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PPL-1026 : Pricing Sheet 810 30-Oct-08 Praguna

Sr Item Details Group Balance

No Total

1 Sale Price 474.00 365.30

a Basic Price 474.00 36.46

b Cenvat @ 14.0% 66.36 401.76

c Ed. Cess @ 3.0% 1.99

d CST @ 2.0% 10.85 96

e Freight (on 300 Nos Shipment) 3.43

f Total Invoice Value 556.63 Old

g Less Cenvat & Cess 488.28 488.48 (0.20)

2 Raw Material Cost - 474.00 #DIV/0!

a Landed Cost 0.00 100.0%

b Cenvat & Cess Inputs 0.00

c VAT Input Credit 0.00

Possible inc of Comp Cost

d Net Cost Amount 0.00

e Raw Material Rejection @ 0.50% of BOM Cost -

3 Manufacturing Variable Expenses 40.98 433.02

a Harness Assm JW @ Rs. 3.00 per unit 3.06

b PCB Assm JW @ Rs. 0.060 per point 253 Points 15.48

c Testing & Integration @ Rs. 8.00 per Unit 8.16

d Power for Burn-in For 4 Hours 73.8 Watt 4.80

e Royalty to PowerPro Labs @ 2.0% of Net Sale Price 9.48

4 Variable Expenses on Sales 11.25 421.76

a Freight-Excess over Inv amount @ Rs. 1.82 per unit 1.82

b Transit Insurance @ 0.26% of Invoice Value 1.42

c Interest on bill collection @ 15.0% for 35 Days 8.01

5 Variable Expenses on Purchases - 421.76

a DD Commission Charges @ 0.20% on select purchases 0.00

b Interest on working capital @ 15.0% on Inv for 35 Days 0.00

6 Overhead Expenses Per Unit 63,000 Units per annum 20.00 401.76

7 Profit Target per unit 36.46 365.30

a Profit Before Tax @ 7.69% of Net Sale Price 36.46

b Income Tax 12.76

c Profit After Tax @ 5.00% of Net Sale Price 23.70


PPL-1026 : Cost Sheet 810 30-Oct-08 Praguna
Sr Item Description Main Specification Typical Device Units BOM Origin Unit Price
No Type No Make Source Qty LC

1 2 3 4 5 6 7 8 9 10

I. Resistors

1 Metal Film Resistor - 1/8 Watt >10E , ± 5%, 200 ppm/°C MF-125 MFR MFR Nos 20 L -

1 Metal Film Resistor - 1/8 Watt >10E , ± 1%, 50 ppm/°C MFS-40 MFR MFR Nos 1 L -

` 2 Metal Film Resistor - 1/4 Watt <10E , ± 5%, 200 ppm/°C MFR MFR Nos 2 L -

3 Metal Film Resistor - 1/4 Watt >10E , ± 5%, 200 ppm/°C MFR MFR Nos 6 L -

4 Metal Film Resistor - 1/4 Watt >10E , ± 1%, 50 ppm/°C MFS-60 MFR MFR Nos 2 L -

4 Metal Film Resistor - 1/2 Watt 10E , ± 5%, 200 ppm/°C MFR MFR Nos 1 L -

5 Metal Film Resistor - 1/2 Watt 33E , ± 5%, 200 ppm/°C MFR MFR Nos 1 L -

6 Metal Film Resistor - 1 Watt 470E , ± 5%, 200 ppm/°C MFR MFR Nos 2 L -

7 Metal Film Resistor - 1/2 Watt 2K , ± 5%, 200 ppm/°C MFR MFR Nos 1 L -

7 Metal Oxide Resistor - 2 Watt 47K , ± 5%, 200 ppm/°C,500V Metox Metox Nos 2 L -

8 Metal Oxide Resistor - 2 Watt 220K , ± 5%, 200 ppm/°C,500V MFR MFR Nos 1 L -

9 Metal Oxide Resistor - 5 Watt 7K5 , ± 5%, 200 ppm/°C,500V Metox Metox Nos 2 L -

10 Wire Wound Resistor - 1 Watt 0.33E , ± 5%, 300 ppm/°C Diagram Diagram Nos 1 L -

II. CD Capacitors

11 CD Capacitor, Class-II 10 Kpf , 63V DC, ±20% Alphatron G.Poly AVX Nos 2 L -

12 CD Capacitor, Class-II 100Kpf , 63V DC, ±20% nm Alphatron G.Poly AVX Nos 2 L -

13 CD Capacitor 1 KpF , 500V DC, ±20% GMEL Guj Poly AVX Nos 2 L -

14 Safety Capacitor, CD, Y-Type 4.7Kpf , 400V AC,±20%, UL Appr TDK Concept Nos 2 I -

III. Plastic Film Capacitors

15 Metallised Polyester Capacitor 2.2 Kpf , 63V DC, ±5%, Box type Thomson Concept Nos 1 I -

16 Metallised Polyester Capacitor 1µF , 63V DC, ±20%.Box type Thomson Concept Nos 1 I -

17 Metallised Polyester Capacitor 0.1 Kpf , 63V DC, ±5%, Box type Thomson Concept Nos 1 I -
PPL-1026 : Cost Sheet 810 30-Oct-08 Praguna
Sr Item Description Main Specification Typical Device Units BOM Origin Unit Price
No Type No Make Source Qty LC

1 2 3 4 5 6 7 8 9 10

18 Polypropylene Film & Foil Capacitor 47 Kpf ,630V DC, ±20%, Box PPPRRB CTR Shilpa Nos 1 L -

19 MP Interference Suppression Cap 0.22 µF , 275V AC, ±20%, UL Appr Epcos Shreetron Nos 1 I -

IV. Electrolytic Capacitors

20 Aluminium Electrolytic Capacitor 1 µF , 63V, ±20%, 85°C Samwah Consortium Nos 1 I -

21 Aluminium Electrolytic Capacitor 4.7µF , 63V, ±20%, 85°C, Samwah Consortium Nos 1 I -

22 Aluminium Electrolytic Capacitor 10µF , 63V, ±20%, 85°C, Samwah Consortium Nos 1 I -

22 Aluminium Electrolytic Capacitor 47 µF , 35V, ±20%, 85°C, Samwah Consortium Nos 1 I -

23 Aluminium Electrolytic Capacitor 470 µF , 25V, ±20%, 85°C, Samwah Consortium Nos 2 I -

23 Aluminium Electrolytic Capacitor 1000µF , 50V, ±20%, 85°C, Samwah Consortium Nos 1 I -

24 Aluminium Electrolytic Capacitor 2200µF , 16V, ±20%, 85°C, 1.15A Samwah Consortium Nos 1 I -

25 Aluminium Electrolytic Capacitor 2200µF , 50V, ±20%, 85°C, Samwah Consortium Nos 1 I -

26 Aluminium Electrolytic Capacitor 220 µF , 400V, ±20%, 85°C, Samwah/BC Consort / ECS Nos 1 I -

V. Diodes & Rectifiers

27 Fast Recovery Rectifier Dual, 5A, 100-300V, <50nS FMX-23S Sanken Sanken Nos 1 I -

28 Fast Recovery Diode 1A, 100V, <100nS PR 1002 MIC Concept Nos 1 I -

28 Ultra Fast Diode 1A, 200V, <75nS BYV 26C Philips Elektronika Nos 2 I -

29 Ultra Fast Diode 1A, 1000V, <75nS BYV 26E Philips Elektronika Nos 1 I -

30 Ultra Fast Diode 5A, 600V SF53 Rectron FE Global Nos 1 I -

31 Switching Diode 150mA, 75V, 4nS 1N 4148 Philips Pride Nos 1 I -

32 Zener Diode 5.6V ,400mW, ±10%, +400ppm/°C BZX 85 C 5V6 Philips Elektronika Nos 1 I -

33 Zener Diode 8.2V ,400mW, ±10%, +400ppm/°C BZX 85 C 8V2 Philips Elektronika Nos 1 I -

34 Zener Diode 39V ,400mW, ±10%, +400ppm/°C BZX 85 C 39 Philips Elektronika Nos 2 I -

35 Bridge Rectifier Diode 4A, 1000V KBL10 Hornby Saini Nos 1 I -


PPL-1026 : Cost Sheet 810 30-Oct-08 Praguna
Sr Item Description Main Specification Typical Device Units BOM Origin Unit Price
No Type No Make Source Qty LC

1 2 3 4 5 6 7 8 9 10

VI. Active Devices

36 Power Darlington Transistor 8A, 100V, PNP TIP 127 ST Elektronika Nos 1 I -

37 Silicon Controlled Rectifier 1A, 400V, Ih<5mA BT169D Philips Elektronika Nos 1 I -

VII. Integrated Circuits

38 Power IC 6A, 800V, 100 KHz FS7M0880 Fairchild Yosun Nos 1 I -

39 PWM IC Voltage Mode TL 494 CN Texas Inst Elevate Impex Nos 1 I -

40 Prog Precision Reference 2.5V, 50ppm/°C KA 431 AZ Fairchild Singodia Nos 1 I -

41 Opto Isolator KP1010 Sharp Elektronika Nos 2 I -

VIII. Magnetics

42 Main Transformer EE-41 Anuraag Anuraag Nos. 1 L -

43 DC Choke on +5V T68-26 Torroidal, with Header Anuraag Anuraag Nos. 1 L -

44 Common Mode Choke ET-24, Hor, 15-25 mH Drg.1016-0 Aditya Aditya Nos 1 L -

IX. Connectors & Wire harnesses

45 AC Switch Harness 1026 Switch to PCB to BOT, 24/36 wires Drg : 0134 Eagle Eagle Products Nos 1 L -

46 AC Inlet Harness 1026 Inlet to PCB to BOT, 24/36 wires Drg : 0135 Eagle Eagle Products Nos 1 L -

47 DC Harness 1026 8Way 5045-10 1 -

48 AC Headerr 1026 3/2-Way, 3.96 mm Pitch Molex Eagle Products Nos 1 L -

49 Inlet Socket 6A, 250V Elcom Elcom Nos 1 L -

X. Other Important Items

50 NTC Thermistor 10E, 3A, 10mm dia 10SP010 Thinking Boffin Impex Nos 2 I -

51 Rocker Switch 1026 DPST, 4A, 250V AC, UL Appr WSN 00 Teknic Teknic Nos 1 L -

52 Main PCB 1026 CEM-1, 151 x 97 Ascent Ascent Nos 1 L -

53 Heatsink for Power IC 1017 / 1026 6 mm Flat 0940-0 Divya Engg. Divya Engg. Nos 1 L -
PPL-1026 : Cost Sheet 810 30-Oct-08 Praguna
Sr Item Description Main Specification Typical Device Units BOM Origin Unit Price
No Type No Make Source Qty LC

1 2 3 4 5 6 7 8 9 10

54 Heatsink for FRR 1026 Aluminium, 3mm Drg No : 0119-S-0 Priya Eng. Priya Eng. Nos 1 L -

XI. PCB Assembly Accessories

55 Jumper wire 24 SWG Refer Preforming Instructions Pranav Pranav Entrps. Gms 1.667 L -

56 Fuse 1026 4A, 250V AC, Slow Blow, UL TR5-T 372 Wickmann Wickmann Nos 1 I -

57 Anerobic Adhesive Nos 2 I -

58 Hot Glue Sivam Agencs. Sivam Agencs. Gms 0.03 I -

XII. Heat sink Accessories

59 Silicone HS Insulator Pad Pad, TO-3P with hole Furon Ilantech Nos 3 I -

60 Insulator Bush for TO-220 Pingood Ilantech Nos 2 I -

XIII. Wiring Accessories

60 Polylefin Sleeve ID-6mm, T-xx Imported Shyam Electr. Mtr 0.02 L -

61 Polylefin Sleeve ID-3.2mm, T-xx Imported Shyam Electr. Mtr 0.11 L -

XIV. Fastners

62 Machine Screw M3x8mm Pan, BW, S&P, Nickel B.S.Engg. Ind. Trad Nos 2 L -

63 Machine Screw M3x10mm Pan, BW, S&P, Nickel B.S.Engg. Indl. Trad Nos 2 L -

64 Machine Screw M3x12mm Pan, BW, S&P, Nickel B.S.Engg. Indl. Trad Nos 1 L -

65 Spring Washer M3 Zinc Blue B.S.Engg. Indl. Trad Nos 2 L -

66 Hex Nut M3 Zinc Blue B.S.Engg. Indl. Trad Nos 2 L -

XV. Packing Materials

67 Serial Number sticker Maxworth Nos 1 L -

68 Tested OK sticker Luminex Luminex Nos 1 L -

69 Carton 1008 0829-0 Sai Kripa Sai Kripa Share 0.04 L -

70 Model No Sticker 1008 0829-0 Vijaya Durga Vijaya Durga Share 0.06 L -
PPL-1026 : Cost Sheet 810 30-Oct-08 Praguna
Sr Item Description Main Specification Typical Device Units BOM Origin Unit Price
No Type No Make Source Qty LC

1 2 3 4 5 6 7 8 9 10

70 Address Sticker Vijaya Durga Vijaya Durga Share 0.06 L -

XVI. Miscellaneous

71 Rosin Core Solder Wire 22SWG Sri Bhavani Sri Bhavani Share 0.01 -

72 Routing Card Pavani Printer Pavani Printer Nos 1 L -


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