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PROCESS CAPABILITY SHEET

PLANT NO. 3 DATE : 08-01-2011

CUSTOMER FXI characteristic 0.90 Thickness Period 2 HRS


Part no. 10XV200475 USL 0.95 Process COATING Control Person Randhir Kumar
V-59"MYU CAPRICE
Part Name PROT 3087 DX9 LSL 0.85 Frequency 1 MIN
x BAR CHART ( X D.B= AVERAGE OF ALL X BAR ) = 0.93 UCL X = X D.B + A2 R = 0.931 LCLX = X D.B - A2 R BAR = 0.913

0.930
0.929 0.929 0.9286
0.928 0.928 0.928
0.9268
0.926 0.926 0.925 0.926
0.925 0.924 0.924
0.924 0.924 0.9236 0.923 0.923 0.923 0.9226
0.922 0.922
0.921
0.920
0.918
0.916
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

RANGE CHART ( R BAR = AVERAGE OF ALL R ) = 0.011 UCLr = D4 X R BAR = 0.0256 LCLr = D3 X R BAR = 0

0.020
0.016 0.017
0.015 0.015
0.013
0.012 0.012 0.012 0.012 0.012
0.010 0.011 0.011 0.010 0.011
0.010
0.008 0.009 0.009 0.009
0.007
0.005
0.004

0.000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

TIME: 11 AM
S.NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 0.928 0.927 0.922 0.921 0.920 0.927 0.928 0.936 0.926 0.932 0.926 0.925 0.929 0.930 0.926 0.915 0.928 0.927 0.928 0.921
2 0.926 0.932 0.924 0.926 0.930 0.925 0.925 0.920 0.924 0.922 0.927 0.927 0.923 0.925 0.930 0.918 0.930 0.932 0.930 0.926
3 0.922 0.926 0.926 0.924 0.927 0.916 0.920 0.928 0.935 0.920 0.915 0.914 0.925 0.927 0.920 0.924 0.922 0.926 0.926 0.924
4 0.920 0.929 0.926 0.919 0.922 0.922 0.916 0.930 0.928 0.928 0.921 0.925 0.920 0.926 0.919 0.926 0.920 0.929 0.926 0.919
5 0.928 0.925 0.922 0.928 0.929 0.926 0.924 0.932 0.931 0.925 0.932 0.920 0.924 0.935 0.920 0.930 0.918 0.920 0.918 0.917
SUM 4.624 4.639 4.620 4.618 4.628 4.616 4.613 4.646 4.644 4.627 4.621 4.611 4.621 4.643 4.615 4.613 4.618 4.634 4.628 4.607
AVG.( XBar) 0.925 0.928 0.924 0.924 0.926 0.923 0.923 0.929 0.929 0.925 0.924 0.922 0.924 0.9286 0.923 0.9226 0.928 0.9268 0.926 0.921 18.50 D.B 0.9251
MAX 0.928 0.932 0.926 0.928 0.930 0.927 0.928 0.936 0.935 0.932 0.932 0.927 0.929 0.935 0.930 0.930 0.930 0.932 0.930 0.926
MIN 0.920 0.925 0.922 0.919 0.920 0.916 0.916 0.920 0.924 0.920 0.915 0.914 0.920 0.925 0.919 0.915 0.918 0.920 0.918 0.917
R (RANGE) 0.008 0.007 0.004 0.009 0.010 0.011 0.012 0.016 0.011 0.012 0.017 0.013 0.009 0.010 0.011 0.015 0.012 0.012 0.012 0.009 0.220 R.B 0.011

σ = R BAR /d 2 = 0.005 CP = ( USL - LSL ) / ( 6X σ) = 3.530 Cpu = ( USL - X D.B) /( 3 X σ) = 1.760

PROCESS UNDER CONTROL YES / NO CPL = (X D.B -LSL ) / ( 3 X σ) = 5.301 Cpk = MIN .(Cpu .CPL) = 1.760

SIX SIGMA 0.028


3 SIGMA 0.014

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