NO E-STOP+ANY TWO 100KG

PUMP RUNNING+ANY ONE 50 IF REQUIRED PR. IS ACHIVED INTENSIFIER STOPS

KG PUMP RUNNING + HOPPER AND TESTING TIME STARTS . PRESSURE HOLDING
NOT EMPTY TIME COUNT STARTS.

IF TESTING TIME COMPLETES

CD AUTO
SEQUENCE ON WATER DECOMPRESS + INTNSFR OIL DECOMPRESS ON
FOR A MOMENT +INTENSIFIER STARTS BACKWORD
TILL THE END PROXY REACHED

JACK LIFT SOLENOID

VALVE LIFTING STARTS

HT2 STPR. SOLENOIDS

VALVE STARTS AFTER 200
Milli Seconds

BRTHR VALVE SOLENOID ON +

VENTING VALVE SOLENOIDS OPENS+
WATER DECOMPRESSION VALVE ON

FILLING VALVE OPENS FOR THE

FILLING TIME GIVEN BY THE

VENTING VALVE CLOSED AT FILLING

TIME-1 Sec. AND FILLING VALVE
CLOSED AFTER FILLING TIME IS OVER

AFTER INTENSIFIER DELAY TIMER OF 1 SEC.

INTENSIFIER STARTS MOVING FORWARDS TILL
REQUIRED PR. IS ACHIVED.
 HYDRO TESTER OPERATIONAL SEQUENCE

Sequence Description

0 Jack up command (500 ms) → after 200 ms sequence 1 starts

1 HT stripper cylinder in command (500 ms) → after 500 ms sequence 2 starts

2 Breather valve Sol on command

Venting valve open (5000 ms) → after 5000 ms sequence 3 starts
Water decompression is on.

3 Fill Up valve open (timer start = Filling time)

Venting valve close (time = Filling time – 1 sec)
Fill Up valve close (timer end = filling time 0)
Venting valve off command (10 sec) → after 1 sec sequence 4 starts

4 Intensifier forward command starts with 1 sec delay from fill up valve close, provided
intensifier at home position and 100 kg on.

Intensifier moves forward till test pressure is achieved or end proxy is reached.

Test pressure achieved (within pressure band), holding time starts.

Holding time ends→ 1) water decompression on for 5 sec. 2) oil decompression on for 3 sec.

Venting valve off command for 5 sec

VENTING Intensifier retracts to home position WATER

VLV OPEN FILLING VENTING INTENSIFIE DECOMPRE INTNSFR
BREATHER VLV ON VLV R EXTEND INTNSFR RETRACT
VLV ON OIL

Note:-
Before every retract command oil decompression and water decompression valve to be
operated.
AUTO START PUSH BUTTON PRESSED FROM CONTROL DESK

JACK UP COMMAND FOR 500 MS SAFETY CHECKS.

STRIPPER CYLINDER IN COMMAND ( 500 Ms ).

BREATHER VALVE SOLENOID ON.

VENTING VALVE OPEN 5 SECONDS.

WATER DECOMPRESSION ON INDICATOR CHANGES FROM RED TO GREEN.

FILLUP VALVE OPENS INDICATOR CHANGES FROM RED TO GREEN.

VENTING VALVE CLOSES INDICATOR CHANGES FROM RED TO GREEN.

FILL UP VALVE CLOSES ( 5 SEC.) INDICATOR CHANGES FROM RED TO GREEN.

INTENSIFIER SOLENOID FORWARD COMMAND STARTS AFTER FILLING VALVE

CLOSES.

INTENSIFIER MOVES FORWARD UNTILL SET PR. ACHIVED OR END PROXY IS

REACHED.

AFTER TESTING TIME OVERS WATER DECOMPRESSION AND OIL

DECOMPRESSION VALVES ACTUATS FOR 500 MS.

INTENSIFIER STARTS RETRACTING AND STOPS AT END HOME PROXY

POSITIONS.