V V
AL from NESCL NESCL SPEC CORD time of final inspection.
Wire Rod sional
ALLOY each coil SPEC
WIRE One IS- 9997-
c) Breaking
ROD sample 1991 & IS- 9997- 1991 & QC RE-
1.1.3 Load/ Tensile Major Test P V V DO
from NESCL NESCL SPEC CORD
Test
each coil SPEC
One IS- 9997-
d) Conductiv- sample 1991 & IS- 9997- 1991 & QC RE-
1.1.4 Major Test P V V DO
ity from NESCL NESCL SPEC CORD
each coil SPEC
One IS- 9997-
sample 1991 & IS- 9997- 1991 & QC RE-
1.1.5 e) Elongation Major Test P V V DO
from NESCL NESCL SPEC CORD
each coil SPEC
1 2 3 4 5 6 7 8 9 ** 10 11
The wire rod
shall be smooth
& free from
pipes, laps,
IS- 9997-
f) Cleanliness 100% cracks, kinks,
1991 & QC RE- Review of supplier TCs at the
1.1.6 & surface Major Visual on each twists, scams P V V
NESCL CORD time of final inspection.
smoothness coil and other injuri-
SPEC
ous defects with
in the limits of
good commercial
practices.
2.1 SECTION II : INPROCESS INSPECTION
a)INTER- “Solutionising
MEDATE Temp : 510 +/- 30
DRAWING deg C
QC RE- This Process is suitable for M or
2.1.1 & SOLUI- Major Visual Soaking time : 60 P V V
CORD O temper wire rod materials
ONISING +/- 10 Minutes
OF DRAWN Continuous Temp
BATCH record by graph”
One
a) Diameter IS 398
Di- Sample
of drawn Alu- (P-IV) & IS 398 (P-IV) & QC RE- Review of records of the contrac-
2.1.2 Major men- from P V V
minium alloy NESCL NESCL SPEC CORD tor at the time of final inspection
sional each
wire SPEC
AL spool
ALLOY One
drawn Sample
b) Tensile Plant IS 398 (P-IV) & QC RE-
2.1.3 wire Major Test from P V V DO
Test Stadards NESCL SPEC CORD
(Before each
Ageing) spool
One
Sample
Plant IS 398 (P-IV) & QC RE-
2.1.4 c) Resitivity Major Test from P V V DO
Stadards NESCL SPEC CORD
each
spool
d) Al Alloy
wire Ageing
process time for each Plant IS 398 (P-IV) & QC RE-
2.1.5 Major Visual P V V DO
and tempera- batch Stadards NESCL SPEC CORD
ture control
process
241
1 2 3 4 5 6 7 8 9 ** 10 11
242
The wire shall
a) Surface IS 398 smooth, uniform
100%
finish & wind- (P-IV) & and free from all QC RE-
2.1.6 Major Visual on each P V V DO
ing (Visual NESCL imperfection such CORD
spool
check) SPEC as spills, splits,
scale
One IS 398
b) Diameter Di-
Sample (P-IV) & IS 398 (P-IV) & QC RE-
2.1.7 of AL Alloy Major men- P V V DO

each NESCL NESCL SPEC CORD
Wire sional
Spool SPEC
One IS 398
c) Breaking
2.1.8 Load/ Tensile Major Test P V V DO
Test
Spool SPEC
One IS 398
2.1.9 d) Resistance Major Test P V V DO
Spool SPEC
One
IEC 104
d) Wrapping Sample IEC 104 & QC RE-
2.1.10 Major Test & NESCL P V V DO
Test each NESCL SPEC CORD
SPEC
Spool
One IS 398
2.1.11 e) Elongation Major Test P V V DO
Spool SPEC
One
Sample IS 398
Review of records ( Test is
f) Micro per 40 (P-IV) & IS 398 (P-IV) & QC RE-
2.1.12 Major Test V V V conducted at any approved third
Structure MT or NESCL NESCL SPEC CORD
party lab)
Part SPEC
there of
One IS 398
Sample (P-IV) & IS 398 (P-IV) & QC RE- Review of supplier TCs at the
2.1.13 g) Density Major Test P V V
each NESCL NESCL SPEC CORD time of final inspection.
Spool SPEC
One IS 398
h) Coefficient
2.1.14 of linear ex- Major Test P V V DO
pansion
Spool SPEC
1 2 3 4 5 6 7 8 9 ** 10 11
i) Constant One IS 398
Mass-temper- Sample (P-IV) & IS 398 (P-IV) & QC RE-
2.1.15 Major Test P V V DO
ature Coef- each NESCL NESCL SPEC CORD
ficient ( α) Spool SPEC
One IS 398
j) Final Modu-
2.1.16 lus of elastic- Major Test P V V DO
ity
Spool SPEC
3.1 SECGION IV : FINAL CONDUCTOR STRANDING
Each
a) Lay Ratio/ IS 398
length
direction of (P-IV) & IS 398 (P-IV) & QC RE-
3.1.1 Major Visual at the P V V DO
the Lay and NESCL NESCL SPEC CORD
begin-
Compactness SPEC
ning
The finished
conductor shall
be smooth, com-
pact, uniform &
free from all im-
perfection includ-
ing kinks (protru-
sion of wire) iwre
cross cover, over
IS 398
b) Smooth- looseness ( wire
(P-IV) & QC RE-
3.1.2 ness/ Surface Major Visual 100% being dislocated P V V DO
NESCL CORD
finish by finger/ hand
SPEC
pressure and or
unusual bangle
noise on tapping
material inclusion
or black spot (on
account of reac-
tion with trapped
rain water) dirt,
grease etc.
Review of records of the contrac-
IS 398
tor at the time of final inspection.
(P-IV) & There shall be no QC RE-
3.1.3 c) Joints Major Visual 100% P V V The contractor shall furnish an
NESCL Joints. CORD
under taking to this effect at the
SPEC
243
1 2 3 4 5 6 7 8 9 ** 10 11
244
After reeling the
conducotr the
exposed sur-
face of the outer
most layer of
conductor shall
be wrapped
d) Surface AS PER with waterproof QC RE- Review of records of the contrac-
3.1.4 Major Visual 100% P V V

cleanliness NESCL thick bituminised CORD tor at the time of final inspection.
paper/ polythene
paper to preserve
the conductor
from dirt, grit and
damage during
transporation &
handling
4.1 SECTION - V : TYPE TEST ON FINAL CONDUCTOR AS APPLICABLE **
As Per
Nescl
Contract
Agree- All the type tests
Type Test In- AS PER Approved Type Test reports
Crit- ment, to be carried out QC RE-
4.1.1 of finished spec- NESCL W W W or waiver by Engg Dept to be
cal Minutes as per NESCL CORD
conductor tion SPEC shown at time of final inspection
Of The Specification
Meeting
As Ap-
plicable
5.1 SECTION - VI : FINAL INPECTION & TESTING
IS 398
100%
a) Check for (P-IV) & No Joints are al- QC RE- Review of records of the contrac-
5.1.1 Major Visual on each P V V
Joints NESCL lowed CORD tor
drum
SPEC
ROU-
TINE The wire shall
b) Surface
TEST IS 398 smooth, uniform Contractor to ensure that there is
Condition of 100%
(P-IV) & and free from all QC RE- no surface defects on AL. Alloy
5.1.2 the strand Major Visual on each P V V
NESCL imperfection such CORD strands of complete conductor
and stranded drum
SPEC as spills, splits, as NESCL requirement
conductor
scale
1 2 3 4 5 6 7 8 9 ** 10 11
20% on
Test/ IS 398
each
c) All Accep- Di- (P-IV) & AS PER NESCL QC RE- Review of records of the contrac-
5.1.3 Major drum P V V
tance test men- NESCL SPEC CORD tor at the time of final inspection.
and part
sional SPEC
there of
Visual/ AS PER AS PER
d) Check the AS PER NESCL QC RE- Review of records of the contrac-
5.1.4 Major Dime- NESCL NESCL P V V
drums SPEC CORD tor at the time of final inspection.
sional SPEC SPEC
One
IS 398
a) Lay Ratio/ Visual/ Sample
Crit- (P-IV) & IS 398 (P-IV) & QC RE-
5.1.5 direction of Dime- for P W W
cal NESCL NESCL SPEC CORD
the Lay sional Every 10
SPEC
Drums
One
IS 398
Di- Sample
5.1.6 b) Diameter men- for P W W
sional Every 10
SPEC
Drums
One
IS 398
c) Breaking Sample
5.1.7 Load/ Tensile Test for P W W
AC- Test Every 10
SPEC
CEP- Drums
TANCE One
TEST IS 398
Sample
5.1.8 d) Resistance Test for P W W
Every 10
SPEC
Drums
One
Sample IEC 104
d) Wrapping Crit- IEC 104 & QC RE-
5.1.9 Test for & NESCL P W W
Test cal NESCL SPEC CORD
Every 10 SPEC
Drums
One
IS 398
Sample
5.1.10 e) Elongation Test for P W W
Every 10
SPEC
Drums
245
1 2 3 4 5 6 7 8 9 ** 10 11
246
One
f) Micro Crit- Sample QC RE-
5.1.11 Test Fine Grains P W W
Structure cal for each CORD
order
Con- a) Checks
ductor for Joints, One
Length IS 398
Surface Sample
6.1 finish and Test for P W W

Rewinding Every 10
SPEC
the Length of Drums
conductor
QC RE-
7.1 SECTION - VII - WOODEN DRUMS
CORD
One
IS - 1778 All Dimensions
Di- Sample
a) Dimen- Crit- - 1980 & shall correlate QC RE-
7.1.1 men- for P W W
sions cal NESCL with approved CORD
sional Every 10
SPEC drawing
Drums
Minmum Barrel
One Strength to be
IS - 1778
b) Barrel bat- Sample mutully agreed
Crit- - 1980 & QC RE-
7.1.2 ten strength Test for between contrac- P W W
cal NESCL CORD
test Every 10 tor and customer
SPEC
Drums as per techincal
Spec
“Chloride - 0.05
c) Chemical %Max
One
test on pack- Sulphate -
Sample
ing paper, 0.25%Max QC RE- Review of results at the time of
7.1.3 Major Visual for P V V
corrugated Copper - CORD final inspection
Every 10
kraft paper & 0.01%Max
Drums
adhesive pH - 5.5 to 7.5
(Aq Extract)”
1 2 3 4 5 6 7 8 9 ** 10 11
The inner cheek
of the flange
and drum barrel
surface shall be
secured with car-
board or double
corrogated or
thick bitumised
water proof
bamboo paper by
means of suitable
“care shall be taken while han-
adhesive mate-
IS - 1778 dling the drums by lifters
d) check rial. After reeling
- 1980 & QC RE- Medium grade kraft/ crepe/
7.1.4 of wooden Major Visual 100% the conductor the P V V
NESCL CORD polythene paper shall be used
drums exposed surface
SPEC between the layers of the con-
of the outer layer
ductors”
of the conductor
shall be wrapped
with water proof
thick bituminsed
papar/ polythene
paper to preserve
the conductor
from dirt and
demaged during
transport and
handling
8.1 SECTIO - VII : PACKING & MARKING
a)Application
NESCL QC RE- VERIFICATION OF THE INTER-
8.1.1 of water proof Major Visual 100% NESCL SPEC P V V
SPEC CORD NAL DOCUMENTS DURING
Check paper
for b) Space
identi- between
Di-
fication outermost QC RE-
8.1.2 men- P V V
and layer and in- CORD
sional
pack- ner surface of
ing lagging
c) Proper QC RE-
8.1.3 Visual P V V
Packing CORD
247
1 2 3 4 5 6 7 8 9 ** 10 11
248
d) Contract/
QC RE-
8.1.4 Award Letter P V V
CORD
No.
e) Name and
QC RE-
8.1.5 Consignee P V V
CORD
Address
f) MFG Name QC RE-
8.1.6 P V V
and Address CORD

QC RE-
8.1.7 g) Drum No. P V V
CORD
h) Size &
QC RE-
8.1.8 code of con- P V V
CORD
ductor
i) Length of QC RE-
8.1.9 P V V
conductor CORD
J) Gross
QC RE-
8.1.10 weight of P V V
CORD
drum
K) Tare
QC RE-
8.1.11 weight of P V V
CORD
drum
QC RE-
8.1.12 L) Net weight P V V
CORD
M) Arrow
QC RE-
8.1.13 marking for P V V
CORD
unwinding
N) Sealing
the two outter
QC RE-
8.1.14 ends with P V V
CORD
heat shrink-
able sleeves
o) Lead seal-
QC RE-
8.1.15 ing with plier P V V
CORD
at both ens
p) Marking of QC RE-
8.1.16 P V V
CHP/MCHP CORD
q) Position of QC RE-
8.1.17 P V V
conductor CORD
r) Tack weld-
ing on the
QC RE-
8.1.18 Nuts on the P V V
CORD
barrel & hube
plate
s) Barrel
Diameter at
three loca-
tions & arrow QC RE-
8.1.19 P V V
marking at CORD
the location
of measure-
ment
t) Project
NESCL RGGVY by QC RE-
8.1.20 Name Mark- Major Visual 100% P V V
SPEC NESCL CORD
ing
M - MANUFACTURER P - PERFOM
C - CONTRACTOR V - VERIFICATION
LEGEND :
N - CUSTOMER W - WITNESSING
QC - QUALITY CONTROL
Prepared By : Sh. Malay Man-
Reviewed By: Sh. Approved By: Sh. A. K. Sharma, DGM (QA&I)
dal, Sr. Engineer(QA&I)
249
MANUFACTURE’S NAME & AD- STANDARD MANUFACTURING QUALITY PLAN
250
DRESS: “ITEM :ACSR CONDUC- QP NO: PROJECT/UTILITY:
TOR REV.NO: PACKAGE:
Size :”
MAIN-CONTRACTOR:
Sl. Compo- Characteris- Class Type Of Quantum of Reference Acceptance Norms Format Of Agency Remarks
No nent & tics Check Check Document Records
Operation
1 2 3 4 5 6 7 8 9 D * 10 11
SECTION: 1 RAW MATERIALS INSPECTION M C N
1 Alumini- 1.Chemical Minor Chemical ONE Is 4026- Is 4026-1976 Supplier P V V
um Wire SAMPLE 1976 Tc / Third
Rod FROM 4 MT Party Tc
OR PART
THEREOF
2. Diameter Minor Measure- ONE SAM- Is 5484- Is 5484-1978 Supplier P V V
Of Alumini- ment PLE FROM 1978 Tc / Qc
um Rod EACH COIL Record
3.Breaking Minor Mechani- DO Do Do Do P V V
Load / Ten- cal
sile Test
4.Resistivity Minor Electrical DO Do Do Do P V V
Test
5.Elongation Minor Mechani- DO Do Do Do P V V
Test cal
6. Cleanli- Minor Visual 100% ON Do The Wire Rod Shall Qc Re- P V V
ness & EACH COIL Be Smoooth & cord
Surface Free From Pipes,
Smoothness Laps Cracks, Kinks,
Twists, Seams &
Other Injurious
Defects Within The
Limits Of Good Com-
mercial Practice
2 Galva- 1. Chemical Minor Chemical THREE Is 398 (Pt- Is 398 (Pt-Ii) 1996 Supplier P V V
nised Analysis SAMPLES Ii) 1996 Tc
Steel PER HEAT
Wire 2.Diameter Criti- Measure- ONE SAM- Do Do Supplier P V V
Galvanised cal ment PLE FROM Tc / Qc
Steel Wire EACH COIL Record
1 2 3 4 5 6 7 8 9 D * 10 11
3.Breaking Criti- Mechani- DO Do Do Do P V V
Load / Ten- cal cal
sile Test
4.Elongation Criti- Mechani- DO Do Do Do P V V
Test cal cal
5. Torsion Criti- Mechani- DO Do Do Do P V V
Test cal cal
6. Wrapping Major Mechani- DO Do Do Do P V V
Test cal
7. Preece Major Chemical DO “Is 4826- “Is 4826-1979 Do P V V
Test 1979 Is 2633-1972”
Is 2633-
1972”
8. Weight Of Major Chemical DO “Is 4826- “Is 4826-1979 Do P V V
Zinc Coating 1979 Is 2633-1972 & Gtp”
Is 2633-
1972 &
Gtp”
Section: 2 In Process Inspection M C N
1 Alu- 1. Surface Major Visual 100% ON Is 398(Pt- The Wire Shall Be Qc Re- P V V
minium Finish & EACH Ii) 1996 Smooth & Free From cord
Drawn Winding SPOOL All Imperfections
Wire Such As Spikes
Spites Scale Inclu-
sions, Die Marks,
Scratches, Fillings,
Blow Holes Etc.
2. Dia Of Criti- Measure- ONE SAM- Do Is 398(Pt-Ii) 1996 Do P V V
Drawn Wire cal ment PLE FROM
EACH COIL
3. Breaking Criti- Mechani- ONE SAM- Do Is 398(Pt-Ii) 1996 Do P V V
Load / Ten- cal cal PLE FROM
sile Test EACH
SPOOL
4. Resis- Major Electrical DO Do Is 398(Pt-Ii) 1996 Do P V V
tance Test
5.Wrapping Major Mechani- DO Do The Wire Shall Not Do P V V
Test cal Crack Or Break
251
1 2 3 4 5 6 7 8 9 D * 10 11
252
2 Steel 1. Lay Ratio Major Measure- ONE SAM- Is 398 (Pt- Is 398 (Pt-Ii)-1996 Do P V V
Stranding / Direction ment PLE FROM Ii)-1996
& Compact- EACH
ness SPOOL
3 Con- 1. Lay Ratio
ductor / Direction
Stranding & Compact-
ness
A).Inner Minor Measure- ONE SAM- Is 398 (Pt- Is 398 (Pt-Ii)-1996 Do P V V

Aluminium ment PLE FROM Ii)-1996
Layer EACH
SPOOL
B).Outer Minor Measure- ONE SAM- Is 398 (Pt- Is 398 (Pt-Ii)-1996 Do P V V
Aluminium ment PLE FROM Ii)-1996
Layer EACH
SPOOL
2) Smooth- Minor Visual 100% Do There Shall Be Lose- Do P V V
ness / ness Over Lapping
Surface Of Strands, Chipping
Scratches Of Aluminium Etc.
3) Joints Major Visual 100% Do No Joints Do P V V
Section: 3 Final Inspection & Testing M C N
1 Accep- Lay Ratio Minor Measure- ONE SAM- Is 398 (Pt- Is 398 (Pt-Ii)-1996 Qc Re- P W W
tance ment PLE FROM Ii)-1996 cord
Test On EACH 10
Finished DRUMS
Conduc-
tor
2 Accep- 1.Diameter Major Do DO Do Do Do P W W
tance
Test On
Alumini-
um Test
On Alu-
minium
Wire Of
Finished
Conduc-
tor
1 2 3 4 5 6 7 8 9 D * 10 11
2.Breaking Major Mechani- DO Do Do Do P W W
Load / Ten- cal
sile Test
3.Resistance Major Electrical DO Do Do Do P W W
4.Wrapping Major Mechani- DO Do The Wire Shall Not Do P W W
Test cal Crack Or Break
5.Surface Major Visual DO Do There Shall Be No Do P W W
Finish Spill & Splits, Slag,
Inclusion, Diemark,
Scratches, Fittings
Blow Holes.
6.Ductility Major Mechani- DO Do Is 398 (Pt-Ii)-1996 Do P W W
Test cal
3 Accep- 1. Diameter Major Measure- ONE SAM- Is 398 (Pt- Do Qc Re- P W W EITHER ELON-
tance ment PLE FROM Ii) 1996 cord GATION OR
Test Of EACH 10 TORSION TEST
Galva- DRUMS TO BE DONE
nised OR PART
Steel THEREOF
Wire Of 2.Breaking Major Mechani- DO Do Do Do P W W
Finished Load / Ten- cal
sile Test
3.Elongation Major Do DO Do Do Do P W W
4.Torsion Minor Do DO Do Do Do P W W
Test(Either
Test Of 3 Or
4)
5.Wrapping Minor Do DO Do “The Wire Shall Not Do P W W
Test Break Or Flake
“
6.Preece Minor Chemical DO “Is 4826- “Is 4826-1979 Do P W W
Test 1979 Is 2633-1972”
Is 2633-
1972”
253
1 2 3 4 5 6 7 8 9 D * 10 11
254
7.Weight Of Minor Chemical DO “Is 4826- “Is 4826-1979 Do P W W
Zinc Coating 1979 Is 2633-1972”
Is 2633-
1972”
8.Adhesion Minor Mechani- DO Do No Cracking On Do P W W
Test cal Surface
4 Length Chech Major Visual/ DO Is : 398 No Scale On The Do P W W
Measure- For Joints Mechani- (Pt-Ii) - Surface

ment Of Surface cal 1996
Finished Finished And
Conduc- Length Mea-
tor surement
5 Sealing P
At Both
Ends By
The In-
specting
Authority
6 Wooden Dimensions Major Measure- DO Is : 1778 - As Detailed In The Do P W W
Drums ment 1980 Specification
7 Packing 1. Proper Major Visual 100% As Per As Per P.O.. & Gtp Visual P V
& Des- Packing P.O.. & Checking
patch Gtp At The
Check Contractor
For Iden- Primises
tification 2. Manufac- Major Visual 100% As Per As Per P.O.. & Gtp Do P V
& Pack- turer Name P.O.. &
ing Gtp
3. Size & Major Visual 100% As Per As Per P.O.. & Gtp Do P V
Code P.O.. &
Gtp
4. Gross Major Visual 100% As Per As Per P.O.. & Gtp Do P V
Weight P.O.. &
Gtp
5. Tare Major Visual 100% As Per As Per P.O.. & Gtp Do P V
Weight P.O.. &
Gtp
6. Nett Major Visual 100% As Per As Per P.O.. & Gtp Do P V
Weight P.O.. &
Gtp
7. Length Of Major Visual 100% As Per As Per P.O.. & Gtp Do P V
Conductor P.O.. &
Gtp
8. Painting Major Visual 100% As Per As Per P.O.. & Gtp Do P V
P.O.. &
Gtp
NOTE:
A) Proper Co-Relation Of Test Certificate From Raw Materials To Finished Conductor For All Thr Drums Shall Be Maintaind.
B) The Manufacturer Will Carry Over The Acceptance Test On Aluminium & Steel Strands On 10% Of The Drum Offered For Inspection And Will Submit
The Records At The Time Of Inspection.You Will Witness Acceptance Test On 10% Of The Drums Offered.
C) All Aluminium & Galvanised Steel Wire Strands Are Required To Be Tested For Each Sample Drawn For Acceptance Test.
D) Aluminium Wire Rods :- The Contractor Shall Obtain The Following Test Certificates From The Supplier Of Aluminum Wire Rod For Rewiew By You :
i) Chemical Coposition Of Aluminium Wire Rod
ii) All The Test Results Of The Tests Carried Out By The Sub-Vendor On The Finished Aluminium Wire Rod
E) Galvanised Steel Wire : - The Contractor Shall Obtain The Following Test Certificate From Their Sub- Vendor For Revies By You:
i) Chemical Composition Of Steel Wire Rod.
ii) Purity Of Zinc
iii) All ThE Test Result Of The Test Carried Our By The Sub- Vendor On The Finished Steel Wire
F) The Conductor Ends Shall Be Properly Sealed And Secured With The Help Of Nails On Then Side Of One The Flanges
G) The Following Test Facility / Calibration Certificate Shall Be At Suppliers Works :
i) Calibration Of Various Testing Machine”
M= Manufacturer N= Customer (NESCL)
P= Performed By C = Contactor
V= Verified By
W= Witness Of Test Signature Of The Contractor Signature Of The Manufacturer
255
Project/ UTILITY:
256
manufacturing Quality Plan
PACKAGE:
mANUFACTURER’S Name and QP No.:
Address : Item :11 kv D O Contract No.:
Rev. No.:
fuse main-supplier:
Date:
Component Type Agency
Sl. Quantum Reference Acceptance Format Of Remarks
& Characteristics Class Of
No Of Check Document Norms Records M C N
Operations Check
SECTIION: 1 Raw material
IS-191 IS-191 IS-191 Review Of Records At

Visual
Major PH Part-IV, Part-IV, Part-IV, Qc Record P V V The Time Of Final
Examination
IS-191 IS-191 IS-191
IS-1897 IS-1897 IS-1897
TC/Reputed lab TC at
Tensile Strength Major ME IS-1608 IS-1608 IS-1608 Supplier Tc V V V
the time of final
Copper inspection
1.
Flats
IS-191 IS-191 IS-191
Chemical
Major CH Part-IV Part-IV Part-IV Supplier Tc V V V ---DO---
Composition
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191
Bend Test ME Part-IV Part-IV Part-IV Supplier Tc V V V ---DO---
Major
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191
Resistivity /
Major E Part-IV Part-IV Part-IV Supplier Tc V V V ---DO---
Conductivity
IS-1897 IS-1897 IS-1897
Visual
Major PH IS-5082 IS-5082 IS-5082 Qc Record P V V The Time Of Final
Examination
Inspection
Aluminium
2.
Flats
TC/Reputed lab TC at
Tensile Strength ME Supplier Tc V V V
Major IS-1608 IS-1608 IS-1608 the time of final
inspection
1 2 3 4 5 6 7 8 9 10 11
Bend Test Major ME IS-5082 IS-5082 IS-5082 Supplier Tc V V V ---DO---
Resistivity /
Major E IS-5082 IS-5082 IS-5082 Supplier Tc V V V ---DO---
Conductivity
Chemical
Major CH IS-5082 IS-5082 IS-5082 Supplier Tc V V V ---DO---
Composition
Review Of
Visual
PH IS-2062 IS-2062 IS-2062 Qc Record P V V Records At The Time
Examination Major
Of Final Inspection
IS-808, IS-808, IS-808,
IS-1730, IS-1730, IS-1730,
Dimension PH Qc Record P V V ---DO---
IS-1732, IS-1732, IS-1732,
Major
IS-3954 IS-3954 IS-3954
Mild Review of
3. steel Manufacturer
sections Tensile Strength ME IS-1608 IS-1608 IS-1608 Supplier Tc V V V TC/Reputed lab TC
Major at the time of final
inspection
Chemical
CH IS-2062 IS-2062 IS-2062 Supplier Tc V V V ---DO---
Composition Major
Review Of
Bend Test Major ME IS-2062 IS-2062 IS-2062 Supplier Tc P V V Records At The Time
Of Final Inspection
Visual Plant Plant

PH 100% Qc Record P V V ---DO---
Examination Major Standard Standard
10 Nos. Plant Plant

Dimension Qc Record P V V
Major PH per lot Standard Standard ---DO---
CONTACT
4.
SPRIGS
Functional Plant Plant
Major --DO-- Qc Record P V V
check PH Standard Standard ---DO---
Plant Plant Qc Record

Fitment/Springs --DO-- P V V
Major PH Standard Standard ---DO---
257
1 2 3 4 5 6 7 8 9 10 11
258
Review Of
Visual IS-1367- IS-1367- Records At The
Major PH IS-1367-III Qc Record P V V
Examination III III Time Of Final
Inspection
Review of
Manufacturer
5. Fastners Wedge Test IS-1367- IS-1367-

Major ME IS-1367-III Supplier Tc V V V TC/Reputed lab TC
III III
at the time of final
inspection
IS-1367- IS-1367-
Hardness Major ME IS-1367-III Supplier Tc V V V ---DO---
III III
IS-1367- IS-1367-
Galvanizing Major CH IS-1367-XIII Supplier Tc V V V ---DO---
XIII XIII
Review Of Records
IS-2486- IS-2486- At The Time Of
Visual Major PH IS-2486- II Qc Record P V V
II II Final
Inspection
IS-2486- IS-2486-
6. Gi Pins Dimension Major PH IS-2486- II Qc Record P V V ---DO---
II II
Review of
Manufacturer
Galvanization
CH IS-4759 IS-4759 IS-4759 Supplier Tc V V V TC /Reputed lab TC
Checks Major
inspection
NGK Birla/ WSI/

Jayshree
IS-2544 IS-2544 Makes only.
Visual Major PH 100% IS-5350 IS-5350 Qc Record V V V Insulators will be
IS-731 Is-731 Inspected at the
7. Insulator manufacturers
factory
IS-2544 App-
Approved
Dimension Major PH IS-5350 roved Qc Record V V V ---DO---
Drgs.
IS-731 Drgs.
1 2 3 4 5 6 7 8 9 10 11
Review of
High Voltage IS-2544 IS-2544 IS-2544 Manufacturer
Test Major E IS-731 IS-731 IS-731 Supplier Tc V V V TC/Reputed lab TC
inspection
Temperature Major E IS-2544 IS-2544 IS-2544 Supplier Tc V V V -----DO----
Cycle IS-731 IS-731 IS-731
Mechanical IS-2544 IS-2544 IS-2544
Strength/Failing Major ME IS-731 IS-731 IS-731 Supplier Tc V V V -----DO----
load Test
Puncture Test Major E IS-2544 IS-2544 IS-2544 Supplier Tc V V V -----DO----

IS-731 IS-731 IS-731
Porosity Test Major PH IS-2544 IS-2544 IS-2544 Supplier Tc V V V -----DO----

IS-731 IS-731 IS-731
Galvanizing IS-2544 IS-2544 IS-2544

Test Major CH IS-4759 IS-4759 IS-4759 Supplier Tc V V V -----DO----
IS-731 IS-731 IS-731
8. Al. Alloy Chemical Major CH IS-617 SI-617 IS-617 Supplier Tc V V V ---DO---

Composition
9.. Zinc Chemical Major CH IS-209 IS-209 IS-209, IS- Supplier Tc V V V ---DO---
Composition IS-13229 IS-13229 4759
QC Record Review Of Records

Visual Major PH IS-1239 IS-1239 IS-1239 P V V At The Time Of Final
Inspection
Dimension Major PH IS-1239 Approved IS-1239 QC Record P V V -----DO----
Drgs
Review of
Chemical Manufacturer
Analysis Major CH IS-1239 IS-1239 IS-1239 Supplier Tc V V V TC/Reputed lab TC
inspection
10. GI Tubes Tensile Strength Major ME IS-1239 IS-1239 IS-1239 Supplier Tc V V V -----DO----
Elongation Major ME IS-1239 IS-1239 IS-1239 Supplier Tc V V V -----DO----
Review Of Records
Bend Test Major ME IS-1239 IS-1239 IS-1239 Supplier Tc P V V At The Time Of Final
Inspection
Review of
Manufacturer TC
Galvanizing Major CH IS-1239 IS-1239 IS-1239 Supplier Tc V V V / Reputed lab TC
inspection
259
Sl. Component & Type Of Quantum Reference Acceptance Format Of Agency Remarks
260
Characteristics Class
No Operations Check Of Check Document Norms Records M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
Review Of
Records
Visual Examination Major PH 100% -FQP -FQP QC P V V At The Time Of
Record Final
Welded/ Inspection
Fabricated
1. Min. five
M.S. QC
Component Dimension Major PH sample -FQP -FQP P V V ----DO---
Record
per lot
One
QC
Fitment/Assembly Major PH sample -FQP -FQP P V V ----DO---
Record
per lot
QC
Visual Examination Major PH 100% -FQP -FQP P V V ----DO---
Record
Min. five
QC
Fabrication Dimension Major PH sample -FQP -FQP P V V ---DO---
Record
2. Of Copper per lot
Contacts
One
Fitment /Assembly PH QC P V V ----DO---
Major sample -FQP -FQP
Record
per lot
QC
Visual Examination Major PH 100% IS-4759 IS-4759 P V V ----DO---
Record
One
sample
of each QC
Appearance PH P V V ----DO---
compo- IS-2629 IS-2629 Record
Hot Dip Major
3. nent per
Galvanizing lot
QC
Uniformity Major CH -----DO--- IS-2633 IS-2633 P V V ----DO---
Record
CH QC
Mass of zinc Major -----DO---- IS-6745 IS-6745 P V V ----DO---
Record
1 2 3 4 5 6 7 8 9 10 11
Review Of
QC Records At The
Visual Examination Major PH 100% IS-5561 IS-5561 P V V
RECORD Time Of Final
Inspection
One
Dimension Major PH sample P V V -----DO----
drags. Drgs. RECORD
per lot
Review of type test
Terminals Type Test from CPRI/NABL
4. Tensile Major ME Type test IS-5561 IS-5561 W V V
Connector Report approved lab on
similar connector.
Type Test
Resistance Major E Type test IS-5561 IS-5561 W V V -----DO----
Report
Type Test
Temperature Rise Major E Type test IS-5561 IS-5561 W V V -----DO----
Report
Short Time Current Type Test
Major E Type test IS-5561 IS-5561 W V V -----DO----
test Report
Review Of
IS-3203 IS-3203 Inspection Records
Visual Examination Major PH 100% SV W V V
IS-6012 IS-6012 At The Time of
Final Inspection
One
5. Electroplating
sample
Thickness of of each IS-3203 IS-3203
Major PH SV W V V ---DO---
plating compo- IS-6012 IS-6012
nents
per lot
261
262
Review Of
QC Records At The
Visual Examination PH 100% -FQP -FQP P V V
Major Record Time Of Final
Inspection
Approved/ Approved/ QC
Assemblies/ Dimension 10% P V V ---DO---
Major PH Floor Drgs. Floor Drgs. Record
Subasse-
6.
mblies
Verification of Approved/ Approved/ QC
Major 10% P V V ---DO---
components PH Floor Drgs. Floor Drgs. Record
Min. one
QC
Functional check sample -FQP -FQP P V V ---DO---
Major PH Record
per lot
Packing Verification of
Packing list
100% list QC packing List at
7. Packing Visual Approved P V V
Major PH Approved Record the time of final
Drgs.
Drgs. inspection & review
Component Format
Characteristics Class Type Of Reference Acceptance Agency
Sl. & Quantum Of Remarks
Check Document Norms
No Operations Of Check Records
M C N

IS-9385 &
All type tests IS-9385, Type Test Clearance
NESCL Type
Type Test – as per relevant Proto- NESCL from NESCL
1. Major TTR Technical Test W V V
Do Fuse IS & Technical type Technical Engineering
speci- Report
Specifications specification Department
fication
IS-9385,
IS-9385, NESCL
1) Dielectric Tests Review Of Routine
NESCL Technical
2) Temperature Routine QC test
Major 100% Tech. Spec., speci- P V V
Rise Tests at rated Checks Record reports during final
Approved fication,
current Inspection
Drgs. Approved
Drgs.
1) Visual IS-9385, IS-9385, Test
Major PH 100% P W W
Examination Part-I-V Part-I-V Report
Sample
Approved Approved Test
2) Dimension Major PH as Per P W W
Drgs. Drgs. Report
IS: 2500
Routine Sample
3) Verification of Approved Approved Test
2. Test-Do Major PH as Per P W W
component Drgs Drgs Report
Fuse IS: 2500
4) Dry Power
Sample
Frequency IS-9385, IS-9385, Test
Major E as Per P W W
withstand voltage Part-I-V Part-I-V Report
IS: 2500
test
5) Temperature Sample
IS-9385, IS-9385, Test
Rise Tests at rated Major E as Per P W W
Part-I-V Part-I-V Report
current IS: 2500
6) Test for
composition and Sample Please mention name
IS-9385, IS-9385, Test
mechanical Major E as Per P W W of Sub-Vendor for
Part-I-V Part-I-V Report
strength of IS: 2500 Aluminum
Aluminum used
263
SECTIION: 5 REMARKS
264
In case of any contradiction between the manufacturer’s manufacturer FQP & NESCL FQP, this MQP and NESCL specification following
precedence shall be followed:
2. a) NESCL specification
It is the responsibility of the manufacturer to ensure that this document is readily available at their works as well as at the works of their sub
3.
vendors in order to avoid any delay at the time of inspection.

The manufact
6.
should be available during inspection by NESCL.
Any material rejected during power grid inspection shall be disposed off with the approval of NESCL. For destructive disposal NESCL may
7. depute its representative for witnessing. In case the material is to be returned to sub-vendor, all such items shall be indelibly marked (to prevent
mixing) at the works of the manufacturer and offered to NESCL Inspector for verification of marking.
Doc. No.: Rev……
Legend Cat…..
M: Manufacturer/Sub-Supplier
Manufacturer/ C: Supplier/ Nominated Inspection Agency (Subject To Prior
Main-Supplier
Sub-Supplier Approval Of Nescl), N: Nescl P: Perform W: Witness And
V: Verification. As Appropriate, ,Ph:physical,
E:electrical Me:mechanical,Ch:chemical For Nescl
Chp: Nescl Shall Identified In Colum “N” Use Reviewed Approved
Approval
Signature By By
Seal
Manufacturing Quality Plan Project/ Utility:
Manufacturer’s Name And Address Package:
Qp No.:
Item :11 kV HG Contract No.:
Rev. No.:
Fuse Main-Supplier:
Date:
Comp- Characteristics Type Quan- Agency
Sl. Reference Acceptance Format Of
onent & Class Of tum Remarks
No Document Norms Records M C N
Operations Check of Check
1 2 3 4 5 6 7 8 9 10 11
SECTIION: 1 Raw material
IS-191 IS-191 IS-191 Review Of Records
Visual
Major PH Part-IV, Part-IV, Part-IV, Qc Record P V V At The Time Of Final
Examination
IS-191 IS-191 IS-191
IS-1897 IS-1897 IS-1897
Review of
Manufacturer
Tensile Supplier
Major ME IS-1608 IS-1608 IS-1608 V V V TC/Reputed lab TC
Strength Tc
Copper inspection
1.
Flats
IS-191 IS-191 IS-191
Chemical Supplier
Major CH Part-IV Part-IV Part-IV V V V ---DO---
Composition Tc
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191
Supplier
Bend Test ME Part-IV Part-IV Part-IV V V V ---DO---
Major Tc
IS-1897 IS-1897 IS-1897
IS-191 IS-191 IS-191
Resistivity / Supplier
Major E Part-IV Part-IV Part-IV V V V ---DO---
Conductivity TC
IS-1897 IS-1897 IS-1897
Review Of Records
Visual
Major PH IS-5082 IS-5082 IS-5082 Qc Record P V V At The Time Of Final
Examination
Inspection
Aluminium
2.
Flats Review of
Supplier Manufacturer
Tensile
ME Tc V V V TC/Reputed lab TC
Strength Major IS-1608 IS-1608 IS-1608
atthe time of final
inspection
265
1 2 3 4 5 6 7 8 9 10 11
266
Supplier
Bend Test Major ME IS-5082 IS-5082 IS-5082 V V V ---DO---
Tc
Resistivity / Supplier
Major E IS-5082 IS-5082 IS-5082 V V V ---DO---
Conductivity Tc
Chemical Supplier
Major CH IS-5082 IS-5082 IS-5082 V V V ---DO---
Composition TC
Review Of
Visual QC
PH IS-2062 IS-2062 IS-2062 P V V Records At The Time
Examination Major Record

Of Final Inspection
IS-808, IS-808, IS-808,
IS-1730, IS-1730, IS-1730, QC
Dimension PH P V V ---DO---
IS-1732, IS-1732, IS-1732, Record
Major
IS-3954 IS-3954 IS-3954
Review of
Manufacturer
Tensile Supplier TC/Reputed lab TC
Mild Steel Major ME IS-1608 IS-1608 IS-1608 V V V
3. Strength TC at the
Sections time of final
inspection
Chemical Supplier
Major CH IS-2062 IS-2062 IS-2062 V V V ---DO---
Composition TC
Review Of
QC
Bend Test Major ME IS-2062 IS-2062 IS-2062 P V V Records At The Time
Record
Of Final Inspection
Visual Plant Plant QC
Major PH 100% P V V ---DO---
Examination Standard Standard Record
10 Nos. Plant Plant QC
Dimension Major P V V
Contact PH per lot Standard Standard Record ---DO---
4.
Sprigs Functional Plant Plant QC
Major --DO-- P V V
check PH Standard Standard Record ---DO---
Plant Plant QC
Fitment/Springs Major --DO-- P V V
PH Standard Standard Record ---DO---
Review Of
Visual IS-1367- QC Records At The
Major PH IS-1367-III IS-1367-III P V V
Examination III Record Time Of Final
5. Fastners Inspection
QC
Dimension Major PH IS-1363 IS-1363 IS-1363 P V V ---DO---
Record
1 2 3 4 5 6 7 8 9 10 11
Review of
Manufacturer
Wedge Test IS-1367- Supplier
Major ME IS-1367-III IS-1367-III V V V TC/Reputed lab TC
III TC
inspection
IS-1367- Supplier
Hardness Major ME IS-1367-III IS-1367-III V V V ---DO---
III TC
IS-1367- Supplier
Galvanizing Major CH IS-1367-XIII IS-1367-XIII V V V ---DO---
XIII TC
Review Of Records
IS-2486- QC
Visual Major PH IS-2486- II IS-2486- II P V V At The Time Of Final
II Record
Inspection
IS-2486- QC
Dimension Major PH IS-2486- II IS-2486- II P V V ---DO---
II Record
6. Gi Pins
Review of
Manufacturer
Galvanization Supplier
Major CH IS-4759 IS-4759 IS-4759 V V V TC /Reputed lab TC
Checks TC
inspection
NGK Birla/ WSI/
Jayshree
IS-2544 IS-2544 Makes only.
QC
Visual Major PH 100% IS-5350 IS-5350 P V V Insulators will be
Record
IS-731 Is-731 Inspected at the
manufacturers
factory
IS-2544
Major Approved Approved QC
Dimension PH IS-5350 P V V ---DO---
7. Insulator Drgs. Drgs. Record
IS-731
Review of
Major Manufacturer
High Voltage IS-2544 IS-2544 IS-2544 Supplier TC/Reputed lab TC
E V V V
Test IS-731 IS-731 IS-731 TC at the
time of final
inspection
Temperature IS-2544 IS-2544 IS-2544 Supplier
Major E V V V -----DO----
Cycle IS-731 IS-731 IS-731 TC
267
1 2 3 4 5 6 7 8 9 10 11
268
Mechanical
Strength/Failing IS-2544 IS-2544 IS-2544 Supplier
Major ME V V V -----DO----
load IS-731 IS-731 IS-731 TC
Test
IS-2544 IS-2544 IS-2544 Supplier
Puncture Test Major E V V V -----DO----
IS-731 IS-731 IS-731 TC
IS-2544 IS-2544 IS-2544 Supplier
Porosity Test Major PH V V V -----DO----

IS-731 IS-731 IS-731 TC
IS-2544 IS-2544 IS-2544
Galvanizing Supplier
Major CH IS-4759 IS-4759 IS-4759 V V V -----DO----
test TC
IS-731 IS-731 IS-731
Chemical Supplier
8. Al. Alloy Major CH IS-617 SI-617 IS-617 V V V ---DO---
Composition TC
IS-209
Chemical IS-209 IS-209, IS- Supplier
9.. Zinc Major CH IS- V V V ---DO---
Composition IS-13229 4759 TC
13229
Review Of Records
Major QC
Visual PH IS-1239 IS-1239 IS-1239 P V V At The Time Of Final
Record
Inspection
Approved QC
Dimension Major PH IS-1239 IS-1239 P V V -----DO----
Drgs Record
Review of
Major Manufacturer
Chemical Supplier
CH IS-1239 IS-1239 IS-1239 V V V TC/Reputed lab TC
Analysis TC
inspection
Tensile Supplier
10. Gi Tubes Major ME IS-1239 IS-1239 IS-1239 V V V -----DO----
Strength TC
Supplier
Elongation Major ME IS-1239 IS-1239 IS-1239 V V V -----DO----
TC
Review Of Records
Major QC
Bend Test ME IS-1239 IS-1239 IS-1239 P V V At the Time Of Final
Record
Inspection
Review of
Manufacturer
Major Supplier
Galvanizing CH IS-1239 IS-1239 IS-1239 V V V TC /Reputed lab TC
TC
at the time of
final inspection
1 2 3 4 5 6 7 8 9 10 11
Review Of Records
Visual QC
Major PH 100% -FQP -FQP P V V At The Time Of Final
Examination Record
Inspection
Welded/
Fabricated Min. five
1. M.S. QC
Dimension Major PH sample -FQP -FQP P V V ----DO---
Comp- Record
per lot
onent
One
Fitment/ QC
Major PH sample -FQP -FQP P V V ----DO---
Assembly Record
per lot
Visual QC
Major PH 100% -FQP -FQP P V V ----DO---
Examination Record
Min. five
Fabrication QC
Dimension Major PH sample -FQP -FQP P V V ---DO---
2. Of Copper Record
per lot
Contacts
Fitment / One
PH QC P V V ----DO---
Assembly Major sample -FQP -FQP
Record
per lot
Visual QC
Major PH 100% IS-4759 IS-4759 P V V ----DO---
Examination Record
One
sample
of each QC
Hot Dip Appearance Major PH IS-2629 P V V ----DO---
comp- IS-2629 Record
3. Galva- onent
nizing per lot
QC
Uniformity Major CH IS-2633 IS-2633 P V V ----DO---
Record
QC
Mass of zinc Major CH IS-6745 IS-6745 P V V ----DO---
Record
Review Of
Visual QC Records At The
Major PH 100% IS-5561 IS-5561 P V V
Examination Record Time Of Final
Terminals Inspection
4.
Connector
One
Dimension PH sample P V V -----DO----
Major drags. Drgs. Record
per lot
269
1 2 3 4 5 6 7 8 9 10 11
270
Review of type test
Type Type Test from CPRI/NABL
Tensile ME IS-5561 IS-5561 W V V
Major test Report approved lab on
similar connector.
Type Type Test
Resistance Major E IS-5561 IS-5561 W V V
test Report -----DO----
Temperature Type Type Test
E IS-5561 IS-5561 W V V
Rise Major test Report -----DO----

Short Time Type Type Test
E IS-5561 IS-5561 W V V -----DO----
Current test Major test Report
Review Of
Visual IS-3203 IS-3203 Inspection Records
PH 100% SV W V V
Examination IS-6012 IS-6012 At The Time of Final
Major
Inspection
Electro-
5.
Plating
One
Thickness of IS-3203 IS-3203
PH sample SV W V V ---DO---
plating IS-6012 IS-6012
Major of each
Review Of Records
Visual QC
PH 100% -FQP -FQP P V V At The Time Of Final
Examination Major Record
Inspection
Approved/ Approved/Floor QC
Dimension 10% P V V
Assem- Major PH Floor Drgs. Drgs. Record ---DO---
blies/ Sub-
6. Verification of Approved/ Approved/Floor QC
assemblies Major 10% P V V
components PH Floor Drgs. Drgs. Record ---DO---
Min. one
Functional QC
sample -FQP -FQP P V V
check Major PH Record ---DO---
per lot
Verification of
Packing Packing list packing List at the
QC
7. Packing Visual Major PH 100% list Approved Approved P V V time of
Record
Drgs. Drgs. final inspection &
review
1 2 3 4 5 6 7 8 9 10 11
All type tests as IS-9385, IS-9385 & Type Test Clearance

TYPE
Type Test – per relevant Proto- NESCL NESCL from NESCL
1. Major TTR TEST W V V
Hg Fuse IS & Technical type Technical Technical Engineering
REPORT
Specifications specification specification Department
1) Dielectric IS-9385, IS-9385,

Rout-
Routine Tests NESCL NESCL Review Of Routine
ine QC
2. Test-Hg 2) Temperature Major 100% Tech. Spec., Technical P V V test reports during
Che- RECORD
Fuse Rise Tests at Approved specification, final Inspection
cks
rated current Drgs. Approved Drgs.
1) Visual IS-9385, Part- IS-9385, Part- Test

Major PH 100% W W
Examination I-V I-V Report P
Sample
Approved Test
2) Dimension Major PH as Per Approved Drgs. P W W
Drgs. Report
IS: 2500
Sample
3) Verification of Approved Test
Major PH as Per Approved Drgs P W W
component Drgs Report
IS: 2500
Accep- 4) Dry Power
Sample
tance Frequency IS-9385, Part- IS-9385, Part- Test
3. Major E as Per P W W
Tests- withstand I-V I-V Report
IS: 2500
Hg Fuse voltage test
5) Temperature Sample
IS-9385, Part- IS-9385, Part- Test
Rise Tests at Major E as Per P W W
I-V I-V Report
rated current IS: 2500
6) Test for
composition
Sample Please mention name
and mechanical IS-9385, Part- IS-9385, Part- Test
Major E as Per P W W of Sub-Vendor for
strength of I-V I-V Report
IS: 2500 Aluminum
Aluminum
used
271
SECTIION: 5 REMARKS
272
2. In case of any contradiction between the manufacturer’s manufacturer FQP & NESCL FQP, this MQP and NESCL specification following
precedence shall be followed:
a) NESCL specification
3. It is the responsibility of the manufacturer to ensure that this document is readily available at their works as well as at the works of their sub
vendors in order to avoid any delay at the time of inspection.
6. The manufacturer sh
be available during inspection by NESCL.
7. Any material rejected during power grid inspection shall be disposed off with the approval of NESCL. For destructive disposal NESCL may depute
its representative for witnessing. In case the material is to be returned to
sub vendor, all such items shall be indelibly marked (to prevent mixing) at the works of the manufacturer and offered to NESCL Inspector for
verification of marking.
Legend Doc. No.: Rev…… Cat…..

M: Manufacturer/Sub-Supplier
Manufacturer/ C: Supplier/ Nominated Inspection Agency (Subject To
Main-Supplier Prior
Sub-Supplier
Approval Of Nescl), N: Nescl P: Perform W: Witness
And
For Nescl
V: Verification. As Appropriate, ,Ph:physical,
Use
E:electrical Me:mechanical,Ch:chemical Reviewed Approved Approval
Signature Chp: Nescl Shall Identified In Colum “N” By By Seal
STANDARD MANUFACTURING QUALITY PLAN- PSCC POLES
Item : PRE-STRESSED CEMENT CONCRETE POLES
Name of the Contractor :
Name of the Sub- contractor :
Name of the Package :
LOA No :
LOA Date : MQP NO:
Date:...............................
Accep-
Sl. Component Type of Quantum Reference Format of
Characteristics Class tance Agency Remarks
No & operation Check of Check Document Records
Norms
1 RAW MATERIAL M C N
Mea- As per Supplier SOURCING : ____________
a) Dimensions Major IS: 6003 IS: 6003 V V V
High tensile sure IS:6003 TC ____________________
Prestressing b) Chemical As per Supplier
1.1 Major Test IS: 6003 IS: 6003 V V V
Cold Drawn Analysis IS:6003 TC
Indented wire c) Tensile As per Supplier
Major Test IS: 6003 IS: 6003 V V V
strength IS:6003 TC
a) Chemical As per Supplier
Major Test IS:280 IS:280 V V V
Composition IS:280 TC
As per Supplier
b) Zinc Grade Major Test IS:209 IS:209 V V V
IS:209 TC
GI Wire for One
1.2 As per As per Supplier
Earthing c) Zinc Coating Major Test Sample V V V
IS:4826 IS:4826 TC
per Spool
“IS:2629/ “IS:2629
Supplier
d) Galvanizing Major Visual 6745/ /6745/ V V V
TC
2633” 2633”
a) Chemical As per IS: 8112 Supplier SOURCING: ____________
Major Test IS:8112 V V V
Composition IS:8112 (1989) TC ____________________
b) Physical As per IS: 8112 Supplier
Cement Major Test IS:8112 V V V
Test IS:8112 (1989) TC
1.3 43Grade,
OPC As per IS: 8112 Supplier
c) Setting Time Major Test IS:8112 V V V
IS:8112 (1989) TC
d) Compres- Cube As per IS: 8112
Major IS:8112 supplier TC V V V
sive Strength Test IS:8112 (1989)
273
IS : 383/
Sieve
274
As per Shall not
Size Major Analy- IS:2430 IS : 383 exceed 12 supplier TC P V V
1.4 Aggregates sis mm
Crushing As per
Major Mech IS:2386 IS:2386 supplier TC P V V
Strength IS:2386
Eatch IS:432 / IS:432 /
a) Physical Major visual Batch IS:1786 IS:1786 supplier TC P V V
1.5 Steel Stirrups
Eatch IS:432 / IS:432 /
b) Chemical Major Test supplier TC P V V
Batch IS:1786 IS:1786

a) Check Cast-
ing Moulds for
Dimensions, NESCL
NESCL
soundness, Major Mea- 100% Spec/Ap- QC Record P V V
sure Spec
supports, proved drg
alignment and
Cleanliness
NESCL NESCL
b) Pre-stress- Major Mea-
ing of HT wires sure 100% Spec/ Spec/ QC Record P V V
IS:1343 IS:1343
IS:516/28
days
Sample strength Samples shall be tested at
c) Concrete Major Cube as per IS:516 shall not be QC Record P W W third party lab if desired by
Mix M420 Test IS:516 less than NESCL
420 kg/
sq.cm
Manufactur-
2 IS:456/ IS:456/
ing d) Casting Major Visual 100% Standard Standard QC Record P V V
Practice Practice
e) Position, NESCL NESCL
Nos. and For every Spec/Ap-
Major Visual Spec/Ap- QC Record P V V
Dimensions of casting proved proved drg
Lifting Hooks drg
Detensio-
ing shall
be done
Standard
f) Demoulding when the
Practice
and De-ten- Major Physi- 100% concrete QC Record P V V
cal / NESCL
sioning attains 210
Specs Kg/cm2/
NESCL
Spec
Plant
g) Curing Major Physi- 100% Plant Stan- QC Record P V V
cal Standard dard
a) Dimensional
check for
overall length, Sampled IS:1678 / IS:1678 /
Criti- Mea-
cross-sectional as per Approved Approved QC Record P W W
cal sure
Dimensions IS:1678 drg drg
and upright-
Final Product ness
3
Testing
Sampled
b) Transverse Criti-
Test as per IS : 2905 IS : 2905 QC Record P W W
Strength Test cal
IS:1678
Sampled IS:1678 / IS:1678 / Poles Tested for Ultimate
c) Test for Criti-
Test as per Approved Approved QC Record P W W Transverse Strength Shall be
Cover cal
IS:1678 drg drg tested for Cover
NESCL
Project name NESCL
Specs/
: RGGVY Major Visual 100% Specs/Ap- QC Record P V V
Approved
NESCL proved drg
drg
Month&Year of
Manufacture
Transverse
Marking
Strength of
Above The
4 pole
Planting
Depth Makers Serial
No. and Mark
Coloured
indelible depth
marker at 1.5
mtrs, from bot-
tom to verify
planting depth
stack-
ing with
broader
Pre-Ship- NESCL face vertic-
5 a) Stacking Major Visual Random QC Record P V V
ment Specs al,Max.
4 nos. of
vertical
layers
275
b) Handling/ NESCL NESCL
276
Major Visual Random QC Record P V V
Transportation Specs Specs
Visual/ No physi-
c) Physical
Major Physi- 100% cal Dam- QC Record P V V
Inspection
cal age
M - MANUFACTURER
V - VERIFICATION
C - CONTRACTOR
LEGEND : W - WITNESSING
N - CUSTOMER -- NESCL
QC-QUALITY CONTROL
P - PERFOM
Prepared By : Sh. Malay Mandal, Sr.

Reviewed By: Sh. Approved By: Sh. A. K. Sharma, DGM (QA&I)
Engineer(QA&I)
Manufacturing Quality Plan
Item: Ltdb For Dis- Qp No: PROJECT/UTILITY:
tribution Transformer
MANUFACTURE’S NAME & ADDRESS: Substation Rev.No: PACKAGE:
Date: CONTRACT NO:
Sub-System:
MAIN-CONTRACTOR:
Compo- Accep-
Sl. Type Of Quantum Reference Format of
nent & Characteristics Class tance Agency Remarks
No Check Of Check Document Records
Operation Norms
1 2 3 4 5 6 7 8 9 D 10 11
Nescl
1) Visual Exami- Plant QC
Major Visual Random Approved P V V
nation Standard Record
Drawing
1 Ms Sheet
Nescl
Measure- Plant QC
2) Dimension Major Random Approved P V V
ment Standard Record
Drawing
Nescl
1) Visual Exami- Plant QC
Major Visual Random Approved P V V
nation Standard Record
Drawing
Alumi- Nescl
Measure- Plant QC
2 num Bus 2) Dimension Major Random Approved P V V
Bar Drawing
Is 617
3) Chemical Nescl SUPPLI-
Major Test Random / Nescl V V V
Analysis Spec ER TC
Spec
App.Drg
1)Rating And Nescl SUPPLI-
Major Visual Random / Nescl V V V
Make Spec ER TC
Spec
2) Routine Tests
I) Mechanical Nescl Nescl SUPPLI-
3 Mccb Major Test 100% V V V
Operation Test Spec Spec ER TC
Ii)Calibration Nescl Nescl SUPPLI-
Major Test 100% V V V
Test Spec Spec ER TC
Iii) Dielectric Nescl Nescl SUPPLI-
Major Test 100% V V V
Tests Spec Spec ER TC
277
278
Verification Of Record
Plant Plant QC
A) Visual Check Major Visual 100% √ P V V At The Time Of Final
Standard Standard Record
Inspection
As Per
B) Verification Approved
Plant QC
Of Component Major Visual 100% Drawing √ P V V DO
Standard Record
Rating And Nescl
Spec
C) Other Check
i) Easy Ac-
Plant Plant QC
cessibility And Major Visual 100% √ P V V DO
Maintenance
ii) Colour Cod-
Plant Plant QC
ing Provided By Major Visual 100% √ P V V DO
Coloured Tapes
As Per
Approved
iii) Bus Bar Measure- Plant QC
Major 100% Drawing √ P V V DO
Routine Dimensions ment Standard Record
4 And Nescl
Test Spec
iv) Degree
Plant Nescl QC
Of Protection Major Test 100% √ P V V
Standard Spec Record
Check By Paper
Approved
D) Dimension Measure- Plant QC
Major 100% Nescl √ P V V DO
Check ment Standard Record
Drawing
E) Insulation Re- Electrical Plant Plant QC
Major 100% √ P V V DO
sistance Tests Test Standard Standard Record
F) Mechanical Mechani- Plant Plant QC
Major 100% √ P V V DO
Operation Tests cal Test Standard Standard Record
G) Bus Bar Sup- Approved
Measure- Plant QC
port And Clear- Major 100% Nescl √ P V V DO
ance Drawing
Electrical
H) Continuity
And Me- Plant Plant QC
Of Circuits And Major 100% √ P V V DO
chanical Standard Standard Record
Function
Test
Dry Film
Measure- Plant Thickness QC
I) Painting Major 100% √ P V V DO
ment Standard 40-60 Record
Micron
J) Overload
Electrical QC
Release Setting Major 100% Suplier Tc Suplier Tc √ V V V DO
Test Record
Of The Mccb
Visual /
Measure-
All Type Test As TYPE Type Test Clearance
Type ment/ Plant Nescl
5 Per Is: 13947 & Critical Is 8623 TEST RE- √ P V V From Necsl Engineering
Test* Electrical/ Standard Spec
Is:8623 PORTS Department
Mechani-
cal
Sample
Plant Plant QC
A) Visual Check Major Visual As Per Is: P W W
2500
As Per
B) Verification Sample Approved
Plant QC
Of Component Major Visual As Per Is: Drawing P W W
Standard Record
Rating 2500 And Nescl
Spec
C) Other Check
i) Colour Cod- Sample
Plant Plant QC
ing Provided By Major Visual As Per Is: P W W
Coloured Tapes 2500
Accep-
6 tance As Per
Test Sample Approved
ii) Bus Bar Di- Measure- Plant QC
Major As Per Is: Drawing P W W
mensions ment Standard Record
2500 And Nescl
Spec
iii) Degree Sample
Plant Nescl QC
Of Protection Major Test As Per Is: P W W
Check By Paper 2500
iv) Easy Ac- Sample
Plant Nescl QC
cessibility And Major Test As Per Is: P W W
Mainatenance 2500
Sample Approved
D) Dimension Measure- Plant QC
Major As Per Is: Nescl P W W
Check ment Standard Record
2500 Drawing
279
Sample
280
E) Insulation Re- Electrical Plant Plant QC
Major As Per Is: P W W
sistance Tests Test Standard Standard Record
2500
Sample
F) Mechanical Mechani- Plant Plant QC
Major As Per Is: P W W
Operation Tests cal Test Standard Standard Record
2500
G) Bus Bar Sup- Sample Approved
Measure- Plant QC
port And Clear- Major As Per Is: Nescl P W W
ance 2500 Drawing

Electrical
H) Continuity Sample
And Me- Plant Plant QC
Of Circuits And Major As Per Is: P W W
chanical Standard Standard Record
Function 2500
Test
Dry Film
Sample
I) Painting Major As Per Is: P W W
2500
Micron
Dry Film
J) Overload Sample
Release Setting Major As Per Is: P W W
Of The Mccb 2500
Micron
*-All type tests to be carried out as per NESCL specification, Contract Agreement and as per minutes of the meeting between NESCL and main con-
MDCC.
Legend : M - Manufacturer P - Perform
C - Contractor V - Verification
N - Customer-Nescl W - Witnessing
Qc - Quality Control
Signature Of The Contractor Signature Of The Manufacturer

Manufacture’s Name & Address: Manufacturing Quality Plan
Item:Pole Top Dis- Qp No: Project/Utility:
tributiuon Box Rev.No: Package:
Sub-System: Date: Contract No:
Main-Contractor:
Sl. Compo- Characteris- Class Type Of Quantum Reference Acceptance Format of Agency Remarks
No nent & tics Check Of Check Document Norms Records
Operation
1 2 3 4 5 6 7 8 9 D 10 11
1 Polycar- 1) Visual Ex- Major Visual Random Plant Nescl Ap- QC Record P V V
bonate amination Standard proved Draw-
Raw ing
Material 2) Dimension Major Measure- Random Plant Nescl Ap- QC Record P V V
ment Standard proved Draw-
ing
2 Aluminum 1) Visual Ex- Major Visual Random Plant Nescl Ap- QC Record P V V
Bus Bar amination Standard proved Draw-
ing
2) Dimension Major Measure- Random Plant Nescl Ap- QC Record P V V
ment Standard proved Draw-
ing
3) Chemical Major Test Random Is 617 / Nescl Spec SUPPLIER V V V
Analysis Nescl TC
Spec
3 Mccb If 1)Rating And Major Visual Random App.Drg Nescl Spec SUPPLIER V V V
Appli- Make / Nescl TC
cable Spec
2) Routine Tests
I) Mechanical Major Test 100% Nescl Nescl Spec SUPPLIER V V V
Operation Test Spec TC
Ii)Calibration Major Test 100% Nescl Nescl Spec SUPPLIER V V V
Test Spec TC
Iii) Dielectric Major Test 100% Nescl Nescl Spec SUPPLIER V V V
Tests Spec TC
281
282
4 Routine A) Visual Major Visual 100% Plant Plant Standard QC Record √ P V V VERIFICATION OF RE-
Test Check Standard CORD AT THE TIME
OF FINAL INSPEC-
TION
B) Verification Major Visual 100% Plant As Per Ap- QC Record √ P V V DO
Of Component Standard proved Draw-
Rating ing And Nescl
Spec
C) Other Check
I) Easy Ac- Major Visual 100% Plant Plant Standard QC Record √ P V V DO
cessibility And Standard
Maintenance
Ii) Colour Cod- Major Visual 100% Plant Plant Standard QC Record √ P V V DO
ing Provided Standard
By Coloured
Tapes
Iii) Bus Bar Major Measure- 100% Plant As Per Ap- QC Record √ P V V DO
Dimensions ment Standard proved Draw-
ing And Nescl
Spec
Iv) Degree Major Test 100% Plant Nescl Spec QC Record √ P V V
Of Protection Standard
Check By
Paper
D) Dimension Major Measure- 100% Plant Approved QC Record √ P V V DO
Check ment Standard Nescl Draw-
ing
E) Insulation Major Electrical 100% Plant Plant Standard QC Record √ P V V DO
Resistance Test Standard
Tests
F) Mechani- Major Mechani- 100% Plant Plant Standard QC Record √ P V V DO
cal Operation cal Test Standard
Tests
G) Bus Bar Major Measure- 100% Plant Approved Nes- QC Record √ P V V DO
Support And ment Standard cl Drawing
Clearance
H) Continu- Major Electrical 100% Plant Plant Standard QC Record √ P V V DO
ity Of Circuits And Me- Standard
And Function chanical
Test
I) Painting Major Measure- 100% Plant Dry Film QC Record √ P V V DO
ment Standard Thickness 40-
60 Micron
J) Overload Major Electrical 100% Suplier Tc Suplier Tc QC Record √ V V V DO
Release Set- Test
ting Of The
Mccb
5 Type All Type Criti- Visual / Plant Is: 13947 Nescl Spec TYPE TEST √ P V V TYPE TEST CLEAR-
Test* Test As Per cal Measure- Standard & Is:8623 REPORTS ANCE FROM NECSL
Is: 13947 & ment/ ENGINEERING DE-
Is:8623 Electrical/ PARTMENT
Mechani-
cal
6 Accep- A) Visual Major Visual Sample Plant Plant Standard QC Record P W W
tance Check As Per Standard
Test Is: 2500
B) Verification Major Visual Sample Plant As Per Ap- QC Record P W W
Of Component As Per Standard proved Draw-
Rating Is: 2500 ing And Nescl
Spec
C) Other
Check
I) Colour Cod- Major Visual Sample Plant Plant Standard QC Record P W W
ing Provided As Per Standard
By Coloured Is: 2500
Tapes
Ii) Bus Bar Major Measure- Sample Plant As Per Ap- QC Record P W W
Dimensions ment As Per Standard proved Draw-
Is: 2500 ing And Nescl
Spec
Iii) Degree Major Test Sample Plant Nescl Spec QC Record P W W
Of Protection As Per Standard
Check By Is: 2500
Paper
283
Iv) Easy Ac- Major Test Sample Plant Nescl Spec QC Record P W W
284
cessibility And As Per Standard
Mainatenance Is: 2500
D) Dimension Major Measure- Sample Plant Approved Nes- QC Record P W W
Check ment As Per Standard cl Drawing
Is: 2500
E) Insulation Major Electrical Sample Plant Plant Standard QC Record P W W
Resistance Test As Per Standard
Tests Is: 2500

F) Mechani- Major Mechani- Sample Plant Plant Standard QC Record P W W
cal Operation cal Test As Per Standard
Tests Is: 2500
G) Bus Bar Major Measure- Sample Plant Approved Nes- QC Record P W W
Support And ment As Per Standard cl Drawing
Clearance Is: 2500
H) Continu- Major Electrical Sample Plant Plant Standard QC Record P W W
ity Of Circuits And Me- As Per Standard
And Function chanical Is: 2500
Test
I) Painting Major Measure- Sample Plant Dry Film QC Record P W W
ment As Per Standard Thickness 40-
Is: 2500 60 Micron
J) Overload Major Measure- Sample Plant Dry Film QC Record P W W
Release Set- ment As Per Standard Thickness 40-
ting Of The Is: 2500 60 Micron
Mccb
*-All Type Tests To Be Carried Out As Per Nescl Specification, Contract Agreement And As Per Minutes Of The Meeting Between Nescl And Main Con-
tractor. Approval Of Type Tests By Engineering Department Of Nescl Or Waival Thereof To Be Shown At The Time Final Inspection To Enable Nescl
Issue Mdcc.
√ - Record Identified’√’ “”Tick Mark”” Shall Be Essentially Included By Supplier In Qa Documentations.
Legend : M - Manufacturer P - Perform
C - Contractor V - Verification
N - Customer-Nescl W - Witnessing
Qc - Quality Control
Signature Of The Contractor Signature Of The Manufacturer

MARSON’S ELECTRICAL INDUSTRIES, AGRA Revision 02
PAGE No. 1 of 51
ITEM DISTRIBUTION TRANSFORMER MQP NO. TXM 211

CUSTOMER NAME POWER GRID VALID UPTO 31.07.2010
UNIQUE CODE NO. 24290 C
Code 1 – Code 2 –
Indicates place where testing is planned to be Indicates who has to perform the
performed Test i.e. Testing agency.
A- At equipment’s manufacturer itself J – The equipment manufacturer
B- At component manufacturer’s work K – The component manufacturer
C- At authorized distributor’s place L - The third party
D- At independent lab M – The turnkey contractor
E- At turnkey contractors location
F- Not specified
Code 3 – Code 4 -
Indicates who shall witness the tests i.e. witnessing Review of test Reports/ certificates
agency
W –By equipment manufacturer during raw material /bought out component
P – Component manufacturer itself inspection.
Q – Component manufacturer and equipment X- By contractor during product/process
Manufacturer Inspection.
R- Component manufacturer , Equipment Y – By POWERGRID during product/process inspection.
Manufacturer and contractor Z - By contractor and / or POWERGRID
S - Equipment manufacturer itself During product/process inspection
T – Equipment manufacturer and contractor
U – Equipment manufacturer , Contractor
And powergrid
V – Third party itself
Code 5 Code 6
Whether specific approval of sub-vendor / component Whether test records is required to be
make is envisaged. Submitted after final inspection for issuance
E – Envisaged Of CIP/MICC
N – Not envisaged Y - Yes , N- No
EMTC:- Equipment Manufacturer Testing Certificate
CMTC:- Component Manufacturer Testing Certificate
TPLC:- Third party Lab Testing Certificate
285
286
PAGE No. 2 of 51

Section-1-RAW MATERIAL INSPECTION
SR. COMPONENT TYPE OF QUANT UM REFERENCE ACCEPTANC FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF DOCUMENT E NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/ FOR RECORD
SAMPLING TESTING
WITH
BASIS
1.01 M.S.MATERIAL IS:2062 IS:2062/ IS:2062/ CMTC E Review of
FOR TANK POWERGRID POWERGRID Marson’s
Spec. Spec. test record/
a) Visual Visual A J/ P/ W/ N mfr’s. TC
/ K S Z on
B surveillance
b) Dimensional Meas. basis
B K P W/ N
Z
c) Mechanical Prop. Meas. B K P W/ N

Z
d) Chemical Meas. B K P W/ N
Composition Z
PAGE No. 3 of 51


SR. COMPONENT TYPE OF QUANT UM REFERENC ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF E NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/SA DOCUMEN RECORD
MPLING T FOR
WITH TESTING
BASIS
1.02 BOLTS & NUTS IS 2500 IS:1367/ IS:1367/ CMTC E Review of
Pt I Insp Powergrid Powergrid Marson’s
a) Visual Visual Level I Spec/ Spec/ A/ J/ P/ W N test record/
AQL 4.0 Marson’s Marson’s B K S /Z mfr. TC on
spec. spec. surveillance
MEI/QP/Q MEI/QP/QC basis
b) Dimensional Meas. IS 2500 C (Rev: R2) B K P W N
Pt I Insp (Rev: R2) /Z
Level I
AQL 4.0
c) Mechanical Prop. & Meas. One B K P W N
Hardness Sample /Z
per lot
d) Chemical Meas. One B K P W N

Composition Sample /Z
per lot
e) Galvanization Meas. One B K P W N

Sample /Z
per lot
287
288
PAGE No. 4 of 51


SR. COMPONENT TYPE OF QUANT REFERENC ACCEPTANC FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF E E NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/S DOCUMEN RECORD
AMPLING T FOR
WITH TESTING
BASIS
1.03 GASKETS (Rubber IS:4253 Power grid Power grid CMTC E Review of
Bonded Cork Sheet) Specification Specification/ Marson’s test
/IS:4253 IS:4253 record/ mfr’s.
TC on
a) Visual & Check for Visual A/ J/ P W N surveillance
Expiry date B K /S /Z basis
b) Dimensional Meas. B K P W N
/Z
c) Hardness, Meas.
Compressibilty, B K P W N
recovery factor /Z
compression set &
tensile strength
d) Flexibility & Chemical Meas.

test (PH, Chloride & B K P W N
Sulphate content) /Z
PAGE No. 5 of 51

Section – 1 – RAW MATERIAL INSPECTION

SR. COMPONENT TYPE OF QUANT UM REFERENCE ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF DOCUMENT NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/SA FOR RECORD
MPLING TESTING
WITH
BASIS
1.04 BUSHING WITH POWERGRID POWERGRID CMTC E Review of mfr.’s
METAL PARTS Spec/ Spec/IS2099/ TC on
IS2099/ Powergrid surveillance basis
a) Visual Visual 100% powergrid Approved A/ J/ P W N
Approved drawings B K / /
drawings S Z
b) Dimensional Meas. 100% B K P W N
/
Z
c) Oil Leakage Test Meas. 100% B K P W N
/
Z
d) Routine Test Meas. 100% B K P W N
/
Z
e) Type Test (as Per the Meas. As agreed As agreed As agreed B/ K U W Y CIP (to be
Contract in question with Power With Power With Power D / / / witnessed
need to be grid Engg grid grid L V Z /approved by
conducted/approval Engg Engg POWERGRID)
from POWERGRID
Engg. To be obtained)
289
290
PAGE No. 6 of 51


SR. COMPONENT TYPE OF QUANT REFERENC ACCEPTANC FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF E E NORMS OF 1 2 3 4 5 6
DISCRIPTION CHECK/S DOCUMEN RECORD
TEST AMPLING T FOR
WITH TESTING
BASIS
1.05 TEMPERATURE Powergrid Powergrid CMTC E Review of
INDICATOR(if Spec/ Spec./ Marson’s test
Applicable) Marson’s Marson’s record/ mfr’s.
drawing/ drawings TC on
a) Visual Visual 100% Marson’s Marson’s spec A/ J/ P/ W/ N surveillance
spec.- MEI/QP/QC B K S Z basis
MEI/QP/QC (Rev: R2)
b) Dimensional Meas. 100% (Rev: R2)
B K P W/ N
Z
c) HV Test (2 KV for 1 Meas. 100% B K P W/ N

Minute) IR Test Z
d) Calibration &
Operation (Alarm, Meas. 100% B K P W/ N
Trip) Z
PAGE No. 7 of 51


SR. COMPONENT TYPE OF QUANT REFERENCE ACCEPTANC FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF DOCUMENT E NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/S FOR RECORD
AMPLING TESTING
WITH
BASIS
1.06 TAP SWITCH Powergrid Powergrid CMTC E Review of
(if applicable) Specification Specification Marson’s test
s/ Marson’s s/ Marson’s record/ mfr’s.
a) Visual Visual 100% spec. spec. A/ J P W N TC on
MEI/QP/QC MEI/QP/QC B / / / surveillance
(Rev: R2) (Rev: R2) K S Z basis

/
Z
c) Operational test Visual 100% B K P W N

/
Z
291
292
PAGE No. 8 of 51


SR. COMPONENT TYPE QUANT UM REFEREN ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & OF OF CE NORMS OF
1 2 3 4 5 6
DISCRIPTION TEST CHECK CHECK/SAM DOCUMEN RECORD
PLING WITH T FOR
BASIS TESTING
1.07 BUCHHOLZ RELAY Powergri Powergrid CMTC/ E Review of
(if applicable) d Spec./IS:3637 TPLC Marson’s test
Spec./IS: record/ mfr’s.
3637 A/ J P W N TC on
a) Visual Visual 100% B / / / surveillance
K S Z basis
/
Z
Routine test
c)
including Float Meas. 100% B K P W N
Operation, Porosity, /
Gas Volume, loss of Z
oil, surge test &
element test
d) H.V.Test (2 KV for 1 Meas. 100% B K P W N

Minute) with IR test /
Z
e) Type tests Meas. IS:3637 B/ K P W N

D / / /
L V Z
PAGE No. 9 of 51


SR. COMPONENT TYPE OF QUANT REFEREN ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF CE NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/S DOCUME RECORD
AMPLING NT FOR
WITH TESTING
BASIS
1.08 SILICA GEL Powergrid Powergrid CMTC E Review of
BREATHER FILLED Spec./ Spec./Marson’s Marson’s test
WITH SILICA GEL Marson’s spec./ record/ mfr’s. TC
(if Applicable) spec. MEI/QP/QC on surveillance
MEI/QP/Q (Rev: R2) basis
C
(Rev: R2)
a) Visual Visual 100% A/ J P W N
B / / /
K S Z
b) Dimensional Meas. Marson’s
spec. B K P W N
MEI/QP/QC /
c) Oil Leakage / Meas. (Rev: R2) Z
Pressure Test
B K P W N
/
Z
293
294
PAGE No. 10 of 51


SR. COMPONENT TYPE QUANT UM OF REFERENCE ACCEPTANCE FORMA APPLICABLE CODES REMARKS
NO. OPERATIONS & OF CHECK/SAMP DOCUMENT NORMS T OF
1 2 3 4 5 6
DISCRIPTION TEST CHECK LING WITH FOR TESTING RECOR
BASIS D
1.09 CRGO POWERGRID POWERGRID POWERGRID CMTC/ E CIP as per
LAMINATION appd “Check appd “Check appd. “Check TPLC POWERGRID
list for list for list for appd. “Check
Inspection of Inspection of Inspection of list for
a) Visual Visual Prime CRGO Prime CRGO for Prime CRGO A/ J/ U W/Z Y Inspection of
for Transformers” for B K Prime CRGO
Transformers” vide ref no: Transformers” for
vide ref no: C/QA&I/CRGO/ vide ref no: Transformers”
b) Thickness Meas. C/QA&I/CRGO fin_check_list C/QA&I/CRGO A/ J/ U W/Z Y vide ref no:
/fin_check_list dtd.17.07.05/ /fin_check_list B K C/QA&I/CRGO
dtd.17.07.05/ POWERGRID dtd.17.07.05/ /fin_check_list
c) Burr Level & bend Meas. POWERGRID Technical POWERGRID D L V W/Z Y dtd.17.07.05
Properties Technical Specifications/ Technical
Specifications/ IS 3024/ Specifications/
IS 3024/ Marson’s spec IS 3024/
Marson’s spec Marson’s spec
d) Specific Loss Meas. D L V W/Z Y
e) Magnetization Meas. D L V W/Z Y

Characteristics/
Permeability
f) Stacking factor Meas. D L V W/Z Y
g) Ageing test Meas. D L V W/Z Y

PAGE No. 11 of 51


SR. COMPONENT TYPE OF QUANT UM REFEREN ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF CE NORMS OF
1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
1.10 PAPER IS 2500 IS:13730/ IS:13730/Power CMTC E Review of
COVER/INSULATED Pt I Insp Powergrid grid Spec Marson’s test
COPPER Level I Spec record/ mfr’s.
CONDUCTOR AQL 4.0 TC on
(PICC) surveillance
a) Visual Visual A/ J/ P/ W N basis
B K S /Z
b) Dimensional Meas. A/ J/ P/ W N
(Conductor/Overall/C B K S /Z
overing Overlap)
c) Resistivity/ Meas. B K P W N
Conductivity /Z
d) Mechanical Properties Meas.

(Tensile Strength, B K P W N
elongation etc.) /Z
295
296
PAGE No. 12 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
1.10B PAPER IS 2500 IS:13730/ IS:13730/ CMTC E Review of
COVER/INSULATED Pt I Insp Powergrid Powergrid Spec/ Marson’s test
ALUMINIUM Level I Spec/ IS 6162 record/ mfr’s. TC
CONDUCTOR AQL 4.0 IS6162 on surveillance
(PIAC) basis
a) Visual Visual A/ J/ P W N
B K /S /Z
b) Dimensional Meas.
(Conductor/Overall/C A/ J/ P W N
overing Overlap) B K /S /Z
c) Resistivity/ Meas.
Conductivity B K P W N
/Z
d) Mechanical Properties Meas.

(Tensile Strength, B K P W N
elongation etc.) /Z
PAGE No. 13 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
1.10C ENAMEL IS 2500 Pt IS:13730/ IS:13730/ CMTC E Review of
COVER/INSULATED I Insp Powergrid Powergrid Spec/ Marson’s test
COPPER/ALUMINU Level I Spec/ IS6162 record/ mfr’s. TC
M CONDUCTOR AQL 4.0 IS6162 on surveillance
(EICC/EIAC) basis
a) Visual Visual A/ J/ P/ W/ N
B K S Z
b) Dimensional (Bare Meas. A/ J/ P/ W/ N

Size/Covered Size) B K S Z
c) Resistivity/ Meas. B K P W/ N
Conductivity Z
d) Mechanical Properties Meas. B K P W/ N

(Tensile strength/ Z
Elongation etc)
297
298
PAGE No. 14 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
e) Springness Meas B K P W N
/Z
f) Flexibility & Meas. B K P W N

Adherence /Z
g) Heat Shock Meas. B K P W N

/Z
h) Break down Voltage Meas. B K P W N

/Z
i) Temperature Index Meas. B/ K P W N

D / / /Z
L V
PAGE No. 15 of 51


MPLING T FOR
WITH TESTING
BASIS
1.11 KRAFT IS 2500 IS:9335/ IS:9335/ CMTC E Review of
INSULATING Pt I Insp Powergrid Powergrid Marson’s test
PAPER Level I record/ mfr’s. TC
AQL 4.0 on surveillance
B K P W N basis/Third party
a) Dimensional/Thicknes Meas. / lab report on
s, density, air Z surveillance
resistance, moisture basis
content & ash content
b) PH Value & aqueous Meas. B K P W N

extract conductivity /
Z
B K P W N
c) Bursting Strength Meas. /
Z
d) Elongation & Tensile Meas. B K P W N

Strength /
Z
299
300
PAGE No. 16 of 51


SR. COMPONENT TYPE OF QUANT UM REFERE ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF NCE NORMS OF 1 2 3 4 5 6
DISCRIPTION CHECK/SAM DOCUME RECORD
TEST PLING WITH NT FOR
BASIS TESTING
e) Di electric Strength Meas. B K P W N

/Z
f) Heat Stability (Type Meas. B K P W N

Test) /Z
1.12 VALVES Powergrid Powergrid spec./ CMTC

spec./ Marson’s spec. no. E Review of
a) Visual Visual. 100% Marson’s MEI/QP/ A/ J/ P/ W N Marson’s test
spec. no. QC (Rev: 02)/ B K S /Z record/ mfr’s. TC
MEI/QP/ IS778 on surveillance
b) Dimension Meas. 100% QC (Rev: basis
02)/ B K P W N
IS778 /Z
c) Body leakage test Meas. IS:778 B K P W N

/Z
d) Flap/Seat & Lever Visual IS:778

operation/spindle B K P W N
operation (if /Z
applicable)
PAGE No. 17 of 51


MPLING T FOR
WITH TESTING
BASIS
1.13 TRANSFORMER IS:6855 Powergrid Powergrid CMTC/ E Review of
OIL spec./ spec./ TPLC Marson’s test
IS:335 IS:335 A/ J/ P/ W N record/ mfr’s. TC
a) Appearance Visual B K S / on surveillances
Z basis
b) Density at 29.5 deg C Meas. B K P W N

/
Z
c) Viscosity, Kinematics Meas. B K P W N

at 27 deg C /
Z
d) Interfacial Tension at Meas. B K P W N

27 deg C /
Z
e) Flash Point Meas. B K P W N

/
Z
301
302
PAGE No. 18 of 51


NO. OPERATIONS & CHECK OF E NORMS OF
1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
f) Pour Point Meas. Powergrid Powergrid B K P W N

spec./ spec./IS:335 /
IS:335 Z
g) Neutralisation Value Meas. B K P W N

(i) Total Acidity /
(ii)Inorganic Z
Acidity/Alkalinity
h) Corrosive Sulpher Meas. B K P W N

Copper Strip /
corrosion at 140 deg Z
C for 19hrs
i) Electric Strength Meas. B K P W N

(B.D.Voltage) /
Z
PAGE No. 19 of 51


NO. OPERATIONS & CHECK UM OF CE NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/S DOCUME RECORD
AMPLING NT FOR
WITH TESTING
BASIS
j) Dielectric dissipation Meas. IS:6855 Powergrid Powergrid B/ K/ P W N Review of
Factor at 90 deg C spec./ spec./IS:335 D L / /Z Marson’s test
(Tan Delta) IS:335 V record/ mfr’s.
TC on
surveillance
k) Resistivity at 90 deg Meas. B/ K/ P W N basis
C D L / /Z
V
l) Resistivity at 27 deg C Meas.

B/ K/ P W N
D L / /Z
V
m) Oxidation Stability (i) Meas.
Neutralization Value B/ K/ P W N
(ii) Total Sludge D L / /Z
V
n) Presence of oxidation Meas.

inhibitor B/ K/ P W N
D L / /Z
V
303
304
PAGE No. 20 of 51


DISCRIPTION TEST CHECK/SAM DOCUMEN RECORD 1 2 3 4 5 6
PLING T FOR
WITH BASIS TESTING
o) Water Content (PPM) Meas. IS:6855 Powergrid Powergrid B K P W N Review of
spec./ spec./IS:335 /Z Marson’s test
IS:335 record/ mfr’s. TC
on surveillance
p) Accelerated ageing at Meas. B K P W N basis
115deg C for 96 hrs.. /Z
1.14) INSULATING PRESS IS:1576 Powergrid Powergrid CMTC E

BOARD Spec./ Spec./IS:1576/ Review of
IS:1576/ Marson’s A/ J/ P/ W N Marson’s test
a) Visual Visual Marson’s Spec. MEI/QP/ B K S /Z record/ mfr’s. TC
Spec. QC (Rev: 02) on surveillance
MEI/QP/ basis
QC (Rev: B K P W N
b) Dimension/Thickness Meas. 02) /Z
B K P W N
c) Density Meas. /Z
PAGE No. 21 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
d) Shrinkage in air Meas. IS:1576 Powergrid Powergrid B K P W/Z N Review of Marson’s
Spec./ Spec./ IS:1576/ test record/ mfr. TC
e) Tensile Meas. IS:1576/ Marson’s N on surveillances basis
Strength/Compressibilty Marson’s Spec. MEI/QP/ B K P W/Z
Spec. QC (Rev: 02)
MEI/QP/
f) Elongation Meas. QC (Rev: B K P W/Z N
02)
g) Dielectric Meas. B K P W/Z N
Strength/Electrical
Strength
h) Ash Content Meas. B K P W/Z N
i) Moisture Content Meas. B K P W/Z N
j) Conductivity of aqueous Meas. B K P W/Z N

extracts PH Value.
305
306
PAGE No. 22 of 51


SR. COMPONENT TYPE OF QUANT UM REFERENCE ACCEPTANC FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK OF DOCUMENT E NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/SAM FOR TESTING RECORD
PLING WITH
BASIS
k) Reaction with Hot oil/oil Meas. IS:1576 Powergrid Powergrid B K P W N
absorption Spec./ IS:1576/ Spec./ /Z
Marson’s IS:1576/
l) Cohesion with Piles Meas. Spec. MEI/QP/ Marson’s B K P W N
QC (Rev: 02) Spec. /Z
MEI/QP/
QC (Rev: 02)
1.15 VARNISH (If CMTC Review of

applicable) Marson’s POWERGRID POWERGRID N Marson’s test
Spec. MEI/QP/ spec./ Marson’s spec./ Marson’s record/ mfr’s. TC
a) Visual Visual QC (Rev: 02) Spec. MEI/QP/ Spec. MEI/QP/ A/ J/ P/ W N on surveillance
QC (Rev: 02) basis
QC (Rev: 02) B K S /Z
b) Viscosity Meas. B K P W N
/Z
POWERGRID POWERGRID N Review of

1.16 PRIMER Marson’s
spec./ Marson’s spec./ Marson’s test
Spec. MEI/QP/
Spec. MEI/QP/ Marson’s record/ mfr’s. TC
QC (Rev: 02) CMTC
QC (Rev: 02) Spec. P/ W N on surveillance
A/ J/
MEI/QP/ S /Z basis
a) Visual Visual B K
QC (Rev: 02)
A/ J/ P/ W N
b) Shade Visual. B K S /Z
PAGE No. 23 of 51


NO. OPERATIONS & CHECK OF DOCUMENT NORMS OF
1 2 3 4 5 6
MPLING TESTING
WITH
BASIS
1.17 PAINT Marson’s POWERGRID POWERGRID CMTC N Review of Marson’s
Spec. spec./ Marson’s spec./ Marson’s test record/ mfr’s.
MEI/QP/QC Spec. Spec. MEI/QP/QC TC on surveillance
MEI/QP/QC (Rev: 02)
a) Visual Visual (Rev: 02) A/ J/ P/ W N basis
(Rev: 02) Powergrid appd.
Powergrid Painting B K S /Z
appd. Painting procedures
b) Shade Visual procedures B K P W N
/Z
c) Viscosity Meas. B K P W N
/Z
1.18 INSULATING Marson’s POWERGRID POWERGRID CMTC E

MATERIAL WOOD (IF Spec. spec./ Marson’s spec./ Marson’s Review of Marson’s
APPLICABLE) MEI/QP/QC Spec. Spec. MEI/QP/QC test record/ mfr’s.
(Rev: 02) MEI/QP/QC (Rev: 02) TC on surveillance
(Rev: 02)
basis
a) Visual & dimensional Visual, A/ J/ P/ W N
Meas. B K S /Z
b) Dielectric Strength Meas.

B K P W N
/Z
c) Reaction of hot oil Meas.
B K P W N
/Z
307
308
PAGE No. 24 of 51


MPLING T FOR
WITH TESTING
BASIS
1.19 BIMETALIC IS:5561 POWERGR POWERGRIDspe CMTC E Review of

TERMINAL ID spec./ c./IS:5561 Marson’s test
CONNECTOR (if IS:5561 Marson’s record/ mfr’s. TC
applicable) Marson’s Spec. MEI/QP/QC on surveillance
Spec. (Rev: 02) basis
a) Visual & dimensional Visual/ MEI/QP/QC A/ J/ P/ W N
(Rev: 02)
Meas. B K S /Z
b) Acceptance Test Meas. B K P W N

/Z
c) Type test (All type Meas. As agreed As agreed As agreed by CMTC/ B/ K U W N CIP (To be
tests as Per the By by Powergrid engg. TPLC D /L /V /Z witnessed/ appd
Contract in question Powergrid Powergrid by POWERGRID
need to be engg. engg. Engg)
Conducted/approval
from POWERGRID
Engg. To be Obtained
)
PAGE No. 25 of 51


MPLING T FOR
WITH TESTING
BASIS
1.20 CABLE BOX (if POWER POWERGRID CMTC/ E Review of Marson’s
applicable) GRIDspec./ spec./Marson’s EMTC/ test record/ mfr’s.
Marson’s Spec. MEI/QP/QC TC on surveillance
a) Visual Visual 100% Spec. (Rev: 02) A/ J/ P/ W N basis
MEI/QP/QC B K S /Z
(Rev: 02)
b) Dimensions Meas. 100% A/ J/ P/ W N

B K S /Z
1.21 PRESSURE RELIEF POWER POWER CMTC E

DEVICE (If GRIDspec./ GRIDspec./
applicable) Marson’s Marson’s
Spec. Spec. MEI/QP/QC
a) Visual check Visual 100% MEI/QP/QC (Rev: 02) A/ J/ P/ W N Review of Marson’s
(Rev: 02) B K S /Z test record/ mfr’s
b) Dimensions Meas. 100% TC on surveillance
B K P W N basis
/Z
c) Leakage test Visual 100% B K P W N
/Z
309
310
PAGE No. 26 of 51


MPLING TESTING
WITH
BASIS
d) Bursting pressure Meas. 1 No. POWER POWER B K P W N
GRIDspec./ GRIDspec./ /Z
Marson’s Spec. Marson’s
MEI/QP/QC Spec. MEI/QP/QC
(Rev: 02) (Rev: 02)
1.22 EARTHING N Review of Marson’s

POWER POWER
TERMINAL (if CMTC test record/ mfr’s.
GRIDspec./ GRIDspec./
applicable) TC on surveillance
Marson’s Marson’s
basis
Spec. Spec.
a) Visual Visual 100% A/ J/ P/ W N
MEI/QP/QC MEI/QP/QC
B K S /Z
(Rev: 02) (Rev: 02)
b) Dimension Meas. 100% A/ J/ P/ W N
B K S /Z
Review of Marson’s
1.23 RATING AND CMTC N test record/ mfr’s.
TERMINAL MARKING TC on surveillance
POWER POWER
PLATE basis
GRIDspec./ GRIDspec./
Marson’s Marson’s
Spec. Spec.
B K S /Z
MEI/QP/QC MEI/QP/QC
(Rev: (Rev:
02)/Approved 02)/Approved
b) Dimension Meas. 100% A/ J/ P/ W N
Drawings. Drawings.
B K S /Z
PAGE No. 27 of 51


NO. OPERATIONS & CHECK UM OF CE NORMS OF
1 2 3 4 5 6
DISCRIPTION TEST CHECK/SA DOCUME RECORD
MPLING NT FOR
WITH TESTING
BASIS
1.24 LIFTING LUGS POWER POWER GRID E Review of
a) Visual Visual 100% GRID spec./ spec./ CMTC A/ J/ P/ W N Marson’s test
Marson’s Marson’s Spec. B K S record/ mfr’s. TC
Spec. MEI/QP/QC (Rev:
b) Dimension Meas. 100% A/ J/ P/ W N on surveillance
MEI/QP/QC 02)
(Rev: 02) B K S basis
c) DP Test Meas. 100% A/ J/ P/ W N
B K S
1.25 PLAIN ROLLER (if POWER POWER GRID
applicable) GRID spec./ spec./ CMTC E Review of
a) Visual Visual 100% Marson’s Marson’s A/ J/ P/ W N Marson’s test
Spec. Spec. MEI/QP/QC B K S record/ mfr’s. TC
b) Dimensions Meas. 100% MEI/QP/QC (Rev: 02) A/ J/ P/ W N on surveillance
(Rev: 02) B K S basis
1.26 AIR RELEASE PLUG

(If applicable) Review of
Marson’s test
POWER POWER GRID
a) Visual Visual 100% CMTC E record/ mfr.’s TC
GRID spec./ spec./
Marson’s A/ J/ P/ W N on surveillance
Marson’s
b) Dimensions Meas. 100% Spec. B K S basis
Spec. MEI/QP/QC
MEI/QP/QC (Rev: 02) A/ J/ P/ W N
c) Oil Leakage Meas. 100% (Rev: 02) B K S
A/ J/ P/ W N
d) Air release check Visual 100% B K S
A/ J/ P/ W N
B K S
311
312
PAGE No. 28 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
1.27 MAGNETIC OIL POWER POWER GRID CMTC E Review of
LEVEL GAUGE (if GRID spec./ spec./ Marson’s test
applicable) Marson’s Marson’s record/ mfr’s. TC
on surveillance
MEI/QP/QC (Rev: 02)
a) Visual Visual 100% B K P W N basis
(Rev: 02)
/
Z
b) Operation (alarm) Meas. 100% B K P W N

/
Z
B K P W N
c) HV Test Visual & 100% /
Meas. Z
d) IR Meas. 100% B K P W N
/
Z
e) Leak Test Meas. 100% B K P W N
/
Z
PAGE No. 29 of 51


DISCRIPTION TEST CHECK/SA FOR TESTING RECORD
MPLING
WITH
BASIS
1.28 RADIATORS POWER GRID POWER GRID spec./ CMTC E Review of
spec./Marson’s Marson’s Spec. Marson’s test
Spec. MEI/QP/QC MEI/QP/QC record/ mfr.
(Rev: 02)/ (Rev: 02)/ Powrgrid
TC on
Powrgrid appd. appd. Painting.
surveillance
Painting. procedures basis
procedures
B K S /Z
b) Dimensions Meas. 100% B K P W N

/Z
c) Leak Test Meas. 100% B K P W N

/Z
d) Painting checks shade, Meas. 100%

thickness & Adhesion Visual B K P W N
/Z
313
314
PAGE No. 30 of 51

Section – 2 – IN PROCESS INSPECTION

SR. COMPONENT TYPE OF QUANT UM REFERENCE ACCEPTANCE FORMAT 1 2 3 4 5 6 REMARKS
DISCRIPTION TEST CHECK/SAMP FOR RECORD
LING WITH TESTING
BASIS
TRANSFORMERTANK POWER CMTC E Review of
2.01 CONSERVATOR & GRID Specs./ POWERGRID POWERGRID
ACCESSORIES POWER specs./POWER GRID approvals.
INCLUDING PIPE WORK GRID appd. appd. Welding
Welding procedures/ ASME
a) Welder Qualification & Review 100 % procedures/A section IX D L V W N
welding procedure SME section /Z
specification. IX
b) Visual & Dimensions Visual/ 100% POWER POWER GRID spec./ A J S W N Review of Marson’s
Meas. GRID spec./ Appd. .drg../ Appd. /Z test record/ mfr’s. TC
Appd drg/ Painting. on surveillance basis
Appd Procedures/
Painting Marson’s
Procedures/ Spec. MEI/QP/QC
Marson’s (Rev: 02)
Spec.
MEI/QP/QC
(Rev: 02)
c) DP test
Visual/ 100% POWER POWER GRID spec./ A J S W N
Meas. GRID spec./ Appd drg./ Marson’s /Z
Appd drg./ Spec. MEI/QP/QC
Spec.
MEI/QP/QC
(Rev: 02)
PAGE No. 31 of 51


1 2 3 4 5 6
MPLING TESTING
WITH
BASIS
d) Air pressure test/ Visual. 100% POWER GRID POWER GRID A J P W N Review of
spec./ spec./
Leakage test / Marson’s test
Appd. .drg./ Appd. .drg./
Marson’s Marson’s Z record/ mfr’s. TC
Spec. Spec. MEI/QP/QC on surveillance
MEI/QP/QC (Rev: 02) basis
(Rev: 02) / Appd
/ Appd Pressure test
Pressure test Procedure
Procedure.
e) Type test (All type Meas. AS agreed As agreed As agreed with A J U W Y CIP (to be
tests on tank as per with with POWERGRID / witnessed/appd.
the contract in POWERGRID POWER Z by POWERGRID
Engg.
question need to be Engg. GRID Engg.)
conducted /approval Engg.
from Powergrid engg.
To be obtained.
315
316
PAGE No. 32 of 51


MPLING T FOR
WITH TESTING
BASIS
f) Painting Checks - Visual 100% POWER POWER GRID spec./ A J S W N Review of

GRID spec./ Appd. .drg../ Appd.
shade, thickness & Meas. / Marson’s test
Appd. .drg../ Painting.
adhesion Appd. Procedures/ Z record/ mfr’s. TC
Painting. Marson’s on surveillance
Procedures/ Spec. MEI/QP/QC basis
Spec.
MEI/QP/QC
(Rev: 02)
2.02 FRAME PARTS
POWER EMTC Review of
POWER GRID spec./
GRID spec./
a) Visual & Dimensions Visual 100% Appd. .drg../ Appd. A J S W N Marson’s test
Appd. .drg../
Meas. Painting. / record/ mfr’s. TC
Appd.
Procedures/
Painting. Z on surveillance
Marson’s
Procedures/ basis
Spec. MEI/QP/QC
Marson’s
(Rev: 02)
Spec.
b) Painting check – Meas. 100% MEI/QP/QC A J S W N
shade thickness & Visual (Rev: 02) /
adhesion Z
PAGE No. 33 of 51


SR. COMPONENT TYPE OF QUANT REFERENCE ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF DOCUMENT NORMS OF
DISCRIPTION TEST CHECK/SA FOR TESTING RECORD
1 2 3 4 5 6
MPLING
WITH
BASIS
2.03 MARSHALLING POWER GRID POWER GRID spec./ CMTC Review of
spec/ Appd drg/ Appd
BOX (Surface Marson’s test
Appd drg/ Painting Procedures/
cleaning by 7 tank Appd Marson’s Spec record/ mfr’s. TC
chemical process Painting MEI/QP/QC on surveillance
as per Powergrid Procedures/ (Rev: 02) basis
Marson’s
approved painting
Spec
procedure) MEI/QP/QC
If applicable (Rev: 02)
Visual check
a) (including Visual 100% A/ J/ P W N
workmanship of B K / /
internal S Z
arrangements,
ferruling, labeling,
access etc.
dimensions, paint
shade thickness and
adhesion test)
Dimensions
b) Meas 100% A/ J/ P W N
B K / /
S Z
317
318
PAGE No. 34 of 51


DISCRIPTION TEST CHECK/SAM FOR RECORD
PLING WITH TESTING
BASIS
c) Terminal Meas. 100% A/ J/ P/ W N

B K S /Z
arrangement/ferruling
/labeling
Paint thickness, shade & W N

d) Visual A/ J/ P/
paint adhesion 100%
B K S /Z
e) Routine test Meas. A/ J/ P/ W N

(H.V. tests, IR test, 100% B K S /Z
wiring & Functional
check, interlock, make
& type of
components.)
PAGE No. 35 of 51


MPLING T FOR
WITH TESTING
BASIS
g) Type test (All type tests Meas. As agreed As agreed As per contract/ B/ K U/ W Y CIP (to be
as per the contract in With POWER With Approved spec. D /L V /Z witnessed/
question need to be GRID Engg. POWER approved by
conducted/approval from GRID Engg POWERGRID Engg.
POWERGRID Engg. to be
obtained.)
2.04 CORE & FRAME POWERGRID POWER GRID POWER GRID EMTC
ASSEMBLY appd “Check spec./ spec/Appd drg/
list for Appd drg/ Marson’s Spec.
Marson’s
a) (i) Visual, Dimension Visual Inspection of MEI/QP/ A J U W Y CIP for the
Spec.
(ii) Check of quality of Meas. Prime CRGO MEI/QP/QC QC(Rev:02)/ /Z tests/checks as per
Varnish Used (if for (Rev: 02)/ POWERGRID appd A J S W N Ref: C/QA&I/
applicable) Transformer POWERGRID “Check list for /Z CRGO/
s” vide ref appd Inspection of Fin_check_list
no: “Check list Prime CRGO for dtd.17.07.05/
C/QA&I/CRG for Transformers” at the time of core
O/fin_check Inspection vide ref no: building
_list of Prime C/QA&I/CRGO/
dtd.17.07.05 CRGO for fin_check_list
Transformer dtd.17.07.05
s” vide ref
no:
C/QA&I/
CRGO/fin_c
heck_list
dtd.17.07.0
5
319
320
PAGE No. 36 of 51


MPLING T FOR
WITH TESTING
BASIS
b) Core Loss/Iron loss & Meas. 100% POWER GRID POWER GRID spec./ A J S W N
check for any hot spot spec./ Appd. .drg../ /Z
as Per POWERGRID Appd. .drg../ Marson’s
Marson’s Spec. MEI/QP/QC
Tech.Spec.
Spec. (Rev: 02)
MEI/QP/QC
(Rev: 02)
c) H.V.Test (Flash Test) (if Meas. A J S W N
applicable) /Z
2.05 WINDING POWER GRID POWER GRID spec./

spec./ Marson’s EMTC A J S W N Review of Marson’s
a) Inside & Outside Meas. 100% Marson’s Spec. MEI/QP/QC /Z test record on
Diameter Spec. (Rev: 02) surveillance basis
MEI/QP/QC A J S W N
(Rev: 02)
b) Dimension of Coil Meas. 100% /Z
c) Insulation Arrangements Visual 100% A J S W N

/Z
PAGE No. 37 of 51


MPLING T FOR
WITH TESTING
BASIS
d) Transposition (if Visual 100% POWER GRID POWER GRID spec./ A J S W N
applicable) spec./ Marson’s /Z
Spec. (Rev: 02)
MEI/QP/QC
(Rev: 02)
e) Joints Checks Visual 100% A J S W N

/Z
ASME IX ASME IX Spec /
f) Brazing Procedure & Visual 100% Spec/ A J S W N Review of
POWERGRID appd /Z POWERGRID
Brazer’s qualification POWERGRID brazing procedure approval for
appd
brazing brazing procedure
procedure specn & Brazing
qualification
2.06) CORE & COIL EMTC

ASSEMBLY POWER GRID POWER GRID spec./
spec./ Marson’s
Review of
a) Axial & Radial Insulating Meas. 100% Marson’s Spec. MEI/QP/QC A J S W N MARSON’S Test
arrangement/ Clearance Spec. (Rev: 02) /Z record on
MEI/QP/QC surveillance basis
(Rev: 02)
321
322
PAGE No. 38 of 51


MPLING T FOR
WITH TESTING
BASIS
b) Position of lead out Visual 100% POWER GRID POWER GRID spec./ A J S W N
spec./ Marson’s
/Z
c) HV & LV Connection Visual 100% Spec. (Rev: 02) A J S W N
to the MEI/QP/QC /Z
Bushing/tightness of (Rev: 02)
Joints
d) Assembly of Tap Visual 100% A J S W N

Switch (if applicable) /Z
e) Visual/Finishing of Visual 100%

Insulation on brazed A J S W N
joints. /Z
f) Clamping of Lead Visual 100% A J S W N

/Z
PAGE No. 39 of 51


MPLING T FOR
WITH TESTING
BASIS
g) Flash Test (HV Test) Meas. 100% POWER GRID POWER GRID spec./ A J S W N
spec./ Marson’s
for Core Clamp/Core /Z
Bolt & Frame (If Spec. (Rev: 02)
applicable as per MEI/QP/QC
Design) (Rev: 02)
h) Ratio test Meas. 100% A J S W N
/Z
i) Polarity & Vector Meas. 100% A J S W N
Group /Z
j) No Load currents Meas. 100% A J S W N

/Z
2.07 DRYING OF CORE & POWER EMTC Review of

POWER GRID
GRID spec./
COIL ASSEMBLY spec./ MARSON’S Test
Marson’s
Marson’s record on
Spec.
a) Temperature of oven Meas. 100% Spec. MEI/QP/QC surveillance basis
MEI/QP/QC
(Rev: 02) A J S W N
(Rev: 02)
/Z
323
324
PAGE No. 40 of 51


SR. COMPONENT TYPE OF QUANT REFERENCE ACCEPTANCE FORMAT APPLICABLE CODES REMARKS
NO. OPERATIONS & CHECK UM OF DOCUMENT NORMS OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/S FOR RECORD
AMPLING TESTING
WITH
BASIS
b) Time duration of Meas. 100% A J S W N
Drying /
Z
c) IR Check of winding Meas. 100% A J S W N
for end of Drying /
Cycle Z
2.08 TANKING EMTC Review of

INCLUDING OIL POWER GRID POWER GRID MARSON’S Test
IMPREGNATION spec./ spec./ record on
Marson’s Marson’s surveillance basis
MEI/QP/QC (Rev: 02)
(Rev: 02)
A J S W N
a) Clamping of winding Visual 100% /
Z
A J S W N
b) Job locking Visual 100% /
Z
c) Visual Visual 100% A J S W N
/
Z
PAGE No. 41 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
d) Dimensions Meas. 100% A J S W/ N
Z
e) Level of Vacuum Meas. 100% A J S W/ N
Z
f) Start & end of Oil Visual 100% A J S W/ N
Filling under Vacuum Z
2.09 COMPLETE POWER POWER GRID EMTC Review of

TRANSFORMER GRID spec/Appd MARSON’S Test
ASSEMBLY spec/Appd Drawing/ record on
Drawing/ Marson’s
surveillance
a) Dimension Meas. 100% A J S W/ N basis
Spec. (Rev: 02)
Measurement of Air MEI/QP/QC Z
clearance & (Rev: 02)
completeness
325
326
PAGE No. 42 of 51


MPLING T FOR
WITH TESTING
BASIS
b) Mounting of Fitting & Meas. 100% POWER POWER GRID A J S W N
accessories GRID spec./Appr. /Z
spec./Appr. Drawing/
Drawing/ Marson’s
Spec. (Rev: 02)
c) Earth Continuity Visual 100% MEI/QP/QC /POWERGRID A J S W N
connection (Rev: Appd. painting /Z
02)/Power procedure
grid appd.
painting
d) Painting Checks, Meas. 100% procedure A J S W N
Shade, thickness & Visual /Z
adhesion
PAGE No. 43 of 51

Section – 3 – FINAL INSPECTION & TESTING

MPLING TESTING
WITH
BASIS
3.1 ROUTINE TESTS IS:2026/ IS:2026/
Powergrid Powergrid EMTC
a) Ratio Test Meas. 100% Spec./ power Spec./ A J U Y Y CIP
grid Appd Powergrid
drawing Appd
/powergrid drawings/
Appd powergrid
technical Appd technical
data sheet data sheet
b) Vector Group test/ Meas. 100% A J U Y Y CIP

Polarity
c) Winding Resistance Meas. 100% A J U Y Y CIP

test
327
328
PAGE No. 44 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
d) Insulation Meas. 100% IS:2026/ IS:2026/ EMTC A J U Y Y CIP
resistance/Meggar test Powergrid Powergrid
Spec./ Spec./ power
power grid grid Appd.
e) Impedance Meas. 100% Appd. drawing A J U Y Y CIP
voltage/Load loss drawing /powergrid
/powergrid Appd. technical
Appd. data sheet
f) Measurement of No- Meas. 100% technical A J U Y Y CIP
load loss and exciting data sheet
current
g) High Voltage test Meas. 100% A J U Y Y CIP
h) Measurement of Meas. 100% A J U Y Y CIP

magnetizing current
PAGE No. 45 of 51


1 2 3 4 5 6
MPLING T FOR
WITH TESTING
BASIS
i) Magnetic balance test Meas. 100% IS:2026/ IS:2026/ EMTC A J U Y Y CIP
Powergrid Powergrid
j) Repeat no-load loss Meas. Spec/ Spec/ power grid
measurement 100% power grid Appd drawing A J U Y Y CIP
Appd. /powergrid Appd.
drawing technical data
k) Di-Electric test, as Meas. 100% /powergrid sheet A J U Y Y CIP
applicable (Induced Appd.
over voltage test, technical
separate source data sheet
voltage test etc.)
l) Test on Transformer Meas. 100% POWERGRID POWERGRID spec/ A J/ S/ W Y CIP as per

Oil spec/ IS1866/ / L V /Z Powergrid
IS1866/ POWERGRID appd D approved
POWERGRID oil test procedure
appd oil test procedure for
procedure inspection of oil
m) Dye Penetration test, Meas. 100% IS:2026/ IS:2026/ A J U Y Y CIP

Jacking test & Leakage Powergrid Powergrid
test on complete Spec/ Spec/ power grid
transformer assembly. Appd Appd drawing /
drawing / powergrid Appd.
Appd technical data
technical sheet
data sheet
329
330
PAGE No. 46 of 51


MPLING T FOR
WITH TESTING
BASIS
n) Visual, Dimensional Visual 100% IS:2026/ IS:2026/ EMTC A J U Y Y CIP
checks, air clearance Meas. Powergrid Powergrid
& Paint checks on Spec/ Spec/
complete Transformer power grid power grid Appd
assembly (paint Appd drawing /
checks, shade, drawing/ powergrid Appd
thickness & adhesion) powergrid technical data
Appd sheet and
technical painting
data sheet procedure
o) Marshalling Box (if Meas. and
applicable painting
procedure
i) Visual Check & Paint Meas. 100% A J U Y Y CIP

Check-Shade Visual
Thickness & Adhesion
PAGE No. 47 of 51


SR. COMPONENT TYPE QUANT UM REFERENCE ACCEPTANCE FORMAT OF APPLICABLE CODES REMARKS
NO. OPERATIONS & OF OF DOCUMENT NORMS RECORD 1 2 3 4 5 6
DISCRIPTION TEST CHECK CHECK/SA FOR TESTING
MPLING
WITH
BASIS
ii) Dimensions Meas. 100% Powergrid Powergrid EMTC A J U Y Y CIP

Spec./ power Spec./ power
iii) H.V. Test, IR Test, Meas. 100% grid Appd. grid Appd. EMTC A J U Y Y CIP
Wiring & functional drawing drawing
checks, interlock, /powergrid /powergrid
make & type of Appd. Appd.
components. technical data technical data
sheet sheet
3.02 TYPE TEST & EMTC/

SPECIAL TESTS TPLC CIP (to be
witnessed/appr
(All Type tests & Meas. As agreed As agreed As agreed A/ J/ U Y Y oved by
Special tests required with with with D L POWERGRID
as per the contract in POWERGRID POWERGRID POWERGRID Engg.)
question need to be Engg. Engg Engg
conducted/approval
from POWERGRID
Engg. to be obtained )
331
332
PAGE No. 48 of 51

Section – 4 – PACKING AND DESPATCH

NO. OPERATIONS & CHECK OF E NO OF 1 2 3 4 5 6
DISCRIPTION TEST CHECK/SA DOCUMENT RECORD
MPLING FOR
WITH TESTING
BASIS
4.01 Pre-shipment check Visual On each POWERGRID POWERGRID EMTC A J S W N
interchangeability of Transformer spec. spec.
components of similar
transformers & for mounting
dimensions
4.02 Verification of completeness Visual 100% POWERGRID POWERGRID A J S W N

of accessories spec./ spec./Approved
Approved drawing/
drawing/ Marson’s
Marson’s dispatch
dispatch instruction
instruction
PAGE No. 49 of 51

Section – 4 – PACKING & DESPATCH

MPLING TESTING
WITH
BASIS
4.03 Check for soundness Visual On each POWERGRID POWERGRID A J S W N

of packing of Transformer spec/ spec./ Approved
accessories and fitting Approved drawing/
drawing/ Marson’s
like radiators, bushing
Marson’s dispatch
s, explosion vent,
dispatch instruction/
dehydration breather, instruction/ Marson’s
buchholz relay, Marson’s packing list.
conservator etc. packing list.
4.04 Verification of Visual 100% A J S W N

CIP/MICC reference
on packing cases
333
334
PAGE No. 50 of 51

1. This MQP should be read in conjunction with POWERGRID specification and shall deem to include additional tests if any required as per the contract.
2. POWERGRID specification shall include provision of letter of Award (LOA) , POWERGRID approved drawings / technical data sheet / BOM / Test schedule /
test procedure applicable to the specific contract.
3. In case of any contradiction between MARSON’s, Agra plant standards and POWERGRID specification , the latter shall prevail.
4. Wherever Indian / International technical Standards are referred their latest amendments shall be include. The same is applicable in case of MARSON’s
Agra specification also, so long as these changes are made with the approval of competent authority of MARSON’s, Agra.
5. It is the responsibility of the MARSON’s, Agra to ensure that this document is readily available at their works as well as at the works of sub-vendor in
order to avoid any delay at the time of inspection.
6. MARSON’S, Agra shall ensure that their as well as their sub-vendor’s Control , Metering and Testing instruments are duly calibrated and should have ‘
Calibration certificates traceable to Indian / International standards . Calibration records should be made available during inspection by POWERGRID. Key
instruments will be calibrated only by NABL accredited laboratories.
7. In case of any test is being carried out at the Third Party recognized Lab such lab / facility should be NABL accredited / approved by POWERGRID.
8. All raw material / bought-out items/ out source services should be from POWERGRID approved sources only.
9. MARSON’s, Agra shall maintain the proper co-ordination of test certificates from raw material stage to finished stage and records should be available
during inspection by POWERGRID.
10. MARSON’s, Agra shall show the approval of POWERGRID Engineering for all contract specific Type Tests including special tests if any as per the
POWERGRID specification , at the time of Final inspection.
PAGE No. 51 of 51

11. All the packing cases should be marked with POWERGRID LOA details , name of the Project , Item description and CIP / MICC number ( by which
material has been cleared for dispatch )
12. One copy of test report, CIP & MICC shall also be sent along with the consignment.
13. Inspection of spare items ordered by POWERGRID shall be governed by the provisions of this MQP. Items if not covered under MQP shall be offered for
inspection as per POWERGRID specifications / Relevant Indian / International Specification.
14. Surveillance checks wherever applicable in the MQP, shall be carried out by POWERGRID as and when deemed necessary. No inspection call is required
to be given for surveillance checks.
15.Any material rejected during POWERGRID inspection shall be disposed off with the approval of POWERGRID. For destructive disposal POWERGRID may
depute its representative for witnessing. In case Material is to be returned to sub-vendor, all such items shall be indelibly marked (to prevent mixing) at the
works of the MARSON’s, Agra and offered to POWERGRID for verification of marking.
16. MARSON’s, Agra shall align their Quality System and that of their sub-vendors to the requirements of latest series of ISO 9000Quality Standards in a time
bound manner.
17. Painting shall be carried out as per POWERGRID approved painting procedure. Welding and Brazing shall be carried out as per POWERGRID approved
welding/brazing procedures which shall be submitted for approval of POWERGRID, if not submitted earlier.
18. Type test reports of major items such as Buchholz Relay, Oil & Winding Temperature Indicator (Local & Remote) etc shall be submitted to POWERGRID
Engg. for their review / Approval as per Contract Technical Specification
19. This MQP is a standard MQP for DISTRIBUTION TRANSFORMER for POWERGRID to be manufactured at the works MARSON’S ELECRICAL
INDUSTRIES, AGRA.
335
336
HBL POWER SYSTEMS LIMITED
RECTIFIER DIVISION
QUALITY ASSURANCE PLAN OF BATTERY CHARGERS
Customer : Ref. No : PSQ / P119C

Contractor :
Project : Date : 20.10.06
P.O. No : Sheet : 1 of 12
PE Job No. :
Type of Unit :
1. INWARD MATERIAL INSPECTION:
1. Console 4. Thyristor 7. Capacitor 10. Rotary Switch

2. Transformer 5. Power Diode 8. Meters 11. Fuses
3. Choke 6. MCCB/MCB 9. Contactor
2. SUB ASSEMBLY:
1. Magnetics 3. Capacitor Bank 5. Populated PCB

2. Rectifier 4. Mounting Plates & Cutout Plates 6. Wiring
3. PERFORMANCE TESTS:
4. PACKING / DESPATCH :
Abbreviations Used: A – Actual / Perform, S – Operation, R – Review, W – Witness of Inspection

TI – Test Instruction, MPI – Manufacturing Process Instruction, BOM – Bill of Material, PO – Purchase Order
MTR – Manufacturer Test Report, AQL – Accepted Quality Level, HPS – HBL Power Systems Ltd.,
Prepared by : Approved by :
Date : 20.10.2006 Date : 20.10.2006
Ref. No.: PSQ / P119C
Agency
Sl. Compo- Quality Classifi- Type of Quantum Reference Acceptance Format of Rema-
No nents Characteristics cation Check of Check Document norms Records Cust- rks
HPS
omer
1 2 3 4 5 6 7 8 9 10 11
I.
1. 1. Material Visual Engineering Engineering No.:
Console Major 100% A R
Conformance Inspection Drawings Drawings PSQ/07A
2. Dimensional Engineering Engineering No.:

Major Measurement 100% A R
Conformance Drawings Drawings PSQ/ 07A
3. Paint shade & Visual No.:

Major 100% IS – 5 / RAL IS – 5 / RAL A R
finish Inspection PSQ/07A
Engineering No.:
4. Paint Thickness Major Measurement 100% TI --- 101 A R
Drawings PSQ/07A
5. Adhesion of Paint should No.:

Major Tape test 100% TI – 101 A R
Paint not peel off PSQ/07A
Tech.
No.:
1. Ratio Plate & Spec, & IS- Tech. Spec.
Major Visual 100% PSQ/23B A R
Termination 2026,(IV) 89352-02
/27B
IS-11171
2. Electrical a). Winding

Critical 100% TI – 102 “ “ A, S R
Performance Resistance
2. Transformer
b). Voltage
100% TI – 103 “ “ A, S R
Ratio
c). No load
100% TI – 104 “ “ A, S R
test
337
1 2 3 4 5 6 7 8 9 10 11
338
d).Copper
100% TI – 105 “ “ A, S R
Losses
e).Insulation
100% TI – 106 “ “ A, S R
Resistance
f). H. V. Test 100% TI – 107 “ “ A, S R
g).Tempe-
rature rise Type test TI – 108 “ “ A, S R

test
HNPS HNPS
1. Rating Plate & Visual No.:
Major 100% Tech. Spec. Tech. Spec, A R
Termination Inspection PSQ/31A
89353-02 89353-02
a). Inducta-
2. Electrical
Critical nce measure- 100% TI – 109 “ “ A, S R
Performance
ment
3. Choke B). Insulation
100% TI – 106 “ “ A, S R
Resistance
c). H. V. Test 100% TI – 107 “ “ A, S R
d). Temp-
erature rise Type test TI – 110 “ “ A, S R
Test
BOM / P.O BOM / P.O
Visual No.:
1. Type & rating Major 100% IS 3715(IV) IS 3715(IV) A, S R
verification PSQ/09B
Mfrs. Cata. Mfrs. Cata.
2. Electrical a). Trigging IS 3700
Critical 100% Mfrs. Cata. “ A, S R
Performance current TI – 113
b). Voltage
100% TI – 113 Mfrs. Cata. “ A, S R
drop
4. Thyristor c). Latching
100% TI – 114 Mfrs. Cata. “ A, S R
Current
d). Holding No.:
100% TI – 115 Mfrs. Cata. A, S R
current PSQ/09B
IS-
e). Insulation 2500-1 No.:
TI – 106 >100 M Ω A, S R
resistance 2.5% PSQ/09B
AQL
1 2 3 4 5 6 7 8 9 10 11
BOM / P.O
Visual No.:
1. Type & Rating Major 100% IS 3700(VII) BOM / P.O A R
Verification PSQ/17A
Mfrs. Cata.
Power
Diode
2. Electrical a). Forward No.:
5. Critical 100% TI – 112 Mfrs. Cata. A, S R
Performance Voltage drop PSQ/17A
IS-
b). Insulation 2500-1 No.:
TI – 106 >/= 100M Ω A, S R
resistance 2.5% PSQ/17A
AQL
Marking BOM / P.O BOM / P.O No.:

1. Type & Rating Major 100% A, S R
verification Mfrs. Cata. Mfrs. Cata. PSQ/10B
IS 13118 / IS 13118 /
2. Functional Tripping
Critical 100% 1991, 1991, “ A, S R
Check Mechanism
6. MCCB/MCB TI – 124 TI – 124
Should with
a). H.V.Test 100% TI – 107 “ A, S R
3. Electrical stand
Critical
Performance b). Insulation No.:
100% TI – 106 > 100 Ω A, S R
resistance PSQ/10B
IS-
Visual 2500-1 BOM / P.O BOM / P.O No.:
1. Rating & type Major A R
Verification 2.5% Mfrs. Cata. IS 7305 PSQ/16A
AQL
7. Capacitor
IS-
2. Electrical Capacitance 2500-2 Must be with
Major TI – 121 “ A, S R
Performance measurement 2.5% intolerance
AQL
No.:
Marking BOM / PO BOM / PO
8. Meters 1. Type & Rating Major 100% PSQ/06A A, S R
verification IS 1248 IS 1248
/35A
339
340
1 2 3 4 5 6 7 8 9 10 11
Electrical
BOM / PO BOM / PO
2. Accuracy & comparison
Critical 100% IS 1248 IS 1248 “ A, S R
Calibration with standard
(I-IX) (I-IX)
meter
BOM / PO BOM / PO
Visual No.:
1. Type & Rating Major 100% IS 13947 IS 13947 A R
verification PSQ/14A
(I-V) (I-V)
a). Pickup
100% TI – 120 Mfrs. Cata. “ A, S R
voltage
9. Contactor b). Release

100% TI – 120 “ “ A, S R
voltage
2. Electrical Critical IS-
Performance Should
2500-1
c). H.V. Test TI – 107 withstand “ A, S R
2.5%
H.V
AQL
d). IR Test TI – 106 > 100M Ω “ A, S R
“
BOM / PO
Visual
1. Type & Rating Major 100% BOM / PO BS EN No.:
verification A R
60947-3 PSQ/10A
2. Operation Mechanical Should be
Major 100% BOM / PO
mechanism Operation smooth “ A, S R
Rotary
10. Should have
Switches a). Contin-
100% TI – 123 continuity in
uity check “ A, S R
3. Electrical on state
Critical
Performance Should with No.:
b). H. V. Test 100% TI – 106 A, S R
stand H.V PSQ/10A
c). IR Test 100% TI – 107 >100 MΩ “ A, S R
No.:
Visual BOM / P.O BOM / P.O
11. Fuses 1. Type & Rating Major 100% PSQ/25A
verification Mfrs. Cata. Mfrs. Cata. A R
(Logbook)
2. Electrical Continuity Should have
Critical 100% “ “
Performance test continuity A, S R
1 2 3 4 5 6 7 8 9 10 11
Sub
II.
Assembly 1. Component Visual No.: PSP/
Major 100% BOM BOM
specification verification P07A A R
1.
Magnetics
Visual Engineering Approved

2. Layout Major 100% “
verification Drawing Engg. Draw. A R
3. Method of Verification
Major 100% MPI MPI “
mounting as per MPI A, S R
Check for
4. Firmness of
Major mechanical 100% MPI MPI “
fixing A, S R
tightness
Visual
2. 1. Component
Rectifier Major verification as 100% MPI BOM / MPI “
specification A R
Module per BOM
Visual Engineering Engineering
2. Layout Major 100% “
Inspection Drawing Drawing A R
3. Method of
mounting and Verification
Major 100% MPI MPI “
firmness of as per MPI A, S R
fixing.
Visual
1. Component No.: PSP/
Major verification as 100% BOM BOM
Specification P07A A R
per BOM
Capacitor 2. Method of
3. mounting and Verification
Blank Major 100% MPI MPI “ A
firmness of as per MPI R
fixing
Visual
1. Component
Major verification as 100% BOM BOM “ A R
Specification
per BOM
Mounting Visual
2. Layout Major 100% Engg. Draw. Engg. Draw. “ A R
Plates & verification
4.
Cutout 3. Method of
Plates mounting & Verification
Major 100% MPI MPI “ A, S R
firmness of as per MPI
fixing
341
1 2 3 4 5 6 7 8 9 10 11
342
a). Verifi-
BOM No.:
cation as per 100% BOM / MPI A R
TI – 118 PSQ/19A
1. Correctness of BOM
Major
Assembly b). Mounting
PCB Layout PCB Layout
as per lege- 100% “ A R
& TI-118 & TI-118
nd printing
Populated Visual
5.
PCB 2. Soldering inspection No.: PSQ/

Major 100%`` TI – 118 BOM A R
quality with P19A
magnifier. x 5
3. Electrical Functional PCB Test PCB Test No.: PSQ/

Major 100% A R
performance checks report report P20A
BOM & BOM &

No.: PSP/
1. Cable size Major Verification 100% wiring wiring A R
P07A
diagram diagram
IS 2500
Visual
2. Crimping Major pt.1 MPI MPI “ A, S R
inspection
10% AQL
6. Wiring
3. Terminal Ferrule no. Wiring Wiring
Major 100% “ A, S R
Identification check diagram diagram
4. Correctness of Visual
Major 100% MPI MPI “ A, S R
routing inspection
BOOM/ BOMO/
1. Physical No.: PSQ/
Major Visual 100% Approved Approved A, S W
verification P22A
drawing drawing
HBL
Insulation
2. Insulation NIFE test
Perfor- Major resistance 100% >/=10MΩ “ A, S W
III. resistance test procedure/
mance Tests measurement
Cust. Proce.
Should with
3. H. V. Test Major H. V. Test 100% Tech. Spec. stand 2KV/ “ A, S W
min
4. Efficiency Efficiency
Major Type test Tech. Spec. Tech. Spec. “ A, S W
measurement measurement
Ripple
5. Ripple Tech.
Major meas- 100% Tech. Spec “ A, S W
measurement Spec.
urement
Voltage
6. Voltage
regulation Tech. Tech.
regulation 100% “ A, S W
Major meas- Spec. Spec.
measurement
urement
Type
Mfrs.
Heat run test till
7. Heat run test Standard No failure “ A, S W
Major test stabi-
(HNPS)
lization
Annu-
8. Functional nciation
Tech. Tech.
test & System check & 1005 “ A, S W
Major Spec. Spec.
details Feature
check
a). Tight-
ness of
As per Packing No.:
all the
100% Spec. spec. WI/P/ A -
fasteners
89397 89397 PI/11A
1. Pre packing and cable
Major connections
checks
b). Overall
100% “ “ “ A -
appearance
c). Paint No
100% “ “ A -
Packing & finish scratches
IV.
Despatch Verification
2. Conformance of packing Packing Packing
to packing Critical materials 100% Spec. Spec. “ A -
specification and method 89397 89397
of packing
Production
3. Packing of Verification
indent &
accessories as per BOM Packing
Critical 100% packing “ A -
spares, manual and Packing list 89280
spec. list
etc., list
343
89397
HBL POWER SYSTEMS LIMITED
344
QUALITY ASSURANCE PLAN FOR NICKEL CADMIUM POCKET PLATE BATTERIES
CUSTOMER : M/S. SIEMENS LTD QAP NO. : 5392 / NCD
PO/ LOI NO : e-mail , dt - 05.04.2008 ITEM : NCPP BATTERIES
PROJECT : JSW Phase-II,Bellary REVISION : 0, Dated 11.04.2008
Model –87 KPH 40P
TI - TEST INSTRUCTIONS
MPI - MANUFACTURING PROCESS INSTRUCTIONS

BOM - BILL OF MATERIAL
P.O. - PURCHASE ORDER
W - WITNESS
R - REVIEW
H - HOLD
AGENCY:
TPI - THIRD PARTY INSPECTION
V - VENDOR
C - CLIENT
Reference/ Agency
S. Compo- Quality Classifi- Type of Quantum of Format of
acceptance Remarks
No. nents Characteristics cation check check records V TPI C
standard
1 2 3 4 5 6 7 8 9 10
RAW MATERIAL & BOUGHT OUT ITEMS
Measure- Sampling as per
Dimensional Inspection
Major ment & IS-2500,2000 part-I Drg. Spec. W R R
conformance report
gauging Inspection level (S-4)
Cell con-
Impact
tainer
strength As per IS 1146 Inspection
1 (Poly- Material quality Major 1 No. of every lot W R R
(Ball drop TI -Section:17 report
prope-
test )
lene)
Free from war- Visual Sampling as per
Inspection
page, flash and Major inspec- IS-2500,2000 part-I Drg. Spec. W R R
report
no colour shade tion Inspection level (S-4)
1 2 3 4 5 6 7 8 9 10
Sampling as per
Dimensional Measure- Inspection
Major IS-2500,2000 part-I Drg. Spec. W R R
conformance ment report
Inspection level (S-4)
Thread size and Gauging Inspection
Major --------Do-------- Drg. Spec. W R R
depth & visual report
Terminal Visual
2 Surface finish & Inspection
post Major Inspec- --------Do-------- Drg. Spec. W R R
defects report
tion
Thick-
Sampling as per
ness TI - Sections: Plating
Plating quality Critical IS-2500,2000 part-I W R R
measure- 1,4,6A report
ment
Sampling as per
Spacing
3 Thick-
ring Sampling as per
ness TI - Sections: Plating
Plating quality Major IS-2500,2000 part-I W R R
measure- 1,4,6A report
ment
W - WITNESS | R - REVIEW | H - HOLD | C - CLIENT | TPI - THIRD PARTY INSPECTION | V - VENDOR
Sampling as per
Gauging
Stud & Thread size and & visual Inspection
4 Major --------Do-------- Drg. Spec. W R R
Nut form inspec- report
tion
Visual
Free from de- Inspection
Major inspec- --------Do-------- Drg. Spec. W R R
fects report
tion
Hardness
&
Material confor- TI-Sections : Test
Major conduc- One sample every lot W R R
Inter cell mance 10 & 11 report
5 tivity
connec- check
tor
Sampling as per
345
1 2 3 4 5 6 7 8 9 10
346
Major --------Do-------- Drg. Spec. W R R
Thick-
Sampling as per
ness TI - Section: Plating
Plating quality Major IS-2500,2000 part-I W R R
6 Tab Measure- 1 , 4 , 5 & 6A report
ment
Visual Sampling as per
Free from burrs Inspection
Major inspec- IS-2500,2000 part-I Drg. Spec. W R R
& defects report

tion Inspection level (S-4)
Sampling as per
Plastic / Major IS-2500,2000 part-I Drg. Spec. W R R
Nylon Inspection level (S-4)
7
compo- Visual
nents Free from de- Inspection
fects report
tion
Shore Inspection
Rubber hardness Drg. Spec. & report
Material quality Critical 1 Sample per lot W R R
compo- (Rubber TI-Section : 20 and Test
nents button) report
(Gasket Sampling as per
8 Dimensional Measure- Inspection
& Seal- Major IS-2500,2000 part-I Drg. Spec. W R R
ing Inspection level (S-4)
ring Visual
etc.,) Free from de- Inspection
fects report
tion
IN PROCESS INSPECTION
Process
Dimensional Measure- IS-2500,2000 part-I MPI
Major quality W R R
conformance ment Inspection level (S-4) Section: 07
reports
Conformance of Process
plate Critical Weighing --------Do-------- ..do.. quality W R R
Plate
blank weights reports
blank
1 Visual
manu-
facturing inspec-
tion for Process
Absence of
Major empty 100% ..do.. quality W R R
defects
pockets, reports
burrs &
damages
1 2 3 4 5 6 7 8 9 10
Measure-
ment of Process
Dimensional IS-2500,2000 part-I MPI
Major plate quality W R R
conformance Inspection level (S-4) Section: 07
thickness reports
& width
Plate as-
2 Visual Process
sembly Quality of spot MPI
Major inspec- 100% quality W R R
welding Section: 08
tion reports
Absence of Visual Process
defects Major inspec- 100% ..do.. quality W R R
and damages tion reports
Visual
inspec-
Assembly cor- Process
tion of
rectness MPI quality
Major matching 100% W R R
of +Ve & -Ve Section: 13 reports,
of +Ve &
groups route tags
-Ve
groups
Process
Visual in-
Correctness of quality
Major spection 100% ..do.. W R R
Plate insulation reports,
of grids
3 block as- route tags
sembly Visual
inspec- Process
Tightness of
tion for MPI quality
strapping & Major 100% W R R
position Section: 14 reports,
damages
and No. route tags
of straps
Process
Torquing
Plate block tight- quality
Critical of stud 100% ..do.. W R R
ness reports,
nuts
route tags
Charg-
ing and
Forma- Function / ca-
dischar- MPI Formation
4 tion as- pacity Critical 100% W R R
ging cf Section: 17 Record
sembly test
formation
cycle
347
1 2 3 4 5 6 7 8 9 10
348
Process
Visual
Correctness of MPI quality
Major inspec- 100% W R R
plate blocks Section: 18,19 reports,
tion
route tags
Process
Visual
Position of inner quality
Major inspec- 100% ..do.. W R R
sealing parts reports,
tion
route tags
Cell as-
5 Visual
sembly Process
Lock washer inspec-
MPI quality
sealing Major tion for 100% W R R
Section: 21 reports,
parts proper
route tags
locking
Checking Process
Polarity of termi- according MPI quality
Major 100% W R R
nals to polarity Section: 21 reports,
marking route tags
Checking
Process
of polarity
Polarity of termi- MPI quality
Major according 100% W R R
nals Section: 21 reports,
to mark-
route tags
ing
Pneumat-
Soundness of ic pres- Process
sealing sure MPI quality
Major 100% W R R
& welding (leak test at Section: 23 reports,
test) 0.5 kg/ route tags
sq.cm.
3.0 FINAL INSPECTION AND TESTING
Visual Acceptance
Physical exami- Sample as per
Major inspec- IS-10918 test W W W
nation IS-8320
tion certificate
1 Cell Visual
Testing inspec-
Acceptance
Cell Designation tion for Sample as per
Major IS-10918 test W W W
cell type IS-8320
certificate
and
Sl.No.
1 2 3 4 5 6 7 8 9 10
Measure-
ment of
Dimension, cell Acceptance
Sample as per Drg. Spec. &
mass & Major dimen- test W W W
IS-8320 GAD
layout sion, certificate
weight &
GAD
Cell marking & Identifica- Acceptance
Sample as per
content Major tion of IS-10918 test W W W
IS-8320
of type stickers cells certificate
Voltage
Polarity and measure- Acceptance
Sample as per
absence Major ment IS-10918 test W W W
IS-8320
of short circuit according certificate
to polarity
Measure-
ment of
Acceptance
pressure Sample as per
Air pressure test Major IS-10918 test W W W
drop with IS-8320
report
in 15
seconds
Megger
Insulation resis- Acceptance
test Sample as per
tance Major IS-10918 test W W W
(250 IS-8320
test report
VDC)
Charging
& dis-
Acceptance
charging Sample as per
AH capacity test Critical IS-10918 test W W W
of cells IS-8320
report
at 0.2 C5
rate
4.0 PRESERVATION & PACKING
Verifica-
tion of
Conformance of MPI Packing
Critical packing 100% W R R
Packing packing spec. Section: 30 check list
method &
1 and des- materials
patch
Conformance of Visual as
Packing
quality product Critical per check 100% ..do.. W R R
check list
to spec. sheet
REVIEWED BY APPROVED BY
349

Quality Control Manual 28-05-08 Manual 8

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Quality Control Manual 28-05-08 Manual 8

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QUALITY CONTROL MANUAL

FOR RGGVY WORKS

The Quality Control Manual is consists of 34 pages, Annexure-I of 6 pages, Annexure-II of

Dir. (Project), POWERGRID

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 2 of 34

Annexure-I Format for inspections

Annexure-II Standard Field Quality Plan (Only for guiding purpose)

Issue Date : 7th April, 2008 Page 3 of 34

(9) Standard Field Quality Plan for Painting 01

Annexure-III Standard Manufacturing Quality Plan as adopted by M/S

(i) Standard Manufacturing Quality Plan for 1.1kV LT XLPE AB Cable 06

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 4 of 34

1.3.1 All amendments to this Manual are approved by CMD.

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 5 of 34

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 6 of 34

REC Rural Electrification Corporation

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 7 of 34

Copy No. Designation of the Personnel

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 8 of 34

Section 2.0 RGGVY SCHEME DESCRIPTION

Rajiv Gandhi Grameen Vidyutikaran Yojana- summary

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 9 of 34

Section 3.0 Scope and Applicability

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 10 of 34

Section : 4.0 THREE TIER QUALITY CONTROL MECHANISM

4.1 OVERVIEW OF METHODOLOGY

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 11 of 34

 33/11 kV sub stations for quality of works in the field on random

Detailed responsibilities of first tier quality control are stipulated in

1. At least one inspection of major material like poles, transformers,

The responsibility and methodology of second tier Quality Control is

Issue Date : 7th April, 2008 Page 12 of 34

• At least one augmentation of sub station

4.3 Linking of Release of funds with Quality Control :

4.3.1 Installments to PIA’s shall be regulated based on the following methodology :

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 13 of 34

4.4 QUALITY CONTROL STRUCTURE

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 14 of 34

Section : 5.0 Tier-I QUALITY CONTROL METHODOLOGY

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 15 of 34

5.7 Turnkey contractor’s set up for Quality Assurance and Audit

5.7.3 Turnkey contractor shall designate an experienced & qualified engineer as

a) Quality of material/equipment being supplied.

b) Quality of works in the field.

5.7.5 Quality of material/equipment being supplied- For ensuring quality of

Issued by REC Issue No.: 1.2

Issue Date : 7th April, 2008 Page 16 of 34

5.7.5.5 All materials shall be tested before dispatch in line with

5.7.6 Assurance of Quality at field- The turnkey contractor shall establish a

Following checks shall be carried out in the field:

5.8 PIA’s set up for Quality Assurance and Audit

33/11 kV sub stations for quality of works in the field on random

33/11 kV sub stations for quality of works in the field on random