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Lost Cost Matrix

Total Manufacturing Costs


Cost Structure

Production Costs
Variable Costs Consumables Costs Direct Labour Costs Raw Material Costs Power Costs Fixed Costs Indirect Labour Costs Maintenance & Repair Costs

General Administrative Costs Administrative Costs

Fuel Costs

Total Loss

Die Costs

Logistics Costs

Loss Structure

Interest Charges

Planned Shutdown Loss

Equipment Effectiveness

Downtime Losses Performance Losses

Breakdown Loss Setup & Adjustment Loss Startup Loss Minor Stops Loss Speed Loss Idling Loss Quality Defects Loss Rework Loss Replanning Loss Management Loss Motion Loss Line Balance Loss Non Automation Loss Adjustment Loss

Quality Losses

Labour Effectiveness

Resource Consumption Effectiveness

Inventory Loss Energy Loss Consumables Loss Yeild Loss

Lost Cost Matrix


Total Manufacturing Costs
Cost Structure

Production Costs
Variable Costs Consumables Costs Direct Labour Costs Raw Material Costs Power Costs Fixed Costs Indirect Labour Costs Maintenance & Repair Costs

General Administrative Costs Administrative Costs

Fuel Costs

Total Loss

Die Costs

Logistics Costs

Loss Structure

Interest Charges

Planned Shutdown Loss

Equipment Effectiveness

Downtime Losses Performance Losses

Breakdown Loss Setup & Adjustment Loss Startup Loss Minor Stops Loss Speed Loss Idling Loss Quality Defects Loss Rework Loss Replanning Loss Management Loss Motion Loss Line Balance Loss Non Automation Loss Adjustment Loss

Quality Losses

Labour Effectiveness

Resource Consumption Effectiveness

Inventory Loss Energy Loss Consumables Loss Yeild Loss

Los

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ota Manufacturing Costs


Cost Structure

oduc on Cos s
aria e Costs Consuma es Cos s ixed Costs Maintenance & Re air Costs ndirect La our Costs

enera Administrative Costs Administrative Costs Logis ics Cos s

irect La our Costs

owe

Loss Structure

nterest Charges

ota Loss

ie Costs

e os s

Ma e a os s Planned hu do n Loss

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Equipment Effectiveness

owntime Losses

eakdo n Loss e up M no d us men Loss ops Loss a up Loss

erformance Losses

peed Loss dling Loss uality e ects Loss

ua ity Losses

e o k Loss eplanning Loss Management Loss

La our Effectiveness

Motion Loss Line Balance Loss on Automation Loss Ad ustment Loss

Resource Consum tion Effectiveness

n entory Loss nergy Loss onsumables Loss eild Loss

Lost Cost Matrix


ota Manufacturing Costs
Cost Structure

roduction Costs
aria e Costs Consuma es Costs Raw Materia Costs ixed Costs Maintenance & Repair Costs ndirect La our Costs

enera Administrative Costs Administrative Costs Logistics Costs

irect La our Costs

ower Costs

Loss Structure

nterest Charges

ue Costs

ota Loss

ie Costs

Planned Shutdown Loss

56 67

Equipment Effectiveness

owntime Losses

Breakdown Loss Setup & Ad ustment Loss Startup Loss Minor Stops Loss Speed Loss dling Loss uality De ects Loss ework Loss eplanning Loss Management Loss

erformance Losses

ua ity Losses

La our Effectiveness

Motion Loss Line Balance Loss on Automation Loss Ad ustment Loss

Resource Consumption Effectiveness

n entory Loss nergy Loss onsumables Loss eild Loss