DESCRIPTION OF THE BOILER LOGIC

1. BASIC DEFINITIONS:

• THE BURNER HAS ITS “BURNER COLLECTIVE TROUBLE FLAG” SET IF AT LEAST ONE OF THE BURNER TRIP CAUSES IS ACTIVE, AND IT
CAN ONLY BE RESET AND HENCE THE BURNER CAN BE RESTARTED IF NON OF THE BURNER TRIP CAUSES IS ACTIVE AND THE BURNER
RESET SWITCH (NON-LATCHING, NORMAL OPEN) IS ACTIVATED.

• THE “GENERAL COLLECTIVE TROUBLE FLAG” SET IF AT LEAST ONE OF THE BOILER TRIP CAUSES IS ACTIVE, AND IN
BOILER HAS ITS
THIS CASE IT SETS THE4 BURNER COLLECTIVE TROUBLE FLAGS AND IT CAN ONLY BE RESET AND HENCE ANY BURNER CAN BE STARTED IF
NON OF THE BOILER TRIP CAUSES IS ACTIVE AND ONE OF THE BURNER RESET SWITCHES (NON-LATCHING, NORMAL OPEN) IS ACTIVATED
AND THEN ALL THE 4 BURNER COLLECTIVE TROUBLE FLAGS WILL ALSO BE RESET.

• THE STATUS, “BURNER PRESELECTED” IS SET IF THE LOCAL PANEL BURNER ON SWITCH (NON-LATCHING, NORMAL OPEN) IS
(NON-LATCHING, NORMAL CLOSE) IS NOT ACTIVATED AND IT HAS NO COLLECTIVE TROUBLE. AND IT IS
ACTIVATED WHILE ITS OFF SWITCH
RESET IF THE LOCAL PANEL BURNER OFF SWITCH IS ACTIVATED OR THE CORRESPONDING BURNER COLLECTIVE TROUBLE FLAG IS SET. IF
THE BURNER PRESELECTION IS RESET DUE TO THE ACTIVATION OF THE BURNER OFF SWITCH, THEN IT CAN ONLY PRESELECTED 10
SECONDS AFTER RELEASING THE BURNER OFF SWITCH, BY ACTIVATING THE BURNER ON SWITCH.

• THE SWIRL CONTROLLER(FIC-383406) GOES TO THE PURGE POSITION IF THE COMMAND DAMPER TO PURGE POSITION IS SET AND
THEN THE CONTROLLER OUTPUT IS 50% AND THE FVSH-383406 IS ACTIVATED, AND ALL BURNER DAMPERS WILL BE COMMANDED TO
GO TO THE FULLY OPEN POSITION AND THEIR HIGH LIMIT SWITCHES WILL BE ACTVATED.

• THE “COMMAND DAMPER TO PURGE POSITION” IS SET IF THE PURGE PRECONDITIONS ARE OK AND IT IS RESET IF AT LEAST ONE OF
THE FOLLOWING CONDITIONS IS SATISFIED; THE PURGE TIME (4 MINUTES) HAS EXPIRED, ALL 4 BURNERS HAS COLLECTIVE TROUBLE, OR
NO BURNER IN OPERATION AND MINIMUM ONE DAMPER IS COMMANDED TO GO TO THE IGNITIN POSITION .

• WHEN THE “COMMAND DAMPER TO PURGE POSITION” IS RESET AT THE END OF THE PURGE THE SWIRL CONTROLLER (FIC-383406)
GOES TO THE IGNITION POSITION (THE CONTROLLER OUTPUT IS 16% AND THE FVSL-383406 IS ACTIVATED) AND ALL THE DAMPERS
ARE COMMANDED TO GO TO THE IGNITION POSITION AN THEIR LOW LIMIT SWITCHES WILL BE ACTIVATED.

• THE INDIVIDUAL BURNER DAMPER OPEN COMMAND IS ACTIVATED DURING THE PURGE SEQUENCE WHEN THE “COMMAND DAMPER TO
PURGE POSITION” IS SET AND THE SWIRL CONTROLLER IS IN THE PURGE POSITION, ALSO DURING THE BURNER START SEQUENCE 5
SECONDS AFTER THE BURNER STRT PRECONDITIONS ARE SATISFIED.

• THE INDIVIDUAL BURNER DAMPER CLOSE COMMAND IS SET IF AT LEAST ONE OF THE FOLLOWING CONDITIONS IS SATISFIED; THE
BURNER IS NOT PRESELECTED & THE COMMAND DAMPER TO PURGE POSITION IS RESET, THE COMMAND DAMPER TO IGNITION POSITION IS
SET, OR THE BURNER COLLETIVE TROUBLE FLAG IS SET. AND IT IS RESET ONLY WHEN THE DAMPER LOW LIMIT SWITCH POSITION IS
REACHED.

• THE INDIVIDUAL BURNER DAMPER STOP COMMAND IS SET WHEN THE DAMPER LOW LIMIT SWITCH IS REACHED WHILE THE CLOSE COMMAND
IS SET, AND IT IS RESET AS LONG AS THE DAMPER LOW LIMIT SWITCH IS NOT REACHED OR THE OPEN COMMAND IS ACTIVATED.

• THE STATUS“BOILER PURGED” IS SET AT THE END OF THE PURGE AND IT IS RESET IF AT LAST ONE OF THE FOLLOWING CONDITIONS IS
SATISFIED; ALL4 BURNERS HAVE COLLECTIVE TROUBLES, THE IGNITION CONDITIONS ARE FULFILLED FOR AT LEAST ONE BURNER, NO
BURNER IN OPERATION WITHIN 5 MINUTES AFTER IT IS SET, OR ANY IGN./MAIN GAS VALVE OPENED BEFORE FULFILLING THE IGNITITION
CONDITIONS FOR ANY BURNER WHILE IT IS SET.

• THE STATUS “PURGING REQUIRED” IS SET IF AT LEAST ONE OF THE FOLLOWING CONDITIONS IS SATISFIED; ALL 4 BURNERS HAVE
COLLECTIVE TOUBLES, NO BURNER IN OPERATION 30 SECONDS AFTER FULFILLING THE IGNITION CONDITIONS OF THE FIRST BURNER, OR
NO BURNER IN OPERATION 5 MINUTES AFTER THE END OF THE PURGE. AND IT IS RESET AS LONG AS THE BOILER PURGED IS SET.

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• THE STATUS “BOILER IS BEING PURGED” IS SET IF THE COMMAND DAMPER TO PURGE POSITION IS SET & THE GENERAL PURGE
CONDITIONS ARE FULFILLED, AND IT IS RESET IF ALL 4 BURNERS HAVE COLLECTIVE TROUBLES OR AT THE END OF THE PURGE.

• THE GENERAL PURGE CONDITIONS ARE FULFILLE IF THE FOLLOWING CONDITIONS ARE SATISFIED; NO BURNER IN OPERRATION, 2OO3
COMBUSTION AIR PRESSURE ABOVE MINIMUM, COMBUSTION AIR FLOW ABOVE MINIMUM, SWIRL CONTROLLER IS IN THE PURGE POSITION,
AND AT LEAST ONE BURNER DAMPER IS IN THE PURGE POSITION .

• THE PURGE PRECONDITIONS ARE OK IF THE FOLLOWING CONDITIONS ARE SATISFIED; ALL GAS VALVES ARE CLOSED, THE BOILER IS NOT
PURGED, THE GENERAL COLLECTIVE TROUBLE FLAG IS RESET, NO BURNER IS IGNITING, NO BURNER IN OPERATION, THE COMBUSTION AIR
FAN IS RUNNING, AND AT LEAST ONE BURNER WHICH HAS NO COLLECTIVE TROUBLE IS PRESELECTED.

• THE INDIVIDUAL BURNER START PRECONDITIONS OK IS SET IF THE FOLLOWING CONDITIONS ARE SATISFIED; AT LEAST ONE OF THE OTHER
BURNERS IS IN OPERATION OR THE BOILER IS PURGED AND THE PURGING IS NOT REQUIRED, THE BURNER IS PRESELECTED AND IT HAS NO
COLLECTIVE TROUBLE, NON OF THE 4 BURNERS IS IN THE IGNITION PROGRAM, THE IGNITION GAS PRESSURE IS ABOVE MINIMUM, AND ALL
GAS VALVES OF THE SELECTED BURNER ARE CLOSED. AND IT IS RESET IF THE BURNER PRESELECTION IS RESET.

• THE GAS SPILL SPILL VALVE CAN BE OPENED MANUALLY USING THE SOFT KEY (HS-383912) IF AND ONLY IF THE MAIN GAS VALVE IS
FULLY CLOSED OR IT WILL OPEN AUTOMATICALLY ONCE THE BOILER IS BEING PURGED AND UNTILL THE OPERATION OF THE FIRST BURNER
THEN IT WILL CLOSE AUTOMATICALLY IF IT WAS NOT OPENED MNUALLY BY THE HS-3839212.

• AT LEAST 1 OF THE COOLING & IGNITION AIR FANS IS RUNNING AND THE OTHER ONE IS PUT IN THE AUTO POSITION , AND IF THE COOLING
AND IGNITION AIR PRESSURE DROPS BELOW MINIMUM THE OTHER FAN WILL KICK IN IMMEDIATELY, ALSO IF THE RUNNING FAN IS STOPPED
FOR ANY REASON THE OTHER FAN WILL KICK IN IMMEDIATELY.

• THE STATUS “BURNER IGNITION CONDITIONS FULFILLED” AND “BURNER IS IN THE IGNITION PROGRAM” ARE ACTIVATED FOR ONLY
FOR 21 SECONDS ONCE THE BURNET START PRECONDITIONS OK FLAG IS SET AND THEY ARE RESET IMMEDIATELY IF THE BURNER
PRESELECTION IS RESET.

• THE IGNITION POSITION OF THE SWIRL IS A PRECONDITION FOR STARTING THE COMBUSTION AIR FAN.

2. CAUSES OF THE GENERAL COLLECTIVE TROUBLE:

2-1. FUEL TO AIR RATIO TROUBLE

 AIR FLOW 
LAMBDA {   } BELOW MINIMUM (1.04) AND MINIMUM 1 BURNER IN OPERATION AND THE MAIN GAS VALVE IS
 GAS FLOW ×9.54 
NOT CLOSED WITH A TIME DELAY OF 30 SECONDS.

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2.2 MAIN GAS VALVE & THE GAS SPILL VALVE

THE MAIN GAS VALVE (FV-383407) IS NOT FULLY CLOSED AND THE GAS SPILL VALVE (XV-383912) IS OPEN, WITH A TIME DELAY OF 15
SECONDS.

2.3 MAIN GAS PRESSURE BELOW MINIMUM 2OO3 (PSL-383224A/B/C)

- 2OO3 MAIN GAS PRESSURE BELOW MINIMUM & GAS SPILL VALVE OPEN WITH A TIME DELAY OF 2 MINUTES.
- 2OO3 MAIN GAS PRESSURE BELOW MINIMUM & MINIMUM ONE BURNER IN OPERATION WITH A TIME DELAY OF 30 SEC.

2.4 MAIN GAS PRESSURE ABOVE MAXIMUM 2OO3 (PSH-383215A/B/C)

- 2OO3 MAIN GAS PRESSURE ABOVE MAXIMUM & GAS SPILL VALVE OPEN WITH A TIME DELAY OF 20 SEC.
- 2OO3 MAIN GAS PRESSURE ABOVE MAXIMUM & MINIMUM ONE BURNER IN OPERATION WITH A TIME DELAY OF 30 SEC.

2.5 WRONG POSITION OF THE GAS SPILL VALVE

- THE OPEN COMMAND IS ACTIVE AND THE HIGH LIMIT SWITCH IS NOT REACHED WITHIN 8 SECONDS.
- THE CLOSE COMMAND IS ACTIVE AND THE LOW LIMIT SWITCH IS NOT REACHED WITHIN 8 SECONDS.

2.6 BOTH COOLING & IGNITION AIR FANS ARE STOPPED

THE RUNNING SIGNALS FOR BOTH FANS ARE NOT OK WITH A TIME DELAY OF 20 SECONDS.

2.7 WRONG POSITION OF THE SWIRL CONTROLLER

- THE SWIRL CONTROLLER IS COMMANDED TO GO TO THE PURGE POSITION AND IT IS NOT REACHED WITHIN 60 SECONDS.
- THE SWIRL CONTROLLER IS COMMANDED TO GO TO THE IGNITION POSITION WHILE MINIMUM ONE BURNER IS PRESELECTED AND NO
BURNER IN OPERATION AND NO BURNER IS IGNITING, AND IT IS NOT REACHED WITHIN 60 SEC.
- BOTH THE HIGH & LOW LIMIT SWITCHES OF THE SWIRL ARE ACTIVATED TOGETHER.

2.8 COMBUSTION AIR PRESSURE BELOW MINIMUM 2OO3 (PSL-383225A/B/C)

- 2OO3 COMBUSTION AIR PRESSURE BELOW MINIMUM & THE COMMAND DAMPER TO PURGE POSITION IS SET WITH A TIME DELAY OF 30
SECONDS.
- 2OO3 COMBUSTION AIR PRESSURE BELOW MINIMUM & (MINIMUM ONE BURNER IN OPERATION OR MINIMUM ONE BURNER IGNITING OR
THE BOILER IS BEING PURGED.)

2.9 COMBUSTION AIR QUANTITY BELOW MINIMUM

- COMBUSTION AIR FLOW BELOW 50% & COMMANDDAMPER TO PURGE POSITION IS SET WITH A TIME DELAY OF 60 SEC.
- COMBUSTION AIR FLOW BELOW 50% & THE BOILER IS BEING PURGED IS SET.

2.10EMERGENCY OFF

- THE LOCAL PANEL OR THE CCR EMERGENCY OFF SWITCH (LATCHING NORMAL CLOSE) IS ACTIVATED.

2.11INSTRUMENT AIR PRESSURE BELOW MINIMUM

- 2OO3 INSTRUMENT AIR PRESSURE BELOW MINIMUM (PSL-383218A/B/C).

2.12STEAM DRUM LEVEL BELOW MINIMUM

- 2OO3 OF THE FOLLOWING CONDITIONS FOR EACH LEVEL SWITCH; THE LEVEL SWITCH LOW IS ACTIVATED AND ITS LOWER SHUTOFF VALVE
IS CLOSED AND THE UPPER SHUTOFF VALVE IS CLOSED.

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2.13COMBUSTION AIR FAN NOT RUNNING

- THE RUNNING SIGNAL OF THE COMBUSTION AIR FAN IS NOT VALID.

2.14LIVE STEAM TEMPERATURE ABOVE MAXIMUM

- LIVE STEAM TEMPERATURE ABOVE 540 C (TT-383009:VALUE>H2).

3. CAUSES OF THE BURNER COLLECTIVE TROUBLE

3.1 WRONG POSITION OF THE COMBUSTION AIR DAMPER

- THE DAMPER OPEN COMMAND IS ACTIVE AND THE HIGH LIMIT SWITCH IS NOT REACHED WITHIN 30 SECONDS.
- THE DAMPER CLOSE COMMAND IS ACTIVE AND THE LOW LIMIT SWITCH IS NOT REACHED WITHIN 30 SECONDS.
- BOTH THE HIGH & LOW LIMIT SWITCHES ARE ACTIVATED SIMULTANEOUSLY WITH A TIME DELAY OF 3 SECONDS.

3.2 IGNITION GAS PRESSURE BELOW MINIMUM

- THE IGNITION GAS PRESSURE IS BELOW MINIMUM (PSL-383223) & THE BURNER IS IN THE IGNITION PROGRAM.

3.3 WRONG POSITION OF THE MAIN GAS VALVES

- BOTH THE MAIN GAS VALVES ARE COMMANDED TO OPEN AND THEIR HIGH LIMIT SWITCHES ARE NOT ACTIVATED WITHIN 10 SECONDS.
- BOTH THE MAIN GAS VALVES ARE COMMANDED TO CLOSE AND THEIR LOW LIMIT SWITCHES ARE NOT ACTIVATED WITHIN 7 SECONDS.
- THE MAIN GAS VALVES HAVE THEIR HIGH & LOW LIMIT SWITCHES ACTIVATED SIMULTANEOUSLY MORE THAN 2 SEC.

3.4 WRONG POSITION OF THE IGNITION GAS VALVES

- BOTH THE IGNITION GAS VALVES ARE COMMANDED TO OPEN AND THEIR HIGH LIMIT SWITCHES ARE NOT ACTIVATED WITHIN 7 SECONDS.
- BOTH THE IGNITION GAS VALVES ARE COMMANDED TO CLOSE AND THEIR LOW LIMIT SWITCHES ARE NOT ACTIVATED WITHIN 3 SECONDS.
- THE IGNITION GAS VALVES HAVE THEIR HIGH & LOW LIMIT SWITCHES ACTIVATED SIMULTANEOUSLY MORE THAN 2 SEC.

3.5 IGNITION FLAME FAILURE

- START UP IGNITION FLAME FAILURE IS ACTIVATED IF THE IGNITION FLAME DETECTOR SEE FLAME WHILE (THE IGNITION FLAME MONITORING
IS NOT ACTIVATED, THE BURNER IS PRESELECTED, IT HAS NO COLLECTIVE TROUBLE, IT IS NOT IN OPERATION, AND THE IGNITION/MAIN GAS
VALVES ARE COMMANDED TO CLOSE)
- RUN TIME IGNITION FLAME FAILURE IS ACTIVATED IF THE IGNITION FLAME DETECTOR DOES NOT SEE FLAME WHILE THE IGNITION FLAME
MONITORING IS ACTIVATED.

3.6 MAIN FLAME FAILURE

- START UP MAIN FLAME FAILURE IS ACTIVATED IF THE MAIN FLAME SCANNER SEE FLAME WHILE (THE MAIN FLAME MONITORING IS NOT
ACTIVATED, THE BURNER IS PRESELECTED, IT HAS NO COLLECTIVE TROUBLE, IT IS NOT IN OPERATION, AND THE IGNITION /MAIN GAS VALVES
ARE COMMANDED TO CLOSE).

- RUN TIME MAIN FLAME FAILURE IS ACTIVATED IF THE MAIN FLAME SCANNER DOES NOT SEE FLAME WHILE THE MAIN FLAME MONITORING IS
ACTIVATED.

3.7 TIMEOUT FOR BURNER START

- THE BURNER IS IN THE IGNITION PROGRAM & IT IS NOT IN OPERATION WITHIN 150 SECONDS.

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3.8 GENERAL COLLECTIVE TROUBLE

- IF THE GENERAL COLLECTIVE TROUBLE FLAG IS SET THEN THE BURNER COLLECTIVE TROUBLE FLAG IS ALSO SET.

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