Beruflich Dokumente
Kultur Dokumente
Synchronous generators
S line
FOREWORD
THE GENERATOR.
9300.0018 I/3
Material: 10040213
February 2008
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S LINE GENERATORS
TABLE OF CONTENTS
1. NOMENCLATURE ........................................................................................................................ 6
2. INTRODUCTION ......................................................................................................................... 7
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5. INSTALLATION ......................................................................................................................... 20
5.1. ROTATION DIRECTION ....................................................................................................... 20
5.2. MECHANICAL ASPECTS........................................................................................................ 20
5.2.1. FOUNDATIONS......................................................................................................................... 20
5.2.1.1. METALLIC BASES ........................................................................................................ 20
5.2.2. ALIGNMENT/LEVELING ............................................................................................................. 20
5.2.3. DIRECT COUPLING................................................................................................................... 21
5.2.4. COUPLING ARRANGEMENT FOR SLEEVE BEARING GENERATORS – AXIAL CLEARANCE ................ 21
5.3. ELECTRICAL ASPECTS ......................................................................................................... 23
5.3.1. PROTECTIONS ......................................................................................................................... 23
5.3.1.1. GENERATOR ............................................................................................................... 23
5.3.1.2. TEMPERATURE LIMITS FOR WINDINGS ....................................................................... 23
5.3.1.3. IN THE PANEL ............................................................................................................ 24
5.3.2. SPACE HEATERS....................................................................................................................... 25
5.3.3. VIBRATION LIMITS .................................................................................................................. 25
5.3.4. SHAFT VIBRATION LIMITS........................................................................................................ 25
5.4. COMMISSIONING................................................................................................................ 26
5.4.1. PRELIMINARY INSPECTION ...................................................................................................... 26
5.4.2. START-UP ................................................................................................................................ 26
5.4.3. OPERATION ............................................................................................................................. 26
5.4.4. PARALLEL OPERATION ............................................................................................................. 26
5.4.5. SWITCHING OFF ...................................................................................................................... 26
6. MAINTENANCE ......................................................................................................................... 27
6.1. CONNECTION DIAGRAMS .................................................................................................... 27
6.2. COMPLETE MAINTENANCE.................................................................................................. 28
6.3. RADIATOR - AIR COOLER WITH ENCLOSED CIRCUIT ............................................................ 29
6.3.1. GENERAL ASPECTS................................................................................................................... 29
6.3.2. COMMISSIONING ..................................................................................................................... 29
6.3.3. MAINTENANCE (RADIATOR) ..................................................................................................... 29
6.3.4. CLEANLINESS (RADIATOR) ....................................................................................................... 29
7. LUBRICATION .......................................................................................................................... 30
7.1. GREASE LUBRICATED BEARINGS ......................................................................................... 30
7.1.1. LUBRICATION INTERVALS ........................................................................................................ 30
7.1.2. QUALITY AND QUANTITY OF GREASE ....................................................................................... 30
7.1.3. GREASE COMPATIBILITY .......................................................................................................... 30
7.1.4. LUBRICATION INSTRUCTIONS .................................................................................................. 31
7.1.5. REPLACEMENT OF BEARINGS ................................................................................................... 31
7.1.6. SLEEVE BEARINGS ................................................................................................................... 32
7.1.6.1. GENERAL INSTRUCTIONS............................................................................................ 32
7.1.6.2. DISASSEMBLY OF SLEEVE BEARING (TYPE "EF / EM = B3", “ER / EG = D5 / D6”) .......... 32
7.1.6.3. SLEEVE BEARING ASSEMBLY ....................................................................................... 33
7.1.6.4. SETTING OF THERMAL PROTECTIONS (100) ................................................................ 37
7.1.6.5. WATER COOLING METHODS ....................................................................................... 37
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7.1.6.6. LUBRICATION............................................................................................................. 37
7.1.6.7. SHAFT SEALS.............................................................................................................. 37
7.1.6.8. OPERATION................................................................................................................ 37
7.2. AIR GAP CHECKING ............................................................................................................ 38
7.3. DRYING OF THE WINDING .................................................................................................. 38
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1. NOMENCLATURE
S P W 1250
GENERATOR LINE
S – S Line
EXCITATION CHARACTERISTICS
T - Brushless with auxiliary coil
P - Brushless with auxiliary exciter
S - Brushless without auxiliary coil (exciter)
L - Generator with brushes
COOLING SYSTEM
A – Open self-ventilated
F – Self ventilated with air-to-air heat exchanger on top of motor
W – Air-to-water heat exchanger
I – Independent forced ventilation with air-to-air heat exchanger
D – Self-ventilated, air inlet and outlet by ducts
T – Independent forced ventilation, air inlet and outlet by ducts
L – Independent forced ventilation with Air-to-water exchanger
V – Independent forced ventilation over the motor - opened
IEC FRAME
Shaft-end height in mm (450 up to 5000)
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3.3.1. BEARINGS
When generator is kept in stock for a period of six
months or less, it is not require to effect a full
inspection on the bearings before running it. What
has to be done is to rotate manually the shaft
monthly.
However, when generator is kept in stock for
more than six months, bearings must be
regreased, before operation. On the other hand, if
the generator is kept in stock for approximately 2
year or more, bearings must be disassembled and
washed and checked. After the reassembly,
bearings must be regreased. Generators fitted
with shielded bearings must have these bearings
replaced when generators are kept in stock for a
period exceeding 2 years.
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The outdoor storage of the generator is - During the storage period, the winding
not recommended. insulation resistance of the generator should
If the external storage cannot be avoided, the be measured according to item 2.3.5 of this
generator should be packed in specific packing manual and registered every 3 months and
for this condition, as described bellow. before the generator installation.
- For outdoor storage, besides the packing - Eventual drops in the insulation resistance
recommended above, we recommend to cover level must be investigated.
completely this packing with a protection
against dust, humidity and other strange
materials. 3.4.8. EXPOSED MACHINED SURFACES
- Place the packing in pallets, wooden
bunches or foundations that guarantee the - At factory, all exposed surfaces (for
protection against the soil humidity. example, the shaft edge and flanges) are
- Prevent the packing sink itself in the soil. protected with a temporary protective agent
- After covering the machine, a shed should (rust inhibiter).
be build to protect it of rain, snow and - This protective coating should be reapplied
excessive sun heat. every 6 months at least. When this coating is
removed and/or damaged, the same
IMPORTANT preventive action must be done.
It is recommendable check the storage local
conditions and the generators condition Recommended products:
according to the maintenance plan for long term Name: Dasco Guard 400 TX AZ, Manufacturer:
storage, described in this manual. D.A. Stuart Ltda.
Name: TARP, Manufacturer: Castrol.
3.4.5. SPARE PARTS
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3.4.9. BEARINGS
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3.4.12.1. CLEANING
- The machine interior and exterior should be
free of oil, water, dust and dirt. The inside of
the generator should be vacuum cleaned.
- Remove the corrosion inhibitor of the exposed
surfaces with a cloth soaked in petroleum
based solvent.
- Be sure that the bearings and cavities used to
lubrication are free of dirt and the plugs on the
holes are correctly sealed and tighten.
Oxidations and marks on the bearings seats
and shaft should be carefully removed.
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During the storage period, the generator maintenance must be executed and registered according to the
plan described in the table below:
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3.6. HANDLING
Figure 1.
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CORRECT
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Wear
Mark
Figure 4.5.
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The self excitation is started by the machine Before operating the generator, the protection
residual voltage or by a pre-excitation which is against sub-frequency must be adjusted to 90%
supplied by a bank of batteries. of the rated frequency (it leaves the factory
During maintenance services, machine must already having such adjustment) or keep the
remain stopped as the disexcitation is not voltage regulator switched off until the set gets to
sufficient. the rated speed in order to avoid winding
The disexcitation is made when the generator is overcurrents in the auxiliary winding of the
stopped or when regulator is switched off (if any generator excitation.
is available on the panel).
U/F Operation
Iexc (A)
parallel with the regulator. When generator is de- 4
2
discharge resistance which leads to a quicker 1
main machine disexcitation. 0
30 35 40 45 50 55 60
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Electric machines should be installed in locations Metallic bases must have a flat surface under
of easy access for periodical inspections and generator feet to avoid frame deformation. The
removal of equipment while performing support surface height should be designed in such
maintenance services, if required. a way to allow that under generator feet one can
Under no circumstances, generators can be place compensating shims of 2mm total thickness.
installed in enclosed places which may block or Generators should not be removed from their
reduce the free circulation of cooling air. metallic bases for alignment purposes;
Enclosed rooms will cause overheating additionally, metallic bases should be leveled on
resulting in reduction of insulation lifetime the actual foundation with the application of
leading to a possible generator burning out. water-level (or other leveling devices).
When a metallic base is used to adjust the
IMPORTANT: The shaft locking device must be generator shaft end height with driven machine
used whenever generator needs to be removed shaft end height, this metallic base must be
from the base (uncoupled from driven machine) leveled on the concrete base.
to avoid transportation damage. Once the base has been leveled, foundation studs
tightened and the coupling checked, the metal
To ensure good performance and durability to the base and studs are then cemented.
generator it is essential to match the degree of
protection of the equipment with the installation
environment. 5.2.2. ALIGNMENT/LEVELING
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ºC 0 1 2 3 4 5 6 7 8 9
0 100.00 100.39 100.78 101.17 101.56 101.95 102.34 102.73 103.12 103.51
10 103.90 104.29 104.68 105.07 105.46 105.95 106.24 106.63 107.02 107.40
20 107.79 108.18 108.57 108.96 109.35 109.73 110.12 110.51 110.90 111.28
30 111.67 112.06 112.45 112.83 113.22 113.61 113.99 114.38 114.77 115.15
40 115.54 115.93 116.31 116.70 117.08 117.47 117.85 118.24 118.62 119.01
50 119.40 119.78 120.16 120.55 120.93 121.32 121.70 122.09 122.47 122.86
60 123.24 123.62 124.01 124.39 124.77 125.16 125.54 125.92 126.31 126.69
70 127.07 127.45 127.84 128.22 128.60 128.98 129.37 129.75 130.13 130.51
80 130.89 131.27 131.66 132.04 132.42 132.80 133.18 133.56 133.94 134.32
90 134.70 135.08 135.46 135.84 136.22 136.60 136.98 137.36 137.74 138.12
100 138.50 138.88 139.26 139.64 140.02 140.39 140.77 141.15 141.53 141.91
110 142.29 142.66 143.04 143.42 143.80 144.17 144.55 144.93 145.31 145.68
120 146.06 146.44 146.81 147.19 147.57 147.94 148.32 148.70 149.07 149.45
130 149.82 150.20 150.57 150.95 151.33 151.70 152.08 152.45 152.83 153.20
140 153.58 153.95 154.32 154.70 155.07 155.45 155.82 156.19 156.57 156.94
150 157.31 157.69 158.06 158.43 158.81 159.18 159.55 159.93 160.30 160.67
Table 4.2 - Variation of Platinum RTD’s.
POWER PROTECTIONS
Up to 150 Kva – low voltage 50/51 – 52/59
From 150 to 1000KVA – low voltage 27-49-50-59-50/51
Above 1000KVA – low voltage 27-32-49-50G-51V-52-59
Up to 3000KVA – medium voltage CP-PR-27-32-49-50G-51V52-59
From 3000KVA to 7500Kva – medium voltage CP-PR-32-40-46-49-50G-51V-52-59-87
Above 7500KVA – medium voltage CP-PR-27-32-40-46-49-50G-51V-52-59-78-81-87
Table 4.3.
SYMBOLOGY:
CP – capacitor
PR – lightning arrester 78 – phase angle
27 – subvoltage 81 – frequency
2 – reverse output 86 – interruption relay
46 – current unbalance 87 – differential
49 – overload 40 – lost of field
50G – ground over-current
50 – instantaneous over-current NOTE: The use of protection 59 (overvoltage) is
51 – timing over-current mandatory to avoid damage to generator and
51V – voltage locking over-current driven machine.
52 - breaker
59 – overvoltage
64 – field ground
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Vibration Levels (mm/s RMS) Operate the generator with shaft vibration
Rated speed values close to alarm and tripping values
355
(rpm) Frame < 355 to > 630
can damage bearing liners.
630
The main reasons to cause increase of vibration are:
Alarm 4.5 4.5 5.5
600 ≤ n ≤ 1800 - Unbalance coupling problems and others
Tripping 7.0 7.0 8.0 that can affect the machine;
Alarm 3.5 4.5 5.5 - Shaft manufacturing problems, which are
1800 < n ≤ 3600 minimized during the manufacturing;
Tripping 5.5 6.5 7.5
- Residual voltage or magnetism on the shaft
Table 3.5. surface where measurement is made;
- Scratches, knocks or vibrations when
Vibration causes most frequently found on the field finishing the shaft where measurement is
are: made.
- Misalignment between generator and drive
machine;
- Incorrect generator fastening to the base, with
“loose shims” underneath one or more
generator feet and studs incorrectly fastened;
- Improper base, or not firmly built;
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Generators leave the factory with some safety Operate the generator until it gets to the
precautions for transportation. So before putting thermal stability and check for any noise,
them into operation, these protections (if any) abnormal vibrations or excessive heating. If
should be removed. there are significant vibration changes on the
set from start up and the thermal stability
conditions, check the alignment, leveling and
5.4.1. PRELIMINARY INSPECTION generator coupling arrangement along with
drive machine. Make corrections, if required.
Before starting the generator for the first time or All measuring and control equipment must be
after a long period of standstill, check the following checked on a permanent basis for any deviation.
items: If any is found, it must be corrected.
1) Is the generator clean? Were all packing For further questions, contact Weg Máquinas.
materials and protection elements removed?
2) Are coupling elements in perfect condition and
duty tightened and greased, if required? 5.4.4. PARALLEL OPERATION
3) Is generator aligned?
4) Are bearings duly lubricated? All the generators can be used on parallel
5) Are thermal protector grounding and surface operations with the power supply or with other
heaters leads duty connected (if any)? similar generators as long as they are equipped
6) Is winding insulation resistance within with absorbent windings along with voltage
prescribed values? regulator and an appropriate system for the
7) Were all objects such as tools, measuring operation.
instruments and alignment devices removed
from generator operating area?
8) Is generator fixed correctly? 5.4.5. SWITCHING OFF
9) Are all connections made according to the
generator connection diagram? Even after the de-excitation, residual voltage is
10) Is voltage regulator correctly connected still present. This means that only after the
according to its installation manual? complete stop, any service on the generator
11) Are power supply connectors duly connected to can be carried out.
main terminals in order to avoid short circuit or The non observation of these procedures
get them loose? can be harmful to people’s life.
12) Is generator duly grounded?
13) When generator is started at no load, does it
rotate freely without abnormal noise? Is
rotation direction correct (to reserve the
rotation, invert any of two power supply leads)
14) Is generator cooling OK?
5.4.2. START-UP
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6. MAINTENANCE 50 to 52 - Tacho-generator.
53 to 55 - Water Flow Switch - Radiator.
A well scheduled maintenance service for 56 to 59 - Water Leakage Detector - Radiator.
generators, when properly used, includes a 60 to 63 - Water Thermometer - Radiator.
periodical inspection of the insulation condition, 64 to 65 - Diodes Failure Detector.
temperature rise (winding and bearings), wears, 66 to 77 - Current Transformer.
bearing lubrication, bearing life time, checking of 88 to 91 - Thermometor (bearing).
the fan, fan air flow and vibration levels.
In case one of the items are not followed POWER TERMINALS
accordingly, you might have unexpected equipment
breakdown. Inspection cycles depend on the
conditions under which generator operates.
Soft brush or clean cotton rags should be used to
clean the generators. A jet of compressed air can
4 TERMINALS
be used to remove any non-abrasive dust from the
fan cover or any accumulated grime from the fan or Y CONN. - 6
TERMINALS
LIG.Y-6
TERMINALS YY CONN. - 10
cooling fins. NEUTRAL
CLOSE
NEUTRAL
OPEN
TERMINALS
Oil or impregnated impurities can be removed with
rags soaked in a appropriate solvent.
Terminal boxes of IP54 protection generators
should also be cleaned; their terminal should be
free of oxidation and in perfect mechanical
condition.
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DE NDE DE NDE
Bearing Bearing Bearing Bearing
NOTES:
WATER LEAKAGE DETECTOR - RADIATOR For thermistors (PTC) and thermostats,
numerals should be changed as per legend.
For 2 thermistors per phase, suffixes are added
such as “A “ for alarm and “ D” for tripping.
For 3 thermistors per phase, suffixes will be
added such as “A” for alarm, “D” for tripping
and “R” for standby.
Soft brush or clean cotton rags should be used
Power Supply to clean the generators. A jet of compressed air
Voltage 110 or should be used to remove non-abrasive dust
220 Vac - 4 VA from the fan cover and any accumulated grim
from the fan and from the frame.
WATER THERMOMETERS - RADIATOR Oil or damp impregnated impurities can be
removed with rags soaked in a suitable solvent.
Generators supplied with degree of protection
IP54, should also have the terminal box duly
cleaned; its terminals must be free of any
oxidation or grease and in perfect mechanical
condition.
Bearing temperature control also makes part of
a routine maintenance. The temperature rise
can not exceed 60ºC, measured on the external
bearing cap (ΔT = 60ºC).
Constant temperature control can be monitored
by means of external thermometers or
embedded thermal elements.
BRUS
6.2. COMPLETE MAINTENANCE
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6.3.2. COMMISSIONING
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7. LUBRICATION
The purpose of this maintenance is to extend Weg generators are supplied with sufficient
bearing life time as much as possible. amount of grease for a long operation period.
Maintenance includes: Lubrication intervals, amount of grease and
bearings used on the generators are shown on
a) General verification on the bearings. the tables attached as guide values.
b) Lubrication and cleanliness. Lubrication intervals depend on the size of the
c) Detailed verification of bearings. generator, operating speed working conditions,
type of grease used and on the operating
Generator noise level should be measured at conditions.
regular intervals ranging from 1 to 4 months. A The lubrication period and bearing type for each
well-tuned ear is perfectly capable to distinguish generator are given on the generator
unusual noises, even using rudimentary tools such nameplate.
as a screw driver, etc.
For a more accurate analysis of bearings,
sophisticated equipment is recommended. 7.1.2. QUALITY AND QUANTITY OF
Bearing temperature control is also part of a routine GREASE
maintenance. When bearings are lubricated with
greases recommended in item 4.2.1.2 temperature Correct lubrication is important for proper
rise should not exceed 60ºC, measured on the bearing operation. It means to say that the
external bearing cap grease must be applied correctly. Insufficient or
(T = 60ºC/max. ambient. = 40ºC, absolute excessive quantity of grease are harmful to the
temperature = T + ambient). generator.
Temperature can be monitored on a permanent Excess greasing causes overheating due to high
basis by means of external thermometers or by resistance on the rotating parts and specially
embedded thermal elements. due to compacting of the lubricant, which
causes the grease to lose its lubricating
Alarm and tripping temperatures for ball or properties.
roller bearings can be set for 110ºC and This can cause leakage allowing the grease to
120ºC. penetrate inside the generator affecting coils,
rotor and stator.
Weg generators are usually fitted with
grease lubricated ball or roller bearings. For lubrication of electric machine bearings
Bearings must be lubricated to avoid metal to lithium and bisulfate of molybdenum base
metal contact and also for protection against grease are commonly used as they present
corrosion and wear. good mechanical stability, insoluble in water and
Lubrication properties deteriorate in the have a meting point of approximately 200ºC.
course of time and due to mechanical These types of grease should be never mixed
operation. Additionally, bearings are subject with sodium or calcium base grease.
to contamination under working conditions.
When lubrication useful life is over, bearings
must be replaced. 7.1.3. GREASE COMPATIBILITY
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All high and low voltage generators are fitted with 7.1.5. REPLACEMENT OF BEARINGS
grease fittings for bearing lubrication. The
lubrication system was designed in such a way to When removing the bearing cap, avoid damage
allow, when re-greasing, the renewal of all grease to the rotor and stator cores by filling the air
from the bearing races through a grease relief gap between rotor and stator with stiff paper of
which at the same types prevents from penetrating a proper thickness.
dust or other contaminants harmful to the bearings. Providing that suitable tooling (bearing extractor
This grease relief also avoids injury to bearings with 3 grips as shown in Fig 4.2) is employed,
from the already known problem of over-greasing. disassembly of bearings is not difficult.
It is recommended to re-lubricate while the
generator is operating so as to allow the renewal of
grease in the bearing housing.
If this procedure is not possible due to rotating
parts near the grease nipple (for example, pulley)
which can be harmful to operator life, the following
procedures should be taken:
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- Loosen and remove the bolts (19) and remove the the fitting axial surfaces of the bearings are not
bearing external cover (11). damaged. After aligning the split faces of the
- Loosen and remove the bolts (4) that fix the bottom half of the bearing liner and the housing
upper half of the bearing housing (5) on the base lower the shaft into place. With a slight
generator (3). Remove the bolts (6) at the split hammer blow against the housing base, fit the
line of the bearing housing cap (2 and 5). liner into its seating so that the liner axis and
- Use the lifting eyebolts (9) to lift the bearing shaft axis are parallel. This procedure produces
housing cap (5) uncoupling it completely from the a high frequency vibration which reduces the
bottom halves of the bearing housing (2), static friction between the liner and the housing
labyrinth seal and bearing liner (12). and allows a correct alignment of the bearing
- Loosen and remove the upper half of the bearing liner.
liner (13). The self-alignment capability of the bearing is to
- Remove the bolts at the split line of the oil ring compensate only the normal shaft deflection
(14) and carefully take them apart and remove during assembly. The further step is to install
them. the oil ring. Care must be taken when handling
- Remove the garter spring that encircle the the oil ring once a successful bearing operation
labyrinth seals and remove the upper half of the will depend on the correct lubrication provided
ring. Then rotate the bottom half of the labyrinth by the oil ring. The bolts should be fastened
seal and roll it out of the bearing housing and slightly. Any existing edge should be remove
remove it. carefully in order to ensure a smooth operation
- Disconnect and remove RTD’s that enter the of the oil ring. When performing any
bottom half of the bearing liner. maintenance service, care must be taken in
- Using a hoist or jack, raise the shaft slightly so order not to modify oil ring geometrical shape.
that the bottom half of the bearing liner can be The outside of the two bearing liner halves is
rolled out of the bearing housing. stamped with identification numbers or marks
- Carefully roll out the bottom half of the bearing near the split line to serve as positioning guide.
liner (12) and remove it. Place the upper half of the bearing liner aligning
- Remove the bolts (4) and remove the bottom half its identification marks with the corresponding
of the bearing housing (2). ones at the bottom half. Incorrect fitting can
- Loosen and remove the bolts (8) and remove the lead to serious damages to bearing liners.
machine seal (7). Check to ensure that the oil ring can still rotate
- Thoroughly clean and inspect the individual parts. freely on the shaft. With the bottom half of the
Clean the inside of the bearing housing. bearing liner in place, install the seal on the
- To assemble the bearing, follow the instructions flange side of the housing. (See item 5.5.7).
given above in the reverse sequence. After coating the split faces with a non-
hardening sealing compound, place the upper
NOTA: Fastening torque for the bearing fixing bolts half of the bearing housing into position (5).
to the generator = 10 Kgfm. Care must be taken that the seal fits properly
into the groove. Ensure also that the anti
rotating pin be seated without any contact with
7.1.6.3. SLEEVE BEARING ASSEMBLY the corresponding hole in the bearing liner.
Check contact face and mounting recess making NOTE: Bearing housing and
sure it is clean and properly machined, smooth and bearing liner may be
free of sharps. interchangeable as complete
Inspect shaft dimensions to ensure they meet the assembly only (individual halves are
tolerances specified by Renk and if shaft is smooth not interchangeable).
enough (< 0.4).
Remove the upper half of the housing (2) and
bearing liners (12 and 13), Check for any damage
caused during transportation and thoroughly clean
the contact surfaces.
Lift the shaft slightly and locate the bottom half of
the bearing into the mounting recess of the
machine end shield and bolt it into position.
Apply oil to spherical seats in the housing and shaft
and place the bottom half of the bearing liner (12)
into position. Special care must be taken so that
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Figure 4.1.
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NOTE:
1. Keep inclination of 2 to 3'' between positions 28 and 29.
2. Clean oil inlet and outlet tubes.
3. Use positions 35 as counter nut in positions 25 to 29.
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Material Material
Quantity Description Drawing Position Weight Note
Item Item
10 Pressure washer TCG - 10 30 0355.0141 B4
10 Screw bolt TCG - 24 29 0343.0103 M4x10
10 Clamper 6600.3245 28
10 Pressure washer TCG - 10 27 0355.0168 B6
10 Hexangle bolt TCG - 28 26 0344.1253 M6x15
5 Clamper 9001.4792 25 6701.6259
02 LH-50 liquid thread sealing 24 0018.1842 Permabond
1 Plug 301, 1 1/2 " diameter 23 0018.1418 TUPY
1 TI30, 1 1/2"diameter 22 0018.1416 TUPY
1 Elbow 90, 1 1/2 " diameter 21 0018.1413 TUPY
4 Hexangle nut 1 1/2"BSP 20 0018.1843
4 Elbow 45 120, 1 1/2" diameter 19 0018.1411 TUPY
Galvanized steel tube w/o
6m welding, 1 1/2" x 4.25 18 0018.1410 TUPY
diameter
Tepered iron connection base
3 17 0018.1237 TUPY
1 1/2"BSP
Male-female adapter MAF 3/8 x
2 16 0018.2613 ERMETO
3/4 BSP
Male connection BSP UMA 25
2 15 0014.9121 ERMETO
x 3/4 BSP
Steel tube w/o welding TN
1m 14 0014.9071 ERMETO
25210
Female connection UFA 25x3/4
2 13 0018.0917 ERMETO
NPT
Flow adjusting nipple NPT 3/4
2 9002.4982 12
x NPT 3/8
Female connection UFA 10x3/8
2 11 0018.3079 ERMETO
NPT
2 Manometer (***) 10 0018.0914 WILLY
Female-female adapter ffa 3/8
2 09 0018.3078 ERMETO
NPT x 1/2 NPT
2 TE Male TMA 10x3/8 NPT 08 0018.3077 ERMETO
Male connection NPT UMA
2 07 0018.3076 ERMETO
10x3/8 NPT
2 Flow adjusting valve FN-03-20 06 0018.3075 VICKERS
Male connection NPT UMA 10x
2 05 0018.3076 ERMETO
3/8 NPT
6m TE orTIA10 04 0018.3064 ERMETO
Steel tube w/o welding TN
1 03 0018.3063 ERMETO
100070
1 Double connection UDA10 02 0018.3062 ERMETO
Connection plugger OBA 10 01 0018.3061 ERMETO
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Before making the start up, check the During the drying process, the temperature
following should be monitored carefully and the insulation
- If the oil used has been prescribed resistance should be measured at regular
accordingly. intervals. In the initial stage, the insulation
- The characteristics of the lubricating oil. resistance will decrease due to temperature
- Oil level. increase, but it will increase as the insulation gets
- Alarm and tripping temperature set up for the dry.
bearings (respectively 110 and 120ºC for The drying process should continue until
alarm and tripping). successive measurements of the insulation
resistance indicate a constant insulation
During first start up, check for vibrations or resistance which should be higher than the
noises. In case bearing operation is noisy and minimum value specified.
uneven, generator must be switched off The winding is effectively dried through a warm
immediately. air flow.
The generator must operate for several hours To ensure dry air, a certain number of fans must
until the bearing temperature is fixed within the be installed uniformly at the air inlet.
limits indicated previously. If a temperature In case the humidity content is excessively high,
overheating occurs, generator must be stopped space heaters should be provided between fans
immediately and then check the bearings and and windings, or use forced ventilation heaters.
temperature detectors. Is it important to provide an efficient ventilation
When bearing operating temperature is reached, inside the generator during the drying process
check for any oil leakage on the plugs, joints or allowing actual removal of the humidity.
shaft end. The dehumidifying heat can also be obtained from
energizing the generator space heaters or
circulating current through the winding to be
7.2. AIR GAP CHECKING dehumidified.
(LARGE ODP GENERATORS)
38
S LINE GENERATORS
8. REPLACEMENT OF ROTATING
DIODES
39
S LINE GENERATORS
SET OF DIODES
40
S LINE GENERATORS
SET OF DIODES
41
S LINE GENERATORS
SET OF DIODES
SECTION D-D
42
S LINE GENERATORS
SET OF DIODES
43
S LINE GENERATORS
SSA TYPE
Mounting: D5.
Degree of Protection: IP 23.
Bearing type: Sleeve.
Cooling method: IC 01.
44
S LINE GENERATORS
SSA TYPE
Mounting: D6.
Degree of Protection: IP 23.
Bearing type: Sleeve.
Cooling method: IC 01.
45
S LINE GENERATORS
SSW TYPE
Mounting: D5.
Degree of Protection: IP54/55.
Bearing type: Sleeve.
Cooling method: IC 81W7.
46
S LINE GENERATORS
SSW TYPE
Mounting: D6.
Degree of Protection: IP54/55.
Bearing type: Sleeve.
Cooling method: IC 81W7.
47
S LINE GENERATORS
Contaminated
area Non
Contami-
nated SELF VENTILATED BY DUCTS (SSD, SMD)
area
On this method, an internal fan is coupled to the machine shaft
which draws the coolant from a remote medium, passes
through the machine and is then discharged to a surrounding
medium.
48
S LINE GENERATORS
Warm air
Cold air
INDEPENDENT COOLING, DRIP PROOF
GENERATOR
Contaminated
area
49
S LINE GENERATORS
Contaminated area
Non
contaminated
Non
contaminated
SELF-VENTILATED BY DUCTS (SSD, SMD)
area area
On this method, two fans are coupled to the machine shaft
which draw the coolant from a remote medium, passes
through the machine and is then discharged to a
surrounding medium.
50
S LINE GENERATORS
Contaminated area
51
S LINE GENERATORS
9. MAINTENANCE SCHEDULE
- Check the
- Drain - Dismantle the
- Complete noise and the
condensed - Retighten the bolts. generator.
generator. vibration
water (it any). - Check spare parts.
levels.
- Coupling: follow
the maintenance
- After the first week
instructions
of operation: check - Check alignment - Check alignment and
contained in the
the alignment and and fastening. fastening.
manual of the
fastening.
coupling
manufacturer.
52
S LINE GENERATORS
We are listing below some abnormal situations that can occur during generator operation along with
suggested corrective measures.
53
S LINE GENERATORS
- At no load, generator excites up to rated voltage, however it collapses when load is hooked
up.
IMPORTANT:
54
S LINE GENERATORS
Weg Máquinas warrants its products against defects in workmanship and materials for a period of twelve
(12) months from invoice date made by representative or distributor or eighteen (18) months from
manufacturing date, whichever occurs first.
The warranty condition is not connected with start up date of the equipment and the following requirements
must be accomplished:
This warranty does not include disassembly services at buyers facilities, transportation cost for the
equipment, neither transportation, accommodation or meals for Weg technicians when these are requested
by buyer; Any service required will only be performed at a repair shop duly authorized by Weg Máquinas or
at its facilities.
Any component under normal use having useful life time shorter than the warranty period is not included in
this warranty.
The repair and/or replacement of parts or equipment, at Weg Máquinas own decision within the warranty
period will not extend the original warranty period.
The present warranty is limited to the equipment supplied herewith and Weg Máquinas will have no
obligation or liability for personnel injury, damages to third parties, other equipment or installations loss of
profits or any other emergent or consequential damages.
1012.05/0696
55
WEG Equipamentos Elétricos S.A.
Internation Division
AV. Prefeito Waldemar Grubba, 3000
89256-900 - Jaraguá do Sul - SC - Brasil
Phone: 55 (47) 3276-4002
Fax: 55(47) 3276-4060
www.weg.net