Beruflich Dokumente
Kultur Dokumente
OPEF4ATOIRS
MANUAL
AND
PARTS CATALOG
-tm-
4000 WATT CAPACITY
POWER DRAWER
RV ELECTRIC POWER PLANT
BF Series
This catalog applies to the 4.OBF power plant for recreational vehicles. Parts are arranged in
groups of related items. Each illustrated part is identified by a reference number corresponding
to the same reference number following the illustration. Parts illustrations are typical. Unless
othenvise mentioned in the description, parts are interchangeable between models. Right and
left plant sides are determined by facing the engine end (front) of the power plant.
,- ., -
TABLE OF CONTENTS
TITLE PAGE NO. .
Oil System Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cylinder Block Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24,25
Crankshaft, Flywheel, Camshaft and Piston Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26,27
Gearcover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chassis Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28,29
Fuel System Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30,31
Fuel Pump Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Carburetor Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Ignition Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Governor, Starter, Charging Alternator
and Blower Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Starting Motor Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Generator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Service Kits and Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Remote Control Group - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
,.—
..
21
GENERAL INFORMATION
INSTRUCTIONS FOR ORDERING REPAIR PARTS /---
1.
I I
INFORMATION ON THIS PAGE INCLUDED FOR OWNERS
WHO HAVE PURCHASED THIS CATALOG.
For parts or service, contact the dealer from whom you purchased this equipment or refer to your Nearest
Authorized Onan Parts and Service Center.
To avoid errors or delay in filling your parts order, please furnish all information requested.
,.
2. Do not order by reference number or group number: always use part number and description.
3. Give the part number, description and quantity needed of each item. If an older part cannot be identified.
return the part prepaid to your dealer or nearest AUTHORIZED SERVICE. STATION. Print your name and
address plainly on the package. Write a Iettertothe same address stating the reason for returning the part.
4. State definite shipping instructions. Any claim for loss or damage to your unit in transit should be filed
promptly against the ~ransportation company making the delivery. Shipments are complete unless the
packing list indicates items are back ordered.
Prices are purposely omitted from this Parts Catalog due to the confusion resulting from fluctuating costs,
import duties, sales taxes, exchange rates, etc.
For current parts prices, consult your Onan Dealer, Distributor or Parts and Service Center.
“En esta Iista de partes Ios precios se omiten de proposito, ya que bastante confusion resulto de fluctuaciones
de Ios precios, derechos aduanales, impuestos de venta, cambios extranjeros, etc.”
$ I
.: ..
26
3
— /
25 -\Y\
/11 TML—25
23—
,-< 9+
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1 o—
OIL SYSTEM GROUP
23
34
.-, ..
’26
22
24
-.. QTY. PART REF. PART QTY. PART
REF. PART
USED DESCRIPTION NO. NO. USED DESCRIPTION
NO. NO. —— —
——
25
Crankshaft, FLYWHEEL, CAMSHAFT AND PISTON GROUP
..
,,
10 —9
.,
18.1
...
,.
a– ,..
,..
,...
26
REF. PART (NY. PART REF. PART CITY. PART
NO.-
——
‘No”. USED DESCRIPTION NO.
——
NO. USED DESCRIPTION
. ..
——
.-.\ 15 RING SET, PIS~
1 150-0078 1 Ring, Camshaft Center Pin
113-0188 7 Standard
2 150-0612 1 Cup, Governor
l13Q18&05 5 .005” Oversize
3 510-0015 10 Ball, Fly - Governor
113-CI188-1O 2 .010” Oversize
4 104-0779 1 Gear, Ring - Flywheel
113-tJl 8&20 2 .020” Oversize
5 134-2590 1 Flywheel (Includes Ring Gear
113-0188-30 2 .030” Oversize
and Magnet Ring)
113-0188-40 2 .040” Oversize
6 104-0032 1 Gear, Crankshaft
16 518-0014 1 Lock, Crankshaft Gear
6A 105-0332 1 Gear, Camshaft
Washer
17 104-0043 1 Washer, Crankshaft Gear
7 105-0004 1 Washer, Camshaft Gear Thrust
Retaining
8 KEY
18 104-0895 1 Crankshaft
515-0001 1 Camshaft Gear Mounting
19 SCREW. HEX CAP
515-0001 1 Crankshaft Gear Mounting
114-0228 - “4 Connecting Rod (Special)
515-0227 1 Flywheel Mounting (Kit)
104-0170 1 Flywheel Mounting
9 105-0376 1 Camshaft (Includes Center Pin)
(7/16-14 X 4“)
10 150-0075 Pin, Camshaft Center
20 526-0017 1 Washer, Flat - Flywheel
11 PISTON AND PIN; INCLUDES RETAINING RINGS)
Mounting
112-0123 2 Standard
21 850-0055 1 Washer, Lock - Flywheel
112-0123-05 2 .005” Oversize
Mounting
112-0123-10 2 .01 0“ Oversize
22 870-0137’ 4 Nut. Hex - Connecting Rod
112-0123-20 2 .020” Oversize
C>P (Self Locking) -
112-0123-30 2 .030” Oversize
23 150-0077 1 Plate, Governor Ball -
112-0123-40 2 ‘ .040” Oversize
24 150-1257 1 Spacer, Governor Ball
12 112-0122 2 Pin, Piston
13 5184311 4 Ring, Piston Pin Retaining
14 ROD ASSEMBLY, CONNECTING
114-0225 2 Standard
114-O225-1O 2 .010” Undersize
114-0225-20 2 .020” Undersize
31 ~n795-30 2 .030’” Undersize
,.
—.
- .-
27
CHASSIS GROUP
. . ,.
7,1
70
\
61
,
----71 “~”’’’”,”iA ,
57
771
“. ,. . 1
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>(?J 1
65
33
28
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71
5=---
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REF. PART QTY. PART REF. PART QTY. PART
.. ... NO. NO. USED NO. NO. USED
—- DESCRIPTION —_ DESCRIPTION
—.
29
\ 24
->
25
L“’
40
I
&
? —
41
30
REF. PART QTY. PART REF. PART QN. PART
—-. . NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
—— —— —
28 WASHER, LOCK
1 140-~21 1 Adapter, Air Cleaner (Includes 850-0025 2 Air Cleaner Adapter
Breather Hose Adapter) Mounting (#8)
2 146-0169 1 Carburetor 850-0040 2 Carburetor Mounting (1/4”)
3 141-0078 1 Gasket, Carburetor Mountin9 850-0045 4 Intake Manifold Mounting (5/1 6“)
4 154-1517 1 Manifold, Intake 850-0045 4 Exhaust Manifold Mounting
5 154-1446 2 Gasket, Intake Manifold (5/16”)
6 502-0020 1 Elbow, Carburetor Inlet 29 NUT, HEX
7 145-0446 2 Gasket, Air Cleaner Adapter 862-0015 4 Intake Manifold Mounting
8 140-1220 1 Element, Air Cleaner (5/18-18)
9 865-0022 1 Nut, Wing - Air Cleaner 115-0025 2 Carburetor Mounting (1/4-28)
.10 148-0163 1 Spacer, Carburetor to Air 30 861-0008 1 Nut, Square - Air Cleaner
Cleaner Adapter Mounting (#10-32)
11 503-0670 1 Hose, Breather 31 SCREW, SELF LOCKING
12 501-0003 1 Line. Fuel 821-0009 2 Fuel Pump Mounting
13 502-0193 1 Adapter, Breather Hose (1/4-20 X 3/8”)
14 149-0650 1 Pump, Fuel 821-0009 2 Choke Mounting (1/4-20 x 3/8”)
15 149-1316 1 Bracket, Fuel Pump and 821-0010 1 Muffler Bracket Mounting
Regulator Mounting (1/4-20 x 1/2”)
16 502-0020 1 Elbow, Fuel Pump Inlet 821-0018 1 Muffler Bracket Mounting
17 153-0223 1 Choke, Sisson (1/4-20 X 5/8”)
18 152-0155 1 Swivel. Choke Linkage 32 SCREW, HEX CAP
19 516-0059 1 Pin, Cotter - Choke Swivel 815-0261 4 Fuel Pump’and Regulator Bracket
20 153-0451 1 Linkage, Choke Mounting (#10-32 x 5/16’”)
21 155-1237 1 Bracket, Muffler 800-0033 4 Exhaust Manifold Mounting
22 154-1536 2 Nipple, Exhaust (5/16-18 X 2“ )
23 154-1537 2 Flange, Exhaust Manifold 815-0381 1 Choke Swivel (#8-32 x 5/16”)
Mounting 33 WASHER, FLAT
24 154-1518 1 Manifold, Exhaust 526-0006 1 Choke Swivej
25 505-0755 1 Nipple, Exhaust Manifold
Outlet 34 812-0087 2 Screw, Round Head - Air Cleaner
-. 26 154-1526 2 Gasket, Exhaust Manifold Adapter Mounting
/-.. ”
27 STUD (#8-32 . x. ....
1-1/2”)
520-0758 4 Intake Manifold Mounting 35 1526-0012 1 Washer, Flat - Air Cleaner
520-0853 1 Air Cleaner Mounting Element Mounting
N@, Wing - Alr CJeaner
2 Carburetor Mounting Moum~
520-0326.
37 502-0002 1 Elbow, Fuel Pump Outlet
38 332-0529 1 Terminal, Fuel Pump Lead
39 332-0556 1 Connector, Fuel,Pump Lead
40 307-1279 1 Valve, Fuel solenoid
41 502-W82 1 Nipple, Fuel Solenoid Valve
[0
‘o 2
3
149-1446
149-1447
1
1
Gasket, Cover
Magnet
4 149-1445 1 Filter
b 5 149-1448 1 Retainer, Cup and Plunger
6 149-1449 1 Washer, Cup Gasket
7 149-1450 1 Gasket, Spring Cup
8 149-1451 1 Spring Cup and Valve
9 149-0767 1 Spring, Plunger Return
97 10 149-1452 1 Plunger
5
mmw,wm.-..-~-
“.
,—
31
2AR6URETOR PARTS GROUP
.-, .
..
9’
13 146-0142 4 Screw and Washer Assembly
19 --
14 146-0186 1 Spring and Screw, Adjusting —..
15 146-0187 1 ●Needle Assembly - Power
,.
16 146-0116 1 ●Needle Assembly - Idle
17 146-0177 1 Retainer, Bowl
18 146-0178 1 Seal, Throttle Shaft
19 146-0179 1 ●Float Valve Seat and Gasket
Assembly
20 141-0078 1 “Gasket, Mounting Flange
21 14”6-0193 1 “ Gasket, Bowl
146-0185 1 ●Kit, Gasket (Includes Parts
Marked “)
146-0180 1 “Kit, Repair (Includes Parts
Marked .)
L L 2
/
15
I
I~NITION GROUP
,,,-.
., 18
,.,
33
GOVERF!OR, STARTER, CHARGING ALTERNATOR AND BLOWER HOUSING GROUP
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24
GENERATOR
REF. PART
GROUP
QTY.
w
I
16
-5
15
PART
1
I
.--,
-,
-
‘-
“ f-(-i
)
16
17
870-0280
301-35’97
4
1
Nut Insulating - Control to
Bracket
Cover, Control
18 815-0261 4 Screw, Control Bracket
22595
11111111111111 It Mounting - Hex Cap .
(#10-32 X 5/16’s)
. .. 19 338-0697 1 Harness, Wiring - Control to
-“’ Engine
20 356-0046 1 “Capacitor (5 Mfd., 25 Volt)
21 355-0025 1 “Capacitor (.1 Mfd., 100 Volt)
22 364-0017 1 ‘Rectifier, Gate Control
., (8 Amp., 30 Volt)
23 321-0181 1 “Fuse, 5 Amp
24 321-0163 2 “Clip, Fuse Holder
25 361-0006 1 “Transistor, Unijunction
26 350-0370 1 “Resistor (2 Q&0hm, 1/2 Watt)
27 350-0568 1 “Resistor (470 K Ohm,
1/2 Watt)
28 350-0421 1 ‘Resistor (27 K ohm,
1/2 Watt)
29 350-0416 “Resistor (16 K ohm.
1/2 Watt)
30 350-0325 1 ‘Resistor (2.7-Ohm, 1/2 Watt)
I 5
11
— I
J
24 11
37
REMOTE CONTROL GROUP-
OPTIONAL EQUIPMENT ,-
,“
-1
REF. PART QTY. PART
NO. NO. USED DESCRIPTION
-6
,-
38
HARDWARE IDENTIFICATION
Illustrated hardware items are only for identification purposes. All hardware items listed throughout this parts
catalog are steel SAE grade five (5) or lower (zinc plated with clear chromate dip) unless parts description
indicates differently. All dimensions are in inches.
WASHER TYPES
“ - Flat washer dimensions given are Inside Diameter (ID). Outside Diameter (C)D)
and Thickness (Thk).
ROUNO HEAO HEXAGON WASHER OVAL HSAO SOUARE HEAO SOCK= HEAD WELVE POINT SLOTTED SOCKET
3&-:yGjGI&$ - p *EC
1 L - 1~ —, L~ , L L 1
Number of tireaos
perinch
Length ia inchee
,>
NUT TYPES
,/-’\l
am
STO. *3S
I
➤✍✍✎
✌✌ ●
‘.
‘i+
..
Power on Demand
for the p=l Things in Lijie
--..\ ,.
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“n.
ONAN 1400 73RD AVENUE N.E. ●
A DIVISION
MINNEAPOLIS,
OF ONAN CORPORATION
MINNESOTA .5543&---’”
SUPPLEMENT IiWIEX FOR BF SERIES - 96!5-0315
.E1 . . ., ,. .—
9(J(-)-0194
SUPPLEMENTARYPARTS LIST [12/75)
‘Theseparts apply to the 4.OBF-lR/9500and 6.oNH-lR/9500 Power Drawer Electr~c
Power Plants. Use these parts in place of/or in additionto those parts listed
1P.the OperatorsManual and Parts catalogdesignatedbelow. Parts listed apply
to both models unless otherwisestated.
Parts similarin ~.ppearance to those in the parts catalogare not illustrated.
,,,
OIL SYSTIMGROUP
.4
1 .,
E?
PART NO. VI%’
. USED PART DESCRIPTION
PISTONAND PIN [INcLuDESRETAININGRINGS] - NH OnJ.y
112-oi41 2 .Standarci
112-0141-0!5 2 .005”Oversize
112-0141-10 2 .010”Oversize
112-0141-20 2 .020”Oversize
112-0141-30 2 .030”Oversize
112-0141-40 2 ,040”Oversize
,44
q%
FUEL SYSTEMGROUP
2 H
GENERATORGROUP
9 ARMATUREASSEMBLY,WOUND
201-1986 1 *BF Only - Used up to Serial
#1753125014
201-1988 1 13F@l~y - Used beginning
Serial #1753125015
FRAME AMI !H’ATOR,
WOUND
220-18!57 1 *BP Only - Used up to
serial %7!53125014
~~fi
&&w - locn
J.O&la 1 W Only - Used beginning “
Serial #1753125015
REACTOR
31!5-0380 1 BF only - Used UP ~Q
Serial #17S3125014
315-0410 1 BP Only - Used beginning
Seriai #175312SOi5
300-0985 1 ControlAssembly,Remote
(IncludesPartsMarked +]
2 301-3566 +Panel,Control
3 308-0341 *+switch}Rocker
4 300-0986 ControlAssembly,Deluxe Remote
(IncludesParts Marked *)
!5 359-0008 *Diode3Zener
6 3e~.34&j *Panel,ContrcIl
7 302-0S85 *Meter~RunningTime
8 302-0888 *Met.er$
BatteryVoltage
+ - Includedin 300-0985ControlAssembly.
* - Includedin 300-0986ControlAssembly.
3 ,,,.’
,,.,
,“”
E4,.*
r—r-----ml
r’-l-i-”
—----&i I
11
Icr
C3
3 5
-Y-
CONTROLGROUP
E5
SHJFW=LEM!MSNTA
I!RV
INFORMATION
..
ONAN 14(MJ
73RK3
~VE!UtJE
fU.E.
e MI NNEAPOL!JS
A DIVISION OF ONAN CORPORATION
MINNESOTA 55432
5AC7S
(ReplacesAugust 1974
263\4
-+=5z=-”
i,kizT+_55
r
4
52 u ,f-
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21
ET
CHASSISGROUP
E8
REF. NO. PART NO. QTY. USED PART DESCRIPTION
3.
W
.
24
.-
GOVEFWOR,STARTER,CHARGINGALTERNATOR
AND BLOWERHOUSINGGROUP
11 STATOR,CHARGINGALTERNATOR
191-0931 !
J. Spec A Only
191-1073 1 Begin Spec B
17 134-2837 1’ Cover,BlowerHousingScroll
24 HARNESS,WIRING - ALTERNATOR
338-0709 1 Spec A Only
338-0752 1 Begin Spec B (Illustrated)
1
5
CONTROLGROUP
3 CONTROLBOARD (INCLUDESPARTSMARKED *)
300-1073 1 WithoutWiringHarness,Spec A
only
300-1074 1 With WiringHarness- Begin Spec
B (Illustrated)
19 338-0697 1 Harness,Wiring - Controlto
Engine - Spec A Only
19A 338-0753 1 Harness,Wiring - Controlto
Engine - Begin Spec B
E9(II
4
3 2
-7
8-
4 s
REMOTECONTROLGROUP - OPTIONALEQUIPMENT
1 300-0986 1 ControlAssembly,Deluxe
Remote (IncludesParts
Marked *)
2 3S9-0008 1 *Diode,Zener
3 301-3606 1 *Panel,Control
4 302-088S 1 +*Meter,RunningTime
5 302-0888 1 *Meter,BatteryVoltage
6 308-0341 1 +*Switch,Rocker
7 300-1131 1 ControlAssembly,Deluxe
Remote (IncludesParts
Marked +)
+Panel,Control
OIL SYSTEMGROUP
REF. NO. PART NO. QTY. USED PART DESCRIPTION
1 CAP AND INDICATOR,OIL FILL
123-1164 1 Spec A and B
,. 123-1162 1 Begin Spec C
2 ‘I%H!3E,
OIL FILL
123-1208 1 Spec A and B
123-1179 1 Begin Spec c
FUEL SYSTEMGROUP
REF. NO. PART NO. QTY. USED PART DESCRIPTION
1 140-1321 1 Adapter,Air Cleaner (Includes
BreatherI-loseAdapter)
9 865-0022 2 Nut, Wing - Air Cleaner(One
Only used on Spec A and B)
27 STUD, AIR CLEANER
520-0823 1 Spec A and B
520-08S3 1 Begin sp~~ ~
30 861-0008 1 Nut, Square - Air CleanerMtg.
(#10-32)- Spec A and B
33 WASHER,FLAT - AIR CLEANERMOUNTING
526-0008 2 Spec A and B
526-0012 1 Begin Spec C
5Q~_oo~7 1 Washer,Fibre - Air Cleaner
ElementMtg. ~ Spec A and B
405-2010 1 Spring,Air-CleanerElement
Mounting- sp~c A and B
GENERATORGROUP
REF. NO. PART NO. QTY. USED PART DESCRIPTION
9 20i-i988 1 ArmatureAssembly,Wound
(IncludesBearingand Collector
Ring)
12 220-1859 1 Frame and Stator,Wound -
NOTE: Spec A and B Generator
Plantsalso order 201-1988
ArmatureAssembly.
17 REACTOR,COMPOUNDING
315-0380 1 Spec A and B
315-0410 1 Begin Spec C
6
SPECIAL PARTS LIST FOR MODEL 4. OBF-lR SPEC 9000A
FOR STANDARC) PARTS REFER TO CATALOG 965-0315 KEY!’40. -
(PARTS CATALOG ALSC) CONTAINS COMPONENTS FOR MAJOR OPTIONAL FEATIJRESLISTED BELOW)
Refer To Supplement
Dated
March 1, 1979 Page 1
Revisecf _ ofJ__
.n
..
SPECIAL PARTS LIST FOR IMODEL - 4. OBF-IR SPEC 9000B
FOR STANDARD PARTS REFER TO CATALOG 965-0315 KEY NO. -
(PARTS CATALOG ALSO CONTAINS COMPONENTS FOR MAJOR OPTIONAL FEATURES LISTED BELOW)
Refer To Supplement
F3 ..
SPECIAL PARTS LIST FOR MODEL 4.OBF-lR SP!EC 9000C
FOR STANDARD PARTS REFER TO CAiALOG 965-0315 KEYfUO. -
(PARTS CATALOG ALSO CONTAINS COMPONENT$ FOR MAJOR OPTIONAL FEATURES LISTED BELOW)
F5
SPECiAL PARTS LIST FOR MODEL ,~QBI?-lR ~p~~ 15203C
FOR STANDARD PARTS REFER TO CATALOG 965-0315 KEY~O. -
(PARTS CATALOG ALSO CONTAIIUS COMPONENTS FOR MAJOR OPTtONAL FEAT4JRESLISTEQ BELOW)
I% ~
,,