SIX SIGMA

PROCESS ACTIVITY TOOLS

1. Establish Team charter 1. Project ID Tools 4. PIP Management
Process
DEFINE 2. Identify sponsors and Team 2. Project Definition Form
Resources 5. SSPI Toolkit
3. Administer Team Pre-work 3. NPV/IRR/DCF Analysis
1. SSPI Toolkit 8. FMEA

2. Process MAP 9. Check Sheets

4. Confirm Team Goal 3. Value Analysis 10. Run Chart

MEASURE 5. Define Current State 4. Brain Storming 11. Control CH

6. Collect & Display Data 5. Voting Techniques 12. Gauge R&R

6. Pareto Chart 13. Affinity/ID

7. C/E Fish Bone

1. Cp & Cpk 7. Regression

2. Supply Chain 8. Anova

7. Determine Process Capability a. Acceleration Time
& Speed b. Trap Time 9. C&E Matrix
ANALYZE
8. Determine Source of Variation 3. Malti – Var 10. FMEA
and Time Bottlenecks
4. Box – Plots 11. Proble Def. Form

5. Marginal Plots 12. Opportunity Maps

6. Interaction Plots
1. Brain Storming 9. Hypothesis Test

9. Generate Ideas 2. Pull Systems 10. Process Mapping

10. Conduct Experiments 3. Set up Reduction 11. B’s & C’s Force Field

11. Create straw Models 4. TPM 12. Tree Diagram

IMPROVE
12. Conduct B’s & C’s 5. Process Flow 13. PERT/CPM

13. Develop Action plans 6. Benchmarking 14. PDPC/FMEA

14. Implement 7. Affinity/ID 15. Gantt. Charts

8. DOE
15. Develop Control Plans 1. Check sheets 5. Control Charts

CONTROL 16. Monitor Performance 2. Run Charts 6. Pareto Charts

17. Mistake Proof Process 3. Histograms 7. Interactive Revies

4. Scatter Diagrams 8. Poka – Yoke