Carrier··· ..

• Packaged Air Handling

Units

Modular design allows installation flexibility - 9 space-saving sizes

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40RR

Direct Expansion 2,200 to 25,000 Cfm

© Carrier Corporation 1979

Form 40RR-2P

The 40RR Weathermaker® packaged air handlers provide an efficient source of conditioned air in factories, shops, offices or restaurants. Coupled with appropriate condensing units, the 40RR Series produces nominal cooling capacities of 88,000 to 638,000 Btuh. Accessory steam or hot water heating coils produce heating capacities in the range of 118,000 to 1,585,000 Btuh.

Slim proportions (less than 3 ft wide) allow these units to be floor mounted or ceiling-suspended. Modular construction (014 size and larger) permits the fan section to be mounted in front of, on top of, or behind the coil section. In addition, the fan section can be rotated for front, top, or rear air discharge ... horizontal or vertical, as you require. 40RR008 thru 024 units are used with a plenum or ductwork; 028 thru 054 units are connected directly to duct systems.

H-R

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Carrier quality construction features assure an attractive and durable unit Removable casing panels provide easy access for servicing Heavy-gage, galvanized steel is enamel-coated for corrosion resistance Units are good-looking and may be installed in the conditioned space where required.

Belt-drive, centrifugal fans move air quietly - may be used with ductwork or for free blow (direct discharge) into the conditioned space. Resilient motor mounts help absorb vibration.

Insulated casing minimizes condensation and reduces sound levels.

Adaptable to heat pump service

The 40RR012 thru 054 units can be used for heat pump service with the addition of an accessory piping package. Nominal cooling range is 121,000 to 518,000 Btuh; heating range is 118,000 to 556,000 Btuh.

The Carrier line of 40RR packaged air handling units offers versatile performance for a business that demands optimum efficiency and reliability.

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Modular construction allows interchangeable fan section arrangements .

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NOTE

Units 40RR008 and 012 are shipped assembled for straight-thru horizontal discharge Units 40RR014 thru 054 are shipped in the vertical arrangement with vertical discharge

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Accessories

Overhead suspension package contains hanger straps for 40RR008 and 40RR012. Package for larger size units contains a bottom panel to cover the exposed base of the unit. (Larger units do not require hanger straps.)

Discharge plenum has a grille with movable vanes for horizontal or vertical airflow adjustment (40RR008 thru 024).

Horizontal discharge package is required when a vertical unit arrangement is used with a horizontal fan discharge (40RR014 thru 40RR054).

Return air grille covers return air opening when a finished appearance is required (40RR008 thru 024).

Heating coils are available in two types: two-row hot water or one-row steam distributing (all 40RR)

Evaporator defrost thermostat prevents evaporator freeze-up. Package contains thermostat with enclosure, wiring and hardware.

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Multi-unit control package for use with multiple heat pump condensing units operating in conjunction with 40RR indoor unit. Package consists of two 24-volt relays in an enclosure.

Remote control transformer relay package contains fan and liquid line solenoid relays, and terminal board in an enclosure (40RR012 thru 054).

--+ Heat pump piping package is used to pipe indoor unit for heat pump service (40RR012 thru 054).

--+ Subbase for use on 40RR008, 012 units as a floor stand or return air inlet. Subbase is required on 40RR014 thru 054 units in order to make condensate drain connection when unit is floor mounted. Subbase is standard on 40RR028 and 034.

Thermostat assemblies with or without automatic changeover operate on 24 volts.

Fan motors and drives are factory installed on units 40RR008 thru 024. Accessory drive packages are available

for units 40RR014 thru 054. ...

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DIMENSIONS (ft-in.)
A 4-0 5- 2-112 6-8 6-8 6-8 7- 9-1/2 7- 9-1/2 10- 6-3/8:1 10- 6-3/8:1
B 2-1-5/8 2- 1-5/8 2- 5-1/4 2- 5-1/4 2- 5-1/4 2-11-3/4 2-11-3/4 3-10-1/4 3-10-1/4
C 4-1-3/8 4- 2-3/8 5- 8-1/2 5- 8-1/2 5- 8-1/2:1 6- 9-1/8 6- 9-1/8 7- 6:1 8-4:1
D 6-1-5/8 6- 1-5/8 7-10-1/8 7-10-1/8 7-10-1/8:1 •
E 3-9 4-11-112 6- 3-3/4 6- 3-3/4 6- 3-3/4 7- 4-1/4 7- 4-1/4 10- 0 10-0
F 1-7-3/4 1- 7-3/4 2-10-1/4 2-10-1/4 2-10-1/4 3- 2-1/4 3- 2-1/4 3-10 4-9
G"" 1-1-1/8 1-3 1- 5-1/4 1- 5-1/4 1- 5-1/4 1- 8-7/8 1- 8-7/8 1- 8-7/8 1- 8-7/8""
H 1-1-7/8 1- 4-1/2 1- 7-1/4 1- 7-1/4 1- 7-1/4 1- 8-7/8 1- 8-7/8 1- 8-7/8 1- 8-7/8
J 0-3-1/4 0- 2-3/8 0- 1-7/8 0- 1-7/8 0- 1-7/8 0- 2-3/8 0- 2-3/8 0- 3 0-3
K 0-6 0-9 1-7 1-7 1-7 1-4 1-4 2- 2-1/4 1- 2-1/4
L 0-9-7/8 1- 2-5/8 1- 4-1/8 1- 4-1/8 1- 4-1/8 1- 7-7/8 1- 7-7/8 2- 7-112 1- 5-5/8 U - Upper

M - Middle

L - Lower

""Two discharge air openings on all sizes except 40RR054 which has three -+ NOTES:

1 Refer to Fan Motors and Drive Selection Data tables on pages 5 and 6

2 Subbases are standard on 40RR028. 034; not required on 40RR008, 012; and field-installed accessories on all other units

"No factory charge

tFilters are factory supplied on units 40RR008 and 012; field supplied on units 40RR014 thru 054

:llncluding subbase

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40RR008,OI2

AIR DISCHARGE PLENUM

OPEN I NGS)

LEFT END

LEFT END

COIL SECTION

SUCTION* LlQUIO* CONDENSATE

B

Q AIR FLOW

EJ SPACE FOR SERVICE AND ACCESS

~ ~NNECTIONS ~ ~ CONDENSATE LIQUID

SUCTION

2'- 6"

"Located on left end on units 40RR028 thru 054

-+ [See Physical Data and Dimensions table for subbase height Certified dimension drawings available on request

FACTORY-INSTALLED FAN MOTORS AND DRIVE DATA (60-Hz)

FAN MOTOR

Speed (rpm) Horsepower

Frame (NEMA) Shaft Diameter (in)

Pulley Pitch Diameter (in.) Pulley Factory Setting

Full Turns Open

FAN DRIVE

Pulley Pitch Diameter (in.) Pulley Bore (in.)

-+ Belt No . Section Belt Pitch Length (in.)

FAN SPEEDS (rpm) Factory Setting Range

Max Allowable

Change per 1/2 turn of movable motor pulley flange

MAX FULL TURNS FROM CLOSED POSITION

SHAFTS CENTER DISTANCE (in)

*On single-phase units. frame size is 56 (NEMA). shaft diameter is 5/8 inch tMotor is special frame 56 with long shaft

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Physical data and dimensions (cont)

UNIT 40RR

40RR008

40RR012

40RR024

40RR014.

40RR016 ~i~ti~11

40RR028. 034

40RR044

40RR054

MOTOR SELECTION DATA (For Field-Installed Motors)

LOCATION OF HEATING COIL CONNECTIONS

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COIL TYPE

1-Row Steam

2-Row

Hot ~~t::--~--

Water L - Left R - Right

Ret - Return Sup - Supply

'When facing return air inlet side

56
145T
182T
184T
182T
182T
184T
213T
182T Purchase locally
184T Purchase locally
213T Purchase locally
215T Purchase locally
213T Purchase locally •
215T Purchase locally
254T Purchase locally
213T Purchase locally
215T Purchase locally
254T Purchase locally
256T Purchase locally -+ AVAILABLE FAN DRIVES*
UNIT 40RR 016 028
FAN PULLEY PITCH DIAMETER (in) 110 124
(B) 10.0 (B) 11.0
FAN PULLEY BORE (in) 1 1-3/16
MOTOR PULLEY PITCH DIAMETER (in I (A) 34-44 43-53
(B) 40-50
MOTOR PULLEY BORE (in) (A) 7/8 1-1/8
(B) 1-1/8 •
BELT NUMBER 2
SECTION A B
CENTER DISTANCE (in) 94-11 8 285-320
FAN SPEED (Rpm) (A) 522-675 [I (A) 600-738
(B) 700-875 (B) 676-830
MAX ALLOWABLE FAN SPEED (Rpm) 1100 1100 'All fan drives listed in this table are available from the factory for field installation [Fixed pulleys

044
154
17/16 g.f.:!a
(A) 56t
(B) 60t
(C) 6.4t
1-3/8
2
B
• 128-154
(A) 627
(B) 672
(C) 717
100 6

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-+j)election procedure (with example)

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Cooling - 40RR

1. Determine the cooling load and temperature and quantity of air entering the evaporator.

Given:

Grand Total Heat 200,000 Btuh

Sensible Heat 130,000 Btuh

Air Temp Ent Indoor Coil. . . . . . . .. 80 F db, 67 F wb

Air Qty Ent Indoor Coil. 6000 cfm

Ductwork Static Pressure Loss 0.8 in. wg

2. Determine unit selection and coil refrigerant temperature.

Enter Cooling Capacities table for 6000 cfm. Select a 40RR016 unit which has a total capacity of 228,000 and 195,000 Btuh at 40 and 45 F coil refrigerant temperature respectively. By interpolation, coil refrigerant temperature of 44.2 F is needed to give a total capacity of 200,000 Btuh. Sensible capacity is 151,000 Btuh. Cooling load is satisfied.

Heating - 40RR

1. Determine heating load and temperature of air entering the indoor coil.

Given:

Load 375,000 Btuh

Entering Air Temperature 70 F

Two-row Hot Water Coils with entering water temperature of 200 F.

2. Find the heating capacity .

Enter Heating Ratings table for the 40RR016 unit at 6000 cfm. A two-row hot water coil delivers 428,000 Btuh (based on 60 F entering air temperature). Since existing entering air temperature is 70 F, enter the Btu Constants table for hot water coils at 200 F entering water temperature and this 70 F entering air. Read a constant of .90.

428,000 x .90 = 385,200 Btuh

Fan - 40RR

1. Determine fan speed and brake horsepower.

From the table titled Pressure Loss of Unit Components, read a loss of .06 in. wg for a two-row hot-water heating coil.

External static pressure = .80 + .06

= .86 in. wg

Enter 40RR016 Fan Performance table at 6000 cfm and .86 in. wg. Interpolate and read fan speed of 795 rpm and 2.41 bhp. Checking the table on page 5, the factoryinstalled motor for a 40RR016 is a 2 hp. Since the bhp required is 2.41, a 3 hp motor should be used. From the tables on page 6, a 3 hp motor and drive can be selected.

To select an outdoor unit for this 40RR016 indoor section, refer to the Combination Ratings sheets for Carrier condensing units.

Typical piping and wiring

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FAN PERFORMANCE

MODEL CFM
2,200
40RR 2,600
008 3,000
3,400
3,800 3,000
40RR 3,500
012 4,000
4,500
5,000
3,700
40RR 4,300
014 5,000
5,700
6,300
4,500
40RR 5,300
016 6,000
6,800
7,500 40RR 024

40RR 028

40RR 034

40RR 044

40RR 054

Shaded areas indicate need for special drive purchased locally

r{:~:mr::-::~~ Shaded areas indicate a need for an accessory or locally:~-lli~~ purchased drive package

000 Italics indicate need for special motor purchased locally (applicable only to units with factory-furnished motors)

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2 Fan performance is based on wet coil, clean 1-in filters, and unit casing losses having been deducted

3 External static pressure is to overcome resistance due to ductwork, plenum, heating coils and other accessories added to the system

4 For heating/cooling applications, do not exceed nominal motor

5 ~o;:~~~~el~~~~~i air temperature is 140 F e

6 Refer to Fan Motors and Drives table to complete the selection

NOTES

1 Maximum allowable fan speed is 1100 rpm

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BTU CONSTANTS

HOT WATER

WATER TEMP <gm-:WA,ri:R:': ENTERING AIR TEMP (F)

DROP (F) :::::~?,JF;r:: 40 ::::::SO::: 60 ::70:

80

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42 64 .85

10

77 .97

60 81 1.01

20

30

STEAM

STEAM PR ESS U RE I!,.,.,.,~~,.,,-.;,;,EN:...:..:.T=ER:.=I Nr:G;;.,.;.,A,;.;IR,:.,,;.T;:,EMFP...:(,;_F):.._'r"'""=~

(psig) ::.;::.:. 4Q:.... 50:':':::61):::::::::, 70 .. :SO'

NOTE: Multiply capacity given in Heating Ratings table by the Btu constant for conditions at which unit is actually operating Correct leaving air temperature using formulas in Note 3 under Heating Ratings table

COOLING CAPACITIES

40RR 016

MODEL

40RR
008
3.800
23
I. 40RR
012
5.000
08
3.750
06
40RR 5.000
014 09 40RR 024

NOTES:

1 Direct interpolation is permissible Do not extrapolate 2 Evaporator fan heat not deducted from ratings

3 Ratings based on approximately 12 F superheat leaving coil 4 Dashes indicate coil loading limits are exceeded

5 Formulas:

Leaving db

. se nsible heat capacity (Btuh)

= entering db - 1 09 x elm

Leaving wb = wet-bulb temperature corresponding to enthalpy of air leaving coil(hlwb)

h - h totalcapacity(Btuh)

Iwb - ewb - 45 x cfm

where hewb = enthalpy of air entering coil

PLENUM AIR DISTRIBUTION

CEILING MIN HT (tt)

UNIT NOM CFM

17 15 14

40RR008 3000

40RR012 4000

20 17 16

40RR014 40RR016 40RR024

6000

24 21 19

40RR024 8000

VVS - Vertical Vane Setting in Degrees

*If length of blow or outlet velocity is excessive on 016 or 024 units. two field-supplied plenum side outlet grilles may be used Refer to 40RR Application Data for details

EVAPAIR

COIL REFRIGERANT TEMP (F)

MODEL Cfm Ewb! .. 30 35 40 45 50
BF LTC SHe TC sHcf:rc SI'IC TC SHC :Ie sac
7.500 72 [0$$2: ::2~2 409 1 95 :362 :175 307 1 54 2M j2:8:
1 5 67 :3'7-9 ::232: 334 21 6 f2S3 ::His 219 1 63 ,::::~ ::~.:
62. f3:'ll ;:254: 262 230 ,:200 :Hl$ ''_''
40RR 10.000 72 :::;.8:;;:: ::::A:? 468 224 4)'8: :206: 359 1 8; i.2~7. til
028 1 8 67 438 :2'7.7 390 257 33$ ·:234· 263 206 :<::~:::
62 362 :~ 309 283 242 :242 - >:«-:"":":<
12.500 72 ';...;...;..: .. , 45$ 229 394 208 i$lO Gsl
67 479'IS~4 425 293 3$9 280 297 242
21 62 4011354 346 330 27$ 278 - !:::::~
9.000 72 .sss '247 500 227 4:41 2(fJ 372 1 84 ·280 1jt
67 4$2 ~Tl: 405 254 342 229 257 194 !",-:
1 5 62 315: 306 315 274 233 235 -
40RR 12.000 72 562 268 499 :246 430 221 344 : tOO
67 525: :332 466 308 402 :280 317 247 196 )00:
034 1 8 62 :435: 369 372 339 2St: '2~l
15.000 72 .',~ .. ' »..;...;.:.. 544: 273 470 248 38,31:22:0
67 577 :36& 512 348 :444 $23 356 290 21:H:2.11i
21 62 :480 '423 413 39413$2 '332 1 98 1 98 :>:.:;.~,;>:t:.:;;i;:
12.000 72 ::-:-;"';":"' .. .. '_. 615 280 15$6 zsa 486 242 402 i@O,
67 is?7 .SSi 520 332 14$3 :303 370 270
1 5 62 14$2 392 420 363 1336 '329 :-:..;...;...;.:
72 0:':.:':.:':. i4iz 670 326 i&V7 .3OS 551 285 400 !@!
40RR 16.000 :.,:~.::
67 t~ 587 391 :517 364 428 328
044 1 8 62 481 441 ~'400 400 309 309
20.000 72 - '648.336 592 3181502: ::29t'
67 632 435 1541,407 474 381 isse 338
21 62 SOl 539 530 510 333 333 ::.:.;.,;..;..:
•. 443:443 :-
-- -- 175\
15,000 72 705 326 618 304 fSl1
67 727 .450 656 417 571 382 473 343 :::~::
1 4 62 608 495 526 460 436 41'7 - L~<
40RR 20.000 72 <:t.UrCZ:. 7St 388 697 358 f5S3 ::320
67 739 498 15$3 ,4$7 551 414 i43$ .s~l
054 1 8 62 6~f$S5 603 556 :506 .50& 394 394 I>""'''
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25.000 72 -,[- 743 407 6$4::$fi)1
67 70s ~41 596 477 4f.7i:4.:oj
20 62 75t'686 662 638 557 557 425 425 BF - Bypass Factor

Ewb - Entering Wet-Bulb Temp (F)

SHC - Sensible Heat Capacity (1000 Btuh)

TC - Total Capacity (1000 Btuh)

6 SHC is based on 80 F db temperature of air entering evaporator coil Below 80 F db, subtract (corr factor x cfm) from SHC

ENTERING AIR DRY-BULB TEMP (F)
BYPASS 79 1 78 771 76 ! 75 1 under 75
FACTOR »
Correction Factor
10 98 I 1961 294 1 392 1491 I use formula
20 87 174 262 349 436 shown below
30 76 153 229 305 382 Interpolation is permissible

Correction Factor = 1 09 x (1 - BF) x (db - 80)

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PRESSURE LOSS OF UNIT COMPONENTS (in. wg)

HEATlN( C( )IL FILTERS
UNIT ) DISCH , 1-Row
IPLENUM
I ::: co. 1m 1-in.
:
40RR 17 02 05
008 31 : 04 10
.49 .06 .18
40RR 18 03 05
32 04 09
012 .49 06 16 '1
...
40RR 18 01 05 :
014, 31 02 08
016 .48 .02 .14
40RR f 31 01 04
024 : ,,"4 54 02 08
.82 .03 .11
40RR 02
028 (: 03
40RR 02
: 03
034 .04 •
40RR 04
.. ~ 07
044 .10
40RR ,,: 04
054 07 ..
10 *For models 40RR024,028,034,044,054, filter losses are based on high velocity filters If other filters are used, deduct these values from external system resistance and add new filter loss before selecting a fan speed 40RR008,012,014,016 filter losses are based on low-velocity filters

Filters are supplied with 40RR008,012 units For other units, filters must be field supplied

HEATING RATINGS

1-ROW
STEAM 2-ROW HOT
UNIT DISTRIB- WATER COILt
40RR UTING
COIL*
Cap Cap Gpm
96 170 17
008 118 211 21
.~ 133 !5 240 24
126 222 22
012 150 268 27
171 307 : 31
186 361 36 ,
014, 217 428 43
016 248 490 49
:
209 410 , 41
024 246 500 : 50
272 580 58
- 312 578 58
028 361 I 690 69
406 786 79
344 645 65
034 398 768 77
443 874 87
665 1035 104
044 780 1265 127
875 1470 : 147
785 1300 130
054 915 1585 159
1030 1830 183 •

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Cap. - Capacity (1000 Btuh)

LDB - Leaving Air Dry-Bulb Temp (F) PD - Pressure Drop (ft water)

*Based on 2 psig steam, 60 F entering air temperature

[Based on 200 F entering water, 20 F water temperature drop,

60 F entering air temperature

NOTES

1 Maximum operating limits for heating coils, 200psig and 400 F 2 Maximum allowable leaving air temperature is 140 F

3 capacity (Btuh)

Leaving db = ent db (F) + 1 09 x cfm

capacity (Btuh)

G pm = -=-:::-::---_:____:_:__--;--:-;:::-

500 x water temp drop (F)

40RR008, 012, 014 and 016 units are rated in accordance with ARI Standard 21 0-75 when used in combination with components specified by the manufacturer

For combination ratings, see 38 Series Combination Rating Sheets

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.Jlectrical data

77/7096/88 15 38

1 9

39

108

48
15
23
49 15
78
--- 15
39
78 ,
15
39
132 15
11 5
15
58 460-3-60t

50

101

FLA - Full Load Amps Hp - Horsepower

*Motors are designed for satisfactory operation at ± 10% of nominal voltages shown Voltages should not exceed the limits shown in the "Voltage Limits" column

[Motors must be field wired for 460 volts in accordance with directions on nameplate of motor

NOTE Fan motors are field supplied on 40RR028 thru 054 units

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ELECTRIC HEATER DATA

11

Furnish and install __ direct-expansion fan-coil unit(s) in the location(s) shown on the plans.

Total cooling capacity shall be __ Btuh or more and

total room sensible capacity shall be Btuh or more at

a coil refrigerant temperature of __ F under the following conditions:

Air entering unit __ F db, __ F wb

Air leaving unit __ F db, __ F wb

Cooling coils shall be of nonferrous construction with mechanically bonded smooth plate fins with a total face area of not less than __ square feet. All tube joints shall be brazed with phoscopper or silver alloy. (When more than one coil is used, provisions should exist for increased latent heat removal at partial loads.)

Evaporator fan section shall have forward-curved blades, double-inlet fans mounted on a common shaft. Fans shall be statically and dynamically balanced and shall run on

permanently lubricated bearings. Fans shall deliver _

cfm with __ in. wg external static pressure operating at __ rpm, __ bhp.

Casing shall be made of galvanized steel, bonderized and finished with baked enamel.

Unit construction shall be such that horizontal or vertical discharge may be achieved by relocating the fan section.

Number One Air Conditioning Maker

_Divisionol

.. Carrier Corporation

Provisions shall exist for suspending the unit from an over- •. head support.

Filters shall be standard size and not less than __ in. thick. They shall have a face area of __ sq ft or more. High velocity permanent (low velocity throwaway) filters shall be used and shall be protected from the cooling coil condensate.

Dimensions: __ in. width; in. depth; in.

height.

Accessories, as indicated, shall be field installed as shown on the plans:

Steam Heating Coil(s) shall be located as shown on the drawing(s). Supply and return connections shall be made at the same end of the coil. Entering air temperature shall be __ F with __ cfm. Coil capacity shall be __ Btuh with __ psig steam. Heating coils shall be the steam distributing type.

Hot Water Heating Coil(s) shall be located as shown on the drawing(s). Supply and return connections shall be made at the same end of the coil. Entering air temperature shall be __ F with cfm. Coil capacity shall be ___ Btuh with __ gpm of __ F entering water.

Electric Resistance Heaters shall have a capacity of __ Btuh.

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Carrier Parkway _ Syracuse NY 13221

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Form 40RR-2P Supersedes 40RR-1 P

Printed in USA

PC 111

Catalog No 524-050

9-79