cfm ()intemational COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST TURBINE CLEARANCE CONTROL VALVE PART NUMBERS 7044M47G06 7044M47G07 7061M31G01 7061M31G02 7061M31G03 7061M31G04 7061M31G05 | | 7044M47G05 | | TITLE 75-21-11 NOV 30, 1980 aa CFMI-TP-CM.14 REVISED DATE, OCT 31, 1999international ‘COMPONENT. MAINTENANCE a MANUAL 7044M47, 7061M31 TO: HOLDERS OF THE CFM56 COMPONENT MAINTENANCE MANUAL (CMM) FOR THE TURBINE CLEARANCE CONTROL VALVE, REVISION 10, DATED JUNE 01, 1994 REVISION NO. 11 DATED OCTOBER 31, 1999 This is a PARTIAL revision with a complete reprint. Pages revised are listed below, together with the Highlights of the revision. Please remove and discard all pages of prior issue and replace with Revision 11, dated October 31, 1998. Comments regarding this manual, including those of an editorial nature, will be appreciated, Highlights Chapter/Section/Page Description of Change Service page 1 Added SB 75-029, 75-032, 75-046, and Bulletin List 75-048. Introduction page 1 Added G05 TCC valve. Description page 1 ‘Added G05 TCC valve. and Operation Testingand —_ page 109 Revised Pd set point 40 pressure in Table Fault Isolation 102. page 113 ‘Added Repair 11 for stage 5 flange warpage check. Disassembly page 303 Added G05 TCC valve. page 304 Added G05 TCC valve. Check page 509 Added visual and dimensional checks for stage 5 valve body. HIGHLIGHTS 75-21-11 eon 238)international COMPONENT MAINTENANCE MANUAL 7044M47, 7061M31 Highlights - Continued Chapter/Section/Page Check Repair Repair No. 03 Repair No. 04 Repair No. 08 Repair No. 09 Repair No. 11 page 510 page 601 page 602 page 603 page 601 page 606 page 609 page 612 page 613 page 614 page 601 thu 614 Desoription of Change Revised Figure 504. Added Repair No. 11 and No. 12 to Table 601. ‘Added inspection of the stage 5 and stage 9 butterfly valve seal retainer, Added Figure 601 - stage 5 and stage 9 butterfly valve seal retainer limits. Added vaive cap items 5 and 100 to figure callout. ‘Added the butterfly vaive shaft to the plating and heating within 4 hours. Changed paragraph 4.A. and 4.B. callouts to paragraph 3.A. and 3.8. Changed paragraph 4.A. and 4.8. callouts to paragraph 3.A. and 3.8, ‘Added Repair No. 11 callout to correct flatness and parallelism. Also, changed paragraph 4.A, and 4.B. callouts to paragraph 3.A, and 3.8. ‘Changed set up reference to 3.D. Added new repair. HIGHLIGHTS 75-21-11 ceroner Seocim (international {COMPONENT MANUAL 7044M47, 7061M31 Highlights - Continued Chapter/Section/Page Desoription of Change Repair No. 12 page 601 Added new repair. thru 606 Assembly and page 701 Added guide tool to Table 701. Storage page 703 Added installation of guide tool. Also, added GOS to part numbers. page 704 "Added new Figure 701A, guide tool installation, page 705 Revised Figure 702. eee page 706 Revised Figure 703. C3 ~ page 707 Added G05 to part numbers. page 708 Revised Figure 704. page 712 Added GOS to part number. page 713 Added G05 to part number. page 715 Added G05 to part number. page 716 Added G05 to part number. Fits and Clearances —_ page 801 Added new items to torque to Table 801. Special Tools, Fixtures, and Equipment page 901 Added guide tool to Table 901. ¢ HIGHLIGHTS 75-21-11 ontober 380cfm (} international COMPONENT MAINTENANCE MANUAL, 7044N47, 7061M31 Highlights - Continued Ghapter/Section/Page Hlustrated Parts: List page 1002 page 1003 through 1005 page 1007 page 1009 through 1034 page 1011 page 1012 page 1013 page 1016 page 1017 page 1022 page 1034 Description of Change Added service bulletins to incorporation code table. ‘Changed the Numerical Index to show the new part numbers used in the figures. Changed the Numerical Index to show the new part numbers used in the figures. Changed Figures 1, 2 and 3 to show the the new part numbers used in the figures. ‘Added TCC valve 7061M31G05 to Figure 1 IPL table. Added TCC valve 7061M31G05 to Figure 1 IPL table. Added metal gasket to Figure 1 IPL table. Revised effectivity code for G05 throughout the IPL where applicabie, ‘Added valve stop to Figure 1 IPL table. ‘Added ball to Figure 1 IPL table. ‘Added bolt to Figure 1 IPL table. Added actuator body to Figure 2 IPL table. Added valve stop to Figure 3 IPL table. HIGHLIGHTS . Page 4 75-21-11 October 31/997044M47, 7061M31 RECORD OF REVISIONS Rev No. Date Issued 11/30/80 Date Inserted By Rev No. Date Date Issued Inserted By 7/31/84 8/15/85 5/31/86 12/30/87 1/29/88 4/30/89 12/30/89 3/30/92 wlolrlofalalalm)— 8/31/92 10 6/01/94 W 10/31/99 Retain this record in the front of the manual. On receipt of revisions, sert revised pages in manual. Enter revision number, date issued, date inserted, and initials, RECORD OF REVISIONS 75-21-11 october Page 1/2 31, 19997084MA7, 7061M31 RECORD OF TEMPORARY REVISIONS Temporary Page Date Date Revision No. _| Number Inserted By Incorporated 75-1 1021 1/29/88 75-2 1023 1/29/88 75-3 502 4/30/89 TE 707 12/30/89 75-5 4011 12/30/89 75-7, R2 602, 603 10/31/99 Retain this record in the front of the manual. On receipt of revisions, insert revised pages in manual. Enter temporary revision number, page number, date inserted, and initials. RECORD OF TEMPORARY REVISIONS Page 1/2 75-21-11 October 31, 1999cfm oO international COMPONENT MAINTENANCE a MANUAL ose 7044147, 7061M31 SERVICE BULLETIN LIST The following is a list of Service Bulletins, applicable to this manual, issued by GE Aircraft Engines. Service Bulletins affecting this manual are shown by the date of incorporation. Service Bulletin Service Bulletin Date Number Date Incorporated (CFM56-2) 75-001 March 15, 1982 ‘Aug 15, 1985 (CFM56-2) 75-001R1 October 23, 1982 Aug 15, 1985 {CFMB6-2) 75-016 March 1, 1985 ‘Aug 15, 1985 (CFM56-2B) 75-006 March 1, 1985 Aug 15, 1985 (CFM56-3) 75-006 March 1, 1985 ‘Aug 15, 1985 {CFMS56-3) 75-006R1 May 7, 1985 ‘Aug 15, 1985 (CFMS6-2) 75-021 June 16, 1987 Dec 30; 1989 a (CFM56-2A) 75-006 June 16, 1987 Dec 30, 1989 ~ (CFM56-2B) 75-005 June 16, 1987 Dec 30, 1989 {(CFM56-3) 75-011 June 16, 1987 Dec 30, 1989 (CFM56-3) 75-011R1 November 10, 1991 No Effect (CFM56-3) 75-030 February 12, 1992 Mar 30, 1992 (CFM56-3) 75-030R1 October 20, 1992 No Effect (CFM56-28) 75-018 July 24, 1992 No Etfect (CFMS6-2) 75-033 March 14, 1992 Mar 30, 1992 (CFMS56-2A) 75-016 September 24, 1992 Oct 31, 1999 (CFMS6-2) 75-031 October 22, 1992 Oct 81, 1999 | [(CFMs6-3) 75-048 August 26, 1998 Oct 31, 1999 | | (cFms6-2) 75-046 September 1, 1998 Oct 81, 1999 | | (CFMs6-2A) 75-029 October 2, 1998 Oct 81, 1999 | | (cFus6-28) 75-032 September 15, 1998 Oct 31, 1999 i e SERVICE BULLETIN LIST 1 75-21-11 Cctober 9171908CO cfm (_) international COMPONENT MAINTENANCE MANUAL 7044N47, 7061M31 LIST OF EFFECTIVE PAGES SUBJECT PAGE DATE Title Page Oct 31/99 Highlights 1 Oct 31/99 2 Oct 31/99 3 Oct 31/99 4 Oct 31/99 Record of Revisions 1 Oct 31/99 2 Blank Record of Temporary Revisions 1 Oct 31/99 2 Blank Service Bulletin List 1 Oct 31/99 2 Blank List of Effective Pages 1 Oct 31/99 2 Oct 31/99 3 Oct 31/99 4 Oct 31/99 5 Oct 31/99 6 Blank Table of Contents 1 Oct 31/99 2 Oct 31/99 Introduction 1 Oct 31/99 2 Blank Description and Operation 1 ‘Oct 31/99 2 Oct 31/99 3 Oct 31/99 4 Oct 31/99 5 Oct 31/99 6 Oct 31/99 Testing and Fault Isolation 401 Oct 31/99 402 Oct 31/99 403 Oct 31/99 104 Oct 31/99 105 Oct 31/99 106 Oct 31/99 107 Oct 31/99 108 Oct 81/99 LIST OF EFFECTIVE PAGES 75-21-11 ocrovor at, 00COMPONENT MAINTENANCE, MANUAL 70440147, 706131 LIST OF EFFECTIVE PAGES - Continued cfm (international SUBJECT PAGE DA Testing and Fault Isolation - Continued 109 Oct 31/99 110 Oct 31/99 441 Oct 31/99 112 Oct 31/99 113 Oct 31/99 114 Oct 31/99 Disassembly 301 Oct 31/99 302 Oct 31/99 303 Oct 31/99 304 Oct 31/99 Cleaning 401 Oct 31/99 402 Oct 31/99 Check 501 Oct 31/99 502 Oct 31/39 503 Oct 31/99 504 Oct 31/99 505 Oct 31/99 6 Oct 31/99 507 Oct 31/99 508 Oct 31/99 509 Oct 31/99 510 Oct 31/99 511 Oct 31/99 512 Oct 31/99 513 Oct 31/99 514 Blank Repair General 601 Oct 31/99 602 Blank Repair 01 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 604 Blan! Repair 02 601 Oct 31/99 602 Oct 31/99 LIST OF EFFECTIVE PAGES 75-21-11 oxoborat iecfm 0 international ‘COMPONENT MAINTENANCE Oo MANUAL pe 704447, 7061M31 LIST OF EFFECTIVE PAGES - Continued SUBJECT PAGE DATE Repair 03 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 604 Blank Repair 04 601 Oct 31/99 602 Oct 31/99 Repair 05 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 604 Oct 31/89 Repair 06 601 Oct 31/29 602 Oct 31/99 603 Oct 31/99 604 Oct 31/99 Repair 07 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 604 Blank Repair 08 601 Oct 31/89 602 Oct 31/89 603 Oct 31/99 604 Oct 31/89 605 Oct 31/99 606 Oct 31/99 Repair 09 601 Oct 31/99 602 Oct 31/99 803 Oct 31/99 604 Oct 31/99 605 Oct 31/99, 606 Oct 31/99 607 Oct 31/99 608 Oct 31/99 609 Oct 31/99 610 Oct 31/99 611 Oct 31/99 612 Oct 31/99 613, Oct 31/99 614 Oct 31/99 ie LIST OF EFFECTIVE PAGES Page 3 75-21-11 october 31, 1999international COMPONENT. MAINTENANCE MANUAL ‘7044847, 7061M31 LIST OF EFFECTIVE PAGES - Continued ‘SUBJECT PAGE DATE Repair 10 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 604 Oct 31/99 605 Oct 31/99 606 Oct 31/99 Repair 11 601 Oct 31/99 602 Oct 31/99 603 Oct 31/99 4 Oct 31/99 605, Oct 31/99 606 Oct 31/99 607 Oct 31/99 608 Oct 31/99 609 Oct 31/99 610 Oct 31/99 611 Oct 31/99 612 Oct 31/99 613 Oct 31/99 614 Oct 31/99 Repair 12 601 Oct 31/99 602 Oct 31/99 603, Oct 31/99 604 Oct 31/99 605 Oct 31/99 606 Oct 31/99 Assembly 701 Oct 31/99 702 Oct 31/99 703 Oct 31/99 704 Oct 31/99 705 Oct 31/99 706 Oct 31/99 707 Oct 31/99 708 Oct 31/99 709 Oct 31/99 710 Oct 31/99 711 Oct 31/99 712 Oct 31/99 713 Oct 31/99 714 Oct 31/99 LIST OF EFFECTIVE PAGES 75-21-11 ceroser ah etinternational ‘COMPONENT MAINTENANCE MANUAL 7084M147, 7O61MS1 LIST OF EFFECTIVE PAGES - Continued SUBJECT PAGE DATE Assembly - Continued 715 Oct 31/99 718 Oct 31/99 717 Oct 31/99 718 Oct 31/99 Fits and Clearances 801 Oct 31/99 802 Blank Special Tools and Equipment 901 Oct 31/89 902 Blank Illustrated Parts List 4001 Oct 31/99 4002 Oct 31/99 4003 Oct 31/99 1004 Oct 81/99 4005 Oct 31/99 1008 Oct 81/99 4007 Oct 31/89 a 4008 Blank ¢ : 4009 Oct 81/99 WY 1010 Oct 31/99 4011 Oct 81/99 1012 Oct 81/99 4013 Oct 31/89 4014 Oct 31/99 1015, Oct 31/99 ] 4016 Oct 31/99 1017 Oct 31/99 1018 Blank 4019 Oct 31/99 4020 Oct 31/99 1021 Oct 31/99 1022 ct 31/99 1028 Oct 31/89 1024 Oct 31/99 1025 Oct 31/99 1026 Oct 31/99 4027 Oct 81/99 1028 Oct 81/99 1028 Oct 81/99 1030 Oct 31/99 1081 Oct 81/99 1032 Oct 81/99 1033 Oct 81/99 1034 Oct 31/99 LIST OF EFFECTIVE PAGES : Page 5/6 75-21-11 october3i°1999cfm (international COMPONENT MAINTENANCE MANUAL 704aM47, 7061M31 TABLE OF CONTENTS SECTION PAGE Introduction .. Description and Operation .. Testing and Fault Isolation .. Disassembly .... Cleaning Check Repair (General) .. Repair 01 (Threaded Insert Repai) .. Repair 02 (Surface Defect Repair) Repair 03 (Replacement of Wom or Damaged Seal Rings) .. Repair 04 (Silver Plating of Valve Cap Thread) .... Repair 05 (Actuator Spool Repair) Repair 06 (Stage 5 Valve Flange Repair) Repair 07 (Stage 9 Valve Flange Repair) Repair 08 (Butterfly Valve Shaft Repair) Repair 09 (Stage 5 and Stage 9 Valve Liner Replacement) . Repair 10 (Replacement of Pin and Plug Assembly) ......... Repair 11 (Stage 5 Body Valve Flange and Thread Repair) Repair 12 (Replacement of the Stage 5 Valve Body Valve Stop) .. TABLE OF CON’ 75-21-11 october 601 601 601 601 601 TENTS Page 1 1, 1999cfm (international COMPONENT MAINTENANCE MANUAL 704447, 7061M31 TABLE OF CONTENTS - Continued SECTION PAGE Assembly .. 701 Fits and Clearances ... 801 Special Tools, Fixtures and Equipmert... 901 Illustrated Parts List .... 4001 TABLE OF CONTENTS. 75-21-11 October at escfm Oo international COMPONENT MAINTENANCE MANUAL 7044M47, 7061M31 INTRODUCTION 1. Purpose of Manual. This manual provides complete shop maintenance instructions with illustrated Parts list for Turbine Clearance Control Valves 7044M47G05/G06/GO7 and 7061M31G01/G02/G03/G04/GO05. The valves are made by GE Aircraft Engines, Cincinnati, Ohio 45215. 2. Scope of Manual. Air Transport Association of America Specification No. 100 was used to prepare this manual. The instructions contained in this manual do not claim to cover all details or variations in equipment. They do not provide for every problem that could occur during installation, operation, or maintenance. Should further information be required, contact the Product Support Manager, CFM International, P.O. Box 15514, Cincinnati, Ohio 45215. 3. Standard Shop Practices. Use approved procedures and safety precautions to prevent damage to equipment and/or injury to personnel. 4, Metric Equivalents. Dimensions are given in U.S. Customary Units. The values of the Intemational ‘System of Units (metric) are in parenthesis after or below the U.S. Customary Units. Table 1 gives the U.S. Customary Units of measure and their metric equivalents. Table 1 U.S. STANDARD METRIC UNIT ABBREVIATION EQUIVALENT ABBREVIATION Degrees Fahrenheit °F Degrees Celsius °C Inch in, Millimeters mm Pound (mass) tb Kilogram kg Pound (force) lb Newton N Pound in. (torque) Ibin. Newton meter Nem Pound ft (torque) Ibft Newton meter Nem Specific Cubic scfm Specific Liters/Sec Us Feet/Min. INTRODUCTION Page 1/2 75-21-11 October 31, 19992. international COMPONENT MAINTENANCE MANUAL, 7004M47, 7061M31 DESCRIPTION AND OPERATION . General. The Turbine Clearance Control (TCC) Valve (refer to figure 1) controls the turbine blade-to-shroud clearance during steady-state conditions. It ports either hot (9th stage), cooler (Sth stage), or warm mixed (6th and Sth stage) air to the turbine shroud support rings. Table 1 lists the leading particulars. Description. A. The TCC Valve consists of two butterfly valves and their actuators, three air ports, and three fuel ports. The valve mounts on the engine forward compressor case by the Sth stage air port. It receives Sth stage bleed air through that mounting pad. The 9th stage air is supplied through extemal piping. The third air port supplies 5th and/or 9th stage air to the turbine shroud support rings through external piping. B. The fuel ports are located on the actuator body. They accept 5th (TC1) and oth (TC2) stage hydraulic signals from the main engine control (MEC). During the TCC Timer actuation (if the engine has one), the TCC Valve will also accept timer TSS and TS9 fuel pressure. Also, there is a fuel return (PCR) line to the MEC. . Each actuator has a spring loaded spool assembly and metering plug. Both actuators are normally in the fully retracted position. The actuators are connected to the butterfly valves by a rod and linkage system. D. The Sth stage air valve consists of a butterfly type valve that is closed when the 5th stage actuator is fully retracted. E. The oth stage air valve initially is fully open when the Sth stage actuator is fully retracted and is similar to the 5th stage air valve. F. The 7044M47G07 and 7061M31G04/G05 valves have open and closed stop pins installed in the housing. The pins reduce vibration and weer of the butterfly valves. DESCRIPTION AND OPERATION Page 1 75-21-11 October 31, 1999COMPONENT MAINTENANCE MANUAL ‘7044N47, 7061M31 3. Operation. ‘A. The fuel ported from the TC1 and TC2 valves in the main engine control (MEC) operates the TCC Valve. When the engine speed changes, the MEC provides hydraulic signals to the TCC Valve Sth and Sth stage actuators. The actuators control the butterfly valves. They allow, on a selective basis, Sth and/or Sth stage bleed air to be ported to the turbine shroud support rings. This is done, as required, to keep the necessary turbine blade-to-shroud clearance (refer to figure 2). While the TCC Timer is activated (if the engine has one), the Sth and 9th stage butterfly valves will be controlled by the Timer (TS5 and TSO hydraulic pressures). This will control the turbine blade-to-shroud clearance during take-off conditions, B. The TC1 and TC2 signals are opposed by spring pressure and PCR (MEC case pressure). An orifice in the metering plug of each actuator spool assembly allows the fuel-to flow through the actuators for cooling purposes. The actuator signals are returned to the MEC case through the PCR piping. DESCRIPTION AND OPERATION 75-21-11 ceroner 3 008