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Honeywell® Sundial™
~
Domestic Central Heating
Wiring Diagrams
with Supplementary Drawings

Rev 1d
1d
2nd Edition

Revision History
8 AUG 09 1b Original Issue
Amend Y-Plan wiring diagram to
show correct terminal arrangement
26 NOV 09 1c
for cylinder thermostat.
General cleanup of wiring diagrams.
10 DEC 09 1d Remove references to 28mm valves

Note: This document has neither been produced nor endorsed by Honeywell. The information in
this document is provided as is with no implied warranty.
Use the information herein entirely at your own risk.

The Honeywell name and Sundial brand are copyright Honeywell International Inc.
All rights of the copyright holder are acknowledged by the author of this document.

Artwork (c) DaveyOz 2009


'C' PLAN
V4043H
GREY ZONE VALVE

NO
BLUE
SUPPLY NC
M
230V GREEN/YELLOW
50Hz C
L N E
T6360B
ROOM STAT L641A

BROWN
CYLINDER
WHITE
STAT
2 1 3*

1* C
ORANGE

* CONTACT CLOSED
MEANS CALLING
FOR HEAT

1 2 3 4 5 6 7 8 9 10

LINK

L N CH HW NE L N E L

TIME CONTROLLER
(c) DaveyOz 2009 Rev1d
PUMP BOILER
'W' PLAN

V4044
NO POWER TO VALVE - HW ONLY DIVERTER VALVE
POWER TO VALVE - MOTOR TO CH ONLY
NO POWER TO VALVE - SPRING RETURN TO HW ONLY
BLUE
SUPPLY BROWN
M
230V GREEN/YELLOW
50Hz
L N E
L641A HW B A CH
T6360B AB
ROOM STAT CYLINDER
STAT
BOILER
2
2 1 3* C

N 1*

* CONTACT CLOSED
MEANS CALLING
FOR HEAT

1 2 3 4 5 6 7 8 9 10

L N CH HW
NE L N E L

TIME CONTROLLER
(c) DaveyOz 2009 Rev1d
PUMP BOILER
'Y' PLAN
NO POWER TO VALVE - HW ONLY (ORANGE OFF)
230V ON WHITE WIRE - MID POSITION (ORANGE OFF) V4073A
230V ON WHITE & GREY - CH ONLY (ORANGE 230V O/P)
230V ON GREY WIRE - HOLD CURRENT POSITION (ORANGE 50~150V O/P)
NO POWER TO VALVE - SPRING RETURN TO HW ONLY (ORANGE OFF) MID POS. VALVE
BLUE
SUPPLY see separate
"HEATING IS CALLING"
schematic
230V "WATER IS NOT CALLING" for internals
* CLOSED CONTACT
50Hz MEANS CALLING
GREEN/YELLOW FOR HEAT

L N E
T6360B L641A HW B A CH
ROOM STAT CYLINDER AB
STAT
2
BOILER
2 1 3*
ORANGE
C "HEATING ONLY"
N 1*

WHITE
GREY

1 2 3 4 5 6 7 8 9 10

L N CH HW HW
ON OFF NE L N E L

TIME CONTROLLER
(c) DaveyOz 2009 Rev1d
PUMP BOILER
GREY

'S' PLAN GREY


V4043H V4043H
BLUE ZONE VALVE ZONE VALVE

NO NO
BLUE
NC NC
M M

C C

SUPPLY
CH HW
230V

BROWN
50Hz
ORANGE ORANGE
L N E
T6360B
ROOM STAT L641A
CYLINDER
STAT
2 1 3*

1* C

* CONTACT CLOSED
MEANS CALLING
FOR HEAT

1 2 3 4 5 6 7 8 9 10

L N CH HW
NE L N E L
TIME CONTROLLER
(c) DaveyOz 2009 Rev1d
PUMP BOILER
GREY GREY

'S' PLAN V4043H V4043H


ZONE VALVE ZONE VALVE
MODIFIED FOR
OVERRUN NO NO
BLUE BLUE
THROUGH BROWN NC BROWN NC
M M
WHOLE SYSTEM ORANGE

PIPEWORK C C
A1 A2 15 16 18 CH A1 A2 15 16 18 HW

SUPPLY
230V 50Hz TIMER RELAY #1 TIMER RELAY #2
GREEN GREEN
L N E ORANGE
T6360B
ROOM STAT L641A TYPICAL SPST TYPICAL SPST
CYLINDER RELAY #1 RELAY #2
STAT
2 1 3*

1* C

1 2 3 4 5 6 7 8 9 10

TIMER RELAY
E.G. BROYCE CONTROL
M1EDF 24VAC/DC//230VAC .5-10MI

L N CH HW TYPICAL SPST RELAY


NE L N E L PLUG-IN POWER RELAY
230V AC COIL
TIME CONTROLLER MIN 3A CONTACT RATING
(c) DaveyOz 2009 Rev1a PUMP BOILER
GREY
1
'S' PLAN GREY V4043H V4043H V4043H
PLUS BLUE ZONE VALVE ZONE VALVE ZONE VALVE

ADDING A ZONE NO NO NO
BLUE
TO AN EXISTING M NC
M NC 2 M NC

'S' PLAN SYSTEM


3
C C C

CH HW CH

BROWN
SUPPLY
230V 50Hz
ORANGE ORANGE
L N E
T6360B
ROOM STAT L641A
CYLINDER T6360B
STAT ROOM STAT
2 1 3*

1* C
2 1 3*

* CONTACT CLOSED
WHEN CALLING
FOR HEAT
ADDITIONAL
2 4 7 10 HEATING
1 2 3 4 5 6 7 8 9 10 ZONE

OPTION 1:

L N CH HW CONVENTIONAL STAT
NE L N E L SHARED TIMESWITCH
TIME CONTROLLER
(c) DaveyOz 2009 Rev1a
PUMP BOILER
GREY
1
'S' PLAN GREY V4043H V4043H V4043H
PLUS BLUE
ZONE VALVE ZONE VALVE ZONE VALVE

ADDING A ZONE NO NO NO
BLUE
TO AN EXISTING M NC
M NC 2 M NC

'S' PLAN SYSTEM


3
C C C

SUPPLY CH HW CH

BROWN
230V 50Hz
ORANGE ORANGE
L N E
T6360B
ROOM STAT L641A
CYLINDER CM900 SERIES
STAT PROG. STAT
2 1 3*

1* C
A B*

* CONTACT CLOSED
WHEN COLDER
THAN SETPOINT
ADDITIONAL
1 7 10 HEATING
1 2 3 4 5 6 7 8 9 10 ZONE

OPTION 2:

L N CH HW 2- WIRE CONNECT
NE L N E L BATTERY POWERED
PROG. STAT
TIME CONTROLLER
(c) DaveyOz 2009 Rev1c
PUMP BOILER
GREY
1
'S' PLAN GREY V4043H V4043H V4043H
BLUE
ZONE VALVE ZONE VALVE ZONE VALVE
PLUS
ADDING A ZONE NO NO NO
BLUE
TO AN EXISTING M NC
M NC 2 M NC

'S' PLAN SYSTEM


3
C C C

SUPPLY CH HW CH

BROWN
230V 50Hz
ORANGE ORANGE
L N E
T6360B
ROOM STAT L641A
CYLINDER CM920 SERIES
STAT RECEIVER
2 1 3*

1* C
N L A B*

* CONTACT CLOSED
WHEN COLDER
THAN SETPOINT
ADDITIONAL
2 1 7 10 HEATING
1 2 3 4 5 6 7 8 9 10 ZONE

OPTION 3:

L N CH HW WIRELESS
NE L N E L BATTERY POWERED
PROG. STAT
TIME CONTROLLER
(c) DaveyOz 2009 Rev1c
PUMP BOILER
'S' PLAN V4043H V4043H V4043H
PLUS ZONE VALVE ZONE VALVE ZONE VALVE
CH ZONE 1 HW CH ZONE 2
WITH NC NC NC
ORANGE ORANGE ORANGE
3-CHANNEL GREY C GREY C GREY C
TIME BLUE
NO BROWN BLUE
NO BROWN BLUE
NO BROWN
M M M
CONTROLLER

SUPPLY
230V 50Hz
L N E
T6360B L641A T6360B
ROOM STAT CYLINDER ROOM STAT
STAT
2 1 3* 1* C 2 1 3*

1 2 3 4 5 6 7 8 9 10 11 12

L N CH1 HW CH2 N E L PL SL
NEL
(PF) (Sw)
THREE-CHANNEL TIME CONTROLLER
(c) DaveyOz 2009 Rev1a
PUMP BOILER WITH
PUMP OVERRUN
'S' , 'W', & 'Y' PLANS MODIFIED FOR
PUMP OVERRUN ON THE BOILER

"SUNDIAL"
X
CLASSIC
"CALL FOR HEAT"
EARTH
NEUTRAL

NOTE:
NE L N E L TERMINAL "X"
S-Plan = 10
W-Plan = 7
PUMP BOILER Y-Plan = 8

WITH PUMP
OVERRUN
1 9 X
"CALL FOR HEAT"

PERMANENT LIVE

EARTH
NEUTRAL

NE L N E L PL SL
(PF) (Sw)
PUMP BOILER
(c) DaveyOz 2009 Rev 1a
'S' , 'W', & 'Y' PLANS MODIFIED FOR
PUMP OVERRUN BY TIMER RELAY

"SUNDIAL"
X
CLASSIC
"CALL FOR HEAT"
EARTH
NEUTRAL

NOTE:
NE L N E L TERMINAL "X"
S-Plan = 10
W-Plan = 7
PUMP BOILER Y-Plan = 8

WITH PUMP
1 X
OVERRUN

PERMANENT LIVE "CALL FOR HEAT"

EARTH
NEUTRAL

TIMER RELAY MUST BE A


"TRUE OFF DELAY" TYPE
E.G. BROYCE CONTROL
M1EDF 24VAC/DC//230VAC .5-10MI
RS Comps. 300-6045
NE L 18 16 15 A1 A2 N E L
M1EDF IS DIN RAIL MOUNTING
ALTERNATIVE PLUG-IN TYPE PUMP TIMER RELAY BOILER
E.G. BROYCE B8DF OR B1DF 30sec ~ 10min RUN-ON
(c) DaveyOz 2009 Rev 1a NOTE: ENCLOSURE FOR TIMER RELAY MAY NEED AN EARTH CONNECTION (NOT SHOWN)
'S' , 'W', & 'Y' PLANS MODIFIED FOR PUMP
OVERRUN BY MANROSE EXTRACT FAN TIMER

"SUNDIAL"
X
CLASSIC
"CALL FOR HEAT"
EARTH
NEUTRAL

NOTE:
NE L N E L TERMINAL "X"
S-Plan = 10
W-Plan = 7
PUMP BOILER Y-Plan = 8

WITH PUMP
1 X
OVERRUN

"CALL FOR HEAT"


PERMANENT LIVE
EARTH
NEUTRAL

THE MANROSE TIMER MODEL 1351


IS DESIGNED FOR RETRO FITTING
TO DOMESTIC EXTRACTOR FANS
SO THAT THE FAN RUNS ON AFTER
THE LIGHT IS SWITCHED OFF.
NE L 6 5 3 2 1 N E L
FL FN N SL PL
IN THIS APPLICATION
RUN-ON TIME SHOULD BE SET TO PUMP BOILER
A MINIMUM OF THREE MINUTES. 1min ~ 20min RUN-ON
(c) DaveyOz 2009 Rev 1a NOTE: MANROSE 1351 DOES NOT HAVE AN INTEGRAL EARTH TERMINAL FITTED
HONEYWELL V4073A MID-POSITION VALVE
INTERNAL SCHEMATIC
WHITE

SW2
ORANGE
GREY

SW1 270k
0.25W

13k
2W

GREEN/YELLOW
M
BLUE

(c) DaveyOz 2009 Rev1c


FLOW SWITCH-CONTROLLED PUMP FLOW SWITCH-CONTROLLED PUMP
WITH RELAY SWITCHING WITH SSR SWITCHING
SPST RELAY: SOLID-STATE
230V AC LIVE 230V AC LIVE RELAY:
FUSED 3A MAX 230V AC COIL FUSED 3A MAX ZERO-CROSSING
MIN 230V AC 3A 230V AC CONTROL
CONTACT MIN 230V 3A
RATING CONTACT RATING
FLOW FLOW
SWITCH FLOW-SWITCH SWITCH FLOW-SWITCH
CONTACT RATING CONTACT RATING
230V AC 1A MIN 230V AC 1A MIN
TYPICAL SPST
RELAY TYPICAL SSR
A1 NO A1+ L1

A2 COM A2- T1

E.G. RS 494-0542 E.G. RS 535 6342

EARTH L EARTH L
E PUMP E PUMP
N N

NEUTRAL NEUTRAL

(c) DaveyOz 2009 Rev1a (c) DaveyOz 2009 Rev1a