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FEATURES
34 Fabricators predict improvement for 2010
46
Fabricator Case Studies
46 Adapting for continued success
54 Nevada fabricator merges technology and craftsmanship
84 Fabricating Technology
DEPARTMENTS
16 Stone Column
19 Newsline
22 Statistics
26 News
87 Calendar
88 New Literature
90 New Products 66
91 New Equipment
92 Stone of the Month
93 Machine of the Month
94 Marketplace
97 Classified On the Cover: For this kitchen space, Perfection Connection of Carson City, NV,
fabricated slabs of Delirium granite. The edge profile is a 2-cm Ogee with a 4-cm
98 Ad Index
bullnose. A full-length feature on Perfection Connection starts on page 54, one of
many fabricator-related features in this issue.
Coming Next Month: In February, Stone World will present its annual “Report
from Latin America,” which will include a look at the stone producers from this
region. The next edition will also include a series of Fabricator Case Studies as
well as project articles focusing on the latest uses of stone in architecture.
STONE WORLD Volume 27, Issue 1 (ISSN 1052-6994) is published 12 times annually, monthly, by BNP Media, 2401 W. Big Beaver Rd., Suite 700, Troy, MI 48084-4903. Telephone: (248) 362-3700, Fax: (248) 362-0317. No charge for subscriptions to qualif ed individuals. Annual rate
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Send old address label along with new address to STONE WORLD, P.O. Box 2144, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or KalbA@bnpmedia.com.
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• 45% said the stone market will increase in 2010; 40% said it would stay the same; only 15%
said there would be further declines
• Looking five to 10 years down the road: 83% said the stone market will increase; 11% said it
would stay the same; only 6% said it would decline
Fabricators gave a number of reasons for their guarded optimism, mostly citing an improving
economy and housing market — particularly with regard to models. “Customers will remodel
the homes they are living in and make them more comfortable, especially kitchens,” stated one
fabricator.
A number of fabricators also said that business simply “can’t get any worse” than it was in
2009. “I have a gut feeling that things have hit bottom and will begin to pick up in the second
quarter of 2010,” stated one respondent, while another commented, “I believe that people have
been sitting on their money because of the economy, and after three years of that, some customers will
need to update their home or just fi x it up to sell.”
Going beyond opinions, the Stone World Fabricator Market Survey asked industry professionals how
they planned to invest this year. About half of the fabricators polled said they are planning equipment
investments in 2010, and highlights include:
• One out of 10 fabricators will buy a CNC machine this coming year, expecting to spend close to $200,000.
• One out of 10 fabricators will buy a waterjet this coming year, expecting to spend close to $185,000.
• One out of five fabricators will buy a bridge saw this coming year, expecting to spend close to $80,000.
• One out of five fabricators will buy a polisher this coming year, expecting to spend close to $50,000.
• One out of six fabricators will invest in air/water treatment, expecting to spend more than $20,000.
• One out of three fabricators will invest in handling equipment, expecting to spend close to $35,000.
Based on these survey results, it is clear that although 2010 will not be a return to the glory days of
2006, there should be quite a bit more activity in the industry. Some folks out there are planning major
investments — many for the first time in several years. The general consensus seems to be that consumers
are emerging from their “cocoon of fear” that has hampered our industry for several years, and fabricators
are preparing themselves for an upswing in business.
There are plenty of other positive indicators in our survey that I don’t have room to mention in this
column — which is why you need to read the report on page 34 — and the majority of them point to a
rebound (of some sort) in the coming year.
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ONE LINERS . . .
The Stone Fabricators Alliance officially launched its new Web site during StonExpo. The Web site is dedicated
to helping fellow stone fabricators learn through the exchange of information in a forum-based blog. The Stone
Fabricators Alliance (SFA) is a member-driven organization made up of stone fabricators, stone restoration
professionals, vendors and equipment manufacturers that come together to discuss how to improve the natural
stone industry. The new site can be found at www.stonefabricatorsalliance.com.
Groves, Inc. of Woodstock, IL, announced the promotion of Ryan Jentel to Sales Manager for all of its product
lines in glass and stone storage/fabrication systems. Jentel previously held the position of Account Executive for the
“Ready Rack” line of fire department storage systems at Groves. He will oversee all aspects of the sales cycle, from
customer contact to order delivery. “Since I’ve been involved here, we’ve brought dozens of new and innovative
products to market,” said Jentel. “2010 will definitely see that trend continue and even increase. It’s an exciting time
for Groves, Inc. and for me personally.” For more information, call 800-991-2120 or visit www.Groves.com.
Any questions regarding Newsline, contact: Newsline Editor, Stone World, 210 Route 4 East, Suite 203,
Paramus, NJ 07652; Fax: 201-291-9002; E-mail: michael@stoneworld.com.
Crocodile
3117
*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific
monumental or building stone SOURCE: U.S. Department of Commerce
*includes marble, travertine, alabaster and other calcareous stone, **tonnage figures not available, ***includes dolomite, sandstone, quartzite, basalt, porphyry and other non-specific
monumental or building stone SOURCE: U.S. Department of Commerce
PRODUCT SOURCING
PRODU MADE EASY.
Check out the 2010 Online Version
of Stone World’s Stone Guide at
www.stoneworld.com/stoneguide
S E A R C H A B L E • C O M P R E H E N S I V E • I N F O R M AT I V E
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FIGURE 1: FIGURE 2:
What do stone producers expect for the What do stone producers expect for the
stone market in 2010? stone market in the next five to 10 years?
Stay the same - 40% Stay the same - 11%
Decline - 6%
Grow - 45%
Decline - 15% Grow - 83%
F
or m a ny A mer ica n stone seen over the past few years. But for the section of fabr icators across t he U.S.,
fabricators, 2 009 w as t he m ost most part, fabricators feel that the worst including large and small firms as well
diff icult y ear ev er to r u n a is b ehind u s, a nd t hey a re r elatively as relatively new a nd well-established
busi ness. Si nce m a ny fabr icat ion optimistic for 2010 and beyond. These companies.
shops in the U.S. are relatively young are t he results of a su rvey conducted
in age (typically less than 20 years by the Market Research Department Predictions for 2010
old), business owners have never felt a at B NP M edia ( Stone W orld’s parent Looking a t t he com ing y ear, t he
recession that came close to what we’ve company), a nd i t po lled a c ross- vast m ajority of f abricators p olled
marketing: 57%
60 equipment: 50%
80
less than $250,000: 65%
70
Long-term optimism 60
The outlook of fabr icators over t he next f ive
to 10 years was even more positive. According to
the Stone World survey, more than four out of five 50
fabricators (83%) feel that the market for stone i n
the U.S. will grow over the next five to 10 years. $250,000 - $499,999: 21%
Another 11% felt t he m arket would remain t he
40
same, and only 6% were predicting a decline.
Following t he t rend ex pressed i n l ast year’s 30
survey, however, they were guarded in predicting $500,000 -
$1 million: 8%
a large increase in sales. Only 32% of fabricators
overall felt t hat g rowth would b e 11% or m ore 20 more than
over the next five to 10 years. $1 million: 6%
W he n a ske d abo ut t hei r l o ng-t er m
10
optimism, fabricators again pointed to t he even-
tual recovery of the market, along with increased
popularity and awareness of stone among home- 0
owners. “Eventually we will all decide t hat t he
80 personnel: 72%
70
equipment: 54%
60 stock: 52%
Investments in 2010
FIGURE 7: After a year of cutting costs — 88%
How was business in 2009 compared to 2008? of fabricators polled said they decreased
spending in 2009, primarily in the area
Stayed the same - 13% of personnel — it appears that fabrica-
Increased - 19%
tors a re planning to i nvest back i nto
their operations this year. “Banks will
return to allow some credit for machin-
ery a nd ex pansion,” ex plained one
fabricator.
According to t he Stone World sur-
vey, 57% of fabr icators s aid t hey w ill
be investing in m arketing, and 5 0%
reported that they will invest in equip-
ment in the coming year.
In terms of equipment choices, hand
tools were once again mentioned by the
majority (60%) of fabricators, and they
expect to sp end a n average of ne arly
$7,000 in this area.
In terms of larger investments, the
percentage of fabricators planning to
purchase bi g t icket i tems i s p redict-
ably sm all, but st ill significant when
considering the amount of money they
expect to spend. More than one out of
10 fabricators (11%) said they will buy a
Decreased - 68% CNC stoneworking center machine this
coming year, expecting to spend close
25
40
20
11% to 20%: 23%
30
15 6% to 10%: 16%
20
10 1% to 5%: 6%
5 10
0 0
FIGURE 10:
2009 Gross annual sales of respondents:
Less than $500,000: 30%
$500,000 to $999,999: 23%
30
$1 million to
25 $2.9 million: 29%
20 $3 million to
$4.9 million: 9%
15 Over $5 million
or more: 8%
10
to $190,000 in the process. A similar growing level o f automation for t his Reflecting t he continuing need for
total (9%) said they would be investing equipment, they are expecting to spend air a nd w ater t reatment i n fabr ica-
in waterjet technology, and they expect an average of nearly $80,000. The same tion shops, approximately one o ut of
to spend close to $185,000. percentage o f fabr icators ( 17%) s aid six shops s aid they will i nvest i n this
Nearly one o ut o f f ive fabr icators they would be purchasing a po lisher technology in 2010, expecting to spend
(17%) said they will buy a br idge saw this com ing year, ex pecting to sp end more than $20,000. Also in the area of
this com ing y ear, a nd r eflecting t he close to $50,000. improving t he overall shop e nviron-
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Over 20%: 16%
25
20
15
10
FIGURE 13:
What is the greatest challenge facing stone fabricators in today’s marketplace?
Banking/credit
industry
failures: 25%
Increased competition
from low-end fabricators: 27%
ment, one out of three fabricators will in d igital tem plating te chnology i n ate — con sidering t he sm all si ze o f
invest in handling equipment, expect- 2010, sp ending a n a verage o f m ore the average fabrication shop — c apital
ing to spend close to $35,000. than $16,000 each; and 12% said they outlay a mong fabr icators looks to b e
New technology is also being pur- would b e p urchasing ma nagement improving i n 2009. A tot al of 3 4% of
chased for operations beyond the shop software this year, spending an aver- respondents said they are planning to
floor. A total of 11% of survey respon- age of nearly $8,000. outlay more than $250,000 in 2010. (Last
dents s aid t hey w ould b e i nvesting Although s till r elatively m oder- year, that total was 27.9%).
A difficult 2009
25 In addition to asking about the future,
more than 25
employees: 17% the Stone World survey asked fabricators
to compare the business levels for 2009
20 as compared to 2008. Responses to this
question showed just how difficult the
last 12 months have been, as 68% said
15 their business declined in 2009, another
13% said that business stayed the same,
and a surprising 19% actually said busi-
10 ness grew in 2009 (although typically
less than 10%).
For companies that saw a d ecrease
5 in business, the losses were significant.
A total of 23% of respondents reported
declines of 11 to 20%, and an additional
0 54% of fabr icators s aid t hat bu siness
was down by over 20% in 2009.
FIGURE 15: Overall, fabricators were relatively
Age of companies responding split b etween com panies r eporting
more than $1 million in annual sales
40 1-4 years: 20% (47%) a nd t hose r eporting le ss t han
$1 m illion ( 53%). Broken down f ur-
ther, 30 % s aid t hat s ales w ere le ss
35 5-9 years: 24% than $ 500,000; 23% reported sales of
$500,000 to $1 million; 29% reported
sales of $1 million to $2.9 million; 93%
30 10-19 years: 27% reported s ales o f $ 3 m illion t o $ 4.9
million; and 8% reported sales of over
$5 million.
25 Speaking on challenges facing fab-
20 or more ricators i n today’s m arketplace, more
years: 29% than half of the fabricators polled (53%)
20 said t hat i ncreased competition f rom
new stone fabr icators h ad a d irect,
negative impact on their business dur-
15 ing 2009. Moreover, those reporting an
impact reported high losses that they
felt were due to new competition: 35%
10 said t hey lost b etween 6 a nd 10 % o f
business; 24% said they lost 11 to 20%
of bu siness; a nd 1 6% s aid t hey l ost
more than 20% of their business.
5
Survey demographics
Consistent w ith Stone World fabri-
0 cator su rveys con ducted i n t he p ast,
Yes - 73%
No - 27%
Adapting for
continued success
By investing in the right equipment and expanding its
product lines, GMG Stone, Inc. of San Diego, CA, has found
ways to continue its advancement in the stone industry
by Alexis Fisher
By strategically investing in new machinery, Francois Hope, the owner of GMG Stone, Inc. in San Diego, CA, has
remained successful, even in a down economy. The company is currently expanding its product line and focusing on
custom work with the help of new technology, such as the Breton NC 350 CNC stoneworking center.
W
ith t he a id o f a dvanced custom work and has explored the years, gaining additional employees
technology, F rancois Hope, expansion of its product line. and m oving to bi gger fa cilities, t he
the owner of GMG Stone, Inc. Already f amiliar w ith th e s tone company now h as 30 e mployees a nd
in San Diego, CA, has flourished — even industry, Hope followed in his parents’ its facility contains a complete line of
in a down economy. To better position footsteps by starting his own company state-of-the-art machinery, which Hope
itself in the current market, the company in 1993, which i ncluded t wo employ- has strategically invested in since start-
has in recent times been focusing on ees and himself. Evolving through the ing the businesss.
Shop equipment
Five years ago, Hope ran two shifts,
producing 30 to 40 k itchens a day in a
facility that sits on 2.5 acres. As a mass
producer, t he com pany st arted w ith
machinery from Park Industries of St.
Cloud, MN. “We were the first client they
had in San Diego,” said Hope. “We went
to [the Coverings trade show in] Miami
and bought a saw.” Currently, GMG has
three Cougar bridgesaws from Park.
From th ere, H ope e xplained th e
company sought machinery that would
improve the overall quality of its prod-
ucts. “We went to I taly a nd met with
Breton,” he s aid. “We e nded up buy-
ing a [Contourbreton NC 350 computer
numerically controlled stoneworking
While in Italy, Hope also purchased an Intermac Master Stone CNC stoneworking
center. center], and an Intermac Master Stone
CNC [ stoneworking ce nter] to d o
vanities.”
Hope most recently added a Breton
NC 2 60 stonew orking ce nter to h is
shop. “We already knew it would help
with th e b igger p ieces in kitchens,”
he explained. “Since we had the other
Breton CNC, we were comfortable with
the purchase of the 260 for larger prod-
ucts and countertops.”
Additionally, G MG h as a Sp ider
FR 700 PC br idge saw from Breton, a
Marmo Meccanica polisher for edging
and a Comandulli Synthesis for bu ll-
nose work and large production jobs.
Stone i s a lso p rocessed on a w ater-
jet f rom F low I nternational Corp. of
Kent, WA, which Hope says gives the
Equipment in the shop also includes a waterjet from Flow International Corp. of Kent, company an edge. “We’re able to do a
WA, which Hope explained has been the heart of the company’s success. “We’re able
to do a lot of jobs other companies cannot do, for instance, intricate cuts, names, signs,
lot of jobs other companies cannot do,
working with medals, slab signs in stone and other specializing techniques,” he said. such as intricate cuts, names, signs,
And for m ore i ntricate d etailed but a l ot h as to d o w ith t he worker,” Combating the market
work, GMG’s m ain supplier for to ol- said H ope, a dding t hat h is e mploy- At a time when the more attractive
ing is Hard Rock Tool of Anaheim, ees specialize in custom work and are solution for clients may be to go to the
CA. “We trust the quality they deliver. taught the “GMG way,” which means cheapest dealer, Hope explained t hat
Tools are the complement to the work, superior quality. his biggest obst acle i s educating c us-
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Nevada fabricator
merges technology and
craftsmanship
Based in Carson City, NV, Perfection Connection
has steadily invested in new technology, while keeping
its ultimate focus on providing outstanding quality
by Michael Reis
Perfection Connection has been operating in Carson City, NV, since 2005, and it features a range of equipment,
including a CNC stoneworking center from Northwood Machine Corp. of Louisville, KY.
L
i k e m o st fabr ic ator s t he s e Connection. “We offer them 10 projects “We pretty much do 90% middle to
days, Perfection Connection i n to look at, and really, my clients are my upper end fabrication for the residential
Carson City, NV, is facing more best salespeople. I want them to see market,” Donaire explained. “Maybe
competition i n t he m arketplace t han why we cost more than a garage shop. 10% of what we do is commercial work,
ever before. To combat the presence of I want them to see the equipment. That but we mainly work on residential.
“discount fabricators” in the region, the won’t work over the phone.” We never got into the tract home busi-
company m akes a n ef fort to e ducate The company h as a v ast l ibrary of ness. We stuck with homeowners and
customers w hile a lso p romoting t he photos of its completed work — includ- builders.”
quality of its work. ing detail shots of the seams, edges and
“We’ve h ad ex cellent succe ss i n other areas of interest — and it strives Developing a shop
getting t he c lient i nto o ur shop a nd to show customers exactly what to look Donaire began in the business more
educati ng t hem f ully,” ex plai ned for when assessing the quality of fin- than 20 years ago, ultimately develop-
James Don aire, o wner o f P erfection ished stonework. ing and expanding his own shop. “After
I got out of high school in 1987, I got into 1997. We started with tilework and we
construction learning most of the phas- were subbing installs for a fabricator. A
es, and tilework was part of my duties,” year later, we decided to start fabricat-
he s aid. “ By 1995, I st arted w orking ing on our own. We ended up getting
with t he company f ull t ime a s a t ile- a facility a nd we bought a T rack-Star
setter. About a year later, I worked for 2000 saw from Leitch & Co. We worked
another company in Oakland, CA, and with that for a little while, and we were
I h ad t he oppor tunity to t ake it over. doing a lot of hand fabrication.”
That’s how Perfection Connection came A s t i m e w e nt o n, P e r f e c t io n
alive. We officially opened our doors in Connection a dded a ra nge o f e quip-
along w ith T erminator s aw b lades After digital templating is completed, the We had a big market change, but there
and m ulti-purpose g rinder b lades resulting DXF file is read by CAD and weren’t so many people in it back then.
from Continental Diamond Products, then transferred to the plotter, which Now we’re seeing this huge slowdown
Inc. “We also use DeFusco I ndustrial produces a physical template of the job. with the economy, but there are double
Supply and Phoenix Diamond Tools,” or triple the fabricators out there now.
Donaire said. A changing marketplace That’s the major challenge: How do we
Perfection C onnection’s n ewest Speaking o n o bstacles in t oday’s get past the mediocre shops?”
investment is a Proliner 6.0 digital tem- industry, Donaire said t hat i ncreased Although th e c ompany h as s een
plating syste m f rom Pro dim U SA o f competition has made a difficult econ- some positive signs lately, Donaire i s
Vero Beach, FL. “We just purchased it,” omy even tougher. “I think the biggest cautious about his future outlook. “We
Donaire said. “T he g raphics a re a l ot challenge for u s i s t he s ame one t hat do b etween t hree a nd f ive k itchens
better and you can pretty much walk every fabricator is going through,” he per week, a lthough it h as b een more
away from a job with the whole kitchen said. “When I was in the Bay Area fab- at times,” he said. “I have seen some
templated. It has very powerful editing ricating, we h ad t he Dot-Com c rash, good signs, but I am not banking on it.
capabilities. Since utilizing th at, our which k illed the Silicon Valley’s net It doesn’t mean the economy is turning
little quirks have lessened.” worth, a nd e veryone s urvived t hat. around as much as that I signed some
The com pany a lso i nvested i n a I t hink t he reason for t hat i s because good contracts.”
Procutter Plotter, also from Prodim USA. we didn’t have so much competition. Perfection Connection’s market area
spans a broad area that goes well beyond trick, that’s one thing, but we have to hoping for t he best,” he s aid. “I think
the S outh Lake Tahoe region. “We do get rid of the bad habits.” we will see some normality. The prob-
60% of our work i n t he Bay A rea a nd Looking to the future, Donaire said lem is the economy, but the bigger issue
40% in South Lake Tahoe. We are will- he expects a slow rebound in the mar- is that there are three times more fabri-
ing to travel, and we work in a 250-mile ket, bu t c hallenges r emain. “We a re cators out there than the last crisis.” ❑
radius of our shop. That’s a p roduct of
the market. You cannot be complacent.” Perfection Connection
In all, Perfection Connection has five Carson City, NV
employees, including one bookkeeper.
“My m ain g uy h as b een her e for si x Type of work: Middle to upper-end fabrication for the residential market
years, and he ba sically runs my shop,” Machinery: CNC stoneworking center from Northwood Machine Corp. of
Donaire said. “He knows every aspect of Louisville, KY, Pro-Edge III automated edging machine and Sierra bridge
it, except for programming the CNC.” saw, both of which are from Park Industries of St. Cloud, MN; water
The c ompany has b een f ortunate treatment system from ECS-Eich of Germany, purchased from Pyramid
to retain employees si nce opening i n Supply of Barre, VT; air compressor from Ingersoll-Rand; Proliner digital
Carson City. “I haven’t had to hire new templating system and ProCutter plotter from Prodim USA of Vero Beach,
employees much,” Donaire said. “The FL; Terminator CNC tooling and Terminator saw blades and multi-
guys that I have here have been with purpose grinder blades from Continental Diamond Products, Inc. of San
me through thick and thin. We had two Carlos, CA; tooling and accessories from DeFusco Industrial Supply of
acquisitions f rom ot her shops. W hen Tempe, AZ, and Phoenix Diamond Tools of Mesa, AZ
you br ing s omeone i n f rom a nother Number of Employees: 5
shop, it can be tough to get them out of Production Rate: three to five kitchens per week
bad habits. If they can show us a co ol
The Bayside Tower in downtown San Diego, CA, features an exterior facade of Sunflower limestone —
quarried in India and supplied by Southland Stone USA, Inc. of North Hollywood, CA — and accented by
Mesabi Black granite from Cold Spring Granite Co. of Cold Spring, MN.
A
mix of l imestone a nd g ranite of being a f lagship building among a is a branch of the Municipality of San
creates a si gnature look for a series of revitalization projects led by Diego, CA, set a m andate to revitalize
36-story r esidential h igh-rise Bosa Development. the area. Bosa Development, which has
in the heart of San Diego’s downtown According to H ossein A manat o f developed many buildings in the San
district. T he B ayside Tower, as i t is Amanat Architect, the area where the Diego a rea, decided t hat t he Bayside
called, w as d esig ned b y A ma nat tower was bu ilt h ad sto od vacant for Tower would symbolize luxury living,
A r c h it e c t o f V a ncouve r, B r it i s h many years. As a result, the Center City and a n exte nsive exter ior p alette o f
Columbia, Canada — with the intention Development C orp. ( CCDC), w hich stone would set it apart from the sur-
Bayside Tower
San Diego, CA
anversw10094.indd 1
Stone World | January 2010 65
9/1/09 3:37:18 PM
A delegation of international architects recently toured Liguria’s stoneworking areas — including a number
of quarry sites — as part of a trip arranged by the Italian Trade Commission.
A
lthough t he L iguria r egion o f Italian Trade Commission showcased material is quarried for architectural
Italy i s not a s stor ied a s t he Liguria’s stone i ndustry to a d elegation applications as well as billiard tables
historic sto neworking c enters of international a rchitects, in cluding and blackboards. (I n fa ct, t he word
of Verona and Carrara, the area is home professiona ls f rom t he U .S., t he “blackboard” i n Italian is Lavagna,
to a w ide variety of stone a rchitecture Netherlands, France, Brazil and the U.K. while t he word for s late i s Ardesia.)
as well as a number of innovative stone The p rogram i ncluded to urs o f Architects also had the opportunity
producers. T his p ast N ovember, t he the s late d istrict of L avagna, where to v isit t wo d ifferent qu arries for
MCF 100 $599 MCF 200 $1200 MCF 112 $1400 MCF 011 $1400 MCF 111 $1650
GRESPANIA PORCELAIN TILES - Directly Imported from Spain
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Prices Starting At: $1.69/sf. $1.79/sf. $1.59/sf. $11.50/sf. $59/ea. $150/lin.ft. $125/ea. $18/ea.
In business for over 22 years, Jerong Products, Inc. is one of the largest natural stone suppliers in the Western
United States. As a nationwide distributor, Jerong specializes in prefabricated countertops, marble fireplace
mantels, tiles, and other construction-related materials. Having formed strategic relationships with architects,
WWW.JERONGMARBLE.COM
designers, and developers in the residential, commercial, and lodging industries, Jerong represents the most 2460 Radley Ct., Hayward CA 94545
fashionable and exotic lines from countries such as Italy, Greece, Spain, Argentina, Brazil, and Turkey. For P H 5 1 0 . 7 8 2 2 8 8 8 FA X 5 1 0 . 7 8 2 7 1 3 2
over two decades, Jerong consistently delivers the most competitive prices from the highest-quality products
produced.
Also in Genoa, an
introduction to Liguria’s
The focus was to
stone resources could be
design “everyday”
found at the “BI” product
products in stone,
exhibition — held in the
such as furnishings
city’s famed Palazzo Ducale.
and other household
This event, which was
items, such as these
organized by noted architect
bookends that were
Francesco Lucchese, was
made using Rosso
a collaboration of stone
Levanto marble and
suppliers and designers
Plexiglas — designed
to create new uses for the
by Donato D’Urbino
region’s slate and marble
and Paolo Lomazzi
products.
and processed by
Levante Marmi srl.
Rosso L evanto a nd Verde L evanto involves design a nd u rban planning the r est of Italy a nd Europe t hrough
marble, a long w ith a n u ltra-modern professionals from Italy and abroad. improved railways.
tile-processing plant. They also stud- The g oal o f t he U rban L ab i s to It is expected that as Genoa’s revi-
ied the historic stone a rchitecture of improve t he c ity’s overall i nfrastruc- talization p rogresses, n atural stone
the Liguria region. ture with improvements that respect will play a role in the areas of new con-
The program began in Genoa, where Genoa’s d ifferent en vironments o f struction, such as mixed-use high-rise
efforts are underway to upgrade many the nei ghboring s ea a nd m ountains. projects. Stone restoration will also be
areas w ithin t he c ity. T he a rchitects This includes urban renewal of spaces critical as the city’s palazzos — many of
began w ith a me eting a t t he G enoa that are inland from the port as well which are in disrepair — are upgraded
Urban Lab, an initiative of the city that as i mproving G enoa’s con nection to for modern-day functions.
Also in Genoa, an introduction materials suc h a s R osso L evanto a nd and m arble p rovides l ight d iffusion,
to L iguria’s stone r esources co uld b e White Carrara marble — as well as slate and Technotiles had to devise an adhe-
found at the “BI” product exhibition — — being utilized for objects such as mod- sive formula that would work effectively
held in the city’s famed Palazzo Ducale. ern lamps, bookends, serving trays and with both materials.
This ev ent, w hich w as orga nized b y other decorative items. One of the most Following the tour of the exhibition,
noted a rchitect F rancesco L ucchese, intricate projects was a n or nate l amp stone industry leaders from the region
was a co llaboration of stone su ppliers designed by Des Setsu and Shinobu Ito gave a joint press conference with mem-
and designers to create new uses for the and fabricated by Technotiles S.p.A., a bers of the Italian Trade Commission,
region’s slate and marble products. The large-scale stone producer in the Liguria and the architects also had a chance to
focus was to d esign “everyday” prod- region. T he stone p ieces for t he lamp, meet w ith t he various suppliers who
ucts in stone, such as furnishings and which was m ade f rom W hite Ca rrara were involved in the project.
other household items. marble, was for med u sing a w aterjet. T he fo l low i ng a r t icles o ffer a
The r esulting ex hibition i ncluded Moreover, a com bination o f P lexiglas detailed look at the program.
Palazzo Ducale political conferences. It also hosts a range of cultural initiatives for
The tour opened up at the Palazzo Ducale (Palace of the Doges) in the people of Genoa.
Genoa, the first parts of which were built between 1251 and 1275.
The building is among the first examples of neoclassical work San Lorenzo Cathedral
in Italy, and it features a range of materials from the Liguria region, Originally founded in the fifth or sixth century AD, the building that
including Rosso Levano and Rosso Verde marble. Stone materials now houses the San Lorenzo Cathedral in Genoa was started in 1307
were also brought in from the Tuscany region as well as Siena. Mean- and continued in various forms until the end of the 17th century. It was
while, the columns at the building’s main entrance and courtyard are designed in a French Gothic style, and it features alternating horizon-
comprised of White Carrara marble. Much of the stone used for the tal bands of dark and light stonework — an element that is common
building was transported to Genoa via the sea. among many notable structures in the Liguria region.
The palace was ultimately completed in 1539, and it was most Again, local stone was used for much of the design, and some of
recently restored over the course of an 11-year-long project that con- the most intricate stonework can be found at the entryways. Ornate
cluded in 1992, which marked the 500-year anniversary of city native elements such as carved columns and detailing are combined with
Christopher Columbus’ voyage to America. inlaid stone mosaics across much of the entrance, giving the cathe-
The building is now a government-owned facility and the site of dral a majestic presence whether viewed close up or from a distance.
Located in
Cognoro — part of
the Lavagna slate
district about 40
minutes outside
of Genoa — the
Basilica dei Fieschi
dates to the middle
of the 13th century.
While the exterior
architecture is simi-
lar to that of many
churches and cathe-
drals in Genoa,
it features slate
as a predominant
building element —
inside and out. The
stone was taken
Slate flooring was
from nearby Monte
used throughout
San Giacomo and
the interior of
the Fontanabuona
the Basilica dei
Valley.
Fieschi.
The cathedral is considered to be one of the top attractions in the light and dark horizontal bands as well as a prominent rose win-
city of Genoa, and the adjacent piazza is a popular gathering space dow frame above the entrance. Unlike its counterparts in Genoa,
for local residents. however, the Basilica dei Fieschi features slate as a predominant
building element — inside and out. The stone was taken from near-
Basilica dei Fieschi by Monte San Giacomo and the Fontanabuona Valley, which has
About 40 minutes outside of the city of Genoa lies the Lavagna slate evidence of 200 ancient quarry sites.
district, and while much of the region is rural in nature, classic styles The exterior also utilizes White Carrara marble, which was used for
of architecture can still be found — particularly among its churches. cladding as well as some of the columns.
One example of this is the Basilica di San Salvatore dei Fieschi — The Basilica dei Fieschi remains a centerpiece of the region’s
more commonly known simply as the Basilica dei Fieschi — located in culture, and its courtyard is the site of an annual neo-medieval event
the city of Cognorno. known as the “Torta dei Fieschi,” which takes place every August 14.
The original basilica goes back to the “Fieschi” village’s founda- The celebration is a recreation of the festivities that surrounded the
tion in the middle of the 13th century, although reconstructions wedding of Count Opizo Fieschi, older brother of Sinibaldo Fieschi,
continued for several centuries. The exterior architecture mirrors who would become Pope Innocent IV and initiate the building of the
that of many churches and cathedrals in Genoa, with alternating basilica in 1245.
The coloration of the company’s slate tends towards pure black, with a slight
Experienced workers split the blocks into slabs along the natural hint of gray, and the goal is to process slate that is as consistent as possible.
cleave of the material.
guaranteed:
customer satisfaction
highest quality
lowest price
800-258-2060
sales@redrockstone.com
redrockstone.com
400 east pratt street, 8th floor, baltimore, md 21202
The squared blocks are split into tiles by hand by experienced stoneworkers,
who must find the natural seam of the stone by eye before splitting.
Lately, Ardesia Mangini has also been developing some new fin-
ishes and textures, such as “Black Gold,” which includes gold leaf
as part of the finished product; and “Black Crocodile,” which has a
uniquely detailed surface that resembles the skin of a crocodile.
re.
m e ets he .
orld pace
The w rve your s 600
Rese 7 3434.0 .com.br
+55 2 stonefair om.br
ia .c
w w .vitor astonefair
w vitori
info@
and
“Stone tiles take longer to realize their true color than ceramic tiles, due
to the fact that there is so much water used in the production,” explained
company founder Dante Venturini, adding that this was the motivation to
invest in a large-scale drying line that completely dries each tile so its color
can be properly classified directly on the production line.
The tile production plant at Technotiles S.p.A. of Vezzano Ligure Venturini explained that the factory — and the brand — were built
(La Spezia Province) is immediately striking for its level of automa- on the principles of standardization, logistics and consistency.
tion and efficiency. But upon closer inspection, the facility houses a “Stone tiles take longer to realize their true color than ceramic
range of equipment not typically found in a stone production plant, tiles, due to the fact that there is so much water used in the pro-
such as an automatic unit to electronically classify finished tiles duction,” he explained, adding that this was the motivation to
based on algorithms. invest in a large-scale drying line that completely dries each tile so
A division of Technostone, the company was originally estab- its color can be properly classified directly on the production line.
lished as a traditional stone supplier, providing material for “We work with eight varieties of White Carrara marble, each with
architectural projects around the world, such as the Italian Embas- its own pattern and tone, and we ensure each is perfectly consis-
sy in Washington, DC. “For the past three or four years, I really tent within that range.”
wanted to be different and be at the forefront, pushing design The factory for classifying and packaging tiles is equipped with the
itself,” explained company founder Dante Venturini. The marble tile latest generation of technology from Barbieri & Tarozzi, and human
production is marketed under the “Luce di Carrara” brand, and it intervention is practically unnecessary during the process. After the
is entirely comprised of White Carrara marble varieties, which are tiles within various categories are dried, they move along the line to
quarried near the factory. a Flawmaster system from Surface Inspection of Bristol, England.
This automatic inspection system was developed for the ceramic tile inspiration to designers and homeowners. “We aren’t endorsing
industry to classify tiles according to their quality, tonality and shade. a particular stone, but rather we want to inspire the end user with
The Flawmaster works with a wide set of algorithms to identify all different systems and concepts,” Venturini explained. “You start
types of mechanical and decoration defects. Giving an added level of with stone and other materials, and the added value is the design.
quality control, designated specialists also review each tile before it We seek to do this every year, and our last collaboration was with
moves on to the packing unit. Francesco Lucchese for backlit onyx.”
Tile are stacked and packaged automatically, and robotic forklifts Another initiative by the company is “Luce Diffusa,” which com-
are used to transport pallets of material around the plant. The tiles are bines translucent onyx or marble panels with Plexiglas. The product
packaged in distinctive “Luce di Carrara” boxes, and each is marked is then hung on an innovative rail system that allows the material to be
with all the relevant information for the material. backlit without showing any support behind the stone.
In addition to striving for perfect tile production, Technotiles has “It was not easy to develop,” Venturini said. “We had to formulate
also partnered with prominent architects on a variety of initiatives. the proper glue that would work with the stone and with the Plexiglas,
The latest of these is a collaboration with Foster + Partners where and maintain a holding capacity of 5 kilograms per square centimeter.
certain stone materials are grouped with complementary elements We also determined that we needed the stone to be at least 1 cm
of glass, mirrors and other design elements in sample kits to offer thick, or you would lose the depth of the stone.”
No matter the size of your business, by investing in the Natural Stone Council, you unify and strengthen our industry by bolstering
preference for Genuine Stone® over synthetic materials. To learn more about how you can do your part, visit naturalstonecouncil.org.
NSC-7748-SW-SH
nscsw0509.indd 1n3.indd 1 7/23/08
4/20/09 11:35:58 AM
2:44:09 PM
FABRICATING TECHNOLOGY
Laser Products Industries - Laser Templating System Marmo Meccancia — Bridge Saw with Rotating Head
Project Description: Since 1995, Laser Products Industries — w hich Product Description: Marmo Meccanica S.p.A. has increased its range
developed t he LT-55XL P recision L aser Templator — h as f ocused o n of bridge sawing machines with a new model called HTO-XALOC-R, a
supplying lasers that provide accurate measurements of jobsites and assist bridge saw with a 3 60-degree rotating head, stationary bench and four
in fabricating products to match. controlled axles (X, Y, Z, and R/head rotation) with unrelated controls and
The LT-55XL Precision Laser Templator allows users to walk off any precision tracks protected by sliding belts.
jobsite with a C AD-ready DXF file, and users can produce estimates on On request, the inclination of the HTO-XALOC-R disc can be motorized
the jobsite for their customers to sign. Moreover, Laser Products reports and controlled, creating a fifth axis. (This motion is manual in the standard
that the system will improve overall quality, accuracy and speed —- leading model.) It can also incline from 0 to 45 degrees.
to quicker installations, less errors and virtually no scrap. O ver 9 0% of Also on request, the machine can be fitted with a second electromandrel
the features for the LT-55XL are in place because customers specifically (vertical axis and pneumatic engagement for the use of small holes, vertical
asked for them. Some recent updates include “Slab Layout,” “Alternate Cut milling tools and shaped wheels).
Sheets” and “Encryption.” In automatic mode, the machine can perform parallel cutting, executing
With Slab Layout, users can arrange individual pieces to determine how cuts for complex kitchen tops and fan-shaped stairs as well as curvilinear
many slabs will be needed to sell the customer. The Alternate Cut Sheets cutting programs by disc (and/or by vertical milling tool, if there is a second
update allows the fabricator/estimator to have a couple different printouts mandrel). On request, programs can be completed for non-rectilinear frames
— depending on what information they need to show the customer as well — with roughing out and finishing by “spatular” movement of the disc.
as the sawyers who are fabricating the job. Encryption allows the owners The control board is supported by an articulated arm, and it features
of fabrication shops to ensure that their templators do not moonlight on all necessary controls, including a large touch-screen. Programming can
the side. All jobs produced with the LT-55 XLs can be encrypted so that no control f our a xes (f ive o n r equest), w ith i nterpolation o f t hree a xes. A
other outsourced company can open and fabricate from them. second electromandrel for milling tools is available on request, with boring
www.LaserProductsUS.com and milling programs.
www.marmomeccanica.com
March 6 to 9, 2010
The 10th China Xiamen International Stone Fair, Xia-
men International Conference and Exhibition Center;
Phone: 86-592-5959616 / 5959618; Fax: 86-592-5959611;
Web site: www.stonefair.org.cn; E-mail: info@cxisf.com,
info@stonefair.org.cn.
April 6 to 9, 2010
StoneTech Shanghai, Shanghai New International Exhibition
Center, China. Organizer: CIEC Exhibition Co. Ltd., Shang-
hai, 1/F, No.6, E. Beisanhuan Rd., Beijing, China; Phone:
8610 84600802; 84600319; Fax: 8610 84600346; E-mail:
luyu@ciec.com.cn; Web site: www.stonetech.org.cn.
511
stone restoration and maintenance
couldn’t come at a better time for
our indust r y,” sa id V IC P resident
kleen
and CEO, Kelly Milligan. “Through a
&
30-year pursuit of solutions through
i n novat ion by now Cha i r ma n of
the Board, Vic Green, such industry
reseal brea k t h roug hs a s a pa ste ma rble
p ol i sh i n g c omp ou nd a nd l iqu id
For Granite, Marble, granite polish were realized.”
Natural Stone, www.vicintl.com
Ceramic/Porcelain
& Grout Braxton-Bragg, a distributor of a full
■ One Step Process range of fabrication
■ Contains 511 H2O Plus machinery, tooling
to Reseal as it Cleans a nd i nsta l lat ion
■ For Regular Use accessories, is now
of fer ing Gla ze ‘ N
Seal products. Glaze
‘N Seal is a leading
supplier since 1962
1-800-350-1901 of qua l it y sea lers
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Glaze ‘N Seal offers
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■ Sealer Tray Included Braxton-Bragg sea lers, i nc lud i ng
■ Interior or Exterior Use
film forming sealers (coating type) and
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Reservoir to Provide a
Thin, Non-streaking, The manufacturer reports that these
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www.braxtonbragg.com
T
his Stone of the Month supplied by Levantina, Novelda, Spain. Technical details provide a frame of reference
only. Because stone is a product of nature, testing to determine specific physical qualities should be repeated for
each project. To submit your own Stone of the Month, send a high-resolution digital image, along with the rel-
evant technical data, to michael@stoneworld.com.
www.levantina.com
S
andv ik Mining and Con- Since it also uses lighter, more agile In terms of dimensional stone min-
st r uct ion i s of f e r i n g a ne w and more easily transportable drill ing, where precision is critical, the
60-mm tool system for drilling rigs, it is highly suitable for drill-and- rock tools are even stronger deter-
quarry holes up to 152 mm in diam- blast contractors. miners. Sandvik reports that in slate
eter with hydraulic tophammers. The On the DTH side, there are also quarries in Spain, a new g uide-bit
company reports that quarry man- new tool-led solutions that promise f itted w ith cemented- carbide but-
agers i n Fra nce a nd G er ma ny a re to bring down costs. For example, tons instead of chisel-type inserts is
already using them as an alternative an advanced new grade of cemented- meeting very high demands. Most
to DTH hammers. Sandvik reports carbide has just been introduced for crucially, it is maintaining straight
that the new system is capable of DTH bits. Tackling the widest range holes in horizontal applications up to
drilling straight, clean blastholes up of rocks ever in an optimal manner, 25 meters long. Elsewhere, in much
to 25 meters deep nearly twice as fast this new “silver bullet” only requires harder and more valuable stones, such
as DTH hammers and using half the that the user chooses the best button- as granite, the new button bit offers
fuel. It also offers greater flexibility in shape and bit-face design for the rock straight drilling with fewer re-grind-
hole size in the 90 to 152 mm range. formation in question. ings and optimal service life.
www.sandvik.com
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