APPENDIX E

CORROSION RATE and REMAINING LIFE

CALCULATION
PT. REKAYASA SOLVERINDO Page 1 of 5

CALCULATION SHEET
Modul : Corrosion Rate and Remaining Life Calculation
Equipment Identification            : OFFSHORE GAS PIPELINE
Equipment Type                       : 14" PIPELINE FROM KE‐5CPP TO ORF AT RISER SEGMENT KE‐5CPP
(14‐CPP‐ORF‐01) Straight Pipe Area
Method : X Thickness Test Corrosion Model Other

DATA INPUT
Variabel Symbol Unit Value Comment
Material ‐ ‐ API 5L X46
Year of Construction YC ‐ 1991
Year of Inspection YI ‐ 2008
Outside Diameter OD mm 355.6
Original Thickness t mm 12.7
Current Thickness ti mm 12.4
Minimum Required Thickness tmin mm 9.89
Current Corrosion Allowance CAi mm 2.51
RESULT
Variabel Symbol Unit Value Comment
Corrosion Rate CR mm/year 0.02
Remaining Life RL year >20
NOTES
Remaining life calculation assumed: (a)  constant corrosion rate in pipelines (b) only for general/uniform corrosion

Formulae:
l
Corrosion Rate = (t‐ti)/(YI‐‐YC)
t CA0
Remaining Life  =   CAi/CR
CAi
tmin ti

      t = original thickness
      tmin = minimum required thickness
      ti = current thickness
      CA0 = original corrosion allowance
      CAi = current corrosion allowance

Prepared by,  Checked by,  Approved by,

Form:  RS‐CS/CR‐RL/003
PT. REKAYASA SOLVERINDO Page 2 of 5

CALCULATION SHEET
Modul : Corrosion Rate and Remaining Life Calculation
Equipment Identification            : ONSHORE UNDERGROUND GAS PIPELINE
Equipment Type                       : 10" PIPELINE FROM ORF TO PJB AT ABOVEGROUND SEGMENT IN GAS PLANT
(10‐0RF‐PJB‐01) Elbow Area
Method : X Thickness Test Corrosion Model Other

DATA INPUT
Variabel Symbol Unit Value Comment
Material ‐ ‐ API 5L X46
Year of Construction YC ‐ 1991
Year of Inspection YI ‐ 2008
Outside Diameter OD mm 269.875
Original Thickness t mm 9.5
Current Thickness ti mm 9.1
Minimum Required Thickness tmin mm 8.04
Current Corrosion Allowance CAi mm 1.06
RESULT
Variabel Symbol Unit Value Comment
Corrosion Rate CR mm/year 0.025
Remaining Life RL year >20
NOTES
Remaining life calculation assumed: (a)  constant corrosion rate in pipelines (b) only for general/uniform corrosion

Formulae:
l
Corrosion Rate = (t‐ti)/(YI‐‐YC)
t CA0
Remaining Life  =   CAi/CR
CAi
tmin ti

      t = original thickness
      tmin = minimum required thickness
      ti = current thickness
      CA0 = original corrosion allowance
      CAi = current corrosion allowance

Prepared by,  Checked by,  Approved by,

Form:  RS‐CS/CR‐RL/003
PT. REKAYASA SOLVERINDO Page 3 of 5

CALCULATION SHEET
Modul : Corrosion Rate and Remaining Life Calculation
Equipment Identification            : ONSHORE ABOVEGROUND OIL PIPELINE
Equipment Type                       : 4" PIPELINE FROM ORF TO SG JETTY (4‐ORF‐SGJ‐01) Straight Pipe and Elbow Area
Method : X Thickness Test Corrosion Model Other

DATA INPUT
Variabel Symbol Unit Value Comment
Material ‐ ‐ API 5L Gr B
Year of Construction YC ‐ 1991
Year of Inspection YI ‐ 2008
Outside Diameter OD mm 101.6
Original Thickness t mm 6.0
Current Thickness ti mm 5.7
Minimum Required Thickness tmin mm 3.02
Current Corrosion Allowance CAi mm 2.68
RESULT
Variabel Symbol Unit Value Comment
Corrosion Rate CR mm/year 0.02
Remaining Life RL year >20
NOTES
Remaining life calculation assumed: (a)  constant corrosion rate in pipelines (b) only for general/uniform corrosion

Formulae:
Corrosion Rate = (t‐t
C i R t (t ti)/(YI‐‐YYC)
t CA0
Remaining Life  =   CAi/CR
CAi
tmin ti

      t = original thickness
      tmin = minimum required thickness
      ti = current thickness
      CA0 = original corrosion allowance
      CAi = current corrosion allowance

Prepared by,  Checked by,  Approved by,

Form:  RS‐CS/CR‐RL/003
PT. REKAYASA SOLVERINDO Page 4 of 5

CALCULATION SHEET
Modul : Corrosion Rate and Remaining Life Calculation
Equipment Identification            : OFFSHORE GAS PIPELINE
Equipment Type                       : 12" PIPELINE FROM BW TO AW AT AW RISER SEGMENT (12‐BW‐AW‐03)
Straight Pipe Area
Method : X Thickness Test Corrosion Model Other

DATA INPUT
Variabel Symbol Unit Value Comment
Material ‐ ‐ API 5L X46
Year of Construction YC ‐ 1977
Year of Inspection YI ‐ 2008
Outside Diameter OD mm 304.80
Original Thickness t mm 17.5
Current Thickness ti mm 16.9
Minimum Required Thickness tmin mm 2.94
Current Corrosion Allowance CAi mm 13.96
RESULT
Variabel Symbol Unit Value Comment
Corrosion Rate CR mm/year 0.02
Remaining Life RL year >20
NOTES
Remaining life calculation assumed: (a)  constant corrosion rate in pipelines (b) only for general/uniform corrosion

Formulae:
l
Corrosion Rate = (t‐ti)/(YI‐‐YC)
t CA0
Remaining Life  =   CAi/CR
CAi
tmin ti

      t = original thickness
      tmin = minimum required thickness
      ti = current thickness
      CA0 = original corrosion allowance
      CAi = current corrosion allowance

Prepared by,  Checked by,  Approved by,

Form:  RS‐CS/CR‐RL/003
PT. REKAYASA SOLVERINDO Page 5 of 5

CALCULATION SHEET
Modul : Corrosion Rate and Remaining Life Calculation
Equipment Identification            : OFFSHORE OIL PIPELINE
Equipment Type                       : 8" PIPELINE FROM AW TO KE‐5CPP AT KE‐5CPP RISER SEGMENT (8‐AW‐CPP‐03)
Straight Pipe Area
Method : X Thickness Test Corrosion Model Other

DATA INPUT
Variabel Symbol Unit Value Comment 
Material ‐ ‐ API 5L X46
Year of Construction YC ‐ 1998
Year of Inspection YI ‐ 2008
Outside Diameter OD mm 219.08
Original Thickness t mm 12.7
Current Thickness ti mm 12.5
Minimum Required Thickness tmin mm 7.07
Current Corrosion Allowance CAi mm 5.43
RESULT
Variabel Symbol Unit Value Comment 
Corrosion Rate CR mm/year 0.02
Remaining Life RL year >20
NOTES
Remaining life calculation assumed: (a)  constant corrosion rate in pipelines (b) only for general/uniform corrosion

FFormulae:
l
Corrosion Rate = (t‐ti)/(YI‐‐YC)
t CA0
Remaining Life  =   CAi/CR
CAi
tmin ti

      t = original thickness
      tmin = minimum required thickness
      ti = current thickness
      CA0 = original corrosion allowance
      CAi = current corrosion allowance

Prepared by,  Checked by,  Approved by,

Form:  RS‐CS/CR‐RL/003