TM

®
®

O WNERS M ANUAL AND A SSEMBLY I NSTRUCTIONS

Please read & save all instructions contained in this booklet.
Examine all carton contents and wrappings carefully before assembly.
READY, SET...GO!®
Family fun is yours in a snap with your new, snug, sturdy and smooth-riding children's trailer by Kool-Stop ORIGINALS®.
Your neon-bright bicycle child trailer is loaded with superior comfort and safety features, assembles for action in a few easy steps
and folds down into a light weight, portable package for toting.
Your New Kool-Stop ORIGINALS® TRAILER includes these features:
! Extra durable construction to meet the highest of safety and quality standards.
Complies to ASTM standard F-1975-99.
! Lightweight and easy to lift from road to car.
! 5 point safety harness with dual seats facing forward, fully adjustable for children 18 months and older.
! All-season top cover with safety screen.
! Fast fold down system.
! Comes 99% assembled and ready to go.
! Large storage space in rear of trailer.
! Cantilevered wheels for better tracking and stability.
! Bright 7' safety flag.
! Color: yellow/teal
SAFETY CHECK LIST:
1. Tighten and adjust trailer and bicycle before each outing.
2. Hitch attachment - check tightness often.
3. Safety hitch strap attached securely (See pages 3.)
4. Check that fabric is in good condition.
5. Tire air pressure 35-40 PSI.
6. Maximum towing weight - Maximum number of passengers is two-
not exceeding 100lbs/48kg (Passengers and cargo-combined).
IMPORTANT SAFETY TIPS:
! Before towing your trailer, make sure your bicycle is in good
condition and it is safe for towing. You may need to have a
qualified bicycle mechanic to check it for you.
! Avoid dangerous routes, situations, and riding in cold windy
weather conditions.
! Avoid pot holes, clipping curbs, ruts in the road when towing
your trailer, especially when your trailer is empty. Under such
condition your trailer may flip over and cause some damages to
the trailer and your bike - Negotiate corners with care.
! Always have top cover & flag in place when a child is in trailer.
! Be sure passengers are properly buckled up, and secured.
! Before starting your journey towing the trailer, take a
short test ride to find the handling characteristics
of your bicycle especially when you have passengers inside your trailer.
! Do not allow horseplay inside trailer.
! Control speed-Maximum 20 m.p.h., 30 k.h.
! Always wear an ANSI or SNELL approved cycling helmet, both rider and passenger(s). Any use of this product not
expressly stated in this owners manual is strictly prohibited and voids warranty.
WARNINGS/PRECAUTIONS:
! REMOVAL OF PASSENGERS OR CARGO - Before you unload the passengers or your cargo,
make sure the trailer is not rolling. You may need to lay down your bicycle to prevent trailer's roll out.
! NEVER DETACH THE TRAILER FROM YOUR BICYCLE WHEN YOU HAVE PASSENGERS INSIDE
THE TRAILER - Remove passengers first.
! NEVER CLEAN FABRIC WITH CLEANING SOLVENTS - Clean only with mild soap and water. It is best to clean fabric
on the trailer's frame.
UNFOLDING THE FRAME
Fabric not shown for clarity.
! Pull top frame A to the full upright position.
! Insert ballpins B completely through both sides of hinge.
! Insure that both ballpins B are snapped securely thru both sides of hinges

A
A

B A

B
A B

SECURING THE WHEELS

! Slide wheel hubs X onto wheel axles J.
! Rotate ring on lynch pin/hub plastic washer Y up as illustrated.
! Insert pin Z thru hole AA.
! Rotate ring on lynch pin/hub plastic washer Y down to lock wheel in place.
 SECURING THE TONGUE
! Insert tongue arm M into tongue connection axle N.
! Unhook wire of snapper pin P and insert the pin through holes Q1 and Q2.
! Rehook wire of snapper pin P.
! Wrap safety strap U around trailer's frame and place clip V onto D-ring W as shown.

STRAP AND SEAT BELT CONFIGURATION

! Secure side tension straps T to frame tubes U
! Cinch tether strap V till seating surface is taut
! Thread shoulder strap W through straps X and, or XX to fit height of child
! Place 1 crotch strap Y between legs of each child.
! Snap clips Z into both sides of retainer ZZ
W
! Adjust all strap ends to securely hold children in place. XX

ONE OCCUPANT CENTER BELTING

! Completely remove (unthread) from
X U
one side retainer ZZ.
! Snap clip Z from the two middle T
belts W and remove the two middle
belts W from retainer clip ZZ.
! Reverse snap clips Z and rethread Z
onto ZZ. Rethread seat belt W onto ZZ
retainer ZZ. Release tether strap V
and thread onto retainer ZZ. V strap Y Z
now becomes the crotch strap. U
Note: Refer to buckle threading diagrams V T
for correct buckle threading. Need
ZZ
help? Call customer service at Y
1-800-247-9754. U T

NOTES: Serial number

is located on left side of
axle frame.
 BUCKLE THREADING
Check the following buckles for
proper connection.
A C

Seat mounting straps through

ladder-lock buckle on seat bottom Lap belt tri-glides
underside.
A
B D

Five point harness buckle Shoulder and crotch strap tri-

glides
Cover Installation, Window Rolling and Flag
! Place cover Z on trailer with window facing forward
! Secure Velcro strips AA and BB to top frame cross bar
! Secure elastic loops CC onto hooks DD.
! Attach velcro strips EE to matching strips on top frame
! Window FF can be rolled up and lashed down with velcro strips GG
! Rear panel of cover Z can be rolled up and lashed down with velcro
strips H and JJ
! Assemble flag pole KK and insert into flag pocket.
Note: Always be sure that front opening in cover has the screen or
window in place to prevent rider from being struck by flying debris.

AA H H
Z KK
JJ Z
EE BB
EE

GG
Location of
FF flag pocket
LL

LL

CC

NOTE: Securing the trailer to the DD

bicycle refer to "HITCH CLAMP"
assembly instruction manual.

CC DD
 20
23

14
2

7
9
6
3 4
21 22
39
PARTS LIST FOR THE PAPOOSE CABOOSE
15
MODEL NO.: KS-T2PC
No PART No. DESCRIPTION QTY

1 5PC01 MAIN FRAME 1

2 5PC02 TOP FRAME 1
1
3 5PC03 BOTTOM BACK TUBE 2
4 5PC04C TOP BACK TUBE 2
5 3SF04 TONGUE 1 16 18
6 5PC05 HINGE 2 9
7 5PC06 BOLT M6 X 32MM 7
8 3GS06 HEX BOLT M6 x 40MM 2
40
9 3GS03 NYLOCK NUT M6 13
10 3GS09 WASHER 6MM* 4 27 41
11 3GS05 CARRIAGE BOLT M6 x 35MM 3
12 3GS10 END CAP 25MM* 6 28
13 3GS21 HITCH D-RING 1
29 7 26 17
14 3GS22 SAFETY FLAG 1
15 5PC08 WHEEL TIRE & TUBE 2 34 10 38
16 5PC09 WHEEL AXLE 2 42
17 3GS30/A LYNCH PIN / PLASTIB WASHER 2
18 3GS20 TOP COVER ANCHOR HOOK 3
31
19 5PC30 SIDE & FLOOR ASSEMBLY 1
13 30
20 5PC31 SEAT ASSEMBLY 1
21 5PC32 FIVE POINT BUCKLE 2
5
22 5PC33 STRAP ADJUSTER 5
35 5
23 5PC34 TOP COVER 1
24 3GC08 SIDE STIFFENER* 2
36 43
25 5PC35 COMPLETE FABRIC SET 1
26 3GC11 NERF BAR 2 37
27 3SF06A RECEIVER SHAFT 1
28 3SF06B RECEIVER BUSING 1 32
29 3SF06C RECEIVER MOUNT (2PCS) 1
33
30 3SF06D PIVOT BODY RECEIVER 1
31 3SF06E PIVOT BOLT- ALLEN HEAD 1
32 3SF06F LOCK WASHER 1
33 3SF06G PIVOT NUT 10MM 1
34 3SF06 RECEIVER SUPPORT TUBE 1
35 WB-1270 HITCH BALL 1
36 WB-1280 HEX NUT 10MM 1
37 WB-1290 CROWN NYLOC NUT 1
38 3SF06S SAFETY STARP 1
39 J1-1220 BALL PIN 2
40 JJ1-1217 NUT M5 4
41 3GC11A BOLT ROUND HEAD M5 4
42 J1-1224 SNAPPER PIN 1
43 3SF06-H NYLON PIVOT BUSHING 1
44 3GS31 RED REFLECTOR* 2 19
* ITEM NOT ILLUSTRATED.
IMPORTANT! Always wear an ANSI or SNELL approved cycling helmet, both rider and passenger(s). If you ride at night,
your bicycle must be equipped with a good head light, and a flashing red tail light mounted to the rear of the trailer.

WARNING!
DO NOT USE THIS TRAILER TO CARRY ANY INFANT CHILD UNDER THE AGE OF 18 MONTHS. WE AT KOOL-STOP
ORIGINALS, INC. DO NOT ENDORSE CARRYING INFANTS UNDER THE AGE OF 18 MONTHS IN ANY BICYCLE CARRIER
OR TRAILER.
THIS TRAILER MAY BE USED TO CARRY A CHILD OVER THE AGE OF 18 MONTHS. YOU SHOULD CONSULT WITH YOUR
PHYSICIAN BEFORE CARRYING ANY CHILD UNDER THE AGE OF 3 YEARS OR BEFORE CARRYING ANY CHILD THAT
FOR ANY REASON MAY NOT BE PHYSICALLY ABLE TO SAFELY WEAR A BICYCLE HELMET WHILE RIDING IN THIS
TRAILER
DO NOT CARRY ANY CHILD IN THIS TRAILER THAT IS NOT WEARING A PROPERLY FITTED ANSI OR SNELL
APPROVED BICYCLE HELMET.

10 YEAR LIMITED WARRANTY

KOOL STOP ORIGINALS, INC. warrants this product to be free of defects in workmanship and material for
10 years (with exception of all fabric components, which shall be warranted for a period of one year) under
normal use and service following date of purchase and delivery to the original customer. The warranty
does not cover wheels and tires.

This warranty will not apply to damages arising from neglect, accidental or intentional damage, institutional
or commercial use, or misuse of the product.

Repairs or replacement under this warranty shall be made by KOOL STOP ORIGINALS, INC. or through
an authorized KOOL STOP ORIGINALS, INC. dealer without charge to the customer.

If the dealer or factory representative finds return necessary, packing and shipping cost to the factory will
be prepaid by the customer. KOOL STOP ORIGINALS, INC. will, at its sole option, repair or replace the
product and ship it (or one of equivalent type and quality if exact replacement is unavailable, to the dealer
authorizing the return.)

Expressly excluded by this warranty is liability for consequential property or commercial damages. THIS IS
A LIMITED WARRANTY.

Information in this manual is subject to change without notice.

©1995-2001 KOOL-STOP ORIGINALS, INC. All rights reserved. No part of this OWNER'S MANUAL and
ASSEMBLY INSTRUCTIONS publication may be reproduced, transmitted, transcribed, stored in a retrieval
system, or translated into any languages in any form by any means without written permission of KOOL-STOP
ORIGINALS, INC.
Designed and Imported By: Sales Office:
KOOL-STOP ORIGINALS, INC. KOOL-STOP ORIGINALS, INC.
17150 S.W. Boones Ferry Rd. 1061 South Cypress St.
Lake Oswego, OR. 97035 La Habra, CA. 90631
Visit our web site for more info. (800) 247-9754
http://www.koolstop.com Fax: 1-714-992-6191

Manufactured in Taiwan Printed in Taiwan

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