T L

Enter Data:
Weld Size ( Leg T ) 10 mm
Unit Weld Length ( L ) 1 m

Consumables Required to Procure per Unit Length:

SMAW 0.653 Kg
GTAW 0.435 Kg
GMAW 0.412 Kg
FCAW 0.461 Kg
SAW 0.404 Kg Wire 0.525 Kg Flux
m m2
Consumables Required to Pr m3
Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 96
X= 37.5
Fill/Cap T= 19
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 17.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 4.770 Kg
GTAW 3.180 Kg Z
STT 3.013 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 28.414 Kg RT Root
GTAW 18.943 Kg
GMAW 17.946 Kg
FCAW 20.057 Kg G
SAW 17.576 Kg Wire 22.848 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 723 Ltr
FCAW 4413 Ltr
GMAW 4307 Ltr

Ltr
mm2
mm3
ata: (In Red only)
2438.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 80
X= 37.5
Fill/Cap T= 19
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 17.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 3.975 Kg
GTAW 2.650 Kg Z
STT 2.511 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 23.678 Kg RT Root
GTAW 15.786 Kg
GMAW 14.955 Kg
FCAW 16.714 Kg G
SAW 14.646 Kg Wire 19.040 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 603 Ltr
FCAW 3677 Ltr
GMAW 3589 Ltr

Ltr
mm2
mm3
ata: (In Red only)
2032 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 56
X= 37.5
Fill/Cap T= 12
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 10.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 2.783 Kg
GTAW 1.855 Kg Z
STT 1.758 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 5.945 Kg RT Root
GTAW 3.963 Kg
GMAW 3.754 Kg
FCAW 4.196 Kg G
SAW 3.677 Kg Wire 4.780 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 422 Ltr
FCAW 923 Ltr
GMAW 901 Ltr

Ltr
mm2
mm3
ata: (In Red only)
1422.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 54
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 2.683 Kg
GTAW 1.789 Kg Z
STT 1.695 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 6.567 Kg RT Root
GTAW 4.378 Kg
GMAW 4.148 Kg
FCAW 4.636 Kg G
SAW 4.062 Kg Wire 5.281 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 407 Ltr
FCAW 1020 Ltr
GMAW 995 Ltr

Ltr
mm2
mm3
ata: (In Red only)
1371.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 48
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 2.385 Kg
GTAW 1.590 Kg Z
STT 1.506 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 5.837 Kg RT Root
GTAW 3.892 Kg
GMAW 3.687 Kg
FCAW 4.120 Kg G
SAW 3.611 Kg Wire 4.694 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 362 Ltr
FCAW 907 Ltr
GMAW 885 Ltr

Ltr
mm2
mm3
ata: (In Red only)
1219.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 38
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.888 Kg
GTAW 1.259 Kg Z
STT 1.193 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 4.621 Kg RT Root
GTAW 3.081 Kg
GMAW 2.919 Kg
FCAW 3.262 Kg G
SAW 2.858 Kg Wire 3.716 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 286 Ltr
FCAW 718 Ltr
GMAW 700 Ltr

Ltr
mm2
mm3
ata: (In Red only)
965.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 32
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.590 Kg
GTAW 1.060 Kg Z
STT 1.004 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 3.892 Kg RT Root
GTAW 2.594 Kg
GMAW 2.458 Kg
FCAW 2.747 Kg G
SAW 2.407 Kg Wire 3.129 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 241 Ltr
FCAW 604 Ltr
GMAW 590 Ltr

Ltr
mm2
mm3
ata: (In Red only)
812.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 28
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.391 Kg
GTAW 0.928 Kg Z
STT 0.879 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 3.405 Kg RT Root
GTAW 2.270 Kg
GMAW 2.151 Kg
FCAW 2.404 Kg G
SAW 2.106 Kg Wire 2.738 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 211 Ltr
FCAW 529 Ltr
GMAW 516 Ltr

Ltr
mm2
mm3
ata: (In Red only)
711.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 26
X= 37.5
Fill/Cap T= 9.53
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.93
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.292 Kg
GTAW 0.861 Kg Z
STT 0.816 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.504 Kg RT Root
GTAW 1.003 Kg
GMAW 0.950 Kg
FCAW 1.062 Kg G
SAW 0.931 Kg Wire 1.210 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 196 Ltr
FCAW 234 Ltr
GMAW 228 Ltr

Ltr
mm2
mm3
ata: (In Red only)
660.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 24
X= 37.5
Fill/Cap T= 17.48
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 15.88
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.193 Kg
GTAW 0.795 Kg Z
STT 0.753 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 5.954 Kg RT Root
GTAW 3.970 Kg
GMAW 3.761 Kg
FCAW 4.203 Kg G
SAW 3.683 Kg Wire 4.788 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 181 Ltr
FCAW 925 Ltr
GMAW 903 Ltr

Ltr
mm2
mm3
ata: (In Red only)
609.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 20
X= 37.5
Fill/Cap T= 15.09
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 13.49
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.994 Kg
GTAW 0.663 Kg Z
STT 0.628 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 3.606 Kg RT Root
GTAW 2.404 Kg
GMAW 2.277 Kg
FCAW 2.545 Kg G
SAW 2.230 Kg Wire 2.900 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 151 Ltr
FCAW 560 Ltr
GMAW 547 Ltr

Ltr
mm2
mm3
ata: (In Red only)
508 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 18
X= 37.5
Fill/Cap T= 14.2
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 12.6
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.894 Kg
GTAW 0.596 Kg Z
STT 0.565 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 2.833 Kg RT Root
GTAW 1.888 Kg
GMAW 1.789 Kg
FCAW 2.000 Kg G
SAW 1.752 Kg Wire 2.278 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 136 Ltr
FCAW 440 Ltr
GMAW 429 Ltr

Ltr
mm2
mm3
ata: (In Red only)
457.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 16
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.795 Kg
GTAW 0.530 Kg Z
STT 0.502 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.946 Kg RT Root
GTAW 1.297 Kg
GMAW 1.229 Kg
FCAW 1.373 Kg G
SAW 1.204 Kg Wire 1.565 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 121 Ltr
FCAW 302 Ltr
GMAW 295 Ltr

Ltr
mm2
mm3
ata: (In Red only)
406.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 14
X= 37.5
Fill/Cap T= 35.71
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 34.11
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.696 Kg
GTAW 0.464 Kg Z
STT 0.439 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 14.920 Kg RT Root
GTAW 9.947 Kg
GMAW 9.423 Kg
FCAW 10.532 Kg G
SAW 9.229 Kg Wire 11.997 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 105 Ltr
FCAW 2317 Ltr
GMAW 2262 Ltr

Ltr
mm2
mm3
ata: (In Red only)
355.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 14
X= 37.5
Fill/Cap T= 11.13
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 9.53
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.696 Kg
GTAW 0.464 Kg Z
STT 0.439 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.232 Kg RT Root
GTAW 0.822 Kg
GMAW 0.778 Kg
FCAW 0.870 Kg G
SAW 0.762 Kg Wire 0.991 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 105 Ltr
FCAW 191 Ltr
GMAW 187 Ltr

Ltr
mm2
mm3
ata: (In Red only)
355.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 12
X= 37.5
Fill/Cap T= 33.32
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 31.72
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.596 Kg
GTAW 0.398 Kg Z
STT 0.377 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 11.139 Kg RT Root
GTAW 7.426 Kg
GMAW 7.035 Kg
FCAW 7.863 Kg G
SAW 6.890 Kg Wire 8.957 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 90 Ltr
FCAW 1730 Ltr
GMAW 1688 Ltr

Ltr
mm2
mm3
ata: (In Red only)
304.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 12
X= 37.5
Fill/Cap T= 10.31
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 8.71
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.596 Kg
GTAW 0.398 Kg Z
STT 0.377 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.865 Kg RT Root
GTAW 0.576 Kg
GMAW 0.546 Kg
FCAW 0.610 Kg G
SAW 0.535 Kg Wire 0.695 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 90 Ltr
FCAW 134 Ltr
GMAW 131 Ltr

Ltr
mm2
mm3
ata: (In Red only)
304.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 10
X= 37.5
Fill/Cap T= 9.27
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.67
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.497 Kg
GTAW 0.331 Kg Z
STT 0.314 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.533 Kg RT Root
GTAW 0.356 Kg
GMAW 0.337 Kg
FCAW 0.377 Kg G
SAW 0.330 Kg Wire 0.429 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 75 Ltr
FCAW 83 Ltr
GMAW 81 Ltr

Ltr
mm2
mm3
ata: (In Red only)
254 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 8
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.398 Kg
GTAW 0.265 Kg Z
STT 0.251 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.973 Kg RT Root
GTAW 0.649 Kg
GMAW 0.614 Kg
FCAW 0.687 Kg G
SAW 0.602 Kg Wire 0.782 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 60 Ltr
FCAW 151 Ltr
GMAW 147 Ltr

Ltr
mm2
mm3
ata: (In Red only)
203.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 6
X= 37.5
Fill/Cap T= 18.26
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 16.66
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.298 Kg
GTAW 0.199 Kg Z
STT 0.188 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.633 Kg RT Root
GTAW 1.089 Kg
GMAW 1.032 Kg
FCAW 1.153 Kg G
SAW 1.010 Kg Wire 1.313 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 45 Ltr
FCAW 254 Ltr
GMAW 248 Ltr

Ltr
mm2
mm3
ata: (In Red only)
152.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 6
X= 37.5
Fill/Cap T= 10.97
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 9.37
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.298 Kg
GTAW 0.199 Kg Z
STT 0.188 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.509 Kg RT Root
GTAW 0.339 Kg
GMAW 0.321 Kg
FCAW 0.359 Kg G
SAW 0.315 Kg Wire 0.409 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 45 Ltr
FCAW 79 Ltr
GMAW 77 Ltr

Ltr
mm2
mm3
ata: (In Red only)
152.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 5
X= 37.5
Fill/Cap T= 15.88
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 14.28
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.248 Kg
GTAW 0.166 Kg Z
STT 0.157 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.008 Kg RT Root
GTAW 0.672 Kg
GMAW 0.637 Kg
FCAW 0.712 Kg G
SAW 0.624 Kg Wire 0.811 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 38 Ltr
FCAW 157 Ltr
GMAW 153 Ltr

Ltr
mm2
mm3
ata: (In Red only)
127 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 4
X= 37.5
Fill/Cap T= 13.49
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.89
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.199 Kg
GTAW 0.133 Kg Z
STT 0.126 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.560 Kg RT Root
GTAW 0.373 Kg
GMAW 0.354 Kg
FCAW 0.395 Kg G
SAW 0.346 Kg Wire 0.450 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 30 Ltr
FCAW 87 Ltr
GMAW 85 Ltr

Ltr
mm2
mm3
ata: (In Red only)
101.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 4
X= 37.5
Fill/Cap T= 8.56
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 6.96
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.199 Kg
GTAW 0.133 Kg Z
STT 0.126 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.166 Kg RT Root
GTAW 0.111 Kg
GMAW 0.105 Kg
FCAW 0.117 Kg G
SAW 0.103 Kg Wire 0.134 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 30 Ltr
FCAW 26 Ltr
GMAW 25 Ltr

Ltr
mm2
mm3
ata: (In Red only)
101.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 3
X= 37.5
Fill/Cap T= 11.13
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 9.53
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.149 Kg
GTAW 0.099 Kg Z
STT 0.094 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.264 Kg RT Root
GTAW 0.176 Kg
GMAW 0.167 Kg
FCAW 0.186 Kg G
SAW 0.163 Kg Wire 0.212 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 23 Ltr
FCAW 41 Ltr
GMAW 40 Ltr

Ltr
mm2
mm3
ata: (In Red only)
76.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 3
X= 37.5
Fill/Cap T= 7.62
T V L= 1.6
RT Root G= 2.5
L
RT = 3
V= 6.02
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.081 Kg
GTAW 0.054 Kg Z
STT 0.051 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.150 Kg RT Root
GTAW 0.100 Kg
GMAW 0.095 Kg
FCAW 0.106 Kg G
SAW 0.093 Kg Wire 0.121 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 12 Ltr
FCAW 23 Ltr
GMAW 23 Ltr

Ltr
mm2
mm3
ata: (In Red only)
76.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 3
X= 37.5
Fill/Cap T= 5.49
T V L= 1.6
RT Root G= 2.5
L
RT = 3
V= 3.89
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.081 Kg
GTAW 0.054 Kg Z
STT 0.051 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.068 Kg RT Root
GTAW 0.045 Kg
GMAW 0.043 Kg
FCAW 0.048 Kg G
SAW 0.042 Kg Wire 0.055 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 12 Ltr
FCAW 11 Ltr
GMAW 10 Ltr

Ltr
mm2
mm3
ata: (In Red only)
76.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 2.5
X= 37.5
Fill/Cap T= 7.01
T V L= 1.6
RT Root G= 2.5
L
RT = 3
V= 5.41
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.067 Kg
GTAW 0.045 Kg Z
STT 0.042 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.104 Kg RT Root
GTAW 0.069 Kg
GMAW 0.066 Kg
FCAW 0.073 Kg G
SAW 0.064 Kg Wire 0.083 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 10 Ltr
FCAW 16 Ltr
GMAW 16 Ltr

Ltr
mm2
mm3
ata: (In Red only)
63.5 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 2.5
X= 37.5
Fill/Cap T= 5.16
T V L= 1.6
RT Root G= 2.5
L
RT = 3
V= 3.56
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.067 Kg
GTAW 0.045 Kg Z
STT 0.042 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.048 Kg RT Root
GTAW 0.032 Kg
GMAW 0.030 Kg
FCAW 0.034 Kg G
SAW 0.030 Kg Wire 0.039 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 10 Ltr
FCAW 7 Ltr
GMAW 7 Ltr

Ltr
mm2
mm3
ata: (In Red only)
63.5 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 2
X= 37.5
Fill/Cap T= 8.74
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.14
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.099 Kg
GTAW 0.066 Kg Z
STT 0.063 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.089 Kg RT Root
GTAW 0.059 Kg
GMAW 0.056 Kg
FCAW 0.063 Kg G
SAW 0.055 Kg Wire 0.072 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 15 Ltr
FCAW 14 Ltr
GMAW 13 Ltr

Ltr
mm2
mm3
ata: (In Red only)
50.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 2
X= 37.5
Fill/Cap T= 3.91
T V L= 1.6
RT Root G= 2.5
L
RT = 2
V= 2.31
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.041 Kg
GTAW 0.027 Kg Z
STT 0.026 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.027 Kg RT Root
GTAW 0.018 Kg
GMAW 0.017 Kg
FCAW 0.019 Kg G
SAW 0.017 Kg Wire 0.022 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 6 Ltr
FCAW 4 Ltr
GMAW 4 Ltr

Ltr
mm2
mm3
ata: (In Red only)
50.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 92
X= 37.5
Fill/Cap T= 19
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 17.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 4.572 Kg
GTAW 3.048 Kg Z
STT 2.887 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 27.230 Kg RT Root
GTAW 18.153 Kg
GMAW 17.198 Kg
FCAW 19.221 Kg G
SAW 16.843 Kg Wire 21.896 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 693 Ltr
FCAW 4229 Ltr
GMAW 4128 Ltr

Ltr
mm2
mm3
ata: (In Red only)
2336.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 60
X= 37.5
Fill/Cap T= 19
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 17.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 2.982 Kg
GTAW 1.988 Kg Z
STT 1.883 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 17.759 Kg RT Root
GTAW 11.839 Kg
GMAW 11.216 Kg
FCAW 12.536 Kg G
SAW 10.985 Kg Wire 14.280 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 452 Ltr
FCAW 2758 Ltr
GMAW 2692 Ltr

Ltr
mm2
mm3
ata: (In Red only)
1524 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 34
X= 37.5
Fill/Cap T= 12.7
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 11.1
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.690 Kg
GTAW 1.126 Kg Z
STT 1.067 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 4.135 Kg RT Root
GTAW 2.757 Kg
GMAW 2.611 Kg
FCAW 2.919 Kg G
SAW 2.558 Kg Wire 3.325 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 256 Ltr
FCAW 642 Ltr
GMAW 627 Ltr

Ltr
mm2
mm3
ata: (In Red only)
863.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 22
X= 37.5
Fill/Cap T= 34.92
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 33.32
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 1.093 Kg
GTAW 0.729 Kg Z
STT 0.690 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 22.424 Kg RT Root
GTAW 14.949 Kg
GMAW 14.162 Kg
FCAW 15.829 Kg G
SAW 13.870 Kg Wire 18.032 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 166 Ltr
FCAW 3482 Ltr
GMAW 3399 Ltr

Ltr
mm2
mm3
ata: (In Red only)
558.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 20
X= 37.5
Fill/Cap T= 32.53
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 30.93
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.994 Kg
GTAW 0.663 Kg Z
STT 0.628 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 17.697 Kg RT Root
GTAW 11.798 Kg
GMAW 11.177 Kg
FCAW 12.492 Kg G
SAW 10.947 Kg Wire 14.230 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 151 Ltr
FCAW 2748 Ltr
GMAW 2682 Ltr

Ltr
mm2
mm3
ata: (In Red only)
508 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 18
X= 37.5
Fill/Cap T= 29.36
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 27.76
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.894 Kg
GTAW 0.596 Kg Z
STT 0.565 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 12.971 Kg RT Root
GTAW 8.648 Kg
GMAW 8.192 Kg
FCAW 9.156 Kg G
SAW 8.024 Kg Wire 10.431 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 136 Ltr
FCAW 2014 Ltr
GMAW 1966 Ltr

Ltr
mm2
mm3
ata: (In Red only)
457.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 16
X= 37.5
Fill/Cap T= 30.96
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 29.36
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.795 Kg
GTAW 0.530 Kg Z
STT 0.502 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 12.824 Kg RT Root
GTAW 8.549 Kg
GMAW 8.099 Kg
FCAW 9.052 Kg G
SAW 7.932 Kg Wire 10.312 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 121 Ltr
FCAW 1992 Ltr
GMAW 1944 Ltr

Ltr
mm2
mm3
ata: (In Red only)
406.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 12
X= 37.5
Fill/Cap T= 25.4
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 23.8
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.596 Kg
GTAW 0.398 Kg Z
STT 0.377 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 6.457 Kg RT Root
GTAW 4.305 Kg
GMAW 4.078 Kg
FCAW 4.558 Kg G
SAW 3.994 Kg Wire 5.192 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 90 Ltr
FCAW 1003 Ltr
GMAW 979 Ltr

Ltr
mm2
mm3
ata: (In Red only)
304.8 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 10
X= 37.5
Fill/Cap T= 15.09
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 13.49
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.497 Kg
GTAW 0.331 Kg Z
STT 0.314 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 1.803 Kg RT Root
GTAW 1.202 Kg
GMAW 1.139 Kg
FCAW 1.273 Kg G
SAW 1.115 Kg Wire 1.450 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 75 Ltr
FCAW 280 Ltr
GMAW 273 Ltr

Ltr
mm2
mm3
ata: (In Red only)
254 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 8
X= 37.5
Fill/Cap T= 10
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 8.4
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.398 Kg
GTAW 0.265 Kg Z
STT 0.251 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.530 Kg RT Root
GTAW 0.354 Kg
GMAW 0.335 Kg
FCAW 0.374 Kg G
SAW 0.328 Kg Wire 0.426 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 60 Ltr
FCAW 82 Ltr
GMAW 80 Ltr

Ltr
mm2
mm3
ata: (In Red only)
203.2 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 6
X= 37.5
Fill/Cap T= 7.11
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 5.51
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.298 Kg
GTAW 0.199 Kg Z
STT 0.188 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.120 Kg RT Root
GTAW 0.080 Kg
GMAW 0.076 Kg
FCAW 0.085 Kg G
SAW 0.074 Kg Wire 0.097 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 45 Ltr
FCAW 19 Ltr
GMAW 18 Ltr

Ltr
mm2
mm3
ata: (In Red only)
152.4 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 5
X= 37.5
Fill/Cap T= 9.53
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.93
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.248 Kg
GTAW 0.166 Kg Z
STT 0.157 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.289 Kg RT Root
GTAW 0.193 Kg
GMAW 0.183 Kg
FCAW 0.204 Kg G
SAW 0.179 Kg Wire 0.233 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 38 Ltr
FCAW 45 Ltr
GMAW 44 Ltr

Ltr
mm2
mm3
ata: (In Red only)
127 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
G.M.VENKAT
Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 5
X= 37.5
Fill/Cap T= 6.55
T V L= 1.6
RT Root G= 2.5
L
RT = 4
V= 4.95
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.174 Kg
GTAW 0.116 Kg Z
STT 0.110 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.137 Kg RT Root
GTAW 0.092 Kg
GMAW 0.087 Kg
FCAW 0.097 Kg G
SAW 0.085 Kg Wire 0.110 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 26 Ltr
FCAW 21 Ltr
GMAW 21 Ltr

Ltr
mm2
mm3
ata: (In Red only)
127 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 4
X= 37.5
Fill/Cap T= 6.02
T V L= 1.6
RT Root G= 2.5
L
RT = 4
V= 4.42
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.139 Kg
GTAW 0.093 Kg Z
STT 0.088 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.084 Kg RT Root
GTAW 0.056 Kg
GMAW 0.053 Kg
FCAW 0.059 Kg G
SAW 0.052 Kg Wire 0.067 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 21 Ltr
FCAW 13 Ltr
GMAW 13 Ltr

Ltr
mm2
mm3
ata: (In Red only)
101.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 2.5
X= 37.5
Fill/Cap T= 9.53
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.93
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.124 Kg
GTAW 0.083 Kg Z
STT 0.078 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.145 Kg RT Root
GTAW 0.096 Kg
GMAW 0.091 Kg
FCAW 0.102 Kg G
SAW 0.089 Kg Wire 0.116 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 19 Ltr
FCAW 22 Ltr
GMAW 22 Ltr

Ltr
mm2
mm3
ata: (In Red only)
63.5 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg
WELDING CONSUMABLES DATA SHEET

All weight in KG

SMAW PROCESS (Alloy steel) GTAW PROCESS(Alloy steel)

GMAW PROCESS(Alloy steel)
ROOT FINAL TOTAL ROOT FINAL TOTAL
272 3604 3876 181 2403 2584 2276
SMAW PROCESS (Carbon steel) GTAW PROCESS(Carbon steel)
GMAW PROCESS(Carbon steel)
ROOT FINAL TOTAL ROOT FINAL TOTAL
2496 7452 9948 1376 4968 6344 4706

SMAW PROCESS (Stainless steel) GTAW PROCESS(Stainless steel)

GMAW PROCESS(Stainless steel)
ROOT FINAL TOTAL ROOT FINAL TOTAL
85 7452 7537 57 4968 5025 4706
ROOT FILL/CAP GAS
MATERIAL SIZE-1 SCH SCH JOINTS THK SMAW TOTAL GTAW TOTAL SMAW TOTAL GTAW TOTAL GMAW TOTAL FCAW TOTAL SAW TOTAL
Alloy Steel 2.5 2.5SCH160 160 10 SCH 9.53 0.1 1.2 0.1 0.8 0.1 1.4 0.1 1.0 0.1 0.9 0.1 1.0 0.1 0.9 21.9
Alloy Steel 4 4SCH40 40 12 SCH 6.02 0.1 1.7 0.1 1.1 0.1 1.0 0.1 0.7 0.1 0.6 0.1 0.7 0.1 0.6 12.7
Alloy Steel 5 5SCH40 40 3 SCH 6.55 0.2 0.5 0.1 0.3 0.1 0.4 0.1 0.3 0.1 0.3 0.1 0.3 0.1 0.3 20.8
Alloy Steel 5 5SCH80 80 5 SCH 9.53 0.2 1.2 0.2 0.8 0.3 1.4 0.2 1.0 0.2 0.9 0.2 1.0 0.2 0.9 43.9
Alloy Steel 6 6SCH40 40 5 SCH 7.11 0.3 1.5 0.2 1.0 0.1 0.6 0.1 0.4 0.1 0.4 0.1 0.4 0.1 0.4 18.2
Alloy Steel 8 8SCH40 40 6 SCH 8.18 0.4 2.4 0.3 1.6 0.5 3.2 0.4 2.1 0.3 2.0 0.4 2.2 0.3 2.0 80.4
Alloy Steel 10 10SCH80 80 2 SCH 15.09 0.5 1.0 0.3 0.7 1.8 3.6 1.2 2.4 1.1 2.3 1.3 2.5 1.1 2.2 273.3
Alloy Steel 12 12SCH120 120 53 SCH 25.4 0.6 31.6 0.4 21.1 6.5 342.2 4.3 228.1 4.1 216.1 4.6 241.6 4.0 211.7 978.7
Alloy Steel 16 16SCH120 120 23 SCH 30.96 0.8 18.3 0.5 12.2 12.8 295.0 8.5 196.6 8.1 186.3 9.1 208.2 7.9 182.4 1943.9
Alloy Steel 18 18SCH100 100 53 SCH 29.36 0.9 47.4 0.6 31.6 13.0 687.5 8.6 458.3 8.2 434.2 9.2 485.3 8.0 425.2 1966.2
Alloy Steel 20 20SCH100 100 62 SCH 32.53 1.0 61.6 0.7 41.1 17.7 1097.2 11.8 731.5 11.2 693.0 12.5 774.5 10.9 678.7 2682.5
Alloy Steel 22 22SCH100 100 37 SCH 34.92 1.1 40.4 0.7 27.0 22.4 829.7 14.9 553.1 14.2 524.0 15.8 585.7 13.9 513.2 3399.0
Alloy Steel 34 34SCHXS XS 6 SCH 12.7 1.7 10.1 1.1 6.8 4.1 24.8 2.8 16.5 2.6 15.7 2.9 17.5 2.6 15.3 626.7
Alloy Steel 60 60SCHXS XS 4 SCH 19 3.0 11.9 2.0 8.0 17.8 71.0 11.8 47.4 11.2 44.9 12.5 50.1 11.0 43.9 2691.9
Alloy Steel 92 92SCH19 19 9 SCH 19 4.6 41.1 3.0 27.4 27.2 245.1 18.2 163.4 17.2 154.8 19.2 173.0 16.8 151.6 4127.5
Carbon Steel 2 2SCH40 40 3 SCH 3.91 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 0.0 0.1 4.1
Carbon Steel 2 2SCH160 160 6 SCH 8.74 0.1 0.6 0.1 0.4 0.1 0.5 0.1 0.4 0.1 0.3 0.1 0.4 0.1 0.3 13.5
Carbon Steel 2.5 2.5SCH40 40 104 SCH 5.16 0.1 7.0 0.0 4.7 0.0 5.0 0.0 3.3 0.0 3.1 0.0 3.5 0.0 3.1 7.3
Carbon Steel 2.5 2.5SCH80 80 5 SCH 7.01 0.1 0.3 0.0 0.2 0.1 0.5 0.1 0.3 0.1 0.3 0.1 0.4 0.1 0.3 15.7
Carbon Steel 2.5 2.5SCH160 160 46 SCH 9.53 0.1 5.7 0.1 3.8 0.1 6.7 0.1 4.4 0.1 4.2 0.1 4.7 0.1 4.1 21.9
Carbon Steel 3 3SCH40 40 136 SCH 5.49 0.1 11.0 0.1 7.3 0.1 9.3 0.0 6.2 0.0 5.9 0.0 6.5 0.0 5.7 10.3
Carbon Steel 3 3SCH80 80 3 SCH 7.62 0.1 0.2 0.1 0.2 0.2 0.5 0.1 0.3 0.1 0.3 0.1 0.3 0.1 0.3 22.8
Carbon Steel 3 3SCH160 160 49 SCH 11.13 0.1 7.3 0.1 4.9 0.3 12.9 0.2 8.6 0.2 8.2 0.2 9.1 0.2 8.0 40.0
Carbon Steel 4 4SCH40 40 480 SCH 6.02 0.1 66.8 0.1 44.5 0.1 40.2 0.1 26.8 0.1 25.4 0.1 28.3 0.1 24.8 12.7
Carbon Steel 4 4SCH80 80 33 SCH 8.56 0.2 6.6 0.1 4.4 0.2 5.5 0.1 3.7 0.1 3.5 0.1 3.9 0.1 3.4 25.2
Carbon Steel 4 4SCH160 160 19 SCH 13.49 0.2 3.8 0.1 2.5 0.6 10.6 0.4 7.1 0.4 6.7 0.4 7.5 0.3 6.6 84.9
Carbon Steel 5 5SCH40 40 294 SCH 6.55 0.2 51.1 0.1 34.1 0.1 40.4 0.1 26.9 0.1 25.5 0.1 28.5 0.1 25.0 20.8
Carbon Steel 5 5SCH80 80 61 SCH 9.53 0.2 15.2 0.0 0.0 0.0 0.0 0.0 0.0
Carbon Steel 5 5SCH160 160 60 SCH 15.88 0.2 14.9 0.2 9.9 1.0 60.5 0.7 40.3 0.6 38.2 0.7 42.7 0.6 37.4 152.9
Carbon Steel 6 6SCH40 40 818 SCH 7.11 0.3 243.9 0.0 0.0 0.0 0.0 0.0 0.0
Carbon Steel 6 6SCH80 80 17 SCH 10.97 0.3 5.1 0.2 3.4 0.5 8.7 0.3 5.8 0.3 5.5 0.4 6.1 0.3 5.4 77.1
Carbon Steel 6 6SCH160 160 36 SCH 18.26 0.3 10.7 0.2 7.2 1.6 58.8 1.1 39.2 1.0 37.1 1.2 41.5 1.0 36.4 247.6
Carbon Steel 8 8SCH40 40 405 SCH 8.18 0.4 161.0 0.0 0.0 0.0 0.0 0.0 0.0

Page 233 of 239

 ROOT FILL/CAP GAS
MATERIAL SIZE-1 SCH SCH JOINTS THK SMAW TOTAL GTAW TOTAL SMAW TOTAL GTAW TOTAL GMAW TOTAL FCAW TOTAL SAW TOTAL
Carbon Steel 8 8SCH80 80 15 SCH 12.7 0.4 6.0 0.3 4.0 1.0 14.6 0.6 9.7 0.6 9.2 0.7 10.3 0.6 9.0 147.5
Carbon Steel 10 10SCH40 40 333 SCH 9.27 0.5 165.5 0.3 110.3 0.5 177.6 0.4 118.4 0.3 112.2 0.4 125.4 0.3 109.9 80.9
Carbon Steel 10 10SCH80 80 19 SCH 15.09 0.5 9.4 0.0 0.0 0.0 0.0 0.0 0.0
Carbon Steel 12 12SCH40 40 247 SCH 10.31 0.6 147.3 0.4 98.2 0.9 213.6 0.6 142.4 0.5 134.9 0.6 150.8 0.5 132.1 131.1
Carbon Steel 12 12SCH160 160 46 SCH 33.32 0.6 27.4 0.4 18.3 11.1 512.4 7.4 341.6 7.0 323.6 7.9 361.7 6.9 316.9 1688.5
Carbon Steel 14 14SCH40 40 63 SCH 11.13 0.7 43.8 0.5 29.2 1.2 77.6 0.8 51.8 0.8 49.0 0.9 54.8 0.8 48.0 186.8
Carbon Steel 14 14SCH160 160 87 SCH 35.71 0.7 60.5 0.5 40.4 14.9 1298.0 9.9 865.4 9.4 819.8 10.5 916.3 9.2 802.9 2261.5
Carbon Steel 16 16SCH40 40 98 SCH 12.7 0.8 77.9 0.5 51.9 1.9 190.7 1.3 127.1 1.2 120.4 1.4 134.6 1.2 117.9 294.9
Carbon Steel 18 18SCH40 40 247 SCH 14.2 0.9 220.9 0.6 147.3 2.8 699.7 1.9 466.5 1.8 441.9 2.0 493.9 1.8 432.8 429.4
Carbon Steel 20 20SCH40 40 201 SCH 15.09 1.0 199.8 0.7 133.2 3.6 724.8 2.4 483.2 2.3 457.8 2.5 511.6 2.2 448.3 546.6
Carbon Steel 24 24SCH40 40 87 SCH 17.48 1.2 103.8 0.8 69.2 6.0 518.0 4.0 345.4 3.8 327.2 4.2 365.7 3.7 320.4 902.6
Carbon Steel 26 26SCHSTD STD 161 SCH 9.53 1.3 208.0 0.9 138.7 1.5 242.2 1.0 161.5 1.0 153.0 1.1 171.0 0.9 149.8 228.0
Carbon Steel 28 28SCHXS XS 64 SCH 12.7 1.4 89.0 0.9 59.4 3.4 217.9 2.3 145.3 2.2 137.6 2.4 153.8 2.1 134.8 516.1
Carbon Steel 32 32SCHXS XS 7 SCH 12.7 1.6 11.1 1.1 7.4 3.9 27.2 2.6 18.2 2.5 17.2 2.7 19.2 2.4 16.8 589.9
Carbon Steel 38 38SCHXS XS 45 SCH 12.7 1.9 85.0 1.3 56.6 4.6 208.0 3.1 138.6 2.9 131.3 3.3 146.8 2.9 128.6 700.5
Carbon Steel 48 48SCHXS XS 5 SCH 0 2.4 11.9 1.6 8.0 5.8 29.2 3.9 19.5 3.7 18.4 4.1 20.6 3.6 18.1 884.8
Carbon Steel 54 54SCHXS XS 16 SCH 12.7 2.7 42.9 1.8 28.6 6.6 105.1 4.4 70.0 4.1 66.4 4.6 74.2 4.1 65.0 995.4
Carbon Steel 56 56SCHXS XS 26 SCH 19 2.8 72.4 1.9 48.2 5.9 154.6 4.0 103.0 3.8 97.6 4.2 109.1 3.7 95.6 901.1
Carbon Steel 60 60SCHXS XS 1 SCH 19 3.0 3.0 0.0 0.0 0.0 0.0 0.0 0.0
Carbon Steel 80 80SCH19 19 23 SCH 19 4.0 91.4 2.7 61.0 23.7 544.6 15.8 363.1 15.0 344.0 16.7 384.4 14.6 336.9 3589.1
Carbon Steel 92 92SCH19 19 36 SCH 19 4.6 164.6 3.0 109.7 27.2 980.3 18.2 653.5 17.2 619.1 19.2 692.0 16.8 606.4 4127.5
Carbon Steel 96 96SCH19 19 9 SCH 19 4.8 42.9 3.2 28.6 28.4 255.7 18.9 170.5 17.9 161.5 20.1 180.5 17.6 158.2 4307.0
Stainless Steel 2 2SCH40 40 27 SCH 3.91 0.0 1.1 0.0 0.7 0.0 0.7 0.0 0.5 0.0 0.5 0.0 0.5 0.0 0.5 4.1
Stainless Steel 2.5 2.5SCH40 40 24 SCH 5.16 0.1 1.6 0.0 1.1 0.0 1.1 0.0 0.8 0.0 0.7 0.0 0.8 0.0 0.7 7.3
Stainless Steel 3 3SCH40 40 32 SCH 5.49 0.1 2.6 0.1 1.7 0.1 2.2 0.0 1.5 0.0 1.4 0.0 1.5 0.0 1.4 10.3
Stainless Steel 4 4SCH40 40 47 SCH 6.02 0.1 6.5 0.1 4.4 0.1 3.9 0.1 2.6 0.1 2.5 0.1 2.8 0.1 2.4 12.7
Stainless Steel 5 5SCH40 40 170 SCH 6.55 0.2 29.6 0.1 19.7 0.1 23.4 0.1 15.6 0.1 14.8 0.1 16.5 0.1 14.4 20.8
Stainless Steel 6 6SCH40 40 23 SCH 7.11 0.3 6.9 0.2 4.6 0.1 2.8 0.1 1.8 0.1 1.7 0.1 1.9 0.1 1.7 18.2
Stainless Steel 8 8SCH40 40 54 SCH 8.18 0.4 21.5 0.3 14.3 0.5 28.6 0.4 19.1 0.3 18.1 0.4 20.2 0.3 17.7 80.4
Stainless Steel 10 10SCH40 40 8 SCH 9.27 0.5 4.0 0.3 2.7 0.5 4.3 0.4 2.8 0.3 2.7 0.4 3.0 0.3 2.6 80.9
Stainless Steel 12 12SCH40 40 19 SCH 10.31 0.6 11.3 0.4 7.6 0.9 16.4 0.6 11.0 0.5 10.4 0.6 11.6 0.5 10.2 131.1
TOTAL 59.2 2853.1 36.5 1613.7 287.1 11139.5 191.4 7426.3 181.3 7035.5 202.7 7863.2 177.6 6890.4 43519.1

Page 234 of 239

 Pipe Weld Metal & Gas Consumption

X Enter Data: (In Red only)

Dia = in. 4
X= 37.5
Fill/Cap T= 9.53
T V L= 1.6
RT Root G= 2.5
L
RT = 5.5
V= 7.93
G

M= 0
Root Pass: Z= 0
Consumables Required to Procure per Joint or Dia. inch: f= 0
SMAW 0.199 Kg
GTAW 0.133 Kg Z
STT 0.126 Kg

Fill/Cap: Fill/Cap

Consumables Required to Procure per Joint or Dia. inch: T

SMAW 0.231 Kg RT Root
GTAW 0.154 Kg
GMAW 0.146 Kg
FCAW 0.163 Kg G
SAW 0.143 Kg Wire 0.186 Kg Flux

Gas Consumption:
Gas Required Per Joint or Dia. Inch:
Based on Flow Rate of 25 Ltr/min. - Standard gas bottle is 6000 litres
STT 30 Ltr
FCAW 36 Ltr
GMAW 35 Ltr

Ltr
mm2
mm3
ata: (In Red only)
101.6 mm
deg.
mm
mm Standard Bevel
mm Parameters Paramete
mm mm
mm mm

mm Compound Bevel Compound Bevel

deg. Parameters Parameters
(Leave "0" if Standard Bevel) (Leave "0" if Standard Bev

X Kg
Kg

M
`
V
L
mm2
mm3

Kg