Beruflich Dokumente
Kultur Dokumente
May 2001
INTRODUCTION
Aircraft design is a typical course offered by many universities for final year
undergraduates studying Aerospace Eng. In the course, one of the main
design tasks is to carry out preliminary sizing and stressing of airframes such
as wing and fuselage structures. Because of the facility and time limit
however, students may find that the use of a computer package based on
finite element method is not suitable for the task. Alternatively it is easier to
employ the method for thin-walled structural analysis [1, 2]. To make the
work even easier, a few computer programs based on the analysis have been
developed and packed together as a design tool for students to use. The
package contains four visual basic programs. Each of the programs namely
Wingloads.exe, TWPanels.exe, TWBooms.exe and TWBoxs.exe is purposely
developed for wing (aerodynamic) loading, skin-stringer panel sizing, boom
locating and stressing of a single-cell thin-walled box structure respectively.
An additional program TWBoxs2.exe is for 2-cell thin-walled box structures.
The package is aimed at making the teaching & learning of the course more
efficient and effective. Hopefully students will find this package user-friendly
and useful in their aircraft design and similar courses.
According to the wing theory [3], the lift force acting on a wing of chord C and semi-span
SP can be approximated by
1
L V 2 Cl C SP (1)
2
In order to calculate the shear force, bending moment and torque distribution on the wing,
we divide the wing spanwise into number of sections (areas) such as total of NS sections
as shown in Fig.1.1. It is assumed that the lift from each of the section areas acts at the
area center along the line of the wing aerodynamic center.
Z 0
The shear force due to lift applied to A.C.
Root chord
gle
L -E An
each of the sections such as section-i Li E.A.
equals to the sum of lift forces from X
Section 1
those outboard section areas beyond Section i
Section NS T-E An gle
section-i:
Semi-Span
The position of aerodynamic center is normally provided together with the airfoil section.
The position of elastic axis depends on the wing box structure and can be calculated by the
Program Wingboxs1.exe (to be introduced later). At this stage, an approximate value may
be taken (e.g. 30 - 40% of chord from leading edge).
If the spanwise elliptic distribution of lift as illustrated in Fig.1.2 is considered [4], the lift Lj
hence the force Fi, Mi and Ti acting at section-i should be multiplied by the following factor
f. The total lift and loadings on the wing would be smaller.
Elliptical
f [1 (Z i / SP) 2 ]1 / 2 distribution
In the preliminary design of a wing box structure, the dominating axial load acting on the
top and bottom skin-stringer panels must be considered. For the bottom panels in tension
during flight, sizing under strength criteria is simple. For the top panels in compression
however, sizing against buckling is relatively complicated. Regarding the stringers, there
are many options of cross sections in terms of structural efficiency values as shown in Fig.
2.1 below [1].
The Z- and J-section stringers are the most popular ones used in current structural design,
especially the Z-section having relatively high structural efficiency as shown above. The
Z-stringer is normally used in fuselage construction. Although having relatively low
structural efficiency, the J-section stringer has good fail-safe behaviour due to its stronger
attachment to skin. It is suitable for reinforcement of joint skins such as wing skins
spanwise. The I-stringer is used on some transports but the difficulty of attachment to rib
in a wing box structure is a concern. Although having higher efficiency values, the use of
Y- and hat-section stringers is limited mainly due to the difficulty of corrosion inspection.
Once the stringer section is selected, initial sizing of the skin-stringer panels can be carried
out before the process of stressing. The guidelines for preliminary sizing of compressive
skin-stringer panels are presented below in Table 1 and Fig. 2.2 [1].
bf
tf
Boom Cross-Section Area In the analysis of an idealized wing or fuselage box structure,
the roles of stringers and skins are separated. The skins are assumed to carry shear load
only and their contribution to resisting direct stress is counted in booms together with
stringers. The formula for calculating the boom cross-section areas B1 & B1 shown in
Fig.3.1b from a skin panel shown in Fig.3.1a is given below [2].
b
b
1 B1 .
tD=t
2 t
1 B2
( tD = 0 ) 2
Figure 3.1a Original skin panel Figure 3.1b Idealized skin-boom panel
t b t b
B1 D (2 2 ) B2 D (2 1 )
6 1 6 2
Boom Location In the subsequent wing box stress analysis, the location of stringers
(booms) at the root and tip sections will be required. Based on the stringer spacing
obtained in previous stage, it is easy to locate the stringers (booms) at root section where
X-Y-Z coordinate origin locates. For a wing box with stringers parallel to Z-axis as shown
in Fig.3.2, the X-Y-coordinates of booms at tip section are the same as those at root.
Z 0 Z 0
L-E Angle L-E Angle
Root Chord
R-Chord
stringers XLE
T-Chord
T-E Angle X X
T-E Angle
Semi-Span
XTi, YTi ---- X & Y coordinates of the ith boom at tip section;
XRi, YRi ---- X & Y coordinates of the ith boom at root section (input data for Booms.exe);
XLE ----- X-coordinate of leading edge at tip section (to be calculated);
Yc ------ Y-coordinate of the horizontal axis through the centroid of wing box section;
R-Chord ---- Chord at root section (input data for Booms.exe);
T-Chord ---- Chord at tip section (to be calculated based on R-chord, L-angle & T-angle);
Taper = T-Chord / R-Chord ---- taper ratio (to be calculated);
TWBooms.exe produces an output file Boomout.Txt, which gives boom cross-section area
from skin, boom coordinates tip section (or any outboard section if the distance of the
section from root is used instead of semi-span) and material volume of the box structure.
For an idealized thin-walled structure, only boom areas are taken account into the
calculation of geometrical property such as first and second moments of area of the wing
box sectional area.
Y 3 4
5 Y
2
X inboard
X
1
8 7
6 Sy Z
Sy Z
4 5 6
3 7 8 9
2
1
Sx
outboard 15 14 13 12 11 10
For a symmetrical box section as shown in Fig. 4.1, the formula for shear flow in skin
panels can be written as [2]
Sy n S n
qs Ar yr x Ar xr q0
I x r 1 Iy r 1
For an un-symmetrical box section as shown in Fig. 4.2, the formula for shear flow in skin
panels becomes more complicated as expressed below.
Iy I xy
q s ( Sy S x ) nr1 Ar yr )
2 2
I x I y I xy I x I y I xy
Ix I xy
( Sx S y ) nr1 Ar xr q0
2 2
I x I y I xy I x I y I xy
where Ar is the rth boom c-s area; yr and xr are the distance of the rth boom (centre) from
X and Y-axis respectively; Sx and Sy are shear forces applied in X and Y-directions; Ix, Iy
and Ixy are the second moment and product moment of section area about X and Y -axis
respectively.
References
1. M C.Y.Niu, Airframe Stress Analysis and Sizing, Conmilit Press Ltd,
ISBN 962-7128-07-4
2. T.H.G. Megson, Aircraft Structures for engineering students, Edward Arnold,
ISBN 0-7131-3681-2 (2nd Edition); ISBN 0-470 34937 9 (3rd Edition);
3. A.Robinson, J.A.Laurmann, Wing Theory, Cambridge University Press, 1956
4. J.Katz, A.Plotkin, Low-Speed Aerodynamics, Cambridge University Press,
ISBN 0 521 66552 3, 2001
Website www.aerodesign.main-page.com E-mail: s.guo@herts.ac.uk
Input Input
Wing Geometry & Flight Condition Skin thickness and stringer size ratio
WINGL TWPA
OADS NELS
Output Output
Stringer sizing and spacing
Shear force (lift), B.M. & Torque
Shear force,
B.M. and Create data file: Wingboxd.txt
Torque TWBO to provide coordinates and c-s
XS areas of the stringers at root &
Diagrams
tip section (may take the same
data for both sections initially)
Output (Wingboxr.txt):
Direct stress in stringers,
shear stress in skins, shear Update
centre and the volume of TWBOO Wingbox
structural material MS Data file
Output (Boomout.txt)
Strength and Buckling Stringers’ coordinates at tip section
Analysis Satisfied ? and idealized boom c-s areas
Y N
END Re-sizing the Panel
EXAMPLE
Preliminary sizing and stressing of a wing box structure for an aircraft of maximum take-off
mass (MTOM) 275 Kg.
Technical Data
2.7 m
A.C. E.C.
C=1 m
2.1 Loading of a Wing Box Structure Using Wingloads.exe
To evaluate the loadings on a wing structure due to lifting force, double-click the V.B.
icon Wingloads. A window as shown below will appear on the screen. Type the wing
geometry data and flight conditions such as semi-span, chord, leading- and trailing-edge
angles, flight speed … into the specified data boxes and then click the command button
RUN for a solution. Use the bottom box to choose spanwise lift distribution -- elliptical or
not (Ref. section 1.1). The calculated lift and loadings with elliptic distribution (choose
Yes) would be less than that without elliptic distribution (choose No).
For preliminary sizing of a skin-stringer panel, double-click the V.B. icon TWPanels. A
window as shown below will appear on the screen. Firstly choose a stringer section shape
(see section 1.2 for details) from the first data box. For example a Z-section was chosen as
shown below. Secondly input an initial skin and stringer web thickness such as 1.5 mm in
this example in the following data boxes. Then choose the dimension ratios given in the
data boxes, which are based on the sizing guideline for compressive panels. Click
command button RUN will activate the program and the sizing result and geometry
properties of the stringer will be displayed in the picture box of the window.
Stringer Numbers and Locations From the stringer spacing of 113.9 mm calculated in
previous stage, we can start to position stringers along the skin circumference at root
section. If we position the first stringer at x=50 mm from leading edge along the top skin,
another 8 stringers with about 114 mm spacing in X-direction can be accommodated.
Same number of stringers was chosen to reinforce the bottom skin. The total number of
stringers in the section will be up to 18 as illustrated below.
Input Data Update Based on the results from TWBooms.exe, the original data file
TWBoxdat.txt can be updated. To calculate the shear stress in skins, simply replace the
whole block of data from the 3 rd line to the end of TWBoxdat.txt by the data from
Boomout.txt. To calculate the direct stress in stringers, replace the last two columns of
data (stringers’ coordinates at tip section) by the data from Boomout.txt. The booms’
cross-section areas from skins given by Boomout.txt should be added on top of the
stringer areas in TWBoxdat.txt.
Stress Analysis Double-click the V.B. icon TWBoxs.exe and then type in the loading
values obtained from Wingloads (minus the wing weight), their positions, box length and
skin thickness in the data boxes as shown below. Once the command button RUN is
clicked, the program will collect the data from TWBoxdat.txt and calculate the direct
stress in each of the stringers and shear stress in each of the skin panels between booms.
Case-1 In the first case concerning the direct stress in stringers, the original stringers’ c-s
areas are kept the same in the input data file TWBoxdat.txt (see Appendix A2.1).
As displayed above and also in the output file TWBoxout.txt (see Appendix A2.2 for
details), the maximum compressive stress is 35.8 MPa in the 4 th stringer.
Case-2 In the 2nd case concerning shear stress in skins, the original stringers’ c-s areas were
replaced by booms in the input data file TWBoxdat.txt (see Appendix A3.1 for details).
Since the picture box shown below is not large enough to fully display the results, we need
to look at the output file TWBoxout.txt (see Appendix A3.2) for details. It shows that the
maximum shear stress is only 4.12 MPa between the boom 1 & 18.
The program Wingboxs.exe can be also used as a tool to solve problems in the study of
course topic: Shear Stress of Closed-section Thin-walled Structures [1,2]. The following
example is to demonstrate how to use Wingboxs.exe to solve a problem as shown below
given in Ref. [2] (2nd edition: Example 8.15, p286; 3 rd edition: Example 9.14, p338).
Y 3
As recommended, we set the X-Y origin 2
4
5
at the most left and lowest boom and X inboard
number it as boom-1 as shown. The rest 1
8 7
6
Sy Z
of booms are then numbered clockwise.
That makes the boom number 5, 4, 3, 2,
1, 8, 7, 6 given in the reference book
Sx
replaced by 1, 2, 3, 4, 5, 6, 7, 8 as shown. outboard
The shear forces are Sy=10 kN, Sx=0.
The data file Wingboxd.txt containing the
details of boom coordinates and c-s areas is created as shown below.
Boom No. X-Z coordinates and c-s area of the booms inboard & outboard
8
1 0.0 0.0 100.0 0.0 0.0
2 0.0 100 100.0 0.0 100
3 120 150 400.0 120 150
4 360 150 250.0 360 150
5 600 80.0 200.0 600 80
6 600 20.0 200.0 600 20
7 360 -50.0 250.0 360 -50
8 120 -50.0 400.0 120 -50
For stress analysis, double-click the V.B. icon Wingboxs and type in the loadings in the
data boxes such as Sy=10 kN acting at X=120 mm. The box length does not affect the
result for uniform box hence any value such as 2000 mm is selected. Since the skin
thickness affects the shear stress, t=1 mm was chosen to make the shear stress have the
same value as shear flow for comparison.
Note: For a double-cell box structure, use TWBoxs2.exe and add one more line
of data at the bottom of input data file TWBoxdat.txt as follows:
B1, B2, T2 --- representing the No. of booms connected to the min-wall and
the thickness of the mid-wall (mm).
Appendix A
----- Use boom area from skin to replace original ones ------
Number of Booms NB= 18
1-2 3.875412
2-3 2.926519
3-4 1.650539
4-5 0.3134028
5-6 -0.9323733
6-7 -1.9918
7-8 -2.750643
8-9 -3.113708
9 - 10 -2.839414
10 - 11 -2.42804
11 - 12 -1.928644
12 - 13 -1.362381
13 - 14 -0.6930774
14 - 15 8.878705E-02
15 - 16 0.9792001
16 - 17 1.991693
17 - 18 3.106614
18 - 1 4.179268