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c  To analyse the LEAKAGES in vehicle ARIA and their


RECTIFICATION

  1. Shower area


2. Supply pipe
3. Motor
4. Nozzles
5. Blower


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Shower Test Indicruz TCF
Technical I.S-11865 revision Equipment
Parameters 2006 Specification
Riser Pitch 400 mm 400 mm
Nozzle Pitch 400 mm 400 mm
Nozzle Spray angle 60 deg 60 deg
Flow rate per nozzle 15 lpm +/- 15% 15lpm +/- 10%
Water pressure at 2 bar +/- 15% 2 bar +/- 10%
Nozzle
Length of booth NA 5.4 m
Test time NA 3 min
Additional Fitures
( Rain And Light Sensor Testing)
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Manufactured by- Kirloskar Brothers Ltd.
Type- SP- IHM
S no.- A0DAJF0366
Size mm- 40x40 mm
IP kw- 1.75
Head m- 13.5
IMP.DIA.mm-134.0
HEAD RANGE m-9.0-18.0
Lps-4.5
RPM-2800 CAPACITY RANGE lps- 6.2-1.5
kW/HP -1.5/2.0
OVERALL EFF. %-34.0
INS B 50Hz 3 Ph
CONN S 415V
A 3.9 DUTY S1 INDUCTION MOTOR

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1.? What is a shower test?
Checking the leakage inside the cabinet
2.? Why shower test is needed?
To check and ensure that there is no water leakage inside the
cabinet
3.? How is the shower test performed?
Vehicle is kept under the shower for 3 minutes and VISUALLY
CHECKED from INSIDE for a LEAKAGE from windshields,
glass door pads, windows, firewall, tailgates etc.

   :
1.? Close all the doors, windows and fold carpet in the cabinet.
2.? Pull the shower test ON cord and start the shower.
3.? Start wipers
4.? Enter the vehicle in the shower testing booth.
5.? Stop vehicle in the shower for 3 minutes.
6.? Visually check for leakages closely.
7.? Check whether the wiper blades are over shouting on the wind
shield.
8.? If a leakage is found mark on the history card for rework.
9.? If no leakage is found allow vehicle to dry on platform.

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1.? Ensure Door beading is fitted properly and no sealing gap in
BIW.
2.? Ensure doors and windows are fitted properly.
3.? Ensure Sealant application as per specification.

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No water leakage inside the CAB.

   ! 
1.? Water leakage through TAILGATE OR SEATBELTS due to
improper fitting of the TAILGATE BEADING.
2.? Water leakage through inner BEADING of the DOORS due to
DOOR SASH PROBLEM.
3.? Water leakage through the INNER BEADING of the FRONT
DOORS due to improper use of SEALANT for the ROOF.

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PROBLEM REASON CAUSE
Leakage through the Improper fitting of Tailgate and roof
TAILGATE or the tailgate joint left open hence
SEATBELTS BEADING loose tailgate beading

Leakage through Improper sealant 1.? Sealant not


Inner BELT of the filling continuosly
doors applied on the
roof
2.? No checking in
the BIW shop
for Sealant
application
3.? Roof of the cab
too high for the
operators to
apply sealant in
a proper manner
Water leakage Door sash is
through door sash immature
Water leakage Improper SEALENT Change in operators
through TAILGATE filling by the Improper Inspection
glass OPERATOR
Water leakage Improper SEALENT Change in operators
through filling by the
WINDSHIELD OPERATOR
GLASS
Leakage through Improper SEALENT Change in operators
QUARTER GLASS filling by the
Front and Rear OPERATOR
BIW joints mismatch

  
PROBLEM SOLUTION
Leakage through the TAILGATE Beating of joints suggested to be
or SEATBELTS done regularly
Proper pressing of TAILGATE
beading before fixing
Leakage through Inner BELT of Change in sealant filling
the doors procedure
Proper Instructions given to the
operator
Strict follow up in BIW shop
advised
Water leakage through door sash No permanent solution
Temporarily fixed by pulling door
inwards

Water leakage through Instructions given to the operator


TAILGATE glass Follow up taken by supervisors
Water leakage through Instructions given to the operator
WINDSHIELD GLASS Follow up taken by supervisors
Leakage through QUARTER Instructions given to the operator
GLASS Follow up taken by supervisors
Front and Rear

  
Reduction in cases of shower leakages .
On the spot rectification to enable further processes on the vehicle.