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BEX

4601 N. ARDEN DRIVE

EL LI RNIA

19

VI.

CHADWICK-HELMUTH

L

DESCRIPTION AND GENERAL INFORMATION.

1.1. Introduction

1.2. Description

1.3. Particulars

1.4. Configuration History

II.

SPECIAL TOOLS AND TEST

2.1. 2.2. 2.3.

Introduction Special Tools Test Equipment

III.

PREPARATION FOR USE AND SHIPMENT.

3.1. Introduction

3.2. Preparation For Use

3.3. Operational Checkout

3.4. Alternate Performance Check of the Strobex Balancer

Preparation For Shipment

3.5.

IV.

OPERATING INSTRUCTIONS.

4.1. Introduction

4.2. Theory of Operation

4.3. Strobex

4.4. Controls and Indicators

V.

MAINTENANCE INSTRUCTIONS.

5.1. Introduction

5.2. Inspection and Preventive Maintenance

5.3. Troubleshooting

5.4. Repair Instructions

5.5. Disassembly of Strobex

5.6. Repair of Strobex

5.7. Assembly of Strobex

5.8. Removal of Flash Tube

5.9. Installation of Flash Tube

5.10. Strobex Focus Adjustment

5.11. Testing of Strobex

5.12. Calibration of Strobex

DIAGRAMS.

the

Manual No. 768-9075

1-1 1-1 1-1 1-1

-1

2-1 2-1 2-1 2-1

3-1 3-1 3-1 3-1

3-5 3-8

4-1 4-1 4-1 4-1 4-4

5-1 5-1 5-1 5-1 5-1 5-4 5-6 5-6 5-7 5-7 5-8

5-11 5-19

6-1

Manual No. 768-9075

CHADWICK-HELMUTH

TABLE OF CONTENTS

Section/Para/Subject

VII. ILLUSTRATED PARTS BREAKDOWN.

7.1. Introduction. . . .

7.2. Which Parts Are Listed

7.3. Symbols and Abbreviations

7.4. Federal Supply Codes for Manufacturers (FSCM)

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . .

7-1 7-1 7-1 7-1 7-1

1-1

Figure
t-t. Strobex, Model 135M-11 1-1
3-1. Strobex Test Setup 3-2
3-2. Stem of "h" at 12:00, 2:30, 6:00 and 8:30 O'Clock 3-3
3-3. Stem "h" at 6:00 O'Clock 3-3
3-4. Alternate Strobex Text Setup 3-5
3-5. Calibrator, Velometer and MagnetiC Pickup Installation 3-6
3-6. Calibrator Interrupter Screw Configuration 3-7
3-7. Stem of "h" at 1 :30 and 7:30 O'Clock 3-8
4-1. Strobex Simplified Schematic Diagram 4-2
4-2. Strobex Controls and Indicators 4-4
5-1. Strobex 5-5
5-2. Strobex Focus Adjustment 5-9
5-3. Strobex Wiring Diagram 5-10
5-4. Strobex Test Point Locations 5-12
5-5. Circuit Card Assembly At, Blade Tracker 5-15
5-6. Inverting Oscillator Waveshape 5-16
5-7. Strobex Test Setup 5-16
5-8. Locking Oscillator Output 5-18
5-9. Trigger Circuit Waveshape 5-19
5-10. Low Intensity Waveform, C501, MODE Switch Position D 5-20
5-11. Low Intensity Waveform, D503, MODE Switch Position D 5-21
5-12. High Intensity Waveform, D503, MODE Switch Position C 5-21
6-1. Strobex Schematic Diagram 7869) 6-3
6-2. Alternate Strobex Schematic 3984) 6-7
6-3. Strobex Wiring Diagram 6-9
6-4. Strobex Cable 6-10
6-5. Adapter Cable 6-10
7-1. Strobex 7-3
7-2. Circuit Card Assembly A 1, Blade Tracker (PN 7869) 7-6
7-3. Alternate Circuit Card Blade Tracker 3984) 7-9 ii

1-1. 2-2. 4-1. 5-1. 5-2. 5-3. 5-4. 5-5. 6-1.

Manual No. 768-9075

CHADWICK-HELMUTH

Particulars ....

Test Equipment . . . .

Strobex Controls and Indicators Inspection Table Troubleshooting Guide

Strobex Resistance and Measurements

Transistor 01 and 02 Resistance Measurements Strobex Oscillator Frequency Check

Index of Diagrams .

1-1 2-2 4-5 5-2 5-3

5-13 5-13 5-17

6-1

iii

Manual No. 768-9075

CHADWICK-HELMUTH

This manual provides operation and

maintenance instructions with illustrated

parts list for the Strobex, Model 135M-11, manufactured Chadwick-Helmuth

Section III

for Use and

EI California. The Section IV Operating Instructions
manual is divided into seven sections, as
follows:
Section V Maintenance Instructions
Section I Description and General
Information Section VI Diagrams
Section II Special Tools and Test
Section VII Illustrated Parts List iv

CHADWICK-HELMUTH

Manual No. 768-9075

1.1. INTRODUCTION.

This section describes the purpose of the

Strobex, provides a physical des-

and lists and functional

characteristics, capabilities and features.

1.2. DESCRIPTION.

The Model 135M-11 Strobex (see figure 1-1) (hereafter referred to as the Strobex) is a lightweight, handheld strobe lamp. The source flash tube has a highly concentrated light source, making viewing easy in bright sunlight. The beam illuminates retro-reflective targets on main rotor, to indicate rotor track, and on tail rotor, to measure clock angle. The Strobex is also used to measure rpm of rotating components.

1.3. LEADING PARTICULARS.

See table 1-1 for Strobex

particulars.

Table 1-1.

Particulars

item

Characteristic

Power

+24 to +34 vdc (28 vdc 20 microsecond flash

9.25 in.

4.25 in.

6.0 in.

5.0 lb.

Flash Tube

Height Width Length Weight

RPM DIAL

1-1. Strobex, Model 135M-11

1.4. CONFIGURATION HISTORY.

Determine Strobex configuration to calibration, disassembly, repair or in accordance with the

paragraphs use up to Strobex serial

number 8200).

NOTE

The serial number effectivity as discussed in the configuration history is each discussion,

numerals in brackets.

1-1

Manual No. 768-9075

CHADWICK-HELMUTH

When with one

the blades did not uniformly. 018 and 019 added to correct the problem. RiB was also added to improve settabillty of Ri9. (174)

When S501 was switched from A to B or from 0 to C while the

unit was a spike of current was

drawn S501. 0503 was added to

correct this problem. At the same time R50i was added since 0503 defeated the safety bleed path R5. R50i provides a safety bleed resistor for C502. (255)

Added position E to S501 to provide for locking oscillator feature to work at higher RPM. 020 was added and rear panels were screened to show position E. (271)

01 and 02 were changed from 2N5497 to 2N6292. 6292s are faster and run cooler, this allowed for the deletion of heat sinks from circuit board assembly. (336)

Added K1 thermal circuit breaker to shut off unit in the event the was held down at full power for more than five minutes. This eliminated the possibllty of thermal overload. (338)

August 5, 1976. R9 was changed from 150K to 220K to bias 011 closer to the emitter current in 03. This allowed the unit to calibrate easier at low RPMs. (353)

November 22, 1976. R6 was 10K 2 watt to 5K 5 watt. In with S501 on position 0 or E and RPM dial turned near full clockwise, would not flash until warmed up. Changing R6 cured problem. (383)

1-2

February 8, 1977. SCRs (06) would 05 causing the to calibrate. By with C13 and eliminated. (403)

In some

disturb the operation of oscillator to be difficult R8 (150

was

May 5, 1977. When balancing with the Strobex and used as phase measurement means, it was that the RPM dial be turned above 200 or the strobe would not flash fast to see the subject clearly. A third pole was added on the mode switch (S501) and R26 and R27 were added to switch in a voltage in place of the RPM potentiometer (R502) when mode switch is in position A. Thus the RPM dial setting no longer effects operation

on "A". 2)

September 16, 1977. The one piece bakelite handle/switch assembly was no longer available from Cutler-Hammer. A three piece molded handle/trigger of ChadwickHelmuth design is now used. This change required the hole pattern in the housing to change and a new bracket was incorporated to hold both the handle and the capacitors in place. (435)

October 30, 1977, sensitivity was

found to be not as good as the im-

proved Phazor. The strobes' sensitivity to the magnetic pickup signal was by changing C11 from a 15 nanofarad capacitor to a 22 nanofarad capacitor.

February 6, 1979. To and reflector durability we replaced the chrome-plated spun aluminum reflector with a nickel rhodium reflector. As a consequence of this the voltage lead was rerouted around the reflector instead of it and a

was added to hold the reflector in place. (640)

CHADWICK-HELMUTH

Manual No. 768-9075

May 25, 1979. To make and

repair easier, studs were added to

hold the reflector and lens to the housing.

Mav 31. 1979. Bourns could not deliver the knob/pot used for R502 (RPM control)

for six so they were replaced

a potentiometer and ten-

turn dial Spectrol. This required

a different in the rear panel.

(676)

June 21, 1979. F1 was deleted. Field failures of F1 were always accompanied by failure of 01 and 02 which opened and prevented further damage. F1 was harder to find field repair than the transistors. (683)

April 8, 1980. Added an alternate part for 05. A 2N6028 will work in place of the MPU132 although the part must be reversed in the circuit board. (780)

May 9, 1980. Main trigger switch S502 was a reliability problem and was changed to a military style switch made by Otto Controls that solved the problem.The mount-

plate for the switch in the handle had

to be revised to make the hole accommodate the new switch. (802)

to

January 20, 1984. Added op improve the accuracy and of the oscillator for easier

calibration and performance.

This eliminated the matching of

03 and 011 011. R9 was

also deleted. C14, R32, 07, R33, R31, R29 and R30 were added to support U1. (1751)

March 6, 1985. R12 was from 100K to 11 OK and R31 was changed from

20K to 50K. This further

calibration of the unit. (2204)

April 18, 1985. After a number of transformer (T1 01) failures in the field, it was found that under certain conditions 01 and 02 could fail short and not open to T101. This subjected T101 to thermal damage. As a result F1 was reinstalled in the circuit to correct the problem. (2243)

October 30, 1985.

computerized manufacturing system could not accept reference designators longer than 4 characters. All the 1200 series reference designators were changed to 500 series. (2512)

1-3

Manual No. 768-9075

CHADWICK-HELMUTH

II

2.1. INTRODUCTION.

This section identifies test Strobex.

tools and to service the

with Velometer transducers (Model 8300 series) or the Accelerometer Balancer with Accelerometer transducers (Model 177M-6 series).

No special tools are the Strobex.

to service

The procedures in this manual call out the use of the Velometer for a Vibration signal. When the Accelerometer Balancer is used

for test, use the Accelerometer

in of the Velometer.

2.2. SPECIAL

2.3. TEST EQUIPMENT.

Tests performed are valid for standard room temperatures.

The Strobex may be tested either the Ohadwick-Helrnuth Velorneter Balancer

Test equipment is listed in table 2-1.

2-1

Manual No. 768-9075

CHADWICK-HELMUTH

Table 2-1. Test

Tool/Equipment
Number Manufacturer Nomenclature
260 Simpson Volt ohmmeter
2986 Cable
3311A* Hewlett-P ackard Function Generator
9100 Chadwick-Helmuth 28 VDC Power
Company Supply
1220A Hewlett-Packard Dual Trace
Oscilloscope
1900A Fluke Frequency/Period
Counter
102-122 Mitutoyo Mfg. Micrometer Caliper,
Co. Ltd. to 1.5-inch within
o.ooot-men
11 Chadwick-Helmuth Calibrator
Company
3030 Chadwick-Helmuth Magnetic
Company
8355** Chadwick-Helmuth Magnetic
Company Cable (12 foot)
8350/8360/** Chadwick-Helmuth Velometer Balancer
8370 or Company Accelerometer
177M-6 Balancer
7310** Chadwick-Helmuth Velometer
or 4177B Accelerometer
7308-1** Chadwick-Helmuth Velometer Cable
Company (15 foot)
*Two required.
for Strobex Alternate Check. 2-2

Function

Measures resistance and voltages

Connects

to Calibrator

Provides sine and square waves

Supplies +24 to +34 o to 5 amps

Measures waveforms

Measures frequency of Balancer circuits

Calibrates Calibrator

Calibrates Strobex

Provides magnetic reference signal to Balancer

Instrument interface

Routes reference signals to Strobex

Provides vibration reference to Balancer

Instrument interface

CHADWICK-HELMUTH

Manual No. 768-9075

3.1.

This section contains instructions necessary to prepare the Strobex for use and to package the Strobex for shipment.

3.2. PREPARATION FOR USE.

a. receipt open shipping container

and remove Strobex.

NOTE

Retain

container for future use.

b. Check equipment as follows:

(1) Check contents against packing slip.

(2) Inspect Strobe for damage and general condition.

(3) Perform operational check out in accordance with paragraph 3.3.

(4) Report all damage on applicable forms.

3.3. OPERATIONAL

Operational checkout and calibration of the Strobex is checked Calibrator. A separate de power supply is required. If

results of checkout are not

within limits specified in

check, refer to troubleshooting in section V.

3.3.1

a.

All

checks

are to an Calibrator

Calibrator. Prior calibrate the

in accordance with Calibrator, and Maintenance Manual, 768-9077. If Calibrator is not

focus check in accordance with paragraph 3.3.3 using Balancer.

Do not use rectified ac for de power.

b. Power Supply. Operational check-

out of the Strobex requires a +24 to +32 vdc, 3 amp power supply (see table 2-1).

3.3.2 Test Setup.

Test is to be performed at standard day room temperature.

See figure 3-1 for Strobex test setup.

3.3.3

Strobex to Calibrator

a. to figure 3-1).

b.

28vdc

power to Calibrator.

c. Set Strobex MODE switch to B, C or D.

e. Turn Strobex RPM knob in both clockwise and counterclockwise directions. Verify that flash rate changes.

3-1

Manual No. 768-9075

CHADWICK-HELMUTH

f. Aim Strobex at or at nearby

(20 to 30 feet) flat surface. Verify that Strobex creates a bright, one to two foot spot of light. If Strobex is out of focus, refer to Strobex focus in Section V.

g. Disconnect Calibrator and Strobex,

3.3.4

a. Connect Strobex to Calibrator (see 3-1).

b.

Calibrator rotor strobe

disc for double interrupters

installed) (see 3-6).

six screws

c. Set Calibrator CAM RATE switch to 1800/1714.

28 VOC

28 vee

CALIBRATOR

CABLE 2986

MAGNETIC

d. Set Strobex MODE to switch A.

e. Set Calibrator MOTOR switch to ON.

NOTE

Ensure Calibrator motor is to the correct power source tlons of disc strobe "ll,rt""'n

adjusted indica-

f. Squeeze and hold Strobex Aim Strobex at Calibrator rotor strobe disc to illuminate strobe pattern. Verify that stem of "h" in logo appears stopped at 1 2:30, 6:00 and 8:30 o'clock (see

3-2). Release Strobex trigger.

g. Set Calibrator CAM RATE (RPM) switch to 900/923 and repeat step f. This verifies

of Magnetic and Cable.

13SM-ll STROBEX

704-26

Figure 3-1. Strobex Test Setup

3-2

No. 768-9075

CHADWICK-HELMUTH

12:00 O'CLOCK

2:00 TO 3:00 O'CLOCK

8:!l0 TO 9:00 O'CLOCK

6:00 O'CLOCK

704-7 A

3-2. Stem of "h" at 1

6:00 8:30 O'Clock

h. Set off position.

MOTOR switch to

i, Remove opposite pairs of double interrupter screws from Calibrator rotor disc, leaving only two opposite single interrupter screws (see figure 3-6).

j. Set Calibrator CAM RATE (RPM) switch to 1800/1714.

k, Set Calibrator MOTOR switch to ON.

I. Squeeze and hold Strobex trigger.

Aim Strobex at Calibrator rotor disc to illuminate strobe disc pattern. Verify that stem of "h" in logo appears stopped at 12:00 and 6:00 o'clock.

m. Set Calibrator CAM RATE (RPM) switch to 900/923 and repeat step I.

n. Set Calibrator MOTOR switch to off

o. Disconnect Strobex and Calibrator.

a. Configure rotor strobe

disc with one screw. one

ter screw to which stem of "h" points

6:00 O'CLOCK

r---,-.,.__--- MAGNETIC PICKUP (6:00 O'CLOCK) 704-8A

3-3. Stem "h" at 6:00 O'Clock

b. Set Strobex MODE switch to A.

c. Set Calibrator CAM RATE (RPM) switch to 1800/1714.

d. Set Calibrator MOTOR switch to ON.

e. Squeeze and Aim Strobex at illuminate strobe stem of "h" in 6:00 o'clock (see

Strobex trigger. rotor disc to Verify that appears stopped at

not have

f.

Strobex MODE switch to E.

3-3

Manual No. 768-9075

CHADWICK-HELMUTH

g. Set Strobex RPM knob to indicate 090 (actual rotor rate). Adjust Strobex RPM knob until stem of "h" appears stopped at 6:00 o'clock. Verify that RPM knob

is between 080 and 095. Further reduction

of RPM knob knob

counterclockwise) should not change

position of stem.

h. Set Strobex RPM knob to indicate

180 (twice actual rotor

Strobex RPM knob until stem of "h" appears stopped at 12:00 and 6:00 o'clock.

i. Reduce Strobex RPM knob

knob counterclockwise), observing "h" image. Verify that stem of "h" at 6:00 o'clock remains at 6:00 o'clock, but 12:00 stem moves clockwise to approximately 1 :30 o'clock. Verify that Strobex RPM knob setting is approximately 145. Further adjustment of Strobex RPM knob will cause image to become erratic.

NOTE

Remember, rotor turns at one-half indicated rpm because of 2-lobe cam.

j. Set Calibrator CAM RATE to 900/923.

switch

k. Set Strobex MODE switch to B. Set

Strobex RPM knob to indicate 180 rotor

rpm times one blade times as stated

on rear of Strobex).

Squeeze and hold Strobex Aim

Strobex at Calibrator rotor disc to illuminate strobe disc pattern.

m. Strobex RPM knob until stem

of "h" in logo appears stopped at 6:00 o'clock.

n. Adjust Strobex RPM clockwise below 180 and remains fixed.

knob counterthat

3-4

o. To obtain a double (as for a

two blade rotor), double the current Strobex RPM knob setting (360 nominal).

Strobex RPM knob until stem of "h" in logo appears stopped at 12:00 and 6:00 o'clock.

p. Adjust Strobex RPM knob counter-

clockwise while observing "h" images.

that 6:00 o'clock stem of "hOI remains fixed, while 12:00 o'clock stem moves clockwise.

q. Release Strobex trigger.

f. The preceding operational check may be repeated with Strobex RPM knob set at 540 blades), 720 (four blades), and 900 (five blades). In each case, the 6:00 o'clock stem should remain fixed. The other stems should be equally spaced, and should move clockwise when rpm dial setting is reduced.

3.3.6 Operational Check of Strobex Free-

Running Mode.

NOTE

.In free-running mode, stem images will not be stopped except by precise adjustment of Strobex RPM knob, and images will rotate either clockwise or counterclockwise as Strobex RPM knob is

eln the mode, it will be

impossible to spread targets.

a. Set Strobex MODE switch to C. Set Strobex RPM knob to indicate 900.

b. Set to 1800/1714

CAM RATE

switch

c. Squeeze and hold Strobex Aim

Strobex at Calibrator rotor disc to illuminate strobe and observe logo in center of disc.

CHADWICK-HELMUTH

Manual No. 768-9075

STROBEX MAGNETIC
3529 PICKUP
12 TO 28 VOC
VELOMETER A 73011-1
8355
MAGNETIC PICKUP
MAGNETIC PICKUP
7308-1
VELOMETER B d. Adjust Strobex RPM knob until a stopped single image of logo is obtained. that RPM knob indicates 900 ±45

(923

e. Release Strobex

1. Set Strobex MODE switch to D. Set Strobex RPM knob to indicate 180 (1800

g. Squeeze and hold Strobex trigger.

Aim Strobex at Calibrator rotor disc to

illuminate strobe in center of disc.

and observe logo

h. Strobex

double stopped obtained. Verify 180 ±9 (171.4 ±9).

RPM knob of the that RPM knob

until a logo is indicates

l. Set Calibrator MOTOR switch to off and disconnect Strobex.

115 VAC

BALANCER

28 VDC SUPPLY

STROBEX

3.3.7 Adjustments. If results are not within test limits, refer to test, calibration and troubleshooting procedures in section V.

3.4. ALTERNATE PERFORMANCE CHECK

OF THE STROBEX USING THE BALANCER.

a. Install two Velometers and a Magnetic Pickup to Calibrator (see figure until it just touches interrupter screws, then back out one flat (1/6 turn) to provide clearance. Tighten jam nut on Magnetic

NOTE

Magnetic Pickup must be close to screw as the diameter

of Calibrator rotor results in low peripheral

VElOMETER B

VELOMETER A

CALIBRATOR

3-4. Alternate Strobex Test

704-2B

3-5

Manual

768-9075

CHADWICK-HELMUTH

MAGNETIC PICKUP JAM NUT

MAGNETIC PICKUP

704-3A

3-5. Calibrator, Velometer and Magnetic Pickup Installation

b. Connect Magnetic Pickup and Velometer

cables to Balancer (see 3-4).

d. Connect Strobex to Balancer.

e. Set Calibrator CAM to 1800/1714. disc for double (see

RATE (RPM) switch Calibrator rotor (all six screws

e Ensure all cables are correctly in-

stalled and placed behind Calibrator

to g Operational

Checkout procedures. Ensure there is slack in cables to Calibrator.

f. Strobex MODE switch to A.

g.

Balancer

switch to

ePlace Velometer cables behind A.

Calibrator to ensure cables do not

exert sufficient force on Velometer

to cam followers away from cams.

h. Balancer RPM TUNE knob for

indication of 180 on RPM TUNE dial. Set RPM RANGE switch to Xi O.

c. Connect Balancer's de power cable to Calibrator and connect Calibrator to 28 vdc source.

i. Turn on 28 vdc power

3-6

Manual No. 768-9075

CHADWICK-HELMUTH

SINGLE INTERRUPTER

VELOMETER "B" (9:00 O'CLOCK)

STROBE DISC

1---- MAGNETIC PICKUP

(6:00 O'CLOCK) 704-4

3-6. Calibrator

Screw Configuration

j. Set

MOTOR switch to ON.

I. Note clock of stem of "h" in

Press and hold Balancer VERIFY TUNE RPM and adjust RPM TUNE knob until clock angle of stem of "h" is the same as was observed before VERIFY TUNE was

NOTE

- Because of the Calibrator two-lobe cam, the Velometer generates two per-revolution, causing the Strobex to flash twice-per-revolution.

m. Release VERIFY TUNE and

observe new clock angle of stem of "h",

-The "h" in center

steps reference the ch logo located in of the strobe disc.

the the

no whether

and m until there is clock angle of stem of "h"

TUNE is

k. Squeeze and hold Strobex Aim Strobex at Calibrator rotor disc to illuminate strobe that stem of "h" in logo appears in two positions (see figure

strobe Verify

o. When Balancer is tuned properly, stem of "hi! appears stopped at approximately 1 :30 and 7:30 o'clock (see figure

3-7

Manual No.

CHADWICK-HELMUTH

7:30 O'CLOCK

704-6

3-7. Stem of "hi! at 1 :30 and 7:30 O'Clock

that Balancer indicates the

(1) IPS Meter - 0.8 .:to.08 at 1800

rpm (0.75 .:to.08 at 1714 rpm - 50 Hz setup).

(2) RPM TUNE Dial - 180

.:t4) rpm.

(171.4

q, Release Strobex trigger.

f. Set Balancer RPM RANGE switch to Xi. Set Calibrator CAM RATE (RPM) switch to 900/923.

s. Adjust Balancer RPM TUNE knob for indication of 900 on RPM TUNE dial.

t. Squeeze and hold Strobex Aim Strobex at Calibrator rotor strobe disc

to illuminate that

stem of "h" in logo appears in two

positions.

3-8

u, Note clock of stem of "h" in

logo. Press and hold VERIFY TUNE

pushbutton and adjust rpm TUNE knob until clock angle of stem of "h" is the same as

was observed before TUNE

button was

v, Release VERIFY observe new clock angle of stern of "h",

and

w. Repeat steps u and v until there is

no change in clock of stem of "h"

whether VERIFY TUNE is

pressed or released.

x. When the Balancer is properly

stem of "h" appears at approximately

1:30 and 7:30 o'clock 3-7).

y. Verify that Balancer indicates the following:

(1) IPS Meter - 0.4

(0.47

ips.

(2) RPM TUNE Dial - 900 .:ti8 (923 8)

rpm.

z. Release Strobex trigger.

aa. Set Calibrator

switch to off

3.5. PREPARATION FOR SHIPMENT.

Strobex for

as follows:

a. Place Strobex in shipping container.

Seal container in accordance with standard local oracnces,

b. Record or

on appropriate forms.

CHADWICK-HELMUTH

Manual No. 768-9075

4.1.

This section provides a

of of operation,

and purpose of the Strobex,

discussion instructions

4.2. THEORY OF OPERATION.

The Strobex is used to illuminate retroreflective targets attached to the main rotor and/or tail rotor. When used with the main rotor to view rotor track, the Strobex illuminates attached to the tips of rotor blades. In this mode, the Strobex is triggered (caused to flash) by a signal from a Magnetic Pickup attached to the fixed swashplate and an Interrupter or Interrupter Set attached to the rotating swashplate. When used with the tail rotor, the Strobex illuminates a target on the blade grip. In this mode, the Strobex is triggered by a Velometer attached to, or near, the tail rotor gear box. This displays a clock angle which, when interpreted by a Balance Chart, tells where to The Strobex

contains an adjustable oscillator that can be set rotor track can be observed Pickup is fitted to tail rotor).

internal so that tail

4.3. STROBEX.

The Strobex 4-1 and has

a handle for dc

power MODE

a high-intensity tube and a 10-turn

rpm dial to flash rate.

High-intensity flash triggered, from a Magnetic from a Velometer signal after processing by the Balancer, or from an internal oscillator operating as a locking or free-running oscillator. As a locking oscillator, the frequency is set to a desired repetition rate by the RPM dial and is locked in azimuth

by a signal from a

Magnetic Pickup. As a free-running

oscillator, frequency is set RPM dial to trigger the flash tube at a desired repetition rate. The oscillator is comprised of transistors 03 and 04, programmable unljunction transistor 05 and SCR 06 located on circuit card At.

When MODE switch is set to a Magnetic Pickup of Velometer signal from the Balancer is amplified by transistor 04, and triggers transistor 05 once for each input pulse. 05 then triggers transistor 06 via 07, which causes flash tube V501 to fire once for each When MODE switch is set to B or E, the oscillator

is 04 and its is

controlled RPM potentiometer and

transistor 03. When MODE switch is set

to C or 05 is a oscillator

controlled RPM and

transistor

SCR 06

coil of the trigger transformer in the diode package. C12 is to 270 vdc from the

diode

CR8 and

4-1

I "'::~"~

J501

+25 VOC I A I

I

I

GNo r----.

No. 768-9075

CHADWICK-HELMUTH

HI~ V~T~E POW~S~L:J- - - - - - -, I I

CRB

V501 FLASH TUBE

R7

C 0

A 0 E

, S5~B

llMooEI

CR10

C5

R21

I I I I I I

MAGNETIC I PICKUP OR I 0 BALANCER r-----~

INPUT I

020

INTENSITY CONTROL PORTION OF S501

C12

R6

R501 ,------<1 RPM 1

FLASH TUBE SPEED CONTROL PORTION OF S501

TP10

013

014

4-1. Strobex

up the trigger pulse from 06 to -12

which is applied to the cathode of flash tube V501. A series of diodes is connected across the trigger transformer secondary coil. These diodes are reverse biased for negative trigger, but conduct once the flash tube ionizes to provide a low impedance path for the main discharge

current the flash tube.

28 vdc power is the

trigger squeezed) to transistors

and 02 in the power supply oscillator.

02 and the primary coil of transformer T101 is a square wave oscillator operating at 3.5 to 4.0 kHz. The square wave output from the secondary coil of T101 is rectified

rectifier bridge diodes D4 D7 to

4-2

n o

A

S501A !MOoEI

- OSCILLATOR CONTROL PORTION OF S501

Schematic

704-9A

270 vdc to the charging network and to 06 in the flash tube trigger circuit. Resistors R7 and R28, diode CD10, and

capacitor C5 +12 vdc to the

and oscillator circuit.

4.3.1

a. The Strobex operates in

a slave mode when MODE switch is set to when Balancer, and is used rotor tracking and tail smaller rotor systems.

(1 ) two-bladed is fitted

CHADWICK-HELMUTH

Manual No. 768-9075

which is a double to satisfy Phazor requirements. When the Balancer FUNCTION switch is set to TRACK, the Strobex is triggered by the and flashes twice-per-revolution, each of the two blade tips pass in front of the (The Strobex will not recharge and flash twice

for the double Therefore,

two Targets are seen, superimposed,

at the front of the Since one Tip has a reflective horizontal

and the second target has a reflective vertical bar, judgement of track is made. The reflective targets face inboard so they are viewed from the cabin, either on the ground or in

Velometer Signal. When a Velometer is secured to the tail rotor gear box and its cable connected to Channel A (or B)

of Balancer, and the Balancer

FUNCTION switch is set to A (or B), Strobex will flash once-per-revolution in response to the vibration signal induced by a high out-of-balance rotor. When a Reflective Target, secured to the rotor is viewed from a distance with the Strobex, the target will appear stopped at some angle. This is the clock angle to be entered on the Balance Chart and will then tell where to change to the rotor.

b. Mode B. When MODE switch is set to Strobex is used for main rotor tracking where a higher is required. Locking oscillator of Mode B is used for larger rotors of three or more blades. In those cases, only one single is

secured to the swashplate. The

Magnetic causes the Strobex

to flash once-per-revolution, and the oscillator causes the Strobex to flash for other blades. fine adjustment of the Strobex RPM potentiometer, blades may be brought together or spread for easy resolution. (When applied to two blade rotor where two Interrupters are installed on the

swashplate, Mode B is used for its

greater light Oscillator rate is

set by rpm potentiometer to flash the

Strobex at a rate slightly slower than blade rate accordance with formula on the back of the Strobex; rpm = blade rate X 0.4) and the triggers the oscillator. In this case, targets cannot be spread. RPM potentiometer may be set to twice the blade rate in which case Targets will be seen at twice as many positions around the rotor disc. For instance, targets of a two-blade rotor are typically seen at 12:00 and 6:00 o'clock (as determined by location of the Interrupters). If oscillator is set to double the blade rate, the targets will be seen at 12:00, 3:00, 6:00 and 9:00 o'clock. When the Strobex is set to Mode light output is (approximately four times that of Mode

c. Mode C. When MODE switch is set to C, the oscillator is and Strobex is used as a tachometer for speed (rpm) measuring. All external signals are disconnected and the Strobex flashes only in response to its internal oscillator. The flash rate is adjustable from 100 to 1,000 rpm (flashes-per-minute). Mode C provides

a high-intensity as in Mode B.

d. Mode D. When MODE switch is set

to D, the oscillator is and

Strobex is used for tail rotor and

speed measuring. Since there is no Magnetic Pickup mounted on tail the flash rate of free-running oscillator is adjusted to twice or four times the rotor rate (for

a two blade tail so a

appears as a stopped two

or four. the rotor disc

from the cabin the

reflective superimposed Flash rate is Mode D in Mode A

be seen

for a of track. from 1,000 to 10,000 rpm.

a low-intensity as

4-3

Manual No. 768-9075

CHADWICK-HELMUTH

e.

When MODE switch is set

to E, Strobex acts as a locking oscillator similar to Mode B, but operates at higher rates. This mode is used for viewing track of airplane propellers. It requires a

Magnetic Pickup pulse. Mode E

a low-intensity as in Mode A.

4.3.2

a. Using Balancer and Calibrator,

Strobex is checked by observing that it flashes in response to Interrupters, when

Balancer FUNCTION switch is set to and Strobex MODE switch is set to A.

b. Using Balancer and Calibrator, ",n"nn,,,,,,, RPM potentiometer is checked in Mode C

stopping Calibrator strobe pattern and verifying that RPM dial indicates 450 and 900 rpm when Calibrator CAM

switch is set to 900/923 and 1800/1714 rpm, respectively.

4.4. CONTROLS AND INDICATORS.

Strobex controls and indicators are shown in figure 4-2 and described in table 4-1.

4

4-2. Strobex Controls and Indicators

4-4

2

Manual No. 768-9075

CHADWICK-HELMUTH

Table 4-1. Strobex

and Indicators

& Index No.

Function

4-2-1

MODE 5-position switch

Position A operates Strobex in a slave mode for

main rotor and tail rotor

Position S activates oscillator while

locked to rotor rate Magnetic

causes flash tube to flash at one-per-blade multiple) rate for main rotor tracking.

Position C activates oscillator that causes flash tube to flash at a maximum rate of 1 ,OOO-per-minute for speed

Position D activates free-running oscillator that causes flash tube to flash at a maximum rate of 10,000-per-minute for tail rotor and speed (rpm) measuring.

Position E activates locking oscillator as in position S, but causes flash tube to flash at a maximum rate of 10,OOO-per-minute for tracking airplane propellers.

4-2-2

RPM dial

Controls flash rate of Strobex in all MODE switch positions except A.

4-2-3

Trigger switch

Turns +28 vdc power on and activates flash tube in mode selected by MODE switch.

4-2-4

Flash tube

Produces a activated

collimated beam when

4-2-5

28 V.D.C. POWER indicator

Lights when trigger switch is squeezed.

4-5

CHADWICK-HELMUTH

Manual No. 768-9075

5.1.

This section contains

maintenance calibration of the Strobex.

instructions test

for and

5.2. INSPECTION AND PREVENTIVE MAINTENANCE.

Perform and preventive maintenance procedures in accordance with table 5-1, or when malfunction is suspected.

If the Strobex is or damaged, inspect in accordance with table 5-1.

5.3. TROUBLESHOOTING.

Table 5-2 is a guide for troubleshooting the Strobex. Table 5-2 lists troubles which may be encountered during operation, probable causes of and steps necessary to return the Strobex to serviceable condition.

NOTE

are protechnicians

vlded as an aid to

in diagnosing equipment malfunctions, and should not be considered sole

'Tnnrl1'" for

5.4. REPAIR

of the Strobex is limited

tools

and test authorized.

available and spare

5.4.1

a. Disassemble to accomplish repairs.

to extent necessary

b. Clean anti-fungus material away from area to be unsoldered.

c. Use a low wattage (25 to 40 watt) soldering iron (600 to 900 degrees). Do not use a soldering iron which exceeds 50 watts.

d. Use desoldering equipment, such as

a desoldering bulb, when or

unsoldering.

e. Use heat sinks on transistor or

diode leads when or

1. Use solder which conforms to Federal 00-S-571D.

g. Clean area of excess solder, solder splatter and resin splatter after repairs.

us material after

5-1

Manual No. 768-9075

CHADWICK-HELMUTH

5.4.2

5.4.3 the Strobex in accordance with table 5-1.

of

5.4.4 of clr-

c::nl,n<=>,r,nn equipment

(microcircuits,

transistors, that are easily

excessive heat. Exercise care when around these

Use approved personal protective

ment (goggles/face shield) when compressed air. Air pressure is restricted to less than 30 psi. Provide protection from flying particles. Do not direct airstream towards self or other

Strobex circuit card should be removed for

For repairs field level, forward

to next level for removal and

a. Remove dust and dirt by blowing with clean compressed air at 30 psi maximum.

a. Provide adequate for circuit

card so that it will not move and cause soldering iron to contact other components.

b. Clean Strobex with a clean, lint-free cloth dampened with a solution of mild detergent and water. Wipe Strobex dry with a clean, dry, lint-free cloth.

b. Use good standard service techniques when removing and attaching components.

Table 5-1. Inspection Table

Item

Inspect for

Remedy

Strobex

Inspect plastic light shield for cracks, scratches or discoloration

Inspect flash tube for damage or discoloration Inspect reflector for scratches and cleanliness

Inspect circuit card for broken

or missing hardware

Inspect solder points for corrosion or damage Inspect circuit card for cracks or breaks,

peeling circuit loose or missing

electrical ('nlmn,nn<=>ni~c::

rear panel controls and knobs for condition and proper

Replace as necessary

Replace as necessary Clean or replace as necessary

",ula,",·", as necessary

Resolder as necessary or replace as necessary

as

or necessary

Repair or as

necessary

5-2

Manual No. 768-9075

CHADWICK-HELMUTH

Table 5-2.

Trouble

Probable Cause

Remedy

No Strobex

Incorrect +28 vdc

Check positive negative connector

B connected to A connected to on Balancer power cable

+28 vdc circuit breaker in aircraft off

+28 vdc circuit breaker on

Defective Strobex trigger switch

Replace trigger switch

paragraphs 5.5 and 5.1

(see

Defective fuse F1

Replace fuse F1

No Strobex flash (pilot light

Strobex MODE switch in wrong position

Set Strobex MODE switch to proper position

Defective Strobex flash

Replace Strobex flash tube

paragraphs 5.8, 5.9)

Low vibration level (below approximately 0.1 ips)

Normal condition

Unsteady tail rotor image when balanc-

Strobex MODE switch in wrong position

Set Strobex MODE switch to position A

Low vibration level (below approximately 0.1 IPS)

Normal condition

Hetro-reflective targets not visible

Strobex out of focus

Focus Strobex (see

5.10)

Hetro-reflective targets worn or

Replace

Reflector or cover

or cover glass

Defective Strobex flash tube

flash tube (see

5.8,5.9)

5-3

Manual No. 768-9075

CHADWICK-HELMUTH

5.5. DISASSEMBLY OF STROBEX.

The following paragraphs provide procedures necessary to disassemble the Strobex. Further disassembly is not recommended. Disassemble Strobex as follows (see figure 5-1).

Dangerous voltages are present in the

Strobex which may cause or

death. Disconnect Strobex from

Balancer and discharge capacitors C501 and C502 prior to any repair. The flash tube is at several atmospheres pressure and may cause if broken. Wear safety shield or safety glasses when repairing Strobex.

Avoid twisting or bending flash

tube which may cause quartz

envelope to fracture. Avoid touching glass envelope of flash tube with fingers. Body oils from fingers may cause etching of glass when hot and may result in a fracture. Handle flash tube by metal ends only.

NOTE

Disassemble Strobex

to extent

necessary to accomplish repairs.

a. Remove rear cover (18) six screws (37), washers (38) (39). Slide cover out of case attached wires.

removing and washers to of

b. Remove circuit end of

out of connector J502 (26).

card Ai (27)

card and

5-4

NOTE

Tag and electrical leads

to unsoldering to aid in reassembly.

Unsolder as required to

c. Remove capacitor C501 (5) by removing screw (2) and clip (4). Remove capacitor C501 from case (52) as far as leads Unsolder leads as necessary.

Legend for figure 5-1 :
1. Screw 28. Inductor
2. Screw 29. Screw
3. Diode package 30. Extrusion
4. Clip 31. Adapter
5. Capacitor 32. Tube clamp
6. Semiconductor 33. Spring
device 34. Screw
7. Semiconductor 35. Reflector
device 36. Flash tube
8. Switch 37. Screw
9. Nut 38. Washer
10. Strip 39. Washer
11. Inductor 40. Plate
12. Resistor 41. Trigger
13. Capacitor switch
14. Screw 42. Plate
15. Nut 43. Screw
16. Terminal 44. Backshall
17. Knob 45. Cable
18. Rear cover 46.
19. Socket 47. Nut
20. Dial 48. Handle and
21.
device 49. Screw
22. Screw 50. Locknut
23. Screw 51. Lens
24. Resistor 52. Case
25. Spacer 53.
26. Connector 54.
27. Circuit card Manual No. 768-9075

CHADWI CK-HElMUTH

11

24

51

25

27

k~43

44 Figure 5-1. Strobex

704-1 A

5-5

Manual No. 768-9075

CHADWICK-HELMUTH

d. Remove C502 (54) re-

moving screw (2) and clip (4). Remove capacitor C502 from case (52) as far as leads Unsolder leads as necessary.

e. Remove diode (3)

three screws (1). Remove diode package from case (52) as far as leads Unsolder leads as necessary.

f. Remove lens (51)

(9 through 14, and 35) and flash tube removing four locknuts (50).

over reflector 29 through 33 V501 (36) by

g. Remove four screws and

locknuts (50) reflector assembly

(9 through 14, 29 through 33 and 35) to case (52). Remove reflector assembly and flash tube (36) through rear of case.

h. Unsolder leads from trigger switch

S502 ) where they connect to MODE

switch S501 (8) and connector J502 (26).

l. Remove handle and trigger (48) by

removing four screws (43) attaching

handle to case.

[, Remove three nuts and screws

(49), and separate two halves of handle and trigger (48).

k. Disconnect leads from

switch S502 ) and remove switch from

(42).

t, Remove cable assembly

46) from handle and trigger (48).

5.6. REPAIR OF STROBEX.

See paragraph 5.4 for

instructions. Paragraphs

provide instructions for

focusing flash tube (36).

repair

5.8 and 5.9

replacing and

5.7. ASSEMBLY OF STROBEX.

Figure 5-1.)

(See

5-6

NOTE

Refer to Strobex Schematic Diagram

6-1) Strobex

for connection

of electrical leads.

a. Assemble and install handle as follows:

(1) Install switch S502

) on

(2) Solder leads from cable

46) to switch S502 ).

(3) Install plate with switch

attached in one half of handle and trigger (48) with rear end of switch extending back of handle. Position cable

assembly so it will not interfere with assembly of handle.

(4) Ensure that trigger is installed in one half of handle. Assemble handle and trigger (48) and secure components together with three screws (49) and nuts (47).

(5) Route rernarrunq cable wires

hole in bottom of case (52).

(6) Install handle assembly on case (52) and secure with four screws (43).

Solder leads from cable assembly

to MODE switch S501 and connector

(26).

b. Install reflector assembly (9

14, 29 33 and of

case (52). Secure reflector to

case with four screws and locknuts (50).

c. If necessary, solder leads diode

(3). Install diode package in case (52) and secure with three screws (1).

CHADWICK-HELMUTH

Manual No. 768-9075

d. If necessary, solder leads to C502 (54). Install and secure with

(52)

e. If necessary, solder leads to capacitor C501 (5). Install capacitor in case

and secure with (4) and screw (2).

1. Install circuit card 2A1 (27) in

connector J502 (26) with component side positioned to face inside of case

g. Focus Strobex in accordance with paragraph 5.10.

h. Test Strobex in acccordance with 5.11.

i. Calibrate Strobex in accordance with 5.12.

j. Install rear cover (18) on case

and secure in place with six screws (37), washers (38) and washers (39).

5.8. REMOVAL OF FLASH TUBE.

WARNING

flash tube is at several

atmospheres pressure and may cause if broken. Wear safety shield

or safety glasses when

@ If Strobex has been operated prior to flash tube replacement, allow several minutes for flash tube to cool before removing tube from Strobex,

Avoid or flash

tube which may cause

n"c.ln .. ,,,,, to fracture.

a. Remove rear cover (18, 5-1)

removing six screws (37), washers

and washers (39). Slide cover out of case

to of attached wires.

b. Remove fleeter 33 and

(51 )

re-

NOTE

• Do not remove red colored wire

and from flash tube until

flash tube is clear of case (52).

• Note position of properly focused old flash tube for reference when replacement tube.

c. From rear of case (52), insert blade of screwdriver in open slot on right side of tube clamp (32) and twist gently to open From front of case (52), grasp flash tube V501 (36) with on metal end of flash tube and slide tube straight out of clamp.

d. Remove wire and clip (53) from end of flash tube (36) by inserting a small screwdriver blade between clip and metal end of tube. Do not attempt to twist tube free of clip.

5.9. INSTALLATION OF FLASH TUBE.

CAUTION

Avoid flash

glass tube with

envelope

of

oils etching of result in a tube

from fingers may cause when hot and may

fracture. Handle flash

metal ends

a. Connect wire and

5-1) to small end (end without wire)

of flash tube V501 (36).

metal end of flash tube into clip.

5-7

Manual No. 768-9075

CHADWICK-HELMUTH

NOTE

If tube clamp has become that it no longer grasps tube remove tube from clamp and

tension with

b. With a screwdriver, spread tube clamp

Hold metal end of flash tube (36) with (53) attached, and push large end of tube straight into tube clamp (32). new tube into tube same distance as old tube to facilitate focusing. Be sure trigger wire is passed between contact areas of tube clamp.

c. Clean reflector with a lint-free cloth dampened with a solution of mild detergent and water. Wipe flash tube and reflector with a clean, dry, lint-free cloth.

d. Focus flash tube in accordance with 5.10.

e. Install rear cover (18) on case (52) and secure in place with six screws (37), washers (38) and washers (39).

CAUTION

Do not locknuts (51) against lens (52). Thermal stress will cause lens to break if locknuts are

f. Install lens (51) and secure in place with four locknuts (50). Tighten locknuts snugly, then back off 1/4 turn.

5.10. STROBEX FOCUS ADJUSTMENT.

b. Set MODE switch to 0 and RPM dial to 500 or 600.

5-8

c. and hold to energize

Strobex, and project beam of light on a dark surface approximately 3 feet in front of flash tube. that a centered 2-inch spot of light is seen. Release

d. If a centered 2-inch of

is not seen, the

NOTE

If rear cover is removed, omit (1), following.

(1) Remove rear cover (18,

5-

1) removing six screws washers (38) and washers (39). Slide cover out of case to length of wires.

(2) Squeeze and hold trigger to energize Strobex project beam of on a dark surface approximately 3 feet in front of flash tube. Perform step (a) or

(a) If a dark center appears, use an insulated screwdriver, turn three nylon screws clockwise an equal amount until the correct light pattern is obtained (see figure 5-2).

If a spot appears

in a use an insulated

screwdriver, turn three nylon screws counterclockwise an equal amount until the correct

light pattern is obtained figure 5-2).

e. Accomplish final focus by beam on a wall feet away. Adjust one foot in diameter.

f. Release

Strobex.

to

g. Disconnect Strobex from power

Manual No. 768-9075

REAR COVER (OPEN)

REFLECTOR

TUBE CLAMP

Figure 5-2. Strobex Focus

704-12

5-9

Manual No. 768-9075

CHADWICK-HELMUTH

VIO

P5D2

WHT/REO

28 VDC POWER

1 II CATHOOE1J LEO 2lITANODE

-4-IIIBLK

6-WHT

7 J1!L501 LEAD 8 J1!BLK 20 AWG 9 J1!BLK 20 At 10 J1!BLK 20 AWG

-11 J1!BLK

-12 JlIWHT/RED

13 ! 11'IWHTIYEL20 AWG 14-'-WHT/GRN 20AWG

16JJJBLK (SHIELD)

17 JJ1G RY 20 AWG

1 s_li!o RN 20 AWG

\- 19JJ1YEl20 AWG

21JJ1! !IWHT/BLU 20 AWG

22 via

WHT

CIRCUIT CARO (FIGURE 7-3)

704-13B

5-3. Strobex

5-10

CHADWICK-HELMUTH

Manual No. 768-9075

h. Install rear cover and lens as

in accordance with paragraph 5.9, e and f.

NOTE

If preliminary test will be performed at this time, do not install rear cover.

5.11. TESTING OF STROBEX.

The following tests will determine the operational capability of the STROBEX. If correct indications cannot be obtained

test procedures, refer to Troubleshooting Guide (table 5-2) or corrective procedures specified in test paragraphs. If correct indications are obtained continue test procedures.

Dangerous voltages are present in the Strobex which may cause injury or death. Exercise caution when working inside the Strobex. The flash tube

emits dangerous ultraviolet

which may cause eye Do not

look at

NOTE

Refer to Strobex Schematic (see 6-1) and Strobex Test Point Locations diagram (see figure and Blade Tracker circuit Card location diagram

5.11.1

a. Remove rear cover (18, 5-1) removing six screws washers (38) and washers (39). Pull cover away from case (52) to length of attached wires.

NOTE

Perform resistance measurements

with no power Leave circuit card A 1 plugged in when making resistance and voltage measurements. Make resistance and voltage measurements with Simpson Model 260 YOM, or equivalent.

b. Perform resistance measurements in accordance with table 5-3. If correct indications cannot be obtained, repair or replace circuit card A1 (27).

c. Connect pin B and A (+) of

Strobex connector J501 to correct polarity of 28 vdc power supply.

d. Set MODE switch to A and RPM dial to 500. Do not apply signal

e. Squeeze and hold that a high-pitched hum is that oscillator is no sound is heard, isolate follows:

NOTE

After each corrective action, squeeze

and hold and listen for hum.

(1) Check If fuse is and transistors 01 and 02 (57).

fuse F1 (58, replace fuse

5-11

Manual No. 768-9075

TPS

1---,

I -, I

I (J Q2 I

I ~ I

L .J

TP10

TP5

TPS

TP9 TP7

C4

...----------.~~

C12 - IJ~

R7

Cl

5-12

REFERENCE DESIGNATORS WITH Al

TP2

TPl

TP3

TP4

704-14A

5-4. Strobex Test Point Locations

CHADWICK-HELMUTH

Manual No. 768-9075

Table 5-3. Strobex Resistance and Voltage Measurements

From

J501 A

J501 B

TP1 TP3 TP4 TP6 TP7

Resistance Measurements

J501 A

TP2 (gnd) TP2

TP2

TP2

TP2

Resistance

Greater than i M

trigger open, 5 to 6K with trigger squeezed and held)

Greater than 1 M (with trigger open or squeezed and

"I to 2K 1 to 2K "I to 2K

50 to 100K 10 to 15K

From (+)

To (-)

Voltage Measurements

Voltage

TP6 TP7 TPi0

TP2 (gnd) TP2

TP2 (gnd)

Rear end TP2 of flash

tube

290 ±20 vdc 12 .2 vdc 290 ±20 vdc

290 ±20 vdc 550 ±50 vdc peak when flashing

(2) If fuse F1 is not blown, squeeze

and hold trigger and measure

from TP1 to TP2. that voltage is

26 vdc. If replace

(3) If voltage is desolder

anode of diode 04 and cathode of diode

05 (3, figure 5-5) of transformer

T101). and If hum is

heard, one of bridge diodes 04 07 (3) is shorted, or short exists across

Band TP6 to BNO.

(4) If hum is not heard, remove transistors 01 and 02 (57, 5-5) and perform resistance checks in accordance with table 5-4. Replace 01 and 02 if defective.

Table 5-4. Transistor 01 and 02 Resistance Measurements

From (+) To (-) Resistance
Base Emitter 1.5 to 2.5k
Base Collector 1.5 to 2.5 k
Emitter Base More than 1 M
Collector Base More than 1 M
Collector Emitter More than 1M (5) Check for defective resistors R3

(48, and R4 (54), diodes 02

and 03 (3), and capacitor C2 (59).

Replace defective components as necessary.

5-13

Manual No. 768-9075

CHADWICK-HELMUTH

NOTE

Failure of transformer T101 (47) is rare. Make sure all other components have been checked before replacing transformer.

T101 (47) former if necessary.

of transformer windings. Replace trans-

(7) Once the high-pitched hum is

heard, connect oscilloscope to measure at TP3 or TP5. Squeeze and hold and verify that oscilloscope display is as shown in figure 5-6.

(8) Squeeze and hold trigger, and perform voltage measurements specified in table 5-3. If correct indications cannot be obtained, troubleshoot and repair Strobex.

Performance Test. Perform Strobex checkout with Calibrator in accordance with paragraph 3.3. If correct indications cannot be obtained, perform steps in paragraphs 5.11.3 through 5.11.7. If correct indications are obtained, continue test procedures in accordance with paragraph 3.3.

5-14

for

5-5:

1. Capacitor C4

2. Resistor R6

3. Semiconductor

device 02-9

4. Capacitor C12

5. Resistor R7

6. Capacitor C5

7. Semiconductor device 013-21

8. Transistor 08

9. Semiconductor

device 010

10. Resistor R20

11. Resistor Ri8

12. Capacitor Ci3

13. Resistor

32,33

14. Resistor R17

15. Resistor Ri6

16. Resistor R15

17. Transistor

7

18. Capacitor C8

19. Resistor R12

20. Resistor

21. Transistor 05

22. Transistor 03

23. Capacitor C6

24. Capacitor C7

25.

device 012

26. Resistor R13, 14

27. Integrated circuit U1

28.

U1

29. Printed circuit

board

30. Resistor R30

31. Resistor R31

32. Capacitor C14

33. Resistor Ri9

34. Capacitor C1 0,

3

35. Resistor R24

36. Resistor R26

37. Resistor R21-23

38. Resistor R27

39. Resistor R25

40. Capacitor C9

41. Capacitor C11

42. Resistor R11

43. Resistor R5

44. Resistor R2 45. Resistor R1

46.

device 01

47. Transformer T101

48. Resistor R3

49. Circuit breaker

K1

50. Clip

51. Screw

52. Nut

53. Capacitor C1

54. Resistsor R4

55. Screw

56. Screw

57. Transistor 01, 2

58. Fuse F1

59. Capacitor C2

Manual No. 768-9075

CHADWICK-HELMUTH

2

6

25

8

27

28 29

30

26

33

39

44

47

13

48

54 53 51 52

55 56

58

57

\

49

704-15A

3

59

5-5. Circuit Card

A 1, Blade Tracker

5-15

CHADWICK-HELMUTH

Manual No. 768-9075

250

500

0-------'

TI 704-16

r;t .....,
28 VOC A PROBE ,...
SUPPLY J B STROBEX T DUAL TRACE
OSCi LLOSCOPE
E TP10 TP2 GNO.
+1 0
FUNCTION
GENERATOR .s FREQUENCY/PERIOD 101 ~
COUNTER PROBE

- - 704-17A

5-7. Strobex Test

5.11.3

a. Connect Strobex to test

(see 5-7).

d. Squeeze and hold trigger, observe

flashing of flash tube. Verify that flash rate is 40 Hz on frequency/period counter.

e. Reduce function generator

flash tube flashes erratically. Verify from function

is 600-mV peak-to-peak or

oscilloscope. Release

until that

HIGH VOLTAGE.

b. Set MODE switch to A and RPM dial to 500.

NOTE

c. Set function generator for 40

800-mV peak-to-peak square wave Use dual trace oscilloscope to measure signal.

Low input sensitivity can be traced

to determine the component.

5-16

CHADWICK-HELMUTH

Manual No. 768-9075

5.11.4

a. Connect Strobex to 28 vdc supply

and frequency/period counter figure

5-7).

b. Refer to table 5-5 and check oscillator frequency at frequencies indicated (squeeze and hold trigger to check frequencies).

c. Correct with paragraph 5.12.

in accordance

5.11.5 Locking Oscillator Test.

a. equipment

(see Connect oscilloscope to

trigger from positive edge of function generator output.

b. Set function generator Hz at 1 v peak-to-peak.

to 10

c. MODE switch to B and RPM

dial to 395.

d. Connect oscilloscope to measure

at TP9 (see figure of Strobex,

e. Squeeze and hold oscil-

loscope display in (see figure 5-8). The ramp which fires after 60 ms at 8 v is the oscillator. The ramp which fires after 100 ms (40 rns after the oscillator) at 6 v is the square wave signal (10Hz 100 rns). (The period between 6 v pulses and 8 v pulses (100 ms) is the input period). Release trigger.

5.11.6

a. Connect Strobex to 28 vdc supply and oscilloscope (see figure Connect oscilloscope to trigger from positive edge of

function generator (see 5-7).

Table 5-5. Strobex Oscillator Frequency Check
Frequency Period
RPM MODE RPM
dial switch* (actual) Min. Max. Min. Max.
100 B 250 4.08 Hz 4.25 Hz 235.0 ms 245.0 ms
100 C 100 1.63 Hz 1.70 Hz 588.0 ms 614.0 ms
100 D 1000 16.33 Hz 17.00 Hz 58.8 ms 61.2 rns
500 B 1250 20.40 Hz 21.30 Hz 46.9 ms 49.0 ms
500 C 500 8.17 Hz 8.50 Hz 117.6 ms 122.4 ms
500 D 5000 81.70 Hz 85.00 Hz 11.76 ms 12.3 ms
1000 B 2500 40.83 Hz 42.50 Hz 23.5 ms 24.5 ms
1000 (max) C 1000 16.33 Hz 17.00 Hz 58.8 ms 61.2 rns
1000 D 10000 163.30 Hz 170.00 Hz 5.88 ms 6.12 ms 5-17

Manual No. 768-9075

CHADWICK-HELMUTH

b. Set MODE switch to D and RPM dial to 500.

c. Set oscilloscope to internal trigger, negative slope. Connect oscilloscope to measure signal at TP10 (see 5-7) of Strobex. Use Xi 0 attenuator probe. TP10 is 300 V.

d. Squeeze and hold trigger.

(see

Release trigger.

e. If oscilloscope display is not as shown, isolate malfunction as follows:

(1) Connect oscilloscope to check

to SCR 06 (see 5-5).

(2) that narrow, positive spikes

approximately 1 v in amplitude are

at to SCR 06.

(3) If SCR 06.

signal is present, replace

(4) Check Strobex for broken wires or cold solder joints. Repair as necessary.

(5) Check for defective flash tube (36, figure 5-1). If necessary, replace flash tube in accordance with paragraphs 5.8 and 5.9.

that diode package

(3, is in serviceable condition.

If necessary, replace diode package assembly.

5.11.7

a. Connect Strobex to 28 vdc 5-7).

b. Set MODE switch to D RPM dial to 500.

and

c. Connect oscilloscope to measure

at rear terminal of capacitor C501 (5, figure

d. Squeeze and hold oscil-

loscope display (see figure 5-10). Release

e. Set MODE switch to C, and squeeze and hold trigger. that oscilloscope display is within 1 volt of ground (0 v). Release trigger.

1. Connect oscilloscope to measure signal at the junction of diode D503 (6, figure 5-1) and inductor L502 (11).

g. Set MODE switch to and squeeze and hold

oscilloscope (see

Release

position D (LO), trigger.

figure 5-11).

TI

N

704-18

5-18

CHADWICK-HELMUTH

Manual No. 768-9075

TIME IN MILLISECONDS

5-9.

h. Set MODE switch to (HI), and squeeze and hold oscilloscope display (see Release trigger.

position C trigger.

figure 5-12).

i. Install rear cover (18, figure 5-1) on case (52) and secure in place with six screws (37), washers (38) and washers (39).

5.12.

OF STROBEX.

If Strobex fails to meet

Oscillator Frequency Test

5.11.4), calibrate Strobex as follows.

NOTE

Refer to Strobex Schematic (see figure 6-1), Strobex Test Point Locations diagram (see and Blade Tracker Circuit Card nnn""nf location

5-5).

Circuit Waveshape

120

704-19

5.12.1 Preliminary Procedure.

a. Connect Strobex to 28 vdc supply (see figure 5-7).

b. Set MODE switch to A and RPM dial to 500.

c. Squeeze and hold trigger, and perform measurements specified in table 5-3. If correct indications cannot be obtained, troubleshoot and repair Strobex. If correct indications are obtained continue test procedures.

5.12.2

of oscillator is

a. Extreme the rather than obtained

inaccuracy result of

rnlscalibratlon. If indications Oscillator Frequency Test

5.11 are grossly inaccurate,

check for defective components as follows.

5-19

Manual No. 768-9075

CHADWICK-HELMUTH

~

FLASH E FI

O~ -L ~ __

(1) Check circuit card A 1 (27, figure 5-1) for faulty components or conductive residue in the area of the oscillator.

(2) Repeat Oscillator Frequency Test (paragraph 5.11.4). If gross inaccuracies persist, replace circuit card At (27,

5-1).

(3) When circuit card At is replaced, perform Testing of Strobex, paragraph 5.11.

b. Check Strobex calibration Calibrator in accordance with 3.3. If test confirms Strobex oscillator is out of calibration, proceed with steps c f.

NOTE

The following steps are correcting minor deviations of the 2% limits 5-4.

for in excess in table

c. Connect Strobex to 28 vdc

and counter

5-20

704-20

C501, MODE Switch Position D

d. Perform Oscillator Frequency Test in accordance with paragraph 5.11.4 and table 5-4. Note and record indications.

e. Set RPM dial and MODE switch to positions at which the worst deviation was observed.

f. If RPM dial is greater than 200 adjust Ri9. If RPM dial is less than 200 adjust R31 , figure 5-5) to bring indication within the 2% limit.

g. Repeat Oscillator Test

(paragraph 5.11 and verify that all indications are within the 2% limit. if correct indications cannot be replace

circuit card At figure 5-1).

h. When circuit card A 1 is replaced, perform Testing of Strobex, paragraph 5.11.

i. If correct indications are

install rear cover (18, 5-1) on case

(52) and secure in with six screws

washers (38) and washers (39).

CHADWICK-HELMUTH

Manual No. 768-9075

F

TUBE FI R

flASH TUBE FI

1/

_,_-----_

704-21

Figure 5-11. Low

MODE Switch Position D

F

F

1/

___ ----.

FIRES

TUBE FI RES

\1

o~----~--~------------------~--------------

704-22

5-12.

MODE Switch Position C

5-21

Manual No. 768-9075

CHADWICK-HELMUTH

6.1. and of the
This section contains to be used
Table 6-1. Index of Diagrams
No. Title Page No.
6-1 Strobex Schematic Diagram (PN 7869) 6-3
6-2 Alternate Strobex Schematic
(PN 3984) 6-7
6-3 Strobex Wiring 6-9
6-4 Strobex Cable 6-10
6-5 Adapter Cable 6-10 6-1

Manual No. 768-9075

VIO

P5U2

WHT/RED

BRN

LED

WHT

CIRCUIT CARD (FIGURE 7-3)

J501 CONNECTOR

704-138

6-3. Strobex

6-9

Manual No. 768-9075

CHADWICK-HELMUTH

CONNECTOR CABLE TO CONNECTOR

E

A-WHT

B BlK C-SHIELD}

0- RED SHiElDED PAIR

E-BlK

BACKSHElL

SEE FIGURE 6-3

FOR CONNECTION OF CABLE TO STROBEX

9 FEET LONG

CONNECTOR MS3106A-14S-5P

704-23A

Figure 6-4. Strobex Cable

J-3

MS 3057-SA MS3106A-16A-l1P

J-2

4293

MS 31 06A-lOSl-4S

MS 3057-6A

MS 3101A-14S-5S

704-25

Figure 6-5. Adapter Cable

6-10

CHADWICK-HELMUTH

Manual No. 768-9075

1.1. INTRODUCTION.

This section contains the Illustrated Parts Breakdown for the Model 135M-ii.

1.2. WHICH PARTS ARE LISTED.

In general, the assemblies and parts installed at the time the end item was manufactured are listed and identified in the IPB. When an assembly or part (including vendor items), which is different from the original, was installed during the manufacture of later items, series or blocks, all assemblies and parts are listed (and "Usable On" coded).

However, when the original does not

have continued application, only the

preferred part or assembly is listed. Also, when an assembly or part was installed during a modification, and the original does not have continued application, only the preferred item is listed.

1.3. SYMBOLS AND ABBREVIATIONS.

The following are definitions of all and abbreviations used in the IPB.

Symbol/Abbreviation

AP AR REF NHA

Reference item Next

1.4. FEDERAL MANUFACTURERS IFSCM

All listed in the column of the parts lists are listed below in numeric sequence followed the name and address of the manufacturer or Government Agency.

02111

02735

04713

06776

2954

3989

Spectrol Electronics 17070 E. Gale Ave.

City of Industry, CA 91745

RCA Solid State Box 3200 Somerville, NJ

Motorola, Inc. Semiconductor Products Division

P.O. Box 20923

5005 E. McDowell Rd. Phoenix, AZ 85036

Robinson-Nugent 800 E. 8th St.

New Albany, IN 47150

Siemens Components P.O. Box 1390 Scottsdale, AZ 85252

Fairchild Camera and Instrument Electronic Division NJ

1-1

Manual No. 768-9075

21649

27556

44655

49956

50680

56289

62703

63143

75915

7-2

CHADWICK-HELMUTH

Otto Controls 2 E. Main St.

76854

IL 60110

1MB Electronic Inc.

15401 E. Santa Fe Springs, CA 90670

78189

Ohmite Co.

3601 W. Howard St. Skokie, IL 60067

81349

Raytheon Co. 141 Spring St.

MA 02173

83330

Conformance Associates 2673 Grand Ave. Bellmore, NY 11710-3552

89366

Sprague Electric Co.

North MA 01247

91662

Varo Semiconductor, Inc. 1000 N. Shiloh Rd. Garland, TX 75040

96906

Portage Electric Products, Inc.

7700 Freedom N.W.

N. Canton, OH 44720-6900

99866

Little Fuse, Inc. 800 E. Northwest

Des IL 60016

RONKEN T~n~T<'mr\T~.~ waFER T"T1","Tr''"~'~

SPRING

Oak

Inc.

Switch Division S. Main St.

Crystal IL 60014

Illinois Tool

Inc.

Shakeproof Division St. Charles Rd.

IL 60120

Military

Herman Smith, Inc. 912 Snedicker Ave. Brooklyn, NY 11207

Westech Gear Corp.

2600 E. Imperial Hwy. Lynwood, CA 90262-4018

Elco

Connector Division Huntingdon Industrial Park Huntingdon, PA 16552

Military Standard

Chadwick Helmuth Company, Inc. 4601 N. Arden Dr.

EI Monte, CA 91731

Densan Japan

Manual No 768

. -9075

2

5

8

17

24

51

25

\

21

A~43

48

44

704-11 A

Figure 7-1 St b

. ro ex

7-3

Manual No. 768-9075
CHADWICK-HELMUTH
& Units Usable
Index Description Per On
No. Part Number FSCM 1 234567 Assy Code
7-1- 4027 99866 STROBEX MODEL 135M-Ii REF
-1 MS51957-31 B 96906 SCREW ((AP) for item 52) 3
-2 MS51957-27B 96906 SCREW HAP) for item 52) 2
-3 3993 99866 DIODE PACKAGE ASSY 1
-4 3975 99866 CUP, Capacitor 2
-5 P71A1985K 66097 CAPACITOR, 9.8 370 1
VAC
-6 V358 62703 SEMICONDUCTOR Diode 2
-7 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-8 399261-AM 76854 SWITCH 1
-9 MS21 040-06 96906 NUT ((AP) for item 31) 1
-10 830 83330 STRIP, Terminal 1
-11 2670-1 99866 INDUCTOR, 1 mH 1
-12 RCR20G 1 05JS 81349 RESISTOR 1
-13 C023A 1 02J 103M 56289 CAPACITOR, Fixed, 0.01 1
1 kV
-14 MS51957-26 96906 SCREW ((AP) for item 31) 1
-15 511-061800-00 78189 Kep, external lockwasher, 2
6-32 ((AP) for item 16)
-16 1485-6 83330 LUG, Terminal 1
-17 70-2WD2G 49956 KNOB 1
-18 3971 99866 COVER, Rear 1
-19 FLS-010 13989 SOCKET, LED 1
-20 15-1-31 02111 DIAL, Digital, 10 turn 1
-21 NONE NONE SEMICONDUCTOR DEVICE, Diode, 1
light emitting
-22 MS51957-28B 96906 SCREW ((AP) for item 18) 2
-23 MS51957-17B 96906 SCREW ((AP) for item 18) 2
-24 534-50K 99866 RESISTOR, Variable, 50 K 1
-25 4175 99866 SPACER 2
-26 00-6022-022- 91662 CONNECTOR, Receptacle, 1
940-002 electrical
-27 7869 99866 CIRCUIT CARD ASSY, Blade 1
tracker (see fig. 7-2 for
breakdown)
3984 99866 ALTERNATE 1
Blade tracker
for breakdown)
-28 3934 99866 INDUCTOR, 250 mH 1
-29 NONE NONE 8-32 x 3
1
31)
-30 4253 99866 EXTRUSION, Lamp 3
-31 2604 99866 ADAPTER 1 7-4

Manual No. 768-9075
CHADWICK-HELMUTH
Fig. & Units Usable
Index Per On
No. Part Number 1 234567 Code
7-1-32 2510 99866 CLAMP, Tube 1
-33 2047 99866 SPRING 3
-34 MS51957-30B 96906 SCREW ((AP) for item 51) 4
-35 3988 99866 REFLECTOR 1
-36 5819 99866 TUBE, Model35S 1
-37 MS51957-13B 96906 SCREW ((AP) for item 18) 6
-38 MS15796-804B 96906 WASHER ((AP) for item 18) 6
-39 MS35333-70 96906 WASHER ((AP) for item 18) 6
-40 4713 99866 PLATE, Stop 1
-41 P1-90028 REV. C 26649 SWITCH 1
-42 5992 99866 PLATE 1
-43 MS51957-28B 96906 SCREW for item 48) 4
-44 MS3057-6A 96906 BACKSHELL 1
-45 2916 99866 CABLE 1
-46 MS31 06A 14S5P 96906 CONNECTOR 1
-47 MS21 040-06 96906 NUT 3
-48 4597 99866 HANDLE AND TRIGGER 1
-49 MS51957-34B 96906 SCREW ((AP) for item 48) 3
-50 1300 83330 NUT, Lock ((AP) for item 51) 8
-51 1436-1 99866 LENS 1
-52 3972 99866 CASE 1
-53 121002 75915 CUP, Fuse 1
-54 P71A15205K 66097 CAPACITOR, Fixed, 2 uF, 440 1
VAC 7-5

768-9075

CHADWICK-HELMUTH

6 8

26

33

39

I _, I ( I I

L

44

55 56

59

3

49

704-15A

7-2. Circuit Card

A 1, Blade Tracker

7-6

Manual No. 768-9075
CHADWICK-HELMUTH
& Units Usable
Index Description Per On
No. Part Number FSCM 1234567 Assy Code
7-2- 7869* 99866 CIRCUIT CARD ASSY, Blade REF
tracker (see 7-1 for
-1 lVA1613 56289 CAPACITOR, Fixed, 60 1
350V
-2 995-5B4642 44655 RESISTOR, 5K,5W, 1
0%
-3 1N4005 81349 SEMICONDUCTOR Diode 8
-4 B32231/.22/20/ 12954 CAPACITOR, Fixed, 0.22 1
400 400V
-5 RCR42G683KS 81349 RESISTOR 1
-6 CS13BE106K 81349 CAPACITOR 1
-7 1N914 81349 SEMICONDUCTOR DEVICE, Diode 9
-8 S2800D 02735 TRANSISTOR, SCR, 400 8A 1
-9 1N5242 81349 SEMICONDUCTOR Diode, 1
Zener
-10 RCR07G222KS 81349 RESISTOR 1
-11 RN55D1902F 81349 RESISTOR 1
-12 HY-520 56289 CAPACITOR, 0.01 uF, 1
25V
-13 RCR07G472KS 44655 RESISTOR, 4.7 K, 1/4 W 3
-14 RN55D1002F 81349 RESISTOR 1
-15 RCR07G105KS 81349 RESISTOR 1
-16 RCR07G101 KS 81349 RESISTOR 1
-17 2N3904 81349 TRANSISTOR 2
-18 BA2A223F 27556 CAPACITOR, 0.022 uF, 1
50 V, ±.1%
-19 RN55D1003F 81349 RESISTOR 1
-20 RCR07G153KS 44655 15 K, 1/4 W 1
-21 2N6028 81349 TRANSISTOR, P.U.T. 1
-22 2N3906 81349 TRANSISTOR 1
-23 BA2A204F 27556 CAPACITOR, Fixed, 0.2 50 1
%
-24 BA2A663F 27556 CAPACITOR, 0.066 uF, 1
50 V, %
-25 1N456A 81349 SEMICONDUCTOR DEVICE, Diode 1
-26 RCR07G473KS 81349 RESISTOR 2
-27 04713
BIFET
-28 06776 8
*501-7863 marked on circuit card 7-7

Manual No. 768-9075
CHADWICK-HELMUTH
& Units Usable
Index Description Per On
No. Part Number FSCM 1234567 Assy Code
7-2-29 3983 99866 BOARD, Printed circuit 1
-30 RC07GF153J 81349 RESISTOR 1
-31 72XWR50K 73138 50 K, 10 1
turn
-32 5GA-D10 56289 0.001 uF 1
-33 72XWR10K 73138 RESISTOR, Variable, 10K 1
-34 5HK-S10 56289 0.01 uF, 2
1 kV
-35 RCR07G562KS 81349 RESISTOR 1
-36 RCR07G154KS 81349 RESISTOR 1
-37 RCR07G103KS 81349 RESISTOR 3
-38 RCR07G153KS 81349 RESISTOR 1
-39 RCR07G683KS 81349 RESISTOR 1
-40 HY-520 56289 CAPACITOR, 0.01 uF, 25 V 1
-41 BA2A223J 27556 CAPACITOR, Fixed, 0.022 1
50V,±5%
-42 RN55D1503F 81349 RESISTOR 1
-43 RCR20G 1 05KS 81349 RESISTOR 1
-44 RCR20G102KS 81349 RESISTOR 1
-45 RCR20G272KS 81349 RESISTOR 1
-46 V356 62703 SEMICONDUCTOR DEVICE, Diode 1
-47 3943 99866 TRANSFORMER 1
-48 RCR07G332KS 81349 RESISTOR 1
-49 K-7 63143 CIRCUIT BREAKER, Thermal 1
-50 4421 99866 CUP, Thermal breaker 1
-51 MS51957-13 96906 SCREW ((AP) for item 50) 1
-52 511-041800-00 78189 NUT, Kep, external lockwasher, 1
4-40 ((AP) for item 50)
-53 TVA1311 56289 CAPACITOR, Fixed, 150 uF, 50 V 1
-54 3875 44655 RESISTOR, 3.9 2W 1
-55 MS51957-15 96906 SCREW ((AP) for item 2
-56 511-04180-00 78189 NUT, Kep, external lockwasher, 2
4-40 HAP) for item 57)
-57 2N6292 81349 TRANSISTOR 2
-58 273-005 75915 FUSE 1
-59 192P10492 56289 0.1 200 1 7-8

Manual No. 768-9075

4

15 11 *

14 Hi

19 20

25
26
27
C12 29 28
31 30
3332
3534

36
37 "
38
39

40
41 42

L_ r----l

I Ql" I

I I

L .J

43

Cl

58 51 56

55

54 53

52

51504948 41 4645

44

NOTE: *011 AND 03 MUST BE MATCHED IN ACCORDANCE WITH CHADWICK-HElMUTH TEST PROCEDURE 4603.

704-27

7-3. Alternate Circuit Card

Blade Tracker

3984)

7-9

Manual No. 768-9075

CHADWICK=HELMUTH

& Index No.

Part Number

Description 234567

Units Per

ALTERNATE CIRCUIT CARD 7-1

7-3-

-1

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

-14

-15

-16

-17

-18

-19

-20

-21

-22

-23

-24

-25

-26

-27

-28

-29

-30

-31

-32

-33

-34

-35

-36

-37

3984*

4642 TVA-16i3 832231

2N4443 RC07GF222J 63V103

1N914 RN55D1002F 1N914 RC07GF105J HW3E223F 192P103.92 RC07GF101J RNK1912F 2N6028

**

HW3D204F CR860DF1003F 1N456A

1N914 RC07GF473J RC07GF473J 1N914 HW3E663F 1N914

GA-S10

2N3904 RC07GF332J RC07GF562J RC07GF154J RC07GF683J 1N914

1N914

03J 53J

99866

44655 56289 81349 81349 81349 81349 02111

81349 81349 81349 81349 89366 56289 81349 01121 81349

89366 81349 81349 81349 81349 81349 81349 89366 81349 56289 81349 81349 81349 81349 81349 81349 81349 81349 81349

5K,5W, 0%

CAPACITOR

CAPACITOR

RESISTOR, 68 K, 2 ±10%

TRANSISTOR, SCR, 400 8A RESISTOR, 2.2 K, 1/4 W, ±5% RESISTOR, Variable, 10K, 0.15

space

SEMICONDUCTOR DEVICE, Diode 10 K, 1/4 W, % SEMICONDUCTOR DEVICE, Diode

RESISTOR, 1 1/4 W, ±5%

CAPACITOR

CAPACITOR

RESISTOR, 100 ohm, 1/4 ±5%

RESISTOR, 19.1 K, 1/4 W, %

TRANSISTOR, P.U.T. TRANSISTOR (03) CAPACITOR

RESISTOR, 100 K, 1/4 W, %

SEMICONDUCTOR DEVICE, Diode SEMICONDUCTOR DEVICE, Diode RESISTOR, 47 K, 1/4 W, ±5% RESISTOR, 47 K, 1/4 W, ±5%

SEMICONDUCTOR Diode

CAPACITOR

SEMICONDUCTOR Diode

CAPACITOR

TRANSISTOR, NPN

RESISTOR, 3.3 K, 1/4 ±5%

RESISTOR, 5.6 K, ±5%

RESISTOR, 150 K, 1/4 W, ±5% RESISTOR, 68 K, 1/4 W,

SEMICONDUCTOR Diode

SEMICONDUCTOR Diode

RESISTOR, 10K, 1/4 RESISTOR, 15 1/4

1 1 1 1 1 1 1

1 1 "I 1 "I 1 1 1 1 1 1 "I 1 1 1 1 "I 1 1 1 1 1 1 1

1

1 1 1

Usable On Code

**

* AW3983 marked on circuit card

** 011 and 03 must be matched in accordance with Chadwick-Helmuth Test Procedure 4603.

7-10

Manual No. 768-9075
CHADWICK-HELMUTH
& Units Usable
Index Description Per On
No. Part Number FSCM 1 234567 Assy Code
7-3-38 RN55C1503F 81349 1 ±1% 1
-39 BA2A223J 81349 CAPACITOR
-40 RC20GF105K 81349 RESISTOR,1 1/2W, 0% 1
-41 RC20GF102K 01121 RESISTOR,1 K,1/2 0% 1
-42 RC20GF272K 81349 RESISTOR, 2.7 K, 1/2 W, ±5% 1
-43 1N5406 81349 SEMICONDUCTOR Diode 1
-44 RC07GF103J 81349 RESISTOR, 10 K, 1/4 1
-45 1N914 81349 SEMiCONDUCTOR Diode
-46 1N914 81349 SEMICONDUCTOR DEVICE, Diode 1
-47 205-3943 99866 TRANSFORMER 28 V/31 0 V 1
-48 150D106X9020B2 56289 CAPACITOR 1
-49 1N5242B 81349 SEMICONDUCTOR Diode 1
-50 RC07GF103J 81349 RESISTOR, 10 K, 1/4 1
-51 192P153.92 56289 CAPACITOR 1
-52 085A 63143 SWITCH, Thermal 1
-53 3875 44655 RESISTOR 1
-54 TLB1H470M 50680 CAPACITOR 1
-55 2N6292 02735 TRANSISTOR, NPN
-56 1N4005 81349 SEMICONDUCTOR Diode 1
-57 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-58 192P10492 56289 CAPACITOR 1
-59 2N6292 02735 TRANSISTOR, NPN 1
-60 GA-S10 56289 CAPACITOR 1
-61 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-62 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-63 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-64 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-65 1N4005 81349 SEMICONDUCTOR DEVICE, Diode 1
-66 1N4005 81349 SEMICONDUCTOR Diode 1-11

Manual No. 768-9075

CHADWICK-HELMUTH

Adjustments .

"'h'~ti""<>1 Index .

Alternate Performance Check of the Strobex Assembly of Strobex

Calibration of Strobex

Calibration of Strobex Oscillator

Circuit Card Repair

Cleaning .

Configuration Controls and Indicators

Description ....

Description and Information

Diagrams .

Disassembly of Strobex

Federal Supply Codes for Manufacturers (FSCM) Focus Check . . . . .

General Requirements ....

High-Low Intensity Function Test Illustrated Parts Breakdown

Inspection .

Inspection and Preventive Maintenance Installation of Flash Tube

Leading Particulars

Locking Oscillator Test

Maintenance Instructions

Operating Instructions

Operational Check of Strobex Mode

Operational Check of Strobex Locking Oscillator Mode Operational Check of Track Mode

Operational Checkout

Oscillator Frequency Test

Performance Test

Preliminary Procedure

Tests

Preparation For Use Preparation For Removal of Flash Tube Repair of Strobex

Repair Instructions

Sensitivity Test

Special Tools

the Balancer

3-5 1-1 3-5 5-6

9

5-19 5-2 5-2 1-1 4-4 1-1 1-1 6-1 5-4 7-1 3-1 5-1

5-18 7-1 5-2 5-1 5-7 1-1

5-17 5-1 4-1 3-4 3-3 3-2 3-1

5-17 5-14 5-19 5-11

3-1 3-8 5-7 5-6 5-1

5-16 2-1

1-1

Manual No. 768-9075

Subject

Strobex .••.... Strobex Focus Adjustment Strobex Operating Modes Symbols and Abbreviations Test Equipment •.

Test Setup •...• Testing of Strobex

Theory of Operation Trigger Circuit Test ~, Troubleshooting

Which Parts Are Listed

1-2

CHADWICK-HELMUTH

ALPHABETICAL INDEX (Continued)

4-1 5-8 4-2 7-1

2-1, 3-1 3-1 5-11 4-1 5-17 5-1 7-1

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