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296
RWD A606 CHRYSLER FWD A604
(42RLE) (42LE) (40TE, 41TE - FWD, 41AE - AWD)
REBUILDER KITS
DELUXE MASTER LESS STEELS OVERHAUL GASKET &
DESCRIPTION QTY. YEAR KIT O/H KIT KIT KIT SEAL KIT
To order Kits with all Borg W arner frictions, use a ‘KB’ prefix instead of the traditional ‘K’ prefix.
Warner
Rebuilder Kits - A604 1 88-Up K7200-R K7200 K7200-LS K72900 K72900-1
Rebuilder Kits - Hi-Energy -A604 (1) 1 90-Up K7200H K7200H-LS K72900 K72900-1
Transtar OEM Style - A604 1 90-Up K7200-1T
Rebuilder Kits - 40TE 1 03-Up K7200D K7200D-LS K72900
Rebuilder Kits - A606 - Hi-Energy (1) 1 93-Up K7200A-R K7200A K7200A-LS K72900A K72900A-1
Rebuilder Kits - 42RLE 1 03-Up K7200M K7200M-LS K72900M
Rebuilder Kit - Accumulator - All 1 88-Up K72900-3
Rebuilder Kit - Solenoid - All 1 88-99 K72900-4
Rebuilder Kit - Solenoid - 2nd Des. - All 1 00-Up K72900A-4
Sub Kit - Transfer - AWD - A604 1 88-Up K72900-5
(1) NOTE: To service 04 A604/A606, purchase bonded pistons separately.
A604
ILL. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO.
297
CHRYSLER FWD A604 A606 RWD
(40TE, 41TE - FWD, 41AE - AWD) (42LE) (42RLE)
CLUTCH PLATES
Order Frictions with ‘B’ prefix for Borg Warner brand, ‘R’ prefix for Raybestos brand. (‘R’ suffix for Raybestos Red)
20B Friction - Underdrive - .073 (2) ................................................................................. 4 88-Up 72740 4531678
20B Friction - Underdrive/Overdrive/Reverse - Hi-Energy - .073 (2) ................................... 4 88-Up 72740H 4531678
22B Friction - Overdrive - .085 ......................................................................................... 3 88-89 72740A 4377137
22B Friction - Overdrive - .073 (2) ................................................................................... 4 90-Up 72740 4531678
22B Update Kit - Overdrive (5 Frictions) ........................................................................... 1 90-Up K72-72 N.L.
24B Friction - Reverse - .073 ........................................................................................... 2 88-Up 72740 4531678
26C Friction - 2nd. & 4th. - .085 (2) ............................................................................... 4 88-Up 72750 4567212
26C Friction - 2nd. & 4th. - Hi-Energy - .085 ................................................................... 4 88-Up 72750H 4567212
28C Friction - Low & Reverse - .073 (2) ......................................................................... 5 88-Up 72760 4377134
28C Friction - Low & Reverse - Hi-Energy ....................................................................... 5 88-Up 72760H 4567573
21B Steel - Underdrive - .068 .......................................................................................... 4 88-Up 72741 4531905
23B Steel - Overdrive - .068 ............................................................................................. 3 90-Up 72741 4531905
23B Steel - Overdrive - .100 ............................................................................................. 2 88-89 72741A 4377190
25B Steel - Reverse - .068 .............................................................................................. 1 88-Up 72741 4531905
25B Steel - Underdrive/Overdrive/Reverse - .068 - Fine Blank (OEM) .................................. 8 88-Up 72741F 4659053
27C Steel - 2nd. & 4th. - .100 ......................................................................................... 4 88-Up 72751 4412247
27C Steel - 2nd. & 4th. - .100 - Fine Blank (OEM) ............................................................ 4 88-Up 72751F 4659054
29C Steel - Low & Reverse - .070 .................................................................................... 5 88-Up 72761 4412262
Steel - Low & Reverse - .070 - Fine Blank (OEM) ...................................................... 5 88-Up 72761F 4659055
29C Case Repair - Low/Reverse - Steel ............................................................................ 1 88-Up K72761 N.L.
(2) Borg Warner frictions have Hi-Energy lining and do not require a 'H' suffix. Raybestos Hi-Energy requires a ‘H’
suffix.
PRESSURE PLATES
30B Reverse - Backing .................................................................................................... 1 89-Up 72564 4377194
31B Reverse - O.D.:
- 4 Lug - .340 ......................................................................................................... 1 97-Up 72564R 4531556AC
- 4 Lug - .480 - 40TE .............................................................................................. 1 03-Up 72564T 4800233AA
32B Underdrive - (3 Clutch O.D.) - Selective:
- .273 Thick ............................................................................................................ AR 1989 72564E 4377186
- .293 Thick ............................................................................................................ AR 1989 72564F 4377187
- .312 Thick ............................................................................................................ AR 1989 72564G 4377188
32B Underdrive Package - (4 Clutch O.D.) Selective:
- .234- w/97 Plate (3) ............................................................................................. AR 90-96 K72564J 5017513AA
- .255 - w/97 Plate (3) ............................................................................................. AR 90-96 K72564K 5017179AA
- .274 - w/90-96 Plate (3) ....................................................................................... AR 90-96 K72564L 4723681
32B Underdrive Package - 3rd Design - Selective:
- .234Thick (3) ........................................................................................................ 1 97-Up K72564M 4883013AB
- .244 Thick (3) ....................................................................................................... 1 97-Up K72564N 4883014AB
- .255 Thick (3) ....................................................................................................... 1 97-Up K72564P 4883015AB
33C Low & Reverse - 2/4 Clutch - Selective:
- 5.75mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... AR 88-Up K72565 4897452AA
- 6.01mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... AR 88-Up K72565C 4897453AA
- 6.79mm (Package Includes 2nd Design Tapered Snap Ring .076) .......................... AR 88-Up K72565F 4897456AA
(3) The 90-96 snap ring is .075 Thick. The 97-Up is .090 Thick. Some 90-96 packages contain the 97-Up pressure
plate and a modified overdrive/reverse pressure plate. Packages w/OEM #472...., contain the 90-96 underdrive
pressure plate. Packages w/OEM #501......, contain the 97-Up underdrive pressure plate and overdrive reverse plate.
298
RWD A606 CHRYSLER FWD A604
(42RLE) (42LE) (40TE, 41TE - FWD, 41AE - AWD)
FILTERS/FILTER KITS
Order Filter Kits with ‘FK’ prefix for Cork & Neoprene, ‘FFK’ prefix for Fibre.
N.I. Filter Kit - A604/40TE ............................................................................................... 1 88-Up FK72776 N.L.
Filter Kit - A606 ........................................................................................................ 1 93-Up FK72776A N.L.
Filter Kit - 42RLE ...................................................................................................... 1 03-Up FK72776M N.L.
35E Filter - Oil - A604/40TE ............................................................................................. 1 88-Up 72776 4864505AB
Filter - Oil - A606 ...................................................................................................... 1 93-Up 72776A 4796730AB
Filter - Oil - 42RLE .................................................................................................... 1 03-Up 72776M 52852913AB
36E Screen - Regulator Valve - Valve Body ....................................................................... 1 88-Up 48713 3878313
N.I. Screen:
- Overdrive - Piston - All ........................................................................................... 1 88-Up 72712 4531903
- Low & Reverse Piston - All ..................................................................................... 1 88-Up 72712A 4446629
- Solenoid - A604 .................................................................................................... 8 88-99 72712B 4431786
- Solenoid - A604 .................................................................................................... 8 00-Up 72712C N.L.
- Solenoid - A606 .................................................................................................... 1 93-Up 72713 4539787
- Solenoid - 42RLE .................................................................................................. 1 03-Up 72713A N.L.
A604
44F Transfer Shaft - Small - A606 .................................................................................... 1 93-Up 72213 4567809
N.I. Bearing Retainer Seal - AWD Transfer Case - (Case Adapter) - A604 .......................... 2 91-Up 72205 4486042
N.I. Output Seal - AWD Transfer Case - (Rear Ext. Housing) - A604 ................................. 1 91-Up 72206 4641851AA
N.I. Input Shaft End Seal - AWD Transfer Case - (Cover Large) - A604 ............................. 1 91-Up 72207 4641853AA
N.I. Half Shaft Cover Seal - Inner - AWD Transfer Case - (Cover Small) - A604 .................. 2 91-Up 72208 4641852AA
N.I. Half Shaft Cover Seal - Outer - AWD Transfer Case - (Right Axle Seal) - A604 ............. 1 91-Up 48576A 4641848AA
N.I. Axle Seal - (Use On Stabilizer 48731B) ...................................................................... 1 89-Up 48731BS N.L.
N.I. Extension Housing - 42RLE ..................................................................................... 1 03-Up 16695C 4531216AB
BUSHINGS
N.I. Bushing Kit - Complete - All (4) ............................................................................. 1 88-96 K72901 N.L.
N.I. Bushing Kit - Complete - All (4) ............................................................................... 1 96-Up K72901A N.L.
45A Oil Pump Housing - Bronze ...................................................................................... 1 88-Up 12502A N.L.
46A Input Shaft - .590 OD .............................................................................................. 1 88-01 72002 N.L.
Input Shaft - .604 OD .............................................................................................. 1 01-Up 72002A N.L
47A Input Clutch Hub (Can Use T-9123 Removal Tool) ................................................... 1 88-Up 72003 N.L.
48B Overdrive Clutch Hub:
- Large O.D. - .965 .................................................................................................. 2 88-96 72004 N.L.
- Small O.D. - .945 ................................................................................................... 2 96-Up 72004A N.L.
- Large O.D. - (1 Long Bushing) .............................................................................. 1 89-96 72004X N.L.
- Small O.D. - (1 Long Bushing) ............................................................................... 1 96-Up 72004AX N.L.
49C 2nd & 4th Clutch Hub - Small I.D. - 1.155 ............................................................... 2 88-96 72005 N.L.
2nd & 4th Clutch Hub - Large I.D. - 1.170 ............................................................... 2 96-Up 72005A N.L.
50D Rear Planet Carrier .................................................................................................... 1 88-Up 72006 N.L.
51E Extension Housing (Some Models) - A604 ............................................................... 1 88-89 48501 N.L.
52H Bushing - Differenial Carrier - A606 ........................................................................... 2 93-Up 72008 N.L.
(4) Purchase: two - 72008 separately for A606. K72901 contains 1st design bushings for overdrive/2-4 clutch hub,
K72901A contains 2nd design.
299
CHRYSLER FWD A604 A606 RWD
(40TE, 41TE - FWD, 41AE - AWD) (42LE) (42RLE)
SNAP RINGS
N.I. Snap Ring Kit .......................................................................................................... 1 88-Up K72601 N.L.
150A Overdrive Piston - Belleville (*) .................................................................................. 1 88-Up 72601 4412203
151B Input Retainer Hub (*) ........................................................................................... 1 88-Up 72601A 6507226AA
152B Underdrive Spring Retainer (*) ................................................................................ 1 88-Up 72601B 6501715
153B Underdrive Pressure Plate - Flat - .068 (*) ................................................................ 1 88-96 72601C 4412307
153B Underdrive Pressure Plate - Flat - .075 ....................................................................... 1 97-Up 72601T 4659980
154B Underdrive Pressure Plate - Tapered:
- 1st Design - .062 - (88 Only) ................................................................................. 1 88-89 72601D 4377189
- 3rd Design - .075 (*) ......................................................................................... 1 89-96 72601F 4567602
- 4th Design - .090 ................................................................................................. 1 97-Up 72601S 4659934
155B Reverse/Overdrive Pressure Plate - Waved (*) .......................................................... 1 88-Up 72601G 4505621
156B Reverse/Overdrive Pressure Plate - Flat (*) ............................................................... 1 88-Up 72601H 4505622
157B Reverse Clutch - Selective:
- 1.53mm (*) ........................................................................................................ AR 88-Up 72601J 4377195
- 1.77mm ................................................................................................................ AR 88-Up 72601K 4412871
- 2.02mm (*) ........................................................................................................ AR 88-Up 72601L 4412872
- 2.27mm ................................................................................................................ AR 88-Up 72601M 4412873
158C 2nd & 4th Housing .................................................................................................. 1 89-Up 72601P 4505591
159C Low/Reverse Pressure Plate - Tapered - .069 ............................................................. 1 88-97 72601Q 4412269
159C Low/Reverse Pressure Plate - Tapered - .076 ............................................................. 1 98-Up 72601W 4799858AA
160C Low/Reverse Pressure Plate - Flat .............................................................................. 1 88-Up 72601R 4412395
N.I. Front Planet/Ring Gear .............................................................................................. 2 88-Up 72601E 6035238
N.I. Left Axle Bearing - A606 .......................................................................................... 1 93-Up 72601Y 6035361
(*) Kit, Part No. K72601, contains one each snap ring marked.
300
RWD A606 CHRYSLER FWD A604
(42RLE) (42LE) (40TE, 41TE - FWD, 41AE - AWD)
HARD PARTS
Hard P arts may only require the base number for OEM/Aftermarket New
Parts New.. A "N" suffix may also be
required or a "-R" suffix for remaufactured. Exceptions are listed individually
individually..
NOTE: A separate column is provided to indicate a primary or specific brand/type.
A604
82D Race - Rear Planet Carrier - A604 ........................................................................ 1 88-Up 48762T 4504012
Race - Rear Planet Carrier - A606 ........................................................................ 1 93-Up 72963 4504043
83D Race - Output Shaft Gear - A604 ......................................................................... 1 88-Up 72963 4504043
84D Bearing - Output Shaft Gear - A604 ..................................................................... 1 88-Up 72964 4504044
85A Shaft - Stator:- 4 Ring - A604 ............................................................................. R 1 90-00 72300A N.L.
Shaft - Stator: - A606 .......................................................................................... R 1 93-00 72300E N.L.
86A Shaft - Input:
- 24 Spline - A604 ............................................................................................. R 1 88-Up 72731A 4504047
- 22 Spline - A604 ............................................................................................. R 1 90-Up 72731 4549223
- 22 Spline - A606 ............................................................................................. R 1 93-Up 72731E 4626452
87/88D Bearing/Race Kit - Transfer Shaft - A604 .............................................................. 1 88-Up K72965 4856911
89D Race - Transfer Shaft Gear - A604 ....................................................................... 1 88-Up 72967 4504041
90D Bearing - Transfer Shaft Gear - A604 .................................................................... 1 88-Up 72968 4504042
91F Baffle - Transfer Shaft - A606 ............................................................................... 1 93-Up 72983 4593035
92A Hub - Input - 4 Ring Type - (Also Contained In K72941) - A604 ......................... 1 90-Up 72940 5241064
93B Retainer - Input - 4 Plate Overdrive Clutch - All exc. 40TE .................................... R 1 90-96 72943 4505623
Retainer - Input - w/2 Pressure Plates & Snap Ring - All exc. 40TE ....................... 1 90-Up K72943 5016198AA
94C Planet - Front - (w/ Ring Gear Reman Only) - All .................................................. R 1 88-95 72951 4505597
Planet - Front - (w/ Ring Gear Reman Only) - All .................................................. 1 96-Up 72951A 4567539AB
95E Race - Small O.D. - Differential Bearing - A604 ..................................................... 2 88-Up 48762T 4504012
Race - Large O.D. (Ring Gear Side) - Differential Bearing - A604 (From 3/95) ........ 1 95-Up 48762BT 4659237
96E Differential Bearing - Small I.D. - A604 ................................................................. 2 88-Up 48761T 4504013
Differential Bearing - Large I.D. (Ring Gear Side) - A604 (From 3/95) .................... 1 95-Up 48761BT 4659238
Differential Bearing/Race Kit ................................................................................. 1 88-Up K48761 N.L.
Differential Bearing/Race Kit ................................................................................. 1 96-Up K48761B N.L.
97F Drive Chain: - Wide - A606 .................................................................................. 1 93-94 72973 4539777
Drive Chain:- Narrow - (Package Contains 2 Chains) - A606 ................................ 2 95-Up 72973A 4659190
Drive Chain Package - w/Sprockets/Snubber - Dual - A606 .................................. 1 93-Up K72973A N.L.
100A Piston - Reverse/Overdrive - w/Pressure Plate - 4 Lug - All exc. 40TE .................... R 1 90-Up 72941 4531910
Piston - Reverse/Overdrive - w/o Pressure Plate - w/Input Hub - All exc. 40TE ....... 1 90-Up K72941 5017518AA
301
CHRYSLER FWD A604 A606 RWD
(40TE, 41TE - FWD, 41AE - AWD) (42LE) (42RLE)
302
RWD A606 CHRYSLER FWD A604
(42RLE) (42LE) (40TE, 41TE - FWD, 41AE - AWD)
A604
N.I. Roller Bearing - Outer Half Drive Shaft - AWD Transfer Case - A604 ....................... 1 91-Up 72971 4486065
Pistons - Bonded:
211C - 2-4 Clutch - .665 - All exc. 40TE ..................................................................... 1 88-Up 72530 4800257AA
- 2-4 Clutch - .855 - 40TE ................................................................................. 1 03-Up 72530A 4800234AA
212D - Low/Reverse Clutch - 1.060 - A604/606 ......................................................... 1 88-Up 72531 4800256AA
- Low/Reverse Clutch - 1.160 - 42RLE .............................................................. 1 03-Up 72531A 4800261AA
- Low/Reverse Clutch - 1.200 - 40TE ................................................................. 1 03-Up 72531B 4800235AA
175E Accumulator Piston - Case/Valve Body - Aluminum ............................................. 4 88-Up 72985 4446620
Accumulator Piston - Case/Valve Body - Aluminum w/ Double O-Rings ............... 4 88-Up 72985N N.L.
Accumulator Piston - Case/Valve Body - Bonded ................................................. 4 88-Up 72985R 4446620AC
Accumulator Piston - Case/Valve Body - w/Sleeve ................................................ 4 88-Up 72985S N.L.
176E Accumulator Spring - Large - Case/Valve Body .................................................... 4 88-Up 72706 4471880
177E Accumulator Spring - Small - Case/Valve Body .................................................... 1 88-Up 72706B 4567575
178E Accumulator Cover - L/R - Bonded - All .............................................................. 1 88-Up 72532 4431617AB
N.I. Converter Regulator Valve Upgrade Package (#33 Separator Not Included) .......... 1 92-Up K72979 N.L.
N.I. Plug - Switch - Valve End - A604/A606 ............................................................... 1 88-Up K72978 N.L.
N.I. Sleeve - Valve Body Boost - All ............................................................................ 1 88-Up 72908V N.L.
N.I. Valve - Cooler Bypass - A604 - OEM ................................................................... 1 91-Up 72925 4659946
N.I. Valve - Cooler Bypass - A604 - Modified .............................................................. 1 92-Up 72925S N.L.
(7) K72951A contains 2nd Design O.D. hub, 2-4 hub w/sun gear and front planet.
(8) K72956A & K72956B contain 2nd Design rear planet, rear ring gear, output/transfer gears, end cover, snap rings
and small parts.
(9) K72930 contains front & rear planet, front & rear sun gear, ring gear, overdrive clutch hub, output/transfer gear
- 47T/49T (original 55/58 ratio), end cover, and various small parts.
NOTE: To service 92-Up 50T/46T ratio, reuse original gears.
303
CHRYSLER FWD A604 A606 RWD
(40TE, 41TE - FWD, 41AE - AWD) (42LE) (42RLE)
ELECTRICAL PRODUCTS
Switches:
98E Neutral Start Safety - External - A604 ........................................................................ 1 88-89 15A-627C 4057750
98E Neutral Start Safety - External - A604 ........................................................................ 1 90-95 15A-627D 4671017
N.I. Sensor:
Input - A604, A606 ................................................................................................. 1 88-Up 20A-102 4800878
Input - 42RLE ........................................................................................................ 1 03-Up 20A-420 4799061AB
Output - A604, A606 ............................................................................................... 1 88-Up 20A-103 4800879
Output - 42RLE ....................................................................................................... 1 03-Up 20A-426 52854001AA
N.I. Solenoid Group:
- A604 .................................................................................................................... 1 89-Up 31A-100 5015646AC
- A606 .................................................................................................................... 1 93-Up 31A-100A 4539766
- 42RLE .................................................................................................................. 1 03-Up 31A-100E 4800171AA
N.I. Wiring Harness Repair:
- Solenoid - A604 ................................................................................................... 1 88-Up 35A-200 4419476
- Input/Output Sensor - A604 .................................................................................. 1 88-Up 35A-202 4419478
- Input/Output Sensor - A604 - Rostra ..................................................................... 1 88-Up 35R-202 N.L.
- MLPS - A604 ........................................................................................................ 1 98-Up 35A-203A 5014473AA
- MLPS - A604 ........................................................................................................ 1 98-Up 35A-203C 5014474AA
MISCELLANEOUS PRODUCTS
N.I. Bolt - Torque Converter - A604 ................................................................................ 1 88-Up 96-604 N.L.
N.I. Holding Fixture ......................................................................................................... 1 - T-9020 N.L.
N.I. Input Hub Bushing Remover Tool - All ...................................................................... 1 88-Up T-9123 N.L.
N.I. Inner Differential Adjuster Wrench ............................................................................. 1 - T-3201 N.L.
N.I. Splined Socket Wrench ............................................................................................ 1 - T-2124 N.L.
N.I. Differential Bearing Preload Wrench ........................................................................... 1 - T-3203 N.L.
N.I. Main/Trans Shaft Retaining Nut Wrench .................................................................... 1 - T-3204 N.L.
N.I. Overdrive Reverse Reaction Plate Spring Compressor Kit ........................................... 1 - T-1420K N.L.
N.I. Input Clutch Outer Lip Seal Installer .......................................................................... 1 - T-1430 N.L.
N.I. Transfer Shaft Bearing Snap Ring Remover/Installer ................................................... 1 - T-1435 N.L.
N.I. 2-4 Piston Spring Compressor ................................................................................. 1 - T-1437 N.L.
N.I. Underdrive Spring Retainer Seal Installer .................................................................... 1 - T-1438 N.L.
N.I. Bearing Cup and Cone Remover/Installer Kit ............................................................. 1 - T-1453 N.L.
N.I. Low/Reverse Piston Installer ..................................................................................... 1 - T-9003 N.L.
N.I. Technical Manual:
- A604 .................................................................................................................... 1 - 72Y01 N.L.
- A604 Update ......................................................................................................... 1 - 72Y02 N.L.
- A606 .................................................................................................................... 1 - 72Y03 N.L.
- 41TE, 42LE ........................................................................................................... 1 - 72Y06 N.L.
304
RWD A606 CHRYSLER FWD A604
(42RLE) (42LE) (40TE, 41TE - FWD, 41AE - AWD)
NOTES
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305